Siemens simovert master drive Operating Instructions Manual
SIMOVERT MASTER DRIVES
Operating Instructions
Types J to M
DC-AC
Part 1
Edition: AB Order No.: 6SE7087-6BM70
General 12.96
Overview of the MASTER DRIVES Operating Instructions:
Operating Instructions consists of
Part 1 Part 2
6SE708_-_AD10 6SE708_-_AD70 6SE708_-_XX10
6SE708_-_AD20 6SE708_-_AD70 6SE708_-_XX20
6SE708_-_AD30 6SE708_-_AD70 6SE708_-_XX30
6SE708_-_BD10 6SE708_-_BD70 6SE708_-_XX10
6SE708_-_BD20 6SE708_-_BD70 6SE708_-_XX20
6SE708_-_BD30 6SE708_-_BD70 6SE708_-_XX30
6SE708_-_AH10 6SE708_-_AH70 6SE708_-_XX10
6SE708_-_AH20 6SE708_-_AH70 6SE708_-_XX20
6SE708_-_AH30 6SE708_-_AH70 6SE708_-_XX30
6SE708_-_BH10 6SE708_-_BH70 6SE708_-_XX10
6SE708_-_BH20 6SE708_-_BH70 6SE708_-_XX20
6SE708_-_BH30 6SE708_-_BH70 6SE708_-_XX30
6SE708_-_BM20 6SE708_-_BM70 6SE708_-_XX20
You will receive Parts 1 and 2 of the Operating Instructions when you use this Order No. Parts 1
and 2 can be individually ordered by specifying the particular Order No.
_-_ stands for the language code, e.g. 0-0 for German Editions.
The following foreign language Editions of these Operating Instructions are available:
Language German French Spanish Italian
Language code 0-0 7-7 7-8 7-2
These Operating Instructions are valid for software release V1.2.
The reproduction, transmission or use of this document or i ts
contents is not permitted without express writ ten authority.
Offenders will be liable for damages. All rights, including rights
created by patent grant or registrati on of a utility model or design,
are reserved.
We have checked the content s of this document to ens ure t hat
they coincide with the described hardware and software.
However, differences cannot be completely excluded, so that we
do not accept any guarantee for c om pl ete conformance.
However, the information in t hi s document is regularly checked
and necessary corrections will inc l uded in subsequent editions.
We are grateful for any recommendati ons for improvement.
Siemens AG 1996 All rights reserved
SIMOVERT Registered Trade Mark
12.96 General
Contents
0 Definitions................................................................................................................................. 0-6
Safety and operating instructions for drive converters....................................................... 0-8
1 Description................................................................................................................................ 1-1
1.1 Applications................................................................................................................................ 1-1
1.2 Mode of operation ...................................................................................................................... 1-1
1.3 Operator control- and open-loop control possibilities................................................................. 1-2
1.4 Block diagram............................................................................................................................. 1-3
2 Transport, Unpacking, Installation......................................................................................... 2-1
2.1 Transport and unpacking............................................................................................................ 2-1
2.2 Storage....................................................................................................................................... 2-1
2.3 Mounting..................................................................................................................................... 2-2
2.4 Dimension drawings................................................................................................................... 2-4
3 Connecting-up.......................................................................................................................... 3-1
3.1 Power connections..................................................................................................................... 3-2
3.1.1 Protective conductor connection ................................................................................................ 3-4
3.2 Auxiliary power supply/main contactor or bypass contactor....................................................... 3-4
4 Operator control....................................................................................................................... 4-1
4.1 Operator control elements.......................................................................................................... 4-1
4.2 Displays
.................................................................................................................... 4-2
5 Maintenance.............................................................................................................................. 5-1
5.1 Maintenance requirements......................................................................................................... 5-1
5.2 Replacing components...............................................................................................................5-2
5.2.1 Replacing the fan........................................................................................................................ 5-2
5.2.2 Replacing the fuses.................................................................................................................... 5-2
5.2.3 Replacing the starting capacitor ................................................................................................. 5-3
5.2.4 Replacing the capacitor bank ..................................................................................................... 5-3
5.2.5 Replacing SML and SMU ........................................................................................................... 5-3
Siemens AG 6SE7087-6BM70
SIMOVERT MASTER DRIVES Operating Instructions
0-3
General 12.96
5.2.6 Removing and installing the module busbars.............................................................................5-4
5.2.6.1 Replacing the balancing resistor.................................................................................................5-4
5.2.7 Replacing boards........................................................................................................................ 5-5
5.2.7.1 Replacing the IVI / IPI (type of construction M) .......................................................................... 5-5
5.2.7.2 Replacing the VDU and VDU resistor......................................................................................... 5-6
5.2.7.3 Replacing the PSU..................................................................................................................... 5-6
5.2.7.4 Replacing the IGD...................................................................................................................... 5-6
5.2.8 Replacing the snubber resistor...................................................................................................5-7
5.2.8.1 Replacing the IGBT modules...................................................................................................... 5-7
