Siemens SITRANS F M MAG 3100 Operating Instructions Manual

SITRANS F

Electromagnetic flowmeters

SITRANS F M MAG 3100

Operating Instructions • 06/2010

SITRANS F

Introduction

Safety notes

Description

SITRANS F

Installing/Mounting

Electromagnetic Flowmeters SITRANS F M MAG 3100

Connecting

Service and maintenance

Operating Instructions

Troubleshooting/FAQs

Technical data

Appendix

Electromagnetic flow sensor designed for use with transmitter types SITRANS F M MAG 5000 / 6000 and MAG 6000 I

06/2010

A5E03005599-01

Legal information Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.

CAUTION without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.

NOTICE indicates that an unintended result or situation can occur if the corresponding information is not taken into

account.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation for the specific task, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be adhered to. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

Industry Sector Ⓟ 11/2010 Technical data subject to change Postfach 48 48 90026 NÜRNBERG GERMANY

SITRANS F M MAG 3100 Operating Instructions, 06/2010, A5E03005599-01

Table of contents

1 Introduction................................................................................................................................................ 5

1.1 Items supplied................................................................................................................................5

1.2 History............................................................................................................................................6

1.3 Further Information ........................................................................................................................7

2 Safety notes............................................................................................................................................... 9

2.1 Laws and directives .......................................................................................................................9

2.2 Installation in hazardous area......................................................................................................11

2.3 Certificates ...................................................................................................................................15

3 Description............................................................................................................................................... 17

3.1 System components ....................................................................................................................17

3.2 Design..........................................................................................................................................18

3.3 Theory of operation......................................................................................................................19

4 Installing/Mounting................................................................................................................................... 21

4.1 Installation safety precautions......................................................................................................21

4.2 Determining a location .................................................................................................................22

4.3 Orienting the sensor.....................................................................................................................24

4.4 Removing the liner protectors......................................................................................................25

4.5 Mounting ......................................................................................................................................27

4.6 Potential equalization...................................................................................................................29

4.7 Installation with earthing flanges..................................................................................................31

5 Connecting .............................................................................................................................................. 33

5.1 General safety requirements........................................................................................................33

5.2 Remote installation ......................................................................................................................35

5.3 Installation check .........................................................................................................................37

5.4 Potting..........................................................................................................................................37

6 Service and maintenance ........................................................................................................................ 39

6.1

Maintenance.................................................................................................................................39

6.2 Recalibration ................................................................................................................................39

6.3 Transportation/storage.................................................................................................................39

6.4 Unit repair.....................................................................................................................................40

6.5 Technical support.........................................................................................................................40

6.6 Return procedures .......................................................................................................................41

Table of contents

SITRANS F M MAG 3100

4 Operating Instructions, 06/2010, A5E03005599-01

7 Troubleshooting/FAQs............................................................................................................................. 43

7.1 Sensor check .............................................................................................................................. 43

7.2 Fluctuating process values.......................................................................................................... 45

8 Technical data ......................................................................................................................................... 47

8.1 Cable data................................................................................................................................... 53

8.2 Pressure / temperature range ..................................................................................................... 54

8.3 Process fluid conductivity............................................................................................................ 55

8.4 Liner selection ............................................................................................................................. 56

8.5 Electrode selection...................................................................................................................... 57

8.6 Dimensions and weight............................................................................................................... 58

A Appendix.................................................................................................................................................. 63

A.1 Flange mating dimensions (metric)............................................................................................. 63

A.2 Factory settings........................................................................................................................... 65

A.3 Coil resistance............................................................................................................................. 67

A.4 Ordering ...................................................................................................................................... 68

Glossary .................................................................................................................................................. 69

Index........................................................................................................................................................ 71

SITRANS F M MAG 3100 Operating Instructions, 06/2010, A5E03005599-01

Introduction

These instructions contain all the information you need for using the device. The instructions are aimed at persons mechanically installing the device, connecting it

electronically, configuring the parameters and commissioning it as well as service and maintenance engineers.

Note It is the responsibilit

y of the customer that the instructions and directions provided in the manual are read, understood and followed by the relevant personnel before installing the device.

1.1 Items supplied

 SITRANS F M MAG 3100  Calibration report  SITRANS F literature CD  Quick Start guide

Inspection

1. Check for mechanical damage due to possible improper handling during shipment. All

claims for damage are to be made promptly to the shipper.

