Siemens sinamics dcp Operating Instructions Manual

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SINAMICS

SINAMICS DCP

Operating Instructions

05/2016

A5E34382853K

Preface

Introduction

Safety notes

Description

Preparations for use

Mounting

Electrical connection

Commissioning

Operation

Servicing

Spare parts

Disposal

Service and Support

Technical data

Quality documents

Additional documents

Checklists and forms

Assembly documents

Index

Siemens AG Division Process Industries and Drives Postfach 48 48 90026 NÜRNBERG GERMANY

Document order number: A5E34382853K

Ⓟ

Legal information Warning notice system

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

may

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE

indicates that property damage can result if proper precautions are not taken.

Qualified Personnel

personnel qualified

Proper use of Siemens products

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical

maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

Disclaimer of Liability

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.

indicates that death or severe personal injury

If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.

result if proper precautions are not taken.

The product/system described in this documentation may be operated only by task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.

Note the following:

documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

for the specific

05/2016 Subject to change

Preface

Device software version

Older software versions

Newer software versions

SINAMICS DCP documentation available

SINAMICS DCP Operating Instructions

Contains all information on ordering, installation, connecting, commissioning, maintaining, description of functions, and service

SINAMICS DCP List Manual

Contains parameter list, function diagrams, list of faults and alarms

SINAMICS Free Function Blocks, Commissioning Manual

Contains a general description, the list of parameters, the function diagrams as well as the list of faults and alarms.

SINAMICS DCP DVD Documentation

Contains, among others:

•

When these Operating Instructions went to print, SINAMICS DCP units were being supplied from the factory with the software release specified on Page 3. However, these Operating Instructions can, in principle, also apply to other software versions.

●

It is possible that not all of the functions described here may be available.

●

It is possible that the SINAMICS DCP may feature additional functions that are not described in these Operating Instructions. Do not change any parameters that you cannot find in the List Manual from their factory setting, and do not give parameters any values that are not specified in the List Manual.

The software release is displayed using r50060[6].

Example: 01010203 displayed on the BOP20 means 01.01.02.03 → Version 1.1, Service Pack 2, Hotfix 3

Downloading the latest software version (https://support.industry.siemens.com/cs/ww/en/view/109474935

All the manuals mentioned above in all the available languages The function diagrams in VISIO format

)

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Preface

Manuals in the Internet

Further Internet links

The manuals are also available in the Internet: Manuals (https://support.industry.siemens.com/cs/ww/en/ps/13302

The list of general conditions available there include current supplements to the manuals. The notes included in the general condition lists have a higher priority than the statements made in the manuals.

)

Generic station description file (GSD) for PROFIBUS (https://support.industry.siemens.com/cs/ww/en/view/98206128 PROFINET (https://support.industry.siemens.com/cs/at/en/view/98207877)

)

SINAMICS DCP

6 Operating Instructions, 05/2016, A5E34382853K

Preface ................................................................................................................................................... 5

1 Introduction ........................................................................................................................................... 13

2 Safety notes .......................................................................................................................................... 15

3 Description ............................................................................................................................................ 23

4 Preparations for use .............................................................................................................................. 25

5 Mounting ............................................................................................................................................... 31

6 Electrical connection ............................................................................................................................. 35

7 Commissioning ..................................................................................................................................... 71

2.1 Safety concept ........................................................................................................................ 17

2.2 Notes on operator protection .................................................................................................. 18

2.2.1 Information about electromagnetic fields ................................................................................ 20

2.3 Notes on plant safety .............................................................................................................. 21

2.4 ESD-sensitive components ..................................................................................................... 22

4.1 Device order numbers............................................................................................................. 25

4.2 Rating plate ............................................................................................................................. 26

4.3 Ordering information for options and accessories .................................................................. 28

6.1 EMC-compliant installation ..................................................................................................... 36

6.1.1 Basic information about EMC ................................................................................................. 36

6.1.2 EMC-compliant installation of SINAMICS DCP (installation instructions) .............................. 38

6.2 Block diagram with connection suggestion ............................................................................. 40

6.3 Components ............................................................................................................................ 43

6.4 Terminals and connectors ...................................................................................................... 45

6.5 Additional system components ............................................................................................... 57

6.5.1 Option Board: Communication Board EtherNet CBE20 ......................................................... 57

6.5.1.1 Description .............................................................................................................................. 57

6.5.1.2 Safety instructions ................................................................................................................... 57

6.5.1.3 Interface description ................................................................................................................ 58

6.5.1.4 Meaning of the LEDs .............................................................................................................. 59

6.5.1.5 Assembling the 30 kW device ................................................................................................. 62

6.5.1.6 Assembling the 120 kW device ............................................................................................... 64

6.5.1.7 Technical data ......................................................................................................................... 65

6.5.2 Terminal Module Cabinet TMC (option G63) .......................................................................... 65

7.1 Switching on ............................................................................................................................ 73

7.1.1 BOP20 status display during ramp-up .................................................................................... 73

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Table of contents

8 Operation ............................................................................................................................................. 107

7.2 Commissioning using the BOP20 operator panel .................................................................. 75

7.2.1 Requirements ......................................................................................................................... 75

7.2.2 Commissioning steps ............................................................................................................. 75

7.3 Commissioning with the STARTER commissioning tool ....................................................... 78

7.3.1 STARTER commissioning tool ............................................................................................... 78

7.3.1.1 Description ............................................................................................................................. 78

7.3.1.2 Installing the STARTER commissioning tool ......................................................................... 78

7.3.1.3 Layout of the STARTER user interface ................................................................................. 79

7.3.2 Procedure for commissioning with STARTER ....................................................................... 79

7.3.2.1 Basic procedure when using STARTER ................................................................................ 79

7.3.2.2 Creating the project ................................................................................................................ 80

7.3.2.3 The STARTER project wizard ................................................................................................ 81

7.3.2.4 Configuring a drive unit .......................................................................................................... 88

7.3.2.5 Starting the drive project ........................................................................................................ 95

7.3.2.6 Connection through a serial interface .................................................................................... 99

7.4 Activating function modules ................................................................................................. 102

7.4.1 Activating offline via STARTER ........................................................................................... 102

7.4.2 Activating online via parameters

.......................................................................................... 103

8.1 Operation ............................................................................................................................. 107

8.1.1 Basics ................................................................................................................................... 107

8.1.1.1 Parameters ........................................................................................................................... 107

8.1.1.2 Data sets .............................................................................................................................. 110

8.1.1.3 Drive objects ........................................................................................................................ 111

8.1.1.4 Memory card functions ......................................................................................................... 113

8.1.1.5 BICO technology: Interconnecting signals ........................................................................... 118

8.1.2 Parameter assignment via the BOP20 (Basic Operator Panel 20) ...................................... 122

8.1.2.1 General information on the BOP20 ...................................................................................... 122

8.1.2.2 Display and operation with the BOP20 ................................................................................ 126

8.1.2.3 Displaying faults and alarms ................................................................................................ 131

8.1.2.4 Controlling the drive using the BOP20 ................................................................................. 132

8.2 Inputs/outputs....................................................................................................................... 133

8.2.1 Overview of the inputs/outputs ............................................................................................. 133

8.2.2 Digital inputs/outputs ............................................................................................................ 133

8.2.3 Analog inputs ....................................................................................................................... 133

8.2.4 Analog outputs ..................................................................................................................... 134

8.3 Communication, IT security .................................................................................................

135

8.4 Communication according to PROFIdrive ........................................................................... 136

8.4.1 General Information ............................................................................................................. 136

8.4.2 Application classes .............................................................................................................. 138

8.4.3 Cyclic communication .......................................................................................................... 139

8.4.3.1 Telegrams and process data ............................................................................................... 139

8.4.3.2 Description of the control word ............................................................................................ 142

8.4.3.3 Description of the status word .............................................................................................. 143

8.4.3.4 Diagnostics channels for cyclic communication ................................................................... 144

8.4.4 Parallel operation of communication interfaces ................................................................... 145

SINAMICS DCP

8 Operating Instructions, 05/2016, A5E34382853K

Table of contents

8.4.5 Acyclic communication.......................................................................................................... 148

8.4.5.1 General information about acyclic communication ............................................................... 148

8.4.5.2 Structure of requests and responses .................................................................................... 150

8.4.5.3 Determining the drive object numbers .................................................................................. 155

8.4.5.4 Example 1: Read parameter ................................................................................................. 156

8.4.5.5 Example 2: Writing parameters (multi-parameter request)................................................... 158

8.5 Communication via PROFIBUS DP ...................................................................................... 162

8.5.1 PROFIBUS connection ......................................................................................................... 162

8.5.2 General information about PROFIBUS ................................................................................. 164

8.5.2.1 General information about PROFIBUS for SINAMICS ......................................................... 164

8.5.2.2 Example of a telegram structure for acyclic data acquisition ............................................... 166

8.5.3 Commissioning PROFIBUS .................................................................................................. 168

8.5.3.1 Setting the PROFIBUS interface .......................................................................................... 168

8.5.3.2 PROFIBUS interface in operation ......................................................................................... 169

8.5.3.3 Commissioning PROFIBUS .................................................................................................. 170

8.5.3.4 Diagnostics options ............................................................................................................... 171

8.5.3.5 SIMATIC HMI addressing ..................................................................................................... 171

8.5.3.6

Monitoring telegram failure ................................................................................................... 172

8.5.4 Direct data exchange ............................................................................................................ 174

8.5.4.1 Direct data exchange ............................................................................................................ 174

8.5.4.2 Setpoint assignment in the subscriber .................................................................................. 176

8.5.4.3 Activating/parameterizing direct data exchange ................................................................... 176

8.5.4.4 Commissioning the PROFIBUS direct data exchange ......................................................... 178

8.5.4.5 GSD during operation ........................................................................................................... 190

8.5.4.6 Diagnosing the PROFIBUS slave-to-slave communication in STARTER ............................ 191

8.5.5 Messages via diagnostics channels ..................................................................................... 191

8.6 Communication via PROFINET IO ....................................................................................... 194

8.6.1 Establishing online operation: STARTER via PROFINET IO ............................................... 194

8.6.2 General information about PROFINET IO ............................................................................ 200

8.6.2.1 Real-time (RT) and isochronous real-time (IRT) communication ......................................... 201

8.6.2.2 Addresses ............................................................................................................................. 202

8.6.2.3 Data transfer ......................................................................................................................... 204

8.6.2.4 Communication channels for PROFINET ............................................................................. 205

