Siemens SITRANS F M MAG 5000, SITRANS F M MAG 6000 Operating Instructions Manual

SITRANS F
Electromagnetic flowmeters
SITRANS F M MAG 5000/6000
Operating Instructions
12/2013Edition
Answers for industry.
SITRANS F M MAG 5000/6000
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SITRANS F
Flowmeters SITRANS F M MAG 5000/6000
Operating Instructions
Electromagnetic flow transmitter designed for use with flow sensor types MAG 1100/1100 F/3100/3100 P/5100 W Compact and remote installation
12/2013
A5E02338368-002
Introduction
1
Safety notes
2
Description
3
Installing/Mounting
4
Connecting
5
Commissioning
6
Functions
7
Alarm, error, and system messages
8
Service and maintenance
9
Troubleshooting/FAQs
10
Technical data
11
Spare parts/Accessories
12
Menu diagrams
A
Factory settings
B
Approvals/Certificates
C
Siemens AG Industry Sector Postfach 48 48 90026 NÜRNBERG GERMANY
Order number: A5E02338368
12/2013 Technical data subject to change
Copyright © Siemens AG 2013.
All rights reserved
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed.
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Table of contents
1 Introduction ................................................................................................................................................ 7
1.1 Preface ........................................................................................................................................... 7
1.2 Items supplied ................................................................................................................................ 7
1.3 History ............................................................................................................................................ 8
1.4 Further Information ........................................................................................................................ 9
2 Safety notes ............................................................................................................................................. 11
2.1 Laws and directives ..................................................................................................................... 11
2.2 Installation in hazardous location ................................................................................................. 12
3 Description ............................................................................................................................................... 15
3.1 System components .................................................................................................................... 15
3.2 Operating principle ....................................................................................................................... 15
3.3 Applications .................................................................................................................................. 15
3.4 Features ....................................................................................................................................... 16
3.5 MAG 5000/MAG 6000 versions ................................................................................................... 17
4 Installing/Mounting ................................................................................................................................... 19
4.1 Introduction .................................................................................................................................. 19
4.2 Installation conditions ................................................................................................................... 20
4.3 MAG 5000/6000 compact ............................................................................................................ 22
4.4 Remote installation ...................................................................................................................... 24
4.5 MAG 5000/6000 CT ..................................................................................................................... 28
4.5.1 Installing hardware key ................................................................................................................ 29
4.5.2 Seal device ................................................................................................................................... 29
4.5.3 Installation conditions ................................................................................................................... 31
4.5.3.1 MI-001 .......................................................................................................................................... 31
4.5.3.2 PTB K7.2 ...................................................................................................................................... 31
4.6 Turning transmitter/keypad .......................................................................................................... 31
5 Connecting .............................................................................................................................................. 35
5.1 Electrical connection .................................................................................................................... 36
5.2 Electrical connection PTB K7.2 .................................................................................................... 38
5.3 Connection of add-on modules .................................................................................................... 38
6 Commissioning ........................................................................................................................................ 39
6.1 MAG 5000/6000 Blind .................................................................................................................. 39
6.2 Local user interface ...................................................................................................................... 40
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Table of contents
6.3 Menu structure ............................................................................................................................ 41
6.4 Changing password .................................................................................................................... 42
6.5 Changing basic settings .............................................................................................................. 43
6.6 Changing operator menu setup .................................................................................................. 45
6.7 Changing language ..................................................................................................................... 46
7 Functions ................................................................................................................................................. 47
7.1 Output settings ............................................................................................................................ 47
7.2 External input .............................................................................................................................. 49
7.3 Sensor characteristics ................................................................................................................. 49
7.4 Reset mode ................................................................................................................................. 49
7.5 Service mode .............................................................................................................................. 51
7.6 MAG 5000 CT and MAG 6000 CT settings ................................................................................. 51
