Siemens SIMOTION P320-4 E, SIMOTION P320-4 S User Manual
SIMOTION
SIMOTION P320-4 E / P320-4 S
Valid as of version V4.4
Preface
Manual
Safety instructions
Description
Application planning
Interfaces
Installation/mounting
Connection
Troubleshooting/FAQs
1
2
3
4
5
6
7
Technical data
Dimension drawings
Spare parts
Standards and approvals
ESD Guideline
8
9
10
A
B
01/2015
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used.
A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation.
If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in
this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Siemens AG
Division Digital Factory
Postfach 48 48
90026 NÜRNBERG
GERMANY
Ⓟ 03/2015 Subject to change
Copyright © Siemens AG 2015.
All rights reserved
Preface
Preface
This document is part of the SIMOTION P documentation package.
This documentation describes the SIMOTION P320‑4 hardware platform which can be
delivered in the SIMOTION P320-4 E and SIMOTION P320-4 S hardware versions:
References
Validity range
Standards
● SIMOTION
real-time expansion for SIMOTION.
Successor to SIMOTION P320-3.
● SIMOTION P320‑4 E with the Windows 7 Ultimate 32-bit operating system and real-time
expansion for SIMOTION.
Successor to SIMOTION P350-3.
The following documents contain the descriptions for the SIMOTION P hardware platform:
● SIMOTION P320-4 E / P320-4 S, Manual, Edition 01/2015
● SIMOTION P320-4 E / P320-4 S, Commissioning and Hardware Installation Manual, Edition
01/2015
This manual applies to the SIMOTION P320-4 E and SIMOTION P320-4 S devices as of
product level SIMOTION V4.4.
The SIMOTION system was developed in accordance with ISO 9001 quality guidelines.
P320‑4 E with the Windows Embedded Standard 7 32-bit operating system and
Chapters in this documentation
The following sections describe the purpose and the use of this documentation:
● Safety instructions
Contains fundamental safety instructions for SIMOTION and specific safety instructions for
SIMOTION P320-4.
● Description
System overview and product description for SIMOTION P320-4. The communication
variants are also described.
● Use planning
Points to note in advance: upon delivery, the permitted installation positions, environmental
and ambient conditions and electromagnetic compatibility.
SIMOTION P320-4 E / P320-4 S
Manual, 01/2015 3
Preface
● Interfaces
Description of the interfaces and operator control and display elements for
SIMOTION P320-4.
Installation/mounting
●
An overview of the installation of the SIMOTION P320-4 taking into account the mounting
positions.
● Connecting
This section provides general information and important notes that you must observe when
connecting the SIMOTION P320‑4.
● Troubleshooting/FAQs
List of possible errors and their remedies.
● Technical specifications
This section contains an overview of the technical data, which is listed for the individual
components.
● Dimension drawings
In this section you can find dimension drawings and dimensions of the SIMOTION P320‑4.
● Spare parts
You can find information about the spare parts for the SIMOTION P320-4 here.
● Appendix
In addition to the safety information, the annexes also contain information about the
standards, approvals and EGB guideline.
● Index
Alphabetical directory for locating information.
SIMOTION Documentation
An overview of the SIMOTION documentation can be found in the SIMOTION Documentation
Overview document.
This documentation is included as electronic documentation in the scope of delivery of
SIMOTION SCOUT. It comprises ten documentation packages.
The following documentation packages are available for SIMOTION V4.4:
● SIMOTION Engineering System Handling
● SIMOTION System and Function Descriptions
● SIMOTION Service and Diagnostics
● SIMOTION IT
● SIMOTION Programming
● SIMOTION Programming - References
● SIMOTION C
● SIMOTION P
SIMOTION P320-4 E / P320-4 S
4 Manual, 01/2015
● SIMOTION D
SIMOTION Supplementary Documentation
●
Hotline and Internet addresses
Additional information
Click the following link to find information on the following topics:
● Ordering documentation / overview of documentation
● Additional links to download documents
● Using documentation online (find and search manuals/information)
http://www.siemens.com/motioncontrol/docu
My Documentation Manager
Click the following link for information on how to compile documentation individually on the
basis of Siemens content and how to adapt it for the purpose of your own machine
documentation:
Preface
Training
FAQs
Technical support
http://www.siemens.com/mdm
Click the following link for information on SITRAIN - Siemens training courses for automation
products, systems and solutions:
http://www.siemens.com/sitrain
Frequently Asked Questions can be found in SIMOTION Utilities & Applications, which are
included in the scope of delivery of SIMOTION SCOUT, and in the Service&Support pages
in Product Support:
http://support.automation.siemens.com
Country-specific telephone numbers for technical support are provided on the Internet under
Contact:
http://www.siemens.com/automation/service&support
Disposal and recycling of the device
The disposal of the products described in this manual must be performed in compliance with
the valid national regulations.