5.2.8.2 Replacing boards in the electronics box..................................................................................... 5-8
5.2.8.3 Replacing the PMU (Parameterization Unit)............................................................................... 5-8
6 Options...................................................................................................................................... 6-1
6.1 Options which can be integrated into the electronics box........................................................... 6-1
6.2 Interface boards.......................................................................................................................... 6-3
6.3 Power supplies ........................................................................................................................... 6-3
6.4 Isolating amplifiers...................................................................................................................... 6-4
6.5 Power section.............................................................................................................................6-4
6.5.1 Output reactor, dv/dt filter........................................................................................................... 6-5
6.5.1.1 Output reactor............................................................................................................................. 6-6
6.5.1.2 dv/dt filter....................................................................................................................................6-7
6.5.1.3 Selection criteria for the output reactor or dv/dt filter.................................................................. 6-8
6.6 Bypass- and output contactor..................................................................................................... 6-9
6.6.1 Bypass contactor (electrical DC link coupling)............................................................................ 6-9
6.6.1.1 Bypass contactor without I/R unit ............................................................................................... 6-9
6.6.1.2 Bypass contactor with I/R unit .................................................................................................. 6-10
6.6.1.3 Connecting and disconnecting individual converters to the DC bus......................................... 6-11
6.6.2 Output contactor....................................................................................................................... 6-11
6.7 Operator control........................................................................................................................ 6-12
7 Spare Parts................................................................................................................................ 7-1
7.1 Converter 510 V to 620 V DC..................................................................................................... 7-1
7.2 Converter 675 V to 780 V DC..................................................................................................... 7-4
7.3 Converter 890 V to 930 V DC..................................................................................................... 7-9
8 Environmental friendliness.....................................................................................................8-1
9 Technical Data.......................................................................................................................... 9-1
9.1 De-rating for an increased cooling medium temperature ...........................................................9-7
9.2 De-rating at installation altitudes > 1000 m above sea level....................................................... 9-7
0-4 Siemens AG 6SE7087-6BM70
SIMOVERT MASTER DRIVES Operating Instructions
12.96 General
10 Appendix................................................................................................................................. 10-1
10.1 Index......................................................................................................................................... 10-1
10.2 List of abbreviations.................................................................................................................. 10-2
11 Addresses............................................................................................................................... 11-1
12 Certificates.............................................................................................................................. 12-1
Siemens AG 6SE7087-6BM70
SIMOVERT MASTER DRIVES Operating Instructions
0-5
General 12.96
0 Definitions
QUALIFIED PERSONAL
•
For the purpose of these instructions and product labels, a "Qualified person" is someone who is familiar with
the installation, mounting, start-up and operation of the equipment and the hazards involved. He or she must
have the following qualifications:
1. Trained and authorized to energize, de-energize, clear, ground and tag circuits and equipment in
accordance with established safety procedures.
2. Trained in the proper care and use of protective equipment in accordance with established safety
procedures.
3. Trained in rendering first aid.
DANGER
•
For the purpose of these instructions and product labels, "Danger" indicates death, severe personal injury or
substantial property damage will result if proper precautions are not taken.
WARNING
•
For the purpose of these instructions and product labels, "Warning" indicates death, severe personal injury or
property damage can result if proper precautions are not taken.
CAUTION
•
For the purpose of these instructions and product labels, "Caution" indicates that minor personal injury or
material damage can result if proper precautions are not taken.
NOTE
•
For the purpose of these instructions, "Note" indicates information about the product or the respective part of
the Instruction Manual which is essential to highlight.
NOTE
These instructions do not purport to cover all details or variations in equipment, nor to provide for every
possible contingency to be met in connection with installation, operation or maintenance.
Should further information be desired or should particular problems arise which are not covered sufficiently for
the purchaser’s purposes, the matter should be referred to the local Siemens sales office.
The contents of this Instruction Manual shall not become part of or modify any prior or existing agreement,
committment or relationship. The sales contract contains the entire obligation of Siemens. The warranty
contained in the contract between the parties is the sole warranty of Siemens. Any statements contained herein
do not create new warranties or modify the existing warranty.
0-6 Siemens AG 6SE7087-6BM70
SIMOVERT MASTER DRIVES Operating Instructions
12.96 General
CAUTION
Components which can be destroyed by electrostatic discharge (ESD)
The converters contain components which can be destroyed by electrostatic discharge. These components can
be easily destroyed if not carefully handled. If you have to handle electronic boards please observe the
following:
Electronic boards should only be touched when absolutely necessary.
