This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in
this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Siemens AG
Division Process Industries and Drives
Postfach 48 48
90026 NÜRNBERG
GERMANY
Document order number: A5E03071515
Ⓟ 11/2018 Subject to change
These instructions contain all the information you need for using the device.
The instructions are aimed at persons mechanically installing the device, connecting it
electrically, configuring the parameters and commissioning it, as well as service and
maintenance engineers.
Note
It is the responsibility of the customer that the instructions and directions provided in the
operating instructions are read, understood, and followed by the relevant personnel before
installing the device.
1.1Items supplied
1
Inspection
● SITRANS F M MAG 8000 Standard, MAG
8000 CT, or MAG 8000 Irrigation
● Calibration certificate
● Operating Instructions
● SITRANS F M documentation disk
1. Check for mechanical damage due to possible improper handling during shipment. All
claims for damage are to be made promptly to the shipper.
2. Make sure the items supplied, and the information on the nameplate corresponds to the
ordering information.
The contents of these instructions are regularly reviewed and corrections are included in
subsequent editions. We welcome all suggestions for improvement.
The following table shows the most important changes in the documentation compared to each
previous edition.
EditionRemarks
11/2018
● Update for software version 3.09
● Technical data and Appendix C.2 updated
05/2014
10/2012
● NMI M 10 approval for MAG 8000 Irrigation
● Primary operation software changed from Flow Tool to PDM (Flow Tool moved to
● Integration of MAG 8000 for irrigation applications
● Restructuring of the document
1.3Further Information
Product information on the Internet
The Operating Instructions are available on the documentation disk shipped with the device,
and on the Internet on the Siemens homepage, where further information on the range of
SITRANS F flowmeters may also be found:
Product information on the internet (
http://www.siemens.com/flowdocumentation)
Worldwide contact person
8Operating Instructions, 11/2018, A5E03071515-AE
If you need more information or have particular problems not covered sufficiently by these
Operating Instructions, get in touch with your contact person. You can find contact information
for your local contact person on the Internet:
SITRANS MAG 8000
Introduction
1.3 Further Information
Local contact person (http://www.automation.siemens.com/aspa_app/contactmenu.aspx?
Correct, reliable operation of the product requires proper transport, storage, positioning and
assembly as well as careful operation and maintenance.
Only qualified personnel should install or operate this instrument.
Note
Alterations to the product, including opening or improper modifications of the product are not
permitted.
If this requirement is not observed, the CE mark and the manufacturer's warranty will expire.
2.2Laws and directives
2
General requirements
Installation of the equipment must comply with national regulations. For example EN 60079-14
for the European Community.
Instrument safety standards
The device has been tested at the factory, based on the safety requirements. In order to
maintain this condition over the expected life of the device the requirements described in these
Operating Instructions must be observed.
NOTICE
Material compatibility
Siemens Flow Instruments can provide assistance with the selection of wetted sensor parts.
However, the full responsibility for the selection rests with the customer and Siemens Flow
Instruments can take no responsibility for any failure due to material incompatibility.
The CE marking on the device symbolizes the conformity with the following European
directives:
Electromagnetic compatibili‐
ty EMC
2014/30/EU
Low voltage directive LVD
2014/35/EU
Atmosphère explosible
ATEX
2014/34/EU
Pressure equipment direc‐
tive PED
2014/68/EU
Measuring instruments direc‐
tive MID
2014/32/EU
The applicable directives can be found in the EU declaration of conformity of the specific device.
2.4Lithium batteries
Directive of the European Parliament and of the Council on the
harmonisation of the laws of the Member States relating to elec‐
tromagnetic compatibility
Directive of the European Parliament and of the Council on the
harmonisation of the laws of the Member States relating to the
making available on the market of electrical equipment designed
for use within certain voltage limits
Directive of the European Parliament and the Council on the har‐
monisation of the laws of the Member States relating to equip‐
ment and protective systems intended for use in potentially ex‐
plosive atmospheres
Directive of the European Parliament and of the Council on the
harmonisation of the laws of the Member States relating to the
making available on the market of pressure equipment
Directive of the European Parliament and the Council on the har‐
monisation of the laws of the Member States relating to the mak‐
ing available on the market of measuring instruments
Lithium batteries are primary power sources with high energy content designed to provide the
highest possible degree of safety.
WARNING
Potential hazard
Lithium batteries may present a potential hazard if they are abused electrically or
mechanically. Observe the following precautions when handling and using lithium batteries:
● Do not short-circuit, recharge or connect with false polarity.
● Do not expose to temperatures beyond the specified temperature range.
● Do not incinerate.
● Do not crush, puncture or open cells or disassemble.
