Siemens SIMOTION D410, SIMOTION D410 DP, SIMOTION D410 DN User Manual

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SIMOTION

D410

Manual

Preface

Description

Operation (hardware)

Interfaces

Assembling

Connecting

Technical data

Spare parts/Accessories

Standards and approvals

ESD directives

Appendix

Valid for SIMOTION D410 DP and D410 PN

03/2007 Edition

Safety Guidelines

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.

Danger

indicates that death or severe personal injury will result if proper precautions are not taken.

Warning

indicates that death or severe personal injury may result if proper precautions are not taken.

Caution

with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.

Caution

without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.

Notice

indicates that an unintended result or situation can occur if the corresponding information is not taken into account.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.

Qualified Personnel

The device/system may only be set up and used in conjunction with this documentation. Commissioning and operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes in this documentation qualified persons are defined as persons who are authorized to commission, ground and label devices, systems and circuits in accordance with established safety practices and standards.

Prescribed Usage

Note the following:

Warning

This device may only be used for the applications described in the catalog or the technical description and only in connection with devices or components from other manufacturers which have been approved or recommended by Siemens. Correct, reliable operation of the product requires proper transport, storage, positioning and assembly as well as careful operation and maintenance.

Trademarks

All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

Siemens AG

Automation and Drives Postfach 48 48 90437 NÜRNBERG GERMANY

Order No.: Ⓟ 03/2007

Preface

Equipment Manual contents

This document is part of the SIMOTION D4xx Programming documentation package, Version 03/2007.

The Manual describes the SIMOTION devices D410 DP and D410 PN.

Information in this Manual

The following is a description of the purpose and use of the equipment Manual:

• Description

This chapter provides information on the SIMOTION System and how it integrates into the information landscape.

• Operator Control (hardware)

This chapter describes the operating elements and how to operate them.

• Dimensional diagrams

This chapter contains the SIMOTION D410 dimensional diagrams.

• Interfaces

This section provides information on the interfaces, pin assignments and application options.

• Installation

This section explains how you configure a mechanical layout and install the SIMOTION D410 in a control cabinet.

• Connecting

This chapter describes how to connect and network the SIMOTION D410.

• Technical data

This chapter describes the properties and features of the SIMOTION D410.

• Spare Parts/Accessories

This chapter provides information on accessories and spare parts for the SIMOTION D410.

• Appendix

D410 Manual, 03/2007 Edition

This section provides information on the various standards and specifications that the device complies with.

• Index to locate information

Preface

SIMOTION Documentation

An overview of the SIMOTION documentation can be found in a separate list of references. This documentation is included as electronic documentation with the supplied

SIMOTION SCOUT. The SIMOTION documentation consists of 9 documentation packages containing

approximately 60 SIMOTION documents and documents on other products (e.g. SINAMICS).

The following documentation packages are available for SIMOTION V4.1:

• SIMOTION Engineering System

• SIMOTION System and Function Descriptions

• SIMOTION Diagnostics

• SIMOTION Programming

• SIMOTION Programming - References

• SIMOTION C2xx

• SIMOTION P350

• SIMOTION D4xx

• SIMOTION Supplementary Documentation

Hotline and Internet addresses

If you have any technical questions, please contact our hotline (worldwide): A&D Technical Support:

• Phone: +49 (180) 50 50 222

• Fax: +49 (180) 50 50 223

• E–mail: adsupport@siemens.com

• Internet: http://www.siemens.de/automation/support-request

If you have any questions, suggestions, or corrections regarding the documentation, please fax or e-mail them to:

• Fax: +49 (9131) 98 63315

• E–mail: docu.motioncontrol@siemens.com

Siemens Internet address

The latest information about SIMOTION products, product support, and FAQs can be found on the Internet at:

• General information:

– http://www.siemens.de/simotion (German) – http://www.siemens.com/simotion (international)

• Product support:

– http://support.automation.siemens.com/WW/view/en/10805436

D410

4 Manual, 03/2007 Edition

Preface

Additional support

We also offer introductory courses to help you familiarize yourself with SIMOTION. Please contact your regional training center or our main training center at D-90027

Nuremberg, phone +49 (911) 895 3202.