SIMOTION P320-4 E / P320-4 S
Manual, 01/2015 5
Preface
To a great extent, the products can be recycled owing to their low pollutant content. To recycle
and dispose of your old device in an environmentally friendly way, please contact a waste
disposal service certified for electronic waste.
If you have any further questions about disposal and recycling, please contact your local
Siemens
contact person. Contact details can be found in our contacts database on the Internet
at: http://www.automation.siemens.com/partner/index.asp
SIMOTION P320-4 E / P320-4 S
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Table of contents
Preface.........................................................................................................................................................3
1 Safety instructions......................................................................................................................................11
1.1 Fundamental safety instructions............................................................................................11
1.1.1 General safety instructions.....................................................................................................11
1.1.2 Safety instructions for electromagnetic fields (EMF)..............................................................14
1.1.3 Handling electrostatic sensitive devices (ESD)......................................................................14
1.1.4 Industrial security...................................................................................................................15
1.1.5 Residual risks of power drive systems...................................................................................15
1.2 Specific safety instructions for the SIMOTION P320-4..........................................................18
1.2.1 General safety instructions for the SIMOTION P320-4..........................................................18
1.2.2 Notes on use..........................................................................................................................20
2 Description..................................................................................................................................................21
2.1 System overview....................................................................................................................21
2.2 SIMOTION P320-4 product description.................................................................................23
2.2.1 SIMOTION P320-4 overview..................................................................................................23
2.2.2 Features.................................................................................................................................24
2.2.3 SIMOTION P320-4 (hardware) structure...............................................................................26
2.2.4 Interfaces and operating elements.........................................................................................27
2.2.5 SIMOTION P Runtime (software) structure............................................................................27
2.2.6 Components...........................................................................................................................28
2.3 HMI and SIMOTION SCOUT.................................................................................................31
2.3.1 HMI and SIMOTION SCOUT Overview.................................................................................31
2.3.2 Local HMI or ES on SIMOTION P320-4.................................................................................31
2.3.3 HMI or ES via PROFINET......................................................................................................32
2.3.4 HMI or ES via Ethernet (external access) .............................................................................33
2.3.5 HMI or ES via IsoPROFIBUS (optional).................................................................................34
3 Application planning...................................................................................................................................37
3.1 Unpacking and checking the delivery.....................................................................................37
3.2 Identification data of the device..............................................................................................39
3.3 Permissible mounting positions..............................................................................................42
3.4 Environmental conditions.......................................................................................................43
3.5 Electromagnetic compatibility.................................................................................................45
4 Interfaces....................................................................................................................................................47
4.1 Hardware components of the SIMOTION P320-4..................................................................47
4.2 Overview of operator control and display elements...............................................................49
4.3 Control elements....................................................................................................................50
4.4 Status displays.......................................................................................................................51
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Table of contents
4.5 Overview of the SIMOTION P320-4 interfaces......................................................................53
4.6 PROFINET onboard...............................................................................................................54
4.7 Ethernet..................................................................................................................................55
4.8 DVI-I.......................................................................................................................................56
4.9 USB 3.0..................................................................................................................................58
4.10 CFast card .............................................................................................................................59
4.11 COM1.....................................................................................................................................60
4.12 IsoPROFIBUS board (optional)..............................................................................................61
5 Installation/mounting...................................................................................................................................63
5.1 Installing the device................................................................................................................63
5.2 Permissible mounting positions..............................................................................................64
5.2.1 Standard rail mounting and vertical mounting........................................................................65
5.2.1.1 Standard rail mounting...........................................................................................................65
5.2.1.2 Vertical mounting...................................................................................................................67
5.3 Installation notes....................................................................................................................69
5.4 Overview of operating modes for the SIMOTION P320-4......................................................71
5.5 Decentralized structure..........................................................................................................72
