Siemens SITRANS F M Intermag 2 Operating Instructions Manual

Operating Instructions 05/2003

SITRANS F M Intermag 2 Magnetic-inductive flow transmitter 7ME5033

flow

SITRANS F M Intermag 2

Magnetic-inductive Flow Transmitter 7ME5033

Operating Manual

Order No. A5E00102775 Release 07/2003

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SITRANS FM Intermag 2 Flow Transmitter Operating Manual - A5E00102775-03

I-1

Contents

1 Information for the User 1-1..........................................

2 Technical Description 2-1............................................

2.1 Application Range 2-2............................................

2.2 Special Characteristics 2-3........................................

2.3 Operation 2-3...................................................

2.4 Technical Data 2-3...............................................

2.5 Control and display unit 2-6.......................................

2.6 Ordering Data 2-8................................................

2.7 Dimensions 2-9..................................................

3 Installation 3-1......................................................

3.1 General Information 3-2...........................................

3.2 Installation in Pipelines 3-2........................................

3.2.1 Potential equalization (reference potential) 3-2.......................

3.2.2 Sensor 3-3......................................................

3.2.3 Probes 3-6......................................................

3.2.4 Accessories 3-6.................................................

3.3 Control and Display Unit 3-7.......................................

3.4 Electrical Connection 3-8..........................................

3.4.1 General Information 3-8...........................................

3.4.2 Connection of the Power Supply 3-10................................

3.4.3 Connection of the signal cables 3-10.................................

3.4.4 Connection of the magnetic current and electrode line 3-12.............

3.4.5 Connection of the 711/A and 711/E Sensors (remote version) 3-15......

3.4.6 Connection of the 711/F5 Sensor 3-17...............................

3.4.7 Connection of the 711/S sensor and the S1 and S2 probes 3-18.........

3.5 Assembly of the remote version 3-19................................

3.5.1 Assembly with standard mounting plate 3-19..........................

3.5.2 Assembly with assembly bracket for pipe and wall mounting 3-20........

3.6 Special information for devices with explosion protection 3-21...........

SITRANS FM Intermag 2 Flow Transmitter

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4 Commissioning 4-1..................................................

4.1 Safety Instructions 4-2............................................

4.2 Preparations for Commissioning 4-2................................

5 Operation 5-1.......................................................

5.1 General Information 5-2...........................................

5.2 Operating concept of the control and display unit 5-4.................

5.2.1 Operating elements 5-4...........................................

5.2.2 Disabling or enabling the programming 5-6..........................

5.2.3 Operating examples 5-6..........................................

5.2.4 Setting options and factory setting 5-9..............................

5.3 Device Functions and Parameters 5-21..............................

5.3.1 Function Group Display 5-21.......................................

5.3.2 Function Group Diagnostics 5-23....................................

5.3.3 Function Group Measuring Functions 5-25...........................

5.3.4 Function Group Device Outputs 5-33................................

5.3.5 Function Group Identification 5-39...................................

5.3.6 Function Group Service 5-40.......................................

5.4 PROFIBUS Communication 5-43....................................

5.4.1 Cyclic Data Traffic 5-44............................................

5.4.1.1 Input Data (from Slave to Master) 5-44...............................

5.4.1.2 Output Data (from Master to Slave) 5-47.............................

5.4.1.3 Device Database File (GSD) 5-47...................................

5.4.2 Acyclic data traffic 5-48............................................

5.4.3 Diagnostics 5-49..................................................

5.4.4 Locking operation 5-52.............................................

SITRANS FM Intermag 2 Flow Transmitter Operating Manual - A5E00102775-03

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6 Maintenance and Elimination of Faults 6-1............................

6.1 Maintenance 6-2.................................................

6.2 Repairs 6-2.....................................................

6.3 Elimination of Faults 6-2..........................................

6.3.1 Changing fuses 6-2..............................................

6.3.2 Error Messages 6-4..............................................

6.3.2.1 Application Problems 6-4..........................................

6.3.2.2 Troubleshooting 6-7..............................................

6.4 Cleaning 6-8....................................................

7 Appendix 7-1........................................................

7.1 Certificates 7-2..................................................

7.1.1 CE Declaration of Conformity 7-2..................................

7.1.2 EC-Type Examination Certificate 7-4...............................

7.2 Application Questionnaire 7-13......................................

7.3 Contents of the Device-specific Control System Files 7-15..............

7.3.1 Bitmap (Graphic Symbol) 7-15......................................

7.3.2 GSD (Device Database File) 7-15...................................

7.4 Literature List 7-18................................................

7.5 List of abbreviations 7-19..........................................

SITRANS FM Intermag 2 Flow Transmitter

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SITRANS FM Intermag 2 Flow Transmitter Operating Manual - A5E00102775-03