2. Make sure the scope of delivery, and the information on the type plate corresponds to the

ordering information

Introduction

1.2 History

SITRANS F M MAG 3100

6 Operating Instructions, 06/2010, A5E03005599-01

Identification

6,5$$7(;;

([GHLD,%&777D5HIHUWRXVHULQVWUXFWLRQV ([,'$,37r& 3LSHWHPSHUDWXUH. ([LD7(50,1$/68L 9,L P$3L :&L Q)/L ˩+ ([H7(50,1$/68L 9SN,L P$

'212723(1:+,/((1(5*,6('

/

6,75$16)00$*)/20$*([

,,*'

① Nominal pressure ⑤ Calibration facotr ② Liner type ⑥ Ex approval reference ③ Electrode material ⑦ Ex approval type ④ Media temperature ⑧ Intrinsical safety data

Figure 1-1 Type plate example, MAG 3100 Ex

1.2 History

The contents of these instructions are regularly reviewed and corrections are included in subsequent editions. We welcome all suggestions for improvement.

The following table shows the most important changes in the documentation compared to each previous edition.

Edition Remarks 01

06/2010

First edition The Operating Instructions replaces:

 MAG 3100 part of SITRANS F M HANDBOOK (A5E02435647)  MAG 3100 part of SITRANS F M MAG 6000 I Ex d Operating Instructions  MAG 3100 part of SITRANS F M MAG 6000 19" & Safety Barrier Operating

Instructions

 MAG 3100 Instructions  MAG 3100 with PTFE and PFA liners Instructions

Introduction

1.3 Further Information

SITRANS F M MAG 3100 Operating Instructions, 06/2010, A5E03005599-01

1.3 Further Information

The contents of these Operating Instructions shall not become part of or modify any prior or existing agreement, commitment or legal relationship. All obligations on the part of Siemens AG are contained in the respective sales contract which also contains the complete and solely applicable warranty conditions. Any statements contained herein do not create new warranties or modify the existing warranty.

Product information on the Internet

The Operating Instructions are available on the CD-ROM shipped with the device, and on the Internet on the Siemens homepage, where further information on the range of SITRANS F flowmeters may also be found:

Product information on the internet (http://www.siemens.com/flow

)

Worldwide contact person

If you need more information or have particular problems not covered sufficiently by the operating instructions, please get in touch with your contact person. You can find contact information for your local contact person on the Internet:

Local contact person (http://www.automation.siemens.com/partner

)

Introduction

1.3 Further Information

SITRANS F M MAG 3100

8 Operating Instructions, 06/2010, A5E03005599-01

SITRANS F M MAG 3100 Operating Instructions, 06/2010, A5E03005599-01

Safety notes

CAUTION

Correct, reliable operation of the product requires proper transport, storage, positioning and assembly as well as careful operation and maintenance. Only qualified personnel should install or operate this instrument.

Note Alterations to the product, including opening or im

proper repairs of the product, are not

permitted. If this requirement is not observed, the CE mark and the manufacturer's warranty will expire.

2.1 Laws and directives

General requirements

Installation of the equipment must comply with national regulations. For example EN 6007914 for the European Community.

Instrument safety standards

The device has been tested at the factory, based on the safety requirements. In order to maintain this condition over the expected life of the device the requirements described in these Operating Instructions must be observed.

CAUTION

Material compatibility Siemens Flow Instruments can provide assistance with the selection of wetted sensor

parts. However, the full responsibility for the selection rests with the customer and Siemens Flow Instruments can take no responsibility for any failure due to material incompatibility.

CE marked equipment

The CE-mark symbolizes the compliance of the device with the following guidelines:

● EMC Directive 2004/108/EC

● Low Voltage Directive (LVD) 2006/95/EC

● Pressure Equipment Directive (PED/DGRL) 93/23/EG

Safety notes

2.1 Laws and directives

SITRANS F M MAG 3100

10 Operating Instructions, 06/2010, A5E03005599-01

● ATEX Directive 94/9/EC

● MID Directive 2004/22/EC

Compliance with PED directive

"Pressure Equipment Directive" (PED) is mandatory for all pressure equipment sold within the EU and EFTA.

Siemens Flow Instruments products complies to PED as stated in the following table.