6 Connection.................................................................................................................................................73
6.1 Requirements.........................................................................................................................73
6.2 Overview of connections........................................................................................................74
6.3 Notes on connecting..............................................................................................................76
6.4 Protective conductor connection and potential equalization..................................................78
6.5 Connecting peripheral equipment..........................................................................................80
6.6 Connecting the power supply (24 VDC).................................................................................81
6.7 Connecting the device to networks........................................................................................83
6.8 Installing the strain relief........................................................................................................84
7 Troubleshooting/FAQs................................................................................................................................85
7.1 Error correction......................................................................................................................85
8 Technical data............................................................................................................................................87
8.1 Overview of the technical specifications................................................................................87
8.2 General technical specifications.............................................................................................88
8.3 Ambient conditions.................................................................................................................90
8.4 Technical data of the IsoPROFIBUS board...........................................................................92
8.5 Power requirements of the components................................................................................94
8.6 Integrated DC power supply...................................................................................................95
8.7 Technical data for the SITOP smart 24 V/10 A......................................................................96
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Table of contents
8.8 Typical power consumption....................................................................................................98
9 Dimension drawings...................................................................................................................................99
9.1 Overview of the dimensional drawings...................................................................................99
9.2 Device dimension drawing for standard rail mounting.........................................................100
9.3 Device dimension drawing for vertical mounting..................................................................102
9.4 Dimension drawing of device with one expansion card.......................................................105
10 Spare parts...............................................................................................................................................107
10.1 Available spare parts for SIMOTION P320-4.......................................................................107
A Standards and approvals..........................................................................................................................109
A.1 General rules........................................................................................................................109
B ESD Guideline..........................................................................................................................................111
B.1 ESD definition......................................................................................................................111
B.2 Electrostatic charging of individuals.....................................................................................112
B.3 Basic measures for protection against discharge of static electricity...................................113
Index.........................................................................................................................................................115
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Table of contents
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Safety instructions
1.1 Fundamental safety instructions
1
1.1.1
General safety instructions
DANGER
Danger to life due to live parts and other energy sources
Death or serious injury can result when live parts are touched.
Only work on electrical devices when you are qualified for this job.
●
● Always observe the country-specific safety rules.
Generally, six steps apply when establishing safety:
1. Prepare for shutdown and notify all those who will be affected by the procedure.
2. Disconnect the machine from the supply.
– Switch off the machine.
– Wait until the discharge time specified on the warning labels has elapsed.
– Check that it really is in a no-voltage condition, from phase conductor to phase
conductor and phase conductor to protective conductor.
– Check whether the existing auxiliary supply circuits are de-energized.
– Ensure that the motors cannot move.
3. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or
water.
4. Isolate or neutralize all hazardous energy sources by closing switches, grounding or shortcircuiting or closing valves, for example.
5. Secure the energy sources against switching on again.
6. Ensure that the correct machine is completely interlocked.
After you have completed the work, restore the operational readiness in the inverse sequence.
WARNING
Danger to life from hazardous voltage when connecting an unsuitable power supply
Touching live components can result in death or severe injury.
Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV
●
(Protective Extra Low Voltage) output voltages for all connections and terminals of the
electronics modules.
SIMOTION P320-4 E / P320-4 S
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Safety instructions
1.1 Fundamental safety instructions
WARNING
Danger to life from touching live parts on damaged devices
Improper handling of devices can result in damage.
For damaged devices, hazardous voltages can be present at the enclosure or at exposed
components; if touched, this can result in death or severe injury.
● Observe
the limit values specified in the technical specifications during transport, storage,
and operation.
● Do not use damaged devices.
WARNING
Danger to life through electric shock due to unconnected cable shields
Hazardous
touch voltages can occur through capacitive cross-coupling due to unconnected
cable shields.
● As a minimum, connect cable shields and the cores of power cables that are not used
(e.g. brake cores) at one end at the grounded housing potential.
WARNING
Danger to life due to electric shock when not grounded
For missing or incorrectly implemented protective conductor connection for devices with
protection
class I, high voltages can be present at open, exposed parts, which when touched,
can result in death or severe injury.
● Ground the device in compliance with the applicable regulations.
WARNING
Danger to life due to fire spreading if housing is inadequate
Fire and smoke development can cause severe personal injury or material damage.
● Install
devices without a protective housing in a metal control cabinet (or protect the device
by another equivalent measure) in such a way that contact with fire inside and outside the
device is prevented.
● Ensure that smoke can only escape via controlled and monitored paths.
