Siemens SITRANS TW Operator's Manual

SITRANS T measuring instruments for temperature
© Siemens AG 2009
Transmitters for rail mounting
SITRANS TW four-wire system, universal, HART
3
The user-friendly transmitters for the control room
The SITRANS TW universal transmitter is a further development of the service-proven SITRANS T for the 4-wire system in a mounting rail housing. With numerous new functions it sets new standards for temperature transmitters.
With its diagnostics and simulation functions the SITRANS TW provides the necessary insight during commissioning and oper­ation. And using its HART interface the SITRANS TW can be conveniently adapted with SIMATIC PDM to every measurement task.
All SITRANS TW control room devices are available in a non­intrinsically safe version as well as in an intrinsically safe version for use with the most stringent requirements.
Application
The SITRANS TW transmitter is a four-wire rail-mounted device with a universal input circuit for connection to the following sen­sors and signal sources:
• Resistance thermometers
• Thermocouple elements
• Resistance-based sensors/potentiometers
• mV sensors
• As special version:
- V sources
- Current sources
The 4-wire rail-mounted SITRANS TW transmitter wire is de­signed for control room installation. It must not be mounted in potentially explosive atmospheres.
All SITRANS TW control room devices are available in a non­intrinsically safe version as well as in an intrinsically safe version for use with the most stringent requirements.
Function
Features
• Transmitter in four-wire system with HART interface
• Housing can be mounted on 35 mm rail or 32 mm G rail
• Screw plug connector
• All circuits electrically isolated
• Output signal: 0/4 to 20 mA or 0/2 to 10 V
• Power supplies: 115/230 V AC/DC or 24 V AC/DC
• Explosion protection [EEx ia] or [EEx ib] for measurements with sensors in the hazardous area
• Temperature-linear characteristic for all temperature sensors
• Temperature-linear characteristic can be selected for all tem­perature sensors
• Automatic correction of zero and span
• Monitoring of sensor and cable for open-circuit and short-cir­cuit
• Sensor fault and/or limit can be output via an optional sensor fault/limit monitor
• Hardware write protection for HART communication
• Diagnostic functions
• Slave pointer functions
Mode of operation
TC
µC
5
9
Power sup­ply
7
10
D
Output
11
U or I
A
12
6
13
unit
Current test
A
0/4 ... 20 mA
U
H
HART modem/ communicator
RTD
8
A
1
4
D
2
EEPROM
3
The signal output by a resistance-based sensor (two-wire, three­wire, four-wire system), voltage source, current source or ther­mocouple is converted by the analog-to-digital converter (1, function diagram) into a digital signal. This is evaluated in the microcontroller (2), corrected according to the sensor character­istic, and converted by the digital-to-analog converter (6) into an output current (0/4 to 20 mA) or output voltage (0/2 to 10 V). The sensor characteristics as well as the electronics data and the data for the transmitter parameters are stored in the non-volatile memory (3).
AC or DC voltages can be used as the power supply (13). Any terminal connections are possible for the power supply as a re­sult of the bridge rectifier in the power supply unit. The PE con­ductor is required for safety reasons.
A HART modem or a HART communicator permit parameteriza­tion of the transmitter using a protocol according to the HART specification. The transmitter can be directly parameterized at the point of measurement via the HART output terminals (10).
The operation indicator (4) identifies a fault-free or faulty operat­ing state of the transmitter. The limit monitor (9) enables the sig­naling of sensor faults and/or limit violations. In the case of a cur­rent output, the current can be checked on a meter connected to test socket (12).
Diagnosis and simulation functions
The SITRANS TW comes with extensive diagnosis and simula­tion functions.
Physical values can be defined with the simulation function. It is thus possible to check the complete signal path from the sensor input to Inside the control system without additional equipment. The slave pointer functions are used to record the minimum and maximum of the plant’s process variable.
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Siemens FI 01 · 2010
SITRANS T measuring instruments for temperature
© Siemens AG 2009
Integration
System configuration
SIMATIC S7-400
Control system
U
H
4...20 mA
SITRANS TW transmitter
HART communi­cator
Possible system configurations
A
or
HART modem
ET 200M
or
Load
RS-232-C
The SITRANS TW transmitter as a four-wire rail-mounted device can be used in a number of system configurations: as a stand­alone version or as part of a complex system environment, e.g. with SIMATIC S7. All device functions are available via HART communication.