Table 2- 1 MAG 3100 PED Compliance

Flange

PN 6 PN 10 PN 16 PN25 PN 40 PN 63 PN 100 150 lb 300 lb AWWA

15 N/A N/A N/A N/A EXD.PED N/A N/A N/A N/A N/A 25 N/A N/A N/A N/A EXD.PED N/A EXD.PED N/A N/A N/A 40 N/A N/A N/A N/A EXD.PED N/A PED N/A N/A N/A 50 N/A N/A N/A N/A EXD.PED PED PED N/A N/A N/A 65 EXD.PED N/A EXD.PED N/A PED PED PED N/A N/A N/A

80 EXD.PED N/A EXD.PED N/A PED PED PED N/A N/A N/A 100 EXD.PED N/A EXD.PED N/A PED PED PED N/A N/A N/A 125 EXD.PED N/A EXD.PED N/A PED PED PED N/A N/A N/A 150 EXD.PED N/A PED N/A PED PED PED N/A N/A N/A 200 EXD.PED EXD.PED PED PED PED PED PED N/A N/A N/A 250 EXD.PED EXD.PED PED PED PED PED PED N/A N/A N/A 300 EXD.PED EXD.PED PED PED PED PED PED N/A N/A N/A 350 EXD.PED EXD.PED PED PED PED N/A N/A N/A N/A N/A 400 EXD.PED EXD.PED PED PED PED N/A N/A N/A N/A N/A 450 EXD.PED EXD.PED PED PED PED N/A N/A N/A N/A N/A 500 EXD.PED EXD.PED PED PED PED N/A N/A N/A N/A N/A 600 EXD.PED EXD.PED PED PED PED N/A N/A N/A N/A N/A 700 EXD.PED EXD.PED PED* N/A N/A N/A N/A N/A N/A N/A 750 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 800 EXD.PED EXD.PED PED* N/A N/A N/A N/A N/A N/A N/A 900 EXD.PED EXD.PED PED* N/A N/A N/A N/A N/A N/A N/A

1000 EXD.PED EXD.PED PED* N/A N/A N/A N/A N/A N/A N/A 1050 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 1100 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 1200 EXD.PED EXD.PED PED* N/A N/A N/A N/A N/A N/A N/A 1400 EXD.PED EXD.PED N/A* N/A N/A N/A N/A N/A N/A N/A 1500 EXD.PED EXD.PED N/A* N/A N/A N/A N/A N/A N/A N/A 1600 EXD.PED EXD.PED N/A* N/A N/A N/A N/A N/A N/A N/A 1800 EXD.PED EXD.PED N/A* N/A N/A N/A N/A N/A N/A N/A 2000 EXD.PED EXD.PED N/A* N/A N/A N/A N/A N/A N/A N/A

Safety notes

2.2 Installation in hazardous area

SITRANS F M MAG 3100 Operating Instructions, 06/2010, A5E03005599-01

Table 2- 2 PED table key

EXD.PED Excluded from PED under SEP or LVD PED Product covered by PED and only available as fully PED-conforming PED* Product covered by PED but available as either conforming or non-conforming to

PED N/A Size/pressure outside of PED scope or not available in the size range N/A* DN1400-2000 only avalable non conforming to PED

CAUTION

All products sold outside of EU and EFTA are excluded from the Pressure Equipment directive, also products sold into certain market sectors are excluded. These include

1. Meters used in networks for the supply, distribution and discharge of water.

2. Meters used in pipelines for the conveyance of any fluid from offshore to onshore.

3. Meters used in the extraction of petroleum or gas, including christmas tree and manifold

equipment.

4. Any meter mounted on a ship or mobile offshore platform.

2.2 Installation in hazardous area

WARNING

Equipment used in hazardous areas must be Ex-approved and marked accordingly. It is required that the special conditions for safe use provided in the manual and in the Ex certificate are followed!

Hazardous area approvals

The device is approved for use in hazardous area and has the following approvals: MAG 3100 Ex DN 350-2000:

● II 2 GD Ex e ia IIC T3-T6 (MAG 3100 Ex remote mounted)

● II 2 (1) (2) GD Ex de [ia] ia [ib] IIC T3-T6 (MAG 3100 Ex compact mounted with MAG 6000 I Ex de)

Safety notes

2.2 Installation in hazardous area

SITRANS F M MAG 3100

12 Operating Instructions, 06/2010, A5E03005599-01

MAG 3100 Ex DN 15-300

● II 2 (1) GD Ex d e ia IIC T3-T6 (MAG 3100 Ex remote mounted)

● II 2 (1)(2) GD Ex de [ia] [ib] ia IIC T3-T6 (MAG 3100 Ex compact mounted with MAG 6000 I Ex de)

WARNING

Make sure the hazardous area approval is suitable for the enviro

nment in which the

device will be installed.