8.6.3 Drive control with PROFINET ............................................................................................... 205

8.6.3.1 Media redundancy ................................................................................................................ 207

8.6.4 RT classes for PROFINET IO ............................................................................................... 208

8.6.5 PROFINET GSDML .............................................................................................................. 214

8.6.6 Communication with CBE20 ................................................................................................. 214

8.6.7 Messages via diagnostics channels ..................................................................................... 215

8.7 EtherNet/IP ........................................................................................................................... 218

8.7.1 Connection of SINAMICS DCP with EtherNet/IP to EtherNet networks ............................... 218

8.7.1.1 Connection of SINAMICS DCP with EtherNet/IP to EtherNet networks ............................... 218

8.7.2 Configuration of SINAMICS DCP for EtherNet/IP ................................................................ 218

8.7.2.1 Setting the IP address and activating the EtherNet/IP protocol ........................................... 218

8.7.3 Configuration of a Rockwell controller with SINAMICS DCP ................................................ 225

8.7.4 Writing and reading parameters with Class 4xx ................................................................... 228

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Table of contents

9 Servicing .............................................................................................................................................. 271

10 Spare parts .......................................................................................................................................... 279

11 Disposal ............................................................................................................................................... 281

A Service and Support ............................................................................................................................ 283

B Technical data ..................................................................................................................................... 285

8.8 Switch on, switch off, enable ................................................................................................ 230

8.8.1 Switch on / switch off (ON/OFF1) - control word bit 0 .......................................................... 230

8.8.2 OFF2 (disconnection) - control word bit 1 ............................................................................ 230

8.8.3 OFF3 (quick stop) - control word bit 2.................................................................................. 231

8.8.4 Operation enable (enable) - control word bit 3 .................................................................... 231

8.9 Closed-loop control .............................................................................................................. 232

8.10 Precharging of the DC links ................................................................................................. 240

8.11 Device fan ............................................................................................................................ 243

8.12 Derating ................................................................................................................................ 244

8.13 Runtime (operating hours counter) ...................................................................................... 246

8.14 Diagnostics ........................................................................................................................... 247

8.14.1 Diagnostic memory .............................................................................................................. 247

8.14.2 Description of the LEDs on the CUD ................................................................................... 247

8.14.3 Faults and alarms................................................................................................................. 251

8.14.3.1 General information ............................................................................................................. 251

8.14.3.2 Buffer for faults and alarms .................................................................................................. 252

8.14.3.3 Configuring messages .........................................................................................................

255

8.14.3.4 Parameters and function diagrams for faults and alarms .................................................... 257

8.14.3.5 Forwarding faults and alarms ............................................................................................... 258

8.15 Drive Control Chart (DCC) for SINAMICS DCP ................................................................... 259

8.16 Technological functions ....................................................................................................... 264

8.16.1 MPP Tracker ........................................................................................................................ 264

8.16.2 Battery charging characteristic ............................................................................................. 268

8.17 Parallel connection of multiple SINAMICS DCPs ................................................................ 269

9.1 Upgrading software releases ............................................................................................... 272

9.1.1 Upgrading the device software ............................................................................................ 273

9.1.1.1 Backup the configuration ..................................................................................................... 273

9.1.1.2 Update the SINAMICS DCP software .................................................................................. 273

9.1.1.3 Update the STARTER project .............................................................................................. 274

9.1.1.4 Download to target system, RAM to ROM ........................................................................... 274

9.2 Replacing the fans ............................................................................................................... 275

9.2.1 Replacing the fan of a 30 kW device ................................................................................... 276

9.2.2 Replacing the fans for the 120 kW device ........................................................................... 277

11.1 Environmental compatibility ................................................................................................. 281

B.1 Ambient conditions ............................................................................................................... 285

B.2 Device data .......................................................................................................................... 287

B.3 Standards and certifications ................................................................................................. 290

SINAMICS DCP

10 Operating Instructions, 05/2016, A5E34382853K

Table of contents

C Quality documents .............................................................................................................................. 291

D Additional documents .......................................................................................................................... 293

E Checklists and forms ........................................................................................................................... 301

F Assembly documents .......................................................................................................................... 303

G Index................................................................................................................................................... 305

Index................................................................................................................................................... 307

D.1 List of abbreviations .............................................................................................................. 293

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Table of contents

SINAMICS DCP

12 Operating Instructions, 05/2016, A5E34382853K

Note SINAMICS DCP is a member of the Sin

mainly comprises components for electric drives. This is the reason that in these operating instructions in chapters which are applicable for several SINAMICS components (for example PROFIBUS), the terms "Dri system" are used. In these operating instructions, "drive", "drive unit" or "drive system" always refers to the SINAMICS DCP.

The objective of these Operating Instructions is to convey know-how necessary to enable instructed persons to operate the system professionally and safely.

Knowledge of the Operating Instructions and descriptions of the associated components is required for all work on the various components. In case of doubt, request support from the Siemens Customer Support.

Only appropriately trained and instructed personnel is permitted to operate the system.

These Operating Instructions are intended to inform and instruct defined target groups, safeguard the manufacturer against liability, observe the product, provide traceability and reproducibility, as well as the long-term or legally required archiving of the relevant information content.

The individual sections of the Operating Instructions provide information about the product itself, the handling of the product, and the actions of users.

This document includes safety information and the most important technical details of the SINAMICS DCP.

amics family of devices. This series of devices

ve", "Master/leading drive", "Drive device" or "Drive

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Introduction

SINAMICS DCP

14 Operating Instructions, 05/2016, A5E34382853K

Note

In the interests of cla information for all product types and cannot take into account every possible aspect of installation, operation, or maintenance.

Should further information be desired or should particul covered sufficiently in the Operating Instructions for the purchaser’s purposes, please contact your local SIEMENS office.

We also draw your attention to the fact that the contents of these Operating Instructions are not par relationship. The Purchase Agreement contains the complete and exclusive obligations of Siemens, including the warranty provisions. Any statements contained in these Operating Ins

WARNING

Note the safety instructions

WARNING

Qualified personnel

Note

In addition manuals for the individual devices are also observed and followed at all times when working with different components.

rity, these Operating Instructions do not contain full details of all

ar problems arise which are not

t of and do not modify any prior or existing agreement, commitment, or legal

tructions neither expand nor restrict the scope of these contractual warranty conditions.

Operating, servicing, maintaining or installing the SINAMICS DCP may result in property damage, serious injury, and even death if the safety instructions are not observed.

You must strictly comply with all notes regarding intended use. Different operating modes, overloads, load cycles, and differing ambient conditions are permitted only after special arrangement with the manufacturer.

The system is at a hazardous voltage. Failure to comply with these Operating Instructions can lead to death, serious injury and material damage.

Only qualified personnel are permitted to work on this system. Such personnel must be thoroughly acquainted with all the warnings and maintenance procedures referred to in these Operating Instructions.

Perfect, safe and reliable operation of the system assumes that it has been professionally transported, stored, mounted and installed as well as correct operation and servicing.

to the safety instructions stated here, make sure that the safety instructions in the

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Safety notes

DANGER

Grounding the SINAMICS DCP

High voltages that could cause death or serious injury may be still present in the SINAMICS DCP even after the system has been shut down.

Work on the power units is only permitted when steps have been taken to ensure proper grounding.

SINAMICS DCP

16 Operating Instructions, 05/2016, A5E34382853K

Safety notes

2.1

Safety concept

Safety components for personnel protection

External components for the safety concept

Enclosure

Protection and monitoring functions of internal components

2.1 Safety concept

The SINAMICS DCP is subject to a comprehensive safety concept which, when properly implemented, ensures safe installation, operation, servicing, and maintenance.

The safety concept encompasses safety components and functions to protect the device and operators.

●

Power contactors and fuses

●

The touch protection is ensured according to EN 61800-5-1

● Current converter protection by means of monitoring systems:

– Current monitoring

– Voltage monitoring

– Temperature monitoring of the heat sink

– Monitoring of the surrounding air temperature in the fan block

● Shutdown at a communication failure between the SINAMICS DCP and the higher-level controller

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Safety notes

2.2

Notes on operator protection

Note Qualified personnel

All work associated with the transport, installation, commissioning, operation or maintenance must be performed by qualified specialist personnel (skilled electricians according to EN 50110

For the purpose of these basic safety instructions, "skilled technical personnel" means people who are familiar product. They must be properly qualified for the tasks with which they are charged.

The personnel must also be thoroughly familiar with all safety measures in thi

Safety-relevant instructions for work on SINAMICS DCP devices

The five safety rules:

Operation of electrical installations according to the low-voltage directive 2006/95/EC

WARNING

Dangerous parts

2.2 Notes on operator protection

-1 "Operation of electrical installations").

with the installation, mounting, commissioning and operation of the

-related instructions and

s documentation.

Read the following information about personal protection.

This standard applies to the operation of and all work on, with or in the vicinity of electrical installations.

Observe the five safety rules when performing any work

1. Disconnect the system

2. Protect against reconnection

3. Make sure that the equipment is in a no voltage condition

4. Ground and short-circuit

5. Cover or fence off adjacent components that are still live

The SINAMICS DCP may have live parts during operation.

Unauthorized removal of required covers, improper use, or incorrect installation or operation may lead to death and serious injury or property damage.

Always take the appropriate precautions before touching any components.

SINAMICS DCP

18 Operating Instructions, 05/2016, A5E34382853K

Safety notes

WARNING

Dangerous voltages

DANGER

Capacitor discharge / dangerous voltages

CAUTION

Hot surfaces

2.2 Notes on operator protection

High voltages can cause death or serious injury if the safety rules are not observed or if the equipment is handled improperly.

As soon as the DC link or the battery is connected, dangerous DC voltages are present. When the SINAMICS DCP is in operation, high voltages occur, and can remain present for a longer period after the equipment is switched off.

Make sure that work is only carried out by qualified personnel under strict observance of the five safety rules, the warning notices in this documentation, and the safety-relevant instructions.

After disconnection of the supply voltage, voltages are still present in the SINAMICS DCP devices that could result in death or serious injury.

After you have switched off the power supply, strictly observe the discharge time of the DC link capacitors of 5 minute before you perform any maintenance work or repair work and do not touch the device during this period.

Measure the voltage once the discharge time has elapsed.

During operation, the temperature of some components increases significantly; for example, heat sinks, reactors, semiconductor modules etc.

These components can remain very hot for some time after operation. Serious injury (scalding) may occur if you come into contact with these components.