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Safety instructions
1.1 Fundamental safety instructions
WARNING
Danger to life from unexpected movement of machines when using mobile wireless devices
or mobile phones
Using mobile radios or mobile phones with a transmit power > 1 W closer than approx. 2 m
to the components may cause the devices to malfunction, influence the functional safety of
machines therefore putting people at risk or causing material damage.
● Switch
off wireless devices or mobile phones in the immediate vicinity of the components.
WARNING
Danger to life due to fire if overheating occurs because of insufficient ventilation clearances
Inadequate
ventilation clearances can cause overheating of components followed by fire and
smoke development. This can cause death or serious injury. This can also result in increased
downtime and reduced service life for devices/systems.
● Ensure compliance with the specified minimum clearance as ventilation clearance for the
respective component.
WARNING
Danger of an accident occurring due to missing or illegible warning labels
Missing or illegible warning labels can result in accidents involving death or serious injury.
●
Check that the warning labels are complete based on the documentation.
● Attach any missing warning labels to the components, in the national language if
necessary.
● Replace illegible warning labels.
WARNING
Danger to life when safety functions are inactive
Safety functions that are inactive or that have not been adjusted accordingly can cause
operational faults on machines that could lead to serious injury or death.
● Observe
the information in the appropriate product documentation before commissioning.
● Carry out a safety inspection for functions relevant to safety on the entire system, including
all safety-related components.
● Ensure that the safety functions used in your drives and automation tasks are adjusted
and activated through appropriate parameterizing.
● Perform a function test.
● Only put your plant into live operation once you have guaranteed that the functions relevant
to safety are running correctly.
SIMOTION P320-4 E / P320-4 S
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Safety instructions
1.1 Fundamental safety instructions
Note
Important safety notices for safety functions
If you want to use safety functions, you must observe the safety notices in the safety manuals.
1.1.2 Safety instructions for electromagnetic fields (EMF)
WARNING
Danger to life from electromagnetic fields
Electromagnetic fields (EMF) are generated by the operation of electrical power equipment
such as transformers, converters or motors.
People with pacemakers or implants are at a special risk in the immediate vicinity of these
devices/systems.
Ensure that the persons involved are the necessary distance away (minimum 2 m).
●
1.1.3 Handling electrostatic sensitive devices (ESD)
Electrostatic
or devices that may be damaged by either electric fields or electrostatic discharge.
NOTICE
Damage through electric fields or electrostatic discharge
Electric
components, integrated circuits, modules or devices.
● Only pack, store, transport and send electronic components, modules or devices in their
original packaging or in other suitable materials, e.g conductive foam rubber of aluminum
foil.
● Only touch components, modules and devices when you are grounded by one of the
following methods:
– Wearing an ESD wrist strap
– Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring
● Only place electronic components, modules or devices on conductive surfaces (table with
ESD surface, conductive ESD foam, ESD packaging, ESD transport container).
sensitive devices (ESD) are individual components, integrated circuits, modules
fields or electrostatic discharge can cause malfunctions through damaged individual
SIMOTION P320-4 E / P320-4 S
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1.1.4 Industrial security
Note
Industrial security
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, solutions, machines, equipment and/or networks. They are
important components in a holistic industrial security concept. With this in mind, Siemens’
products and solutions undergo continuous development. Siemens recommends strongly that
you regularly check for product updates.
For the secure operation of Siemens products and solutions, it is necessary to take suitable
preventive action (e.g. cell protection concept) and integrate each component into a holistic,
state-of-the-art industrial security concept. Third-party products that may be in use should also
be considered. For more information about industrial security, visit http://www.siemens.com/
industrialsecurity.
To stay informed about product updates as they occur, sign up for a product-specific
newsletter. For more information, visit http://support.automation.siemens.com
Safety instructions
1.1 Fundamental safety instructions
WARNING
Danger as a result of unsafe operating states resulting from software manipulation
Software manipulation (e.g. by viruses, Trojan horses, malware, worms) can cause unsafe
operating states to develop in your installation which can lead to death, severe injuries and/
or material damage.
Keep the software up to date.
●
Information and newsletters can be found at:
http://support.automation.siemens.com
● Incorporate the automation and drive components into a state-of-the-art, integrated
industrial security concept for the installation or machine.
For more detailed information, go to:
http://www.siemens.com/industrialsecurity
● Make sure that you include all installed products into the integrated industrial security
concept.