Communication options through the HART interface:
• HART communicator
• HART modem connected to PC/laptop on which the appropri­ate software is available, e.g. SIMATIC PDM
• HART-compatible control system (e.g. SIMATIC S7-400 with ET 200M)
SIMATIC PDM
PC/laptop with SIMATIC PDM
Transmitters for rail mounting
four-wire system, universal, HART
Technical specifications
Input
Selectable filters to suppress the line frequency
Resistance thermometer Measured variable Temperature Measured range Measured span
Sensor type
• DIN IEC 751 Pt100 (DIN IEC 751)
• Acc. to JIS C 1604-81
• Acc. to DIN 43760
• Special type (R
Voltage measurement
Type of connection
Connection Measuring range limits
Sensor breakage monitoring
Sensor short-circuit monitoring
Resistance-based sensors, potentiometers
Measured variable Ohmic impedance Measured range Measured span Voltage measurement
Type of connection
Connection Input range
Sensor breakage monitoring
Sensor short-circuit monitoring
500 ) Multiples or parts of the defined
RTD
50 Hz, 60 Hz, also 10 Hz for spe­cial applications (line frequency filter is similar with measuring fre­quency)
Parameterizable Min. 25 °C (45 °F) x 1/scaling
factor
Pt100 (JIS C1604-81) Ni100 (DIN 43760)
characteristic values can be parameterized (e.g. Pt500, Ni120)
Temperature-linear, resistance­linear or customer-specific
• Normal connection
• Sum or parallel connection
• Mean-value or differential connection
2, 3 or 4-wire circuit Depending on type of connected
thermometer (defined range of resistance thermometer)
Monitoring of all connections for open-circuit (function can be switched off)
Parameterizable response thresh­old (function can be switched off)
Parameterizable Min. 10 Resistance-linear or customer-
specific
• Normal connection
• Differential connection
• Mean-value connection
2, 3 or 4-wire circuit 0 ... 6000 Ω;
with mean-value and difference cir­cuits: 0 ... 3000 Ω;
Monitoring of all connections for open-circuit (function can be switched off)
Parameterizable response thresh­old (function can be switched off)
SITRANS TW
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Siemens FI 01 · 2010
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SITRANS T measuring instruments for temperature
© Siemens AG 2009
Transmitters for rail mounting
SITRANS TW four-wire system, universal, HART
3
Thermocouple elements Measured variable Temperature Measured range Measured span
Measuring range limits
Thermocouple
• Type B Pt30 %Rh/Pt6 %Rh (DIN IEC 584)
• Type C
• Type D
• Type E
• Type J
• Type K
• Type L
• Type N
• Type R
• Type S
• Type T
• Type U
Voltage measurement
Type of connection
Cold junction compensation
Sensor breakage monitoring mV sensors Measured variable DC voltage Measured range Measured span Input range Voltage measurement Overload capacity of inputs Input resistance Sensor current Sensor breakage monitoring V sources Measured variable DC voltage Measured range Voltage measurement Input range/min. span
• Devices with 7NG3242-xxxx1 or 7NG3242-xxxx 0 with U/I plug
• Devices with 7NG3242-xxxx2
• Devices with 7NG3242-xxxx3
Sensor breakage monitoring
Parameterizable Min. 50 °C (32.22 °F) x 1/scaling
factor Depend. on type of thermocouple
element
W5 %-Re (ASTM 988) W3 %-Re (ASTM 988) NiCr/CuNi (DIN IEC 584) Fe/CuNi (DIN IEC 584) NiCr/Ni (DIN IEC 584) Fe-CuNi (DIN 43710) NiCrSi-NiSi (DIN IEC 584) Pt13 %Rh/Pt (DIN IEC 584) Pt10 %Rh/Pt (DIN IEC 584) Cu/CuNi (DIN IEC 584) Cu/CuNi (DIN 43710) Special type
(-10 mV UTC 100 mV) Temperature-linear, voltage-linear
or customer-specific
• Normal connection
• Sum connection
• Mean-value connection
• Differential connection None, internal measurement, exter-
nal measurement or predefined fixed value
Function can be switched off
Parameterizable Min. 4 mV
-120 ... +1000 mV Voltage-linear or customer-specific Max. ± 3.5 V 1M Approx. 180 µA Function can be switched off
Parameterizable Voltage-linear or customer-specific
-1.2 V ... +10 V/0.04 V
-12 V ... +100 V/0.4 V
-120 V ... +140 V/4.0 V Not possible
µA, mA sources Measured variable DC voltage Measured range Voltage measurement
Input range/min. span
• Devices with 7NG3242-xxxx4 -12 µA ... +100 µA/0.4 µA
• Devices with 7NG3242-xxxx5
• Devices with 7NG3242-xxxx6
• Devices with 7NG3242-xxxx7 or 7NG3242-xxxx 0 with U/I plug
• Devices with 7NG3242-xxxx8
Sensor breakage monitoring
Output
Output signal Load-independent direct current
Current 0/4 ... 20 mA
• Overrange -0.5 ... +23.0 mA, continuously
• Output range following sensor fault
•Load
• Open-circuit voltage
Voltage 0/2 ... 10 V
• Overrange -0.25 ... +10.75 V, continuously
• Output range following sensor fault
• Load resistance
• Load capacitance
• Short-circuit voltage
• Electrical damping
- Adjustable time constant T
• Current source/voltage source
Sensor fault/limit signalling
Operation indicator
• Limit violation
• Overrange
Relay output
• Switching capacity
• Switching voltage
• Switching current
Overrange
Limit monitoring
• Operating delay 0 ... 10 s
• Monitoring functions of limit module
• Hysteresis
By operation indicator, relay output
Parameterizable Current-linear or customer-
specific
-120 µA ... +1000 µA/4 µA
-1.2 mA ... +10 mA/0.04 mA
-12 mA ... +100 mA/0.4 mA
-120 mA ... +1000 mA/4 mA Not possible
0/4 ... 20 mA, can be switched to load-independent DC voltage 0/2 ... 10 V using plug-in jumpers.