Do not touch hot components even after you have switched off the SINAMICS DCP.

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Safety notes

2.2.1

Information about electromagnetic fields

WARNING

Electromagnetic radiation during operation of the plant

2.2 Notes on operator protection

Electromagnetic fields are generated during operation of electrical power engineering equipment, such as transformers, converters, and motors.

Electromagnetic fields can interfere with electronic devices, which could cause them to malfunction.

For example, the operation of heart pacemakers can be impaired, potentially leading to damage to a person's health or even death. Steps must be taken, therefore, to ensure that persons with heart pacemakers cannot enter these areas.

The plant operator is responsible for taking appropriate measures (labels and hazard warnings) to adequately protect operating personnel and others against any possible risk.

● Observe the relevant nationally applicable health and safety regulations or the applicable national regulations in the country of installation.

● Display adequate hazard warning notices on the installation.

● Place barriers around hazardous areas.

● Take measures, e.g. using shields, to reduce electromagnetic fields at their source.

● Make sure that personnel are wearing the appropriate protective gear.

SINAMICS DCP

20 Operating Instructions, 05/2016, A5E34382853K

Safety notes

2.3

Notes on plant safety

Requirements

2.3 Notes on plant safety

The operating company is responsible for the plant safety.

Ensure that:

● Basic planning activities and all work associated with transport, assembly, installation,

commissioning, maintenance and repair are performed exclusively by qualified personnel or by experts assigned responsibility.

● The entire product documentation must always be available for all of the work that is

performed.

● The technical data and specifications regarding the permissible installation, connection,

environmental and operating conditions are always consequentially observed.

● The setup and safety regulations specific to this machine are observed and personal

safety precautions taken.

● It is prohibited for unqualified persons to work on these devices or in their vicinity.

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Safety notes

2.4

ESD-sensitive components

NOTICE

Electrostatic discharge

(1) = sitting

(2) = standing

(3) = standing/sitting

ESD protective measures

a = conductive floor surface

b = ESD table

c = ESD shoes

d = ESD overall

e = ESD wristband

f = cabinet ground connection

2.4 ESD-sensitive components

Electronic modules contain components that can be destroyed by electrostatic discharge. These modules can be easily destroyed if they are not handled properly.

To protect your equipment against damage, follow the instructions given below.

● Never touch electronic modules unless absolutely necessary in the course of maintenance and repair procedures.

● If the modules have to be touched, the body of the person concerned must be electrostatically discharged immediately beforehand and be grounded.

● Electronic modules should not be brought into contact with electrically insulating materials such as plastic foil, plastic parts, insulating table supports or clothing made of synthetic fibers.

● Always place electrostatic sensitive devices on conductive bases.

● Always store and transport electronic modules or components in conductive packaging

(e.g. metallized plastic or metal containers).

The necessary ESD protective measures for electrostatically sensitive devices are illustrated once again in the following drawings:

Image 2-1 ESD protective measures

SINAMICS DCP

22 Operating Instructions, 05/2016, A5E34382853K

Area of application

Design

A SINAMICS DCP is used to control the electrical power flow between two direct current systems. The device can be operated with current control or voltage control.

The main application of the SINAMICS DCP is to control the electrical power flow:

● from a DC link (the input side, terminals P1 and N1) into a stationary battery (the output

● from a battery (the output side, terminals P2 and N2) back to the DC link (the input side,

The power flow in both directions (from the DC link to the battery and from the battery to the DC link) is called bidirectional.

side, terminals P2 and N2).

terminals P1 and N1).

The voltages in the two DC circuits are independent of one another.

The electrical power flow, controlled by a signed current setpoint specification, is possible irrespective of the voltages in the two DC circuits (in the nominal range).

The integration of a SINAMICS DCP in a complete technical system is illustrated in Chapter Block diagram with connection suggestion (Page 40).

The SINAMICS DCP are compact devices and contain power units and open-loop/closedloop control electronics.

The open-loop/closed-loop control electronics comprise several modules.

The module visible when the front plate is removed is called CUD (Control Unit DC).

LEDs are fitted on the CUD and other modules. They are not visible externally. They are not relevant for the user, they are only used for diagnostics by SIEMENS experts.

The power units are made up of semiconductor switches; the heat sink is grounded.

The devices are forced-ventilated, the air flow is from the bottom to the top.

The minus cable is led from the input to the output, the current is controlled in the plus branch.

The devices are only approved for cabinet mounting, vertical installation.

Communication with the devices is via fieldbus (PROFIBUS or PROFINET) during normal operation and STARTER for the parameter assignment and diagnostics.

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Description

Additional components

CBE20 additional module

PROFINET

Memory card

For communication between two Control Units via DRIVE-CLiQ

●

– The CBE20 additional module is inserted in the option module slot of the CUD. It

enables the SINAMICS DCP to participate in a

●

– The memory card enables the functions described in Chapter Memory card functions

(Page 113).

●

seeOALINK Function Manual:

https://support.industry.siemens.com/cs/ww/en/view/109477831)

(

network as a slave.

SINAMICS DCP

24 Operating Instructions, 05/2016, A5E34382853K

4.1

Device order numbers

Rated output

Rated direct current

Rated DC voltage

Order number MLFB

120 kW

200 A

600 V

6RP0010-1AA32-0AA0

30 kW 50 A 600 V 6RP0000-0AA25-0AA0

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Preparations for use

4.2

Rating plate

Symbolic illustration of a rating plate for

a 30 kW device

Symbolic illustration of a rating plate for

a 120 kW device

Explanation:

WARNING

Hazardous Voltage

4.2 Rating plate

The rating plate contains the most important technical data and the serial number.

It is attached to the front cover.

(1P) ... Article number

(S) ... Serial number

A5E ... SIEMENS-internal article number

There is a warning notice below the rating plate on the front cover about the hazardous voltage present for up to 5 minute at the device after it has been disconnected from the power supply.

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26 Operating Instructions, 05/2016, A5E34382853K

Preparations for use

4.2 Rating plate

Image 4-1 Symbolic illustration of the warning label

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Preparations for use

4.3

Ordering information for options and accessories

Option

Order codes

directly on the CUD.

CBE20 PROFINET

G33

Memory card

S03

Option

Order codes

Coated modules

Relative/absolute humidity 5% to 95% / 1 to 29 g/m3 for ambient or coolant temperature ≤

(2 years) after being delivered

(2½ years) after being delivered

(3 years) after being delivered

(3½ years) after being delivered

(4 years) after being delivered

(5 years) after being delivered

Power connections from below

M792)

Can only be ordered for the 120 kW device.

4.3 Ordering information for options and accessories

Ordering information for options with order codes

Table 4- 1 Control Unit CUD options

Terminal Module Cabinet (TMC) can be snapped onto a 35 mm mounting rail. Enables the simple connection of the CUD standard signals (X177) via spring-loaded terminals in an easily accessible area of the control cabinet. The CUD is equipped with an adapter board. Terminal Module Cabinet and connecting cable (3 m) are supplied as separate items.

Note: In the device version with option G63, the X177 terminal connections are no longer available

Table 4- 2 Further options

Coated modules increase the robustness against climate influences:

•

30° C.

• ≤ 60% when SO2 and H2S is present and/or for ambient or coolant temperature 30° C to

40° C.

• Oil mist, salt mist, ice formation, condensation, dripping water, spraying water, splashing water and water jets are not permitted.

Extension of the warranty conditions by 12 months to a total of 24 months

G63

M08

Q80

*1)

Extension of the warranty conditions by 18 months to a total of 30 months

Extension of the warranty conditions by 24 months to a total of 36 months

Extension of the warranty conditions by 30 months to a total of 42 months

Extension of the warranty conditions by 36 months to a total of 48 months

Extension of the warranty conditions by 48 months to a total of 60 months

Can be ordered as an option for 30 kW devices, included in the standard scope of delivery for 120 kW devices.

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28 Operating Instructions, 05/2016, A5E34382853K

Q81

Q82

Q83

Q84

Q85

Preparations for use

Ordering information for accessories

Item

Order number

CBE20 PROFINET

6SL3055-0AA00-2EB0

STARTER commissioning tool

6SL3072-0AA00-0AG0

4.3 Ordering information for options and accessories

Table 4- 3 Order numbers for accessories

Memory card (corresponds to spare part for option S03) 6RX1800-0AS50

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Preparations for use

4.3 Ordering information for options and accessories

SINAMICS DCP

30 Operating Instructions, 05/2016, A5E34382853K

The SINAMICS DCP is only designed for cabinet mounting. It must be mounted vertically. The mandatory cooling clearances are indicated by the dotted line. The arrangement of the fixing positions is shown in the following:

Image 5-1 Dimensions and fixing positions for 30 kW device (from product version 02)

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Mounting

Image 5-2 Dimensions and fixing positions for 120 kW device

The area below the device must be unobstructed and allow sufficient supply air.

The area above the device must allow the air outlet and the air outlet openings of the device must be unobstructed.

For the 30 kW device, the lateral clearance to other components (also for the attachment of further SINAMICS DCPs) must be at least 20 mm. This is not required for the 120 kW device.

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32 Operating Instructions, 05/2016, A5E34382853K

Mounting

Note

For cabinet if the power rating is fully utilized. This fan must be designed for the "fan air flow" (seeDevice data

The customer must ensure that power cables are clamped nor further than 300 mm from their termination.

designs with degree of protection greater than IP20, an additional fan is required

(Page 287)) of the device in question.

Image 5-3 120 kW device with mounted transport aid

The 120 kW device is delivered with 3 metal brackets, which are used as a transport aid (in figure 5-3, shown in red). These have to be removed before mounting and disposed of as scrap metal.

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Mounting

SINAMICS DCP

34 Operating Instructions, 05/2016, A5E34382853K

WARNING

DANGER

The devices are operated with hazardous voltages.

All connection work must be carried out while the cabinet is de-energized.

Only qualified personnel who are familiar with all the safety instructions in these Operating Instructions, as well as the assembly, installation, operating, and maintenance instructions, should carry out work on these units.

Failure to observe this warning information can result in death, serious injury, or extensive material damage.

Connecting the unit incorrectly can lead to it being damaged or destroyed.

When handling the unit while it is open, remember that live parts are exposed. The unit must only be operated with the front covers provided by the factory fitted. When required, additional covers should be provided in the control cabinet.

This product can cause a direct current in the protective ground conductor. When a residual current device (RCD) or a residual current monitor (RCM) is used for protection in the event of direct or indirect contact, only an RCD or RCM of type B is permissible on the power supply side of this product.