1.1.5 Residual risks of power drive systems
control and drive components of a drive system are approved for industrial and commercial
The
use in industrial line supplies. Their use in public line supplies requires a different configuration
and/or additional measures.
These components may only be operated in closed housings or in higher-level control cabinets
with protective covers that are closed, and when all of the protective devices are enabled.
These components may only be handled by qualified and trained technical personnel who are
knowledgeable and observe all of the safety instructions on the components and in the
associated technical user documentation.
SIMOTION P320-4 E / P320-4 S
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Safety instructions
1.1 Fundamental safety instructions
When assessing the machine's risk in accordance with the respective local regulations (e.g.
EC Machinery Directive), the machine manufacturer must take into account the following
residual risks emanating from the controller and drive components of a drive system:
1. Unintentional
movements of driven machine components during commissioning, operation,
maintenance, and repairs caused by, for example:
– Hardware defects and/or software errors in the sensors, controllers, actuators, and
connection technology
– Response times of the controller and drive
– Operating and/or ambient conditions outside of the specification
– Condensation / conductive contamination
– Parameterization, programming, cabling, and installation errors
– Use of radio devices / cellular phones in the immediate vicinity of the controller
– External influences / damage
2. In the event of a fault, exceptionally high temperatures, including an open fire, as well as
emissions of light, noise, particles, gases, etc. can occur inside and outside the inverter,
for example:
– Component malfunctions
– Software errors
– Operating and/or ambient conditions outside of the specification
– External influences / damage
Inverters of the Open Type / IP20 degree of protection must be installed in a metal control
cabinet (or protected by another equivalent measure) such that the contact with fire inside
and outside the inverter is not possible.
3. Hazardous touch voltages caused by, for example:
– Component malfunctions
– Influence of electrostatic charging
– Induction of voltages in moving motors
– Operating and/or ambient conditions outside of the specification
– Condensation / conductive contamination
– External influences / damage
4. Electrical, magnetic and electromagnetic fields generated in operation that can pose a risk
to people with a pacemaker, implants or metal replacement joints, etc. if they are too close.
5. Release of environmental pollutants or emissions as a result of improper operation of the
system and/or failure to dispose of components safely and correctly.
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Safety instructions
1.1 Fundamental safety instructions
Note
The components must be protected against conductive contamination (e.g. by installing them
in a control cabinet with degree of protection IP54 according to IEC 60529 or NEMA 12).
Assuming that conductive contamination at the installation site can definitely be excluded, a
lower degree of cabinet protection may be permitted.
For more information about residual risks of the components in a drive system, see the relevant
sections in the technical user documentation.
SIMOTION P320-4 E / P320-4 S
Manual, 01/2015 17
Safety instructions
1.2 Specific safety instructions for the SIMOTION P320-4
1.2 Specific safety instructions for the SIMOTION P320-4
1.2.1
General safety instructions for the SIMOTION P320-4
Life-threatening voltages are present with an open control cabinet
When you install the device in a control cabinet, some areas or components in the open
control cabinet may be carrying life-threatening voltages.
If you touch these areas or components, you may be killed by electric shock.
Switch off the power supply to the cabinet before opening it.
System expansions
NOTICE
Damage through system expansions
Device and system expansions may be faulty and can affect the entire machine or plant.
The installation of expansions can damage the device, machine or plant.
Device and system expansions may violate safety rules and regulations regarding radio
interference suppression.
WARNING
you install or exchange system expansions and damage your device, the warranty becomes
If
void.
Note the following for system expansions:
●
Only install system expansion devices designed for this device. Contact your technical
support team or where you purchased your PC to find out which system expansion devices
may safely be installed.
● Observe the information on electromagnetic compatibility (Page 109).
NOTICE
"Open Type" UL508
Note that the device is classified as "Open Type" for use in the area of Industrial Control
Equipment (UL508). Installation of the device in an enclosure according to UL508 is
conditional for approval or operation according to UL508.
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Battery and rechargeable battery
WARNING
Risk of explosion and release of harmful substances
Improper handling of lithium batteries can result in an explosion of the batteries.
Safety instructions
1.2 Specific safety instructions for the SIMOTION P320-4
Explosion
batteries jeopardize the function of the device.
Note the following when handling lithium batteries:
● Replace used batteries in good time, see the section "Replacing the backup battery" in
the Commissioning and Hardware Installation Manual.
● Replace the lithium battery only with an identical battery or types recommended by the
manufacturer (Article No.: A5E30314053).