♦
The human body must be electrically discharged before touching an electronic board
♦
Boards must not come into contact with highly insulating materials - e.g. plastic foils, insulated desktops,
♦
articles of clothing manufactured from man-made fibers
Boards must only be placed on conductive surfaces
♦
When soldering, the soldering iron tip must be grounded
♦
Boards and components should only be stored and transported in conductive packaging (e.g. metalized
♦
plastic boxes, metal containers)
If the packing material is not conductive, the boards must be wrapped with a conductive packaging material,
♦
e.g. conductive foam rubber or household aluminum foil.
The necessary ECB protective measures are clearly shown in the following diagram:
a = Conductive floor surface d = ESD overall
b = ESD table e = ESD chain
c = ESD shoes f = Cubicle ground connection
b
c
a
d
e
f
f f f
d
b
f
c
StandingSitting Standing / Siting
a
c
d
e
WARNING
Hazardous voltages are present in this electrical equipment during operation.
Non-observance of the safety instructions can result in severe personal injury or property
damage.
a
Only qualified personnel should work on or around the equipment after first becoming
thoroughly familiar with all warning and safety notices and maintenance procedures
contained herein.
The successful and safe operation of this equipment is dependent on proper handling,
installation, operation and maintenance.
Siemens AG 6SE7087-6BM70
SIMOVERT MASTER DRIVES Operating Instructions
0-7
General 12.96
0.1 Safety and operating instructions for drive converters
Safety and operating instructions
for drive converters
(in conformity with the low-voltage directive 73/23/EEC)
1. General
In operation, drive converters, depending on their degree of protection, may have live, uninsulated, and
possibly also moving or rotating parts, as well as hot surfaces.
In case of inadmissible removal of the required covers, of improper use, wrong installation or maloperation,
there is the danger of serious personal injury and damage to property.
For further information, see documentation.
All operations serving transport, installation and commissioning as well as maintenance are to be carried out
by skilled technical personnel (Observe IEC 364 or CENELEC HD 384 or DIN VDE 0100 and IEC 664 or
DIN/VDE 0110 and national accident prevention rules!).
For the purposes of these basic safety instructions, "skilled technical personnel" means persons who are
familiar with the installation, mounting, commissioning and operation of the product and have the qualifications
needed for the performance of their functions.
2. Intended use
Drive converters are components designed for inclusion in electrical installations or machinery.
In case of installation in machinery, commissioning of the drive converter (i.e. the starting of normal operation)
is prohibited until the machinery has been proved to conform to the provisions of the directive 89/392/EEC
(Machinery Safety Directive - MSD). Account is to be taken of EN 60204.
Commissioning (i.e. the starting of normal opertion) is admissible only where conformity with the EMC directive
(89/336/EEC) has been established.
The drive converters meet the requirements of the low-voltage directive 73/23/EEC. They are subject to the
harmonized standards of the series prEN 50178/DIN VDE 0160 in conjunction with EN 60439-1/ VDE 0660,
part 500, and EN 60146/ VDE 0558.
The technical data as well as information concerning the supply conditions shall be taken from the rating plate
and from the documentation and shall be strictly observed.
3. Transport, storage
The instructions for transport, storage and proper use shall be complied with.
The climatic conditions shall be in conformity with prEN 50178.
4. Installation
The installation and cooling of the appliances shall be in accordance with the specifications in the pertinent
documentation.
The drive converters shall be protected against excessive strains. In particular, no components must be bent
or isolating distances altered in the course of transportation or handling. No contact shall be made with
electronic components and contacts.
Drive converters contain electrostatic sensitive components which are liable to damage through improper use.
Electric components must not be mechanically damaged or destroyed (potential health risks).
0-8 Siemens AG 6SE7087-6BM70
SIMOVERT MASTER DRIVES Operating Instructions
12.96 General
5. Electrical connection
When working on live drive converters, the applicable national accident prevention rules (e.g. VBG 4) must be
complied with.
The electrical installation shall be carried out in accordance with the relevant requirements (e.g. cross-sectional
areas of conductors, fusing, PE connection). For further information, see documentation.
Instructions for the installation in accordance with EMC requirements, like screening, earthing, location of filters
and wiring, are contained in the drive converter documentation. They must always be complied with, also for
drive converters bearing a CE marking. Observance of the limit values required by EMC law is the
responsibility of the manufacturer of the installation or machine.
6. Operation
Installations which include drive converters shall be equipped with additional control and protective devices in
accordance with the relevant applicable safety requirements, e.g. Act respecting technical equipment, accident
prevention rules etc. Changes to the drive converters by means of the operating software are admissible.
After disconnection of the drive converter from the voltage supply, live appliance parts and power terminals
must not be touched immediately because of possibly energized capacitors. In this respect, the corresponding
signs and markings on the drive converter must be respected.
During operation, all covers and doors shall be kept closed.
7. Maintenance and servicing
The manufacturer’s documentation shall be followed.
