Siemens SITOP PSU8200 User Manual

SITOP PSU8200 1ph
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SITOP power supply

SITOP PSU8200 1ph

Manual
SITOP PSU8200 24 V/5 A 6EP3333 SITOP PSU8200 24 V/10 A 6EP3334 SITOP PSU8200 24 V/20 A 6EP1336-3BA10
11.2014
C98130
Overview
Safety instructions
1
Description, device design, dimension drawing
2
Mounting/removal
3
Mounting position, mounting clearances
4
Installation
5
Technical data
6
Safety, approvals, EMC
7
Ambient conditions
8
Applications
9
Environment
10
Service & Support
11
-8SB00-0AY0
-8SB00-0AY0
-A7633-A1-3-7629
Siemens AG Division Process Industries and Drives Postfach 48 48 90026 NÜRNBERG GERMANY
C98130-A7633-A1-3-7629
Copyright © Siemens AG 2014. All rights reserved
Legal information
Warning notice system
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
Qualified Personnel
personnel qualified
Proper use of Siemens products
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
Disclaimer of Liability
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.
The product/system described in this documentation may be operated only by task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.
Note the following:
documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
for the specific
12/2014 Subject to change

Overview

1-phase SITOP PSU8200 power supplies from the SITOP modular product line are high­performance, regulated technology power supplies for automated systems and machines.
In addition to the basic functions required, these low-profile power supply units have an outstanding overload behavior.
The key benefits of the product include:
Suitable for connecting to almost any 1-phase line supply around the world
AC and DC input voltages possible (only for 6EP1336-3BA10)
Output voltage can be adjusted in the range 24..28.8 V
Power boost during operation with 300% rated current for 25 ms
Extra-Power with 1.5x rated current for 5 seconds for switching on loads with a high
inrush current
Especially low width without requiring any lateral mounting clearances
Ambient temperature -25 ...+70° C (derating from +60° C)
Selectable short-circuit response (constant current or latching shutdown)
A soft characteristic can be selected for a parallel connection (for uniform load distribution
of power supply units of the same type)
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Overview
Ordering data
Regulated power supply unit SITOP PSU·8200 1ph
Type
Order number
24 V / 5 A output
24 V / 10 A output
Output 24 V DC / 20 A
Accessories
Type
Order number
Device identification labels 20 mm × 7 mm, Ti grey
3RT2900-1SB20
Display of the operating state using 3 LEDs
"24 V O.K." signaling contact
Remote "ON/OFF" contact for switching the power supply output in a no current condition
(only for 6EP3333-8SB00-0AY0 and 6EP3334-8SB00-0AY0)
To increase the system availability, these reliable power supplies can be expanded using SITOP supplementary modules (redundancy module, selectivity module, buffer module), as well as SITOP DC-UPS modules
The following device versions are available:
120/230 VAC input,
120/230 VAC input,
Input, 1 and 2-phase AC or DC,
6EP3333-8SB00-0AY0
6EP3334-8SB00-0AY0
6EP1336-3BA10
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Table of contents