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Electrical connection

6.1

EMC-compliant installation

6.1.1

Basic information about EMC

What is EMC?

Interference emissions and interference immunity

Product standard EN 61800-3

first environment

second environment

6.1 EMC-compliant installation

EMC stands for "electromagnetic compatibility" and describes "the capability of a device to function satisfactorily in an electromagnetic environment without itself causing interference unacceptable for other devices in the environment". Therefore, the various units used should not cause interference to one another.

Within the context of the EMC Directive, the SINAMICS DCP units described in this document are not "units" at all, but are instead "components" that are intended to be installed in an overall system or overall plant. For reasons of clarity, however, the generic term "units" is used in many cases.

EMC is dependent upon two properties demonstrated by the units involved in the system: interference emissions and interference immunity. Electrical units may be sources of interference (senders) and/or potentially susceptible equipment (receivers). Electromagnetic compatibility is ensured when the existing sources of interference do not impair the function of potentially susceptible equipment.

A unit may even be a source of interference and potentially susceptible equipment at the same time: For example, the power unit of a converter should be viewed as a source of interference and the control unit as potentially susceptible equipment.

EN 61800-3 defines different limits depending on the installation site of the system, referred to as the first and second environments.

Residential buildings or locations at which the system is directly connected to a public lowvoltage network without an intermediate transformer are defined as the

The term basically industrial areas which are powered from the medium-voltage network via their own transformers.

refers to all locations outside residential areas. These are

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36 Operating Instructions, 05/2016, A5E34382853K

Electrical connection

Category C1:

Systems for rated voltages < 1000 V for unlimited use in the first enviro

ment

EMC-compliant installation of SINAMICS DCP (installation instructions)

General information

Grounding of the DC link

not

Rules for EMC-compliant installation

1 Interconnect all metallic parts of the control cabinet highly conductively and with a large contact area. (not paint on paint!). Use contact or scratch washers if necessary. The cabinet door must be connected to the cabinet using the shortest possible ground strips (at the top, center, and bottom).

2 Contactors, relays, solenoid valves, electromechanical operating hours counters, etc., in the cabinet and quenching combinations such as RC elements, varistors, and diodes. These must be connected directly at the appropriate coil.

Whenever possible, lead signal cables

into the cabinet at one level only.

4 Unshielded cables in the same circuit (supply/return conductors) must be twisted where possible, or the area between them must be minimized, to avoid creating loop antennas unnecessarily.

5 Connect spare wires to the cabinet ground shielding effect.

6 Avoid unnecessary cable lengths in order to keep coupling capacities and inductances low.

7 Crosstalk is generally reduced if the cables are laid close to the control cabinet ground. Therefore, do not route cables freely around the cab sible to the cabinet enclosure / mounting plates. This also applies to spare cables.

6.1 EMC-compliant installation

SINAMICS DCP devices satisfy the requirements for interference emission and interference immunity defined in generic standards

for the second environment (Category C3) and those in the

and

In a residential environment, this product can cause high-frequency disturbances, which may make interference suppression measures necessary.

In order to ensure electromagnetic compatibility (EMC) in rugged electrical environments and adhere to the standards required by the relevant legislating body, the EMC rules listed below should be followed during the construction and installation stages.

The DC link does

have to be grounded. (for a 30 kW device from product version 02).

- where applicable - in neighboring cabinets - must be provided with

at both ends. This achieves an additional

SINAMICS DCP

38 Operating Instructions, 05/2016, A5E34382853K

inet, but lay them as close as pos-

Electrical connection

8 Signal and power cables must be physically separated (to prevent coupling paths). Minimum clearance: 20 cm should be aimed at. If it i rate the signal cable and electric power cable, the signal cable must be decoupled e ther using a partition or by routing it in a metal conduit. The partition or metal conduit must be grounded at several points. If it is no cables crossing, make sure that they cross at right angles only.

9 Ground the shields of digital signal cables at both ends (source and destination), ensu ing maximum contact area and good conductivity. In the event bonding between the shield connections, run an additional equalizing conductor with a cross shield current. Generally speaking, the shields may also be enclosure (ground) even outside the control cabinet. Foil shields should be avoided, as they are are at least 5 times less effective than braided shields.

10 Shields tial bonding is good (this must be done over a large area with good conductivity). It can be assumed that equipotential bonding is good if all metal parts are well interconnected and the electronics components are supplied from a single source.

Footnotes

Signal cables are defined as: Digital signal cables, e.g. cables for incremental encoders

Analog signal cables, e.g. ±10 V setpoint cable

Serial interfaces, e.g. PROFIBUS and PROFINET

Generally speaking, "ground" refers to all metallic conductive parts that can be co nected to a protective conductor, such as the cabinet enclosure, motor enclosure, or foundation ground.

6.1 EMC-compliant installation

s not possible to physically sepa-

t possible to prevent signal and power

of poor equipotential

-section of at least 10 mm² parallel to the shield for the purpose of reducing the connected to the cabinet

at several points. The shields can be connected several times

for analog signal cables may be connected to ground at both ends if equipoten-

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Electrical connection

6.2

Block diagram with connection suggestion

6.2 Block diagram with connection suggestion

Image 6-3 Block diagram with connection suggestion

SINAMICS DCP

40 Operating Instructions, 05/2016, A5E34382853K

Electrical connection

6.2 Block diagram with connection suggestion

The block diagram above shows a (maximum) configuration for the SINAMICS DCP together with possible interfaces to a higher level controller.

● Fuses: See Chapter Components (Page 43)

● Precharging (precharging interface: precharging resistors and fuses): See Chapter

Precharging of the DC links (Page 240)

● Main contactors: See Chapter Components (Page 43)

● The connections "from the previous DCP" and "to the next DCP" are only required if

multiple SINAMICS DCPs are switched in parallel: See Chapter Parallel connection of multiple SINAMICS DCPs (Page 269)

To prevent coupling of external interference into the cabinet, the shields for the cables used must be grounded extensively as close as possible to the point of entry into the cabinet. Suitable shield buses or comb bars can be used here. These busbars must be connected conductively and extensively to the cabinet housing.

Image 6-4 Shield connection for an electric power cable (e.g. connection to DC link, to the battery, or to a PV field) at

point of entry into the cabinet

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Electrical connection

6.2 Block diagram with connection suggestion

Image 6-5 Shield connection for the signal cables in the cabinet

The following rules apply for the connection cables:

● All cables that leave the cabinet system must be "shielded".

● Cables inside the cabinet do not have to be "shielded".

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42 Operating Instructions, 05/2016, A5E34382853K

Electrical connection

6.3

Components

Fuses

Suggested type

Line contactors

Recommended type

Precharging resistors

Recommended type

Note

Using this precharging resistor will result in the follow

30 kW device: 65 ms

120 kW device: 600

This must be taken into account in the parameterization (p55355).

6.3 Components

The device must be protected by DC fuses on the input side and output side.

For the 30 kW device: Siemens PV fuse 63 A with designation 3NE1218-4 Fuse holder: Siemens 3NH7262-4KK01 Alternative fuse (with UL certification): Ferraz Shawmut/Mersen: A150X60-4

For the 120 kW device: Siemens PV fuse 250 A with designation 3NE1227-4D Fuse holder: Siemens 3NH7260-4 Alternative fuse (with UL certification): Ferraz Shawmut/Mersen: A150X250-4

Relevant to the 30 kW device: Gigavac HX21 C A (with UL certification) This type is only a single-pole contactor, which means that, to switch two poles, 2 contactors are required for each current path. The power contactors must be able to handle 1000 V and 50 A.

Relevant to the 120 kW device: Gigavac HX21 C A (with UL certification) This type is only a single-pole contactor, which means that, to switch two poles, 2 contactors are required for each current path.

The power contactors must be able to handle 1000 V and 200 A.

CAV 150 C 100R 800, manufacturer: Danotherm company

ing precharging times:

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Electrical connection

Precharging contactors

Recommended type

Note

With the recommended series resistor, the max. contact load of 10 A is not exceeded.

Pre-charge circuit fuse

6.3 Components

High-voltage relay H-507

Type code H00-04507/11-001128-002/005.00

Coil voltage 24 V

Manufacturer: Hengstler company

High-voltage relay RL 42

Coil voltage 24 V

Manufacturer: SPS Electronic Company Alternatively, a UL-recognized type can be used Gigavac P115 C D A . This type is only implemented as single pole configuration. This means that 2 contactors are required for each circuit if you wish to switch two poles.

Cylindrical fuse-links operating class gPV 10 x 38 4 A 1000 V 1.4 B 3NW6 004-4

Cylindrical fuse holder without signal detector 1P 25 10 x 38 1 B 3NW7 013-4

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44 Operating Instructions, 05/2016, A5E34382853K

Electrical connection

6.4

Terminals and connectors

Power connections for 30 kW device

6.4 Terminals and connectors

● The DC input power connection is on the bottom left of the device

● The DC output power connection is on the bottom right of the device

● The ground connection is on the bottom left of the device

Image 6-6 Connection area for power connections for the 30 kW device

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Electrical connection

Power connections for the 120 kW device

6.4 Terminals and connectors

● The DC input and DC output power unit connections are on top on the device, or on the bottom for the M 79 option.

● The ground connection is located at the top and bottom of the device

Image 6-7 Connection area for power connections for the 120 kW device

SINAMICS DCP

46 Operating Instructions, 05/2016, A5E34382853K

Electrical connection

Power connections

Input circuit: Plus cable

Input circuit: Minus cable

Output circuit: Minus cable

NOTICE

Connection cables

30 kW device

Note

The sheaf diameter of the cable must not be greater than 10 mm.

Recommended connection cable:

RADOX® solar cable

6.4 Terminals and connectors

P2 Output circuit: Plus cable

Remark: On the 120 kW device, connections N1 and N2 are combined to form a busbar with designation N.

Tightening torque of the nuts for the power connections: 13 Nm.

For reasons of safety, multiple use of the power connections is not permitted. In other words, you must not place several cable lugs on top of each other and screw them together. If it is necessary to loop through the power connections (for example, when connecting several SINAMICS DCPs in parallel), you must use suitable distribution terminals, which you mount in the cabinet.

The cable used must satisfy the requirements of the recommended connection cable.