Disposal and recycling

SIMOTION D410 is an environmentally friendly product! It includes the following features:

• In spite of its excellent resistance to fire, the flame-resistant agent in the plastic used for

the housing does not contain halogens.

• Identification of plastic materials in accordance with DIN 54840

• Less material used because the unit is smaller and with fewer components thanks to

integration in ASICs SIMOTION D410 can be recycled because it is made with low-polluting materials. For state-of-the art environmentally friendly recycling and disposal of your old modules,

contact your Siemens representative. To locate your representative, visit us online at: http://www.ad.siemens.com/partner

D410 Manual, 03/2007 Edition

Preface ...................................................................................................................................................... 3

1 Description............................................................................................................................................... 11

1.1 System overview ..........................................................................................................................11

1.2 System components ....................................................................................................................13

1.3 SIMOTION D410 DP display .......................................................................................................17

1.4 SIMOTION D410 PN display .......................................................................................................20

1.5 Safety information ........................................................................................................................22

2 Operation (hardware)............................................................................................................................... 23

2.1 Overview of operator controls and indicators ..............................................................................23

2.2 Operator controls .........................................................................................................................24

2.2.1 Mode selector switch ...................................................................................................................24

2.2.2 SIMOTION CompactFlash card...................................................................................................25

2.3 Error and status indicators ...........................................................................................................26

3 Interfaces................................................................................................................................................. 27

3.1 Overview of interfaces .................................................................................................................27

3.2 Digital inputs/outputs....................................................................................................................28

3.3 DRIVE-CLiQ interface..................................................................................................................32

3.4 PROFIBUS DP interface (SIMOTION D410 DP only) .................................................................35

3.5 PROFINET interface (SIMOTION D410 PN only) .......................................................................37

3.6 HTL/TTL encoder interface ..........................................................................................................38

3.7 EP terminals/temperature sensor connection..............................................................................39

3.8 Power supply................................................................................................................................40

3.9 Measuring sockets .......................................................................................................................42

3.10 Power Module Interface ...............................................................................................................42

4 Assembling.............................................................................................................................................. 43

4.1 General requirements ..................................................................................................................43

4.2 SIMOTION D410 mounted on the power module..................

......................................................43

4.3 Mounting SIMOTION D410 on the mounting plate......................................................................46

5 Connecting .............................................................................................................................................. 47

5.1 Overview ......................................................................................................................................47

5.2 General rules for operating the SIMOTION D410........................................................................48

5.3 Overview of SIMOTION D410 connections .................................................................................50

D410 Manual, 03/2007 Edition

Table of contents

5.4 Connecting the protective ground ............................................................................................... 50

5.5 Connecting the power supply...................................................................................................... 51

5.6 Connecting DRIVE-CLiQ components........................................................................................ 52

5.7 Connecting the digital inputs/outputs .......................................................................................... 53

5.8 Connecting the PROFINET interface (410 PN only)................................................................... 54

5.9 Connecting the PROFIBUS DP interface (410 DP only) ............................................................ 55

5.9.1 Connection components in PROFIBUS...................................................................................... 55

5.9.2 PROFIBUS cables and connectors............................................................................................. 55

5.9.3 PROFIBUS cable lengths............................................................................................................ 56

5.9.4 Rules for routing PROFIBUS cables........................................................................................... 56

5.9.5 Connecting PROFIBUS DP (interface X21)................................................................................ 57

5.9.6 Connection rules in the PROFIBUS subnet................................................................................ 58

5.10 Connecting an external encoder ................................................................................................. 60

6 Technical data ......................................................................................................................................... 61

6.1 SIMOTION D410 dimensional diagram ...................................................................................... 61

6.2 System data, connection values, dimensions and weight .......................................................... 62

6.3 Digital inputs/outputs................................................................................................................... 63

6.4 Shipping and storage conditions................................................................................................. 64

6.5 Mechanical and climatic ambient conditions............................................................................... 64

6.6 Specifications for dielectric tests, safety class and degree of protection.................................... 66

7 Spare parts/Accessories.......................................................................................................................... 67

7.1 Terminal module TM31 ............................................................................................................... 67

7.2 Terminal module TM41 ............................................................................................................... 68

7.3 Terminal modules TM15 and TM17 High Feature ...................................................................... 69

7.4 CUA31 control unit adapter......................................................................................................... 70

7.5 DMC20 DRIVE-CLiQ hub............................................................................................................ 71

7.6 List of spare parts and accessories ............................................................................................ 72

A Standards and approvals......................................