Information for the User

Hints for the User

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SITRANS FM Intermag 2 Flow Transmitter

Operating Manual - A5E00102775-03

Dear customer,

Please read this manual before starting work! It contains important information and data which guarantee the device’s availability and save you service costs when observed. This makes handling this measuring instrument much easier and leads to reliable measuring results.

The product described in the manual has left the factory in a perfect, tested condition with regard to its safety. In order to maintain this condition and to ensure perfect and safe operation of this product it may only be used in the manner described by the manufacturer. In addition, the perfect and safe operation of this product is conditional upon proper transport, proper storage and installation and careful operation and maintenance. This manual contains the information required for use for the intended purpose of the product it describes.

This manual is an integral part of the scope of delivery even it was delivered separately for logistic reasons. For reasons of simplicity it does not contain all details on all versions of the described product nor can it cover every situation which could arise during installation, operation, maintenance and use in systems. If you require further information or if problems which are not dealt with in sufficient detail in this document arise, please request the desired information from your local or responsible Siemens branch.



Note

We recommend that you discuss your application with our consultants especially before using the device for new applications, for example in research and development.

Area of validity

This manual describes the use of the SITRANS FM Intermag 2 transmitter. This device is normally operated in conjunction with sensors or probes. The data sheets/instructions of the enclosed

sensor or probe must therefore be observed when using this transmitter in addition to this manual!

The functions of the device described in this manual correspond to software version 2.1.

Hints for the User

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SITRANS FM Intermag 2 Flow Transmitter Operating Manual - A5E00102775-03

This manual describes how to use, start, operate and maintain the device.

You must pay particular attention to the warnings and notices. These are highlighted against the reset of the text and marked by special pictograms (see the examples below). They give you valuable tips to avoid operating errors.

The warnings notices in this manual and on the device have the following meanings:

Danger

means that failure to take the necessary safety precautions will result in death, serious injury and/or considerable material damage.

Warning

means that failure to take the necessary safety precautions could result in death, serious injury and/or considerable material damage.

Caution

with a warning triangle means that failure to take the necessary precautions may lead to minor injury.

Caution

without a warning triangle means that failure to take the necessary precautions may lead to material damage.

Attention

means that failure to observe the appropriate notice may lead to an undesirable event or condition.

Note

is an important piece of information about the product itself, the handling of the product or that part of the manual to which particular attentionistobedrawn.



Hints for the User

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SITRANS FM Intermag 2 Flow Transmitter

Operating Manual - A5E00102775-03

We would like to point out that the contents of this manual are not part of a previous or existing agreement, promise or legal relationship or an amendment thereto. All obligations of the Siemens AG ensue from the respective contract of purchase which also contains the full, exclusively valid warranty agreement. These contractual warranty conditions are neither extended nor restricted by the contents of this manual.

Warning

This device may only be installed and operated when qualified personnel has previously ensured that a suitable power supply is used to guarantee that the device can carry no dangerous high voltages in normal operation or in the event of a fault in the system or parts thereof.

The sensor connected to this device may be operated with aggressive media and under pressure. Therefore serious injuries and/or considerable material damage cannot be ruled out in the event of improper handling of the device.

The perfect and safe operation of this device is conditional upon proper transport, proper storage and installation and assembly and careful operation and maintenance.

The operational reliability and protection of the device are only guaranteed when the device is operated in accordance with the instructions set down in the manual.

The flow measuring device must be used exclusively for the purpose for which it was intended.

Qualified Personnel

Qualified personnel are persons familiar with the installation, assembly, commissioning and operation of the product and possessing qualifications suitable for their respective activities, e.g.:

S training or instruction or authorization to operate and maintain

devices/systems according to the standard of safety technology for electrical circuits, high pressures and corrosive media.

S For devices with explosion protection: training or instruction or

authorization to carry out work on electrical circuits for systems with an explosion risk.

S training or instruction according to the standards of safety

engineering in the care and use of suitable safety equipment.