●

Cross section: 10 mm Order no.: 12537897

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Electrical connection

120 kW device

Recommended connection cable:

Cable with shield:

SIENOPYR(90) (N)HXSGAFCHXÖ 1.8/3 kV

Cable without shield:

SIENOPYR(90) (N)HXSGAFHXÖ 1.8/3 kV

Ground connection

6.4 Terminals and connectors

●

Cross section: 50 mm2 Order no.: 5DF9 660

●

Cross-section: Order no.: 5DF8 153

50 mm2

The device must be grounded. The device has a ground connection, identified by a grounding symbol.

30 kW device: Tightening torque of the screw for the protective conductor: 6 Nm.

120 kW device: Tightening torque of the screw nut for the protective conductor: 13 Nm.

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48 Operating Instructions, 05/2016, A5E34382853K

Electrical connection

Terminal block for the 24 V DC power supply and switching contacts

6.4 Terminals and connectors

There is a terminal block with 10 terminals either on or in the device (see following figures).

Image 6-8 Connection area for 24 V supply and switching contacts for 30 kW device

For the 120 kW device, the terminal block for the power supply and switching contacts is only accessible after first removing the front panel.

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Electrical connection

Terminal arrangement

P24 V ext

External power supply

24 VDC plus cable

M ext

External power supply

24 VDC minus cable

VLSE1

NO contact for contactor control:

Precharging contactor input

VLSE2

NO contact for contactor control:

Precharging contactor input

HLSE1

NO contact for contactor control:

Line contactor input

HLSE2

NO contact for contactor control:

Line contactor input

VLSA1

NO contact for contactor control:

Precharging contactor output

VLSA2

NO contact for contactor control:

Precharging contactor output

6.4 Terminals and connectors

Image 6-9 Connection area for 24 V supply and switching contacts for 120 kW device

SINAMICS DCP

50 Operating Instructions, 05/2016, A5E34382853K

Electrical connection

HLSA1

NO contact for contactor control:

Line contactor output

HLSA2

NO contact for contactor control:

Line contactor output

Communication connections

①

PROFIBUS cable

6.4 Terminals and connectors

Terminal type: Spring-loaded terminal

● Type: PELV 24 V circuit

● Voltage tolerance of the P24 V ext: 18 V to 30 V for 30 kW devices, In = 5 A

for 120 kW devices, In = 20 A

● Conductor cross-sections: 1.5 to 2.5 mm

For 120 kW devices, for connections P24 V ext and M ext, a cross-section of 2.5 mm2 must be used.

Contact rating of the "NO contact for the contactor control": 2 A at 30 VAC/DC resistive.

The cables for PROFIBUS or PROFINET must be connected inside the device. The front cover must be removed for this.

● The PROFIBUS connector X126 is on the CUD module. The cable can be led out at the

bottom through the intended aperture.

● The PROFINET connector X1400 is on the CBE20 module. The cable can be brought out

at the top through the opening provided for this purpose.

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Image 6-10 PROFIBUS connection for the 30 kW device or 120 kW device

Electrical connection

①

PROFINET cable

Terminals on the CUD

-X178, -X179:

Flexible with end sleeve with/without plastic sleeve: 0.25 - 1.5 / 0.25 - 0.75 mm2

Stripping length

10 mm

-XR1,- XS1, -XT1:

Type

MSTB 2.5 / CIF plug-in terminal

end sleeve with/without plastic sleeve: 0.25 - 2.5 / 0.25 - 2.5 mm2

Stripping length

7 mm

Tightening torque

0.5 - 0.6 Nm

-X126:

Type

Submin D, 9-pin

6.4 Terminals and connectors

Image 6-11 PROFINET connection for the 30 kW device or 120 kW device

The CUD terminals are usually not required for the operation of the SINAMICS DCP.

Table 6- 1 Terminal type

Type FMC 1.5 plug-in terminal Conductor size Rigid/flexible/conductor sizes (mm2/mm2/AWG): 0.2 - 1.5 / 0.2 - 1.5 / 24 - 16

Conductor size Rigid/flexible/conductor sizes (mm2/mm2/AWG): 0.2 - 2.5 / 0.2 - 2.5 / 24 - 12 flexible with

SINAMICS DCP

52 Operating Instructions, 05/2016, A5E34382853K

Electrical connection

-X100, -X101:

Type

Modular jack 8/4 (RJ45)

6.4 Terminals and connectors

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Electrical connection

Terminals on the connector board

Analog inputs (assignable inputs)

Digital inputs (assignable inputs)

internal supply in relation to internal ground

DI 0

Digital input 0

DI 1

Digital input 1

DI 2

Digital input 2

DI 3

Digital input 3

Digital inputs/outputs (assignable inputs/outputs)

/output 4

If overload occurs: Alarm A60018

/output 5

/output 6

DO 0

Digital output 0

If overload occurs: Alarm A60018

DO 1

Digital output 1

DO 2

Digital output 2

DO 3

Digital output 3

Analog inputs, setpoint inputs (assignable inputs)

6.4 Terminals and connectors

See also Table 8-8 Overview of inputs and outputs (Page 133).

Table 6- 2 Assignment, terminal -X177

Terminal

-X177

9 10

15 DI/DO 4 Digital input

16 DI/DO 5 Digital input

17 DI/DO 6 Digital input

18 DI/DO 7 Digital input

Function Technical specifications

AI 3 + AI 3 -

AI 4 + AI 4 -

AI 5 + AI 5 -

AI 6 + AI 6 -

DC 24 V

Analog input 3 Input type (signal type): Differential input ±10 V; 150 kΩ resolution

Analog input 4

Analog input 5

Analog input 6

24 V supply (output) 24 VDC, short-circuit proof

/output 7

approx. 5.4 mV (±11 bits) common-mode controllability: ±15 V

Max. load 200 mA (terminals 9 and 10 combined),

H signal: +15 V to +30 V L signal: – 30 V to +5 V or terminal open circuit

8.5 mA at 24 V

Type, parameterizable input/output Input characteristics:

H signal: +15 V to +30 V L signal: 0 V to +5 V or terminal open

8.5 mA at 24 V

Output characteristics: H signal: +20 V to +26 V

L signal: 0 to +2 V short-circuit proof; max. current carrying capacity: 100 mA per DO;

max. total load of all DO (CUD left -X177:15-22 + CUD right -X177:15-22): 800 mA Internal protection circuit (free-wheeling diode)

23 ... 24 M Ground, digital

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54 Operating Instructions, 05/2016, A5E34382853K

H signal: +20 V to +26 V L signal: 0 to +2 V short-circuit proof; max. current carrying capacity: 100 mA per DO;

max. total load of all DO (CUD left -X177:15-22 + CUD right -X177:15-22): 800 mA Internal protection circuit (free-wheeling diode)

Electrical connection

Common-mode controllability: ±15 V

Common mode controllability ±15 V

Reference voltage

N10

33, 34

Ground, analog

Terminals not used

35, 36

Ground, digital

37 Not used

38 Not used

39 Not used

40 Not used

Terminals not used

Supply

Ground

Not used

Analog outputs (assignable outputs)

AO 0

Analog output 0

50 M Ground, analog

AO 1

Analog output 1

52 M Ground, analog

Connections for temperature sensors

Temp1

Temp2 (sense cable)

6.4 Terminals and connectors

25 26 27 28

29 30

43 Not used

AI 0 + AI 0 -

AI 1 + AI 1 -

AI 2 + AI 2 -

P10

Analog input 0 Parameterizable input type (signal type):

Differential input ±10 V; 150 kΩ

Analog input 1 Current input 0 mA - 20 mA; 300 Ω or 4 mA - 20 mA; 300 Ω resolu-

tion approx.

Analog input 2 Input type (signal type):

- Differential input ±10 V; 150 kΩ Resolution approx. 0.66 mV (±14 bits)

Reference voltage ±10 V (output)

Tolerance ±1% at 25° C Stability 0.1% per 10° K 10 mA short-circuit proof

+13.7 V to +15.2 V, 300 mA short-circuit proof (electronically protected) If overload occurs: Alarm A60018

0.66 mV (±14 bit)

45 Not used

±10 V, max. 2 mA short-circuit proof, resolution ±15 bits

Sensor according to P50490 (see SINAMICS DCP List Manual). The cable to the temperature sensor must be shielded and connected to

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Electrical connection

ground at both ends. The cables from the Temp 1 and Temp 3 con-

56 M Ground, analog

6.4 Terminals and connectors

55 Temp3

nections to the temperature sensor must have approximately the same length. The sense cable (Temp 2) is used for compensating for the cable resistances. If you are not using a sense cable, connect terminals 54 and 55. Connection with / without sense cable:

SINAMICS DCP

56 Operating Instructions, 05/2016, A5E34382853K

Electrical connection

6.5

Additional system components

6.5.1

Option Board: Communication Board EtherNet CBE20

6.5.1.1

Description

Note

By inserting the CBE20, the IF1 communication channel switches PROFINET. Communication is therefor no longer possible via PROFIBUS.

6.5.1.2

Safety instructions

NOTICE

Damage or malfunctions of the Option Board by inserting and withdrawing during operation

NOTICE

6.5 Additional system components

The SINAMICS DCP can be connected to PROFINET using the Communication Board CBE20 interface module. The module supports PROFINET IO with Isochronous Realtime EtherNet (IRT) and PROFINET IO with RT. Mixed operation is not permissible. PROFINET CBA is not supported.

The option board has an X1400 interface with four ports for communication.

The Communication Board CBE20 allows SINAMICS Link connections and the connection to EtherNet/IP to be established.

over from PROFIBUS to

Withdrawing and inserting the Option Board during operation can damage it or cause it to malfunction.

• Only withdraw or insert the Option Board when the Control Unit is de-energized.

The CBE20 must only be operated by qualified personnel. The ESD information must be observed.

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Electrical connection

6.5.1.3

Interface description

Overview

MAC address

6.5 Additional system components

Image 6-12 Interface description CBE20

The MAC address of the EtherNet interface is located on the upper side of the board.

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58 Operating Instructions, 05/2016, A5E34382853K

Electrical connection

X1400 EtherNet interface

Signal name

Technical specifications

RXP

Receive data +

TXP

Transmit data +

Reserved, do not use

TXN

Transmit data -

Reserved, do not use

shell

Connector type: RJ45 socket

Cable and connector types

6.5.1.4

Meaning of the LEDs

LED

Color

State

Description

missing or defective).

light

activity).

Yellow

Flashing light

Data is being received or sent at port x.