● Do not weld or solder to the battery’s body.
● Do not expose contents to water.
2.5Installation in hazardous area
This device is not approved for use in hazardous areas.
SITRANS MAG 8000
12Operating Instructions, 11/2018, A5E03071515-AE
Description
3.1System components
A SITRANS F M MAG 8000 water meter system includes:
● A transmitter and a sensor. The transmitter is either compact mounted (integral) or remote
mounted at a distance of maximum 30 m (100 ft).
● An internally or externally mounted battery supply or 115 to 230 V AC or 12/24 V AC/DC
power supply with battery backup.
Communication solutions
The following communication modules are available:
● RS 232
● RS 485 Modbus RTU
● Encoder interface for AMR solutions
● GSM/GPRS module
3
3.2Operating principle
MAG 8000 is a microprocessor-based water meter with graphical display and key for optimum
customer operation and information on site. The transmitter drives the magnetic field in the
sensor, evaluates the flow signal from the sensor, and calculates the volume passing through.
It delivers the required information via the integrated pulse output or communication interfaces
as part of a system solution. Its intelligent functionality, information and diagnostics ensure
optimum meter performance and information to optimize water supply and billing.
MAG 8000 Standard and MAG 8000 CT can be ordered as a Basic or an Advanced version,
and MAG 8000 Irrigation as Basic version only.
3.3Design
MAG 8000 is a battery-supplied magnetic inductive water meter for revenue, district and
irrigation metering application.
● Simple placement of the meter - bury the meter underground or in a floating chamber. The
IP 68 (NEMA 6P) design is unaffected by meter position or in-line piping stresses, and there
is no requirement for filters.
● Low pressure loss - an unrestricted flow tube ensures minimal pressure loss, even at the
highest flow rates. Overall network system pressures can be reduced, helping to prevent
leakage from burst pipes and excess stress placed on pumping stations.
● Zero maintenance - designed without moving parts and has a 10-year battery life.
● Measurement in both directions - only one meter required for measuring in both direction.
● Intelligent meter - only one meter for leak detection, data logger function, and self-detection
of errors.
Ensure that the sensor is located in the most optimum place and where no magnetic field is
present.
Flow direction
Ensure that sensor is mounted in correct flow direction as indicated on label.
If process flow direction is opposite of flow direction indicated on sensor label, forward flow
rates can be restored via parameter 327, if factor is adjusted to "-1".
MAG 8000 CT is approved for bidirectional measurement.
SITRANS MAG 8000
18Operating Instructions, 11/2018, A5E03071515-AE
Inlet and outlet condition
To achieve most accurate flow measurement it is essential to have certain straight inlet and
outlet pipe lengths as shown (Di: sensor diameter). MAG 8000 CT is approved for installation
with 0D of straight pipe upstream from the sensor and 0D of straight pipe downstream from
the sensor. It is, however, recommended to follow the installation guidelines for the MAG 8000
Standard water meter for optimal measurement performance.
Installing/Mounting
4.1 Sensor installation
Sensor must be completely full of liquid
Therefore avoid:
● Air in pipe.
● Installation at the highest point in pipe system.
● Installation in vertical pipes with free outlet.
For partially filled pipes or pipes with downwards flow and free outlet, sensor must be mounted
in a U-tube.
4.1.2Orienting the sensor
MAG 8000 CT DN 50 to DN 150 can be installed in all orentations, while DN 200 to DN 400
can only be installed horizontally.
Horizontal pipes
Sensor must be mounted as shown in upper part of figure. Do not mount sensor as shown in
lower part of figure as electrodes then will be positioned at top where air bubbles may occur
and in bottom, where mud, sludge, sand etc. may deposit and cover the electrode, thus
impacting the measurement.
If "Empty Pipe Detection" is used, sensor should be tilted 45° as shown in upper right figure
to maximize full pipe detection and provide accurate volume calculations.
Note
Physical installation of battery pack may influence battery capacity. Optimal battery capacity
is achieved with battery pack in an upright position. Installation examples marked with dotted
cross will affect battery capacity.
SITRANS MAG 8000
20Operating Instructions, 11/2018, A5E03071515-AE
Vertical pipes (MAG 8000)
Recommended installation is in a vertical/inclined pipe to minimize wear and deposits in sensor.
Installation in large pipes (MAG 8000)
The water meter can be installed between two reducers (e.g. DIN 28545).
Installing/Mounting
4.1 Sensor installation
With an 8° reducer, the following pressure drop curve applies. The curves are applicable to
water.
A flow velocity of 3 m/s (10 ft./sec.) (V) in a sensor with a diameter reduction from DN 100 to
DN 80 (4" to 3") (d1/d2 = 0.8) gives a pressure drop of 2.9 mbar (0.04 psi).