................................................................................... 73

A.1 General rules............................................................................................................................... 73

A.2 Safety of electronic controllers.................................................................................................... 74

A.3 Electromagnetic Compatibility..................................................................................................... 75

B ESD directives......................................................................................................................................... 77

B.1 ESD definition ............................................................................................................................. 77

B.2 Electrostatic charging of individuals............................................................................................ 78

B.3 Basic measures for protection against discharge of static electricity ......................................... 78

C Appendix.................................................................................................................................................. 79

C.1 References.................................................................................................................................. 79

C.2 List of abbreviations .................................................................................................................... 81

D410

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Table of contents

Index........................................................................................................................................................ 83

Tables

Table 1-1

System components ....................................................................................................................13

Table 1-2 Components on PROFIBUS DP ..................................................................................................14

Table 1-3 Components on PROFINET ........................................................................................................15

Table 1-4 Components on DRIVE-CLiQ ......................................................................................................16

Table 1-5 SIMOTION D410 interfaces.........................................................................................................18

Table 1-6 SIMOTION D410 interfaces.........................................................................................................21

Table 2-1 Mode selector switch settings......................................................................................................24

Table 3-1 Overview of available SIMOTION D410 interfaces......................................................................27

Table 3-2 Overview of non-usable SIMOTION D410 interfaces..................................................................27

Table 3-3 Interface X121..............................................................................................................................28

Table 3-4 Interface assignment X121 ..........................................................................................................29

Table 3-5 Interface X100..............................................................................................................................32

Table 3-6 Interface assignment X100 ..........................................................................................................32

Table 3-7 DRIVE-CLiQ connection topology................................................................................................33

Table 3-8 Interface X21................................................................................................................................35

Table 3-9 Interface assignment X21 ............................................................................................................35

Table 3-10 Ports X200 and X201...................................................................................................................37

Table 3-11 Assignment of ports X200 - X201 ................................................................................................37

Table 3-12 Interface X23................................................................................................................................38

Table 3-13 Interface assignment X23 ............................................................................................................38

Table 3-14 Interface X120..............................................................................................................................39

Table 3-15 Interface assignment X120 ..........................................................................................................39

Table 3-16 Interface X124..............................................................................................................................41

Table 3-17 Interface assignments T0, T1 and T2 ..........................................................................................42

Table 5-1 System startup .............................................................................................................................48

Table 5-2 Supply voltage .............................................................................................................................48

Table 5-3 24 V DC supply voltage ...............................................................................................................48

Table 5-4 Protection against external electrical interference .......................................................................49

Table 5-5 Electrical parameters of the required load power supply.............................................................51

Table 5-6 Features of PROFIBUS cables....................................................................................................55

Table 5-7 Permitted cable length of a subnet segment for specific baud rates ...........................................56

Table 5-8 Boundary conditions for routing of PROFIBUS cables ................................................................57

Table 6-1 Memory for system data and its memory size .............................................................................62

D410 Manual, 03/2007 Edition

Table of contents

Table 6-2 SIMOTION D410 electrical connection values............................................................................ 62

Table 6-3 SIMOTION D410 dimensions and weight ................................................................................... 62

Table 6-4 CF card........................................................................................................................................ 62

Table 6-5 Digital input technical data .......................................................................................................... 63

Table 6-6 Digital output technical data........................................................................................................ 63

Table 6-7 Shipping and storage conditions................................................................................................. 64

Table 6-8 Mechanical ambient conditions................................................................................................... 65

Table 6-9 Climatic ambient conditions ........................................................................................................ 65

Table 6-10 Test voltages............................................................................................................................... 66

Table 7-1 Interface overview of the TM31................................................................................................... 67

Table 7-2 TM41 interface overview ............................................................................................................. 68

Table 7-3 Overview of CUA31 interfaces.................................................................................................... 70

Table 7-4 Spare parts and accessories ...................................................................................................... 72

Table A-1 EMC Directive ............................................................................................................................. 73

Table A-2 EMC standards ........................................................................................................................... 75

Table C-1 Abbreviations .............................................................................................................................. 81

D410

10 Manual, 03/2007 Edition

Description

1.1 System overview

Overview

In SIMOTION D, the SIMOTION functionality is integrated directly in the closed-loop control module of the SINAMICS S120 drive system.