6.5 Additional system components

Table 6- 3 X1400 EtherNet, Ports 1-4

2 RXN Receive data -

Screened back-

M_EXT Screen, permanently connected

For diagnostic purposes, the ports have one green and one yellow LED (for a description, see Chapter Meaning of the LEDs (Page 59)).

Information on PROFINET cables and connectors can be found in the following catalog:

Industrial Communication Catalog IK PI

Table 6- 4 Meaning of the LEDs at ports 1 to 4 of the X1400 interface

Link port - Off Electronics power supply is missing or outside permissible tolerance range (link

Green Continuous

A different device is connected to port x and a physical connection exists.

Activity port - Off Electronics power supply is missing or outside permissible tolerance range (no

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Electrical connection

LED

Color

State

Description

IO Controller.

stitute clock is generated.

exchanged.

light

LED

Color

State

Description, cause

Remedy

Communication Board either defective or not inserted.

light

is taking place.

tion/configuration telegram.

6.5 Additional system components

Table 6- 5 Meaning of the Sync and Fault LEDs on the CBE20

Fault – Off If the link port LED is green:

The CBE20 is operating normally, data is being exchanged with the configured

Red Flashing

Continuous light

Sync – Off If the link port LED is green:

Green Flashing light Control Unit task system is synchronized with the IRT clock and data is being

Continuous

• The response monitoring interval has elapsed.

• Communications is interrupted.

• The IP address is incorrect.

• Incorrect or no configuration.

• Incorrect parameter settings.

• Incorrect or missing device name.

• IO Controller not connected/switched off, although an EtherNet connection

has been established.

• Other CBE20 errors

CBE20 bus error

• No physical connection to a subnet/switch.

• Incorrect transmission rate.

• Full duplex transmission is not activated.

Control Unit task system is not synchronized with the IRT clock. An internal sub-

Task system and MC-PLL are synchronized with the IRT clock.

Table 6- 6 Meaning of the OPT LED on the Control Unit

OPT – OFF Electronic power supply is missing or outside permissible

tolerance range.

Green Continuous

Flashing light

0.5 Hz

Red Continuous

light

SINAMICS DCP

Communication Board is ready and cyclic communication

The Communication Board is ready, but cyclic communications is not running. Possible causes:

• At least one fault is present.

• Communication is being established.

Cyclic communication via PROFINET has not yet been established. However, non-cyclic communication is possible. SINAMICS is waiting for a parameteriza-

–

60 Operating Instructions, 05/2016, A5E34382853K

Electrical connection

LED

Color

State

Description, cause

Remedy

CBE20 cannot be used in this state.

0.5 Hz

6.5 Additional system components

Flashing light

0.5 Hz

Flashing light 2 Hz

Orange Flashing light

The firmware update into the CBE20 has been completed with an error. Possible causes:

• The CBE20 is defective.

• The memory card for the Control Unit is defective.

There is a communications error between the Control Unit and the CBE20. Possible causes:

• The board was withdrawn after booting.

• The board is defective.

Firmware is being updated. –

–

Correctly insert the board, if required, replace.

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Electrical connection

6.5.1.5

Assembling the 30 kW device

6.5 Additional system components

Image 6-13 Assembling the CBE20

● Loosen the screw ①

● Detach and remove the front plate

● Loosen the screws

● Pull out the electronics rack unit

● Push the CBE20 into the option module interface (see Image 6-14 Assembling the

CBE20 (Page 63))

● Reinsert the electronics unit

● Tighten the screws

● Attach the front plate

● Tighten the screw

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62 Operating Instructions, 05/2016, A5E34382853K

③

③ again

② again

③ again

②

④

Electrical connection

Tool: Torx T10 screwdriver tightening torque 1 Nm.

6.5 Additional system components

Push the CBE20 into the option module interface ① on the CUD from above, and tighten the screws ②.

Image 6-14 Assembling the CBE20

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Electrical connection

6.5.1.6

Assembling the 120 kW device

6.5 Additional system components

Image 6-15 Assembling the 120 kW device

● Release the 2 screws at the lower side of the device and remove the front panel

● Release the nuts

● Loosen the screws

● Remove the cover plate

● Push in the CBE20

● Tighten the screws

● Fasten the cover plate

● Screw on the bracket

● Re-attach the front panel and tighten the 2 screws at the lower side of the device

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64 Operating Instructions, 05/2016, A5E34382853K

①, remove the bracket

③

③ (screw)

④

③ again

③

Electrical connection

6.5.1.7

Technical data

Communication Board CBE20 6SL3055-0AA00-2EBx

Unit

Value Max. current requirements (at 24 V DC)

ADC

0.1

Power loss

2.4

Weight

< 0.1

6.5.2

Terminal Module Cabinet TMC (option G63)

6.5 Additional system components

Table 6- 7 Technical data

The Terminal Module Cabinet (TMC) enables the simple connection of the CUD standard signals (X177) via spring-loaded terminals in an easily accessible area of the control cabinet.

See Chapter Ordering information for options and accessories (Page 28) for ordering data.

Image 6-16 Terminal Module Cabinet

The CUD is equipped with a "Cabinet Board".

During installation, connectors X1 and X2 on the adapter board must be connected to connectors X1 and X2 on the TMC with the supplied cables (3 m). The cables must be laid in a cable duct.

For terminal assignment, see Chapter Image 6-17 Terminal/connector arrangement on the "Cabinet Board" (Page 67).

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Electrical connection

Module - Control Unit (CUD), option G63

A7100 terminal/connector arrangement - option G63

6.5 Additional system components

SINAMICS DCP

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Electrical connection

Modules for option G63

Terminal assignment for option G63

Terminal X177_1, X177_2

Function

Description 1st terminal block (X177_1)

1, 2

AI 3 +, AI 3 -

Analog input 3

See X177.1 and 2

3, 4

AI 4 +, AI 4 -

Analog input 4

See X177.3 and 4

5, 6

AI 5 +, AI 5 -

Analog input 5

See X177.5 and 6

7, 8

AI 6 +, AI 6 -

Analog input 6

See X177.7 and 8

internal supply to digital ground and analog ground

11, 12, 13, 14

DI 0, 1, 2, 3

Digital input 0, 1, 2, 3

See X177.11, 12, 13, 14

6, 7

6.5 Additional system components

Image 6-17 Terminal/connector arrangement on the "Cabinet Board"

Image 6-18 Terminal arrangement on the "Terminal Module Cabinet (TMC)"

The technical data for terminals X177_1, X177_2 and X177_5 corresponds to the specifications for terminal X177 on the Connector Board in the version without option G63, see Table 6-2 Assignment, terminal -X177 (Page 54).

Table 6- 8 Assignment of the terminals on the Terminal Module Cabinet (TMC) (overview)

9, 10 24 VDC 24 V supply (output) 24 VDC, short-circuit proof

Max. load 200 mA (terminals 9, 10, 57, 58, 59 and 60 combined),

15, 16, 17, 18 DI/DO 4, 5, 6, 7 Digital input/output 4, 5,

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

See X177.15, 16, 17, 18

Electrical connection

Terminal X177_1, X177_2

Function

Description 19, 20, 21 22

DO 0, 1, 2, 3

Digital output 0, 1, 2, 3

setpoint

29, 30

AI 2 +, AI 2 -

Analog input 2

See X177.29 and 30

±10 V (output)

33, 34

Ground, analog

2nd terminal block (X177_2)

35, 36

Ground, digital

See X177.35 and 36

37, 38

Not used

- - 39, 40

Not used

41, 42

Not used

43, 44

Not used

45, 46

Not used

- - 47, 48

Not used

ground

motor interface 1

56 M Ground, analog

See X177.56

internal supply to digital ground and analog ground

61, 62, 63, 64

Ground, digital

"Terminal Module Cabinet (TMC)" module

Terminal X177_5

Function

Description 33, 34

Ground, analog

35, 36

Ground, digital

See X177.35 and 36

37, 38

RS485: TX+, TX-

Send cable +, -

See X177.37 and 38

6.5 Additional system components

See X177.19, 20, 21, 22, 23, 24 23, 24 M Ground, digital 25, 26 AI 0 +, AI 0 - Analog input 0, main

27, 28 AI 1 +, AI 1 - Analog input 1 See X177.27 and 28

See X177.25 and 26

31, 32 P10, N10 Reference voltage

See X177.31, 32, 33, 34

49, 50 AO 0, M Analog output 0, analog

51, 52 AO 1, M Analog output 1, analog

53, 54, 55 Temp 1, 2, 3 Temperature sensor,

See X177.49 and 50

See X177.51 and 52

See X177.53, 54, 55

57, 58, 59, 60 24 VDC 24 V supply (output) 24 VDC, short-circuit proof

Max. load 200 mA (terminals 9, 10, 57, 58, 59 and

60 combined),

Table 6- 9 Assignment of the terminals on the Cabinet Board (overview)

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Electrical connection

Terminal X177_5

Function

Description 39, 40

RS485: RX+, RX-

Receive cable +, -

See X177.39 and 40

Note:

(TMC).

Open-loop and closed-loop control section

X177, X177_5 (for option G63):

Type

SPT 1.5 spring-loaded terminal

0.25-1.5 / 0.25-0.75 mm2 (stripped length 8 mm)

Stripped length

10 mm

X177_1, X177_2 (for option G63):

Type

Two-tier terminal with spring-loaded terminal PK 68

Connection capacity

Rigid/flexible 0.5-2.5 mm2

X178, X179:

Type

FMC 1.5 plug-in terminal

Flexible with end sleeve with/without plastic sleeve: 0.25-1.5 / 0.25-0.75 mm2

Stripped length

10 mm

6.5 Additional system components

"Cabinet Board" module

The terminals on X177_5 are connected in parallel to the terminals with the same name on the Terminal Module Cabinet

Table 6- 10 Terminal type, open-loop and closed-loop control section

Connection capacity Rigid/flexible/conductor sizes (mm2/mm2/AWG): 0.2-1.5 / 0.2-1.5 / 24-16

Flexible with end sleeve with/without plastic sleeve:

Connection capacity Rigid/flexible/conductor sizes (mm2/mm2/AWG): 0.2-1.5 / 0.2-1.5 / 24-16

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Electrical connection

6.5 Additional system components

SINAMICS DCP

70 Operating Instructions, 05/2016, A5E34382853K

WARNING

NOTICE

This unit is subject to hazardous voltage levels and contains dangerous rotating machine parts (fans). Failure to comply with these Operating Instructions can lead to death, serious injury and material damage.

Only qualified personnel who are familiar with all the safety instructions in this description, as well as the installation, operating, and maintenance instructions, should carry out work on this unit.