Overview................................................................................................................................................. 3
1 Safety instructions ................................................................................................................................... 7
2 Description, device design, dimension drawing........................................................................................ 9
3 Mounting/removal ................................................................................................................................. 23
4 Mounting position, mounting clearances ................................................................................................ 25
5 Installation ............................................................................................................................................ 33
6 Technical data ...................................................................................................................................... 37
2.1 Device description ..................................................................................................................... 9
2.2 Connections and terminal designation.................................................................................... 11
2.3 Potentiometer .......................................................................................................................... 13
2.4 Status displays and signaling ................................................................................................. 14
2.5 Change-over switch ................................................................................................................ 16
2.6 Remote contact ....................................................................................................................... 18
2.7 Block diagram ......................................................................................................................... 19
2.8 Dimensions and weight ........................................................................................................... 21
4.1 Standard mounting position .................................................................................................... 25
4.2 Other mounting positions ........................................................................................................ 27
4.2.1 6EP3333-8SB00-0AY0 ........................................................................................................... 27
4.2.2 6EP3334-8SB00-0AY0 ........................................................................................................... 29
4.2.3 6EP1336-3BA10 ..................................................................................................................... 31
5.1 Line-side connection ............................................................................................................... 33
5.2 Output-side connection ........................................................................................................... 35
6.1 Input ........................................................................................................................................ 37
6.2 Output ..................................................................................................................................... 39
6.3 Efficiency ................................................................................................................................. 44
6.4 Closed-loop control ................................................................................................................. 45
6.5 Protection and monitoring ....................................................................................................... 46
6.6 MTBF ...................................................................................................................................... 46
6.7 Mechanical system ................................................................................................................. 46
6.8 Accessories ............................................................................................................................. 47
6.9 Dimension drawing ................................................................................................................. 47
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Table of contents
7 Safety, approvals, EMC ........................................................................................................................ 49
8 Ambient conditions ................................................................................................................................ 53
9 Applications .......................................................................................................................................... 55
10 Environment ......................................................................................................................................... 63
11 Service & Support ................................................................................................................................. 65
7.1 Safety ..................................................................................................................................... 49
7.2 Test voltage ............................................................................................................................ 50
7.3 Approvals ............................................................................................................................... 51
7.4 EMC ....................................................................................................................................... 52
9.1 Parallel connection to increase power rating ......................................................................... 55
9.2 Parallel connection for redundancy ....................................................................................... 57
9.3 Series connection for increased voltage ................................................................................ 58
9.4 Overload protection in the 24 V output circuit ........................................................................ 59
9.5 Protection against short-time voltage dips ............................................................................. 60
9.6 Protecting against longer power failures ................................................................................ 61
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1
WARNING
Correct handling of the devices
When operating electrical devices, it is inevitable that certain components will carry dangerous voltages.
Therefore, failure to handle the units properly can result in death or serious physical injury as well as extensive property damage.
Only appropriately qualified personnel may work on or in the vicinity of this equipment.
Perfect, safe, and reliable operation of this equipment is dependent on proper transportation, storage, installation and mounting.
Before installation or maintenance work can begin, the system's main switch must be switched off and measures taken to prevent it being switched on again.
If this instruction is not observed, touching live parts can result in death or serious injury.
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Safety instructions
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2.1

Device description

Line input
DC output
Potentiometer 24 ... 28.8 V
Pilot lamps (24 V OK, OVERLOAD, SHUTDOWN)
Signaling contact, remote contact
A/B selector switch
Natural convection
DIN rail slider
Clearance above/below
SITOP PSU8200 1 ph is a primary-clocked power supply for connection to a 1-phase AC line supply. An electronically regulated DC voltage that can be set via a potentiometer is available at the output of the device. The output of the device is isolated, no-load proof and short-circuit proof. The LED displays indicate the operating state. The operating state of the device can be processed via the signaling contact. The device can be switched ON/OFF remotely using a remote contact.
Figure 2-1 Design (example: 6EP3334-8SB00-0AY0)
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Description, device design, dimension drawing
Line input
DC output
Potentiometer 24 ... 28.8 V
Pilot lamps (24 V OK, OVERLOAD, SHUTDOWN)
Signaling contact, remote contact
A/B selector switch
Natural convection
DIN rail slider
Clearance above/below
2.1 Device description
SITOP PSU8200 20A 1ph is a primary-clocked power supply for connection to a 1-phase/2­phase AC line supply or a DC supply. An electronically regulated DC voltage that can be set via a potentiometer is available at the output of the device. The output of the device is isolated, no-load proof and short-circuit proof. The LED displays indicate the operating state. The operating state of the device can be processed via the signaling contact.
Figure 2-2 Design 6EP1336-3BA10
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Description, device design, dimension drawing
2.2
Connections and terminal designation
Connections and terminal designations for 6EP3333-8SB00-0AY0 and 6EP3334-8SB00-0AY0
Do not subject the end stop to higher loads