SIMOTION D410 is a module drive system for single axes, which solves demanding drive tasks for a very wide range of industrial applications. SIMOTION D410 supplements D425, D435 and D445, the three power levels for multi-axis connections.

SIMOTION D is an integral part of the Totally Integrated Automation (TIA) concept. TIA features standardized data management, configuration and communication over all products and systems. Thus, an extensive toolbox of automation modules is also available for SIMOTION D410.

Application

Combining a power module with SIMOTION D410 forms a compact single drive for machine and plant engineering.

Product variants

D410 Manual, 03/2007 Edition

Applications include:

• Machine concepts with central drive (e.g., pressing, printing, packaging)

• Modular machine concepts where the machine modules broken down to single axes

• Single drives with high accuracy, stability and concentricity requirements (compared with

standard drives) in machine and industrial plant engineering

• Single drives for transport tasks (conveying, raising, lowering)

• Single drives with integrated PLC functionality and expanded motion control functionality

such as output cam or cams

• Drives without power recovery (wire drawing, extruding)

• Drive connections with high availability requirements (incoming supply failure may not

cause all axes to fail)

SIMOTION D410 comes in two variants:

• SIMOTION D410 DP with PROFIBUS DP interface.

• SIMOTION D410 PN with PROFINET interface.

Description

1.1 System overview

System integration

SIMOTION provides an optimized system platform for automation and drive solutions where the main focus is on motion control applications and technology tasks.

The SIMOTION system is made up of three components:

• SIMOTION SCOUT Engineering System

• Runtime Software

• Hardware platforms

The innovative SIMOTION concept involves integrating pure automation and motion functions, which have been traditionally isolated in the past.

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SIMOTION can be used with all machines with motion control tasks. The focus is on a simple and flexible solution to a wide variety of motion control tasks. In order to achieve this in the best way possible, a new system approach has been introduced:

the fusion of motion control with two other control functions, which are found in most machines: PLC and technology functions.

This approach enables motion control of axes and machines with only one system. The same applies to technology functions, such as pressure control of a hydraulic axis. A seamless switch can be made from position-controlled positioning mode to pressure control.

The fusion the three control functions motion control, PLC and technology has the following advantages:

• Lower engineering expenditure and higher machine performance.

• Interfaces between individual components requiring rapid response are no longer

needed.

• Simple, standardized and transparent programming and diagnostics for the complete

machine.

D410

12 Manual, 03/2007 Edition

Description

1.2 System components

Overview

SIMOTION D410 communicates with the components of the automation landscape via the following interfaces:

• PROFIBUS DP (SIMOTION D410 DP only)

• PROFINET (SIMOTION D410 PN only)

• DRIVE-CLiQ (DRIVE Component Link with IQ)

• Power Module Interface (PM-IF)

The most important system components and their functions are listed in the following table.

Table 1-1 System components

Components Function SIMOTION D410 ... is the central motion control module.

The module contains the programmable SIMOTION Runtime in SIMOTION D410 and the SINAMICS S120 drive software.

You can use the integrated rapid digital I/Os as:

• Homing inputs

• Inputs for measuring inputs

• User-addressable process inputs/outputs

• Outputs for fast output cams

The measuring sockets can output any analog signals. The DRIVE-CLiQ interfaces permit a fast connection to the SINAMICS drive

components.

System software The system software is delivered separately on a CompactFlash card (not

included in the scope of delivery). Note: An additional license is not required for the real axis technology.

Power supply (PS) ... provides the electronic power supply for SIMOTION D410, e.g., SITOP.