7.7 MAG 6000 SV ............................................................................................................................. 52
8 Alarm, error, and system messages ........................................................................................................ 53
8.1 Diagnostics .................................................................................................................................. 53
8.2 List of error numbers ................................................................................................................... 55
9 Service and maintenance ........................................................................................................................ 57
9.1 Transmitter check list .................................................................................................................. 57
9.2 Technical support ........................................................................................................................ 58
9.3 Return procedures ...................................................................................................................... 59
9.4 Recalibration ............................................................................................................................... 60
10 Troubleshooting/FAQs ............................................................................................................................. 61
11 Technical data ......................................................................................................................................... 63
11.1 Technical specifications .............................................................................................................. 63
11.2 Accuracy ...................................................................................................................................... 66
11.3 Output characteristics ................................................................................................................. 68
11.4 Cable data ................................................................................................................................... 71
11.5 Cable requirements ..................................................................................................................... 72
12 Spare parts/Accessories .......................................................................................................................... 73
12.1 Ordering ...................................................................................................................................... 73
12.2 Accessories ................................................................................................................................. 73
12.3 Spare parts .................................................................................................................................. 74
12.4 Sun shield.................................................................................................................................... 74
A Menu diagrams ........................................................................................................................................ 75
A.1 Transmitter menu overview ......................................................................................................... 75
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Table of contents
A.2 Basic settings ............................................................................................................................... 76
A.3 Current output .............................................................................................................................. 77
A.4 Digital output - pulse .................................................................................................................... 78
A.5 Digital output - frequency ............................................................................................................. 78
A.6 Error level ..................................................................................................................................... 78
A.7 Error number ................................................................................................................................ 79
A.8 Direction/limit ................................................................................................................................ 79
A.9 Batch ............................................................................................................................................ 79
A.10 External input ............................................................................................................................... 80
A.11 Sensor characteristics .................................................................................................................. 81
A.12 Reset mode .................................................................................................................................. 82
A.13 Reset mode - MAG 6000 SV ....................................................................................................... 83
A.14 Service mode ............................................................................................................................... 84
A.15 Operator menu setup ................................................................................................................... 85
A.16 Product identity ............................................................................................................................ 86
A.17 Add-on communication module ................................................................................................... 87
A.18 Cleaning ....................................................................................................................................... 87
A.19 MAG 5000/6000 CT menu overview ............................................................................................ 88
A.20 Change password ........................................................................................................................ 89
B Factory settings ....................................................................................................................................... 91
B.1 Transmitter factory settings .......................................................................................................... 91
B.2 50 Hz Dimension dependent ........................................................................................................ 93
B.3 60 Hz Dimension dependent ........................................................................................................ 94
B.4 50 Hz Dimension dependent batch and pulse output settings .................................................... 96
B.5 60 Hz Dimension dependent batch and pulse output settings .................................................... 97
C Approvals/Certificates .............................................................................................................................. 99
Index ...................................................................................................................................................... 101
SITRANS F M MAG 5000/6000 Operating Instructions, 12/2013, A5E02338368-002 5
Table of contents
SITRANS F M MAG 5000/6000
6 Operating Instructions, 12/2013, A5E02338368-002
1
Note
It is the responsibility of the customer that the instructions and directions provided in the manual are read, understood and followed by the relevant personnel before installing the device.
SITRANS F M MAG 5000/6000 transmitter Calibration report SITRANS F literature CD Quick start guide