Keep safety instructions in a safe place!
Siemens AG 6SE7087-6BM70
SIMOVERT MASTER DRIVES Operating Instructions
0-9
08.96 Description
1 Description
SIMOVERT MASTER DRIVES are power electronic units. They are available as
♦ Compact units with three-phase- or DC current input
Output range: 2.2 kW to 37 kW
♦ Chassis units with three-phase- or DC current input
Output range: 45 kW to 200 kW
♦ Cabinet units with three-phase- or DC current input
Output range: 250 kW to 1500 kW
There are three versions depending on the particular application
♦ Frequency control FC simple applications (e.g. pumps and fans)
♦ Vector control VC high demands regarding dynamic performance and accuracy
♦ Servo Control SC servo drives
1.1 Applications
Drive converter with DC current input
DC drive converters generate a variable-frequency three-phase system at the motor side from a DC supply. This
variable-frequency three-phase system is used to continuously control the speed of three-phase motors.:
SIMOVERT MASTER DRIVES can be used with a common DC link, as well as for single-motor and multi-motor
drives.
Technological functions and expansions can be realized via defined interfaces in the open-loop control section.
1.2 Mode of operation
Converters with DC current input are suitable for coupling several converters to a common DC link bus. This
permits energy transfer between drives in the motoring and generating modes which in turn means energy
savings.
The DC converter must be connected to the DC bus through an E unit (rectifier unit) due to the pre-charging of
the DC link capacitors. If an I/R unit (rectifier and regenerative feedback unit) is used instead of the E unit, power
is fed back into the supply if the regenerative output for several drives is greater than the motor power required.
The converter is ready for operation after the DC link capacitors have been pre-charged.
The inverter, configured using IGBT modules, generates a three-phase system from the DC link voltage to feed
the motor.
Siemens AG 6SE7087-6BM70
SIMOVERT MASTER DRIVES Operating Instructions
1-1
Description 08.96
SIMOVERT VC
The inverter open-loop control uses a microprocessor and field-oriented vector control with an extremely fast
closed-loop current control. The drive can be precisely adapted to the demanded load torque as a result of the
field-oriented control, which in turn means that the drive has an extremely high dynamic performance.The pulse
frequency is preset to 2.5 kHz when the unit is shipped.
SIMOVERT VC is suitable for:
Induction motors in both single-motor or multi-motor drives.
♦
For multi-motor drives, the motors within the group must be the same.
Some of the applications are, for example:
Winder drives
♦
Rolling mill drives.
♦
When the drive is shipped, closed-loop V/f control is preset. Closed-loop frequency control with field-oriented
vector control must be parameterized.
The converter can be set, as a result of the precise motor simulation up to a maximum frequency of 300 Hz, with
and without stall protection and with and without tachometer feedback.
1.3 Operator control- and open-loop control possibilities
The unit can be controlled via
♦ the parameterization unit (PMU)
♦ an optional operator control panel (OP1)
♦ terminal strip
♦ a serial interface.
When networked with automation systems, the unit open-loop control is realized via optional interfaces and
technology boards.
1-2 Siemens AG 6SE7087-6BM70
SIMOVERT MASTER DRIVES Operating Instructions
08.96 Description
1.4 Block diagram
Option boards-
in the electronics box
C / L+
DC bus
connection
D / L -
PE1
Fusing and
DC link
Fig. 1.1 Block diagram, types of construction J and K
Terminal strip
CU
Inverter with
CU and PMU
Connector f or OP1
P
U2/T1
V2/T2
W2/T3
PE2
Motor
connection
Siemens AG 6SE7087-6BM70
SIMOVERT MASTER DRIVES Operating Instructions
1-3
Description 08.96
DC bus
connection
C / L+
D / L -
PE1
Option boards
in the electronics box
Master
Fusing and
DC link
Slave
Terminal strip
CU
Inverter with
CU and PMU
Connector for OP1
P
PE2
Motor
connection
U2/T1
V2/T2
W2/T3
PE1
Fusing and
Fig. 1.2 Block diagram, type of construction M
DC link
PE2
Inverter with
CU and PMU
1-4 Siemens AG 6SE7087-6BM70
SIMOVERT MASTER DRIVES Operating Instructions
12.96 Transport, Unpacking, Installation
2 Transport, Unpacking, Installation
2.1 Transport and unpacking
The units are packed in the manufacturing plant corresponding to that specified when ordered. A product packing
label is located on the outside of the packing.
Please observe the instructions on the packaging for transport, storage and professional handling.
For transportation with a fork-lift truck the converter is mounted on a wooden pallet.
Vibration and jolts must be avoided during transport, e.g. when setting the unit down.
The converter can be installed after it has been unpacked and checked to ensure that everything is complete
and that the converter is not damaged.
If the converter is damaged you must inform your shipping company immediately.