Note: If SIMOTION D410 is to be mounted on the power module, the power is supplied via the power module (e.g., PM340). The digital outputs of SIMOTION D410 are not supplied by the power supply.

D410 Manual, 03/2007 Edition

Description

1.2 System components

PROFIBUS DP

SIMOTION D410 DP can communicate via PROFIBUS DP interface to the following components:

Table 1-2 Components on PROFIBUS DP

Components Function PG/PC programming device ... configures, sets parameters, programs and tests using the

SIMOTION SCOUT Engineering System (ES).

Drive units with PROFIBUS DP interface (e.g., SINAMICS, SIMODRIVE 611 universal)

SIMATIC ET 200M Modular I/O system for control cabinet installation and high channel

SIMATIC ET 200S Precision modular I/O system for control cabinet installation, including

SIMATIC ET 200pro Modular I/O system with IP65/66/67 rating for near-machine

SIMATIC ET 200eco I/O system with IP 67 rating for near-machine applications with no

Gateways

Teleservice adapter Remote diagnosis Other controls (e.g.,

SIMOTION or SIMATIC)

... convert speed setpoints into signals for controlling the motor and supply the power required to operate the motors.

Can also be operated as an isochronous, equidistant Slave on the PROFIBUS DP.

densities.

motor starters, safety technology and connecting load groups to common potential.

applications with no control cabinet; with new features like more compact designs, integrated PROFIsafe safety technology, PROFINET connection and live module replacement.

control cabinet, including flexible and fast connection system in ECOFAST or M12.

• DP/AS Interface Link 20E and DP/AS Interface Link Advanced for

the PROFIBUS DP gateway to AS Interface

• DP/DP coupler to connect two PROFIBUS DP networks

Note Note that only a real axis can be used on a SIMOTION D410!

D410

14 Manual, 03/2007 Edition

Note Please note that not all modules for the I/O systems listed above are enabled for SIMOTION.

Moreover, system-related functional differences can come into play when these I/O or I/O systems are used on SIMOTION vs. on SIMATIC. For example, SIMOTION does not support special process control functions (e.g., live plugging and unplugging, etc.) in the ET 200M distributed I/O system.

For a detailed and routinely updated list of I/O modules enabled with SIMOTION as well as application information, visit us online at:

http://support.automation.siemens.com/WW/view/de/11886029

Description

1.2 System components

In addition to the I/O modules enabled for SIMOTION, all certified standard slaves can, in principle, be connected to SIMOTION if they support the following:

• Cyclic data traffic (DP-V0) and, possibly

• Acyclic data traffic (DP-V1) or

• Isochronous data traffic (DP-V2)

These modules are integrated via the GSD file from the device manufacturer.

PROFINET

Note Please note that in individual cases further boundary conditions must be fulfilled in order to

integrate a standard slave into SIMOTION. For example, "driver modules" in the form of function blocks are required for some modules, which enable integration or make it especially easy.

For modules enabled for SIMOTION (e.g., S7-300 module FM 350-1, etc.), these driver modules are part of the SIMOTION SCOUT Engineering System command library.

SIMOTION D410 PN can communicate via PROFINET interface to the following components:

Table 1-3 Components on PROFINET

Components Function PG/PC programming device ... communicates with the SIMOTION SCOUT Engineering

Systems (ES), STEP 7 and HMI (Human Machine Interface). Host computer ... communicates to other devices via TCP/IP. SIMATIC HMI device ... is used for operator control and monitoring functions. It is not

absolutely required to run SIMOTION D410. SIMATIC ET 200S Precision modular I/O system for control cabinet installation,

including motor starters, safety technology and connecting load

groups to common potential. SIMATIC ET 200pro Modular I/O system with IP65/66/67 rating for near-machine

applications with no control cabinet; with new features like more

compact designs, integrated PROFIsafe safety technology,

PROFINET connection and live module replacement. Drive units with PROFINET

interface (e.g., SINAMICS S120 with CBE20)

Other controls (e.g., SIMOTION or SIMATIC)

Gateways

... convert speed setpoints into signals for controlling the motor

and supply the power required to operate the motors.