adjustable
-0.5 ... +23.0 mA, continuously adjustable
650 Ω ≤ 30 V
adjustable
-0.25 ... +10.75 V, continuously adjustable
1kΩ 10 nF 100 mA (not permanently short-
circuit-proof)
0 ... 100 s, in steps of 0.1 s
63
Continuously adjustable within the total operating range
or HART interface Flashing signal Flashing frequency 5 Hz Flashing frequency 1 Hz Either as NO or NC contact with
1 changeover contact
150 W, 625 VA125 V DC, 250 V AC DC 2.5 A
Signalling of sensor or line break­age and sensor short-circuit
• Sensor fault (breakage and/or short-circuit)
• Lower and upper limit
• Window (combination of lower and upper limits)
• Limit and sensor fault detection can be combined
Parameterizable between 0 and 100 % of measuring range
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Siemens FI 01 · 2010
SITRANS T measuring instruments for temperature
© Siemens AG 2009
Transmitters for rail mounting
SITRANS TW
four-wire system, universal, HART
Power supply
Universal power supply unit 115/230 V AC/DC or 24 V AC/DC Tolerance range for power supply
• With 115/230 V AC/DC PSU 80 ... 300 V DC; 90 ... 250 V AC
• With 24 V AC/DC PSU
Tolerance range for mains fre­quency
Power consumption with
• 230 V AC 5 VA
• 230 V DC
• 24 V AC
• 24 V DC
Electrical isolation
Electrically isolated circuits Input, output, power supply and
Working voltage between all electri­cally isolated circuits
Measuring accuracy
Measurement error
• Error in the internal cold junction ≤ 3°C ± 0,1 °C/10 °C
• Error of external cold junction ter­minal 7NG3092-8AV
• Digital output
• Analog output I
Influencing effects (referred to the digital output)
• Temperature drift
• Long-term drift
Influencing effects referred to the analog output I
• Temperature drift
• Power supply
• Load with current output
• Load with voltage output
• Long-term drift (start-of-scale value, span)
Response time (T cal damping)
Electromagnetic compatibility
Certificate and approvals
ATEX To DIN EN 50014: 1997,
Intrinsic safety to EN 50 020
• for 7NG3242-xAxxx II (1) G D [EEx ia/ib ] IIB
• for 7NG3242-xBxxx
EC-Type Examination Certificate
or U
AN
or U
AN
AN
without electri-
63
AN
18 ... 80 V DC; 20.4 ... 55.2 V AC (in each case interruption-resistant up to 20 ms in the complete toler­ance range)
47 ... 63 Hz
5 W 5 VA 5 W
sensor fault/limit monitoring output are electrically isolated from one another. The HART interface is electrically connected to the out­put.
The voltage U terminals must not exceed 300 V
(5.4 °F ± 0,18 °F/18 °F) 0.5 °C ± 0,1 °C/10 °C
(0.9 °F ± 0.18 °F/18 °F) See "Digital error" 0.05 % of span in addition to
digital error Compared to the max. span:
0.08 %/10 °C (0.08 %/18 °F) 0.2 % in the range -10 ... +60 °C
(14 ... 140 °F) 0.1 %/year Compared to the span:
0.08 %/10°C (0.08 %/18 °F) 0.2 % in the range -10 ... +60 °C
(14 ... 140 °F)
0.05 %/10 V0.05 % with change from
50 ... 650 Ω ≤ 0.1 % with change in load current
from 0 ... 10 mA
0.03 %/month
0.2 s
According to EN 61326 and NAMUR NE21
EN 50020: 1994
II (1) G D [EEx ia/ib ] IIC TÜV (German Technical Inspec-
torate) 01 ATEX 1675
between any two
eff
Rated conditions
Installation conditions Location (for devices with explo-
sion protection)
• Transmitters Outside the potentially explosive
•Sensor
Ambient conditions Permissible ambient temperature -25 ... +70 °C (-13 ... +158 °F) Permissible storage temperature Climatic class
• Relative humidity 5 ... 95 %, no condensation
Design
Weight Approx. 0.24 kg (0.53 lb) Enclosure material Degree of protection to IEC 529 Degree of protection to VDE 0100 Type of installation
Electrical connection/process con­nection
Parameterization interface
Protocol HART, version 5.9 Load with connection of
• HART communicator 230 ... 650
•HART modem Software for PC/laptop
atmosphere Within the potentially explosive
atmosphere zone 1 (also in zone 0 in conjunction with the prescribed protection requirements for the sensor)
-40 ... +85 °C (-40 ... +185 °F)
PBT, glass-fibre reinforced IP20 Protection class I 35-mm top hat rail (1.38 inch)
(DIN EN 50022) or 32-mm G-type rail (1.26 inch) (DIN EN 50035)
Screw plug connectors, max. 2.5 mm² (0.01 inch²)
230 ... 500 SIMATIC PDM version V5.1 and
later
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