Perfect, safe and reliable operation of the equipment assumes that it has been professionally transported, stored, mounted and installed as well as correct operation and servicing.

Even when all contactors are open, the device is still subject to dangerous electrical voltage levels. The internal DC-link capacitors may still be charged. Before starting any service or maintenance work, disconnect the device on both power unit sides (P1/N1 and P2/N2).

To operate the SINAMICS DCP, the front cover fixing screw must be tight.

These instructions are not exhaustive and, as such, cannot outline all the measures required in order to operate the device safely. Where necessary, additional information or instructions may be required for special applications. If you encounter specific problems that have not been handled in enough detail for the purposes of the buyer, then please contact your local Siemens office.

The use of non-approved parts for carrying out repair work on the device or handling of the device by inadequately qualified personnel will result in dangerous conditions with the risk of death, serious injury, or extensive damage to equipment. All safety measures listed in these Operating Instructions, as well as all warning signs attached to the device, must be followed.

Observe all the warning notices in Chapter Safety notes (Page 15) of these Operating Instructions.

Before coming into contact with modules (and in particular the CUDs), the operator must be electrostatically discharged in order to protect electronic components against high voltages that are produced by electrostatic charging. The easiest way to do this is to touch a conductive, grounded object immediately beforehand (for example, bare metal parts of control cabinet).

Modules must not come into contact with highly insulating materials (such as plastic sheets, insulated desktops, or articles of clothing manufactured from synthetic fibers).

Modules may be placed only on conductive surfaces.

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Commissioning

Note

During a data save operation initiated by the user, the electronics power supply for the SINAMICS DCP must not be interrupted.

An active data save operation is indicated by the following

•

Interrupting the power supply while sa parameter assignments. See also Chapter "Memory card fun

actions:

The RDY LED flashes (see Chapter Description of the LEDs on the CUD (Page 247)) The BOP20 flashes

ving can lead to the loss of the current device

Memory card functions (Page 113), Section

ctions".

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Commissioning

7.1

Switching on

BOP20 display

CUD LED status

Start-up time 1)

DP1: Red

DP1: -

Start-up with saved parameters (i.e. saved from RAM to ROM)

Note

If options are start

Note

If an external memory card with previously saved data is plugged into the SINAMICS DCP during start

ignments saved on the card

(see also Chapter

7.1.1

BOP20 status display during ramp-up

Displayed value

Meaning

Operation

Ready

Waiting for ramp-up

Waiting for automatic firmware update of DRIVE-CLiQ components

Commissioning software download active

Correcting/acknowledging topology error

7.1 Switching on

After the device is switched on (POWER ON, i.e. switching in the 24 V power supply), the

SINAMICS DCP powers up. Starting up to operating state 7.1 in the SINAMICS DCP with the saved parameters (i.e. saved from RAM to ROM) takes approx. 45 s. Start-up without the saved parameters (first commissioning) takes approx. 60 s.

Table 7- 1 SINAMICS DCP ramp-up times

Light on the BOP20 RDY: Red

- RDY: Orange DP1: Red

Display "run up" RDY: Orange

Operating state 12.4 RDY: Green

Operating state 7.1 RDY: Green

POWER ON

15 s

35 s

40 s

45 s

The status of the LEDs on the CUD (see also Chapter Description of the LEDs on the CUD (Page 247)) can only be seen when the device cover is open.

being used and in the case of certain device configurations, the duration of

-up increases.

-up, the device ramps up based on the parameter ass Memory card functions (Page 113)).

During ramp-up, the status of the ramp-up is briefly displayed on the BOP20.

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Commissioning

Terminating commissioning mode

Performing first commissioning

Initialization

Reset active

7.1 Switching on

99 Internal software error

The states listed above are automatically run through during the commissioning and are normally not visible.

In the following exceptional cases, ramp-up is interrupted with display value 33. In this state, the device can be parameterized via BOP20 and via STARTER:

● Differences have been identified between the reference and actual topology.

– Correct the topology (e.g. re-insert the TM component).

– Accept the actual topology into the reference topology by setting p9905=1 or p9905=2.

Ramp-up is continued.

● A memory card with a parameter data set which comes from a SINAMICS DCP with a different MLFB, is inserted in the device.

– Accept the parameter data set by setting p9906=3. Ramp-up is continued.

SINAMICS DCP

74 Operating Instructions, 05/2016, A5E34382853K

Commissioning

7.2

Commissioning using the BOP20 operator panel

7.2.1

Requirements

SINAMICS basics

BOP20 operator panel

Notation of the parameters

(oo)pxxxxx[ii]

for indexed parameters

(oo)pxxxxx

for non

7.2.2

Commissioning steps

〈1〉Access level and parameter filter

〈2〉Setting the installation altitude

p55100, installation altitude

〈3〉Setting the source for the control word

p840 signal source for starting/stopping

7.2 Commissioning using the BOP20 operator panel

If you are not yet familiar with SINAMICS basics (parameters, drive objects, BICO technology, etc.), please read Chapter Basics (Page 107) before starting commissioning.

If you are not yet familiar with the BOP20 operator panel, please read Chapter Parameter assignment via the BOP20 (Basic Operator Panel 20) (Page 122) before starting commissioning.

Expressed in full, a parameter consists of the drive object + parameter number + index, with the following notation:

To make these easier to read, in this chapter the drive object specification has been omitted from all parameters belonging to the "Drive control" drive object (= drive object 2). For example, the specification p50076[1] refers to parameter (2)p50076[1] (= drive object 2, parameter 50076, index 1).

(1) p0003 = 3 (expert)

(2) p0010 = 0 (no filter)

Setting the installation altitude of the device above sea level. With installation altitudes above 2000 m, a current and voltage derating is performed.

-indexed parameters

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Recommended setting: p840 = r2090.0 (bit 0 in the 1st receive word from the fieldbus)

Commissioning

p852 signal source for enabling operation

〈4〉Setting the type of precharging

p55350, type of precharging

Resistance precharging on side 1, step-up on side 2

2 Resistance precharging on side 2, step

Resistance precharging on both sides (first side 1, then side 2)

Resistance precharging on both sides (first side 2, then side 1)

p55352 signal source for precharging the target value

p55355[0] and [1] maximum duration of precharging on side 1 or side 2

p55356[0] and [1] maximum switching time of the DC contactor on side 1 or side 2

〈5〉Input of the data for the undervoltage/overvoltage protection

7.2 Commissioning using the BOP20 operator panel

See function diagram 2460 in the SINAMICS DCP List Manual.

Recommended setting: p852 = 1

See function diagram 2460 in the SINAMICS DCP List Manual.

-up on side 1

This signal source must be switched at p55350 = 1 or 2.

Recommended setting: p55352 = r2090[2] (3rd receive word from the fieldbus)

See function diagram 6835 in the SINAMICS DCP List Manual.

Factory setting: 100 ms

● Protection of the input (= side 1) against undervoltage

– p55130, lower threshold of the undervoltage protection

– p55131, upper threshold of the undervoltage protection

● Protection of the input (= side 1) against overvoltage

– p55132, lower threshold of the overvoltage protection

–

p55133, upper threshold of the overvoltage protection

● Protection of the output (= side 2) against undervoltage

– p55140, lower threshold of the undervoltage protection

– p55141, upper threshold of the undervoltage protection

● Protection of the output (= side 2) against overvoltage

– p55142, lower threshold of the overvoltage protection

– p55143, upper threshold of the overvoltage protection

SINAMICS DCP

76 Operating Instructions, 05/2016, A5E34382853K

Commissioning

Note

The functionality of the undervoltage/overvoltage protection is used to protect the battery and the DC link. For further d limitation.

〈6〉 Settings for current control

〈7〉 Settings for voltage control

7.2 Commissioning using the BOP20 operator panel

etails, see Chapter Closed-loop control (Page 232) at Voltage

p55050, signal source for the current setpoint (WE = r2050[1])

p55060 meaning of the current setpoint (11 = current on side 1, 12 = current on side 2)

p55220[0] and [1] current controller gain Kp on positive or negative current (WE = 0.200)

p55221[0] and [1] current controller integral time Tn on positive or negative current (WE = 5.000)

p54105 signal source to activate the voltage control (WE = 0)

p54100 signal source for the voltage setpoint (WE = 100%)

p54141 signal source for the positive current limit (WE = r522002 = 200%)

p54142 signal source for the negative current limit (WE = r522004 = -200%)

p54125 voltage controller gain Kp (WE = 2.000)

p54126 voltage controller integral time Tn (WE = 0.30 ms)

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Commissioning

7.3

Commissioning with the STARTER commissioning tool

7.3.1

STARTER commissioning tool

7.3.1.1

Description

Note

In this chapter, "drive", "drive unit" or "drive system" always refers to the SINAMICS DCP.

Note

This chapter describes how to commission wit online help that explains in detail all of the sequences and setting options in the system. This is the reason why this chapter is restricted to the individual commissioning steps.

Prerequisites for installing STARTER

Note

The SIMOTION SCOUT engineering tool drives.

As of version V4.2, SCOUT has also been released for commissioning the SINAMICS DCP.

7.3.1.2

Installing the STARTER commissioning tool

7.3 Commissioning with the STARTER commissioning tool

You can use the STARTER commissioning tool to configure and commission the SINAMICS drives or drive systems as well as the SINAMICS DCP. The drive configuration can be performed with the aid of the STARTER wizard for drive configuration.

STARTER is installed on a PG/PC. The hardware and software preconditions are described in the readme file for STARTER. This file can be called from the starting page of the SINAMICS DCP documentation on DVD.

h STARTER. STARTER has a comprehensive

includes the STARTER functionality to commission

SINAMICS DCP

78 Operating Instructions, 05/2016, A5E34382853K

STARTER is installed using the "setup" file on the CD supplied. When you double-click the "Setup" file, the installation wizard guides you through the process of installing STARTER.

Commissioning

7.3.1.3

Layout of the STARTER user interface

Operating area

Explanation

①

②

③

④

7.3.2

Procedure for commissioning with STARTER

7.3.2.1

Basic procedure when using STARTER

Note

The interactive screens are pre and configuration under certain circumstances.

This is intentional: Objective: By taking time to consider what configuration data you enter, you can preve inconsistencies between the project data and drive unit data (identifiable in online mode).

7.3 Commissioning with the STARTER commissioning tool

STARTER provides the following four operating areas:

Image 7-1 STARTER operating areas

Toolbars

Project navigator

Working area

Detail view

In this area, you can access frequently used functions by clicking icons.