• IE/AS Interface Link PN IO for the PROFINET IO gateway to

AS Interface

• PN/PN coupler to connect two PROFINET IO networks

• IE/PB Link PN IO for the PROFINET IO gateway to PROFIBUS

D410 Manual, 03/2007 Edition

Description

1.2 System components

DRIVE-CLiQ

SIMOTION D410 can communicate via DRIVE-CLiQ interface to the following components:

Table 1-4 Components on DRIVE-CLiQ

Components Function Drive units

SINAMICS S120 AC DRIVE (with CUA31)

TM15 and TM17 High Feature terminal modules

TM31 terminal module ... enables terminal expansion via DRIVE-CLiQ (additional

TM41 terminal module ... enables terminal expansion (analog and digital inputs/outputs)

Sensor Module Integrated (SMI) The integrated sensor module delivers the encoder signals

Sensor Module Cabinets (SMC) ... converts the encoder signals into DRIVE-CLiQ signals. DMC20 ... expands the number of DRIVE-CLiQ nodes

... convert speed setpoints into signals for controlling the motor and supply the power required to operate the motors. The AC DRIVE component PM340 is connected via CUA31. No more than one PM340 can be connected. Chassis power module is connected via DRIVE-CLiQ.

Note: Booksize components are not supported! The TM15 and TM17 High Feature terminal modules can be

used to set up inputs of measuring inputs and outputs of output cams. In addition, these terminal modules provide drive-related digital inputs and outputs with short signal delay times.

analog and digital inputs/outputs).

and encoder simulation via DRIVE-CLiQ.

directly as DRIVE-CLiQ signals.

Note Note that SIMOTION D410 does not support the CX32 expansion!

D410

16 Manual, 03/2007 Edition

Description

1.3 SIMOTION D410 DP display

View

The following figure shows SIMOTION D410 DP with the interfaces and front elements.

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D410 Manual, 03/2007 Edition

Note The lettering "DP ADDRESS" below the DIL switch is of no interest.

Description

1.3 SIMOTION D410 DP display

Interfaces

The SIMOTION D410 DP interfaces are described in the following tables.

Table 1-5 SIMOTION D410 interfaces

Interface Description Digital inputs/outputs

X121

DRIVE-CLiQ interface X100

PROFIBUS DP interface X21

Power Module Interface (PM-IF)

Encoder interface (HTL/TTL) X23

EP terminals/temperature sensor connection X120

Power supply connection X124

Measuring sockets T0, T1, T2 and M

• 4 digital inputs: Socket to connect switches or proximity sensors

• 4 digital inputs/outputs: 12-pin socket to connect actuators and

sensors

8-pin RJ45plus socket to connect DRIVE-CLiQ nodes

9-pin SUB-D socket to connect to PROFIBUS DP

8-pin direct connector to connect to a blocksize power module

15-pin SUB-D socket to connect HTL and TTL encoders.

8-pin Mini Combicon to connect input terminals ("safe standstill") or to connect temperature sensing via KTY or PTC

4-pin screw terminal connection to connect the 24 V DC load power supply

Sockets to output analog signals

Nameplates

The following figure shows you all the information included on the nameplates located on the side of the unit.

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Figure 1-3 SIMOTION D410 nameplate

D410

18 Manual, 03/2007 Edition

Description

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1.3 SIMOTION D410 DP display

The following nameplate includes the SIMOTION D410 DP barcode numbers and is located on the front side of the module.

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Note The contents of the individual nameplate fields on the current module may differ from those

described in this Manual (e.g., updated product status, approvals and identifications not yet issued, etc.).

D410 Manual, 03/2007 Edition

Description

1.4 SIMOTION D410 PN display

View

The following figure shows SIMOTION D410 PN with the interfaces and front elements.

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Figure 1-5 Location of interfaces and front elements in SIMOTION D410 PN

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Note The lettering "DP ADDRESS" below the DIL switch is of no interest.

D410

20 Manual, 03/2007 Edition

Description

1.4 SIMOTION D410 PN display

Interfaces

The SIMOTION D410 PN interfaces are described in the following tables.