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SITRANS FM Intermag 2 Flow Transmitter Operating Manual - A5E00102775-033

Technical Description

2.1 Application Range 2-2............................................

2.2 Special Characteristics 2-3........................................

2.3 Operation 2-3...................................................

2.4 Technical Data 2-3...............................................

2.5 Control and Display Unit 2-6.......................................

2.6 Ordering Data 2-8................................................

2.7 Dimensions 2-9..................................................

Technical Description

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SITRANS FM Intermag 2 Flow Transmitter

Operating Manual - A5E00102775-03

2.1 Application Range

SITRANS F M Intermag 2 is a microprocessor-controlled transmitter with integrated clear text display in several languages. The transmitter evaluates the incoming measuring signals from the magnetic-inductive sensors of the SITRANS F M 711/A, 711/E, 711/S, 711/F5 series and the insertion sensors S1 and S2. SITRANS F M Intermag 2 is available as compact and remote version. SITRANS F M 711/F5, FM 711/S and the insertion sensors S1 and S2 are only available as remote version.

The Intermag 2 can be used for medium flow speeds up to 12 m/s and for a minimum conductivity of 3 mS/cm on account of the magnetic constant field.

The main application range of the SITRANS FM transmitter can be found in the following fields:

S water, waste water S power generation and distribution S chemical and pharmaceutical industry S food and beverage

Figure 2-1 SITRANS F M Intermag 2 magnetic-inductive flow transmitter

Technical Description

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SITRANS FM Intermag 2 Flow Transmitter Operating Manual - A5E00102775-033

2.2 Special Characteristics

Special characteristics of the transmitter:

S Fast signal processing with 16-bit microcontroller S Automatic recognition of the sensor type and calibration data as

result of SmartPLUG

S PROFIBUS-PA (Profile 3.0) or HART communication S Simple, menu-guided operation with two-line display (optional) S Self-monitoring function S Internal simulation for all output functions S Monitoring of the sensor using magnetizing current and

electrode immersion function

S Analog output and digital outputs for pulses, device status, limits,

flow direction, frequency output

S Optional switch input for resetting the counter values or for

switching off the measuring equipment (PZR)

2.3 Operation

Operation can take place with:

S control and display unit

S HART communicator

S PC/laptop and SIMATIC PDM software by HART communication

S PC/laptop and SIMATIC PDM software by PROFIBUS PA

communication

2.4 Technical Data

Application range see section 2.1

Functional principle see SITRANS FM sensor

Measuring principle magnetic-inductive with pulsed constant field (PDC)

Magnetic field excitation automatic mains synchronization

50 Hz AC mains 3.125/6.25/12.5 Hz 60 Hz AC mains 3.750/7.5/15.0 Hz DC power supply 3/6/12 Hz

Technical Description

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SITRANS FM Intermag 2 Flow Transmitter

Operating Manual - A5E00102775-03

Outputs and inputs

Electrical isolation outputs electrically isolated from each other and from the

power supply, max. 60 V permissible against PE/PA

For 20 mA / HART devices (7ME5033-0xxxx and -2xxxx)

Analog output

Signal range 4 to 20 mA Upper limit 20 to 22.5 mA Failure signal 3.6 mA, 22 mA or 24 mA Load max. 600 Ω

Not intrinsically safe output max. 600 Ω, load voltage max. 15 V, Intrinsically safe output (7ME5033-0BGxx) max. 350 Ω, load voltage max. 8,5 V, For HART communikation, ≧ 230 Ω

Communication via analog output with PC coupling module or

HART communicator

Protocol HART, Revision 5.1

Digital output 1 configurable for positive or negative logic

Signal

Non intrinsically safe output configurable active or passive

Active signal DC 24 V, ≦ 24 mA, Ri = 170 Ω Passive signal open collector, max. DC 30 V, 200 mA

Intrinsically safe output (7ME5033-0BGxx) passive only

Signal open collector, max. DC 30 V, 100 mA, 750 mW

Output configuration

Pulse

Significance ≦ 5000 pulses/s

Pulse width ≧ 0.1 ms Frequency ≦ 10,000 Hz Limits for flow and volume, flow direction, alarm

Digital output 2

Relay NC or NO function

Rating

Non intrinsically safe output max. 5 W, UC 30 V, 200 mA

Intrinsically safe output (7ME5033-0BGxx) max. 5 W, UC 30 V, 100 mA, self resetting fuse, Ri ≦ 9 Ω Output configuration limits for flow and volume, flow direction, alarm