The elements and objects contained in the project are displayed in this area.

Changes to the drive units are made in this area.

This area displays detailed information, for instance about faults and alarms.

STARTER uses a series of interactive screens to enter the data required for the drive unit.

-assigned defaults that you need to adapt to your application

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Commissioning

7.3.2.2

Creating the project

Accessing the STARTER project wizard

7.3 Commissioning with the STARTER commissioning tool

Click the STARTER icon on the desktop or select the menu command Start > All Programs > STARTER in the Windows start menu to start the STARTER commissioning tool.

The following main screen with the interactive dialogs appears after starting for the first time:

● STARTER Getting Started Drive Commissioning

● STARTER Project Wizard

The commissioning steps are listed below as numbered step sequences.

Image 7-2 Main screen of the STARTER parameterization and commissioning tool

SINAMICS DCP

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Commissioning

⇒

HTML

Help > Close

Note

When you deactivate the Display wizard during start longer displayed the next time you start STARTER.

You can bring up the

Project > New with wizard

To deactivate the online help for Getting Started

You can call up the online help at any time by selecting Help > Getting Started

STARTER features a deta

7.3.2.3

The STARTER project wizard

⇒

Arrange drive units offline...

7.3 Commissioning with the STARTER commissioning tool

Close the "STARTER Getting Started Drive Commissioning" screen by selecting

checkbox, the project wizard is no

project wizard by selecting

, follow the instructions provided in the help.

iled online help system.

Image 7-3 STARTER project wizard

Click

in the STARTER project wizard

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Commissioning

⇒

project name

author, storage location

comment

⇒

Next >

⇒

PG/PC…

Properties..., Copy...

Select...

7.3 Commissioning with the STARTER commissioning tool

Image 7-4 Creating a new project

Enter a

Click

Image 7-5 Setting up the interface

Click

to set up the PG/PC interface.

and, if necessary, the

and set up the interface according to your device configuration.

and a

The

and

buttons are available.

Set S7ONLINE as access point.

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82 Operating Instructions, 05/2016, A5E34382853K

Commissioning

Note

To parameterize the interface, you must install the appropriate interface card (e.g.: PC Adapter (PROFIBUS)).

We recommend the use of the Siemens USB PROFIBUS adapter CP5711, order number 6

7.3 Commissioning with the STARTER commissioning tool

Image 7-6 Setting the interface

GK1571-1AA00.

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Commissioning

Note

PG/PC is the only master on bus available on the bus.

Note

Even if no PROFIBUS interface is installed in the PC, projects can be generated and PROFIBUS addresses for the drive objects can be assigned.

Only the bus addresses available in the project address assignments.

⇒

7.3 Commissioning with the STARTER commissioning tool

Image 7-7 Setting up the interface - properties

must be activated if no other masters (PC, S7, etc.) are

will be offered. That prevents double bus

After completion, click OK to confirm the setup and to return to the project wizard.

SINAMICS DCP

84 Operating Instructions, 05/2016, A5E34382853K

Commissioning

⇒

Next >

7.3 Commissioning with the STARTER commissioning tool

Image 7-8 Setting the interface

Click

to set a drive unit in the project wizard.

Image 7-9 Inserting the drive unit

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Commissioning

⇒ Select the following data from the list fields:

Unit:

SINAMICS DCP

Type:

Advanced CUD

Version:

Current version

Bus address:

The corresponding drive bus address (the default is 126)

Name:

Any desired name can be entered in the name box

Note

For a download, the bus address assigned here is transferred to the device, but is not transferred to parameter p918 (bus address).

To keep p918 consistent with the project, after a "Load to target device" a "Load to PG" must stil

⇒

Insert

⇒

Next >

7.3 Commissioning with the STARTER commissioning tool

l be performed – and must be repeated after every change to p918 using BOP20.

Click

The selected drive unit is displayed in the project wizard preview window.

Image 7-10 Inserting the drive unit

Click

A summary of the project is displayed.

SINAMICS DCP

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Commissioning

⇒

Finish

7.3 Commissioning with the STARTER commissioning tool

Image 7-11 Summary

Click

to complete the creation of a new project for the drive unit.

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Commissioning

7.3.2.4

Configuring a drive unit

⇒

Configure drive unit

7.3 Commissioning with the STARTER commissioning tool

Note: STARTER must be offline.

In the project navigator, open the tree element that contains your drive unit.

Image 7-12 Configuring the project navigator drive unit

In the project navigator, click the plus sign next to the drive unit that you want to configure. The plus sign changes into a minus sign and the options for configuring the drive unit appear as a directory tree under the drive unit.

Double click

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Commissioning

Configuring a drive unit

⇒

Next >

Drive properties

⇒

Next >

7.3 Commissioning with the STARTER commissioning tool

Image 7-13 Configuring a drive unit

If you have plugged in a PROFINET CBE20 module (option G33), the module needs to be

activated here

Click

Under

Click

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

, you can enter optional information about the drive/project.

Commissioning

Selecting the function modules

7.3 Commissioning with the STARTER commissioning tool

Image 7-14 Function modules

⇒ If you want to use the free function blocks, you can activate them here.

⇒ Click

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Commissioning

Selecting the device size

7.3 Commissioning with the STARTER commissioning tool

Image 7-15 Power unit

You can filter the MLFB list with the supply voltage and range selection boxes.

⇒ Select the corresponding device according to the MLFB on the rating plate.

⇒ Click

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Commissioning

Adapting the device data

7.3 Commissioning with the STARTER commissioning tool

Image 7-16 Important parameters

⇒ Click

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Commissioning

Telegram selection

Note

If a standard telegram is selected, BICO interconnections are triggered which cannot be re parameterized. If, e.g. p0840 is to be changed again, a switchover to free telegram configuration has to be made first.

7.3 Commissioning with the STARTER commissioning tool

Image 7-17 Selecting the telegram type

⇒ Select a standard telegram type or, with free configuration, the process data lengths.

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Commissioning

Summary

Copy to clipboard

Finish

Project > Save

7.3 Commissioning with the STARTER commissioning tool

⇒ Click

Image 7-18 Summary

⇒ You can use the

function to copy the summary of the drive unit data

displayed on the screen to a word processing program for subsequent use.

⇒ Click

⇒ Save your project on the hard disk via

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Commissioning

7.3.2.5

Starting the drive project

Transferring a STARTER project to the drive unit

Step 1

Project > Connect to target system

Step 2

7.3 Commissioning with the STARTER commissioning tool

You have generated a project and saved it to your hard disk. The next step is to transfer your project configuration data to the drive unit.

The following steps are required to transfer the STARTER project created offline to the drive unit:

●

Select the menu command

Selection in the toolbar:

●

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Commissioning

7.3 Commissioning with the STARTER commissioning tool

Select SINAMICS_DCP as the drive unit in the following screen and confirm with OK:

Image 7-19 Target device selection

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Commissioning

Step 3

Download:

Step 4

7.3 Commissioning with the STARTER commissioning tool

●

Select the menu command

Image 7-20 Online-offline comparison

●

Activate the checkbox to select that Copy RAM to ROM is to be performed after the download.

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Commissioning

Alternatively, the download to the target system can also be performed as follows:

Step 1

Target system > Download > Project to target system

Note

Your project data has now been transferred to the drive unit. Presently, this data is only in the volatile memory (RAM) of the drive unit, however, neither saved in the no memory (ROM) nor on an optionally inserted memory card (see also functions

To save your project data in the RO your drive unit so that it is protected against power failure, carry out the following steps.

Step 2

Target system > Target system > Copy RAM to ROM

Note

The button for copying RAM to ROM marked in the project navigator.

7.3 Commissioning with the STARTER commissioning tool

Image 7-21 Download

●

Select the menu command

Selection in the toolbar

n-volatile

Memory card

(Page 113)).

M and on the optionally available memory card of

●

Select the menu command

Selection in the toolbar

can only be activated if the drive unit has been

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Commissioning

Results of the preceding steps

7.3.2.6

Connection through a serial interface

Requirements

Connecting cables

7.3 Commissioning with the STARTER commissioning tool

● You have generated a project for your drive unit using the STARTER offline

● You have saved your project data to your PC hard drive

● You have transferred your project data to the drive unit

● You have saved your project data in your drive unit's FLASH memory so that it is backed

up in the event of a power failure

Along with the connection through the PROFIBUS, there is also a facility for data exchange via the serial interface.

● A serial interface (COM) must be available on the PC from which the connection will be

Image 7-22 Assignment, RS232 cable

made.

SINAMICS DCP Operating Instructions, 05/2016, A5E34382853K

Commissioning

Settings

Project > Set PG/PC interface

Serial cable (PPI)

Select

Note

If the interface cannot be added to the selection menu, the drive for the serial still needs to be installed. This is located in the following path on the STARTER CD: \ STARTER must not be active while the driver is being installed.

7.3 Commissioning with the STARTER commissioning tool

1. In STARTER, from

If this is not available in the drop-down list, you first have to add it using

, select the

interface.

interface

installation\starter\starter\Disk1\SerialCable_PPI\

2. Enter the following settings. The "0" address and the transmission rate 19.2 kbit/s are

important here.

Image 7-23 Setting the interface

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Siemens sinamics dcp Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Preface

Table of contents

2.1 Safety concept

2.2 Notes on operator protection

Information about electromagnetic fields

2.3 Notes on plant safety

2.4 ESD-sensitive components

Device order numbers

4.2 Rating plate

4.3 Ordering information for options and accessories

Basic information about EMC

6.1 EMC-compliant installation

EMC-compliant installation of SINAMICS DCP (installation instructions)

6.2 Block diagram with connection suggestion

6.3 Components

6.4 Terminals and connectors

Option Board: Communication Board EtherNet CBE20

Description

Safety instructions

6.5 Additional system components

Interface description

Meaning of the LEDs

Assembling the 30 kW device

Assembling the 120 kW device

Technical data

Terminal Module Cabinet TMC (option G63)

BOP20 status display during ramp-up

7.1 Switching on

Requirements

Commissioning steps

7.2 Commissioning using the BOP20 operator panel

STARTER commissioning tool

Description

Installing the STARTER commissioning tool

7.3 Commissioning with the STARTER commissioning tool

Layout of the STARTER user interface

Procedure for commissioning with STARTER

Basic procedure when using STARTER

Creating the project

The STARTER project wizard

Configuring a drive unit

Starting the drive project

Connection through a serial interface