1.1 Preface

These instructions contain all the information you need for using the device.
The instructions are aimed at persons mechanically installing the device, connecting it electronically, configuring the parameters and commissioning it as well as service and maintenance engineers.

1.2 Items supplied

Inspection
1. Check for mechanical damage due to possible improper handling during shipment. All
claims for damage are to be made promptly to the shipper.
2. Make sure the scope of delivery, and the information on the type plate corresponds to the
ordering information
SITRANS F M MAG 5000/6000 Operating Instructions, 12/2013, A5E02338368-002 7
Introduction
Code number
Power supply
Enclosure rating
Ambient temperature
Approvals

1.3 History

Device identification
Figure 1-1 MAG 5000/6000 nameplate
1.3 History
This document describes:
SITRANS F MAG 5000 and MAG 6000 transmitters (standard version).
Optional versions:
MAG 5000 Blind and MAG 6000 Blind
MAG 5000 CT and MAG 6000 CT
MAG 6000 SV
SITRANS F M MAG 5000/6000
8 Operating Instructions, 12/2013, A5E02338368-002
Introduction
Edition
Remarks
FW version
01 01/2010
First edition
02 01/2012
4.04
03 12/2013
Customer defined unit Velocity value with unit Operational without SensorProm EPD for 60 Hz mains
4.07

1.4 Further Information

Documentation history
The contents of these instructions are regularly reviewed and corrections are included in subsequent editions. We welcome all suggestions for improvement.
The following table shows the most important changes in the documentation compared to each previous edition.
1.4 Further Information
Product information on the Internet
The Operating Instructions are available on the CD-ROM shipped with the device, and on the Internet on the Siemens homepage, where further information on the range of SITRANS F flowmeters may also be found:
Product information on the internet (http://www.siemens.com/flow)
Worldwide contact person
If you need more information or have particular problems not covered sufficiently by these Operating Instructions, get in touch with your contact person. You can find contact information for your local contact person on the Internet:
Local contact person (http://www.automation.siemens.com/partner)
SITRANS F M MAG 5000/6000 Operating Instructions, 12/2013, A5E02338368-002 9
Introduction
1.4 Further Information
SITRANS F M MAG 5000/6000
10 Operating Instructions, 12/2013, A5E02338368-002
2
CAUTION
Correct, reliable operation of the product requires proper transport, storage, positioning and assembly as well as careful operation and maintenance. Only qualified personnel should install or operate this instrument.
Note
Alterations to the product, including opening or improper repairs of the product, are not permitted.
If this requirement is not observed, the CE mark and the manufacturer's warranty will expire.

2.1 Laws and directives

General requirements
Installation of the equipment must comply with national regulations. For example EN 60079­14 for the European Community.
Instrument safety standards
The device has been tested at the factory, based on the safety requirements. In order to maintain this condition over the expected life of the device the requirements described in these Operating Instructions must be observed.
Environmental conditions according to IEC 61010-1 (2001)
Indoor use
Altitude up to 2000m
● Maximum relative humidity 80% for temperatures up to 31°C (88°F) decreasing linearly up to 50% relative humidity from 40°C (104°F)
Main supply voltage fluctuations up to ±10% of the nominal voltage (see technical
specifications)
Overvoltage category II
Pollution degree 2
SITRANS F M MAG 5000/6000 Operating Instructions, 12/2013, A5E02338368-002 11
Safety notes
WARNING
Equipment used in hazardous locations must be Ex-approved and marked accordingly.
It is required that the special conditions for safe use provided in the manual and in the Ex certificate are followed!
Temperature class
Ambient temperature [°C]
-40 to +40
-40 to +50
-40 to +60
T2
180 (process temperature)
- - T3
165 (process temperature)
140 (process temperature)
-
T4
100 (process temperature)
100 (process temperature)
80 (process temperature)
T5
65 (process temperature)
65 (process temperature)
65 (process temperature)
T6
50 (process temperature)
50 (process temperature)
50 (process temperature)