The packaging consists of a wooden floor sectionand a PE foil to protect the equipment from humidity. It
can be disposed of in accordance with local regulations.
Depending on the degree of protection and type of construction, the units may be mounted on a pallet either with
or without transport rails.
♦ Degree of prot. IP00 Pallet
• Type of construction J one unit
• Type of construction K one unit
• Type of construction M three units
− master drive converter, type of construction K
− reactor
− slave drive converter, type of construction K without electronics box
♦ Degree of prot. IP20 8MC cabinet on transport rails and pallet
• Type of construction J one 8MC cabinet
• Type of construction K one 8MC cabinet
• Type of construction M three 8MC cabinets combined to form a single unit
− master type of construction K
− reactor
− slave drive converter, type of construction K without electronics box
Chassis units are supplied, as standard, with degree of protection IP00.
2.2 Storage
The converters must be stored in clean dry rooms.Temperatures between − 25 °C (−13 °F) and + 70 °C (158 °F)
are permissible. Temperature fluctuations > 20 K per hour are not permissible.
WARNING
The equipment should not be stored for longer than one year. If it is stored for longer
periods of time, the converter DC link capacitors must be formed at start-up.
Capacitor forming is described in Part 2 of the Operating Instructions.
Siemens AG 6SE7087-6BM70
SIMOVERT MASTER DRIVES Operating Instructions
2-1
Transport, Unpacking, Installation 12.96
2.3 Mounting
The following are required for mounting:
M8 bolt(s)
♦
♦ Dimension drawings: Fig. 2.1 for type of construction J, Fig. 2.2 for type of construction K and
Fig. 2.5 for type of construction M.
♦ Only type of construction M: Engineering support
WARNING
Safe converter operation requires that the equipment is mounted and commissioned by
qualified personnel taking into account the warning information provided in this Instruction
Manual.
The general and domestic installation and safety regulations for work on electrical power
equipment (e.g. VDE) must be observed as well as the professional handling of tools and
the use of personnal protective equipment.
Death, severe bodily injury or significant material damage could result if these instructions
are not followed.
Chassis units do not provide any protection against direct contact. It is the users
responsibility to ensure and provide the correct protection against contact according to the
relevant accident prevention regulations VBG4, by appropriately designing the enclosure or
enclosures around the chassis unit.
Remove shipping brace (marked).
The three units, type of construction M with degree of protection IP00, must be assembled according to the
instructions specified in the engineering support documentation.
The control connections between the master and slave must then be established.
Procedure: The control cables must be carefully routed through the cable duct in the reactor chassis in the
♦
master cabinet.
Insert connectors -X238 / -X234 / -X32 / -X42.
•
Insert the fiber-optic cables U41 / U51 / U61 / U42 / U43 / U52 / U53 / U62 / U63 in the
•
master, at the IPI.
NOTE
Inserting the fiber-optic cables: Insert the fiber-optic cable up to its end stop (approx. 16 mm), tighten up
the union nut by hand.
CAUTION
Fiber-optic cables may not be bent through a sharp angle.
Bending radius for fiber-optic cables ≥ 30 mm.
The unit is mounted corresponding to the dimension drawings in Section 2.4.
2-2 Siemens AG 6SE7087-6BM70
SIMOVERT MASTER DRIVES Operating Instructions
12.96 Transport, Unpacking, Installation
Equipment rooms must be dry and dust-free. Ambient and cooling air must not contain any electrically conductive
gases, vapors and dusts which could diminish the functionality. Dust-laden air must be filtered.
WARNING
When mounting in cabinets, a clearance of above and below must be provided so that the
cooling air flow is not restricted (refer to dimension drawings, Section 2.4).
Dimension the cabinet cooling in line with the power loss! (+ Section „Technical data“)
The converter ambient climate in operating rooms may not exceed the values of code F according to DIN 40040.
For temperatures > 40 °C (104 °F) and installation altitudes > 1000 m, de-rating is required (+ Section
„Technical data“).