● Do not throw lithium batteries into fire, do not solder on the cell body, do not recharge, do
not open, do not short-circuit, do not reverse polarity, do not heat above 100°C and protect
from direct sunlight, moisture and condensation.
High frequency radiation
NOTICE
Unintentional operating situations
frequency radiation, e g. from a cellular phone, interferes with device functions and can
High
result in malfunctioning of the device.
Persons are injured and the plant is damaged.
Avoid high-frequency radiation:
● Remove radiation sources from the environment of the device.
● Switch off radiating devices.
● Reduce the radio output of radiating devices.
● Observe the information on electromagnetic compatibility (Page 109).
of the batteries and the released pollutants can cause severe physical injury. Worn
ESD Guideline
Electrostatic sensitive devices can be labeled with an appropriate symbol.
NOTICE
Electrostatic sensitive devices (ESD)
When
you touch electrostatic sensitive components, you can destroy them through voltages
that are far below the human perception threshold.
If you work with components that can be destroyed by electrostatic discharge, observe the
ESD Guideline.
SIMOTION P320-4 E / P320-4 S
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Safety instructions
1.2 Specific safety instructions for the SIMOTION P320-4
Further information
can find more detailed information about the EGB Guideline in Annex B in the section with
You
the same name.
1.2.2 Notes on use
WARNING
Hazards on an unprotected machine or plant
According to the results of a risk analysis, hazards can occur on an unprotected machine.
The hazards can result in personal injury.
According to the risk analysis, the risk of personal injury can be avoided with the following
measures:
Additional protective devices on the machine or plant. With this, especially the
●
programming, configuration and wiring of the inserted I/O modules have to be executed,
in accordance with the necessary risk analysis identified safety performance (SIL, PL or
Cat.).
● The correct use of the device has to be verified with a function test on the system. This
test can detect programming, configuration and wiring errors.
● Documentation of the test results that you can enter in the relevant safety records when
required.
NOTICE
Ambient conditions
Ambient
Note the following:
● Operate the device only in closed rooms. Failure to comply nullifies the warranty.
● Operate the device only in accordance with the ambient conditions specified in the
● Protect the device against dust, moisture and heat.
● Do not expose the device to direct sunlight or other strong sources of light.
● Without additional measures, such as a supply of clean air, the device may not be used
● Observe the permissible mounting positions of the device.
● Do not obstruct the venting slots of the device.
Note
Use in an industrial environment without additional protective measures
This device was designed for use in a normal industrial environment according to
IEC 60721-3-3.
conditions for which the device is not suitable can cause faults or damage the device.
technical specifications.
in locations with harsh operating conditions caused by acidic vapors or gases.
SIMOTION P320-4 E / P320-4 S
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Description
2.1 System overview
Overview
SIMOTION P is a PC-based, open Motion Control System from SIMOTION.
Control, motion control, and HMI functions are executed together with standard PC
applications
of the Windows operating system with real-time capability of SIMOTION P Runtime.
The fully independent SIMOTION P Runtime runs in parallel to Windows on SIMOTION P.
This real-time expansion makes it possible to implement demanding motion control
applications with high performance requirements on platforms of the SIMOTION P range. The
hardware consists of a computing unit with innovative Intel technology, which is ready for
operation at the time of delivery.
The drives and I/O devices are connected either via PROFINET onboard or
IsoPROFIBUS board (optional).
The SIMATIC flat panels IFP1500, IFP1900 and IFP2200 can be used for the operation of the
SIMOTION P320-4 hardware platform in a distributed configuration.
on the SIMOTION P hardware platform. SIMOTION P combines the compatibility
2
Variants of the SIMOTION P320-4
The SIMOTION P320-4 S can control various I/O systems and HMI components via
PROFINET onboard or the optional IsoPROFIBUS board.
A USB DVD drive can be connected, for example.
The following variants of the SIMOTION P320-4 are available:
● SIMOTION P320-4 E
with the Windows Embedded Standard 7 32-bit operating system and real-time expansion
for SIMOTION.
● SIMOTION P320-4 S
with the Windows 7 Ultimate 32-bit operating system and real-time expansion for
SIMOTION.