2.2 Installation in hazardous location

CE-marked equipment
The CE mark symbolizes the compliance of the device with the following guidelines:
EMC-guideline 89/336/EEC
Low voltage guideline 73/23/EWG
ATEX Directive 94/9/EG
CT: (MI-001) Directive 2004/22/EC
2.2 Installation in hazardous location
Ex approvals
CSA Class I, Division 2, Groups A, B, C and D. Code T5 for an ambient temperature of +60 °C.
FM Class I, Division 2, Groups A, B, C and D and Class I, Zone 2, Group IIC indoor/outdoor Type IP67 hazardous (classified) locations
Temperature specifications for Ex use
EX requirements
It is required that:
Electrical connections are in accordance with Elex V (VO in explosion hazardous areas) and EN60079-14 (Installing Electrical Systems in Explosion Hazardous Areas).
The protective cover over the power supply is properly installed. For intrinsically safe circuits the connection area can be opened.
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12 Operating Instructions, 12/2013, A5E02338368-002
Safety notes
2.2 Installation in hazardous location
Appropriate cable connectors are used for the output cicuits: intrinsically safe: blue, non-
intrinsically safe: black
Sensor and transmitter are connected to the potential equalization. For intrinsically safe
output circuits potential equalization must be maintained along the entire connection path.
Sensor insulation thickness is max. 100mm (only insulated sensors).
EN50281-1-2 is considered for installation in areas with combustible dust.
When protective earth (PE) is connected, no potential difference between the protective
earth (PE) and the potential equalization (PA) can exist, even during a fault condition.
SITRANS F M MAG 5000/6000 Operating Instructions, 12/2013, A5E02338368-002 13
Safety notes
2.2 Installation in hazardous location
SITRANS F M MAG 5000/6000
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3

3.1 System components

A SITRANS F M MAG 5000/6000 flowmeter system includes:
Transmitter (type SITRANS F M MAG 5000/6000)
Sensor (types: SITRANS F MAG 1100/1100F/3100/3100 P/5100 W)
Communication module (optional) (types: HART, PROFIBUS PA/DP, MODBUS RTU RS
485, Foundation Fieldbus H1, Devicenet)
SENSORPROM memory unit
Communication solutions
The SITRANS F USM II range of add on modules, presently including HART, Foundation Fieldbus. MODBUS RTU RS 485, PROFIBUS PA / DP and Devicenet, are all applicable with the SITRANS F M MAG 6000 transmitter.

3.2 Operating principle

The transmitters are microprocessor-based with a built-in alphanumeric display in several languages. The flow measuring principle is based on Faraday's law of electromagnetic induction. Magnet coils mounted diametrically on the measuring pipe generate a pulsed electromagnetic field. The liquid flowing through this electromagnetic field induces a voltage.
The transmitters evaluate the signals from the associated electromagnetic sensors, convert the signals into appropriate standard signals such as 4 ... 20 mA, and also fulfil the task of a power supply unit providing the magnet coils with a constant current.
The transmitter consists of a number of function blocks which convert the sensor voltage into flow readings.

3.3 Applications

The pulsed DC-powered magnetic flowmeters are suitable for measuring the flow of almost all electrically conductive liquids, pastes, and slurries with max. 40% solids.
The main applications can be found in the following sectors:
Water and waste water
Chemical and pharmaceutical industries
Food & beverage industry
Mining and cements industries
SITRANS F M MAG 5000/6000 Operating Instructions, 12/2013, A5E02338368-002 15
Description

3.4 Features

Pulp and paper industry
Steel industry
Power generation; utility and chilled water industry
3.4 Features
Power supply
2 different types of power supply are available. A 12 ... 24 V AC/DC and a 115 ... 230 V AC switch mode type.
Coil current module generates a pulsating magnetizing current that drives the coils in the sensor. The current is permanently monitored and corrected. Errors or cable faults are registered by the self-monitoring circuit.
Input circuit amplifies the flow-proportional signal from the electrodes. The input impedance is extremely high: >1014 Ω which allows flow measurements on fluids with conductivities as
low as 5 µS/cm. Measuring errors due to cable capacitance are eliminated due to active
cable screening.
Digital signal processor converts the analog flow signal to a digital signal and suppresses electrode noise through a digital filter. Inaccuracies in the transmitter as a result of long-term drift and temperature drift are monitored and continuously compensated for via the self­monitoring circuit. The analog to digital conversion takes place in an ultra low noise ASIC with 23 bit signal resolution. This has eliminated the need for range switching. The dynamic range of the transmitter is therefore unsurpassed with a turn down ratio of minimum 3000:1.
CAN communication
The transmitter operates internally via an internal CAN communication bus. Signals are transferred through a signal conditioner to the display module and to/from internal/external option modules and the dialog module.
Dialog module
The display unit consists of a 3-line display and a 6-key keypad. The display shows a flow rate or a totalizer value as a primary reading.
Output module
The output module converts flow data to analog, digital and relay outputs. The outputs are galvanically isolated and can be individually set to suit a particular application.
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Description