Siemens AG 6SE7087-6BM70
SIMOVERT MASTER DRIVES Operating Instructions
2-3
Transport, Unpacking, Installation 12.96
)
7
6SE70-IP0
0
2
2)Protectiveconductor4x300m
m
2.4 Dimension drawings
1
ø1
5
,
6
1
ø
1400 +5
222,5
45
50
2)
295
235
DC-AC chassis unit
0
145,5
Type of construction J
1400
+5
1345
1)
Fan assembly must be removed
to disassemble the unit
139
83
67
x
26
Electronics box
17
17
26
Detail X
DC positive
DC negative
to the DC busbar
ca. 710
550 +5
DC positive
DC negative
0
45
Elongated hole 9x12
708
+5
668,5
493,5
483
318,5
213
177
2)
0
2
Net weight, approx. 250 kg
With transport parts approx. 270 kg
1) - Conne ction for 4 x 300 mm
800
W
V
U
ø13,5 (M 12)
DC connection in accor dance with
DIN 43673 with 6 x 60 mm copper bar
to the rectifier/
regenerative
feedback unit
85
130
Fig. 2.1 Type of construction J
2-4 Siemens AG 6SE7087-6BM70
SIMOVERT MASTER DRIVES Operating Instructions
12.96 Transport, Unpacking, Installation
6SE70IP00
1730
1)
ø17
5
,
6
1
ø
1750 +5
1750 +5
1675
)
1
Fan assembly must be removed
to disassemble the unit
x
222,5
5
4
0
5
145,5
25
VW
U
2)
295
235
0
DC-AC chassis unit
Type of construction
Elongated hole 9x12
708
668,5
493,5
483
318,5
213
177
3
139
8
87
X
DC positive
DC negative
to the DC busbar
Detail X
2)
1
M
(
5
,
DC connection in accordance with
3
DIN 43673 with 6 x 60 mm copper bar
1
ø
Fig. 2.2 Type of construction K
)
2
0
104
.
ca
Electronics box
26
17
17
6
2
to the rectifier/
regenerative
feedback unit
DC positive
DC negative
85
+5
550
130
0
0
800 +5
2
2
1) - Connection for 4 x 300 mm
2) - Protective co nductor , 4 x 3 00 mm
Net w ei ght , app r ox . 25 0 kg
With transport parts approx. 540 kg
Siemens AG 6SE7087-6BM70
2-5
SIMOVERT MASTER DRIVES Operating Instructions
Transport, Unpacking, Installation 12.96
View without cover 10460/10470 View without side panel
Top cover: transparent
B)
C)
1) Painted transport rail
2) Only in the side panel left
3) Cut-out in the rear panel
50
A)
Divi ded cove rBottom cover: transparent
Cover including
bolt head
A) = PE conne ction (8 x 2 40 mm )
B) = Power connection output (8 x 240 mm )
C) = Cable duct for control cables from the Master to the Slave
Fig. 2.3 Reactor chassis, Type of construction M
2-6 Siemens AG 6SE7087-6BM70
SIMOVERT MASTER DRIVES Operating Instructions
12.96 Transport, Unpacking, Installation
)
(589
25
)
100
(
25
7
2
1
10 mm th i ck
50
50
50
U, V, W connecting lugs
(max. 8 x 240 mm )
(1975)
85
2
13
50
25
C, D connecting lugs
alternatively 4 x cable lugs
directly at the C D bus
(max. 4 x 240 mm )
(13 mm diameter hole or M12)
20
40
(1880)
10 mm thick
45
15
Weight:
IP00: ~ 1200 kg
IP20: ~ 1550 kg
SIMOVERT MASTER DRIVES
Inverter
Components, frame size: M (12)
(Master, slave, reac tor chassis ) m ounted
in a cabinet frame (8MC)
(730) 100
1975
1880
589
600
+5
539
+10
D (-)
2400
5
6
240
2
45
C (+)
730
700
Fig. 2.4 Type of construction M
F102
X9
W
PE
V
U
F101
D (-)
600
112
112
~100
240
1072
900
C (+)
730
115
X9
F101
89
F102
45
1132
X300
(RS 485
Interf ace)
2000
+5
28
10
121
10
168
Siemens AG 6SE7087-6BM70
2-7
SIMOVERT MASTER DRIVES Operating Instructions
Transport, Unpacking, Installation 12.96
Cabinetfram
e
Fan a ss embly
Incoming fuse
F11, F12, F21, F22
D (-)
W
C (+)
V
U
SIMOVERT MASTER DRI VES
Inverter
Components, frame size: M (12)
(M ast er , s l ave, react or chassis) moun ted
in a cabinet frame ( 8MC)
Slave WR
Reactor
U, V, W
Ma ster WR
In coming fu ses
F11, F12, F21, F22
Elektronics box
with PMU
Fan a ssembly
Fig. 2.5 Type of construction M
2-8 Siemens AG 6SE7087-6BM70
SIMOVERT MASTER DRIVES Operating Instructions
08.96 Connecting-up
3 Connecting-up
WARNING
SIMOVERT MASTER DRIVES are operated at high voltages.
The equipment must be in a no-voltage condition (disconnected from the supply) before any
work is carried-out!
Only professionally trained, qualified personnel must work on or with the unit.
Death, severe bodily injury or significant material damage could occur if these warning
instructions are not observed.
Extreme caution should be taken when working-on the unit when it is open, as external
power supplies may be connected. The power terminals and control terminals can still be at
hazardous potentials even when the motor is stationary.
Hazardous voltages are still present in the unit up to 5 minutes after it has been powereddown due to the DC link capacitors. Thus, the appropriate delay time must be observed
before opening-up the unit.