Application
The SIMOTION P320-4 applications are directed at machines that require a high level of
integration of PLC, motion control and technology functions on account of the increasing use
of servo drives:
● Packaging machines
● Plastic and rubber processing machines
● Presses, wire-drawing machines
● Textile machines
SIMOTION P320-4 E / P320-4 S
Manual, 01/2015 21
Description
2.1 System overview
● Printing machines
●
● Production lines in the renewable energy sector, e.g. solar technology, wind power
Machines for processing wood, glass, ceramics, and stone
installations
SIMOTION P320-4 E / P320-4 S
22 Manual, 01/2015
2.2 SIMOTION P320-4 product description
Description
2.2 SIMOTION P320-4 product description
2.2.1
SIMOTION P320-4 overview
The SIMOTION P320-4 provides high-level industrial performance. It features:
● Compact design
● Maintenance-free operation
● High degree of ruggedness
● Long-term availability
Figure 2-1 SIMOTION P320-4 view
SIMOTION P320-4 E / P320-4 S
Manual, 01/2015 23
Description
2.2 SIMOTION P320-4 product description
2.2.2
Figure 2-2 SIMOTION P320-4 (open perspective) with plugged-in optional IsoPROFIBUS board
Features
Basic data
Installation
Processor
P320-4 E
P320-4 S
Main memory 4 GB DDR3 RAM
Optional IsoPROFIBUS board
(PROFIBUS DP)
Graphics
Power supply 24 VDC (-20%/+20%) max. 4 A
Operating conditions Operation without fan
Drives and storage media
CFast card or SSD
(Solid State Disk)
● Standard rail mounting
Vertical mounting
●
Intel Core i3-3217UE, 2 x 1.6 GHz, 3 MB cache
Intel Core i7-3517UE, 2 x 1.7 GHz, 4 MB cache
2 x SUB-D socket with configurable baud rates (9.6 Kbit/
s - 12 Mbps)
● Integrated Intel HD2000 or HD4000
DVI resolution of 640 × 480 pixels up to
●
1920 × 1200 pixels
● Display port resolution max. 1920 × 1200 pixels
● Graphics memory is claimed in main memory
(dynamic UMA)
SIMOTION P320-4 E / P320-4 S
24 Manual, 01/2015
Description
2.2 SIMOTION P320-4 product description
Basic data
P320-4 E 2 x CFast card
Internal interface: CFast
External interface: CFast
P320-4 S SSD (Solid State Disk)
Internal interface: SSD
CFast card
External interface: CFast
USB stick External, can be connected via USB interface
Interfaces
Serial COM (RS 232)
Graphics DVI-I: suitable for use as DVI or VGA
DPP++: Display port, DVI via DPP-to-DVI adapter
USB 4 × USB 3.0, simultaneous operation of high current,
backward compatible with USB 2.0/1.1
Ethernet 1 × RJ45 (10/100/1000 Mbps)
PROFINET I/O 3 × RJ45 (100 Mbps)
Keyboard, mouse Can be connected via USB interface
Software
Operating systems
P320-4 E Windows Embedded Standard 7 32-bit
P320-4 S Windows 7 Ultimate 32-bit
SIMOTION P320-4 E / P320-4 S
Manual, 01/2015 25
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Description
2.2 SIMOTION P320-4 product description
2.2.3 SIMOTION P320-4 (hardware) structure
following figure shows the integration of the SIMOTION P320-4 with integrated PROFINET
The
onboard and optional IsoPROFIBUS board in a target system.
Figure 2-3 System overview of the SIMOTION P320-4
26 Manual, 01/2015
SIMOTION P320-4 E / P320-4 S
2.2.4 Interfaces and operating elements
SIMOTION P320-4
① On/off switch Position OFF is the delivery state.
The on/off switch does not isolate the device from the power sup‐
ply.
② 24 V DC Power supply connection
③ Protective conductor Protective conductor terminal
④ Memory card slot Cover for the CFast card
⑤ 4 × USB 3.0 USB 3.0 high current, backward compatible with USB 2.0/1.1
⑥ Display port Display port connection for digital monitor
⑦ DVI-I DVI connector for CRT or LCD monitor with DVI interface
⑧ Ethernet RJ45 Ethernet connection for 10/100/1000 Mbps
⑨ COM1 Serial interface
⑩ 3 × PROFINET PROFINET ports with three RJ45 sockets
Description
2.2 SIMOTION P320-4 product description
2.2.5 SIMOTION P Runtime (software) structure
SIMOTION P320-4 E / P320-4 S
Manual, 01/2015 27
SIMOTION P contains the SIMOTION P Kernel which performs the motion control and
interface control.