3.5 MAG 5000/MAG 6000 versions

3.5 MAG 5000/MAG 6000 versions
The transmitters are designed in various versions and offer high performance and easy installation, commissioning and maintenance.
Standard version
The standard version is an IP67 version for compact or remote installation. Its robust design ensures a long lifetime if installed outdoors.
Blind version
This version carries all the normal MAG 5000/6000 features, except those associated with the display and keypad.
Both current and digital outputs are available.
Factory setting of current output in unit is switched off when delivered.
CT version
The MAG 5000/6000 CT version is a custody transfer-approved transmitter.
It is approved according to:
Cold water pattern approval (MAG 5000/6000 CT):
OIML R 49
Cold water pattern approval (MAG 6000 CT only):
MI-001
Hot water pattern approval (MAG 6000 CT only):
Heat meter pattern approval (MAG 6000 CT only):
OIML R 75
Other media than water (MAG 6000 CT only):
OIML R 117
* Energy metering
- PTB K7.2
SV version (MAG 6000 only)
This version is identical to the standard MAG 6000 transmitters except for the following additional functions:
Zero point adjustment
Adjustable excitation frequency up to 44 Hz
SITRANS F M MAG 5000/6000 Operating Instructions, 12/2013, A5E02338368-002 17
Description
3.5 MAG 5000/MAG 6000 versions
SITRANS F M MAG 5000/6000
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4
WARNING
Installation in hazardous location
Special requirements apply to the location and interconnection of sensor and transmitter. See "Installation in hazardous area"

4.1 Introduction

SITRANS F flowmeters are suitable for indoor and outdoor installations.
This chapter describes how to install the flowmeter in the compact version as well as in the remote version.
The transmitter is delivered ready for mounting on the sensor. The transmitter is delivered with a compression plate ready for mounting on the sensor. No further assembling is necessary.
The transmitter can be installed either compact on the sensor or remote.
Figure 4-1 Compact installation
Figure 4-2 Remote installation
SITRANS F M MAG 5000/6000 Operating Instructions, 12/2013, A5E02338368-002 19
Installing/Mounting
CAUTION
See Cable requirements (Page 72) before installing transmitter

4.2 Installation conditions

4.2 Installation conditions
Reading and operating the flowmeter is possible under almost any installation conditions because the display can be oriented in relation to the sensor. To ensure optimum flow measurement, attention should be paid to the following:
Vibrations
Figure 4-3 Avoid strong vibrations
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Installing/Mounting
4.2 Installation conditions
Compact installation
Medium temperature must be in accordance with the graphs showing max. ambient temperature as a function of medium temperature.
Figure 4-4 Standard, blind and SV versions
Figure 4-5 CT version
Remote installation
Cable length and type (as described in Cable requirements (Page 72)) must be used.
For installation conditions for sensors, see respective sensor operating instructions.
SITRANS F M MAG 5000/6000 Operating Instructions, 12/2013, A5E02338368-002 21
Installing/Mounting
Note
System will not register flow if black plugs are not connected to connection board.