Forming the DC link capacitors:
The storage time should not exceed one year. The converter DC link capacitors must be
formed at start-up if the unit has been stored for a longer period of time.
Forming is described in the Instruction Manual, Part 2.
When the DC link is supplied from a central unit, it must be ensured that the converter is
reliably isolated from the DC link voltage!
The user is responsible, that the motor, converter and any other associated devices or units
are installed and connected-up according to all of the recognized regulations in that
particular country as well as other regionally valid regulations. Cable dimensioning, fusing,
grounding, shutdown, isolation and overcurrent protection should be especially observed.
INFORMATION
♦ In the factory setting, the converter protects the motor from overload:
• P362 = 0 (self-ventilated motor)
• P364.2 = 100 (motor load limit in %)
No evaluation for P364.2 = 0.
Supply rating: The converter is suitable for connecting to supplies with a short-circuit rating (supply)
♦
100 × rated output (converter).
≤
Thermal motor protection: Motor temperature sensor (thermistor, type M135 or KTY84) can be connected
♦
at -X103:41-42.
Cabling/wiring:Connecting cables should be dimensioned according to the local regulations and according
♦
to Table 3.1. The insulation should be suitable for 75°C.
Siemens AG 6SE7087-6BM70
SIMOVERT MASTER DRIVES Operating Instructions
3-1
Connecting-up 08.96
3.1 Power connections
WARNING
♦ By interchanging the input terminals, the converter or the rectifier will be destroyed!
♦ The drive converter or rectifier unit could be destroyed if the input terminals are
interchanged!
♦ The coils of contacts and relays which are connected to the same supply as the
converter or are located in the vicinity of the converter, must be provided with
overvoltage limiters, e.g. RC elements.
The position of the connecting terminals can be seen in the dimension drawings (+
DC connection: C/L+ D/L
Motor connection: U2/T1 V2/T2 W2/T3
Protective conductor connection: PE1
The power connections should be established using cable lugs with screws according to Table 3.2.
For type of construction J, jumpers are inserted after the inverter connections, which can be replaced by fuses.
For drive converters, type of construction K, fuses are installed as standard.
−
PE2
Section 2.4).
NOTE
The 230 V fans must be externally supplied with 230 V AC via terminal strip X9.
NOTE
Depending on the motor insulation strength and the length of the motor feeder cable, it may be necessary to
install one of the following options between the motor and the converter:
Output reactor
♦
dv/dt-filter
♦
Information regarding selection and dimensioning is provided in Section „Options“.
3-2 Siemens AG 6SE7087-6BM70
SIMOVERT MASTER DRIVES Operating Instructions
08.96 Connecting-up
Supply side Motor side
Order Rated Cross-section Recommended fuse Rated Cross-section
No. DC North-America AC
Curr. VDE AWG Curr. VDE AWG
6SE70 (A) (mm2) MCM1)(A) Type Type (V) (A) (A) (mm2) MCM
Input voltage
DC 510 V to 620 V
Output voltage
3 AC 0 V to 620 V
35-1TJ20 607 4×300 4×800 2×450 2×3NE3233 2×170M6709 660 2×550 510 2×300 2×800
36-0TK20 702 4×300 4×800 2×560 2×3NE3335 2×170M6710 660 2×630 590 4×300 4×800
37-0TK20 821 4×300 4×800 2×560 2×3NE3335 2×170M6710 660 2×630 690 4×300 4×800
38-6TK20 1023 4×300 4×800 2×710 2×3NE3337-8 2×170M6711 660 2×700 860 4×300 4×800
41-1TK20 1309 6×300 6×800 2×800 2×3NE3338-8 1100 4×300 4×800
41-1TM20 1310 6×300 6×800 2×560 2×3NE3335 2×170M6710 660 2×650 1100 4×300 4×800
41-3TM20 1547 6×300 6×800 2×560 2×3NE3335 2×170M6710 660 2×650 1300 6×300 6×800
Input voltage
DC 675 V to 780 V
Output voltage
3 AC 0 V to 780 V
33-0UJ20 354 2×300 2×800 1×500 3NE3334-0B 170M5713 660 700 297 2×300 2×800
33-5UJ20 421 2×300 2×800 1×630 3NE3336 170M5713 660 700 354 2×300 2×800
34-5UK20 538 2×300 2×800 1×710 3NE3337-8 170M5714 660 900 452 2×300 2×800