Digital input (only alternative to digital output 2), not intrinsically safe

Input function configurable high or low active,

measured value set to zero or counter reset

Signal voltage max. 30 V, Re = 3 kΩ

High level +11 to 30 V Low level -30 to +5 V

for PROFIBUS devices (7ME5033-1xxxx)

PROFIBUS-PA

Communication layer 1 and 2 according to PROFIBUS-PA Transmission system according to IEC 1158-2 Layer 7 (protocol layer) according to PROFIBUS-PA and DP V1 (EN 50 170) Device class A, Device profile 3.0; max. 4 simultaneous C2 connections

Bus voltage

Non instrinsically safe output permissible 9 to 32 V Intrinsically safe output (7ME5033-1BGxx) permissible 9 to 24 V (FISCO supply device)

Current consumption from bus 10 mA, in the event of an error ≦ 15 mA as result of

electrical current limiting

Digital output 1

Passive signal configurable for positive or negative logic, open collector,

max. DC 30 V, 100 mA

Output configuration

Pulses

Pulse rate ≦ 5000 pulses/s

Pulse width ≧ 0.1 ms Full scale frequency ≦ 10,000 Hz Limits for flow and volume, flow direction, alarm

Technical Description

2-5

SITRANS FM Intermag 2 Flow Transmitter Operating Manual - A5E00102775-033

Control and display interface

General display LCD, background illumination, two rows of 16 characters each Multi-display for flow, volume, flow velocity

Operation 4 optical elements,

hierarchical menu guidance with clear text and code numbers

Measuring accuracy under reference conditions

Pulse output

at v > 0.25 m/s ≦ 0.5 % of the measured value,  0.0012 m/s at v < 0.25 m/s ≦ 0.0025 m/s

Analog output same as pulse output;

plus  0.1 % of the measured value  20 mA

Reproducibility 0.2 % of the measured value

Reference conditions

Medium temperature +25 _C  5 _C Ambient temperature +25 _C  5 _C Warm-up time min. 30 min Installation conditions

Inlet line ≧ 10 x DN Outlet line ≧ 5 x DN; installed centered to pipe

Medium water without gas and solid parts, > 200 μS/cm

Installation conditions see also sensor

Ambient temperatures

Intermag 2 transmitter

Remote design -20 _Cto+65_C Compact design -20 _Cto+65_C, medium temperature to 60 _C

-20 _Cto+40_C, medium temperature to 130 _C,

dependent on measuring tube lining Devices with explosion protection (7ME5033-xxCxx, -xxDxx und -xxGxx) Temperature ranges and temperature classes according

to section 3.6 Control and display unit - 0 _Cto+50_C Storage -25 _Cto+80_C

Degree of protection IP 67 Electromagnetic compatibility (EMC) for use in the home and in industry

Emitted interference according to EN 50 081 Noise immunity according to EN 50 082 / NAMUR

Medium conditions

Medium temperature in compact devices -20 _C to +130 _C,

depending on sensor and ambient temperature

Minimum conductivity of the medium

in the SITRANS FM 711/A, 711/E sensors ≧ 3 μS/cm in the 711/S sensor and the S1 and S2 probes ≧ 20 μS/cm in SITRANS FM 711/F5 sensor ≧ 10 μS/cm

Construction

Weight of transmitter 4.4 kg Compact versions transmitter permanently mounted on measuring tube Remote version transmitter connected to the sensor by a shielded cable Maximum line length 100 m; 15 m using sensors without SmartPLUG Housing die-cast aluminum Electrical Connection

Compact version 2 x M20 or 1/2”-NPT Remote version same as compact version + 2 x M16 or 1/2”-NPT

Assembly

Compact version transmitter already fitted on measuring tube Remote version stainless steel mounting plate for wall mounting,

optionally for wall and pipe mounting

Power supply accordingtoratingplate

AC voltage AC 100 to 230 V, 15 % (85 V to 265 V), 47 to 63 Hz or

AC20.4to26.4V,47to63Hz

DC voltage DC 19.2 to 30 V Power consumption approx. 10 W Power failure bypass of at least 1 mains period (> 20 ms)

Technical Description

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SITRANS FM Intermag 2 Flow Transmitter

Operating Manual - A5E00102775-03

2.5 Control and display unit

External operation without tools is possible with the control and display unit. There is not need to open the device. This means that the high degree of protection of IP 67 is guaranteed at all times.