WARNING

All approvals are based on non-fla

mmable processes only!

Intrinsically safe data

Table 2- 3 Intrinsically safe data for MAG 3100 Ex remote mounted

Electrode circuit "ia" (Terminal 82,83) Ui 30V Li 2μH Ii 50mA Pi 0.5W Ci 50nF

Coil circuit "Ex e" (Terminal 85,86) Ui 30/70V Ii 130mA

WARNING

Compact mounted versions For intrinsically safe data for MAG 3100 Ex compact mounted with MAG 6000 I Ex d, refer

to the Operating Instructions of MAG 6000 I or to certificate number Sira 07ATEX1182X, available here: Certificates (http://www.siemens.com/processinst

rumentation/certificates).

WARNING

With intrinsically safe circuits, use only certified meters appropriate for the transmitter. If a non-conforming supply unit is used, the "fail-safe" type of protection will no longer be

effective and the approval certification will be invalid.

Safety notes

2.2 Installation in hazardous area

SITRANS F M MAG 3100 Operating Instructions, 06/2010, A5E03005599-01

Temperature specifications for Ex use

Table 2- 4 Temperature specifications for MAG 3100 Ex

Temperature class Maximum process fluid temperature

[°C]

Ambient temperature [°C]

T3 180 -20 ... +50 T4 122 -20 ... +60 T5 87 -20 ... +60 T6 72 -20 ... +60

For dust protection, the surface temperature is equal to the process fluid temperature plus 5°C

Special conditions for safe use

It is required that:

● Electrical connections are in accordance with EN60079-14 (Installing Electrical Systems

in Explosion Hazardous Areas).

● Appropriate cable connectors are used for the output circuits:

– Intrinsically safe: blue – Non-intrinsically safe: black

Safety notes

2.2 Installation in hazardous area

SITRANS F M MAG 3100

14 Operating Instructions, 06/2010, A5E03005599-01

● Sensor insulation thickness is max. 100mm (only insulated sensors).

● IEC/EN 61241-14 and 61241-17 are considered for installation in areas with combustible dust.

WARNING

Potential equalization In operation, the output is earthed through the conductive medium b

eing measured and

therefore potential equalisation is necessary throughout the hazardous area. The apparatus housing shall be connected to the potential equalising conductor in the

hazardous area.

WARNING

External connections to Ex e terminals The ext

ernal connections to the Ex 'e' Terminals of the Remote version shall comply

with the following:  The wire conductors shall have a cross-sectional area between 0.5 mm

and 4 mm2.

 No more than one single or multiple strand wire conductor shall normally be

connected to each of the terminals. If multiple conductors are required, these shall be joined in a suitable manner, e.g. two conductors into a single insulated crimped boot lace ferrule.

 The insulation on the wire conductors shall extend to within 1mm of the metal of the

terminal throat.

 The terminal screws shall be tightened down with a torque between 0.5 Nm and 0.7

Nm.

 The terminals shall never be exposed to temperatures outside of the range -50°C to

+ 130°C; in addition, they shall only be installed and wired with cable in an ambient temperature of -10 to +80°C. Furthermore, in the event of there being a process temperatures of + 180°C in conjunction with an upper ambient temperature of +50°C the terminal strips should not be installed or wired with cable.

WARNING

Explosive gas or dust The termin

al box shall not be opened when an explosive gas or dust atmosphere may

be present.

WARNING

"Flameproof enclosure" type of protection Only o

pen devices with type of protection "Flameproof enclosure" in hazardous areas

when the power to the device is turned off, otherwise there is a risk of explosion.

WARNING

Safety notes

2.3 Certificates

SITRANS F M MAG 3100 Operating Instructions, 06/2010, A5E03005599-01

Laying of cables Cable for use in zone 1 and 2 or 21 and 22 must satisfy the requirements for having a

proof voltage < AC 500 V applied between the conductor/ground, conductor/shield and shield/ground.

Connect the devices that are operated in hazardous areas as per the stipulations applicable in the country of operation, e.g. for Ex "d" and "nA", permanent cables must be laid.

2.3 Certificates

Certificates are posted on the Internet and on the documentation CD-ROM shipped with the device.

Siemens SITRANS F M MAG 3100 Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual