Siemens SITRANS F C MASSFLO MASS 2100, SITRANS F C MASSFLO MASS 6000 Operating Manual
Operating Manual
Order no.: FDK:521H1179
SFIDK.PS.028.R1.02 - A5E00253632
SITRANS F C MASSFLO
MASS flowmeters
Signal converter type MASS 6000 19"
sensor type MASS 2100
[]
*083R9507*
s
SITRANS F C MASSFLO
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Contents
1. Introduction .................................................................................................................... 3
2. Installation ...................................................................................................................... 4
2.1 Installation of signal converter MASS 6000 .................................................................... 4
2.2 Installation of sensor MASS 2100 ................................................................................... 4
2.3 Ex survey according to Directive 94/9/EC (ATEX) .......................................................... 6
2.4 Overview and intrinsically safe data ............................................................................... 7
2.5 Device identification ........................................................................................................8
2.6 Remote installation signal converter MASS 6000 .......................................................... 9
2.7 Approvals ...................................................................................................................... 10
3. Electrical connection ................................................................................................... 11
3.1 Electrical connection IP 20 & IP 65 ............................................................................... 11
3.2 Signal converter MASS 6000 & sensor MASS 2100 .................................................... 12
4. Technical data .............................................................................................................. 13
4.1 Sensor MASS 2100 - versions DI 1.5, DI 3, DI 6, DI 15, DI 25, DI 40 ........................... 13
4.2 Signal converter MASS 6000 ........................................................................................ 14
4.3 Output characteristic MASS 6000 ................................................................................. 15
5. Commissioning ............................................................................................................ 16
5.1 Keypad and display layout............................................................................................ 16
5.2 Menu build-up ............................................................................................................... 17
5.2.1 Password ....................................................................................................................... 17
5.3 Menu overview .............................................................................................................. 18
5.4 Menu details .................................................................................................................. 19
5.5 Outputs setting menu .................................................................................................... 20
5.6 Reset mode ...................................................................................................................22
6. Service.......................................................................................................................... 23
6.1 List of error numbers ..................................................................................................... 23
6.2 Trouble shooting MASS 6000 ....................................................................................... 24
7. Ordering ........................................................................................................................ 25
7.1 Build-up ordering .......................................................................................................... 25
7.2 Build-up ordering - high pressure versions .................................................................. 26
7.3 Signal converter 19" Ex-version ................................................................................... 27
7.4 Accessories for MASS 6000 & MASS 2100 .................................................................. 28
8. Certificates................................................................................................................... 29
8.0 Download certificates .................................................................................................... 30
8.1 EU-declaration of conformity......................................................................................... 29
8.2 EC type examination certificate .................................................................................... 30
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1. Introduction
For safety reasons it is important that the following points, especially the points marked with a
warning sign, are read and understood before the system is being installed:
• Installation, connection, commissioning and service must be carried out by personnel
who are qualified and authorized to do so.
• It is very important that the same people have read and understand the instructions and
directions provided in this manual and that they follow the instructions and directions
before taking the equipment into use!
• People who are authorized and trained by the owner of the equipment may operate the
equipment.
• The installation must ensure that the measuring system is correctly connected and is in
accordance with the connection diagram. The signal converter has to be earthed unless the
power supply is galvanically isolated.
• The mains protective earth wire must be connected to the PE terminal in accordance
with the diagram.
• In applications with working pressures/media that can be dangerous to people, surroundings,
equipment or others in case of pipe fracture, we recommend that special precautions such
as special placement, shielding or installation of a security guard or a security valve should
be made when the sensor is being installed.
• Siemens Flow Instruments want to assist by estimating the chemical resistance of the sensor
parts that are in connection with the media, but it is at any time the customer’s responsibility,
which materials are chosen and Siemens Flow Instruments takes no responsibility if the
sensor corrodes!
• Equipment used in hazardous areas must be Ex-approved and marked for Europe and
UL for USA.
It is required that the special directions provided in the manual and in the Ex certificate
must be followed!
• Installation of the equipment must comply with national regulations.
Example EN 60079-14 for Denmark.
• Repair and service can be done by approved Siemens Flow Instruments personnel only.
1. Introduction
- this page has been updated 2004.05
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2. Installation
2. Installation
Category 1 equipment
Sensor MASS 2100 may be installed in zone 0,
zone 1 and zone 2.
2.2 Installation of sensor
MASS 2100
Mount the sensor on a vibration-free wall or
steel frame as shown.
Ensure that the sensor is not emptied of liquid
(during normal operation) otherwise incorrect
measurement will occur.
With low flow, horizontal mounting is recommended, in this position air bubbles are
easier to remove.
Locate the sensor low in the system in order to
avoid an under-pressure in the sensor seperating air/gas in the liquid.
If the liquid is volatile or contains solid particles, vertical mounting is not recommended.
Always locate the flowmeter as far away as
possible from components that generate mechanical vibration in the piping.
Cross talk between sensors mounted close to
each other may disturb the measurement. To
avoid cross talk never mount more than one
sensor on each frame and mount flexible hose
connections between the sensors as shown.
Vertical mounting
Vibration
Cross talk
To facilitiate zero-point adjustment, a valve with
tight shut-off should always be mounted in connection with the sensor as a proper zero-point
setting is essential for a good accuarcy.
Note
Please read and follow the directions stated in
the instruction DKFD.PI.028.P1.52 regarding
build-in of sensor.
The instruction is supplied with the sensor.
Zero-point adjustment
Horizontal mounting
Signal converter MASS 6000 can be installed
in the safe area only!
2.1 Installation of signal
converter MASS 6000
Safe area only!
Hazardous area
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2. Installation
Mount the adaptor on top of the sensor interface, if not already mounted.
When fitting the multiple plug, please make
sure that it is correctly oriented (note the little
tap).
The adaptor can be oriented in 4 directions.
Tighten the 4 screws with a 4 mm Allen key to
secure the adaptor.
Mount the multiple plug in the adaptor and
tighten the glands on the plug to obtain optimum sealing.
Note the wire colours when connecting the
MASS 6000. Refer to the diagram for electrical
wiring under "Electrical connection".
Installation of sensor
MASS 2100
(continued)
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2. Installation
2.3 Ex survey according
to Directive 94/9/EC
(ATEX)
Applies to instruments used in underground mining
operations, as well as their above ground
operations, which can be endangered by mine gas
and/or flammable dusts.
Instrument groups
Applies to instruments used in the remaining areas
which can be endangered by a potentially explosive
atmosphere.
Instruments of this category are for use in
areas where ignitable atmospheres, caused by
a mixture of air and gasses, vapours or mists or
by dust/air mixtures, can exist all of the time or
for long periods of time or else frequently.
Instruments of this category are for use in
areas where ignitable atmospheres caused, by
a mixture of air and gasses, vapours or mists or
by dust/air mixtures, can exist some of the time.
Instruments of this category are for use in
areas where ignitable atmospheres, caused by
a mixture of air and gasses, vapours or mists or
by dust/air mixtures, are not likely to exist.
However, if they do occur then in all probability,
only seldom or for short periods of time.
Instrument category
(The figures in brackets refer to IEC)
Built according to European norm = E
Explosion protected electrial equipment = Ex
Ex protection labelling in square brackets refers to "Associated electrical equipment"
as an example
:
II 2G E Ex ia IIC T6
Type of protection
o Oil encapsulated i Intrinsic safety (ia, ib)
p Pressurized apparatus n Non-incentive equipment
q Powder filling m Encapsulation
d Flameproof enclosure s Special protection
e Increased safety
Explosion groups
Gases and vapours Minimum EN/
(examples) ignition IEC
energy [mJ]
• Ammonia - IIA
• Acetone, aircraft fuel, benzine,
crude oil, diesel oil, ethane, ethanoic
acid, ether, gasolines, heating oil,
hexane, methane, propane 0.18 IIA
• Ethylene, isoprene, town gas 0.06 IIB
• Acetylene, carbon disulphide,
hydrogen 0.02 IIC
Ignition temperature
Maximum surface temperature EN / IEC
450°C 842°FT1
300°C 572°FT2
200°C 392°FT3
135°C 275°FT4
100°C 212°FT5
85°C 185°FT6
I
II
EN 50014 Directive 94/9/EC (ATEX)
Definition
1G
(0)
Labelling
with gases
Labelling
with dusts
1D
(20)
2G
(1)
2D
(21)
3G
(2)
3D
(22)
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2. Installation
Can
only
be installed in safe area!
MASS 6000 intrinsically safe data
Uo: 16 V; Io: 122 mA
P
o
: 0.52 W
L
o
: 2 mH
L
o/Ro
: 100 µH/Ω
C
o
: 200 nF
2.4 Overview and
intrinsically safe data
MASS 6000 19" IP 20
& IP 65 [EEx ia] IIC
Category 1 equipment
Sensor MASS 2100 may be installed in zone 0,
zone 1 and zone 2.
MASS 2100 intrinsically safe data
See table below.
MASS 2100
EEx ia IIC T3...T6
Maximum distance between sensor MASS 2100 and signal converter MASS 6000 is 300 m with
Siemens Flow Instruments cable FDK:083H3005 or FDK:083H3006 or equivalent cable.
Cable data
Capacitance 300 [pF/m]
Self-inductance 1 [µH/m]
Resistance 0.05 [Ω/m]
Maximum length 300 [m]
C
max.
100 [nF]
Lc/R
c
25 [µH/Ω]
Isolation 0.25 [mm]
Temperature range −20°C to +105°C
Temperature range (high temperature version) −20°C to +200°C
Cable between MASS 2100
and MASS 6000
Terminals 1-2 3-4-9 5-6&7-8
MASS 2100 DI 1.5 DI 3 DI 6 DI 15 DI 25 DI 40
Temp. Pick
sensor ups
U
i
[V] 16 16 16 16 16 16 15 15
I
i
[mA] 0.132 0.132 0.132 0.132 0.132 0.132 8 15
P
i
[W] 0.75 0.75 0.75 0.75 0.75 0.75 0.03 0.056
Li or [mH] 0.5 0.5 or 1.5 or 10 10
Li/Ri[µH/Ω]8040301015
C
i
[pF] 50 50 50 50 50 50 50 50
Equivalent cable must have Lc/Rc ratio lower or equal to 100 [µh/Ω].
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2. Installation
2.5 Device identification
Sensor MASS 2100 label
Signal converter
MASS 6000 19" IP 20 and
IP 65 label
No. Meaning
1. Notified body for QA supervision: UL International DEMKO A/S, Denmark
2. Explosion protected
3. ATEX Equipment Group and Protection Category
4. Maximum medium temperature
5. EC Approval Numbers and Protection Type
6. Production year
7. Build-up code, "1" = MASS 2100 sensor
8. PED = Pressure Equipment Directive 97/23/EC
PED: SEP marking indicating that the sensor is produced in accordance with
"Sound Engineering Practice"
CE 0200 EN 13480 - category II marking indicating that the sensor conforms to PEDcategory II
9. Ambient temperature range
10. Interface data
11. DN = sensor size
PN = max. pressure
PT = test pressure, sensor pressure tested with 1.5 x PN
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2. Installation
1. Fit the SENSORPROM
®
unit on the connection board supplied with the signal converter. The
SENSORPROM® unit is supplied with the sensor.
2. Mount the guide rails in the rack system as shown. Distance between guide rails is 21 TE.
Guide rails are supplied with the rack system and not with the signal converter.
3. Mount the connection board as shown. The left side of the connection board must flush to the
left of the guide rail.
4. Connect the cables as shown under "Electrical connection".
5. Plug the signal converter into the rack system.
2.6 Remote installation
signal converter
MASS 6000
Safe area only!
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2.7 Approvals
Notified body
Sensor MASS 2100 DI 1.5, DI 3, DI 6, DI 15, DI 25 and DI 40
0539 II 1 G
DEMKO 03 ATEX 135252X
EEx ia IIC T3...T6
Temperature classes for ambient temperature between
−−
−−
−20
°°
°°
°C to +50
°°
°°
°C:
T3 (max. surface < 200°C) for liquid temperature lower than 180°C
T4 (max. surface < 135°C) for liquid temperature lower than 135°C
T5 (max. surface < 100°C) for liquid temperature lower than 100°C
T6 (max. surface < 85°C) for liquid temperature lower than 85°C
Signal converter MASS 6000
0539 II (1) G
DEMKO 03 ATEX 135251X
[EEx ia] IIC
Ambient temperature −20°C to +50°C
The SITRANS F C MASSFLO
mass flowmeter was tested for approval by:
UL International DEMKO A/S
Lyskaer 8, P.O. Box 514
DK-2730 Herlev
Denmark
2. Installation
2.8 Special conditions for
safe use
• The intrinsic safety output terminals are located in the same room as the input terminals and the
final installation shall secure the spacing of 50 mm between the intrinsic safety terminals and the
non-intrinsic safety terminals. To prevent mixing of cables between intrinsically safe terminals an
all other terminals, a isolating plate is mounted in the terminals room.
• The signal converter shall always be connected to ground using the internal terminal.
• The code number FDK:083H0202, FDK:083H0203, FDK:083H206 and FDK:083H0207 shall be
installed in a 19" rack with an ingress protection of at least IP 20.
• For IP 65 Siemens Flow Instruments code number FDK:083F5037 can be used.
• On the connection board are terminals marked „No wiring connections“. These terminals are not
for field wiring but only for connection to MASS 6000 SENSORPROM
.
• The 24 V input voltage for the 24 Volt version shall be from a safety-isolated transformer according
to EN 60742 or EN 61558-1.
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