Optical control element

Infrared transmitter

LCD

Figure 2-2 Control and display unit of the SITRANS FM Intermag 2

Technical Description

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SITRANS FM Intermag 2 Flow Transmitter Operating Manual - A5E00102775-033

The individual functions and parameters are selected using a hierarchically structured, multi-language input menu with four optical input elements. The parameters can be specifically selected and modified using alphanumeric text and code numbers, e.g.:

S Operating parameters such as measuring range, physical

dimensions or device information

S Limits for flow, counter configurations S Noise suppression using separate interference suppression and

damping as well as hysteresis functions

S Automatic mains synchronization S Display parameters (freely-configurable text display) S Display in volume or mass units S Density as constant input value for conversion of volume into mass S Zero flow cut-off S Forward and reverse flow measurements S Flow direction display and evaluation S Diagnostics functions and control values S PROFIBUS address S Functions of analog output: proportional flow, failure signal S Functions of digital output 1 (transistor):

pulse output, frequency output proportional to flow, alarm, forward or reverse flow signal, min. or max. limit for flow and counter

S Functions of digital output 2 (relay):

pulse output, alarm, forward or reverse flow signal, min. or max. limit for flow and counter

S Simulation of output signal via analog output, digital output 1 and

digital output 2

S Option: digital output 2 as digital input for resetting counter values or

for interruption in measurement (PZR)

The HART protocol is superimposed on the analog output (current output). This communication capability permits parameterization of the device using the HART communicator or a PC/laptop and SIMATIC PDM software in addition to local operation.

In the SITRANS F M Intermag 2 version with PROFIBUS-PA, the analog output and the digital output 2 are replaced by the digital PROFIBUS-PA output. Parameterization of the device is then possible using PROFIBUS communication and SIMATIC PDM in addition to local operation.

Technical Description

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SITRANS FM Intermag 2 Flow Transmitter

Operating Manual - A5E00102775-03

2.6 Ordering Data

Specify measuring range in plain text:

Y01: e.g.: 0 to .... m

/h Y01

Rating plate inscription in English B11

Stainless steel tag plate Y17

Specify pulse significance in plain text:

Y02: e.g.: 0 to .... pulses/l Y02

Setting of digital outputs, specify in plain text:

Y03: Setting of the digital outputs Y03

Measuring-point number (max. 8 characters), specify in plain text:

Y15: ........ Y15

Measuring-point description (max. 16 characters), specify in plain text:

Y16: ................ Y16

Accessories

Other models

Please add “-Z“ and code to the order number Code

Reinforced mounting bracket for wall and pipeline mounting A02

Ordering data Order number

SITRANS FM

Magnetic-inductive flow transmitter Intermag 2 7ME5033- - - AA0 -

for constant field

Output/communication

4to20mAwithHARTprotocol 0 PROFIBUS PA 1 4 to 20 mA with HART protocol and digital input 2

Power supply

AC 100 to 230 V AA UC 24 V BA

Explosion protection

with explosion-protection marking Terminal box Signal outputs

II 2 G EEx de [ia] IIC T3/T4/T6 explosion proof not intrinsically safe C II 2 G EEx dem [ia] IIC T3/T4/T6 increased safety not intrinsically safe D II 2 G EEx dem [ia] IIC T3/T4/T6 increased safety intrinsically safe

Control and display unit

Without 0 With 1

Design

Remote design 1 Compact design 2

Cable glands

M20/M16 x 1.5 1 1/2”-NPT 2

not with devices with intrinsically safe outputs (7ME5033-xBGxx)

only with auxiliary power 24 V (7ME5033-xBGxx)

Technical Description

2-9

SITRANS FM Intermag 2 Flow Transmitter Operating Manual - A5E00102775-033

2.7 Dimensions

7090

Figure 2-3 SITRANS FM Intermag 2 transmitter (remote design) with standard mounting plate, dimen•

sions

205

Ø 80

154

153

Figure 2-4 SITRANS FM Intermag 2 transmitter (remote design) with optional mounting plate for pipeline

mounting, dimensions

Technical Description

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SITRANS FM Intermag 2 Flow Transmitter

Operating Manual - A5E00102775-03

183

Figure 2-5 SITRANS FM Intermag 2 transmitter in compact design

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SITRANS FM Intermag 2 Flow Transmitter Operating Manual - A5E00102775-03

Installation