4.1.3Mounting the sensor
1. Install gaskets.
2. Ensure connection flange has a smooth surface and is in line with sensor.
Gaskets are recommended but not included in water meter delivery.
Advice for gasket selection:
● Only use flat rubber gaskets.
● Thickness 1 to 6 mm (0.0 to 0.02 ft) dependent on gap/tolerance.
● Inner diameter must be larger than bore of water meter.
● Material should be compatible with process fluid.
● Hardness should be maximum 75 Shore A.
Maximum allowable torques
Standard bolts must be well lubricated and tightened evenly around gasket.
Leakage/damage to water meter or piping may arise if bolts are overtightened.
Torque calculations
SITRANS MAG 8000
22Operating Instructions, 11/2018, A5E03071515-AE
Installing/Mounting
4.1 Sensor installation
All values are theoretical and are calculated on the assumption that:
● All bolts are new and material selection is according to EN 1515-1 table 2.
● Gasket material not exceeding 75 shore A is used between the water meter and mating
flanges.
● All bolts are galvanized and adequately lubricated.
● Flanges are made of carbon steel.
● Water meter and mating flanges are correctly aligned.
Liquid potential equalization or grounding is accomplished with built-in grounding electrodes
and/or grounding rings. The electrodes ensure electrical connection between liquid and meter
providing a stable and accurate measurement.
Installing/Mounting
4.3 Grounding
① Built-in grounding electrode
(7ME6810 and 7ME6820)
4.3Grounding
The sensor body must be grounded using grounding/bonding straps and/or grounding rings
to protect flow signal against stray electrical noise and/or lightning. This ensures that noise is
carried through sensor body and that the measuring area within sensor body is noise-free.
Irrigation applications
MAG 8000 Irrigation device is always delivered with pre-mounted grounding rings. Grounding
rings are mandatory for MAG 8000 Irrigation.
Connect straps to both flanges with 6 mm (1/4") screws.
①Metal pipes
Bonding/grounding straps are part of delivery and pre-mounted on water meter.
Plastic pipes and lined metal pipes
Use optional grounding rings at both ends.
①Plastic pipes or lined metal pipes
Grounding rings are not included in delivery.
SITRANS MAG 8000
26Operating Instructions, 11/2018, A5E03071515-AE
Combination of metal and plastic pipes
Use straps for metal pipe and grounding rings for plastic pipe.
①Metal pipe
②Plastic pipe
Bonding/grounding straps, grounding rings and straps are not included in delivery.
Installing/Mounting
4.4 Cathodic-protected pipes
Note
All straps or grounding wires must be 12 AWG (or heavier) copper wire and connected with 6
mm screws.
4.4Cathodic-protected pipes
Pay special attention to meter installation in cathodic-protected pipe.
Isolate meter from pipeline by mounting isolation sleeves and washers on flange bolts and
connect a wire dimensioned to manage the cathodic current and environmental influence,
between pipelines.
Do not pot meter before electrical connections have been made.
Meter is rated IP68/NEMA 6P from the factory as standard. If cable glands are used, IP68/
NEMA 6P enclosure rating is obtained by potting transmitter bottom with Sylgard potting kit.
Otherwise only an IP67/NEMA 4 rating is obtained.
Sealing of transmitter
1. Select the proper gland size to fit installed cable size.
2. Mount O-ring properly and correctly and grease with gel.
3. Fill Sylgard potting kit in bottom part of casing.
4. Renew Silicagel bag (placed behind battery cup) to prevent condensation within meter, if
necessary.
5. Mount the enclosure carefully and make sure not to damage the O-ring.
Note
Potting
Ensure not to fill Sylgard potting kit in the space for the battery pack.
Ensure Silicagel bag is not in contact with Sylgard potting.
See also Potting kit instruction (http://support.automation.siemens.com/WW/view/en/
43208835).
SITRANS MAG 8000
28Operating Instructions, 11/2018, A5E03071515-AE
Direct burial of remote sensor
*
Remote sensor is protected to IP68/NEMA 6P and can be buried.
The use of pea gravel, at least 300 mm (12 inches) all around sensor, is mandatory to provide
some drainage and to prevent dirt from solidifying on sensor.
It also helps to locate the sensor should excavation be necessary. Before covering pea gravel
with earth, use electrical cable identification tape above gravel.
Run remote sensor cable through a plastic conduit of minimum 50 mm (2 inches).
Installing/Mounting
4.6 Transmitter installation
4.6Transmitter installation
Mount bracket on a wall as shown below or on a horizontal or a vertical pipe using ordinary
hose clips or duct straps.