4.3 MAG 5000/6000 compact

4.3 MAG 5000/6000 compact
Install MAG 5000 / MAG 6000 compact version
1. Remove and discard terminal box lid of sensor.
2. Ensure SENSORPROM
®
memory unit is installed.
3. Fit M20 or ½" NPT cable glands for supply and output cables.
4. Unplug the two black plug assemblies for coil and electrode cables in terminal box.
5. Connect earth wire from connection board to bottom of terminal box.
6. Connect 2-pin connector and 3-pin connector as shown to their corresponding terminal numbers on connection board as shown in Electrical connection (Page 36).
7. Fit supply and output cables through cable glands and connect to connection plate as shown in Electrical connection (Page 36).
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Installing/Mounting
Note
Check that your connection board lines up with SENSORPROM® unit, if not, move SENSORPROM® unit to the other side of terminal box.
NOTICE
Exposing transmitter to direct sunlight may increase operating temperature above its specified limit, and decrease display visibility.
A sunshield is available as accessory.
4.3 MAG 5000/6000 compact
8. Mount connection plate in terminal box.
SENSORPROM® memory unit connections will be established automatically when connection plate is mounted in terminal box.
9. Tighten cable glands to obtain optimum sealing.
10. Mount transmitter on terminal box.
11. Transmitter is ready to be powered up.
SITRANS F M MAG 5000/6000 Operating Instructions, 12/2013, A5E02338368-002 23
Installing/Mounting

4.4 Remote installation

4.4 Remote installation
At sensor
1. Remove terminal box lid.
2. Remove SENSORPROM wall mounting unit.
®
unit from sensor terminal box and mount it in terminal box of
3. Fit M20 or ½" NPT cable glands for cables.
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Installing/Mounting
Note
Unscreened cable ends must be kept as short as possible.
Electrode cable and coil cable must be kept separate to prevent interference.
WARNING
Mount terminal box lid before power up.
4.4 Remote installation
4. Fit and connect electrode (1) and coil (2) cables as shown in Electrical connection
(Page 36).
5. Tighten cable glands well to obtain optimum sealing.
SITRANS F M MAG 5000/6000 Operating Instructions, 12/2013, A5E02338368-002 25
Installing/Mounting
4.4 Remote installation
Wall mounting
1. Mount bracket on a wall or on a horizontal or a vertical pipe using ordinary hose clips or duct straps.
Figure 4-6 Wall mounting
Figure 4-7 Pipe mounting - vertical
Figure 4-8 Pipe mounting - horizontal
2. Ensure that correct SENSORPROM
SITRANS F M MAG 5000/6000
®
memory unit is mounted in wall/pipe mounting unit.
26 Operating Instructions, 12/2013, A5E02338368-002
Installing/Mounting
Connect electrode cable
Connect coil cable - keep separate from electrode cable
Connect power supply
Connect output cable
Connect PE (ground) wire
Electrode cable
Coil cable
Power supply
Output cable
4.4 Remote installation
3. Fit M20 or ½" NPT cable glands for cables from bottom or sides of terminal box.
4. Mount earth wire in bottom of terminal box.
5. Mount connection plate in terminal box.
6. Fit coil, electrode, supply and output cables through cable glands and connect to
connection plate as shown in Electrical connection (Page 36).
7. Fix connection plate with the two diagonally opposite screws.
SITRANS F M MAG 5000/6000 Operating Instructions, 12/2013, A5E02338368-002 27
Installing/Mounting
CAUTION
When remote mounted, power supply PE wire must be connected to PE terminal ( ).
Coil cable shield must be connected to SHIELD terminal.
NOTICE
Exposing the transmitter to direct sunlight may increase the operating temperature above its specified limit, and decrease display visibility.
A sun shield is available as accessory.

4.5 MAG 5000/6000 CT

8. Tighten cable glands to obtain optimum sealing.
9. Mount transmitter on terminal box.
10. Transmitter is ready to be powered up.
4.5 MAG 5000/6000 CT
To ensure that the settings of this custody transfer-approved MAG 5000/6000 CT transmitter are not changed, it is necessary to install a hardware key to lock the software functions and to seal the device.
MAG 6000 CT is installed like a Standard MAG 6000 except for the final sealing.
Calibration sealing has been carried out at calibration.
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