2.2 Connections and terminal designation

The line input terminals can be used to establish the connection to the supply voltage. The output terminals Installation (Page 33)).
are used to connect to the loads to be supplied (see also Section
Line input L1, N, PE
output "+"
output "–"
signaling contacts 13, 14
remote contacts 15, 16
*1)
One screw terminal each
2 screw terminals
2 screw terminals
One screw terminal each
One screw terminal each
Figure 2-3 Terminal data for 6EP3333-8SB00-0AY0 and 6EP3334-8SB00-0AY0
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Description, device design, dimension drawing
Connections and terminal designations for the 6EP1336-3BA10
Do not subject the end stop to higher loads
2.2 Connections and terminal designation
Line input L1, N, PE
output "+"
output "–"
signaling contacts 13, 14
*1)
Figure 2-4 Terminal data for 6EP1336-3BA10
One screw terminal each
2 screw terminals
2 screw terminals
One screw terminal each
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Description, device design, dimension drawing
2.3
Potentiometer
NOTICE
Thermal overload possible
Note
It is o

2.3 Potentiometer

The potentiometer on the front of the device is used to adjust the output voltage. The output voltage is set to 24 V in the factory, and can be adjusted in the range 24 ... 28.8 V; for example, to compensate voltage drops across long supply lines to the connected load.
Figure 2-5 Potentiometer (example: 6EP3334-8SB00-0AY0)
When adjusting the output voltage to >24 V, the output current must be derated by 4 %/V, or the permissible ambient temperature must be taken into account with 3° C/V.
nly permissible to use an insulated screwdriver when actuating the potentiometer.
For information on actuating the potentiometer (screwdriver, torque), see Figure 2-4 Terminal data for 6EP1336-3BA10 (Page 12). and Figure 2-3 Terminal data for 6EP3333-8SB00-0AY0 and 6EP3334-8SB00-0AY0 (Page 11)
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Description, device design, dimension drawing
2.4
Status displays and signaling
6EP3333-8SB00-0AY0 (24 V/5 A) 6EP3334-8SB00-0AY0 (24 V/10 A)
Signaling
6EP3333-8SB00-0AY0 (24 V/5 A) 6EP3334-8SB00-0AY0 (24 V/10 A)
Signaling contact, contacts 13-14 closed
(quiescent position)
(quiescent position)
(quiescent position)

2.4 Status displays and signaling

Operating display ④
Signaling contacts (13, 14) ⑤
Figure 2-6 Operating display and signaling contact for 6EP3333-8SB00-0AY0 and
LED green for "24 V O.K." Yellow LED for overload in "constant current" mode Red LED for latching shutdown in "shut down" mode Relay contact (NO contact, contact rating 30 V AC / 0.5 A, 60 V DC / 0.3 A,
30 V DC / 1 A) for "24 V O.K.".
6EP3334-8SB00-0AY0
Green LED lit
LED off Signaling contact, contacts 13-14 open
Yellow LED lit Signaling contact, contacts 13-14 open
Red LED lit Signaling contact, contacts 13-14 open
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Normal operation, output voltage >20 V ±0.5 V
No supply voltage
Overload, output voltage <20 V ±0.5 V (only in "constant current" mode)
Latching shut down or remote OFF
Description, device design, dimension drawing
6EP1336-3BA10 (24 V/20 A)
"24 V O.K."
Signaling
6EP1336-3BA10 (24 V/20 A)
(quiescent position)
Signaling contact (5), contacts 13-14 closed
(quiescent position)
2.4 Status displays and signaling
Operating display ④
Signaling contact
LED green, lit for "24 V O.K." Yellow LED lit for overload condition (Ua <20 V ±0.5 V) Red LED lit for latching shutdown as a result of overload
(only for selector switch B in the "ON" position) Relay contact (NO contact, contact rating 30 V AC/0.5 A, 30 V DC/1 A) for
Figure 2-7 Operating display and signaling contact
for 6EP1336-3BA10
LED green (4.1) off Signaling contact (5), contacts 13-14 open
Green LED (4.1) lit
Yellow LED (4.2) lit Signaling contact (5), contacts 13-14 open
Red LED (4.3) lit Signaling contact (5), contacts 13-14 open
(quiescent position)
SITOP PSU8200 1ph Manual, 11.2014, C98130-A7633-A1-3-7629
No supply voltage
Normal operation, output voltage >20 V ±0.5 V
Overload (Ua <20 V ±0.5 V)
Latching shutdown due to overload
15
Description, device design, dimension drawing
2.5
Change-over switch
Switch
ON
OFF
A
Parallel operation:
output voltage can normally no longer be attained.
Single operation:
independent of the output current.
B
Latching shutdown:
Constant current:

2.5 Change-over switch

Figure 2-8 Selector switch
The two switches A and B are used to influence the output characteristic curve:
influences the output characteristic in the load range
influences the output characteristic in the overload range
'Soft' characteristic curve (see, e.g. Figure 6-6 Output characteristic curve 6EP3333-8SB00-0AY0 parallel operation (Page 42)) for the parallel operation of two or more devices: The output voltage falls with increas­ing output current (namely, also for the overcurrent pulse!). This means that for full output current the highest
If the output current rises above the rated value and above the current limit, the device reduces the output voltage (see, e.g. Figure 6-9 Output characteristic curve 6EP3333-8SB00-0AY0 latching shutdown (Page 43)). If the output voltage falls below 20 V, the device shuts down latching, the red LED lights up. This limit voltage of 20 V is independent of the set output voltage. The "Short-term overload current" feature is not available in this operating mode. 6EP3333-8SB00-0AY0 and 6EP3334-8SB00-0AY0 are reset using power supply OFF for a minimum of 60 s or remote OFF and ON at the remote contact. 6EP1336-3BA10 is reset by switching the power sup­ply OFF for at least 5 s. To also guarantee that large capacitances can be charged at the output in this operating mode, a non­latching shutdown is not performed during the first 10 s after power ON or remote ON. During these first 10 s, the device responds for overload as if the switch is OFF.
Delivery state
"Hard" characteristic curve (see, e.g. Figure 6-3 Output characteristic curve 6EP3333-8SB00-0AY0 stand-alone op­eration (Page 41)) for normal operation (single operation): The output voltage is
Delivery state
If the output current rises above the rated value and above the current limit, the device reduces the output voltage. The yellow LED lights up if the output voltage falls below 20 V.
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Description, device design, dimension drawing
Note
Selector switches may o
2.5 Change-over switch
Delivery state: A-OFF; B-OFF
nly be activated when the device is switched off.
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Description, device design, dimension drawing
2.6
Remote contact
6EP3333-8SB00-0AY0 (24 V/5 A) 6EP3334-8SB00-0AY0 (24 V/10 A)

2.6 Remote contact

Remote contacts (15, 16) ⑤
Figure 2-9 Remote contact for 6EP3333-8SB00-0AY0 and 6EP3334-8SB00-0AY0
Non-isolated input for remote ON/OFF switching of the power supply. Function: The device is remotely switched off when contacts 15, 16 are short-circuited
(R < 8 kΩ). If the power supply is shut down and latched in the "latching shutdown" mode as a result of an overload, then it can be restarted using remote OFF followed by remote ON.
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Description, device design, dimension drawing
2.7
Block diagram

2.7 Block diagram

Figure 2-10 Block diagram for 6EP3333-8SB00-0AY0 and 6EP3334-8SB00-0AY0
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Description, device design, dimension drawing
2.7 Block diagram
Figure 2-11 Block diagram for 6EP1336-3BA10
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