A SIMOTION P project is planned, configured, assigned parameters, commissioned, and
programmed by means of the SIMOTION SCOUT Engineering System (ES).
User data can be stored on the data media of the SIMOTION P320‑4.
Siemens
the machine. Third-party systems can be linked via the OPC interface.
WinCC flexible software can be used to visualize operational sequences or to operate
Description
2.2 SIMOTION P320-4 product description
SIMOTION P Runtime
With the SIMOTION P320-4, the PLC and motion control functionality (starting from position
controller upwards) is located centrally in a strictly deterministic task outside the Windows
operating system.
Its main field of application is centralized motion control and control tasks requiring close
coordination between multiple axes and/or input/output modules.
Functionality ranges from simple positioning to high-performance synchronous operation.
SIMOTION SCOUT
The SIMOTION SCOUT engineering system can be installed on the SIMOTION P320-4 S or
connected via the interfaces integrated in SIMOTION P320‑4.
HMI software
HMI/Runtime software can be operated on the same PC, e.g. the Siemens WinCC flexible
software. Other software packages can be linked by means of the OPC interface.
The HMI software is used as the general term in the following.
Internal communication
A locally installed HMI can use the local communication to access the following:
Variables in SIMOTION RT
●
● Drives on PROFINET IO or PROFIBUS DP
● Other SIMOTION devices on PROFINET IO or PROFIBUS DP
Scope of delivery
The system software supplied with the SIMOTION P320-4 is either already installed on the
SIMOTION P320‑4 storage medium or is ready to be installed:
● SIMOTION P Kernel
● SIMOTION IT
● SIMOTION IT VM Virtual Machine (under license)
2.2.6 Components
The most important components of the SIMOTION P320-4 and their functions are listed below.
SIMOTION P320-4 E / P320-4 S
28 Manual, 01/2015
Distributed I/O systems (PROFINET)
Description
2.2 SIMOTION P320-4 product description
Table 2-1
Component Function
SIMATIC ET 200M Modular I/O system for control cabinet installation and high channel densities.
SIMATIC ET 200S Finely modular I/O system for control cabinet installation including motor
SIMATIC ET 200SP Finely scalable I/O system for cabinet installation; SIMATIC ET 200SP fea‐
SIMATIC ET 200MP Modular I/O system for cabinet installation and high channel densities in the
SIMATIC ET 200eco I/O system with IP67 degree of protection for machine-related, cabinet-free
SIMATIC ET 200pro Modular I/O system with IP65/67 degree of protection for machine-related,
Components for distributed I/O
starters, safety technology, and individual grouping of the load groups.
tures a single-cable and multi-cable connection with push‑in terminals, com‐
pact dimensions, high performance, and low part variety.
SIMATIC S7‑1500 packaging system.
SIMATIC ET 200MP permits the shortest bus cycle times and fastest re‐
sponse time even with large volumes of data.
applications,
M12.
cabinet-free applications, including motor starters.
featuring a flexible and fast connection system in ECOFAST or
Note
Please
note that not all modules of the above-mentioned I/Os or I/O systems are approved for
SIMOTION.
Moreover, system-related functional differences can occur when these I/O or I/O systems are
used on SIMOTION rather than SIMATIC.
For example, special process-control functions (e.g., HART modules, etc.) are not supported
by SIMOTION for the ET 200M distributed I/O system.
For a detailed and routinely updated list of I/O modules enabled with SIMOTION as well as
application information, visit us online at:
siemens.com - Industry Automation and Drive Technologies - Product Support Supplementary System Components (
http://support.automation.siemens.com/WW/view/en/
11886029)
Further modules are integrated via the GSD file of the device's manufacturer.
Note
Please note that in individual cases, additional general conditions must be fulfilled.
SIMOTION P320-4 E / P320-4 S
Manual, 01/2015 29
Description
2.2 SIMOTION P320-4 product description
Drive systems (via PROFINET IO)
Table 2-2
Component Function
SINAMICS S120 Servo drives, innovative single-axis and multi-axis solution
Optional components
Table 2-3 Optional components
Centralized I/O Function
IsoPROFIBUS board PROFIBUS connection
UPS Uninterruptible Power Supply
Note
In addition, an IsoPROFIBUS board may be inserted for the PROFINET onboard.
List of typically connected drive systems
SIMOTION P320-4 E / P320-4 S
30 Manual, 01/2015
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