35-7UK20 678 4×300 4×800 2×450 2×3NE3233 2×170M5712 660 2×630 570 2×300 2×800
36-5UK20 774 4×300 4×800 2×500 2×3NE3334-0B 2×170M5712 660 2×630 650 4×300 4×800
38-6UK20 1023 4×300 4×800 2×630 2×3NE3336 2×170M6712 660 2×800 860 4×300 4×800
41-0UM20 1178 6×300 6×800 1×710 3NE3337-8 170M5714 660 900 990 4×300 4×800
41-1UM20 1285 6×300 6×800 2×450 2×3NE3233 2×170M5712 660 2×630 1080 4×300 4×800
41-2UM20 1464 6×300 6×800 2×500 2×3NE3334-0B 2×170M5712 660 2×630 1230 6×800 6×800
41-4UM20 1666 6×300 6×800 2×630 2×3NE3336 2×170M6712 660 2×800 1400 6×800 6×800
41-6UM20 1880 8×300 8×800 2×630 2×3NE3336 2×170M6712 660 2×800 1580 6×800 6×800
Input voltage
DC 890 V to 930 V
Output voltage
3 AC 0 V to 930 V
33-0WJ20 354 2×300 2×800 1×500 3NE3334-0B 170M5713 660 700 297 2×300 2×800
33-5WJ20 421 2×300 2×800 1×630 3NE3336 170M5713 660 700 354 2×300 2×800
34-5WK20 538 2×300 2×800 1×710 3NE3337-8 170M5714 660 900 452 2×300 2×800
35-7WK20 678 4×300 4×800 2×450 2×3NE3233 2×170M5712 660 2×630 570 2×300 2×800
36-5WK20 774 4×300 4×800 2×500 2×3NE3334-0B 2×170M5712 660 2×630 650 4×300 4×800
38-6WK20 1023 4×300 4×800 2×630 2×3NE3336 2×170M6712 660 2×800 860 4×300 4×800
41-0WM20 1178 6×300 6×800 1×710 3NE3337-8 170M5714 660 900 990 4×300 4×800
41-1WM20 1285 6×300 6×800 2×450 2×3NE3233 2×170M5712 660 2×630 1080 4×300 4×800
41-2WM20 1464 6×300 6×800 2×500 2×3NE3334-0B 2×170M5712 660 2×630 1230 6×800 6×800
41-4WM20 1666 6×300 6×800 2×630 2×3NE3336 2×170M6712 660 2×800 1400 6×800 6×800
41-6WM20 1880 8×300 8×800 2×630 2×3NE3336 2×170M6712 660 2×800 1580 6×800 6×800
NOTES
♦ Current- and voltage data in this table are rated values
♦ The cables to the drive converter are protected using fuses with gL characteristics.
♦ The cross-sections are determined for three-core copper cables, routed horizontally in air at 30 °C (86°F)
ambient temperature (according to DIN VDE 0298 Part 2 / Group 5) and the recommended cable protection
according to DIN VDE 0100 Part 430.
2
♦ AWG (American Wire Gauge): American wire gauge for cross sections up to 120 mm
♦ MCM (Mille Circular Mil): American wire gauge for cross-sections above 120 mm
Table 3.1 Connection cross-sections and fusibles
Siemens AG 6SE7087-6BM70
SIMOVERT MASTER DRIVES Operating Instructions
;
2.
3-3
Connecting-up 08.96
Type of Order No. Max. cross-section Gland
construc.
(mm2) acc. to VDE MCM
J 6SE70_._.-._._J20 4×300 4×800 M16
K 6SE70_._.-._._K20 4×300 4×800 M16
M 6SE70_._.-._._M20 8×300 8×800 M16
Table 3.2 Maximum cross-section and gland
3.1.1 Protective conductor connection
The protective conductor should be connected-up on both the supply- and motor sides. It should be dimensioned
according to the power connections.
3.2 Auxiliary power supply/main contactor or bypass contactor
The auxiliary power supply and the main- or bypass contactor are connected through the 5-pin connector X9.
Connector X9 is supplied together with the connectors for the control terminal strip. Cables from 0.2 mm
2
2.5 mm
The auxiliary power supply is required if the drive converter is fed
through a main- and bypass contactor.
(AWG: 24 to 14) can be connected to X9.
E x t. 24 V
DC PS
Main contactor
control
The main- or monitoring contactor is controlled through floating contacts
-X9.4 and -X9.5 (software pre-setting).
More detailed information is provided in the Section „options“.
M
P
12345
6789
-X 9
Term. Function description
1 Types of construction J and K 24 V DC external ≥ 5 A (max.
8 A dependent on the options)
Type of construction M 24 V DC external ≥ 10 A (max.
16 A dependent on the options)
2 Reference potential to DC
3 Unassigned
4 Main contactor control
5 Main contactor control
Table 3.3 Connector assignment for -X9
Fig. 3.1 Connecting an external 24 V
power supply and main contact or
control
AC 230 V
1 kVA
2
to
230 V
fan
NOTES
The main contactor coil must be provided with overvoltage limiters, e.g. RC element.
3-4 Siemens AG 6SE7087-6BM70
SIMOVERT MASTER DRIVES Operating Instructions
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