Table 1-6 SIMOTION D410 interfaces

Interface Description Digital inputs/outputs

X121

DRIVE-CLiQ interface X100

PROFINET interface (ports X200 and X201)

Power Module Interface (PM-IF)

Encoder interface (HTL/TTL) X23

EP terminals/temperature sensor connection X120

Power supply connection X124

Measuring sockets T0, T1, T2 and M

• 4 digital inputs: Socket to connect switches and proximity

sensors

• 4 digital inputs/outputs: 12-pin socket to connect actuators and

sensors

8-pin RJ45plus socket to connect DRIVE-CLiQ nodes

8-pin RJ45plus socket to connect to PROFINET

8-pin direct connector to connect to a blocksize power module

15-pin SUB-D socket to connect HTL and TTL encoders.

8-pin Mini Combicon to connect input terminals ("safe standstill")

or to connect temperature sensing via KTY or PTC

4-pin screw terminal connection to connect the 24 V DC load

power supply

Sockets to output analog signals

Nameplates

The following figure shows you all the information included on the nameplates located on the side of the unit.

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Figure 1-6 SIMOTION D410 nameplate

D410 Manual, 03/2007 Edition

Description

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1.5 Safety information

The following nameplate includes the MAC address of the PROFINET interface (ports X200 and X201) and is located on the front side of the module.

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Figure 1-7 SIMOTION PN nameplate (example)

Note The contents of the individual nameplate fields on the current module may differ from those

described in this Manual (e.g., updated product status, approvals and identifications not yet issued, etc.).

1.5 Safety information

Observe the following safety information when working with SIMOTION D410 and its components!

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Caution The CompactFlash card may only be unplugged and plugged in when SIMOTION D410 is

switched off (zero current)!

Caution The 50 mm clearances above and below the components must be observed. The ventilation

openings may not be covered by connecting cables.

D410

22 Manual, 03/2007 Edition

Operation (hardware)

2.1 Overview of operator controls and indicators

The following figure shows the operator controls and indicators arrangement on the SIMOTION D410.

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The operator controls and indicators are described below.

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D410 Manual, 03/2007 Edition

Operation (hardware)

2.2 Operator controls

2.2.1 Mode selector switch

DIL switches

The mode selector switch function is realized in SIMOTION D410 by a DIL switch (DIL = Dual In Line Package). The DIL switch is located in the lower front area of the SIMOTION D410 (see "Overview of operator controls and indicators").

To set the SIMOTION operating mode, a binary code is used, which is entered via the DIL switch (switch S1 - S3).

21

Figure 2-2 DIL switches

The following table contains the operating modes that can be set and the associated code.

Table 2-1 Mode selector switch settings

Operating mode

STOPU 110 / 101 / 011

STOP 100 / 010 / 001

S1 S2 S3 Description

1 1 1 RUN

(3 switch = ON)

(2 switch = ON)

(1 switch = ON)

0 0 0 MRES

(0 switch = ON)

SIMOTION D410 runs the user program and all connected system performances:

• Read process image of inputs.

• Execution of the user programs assigned to the execution system.

• Write process image of outputs.

The technology packages are active in this state. They can execute commands from the user program.

SIMOTION D410 does not run a user program.

• The technology packages are active. Test and commissioning functions can be

executed. The user program is not active.

• The I/O modules are in a secure state. SIMOTION D410 does not run a user program.

• It is possible to load a complete user program.

• All system services (communications, etc.) are active.

• The I/O modules are in a secure state.

• The technology packages are inactive, i.e., all enables are deleted. No axis motions

can be executed. Overall module reset You can reset SIMOTION D410 via the MRES switch setting. Observe the operating

sequence in the Commissioning Manual,

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SIMOTION D410

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, /1/.

D410

24 Manual, 03/2007 Edition

Operation (hardware)

2.2 Operator controls

Note The factory DIL switch setting (switches S1 to S7) is 1110000. As a rule, it is not necessary

to adjust this switch. Use the SIMOTION SCOUT Engineering System to set the operating mode (at switch setting 1110000).

Switches S4 - S7 are not used in SIMOTION D410 and must be set to "0" (OFF).

SIMOTION SCOUT mode selector switch

In SIMOTION SCOUT, you can control the SIMOTION D410 operating state using a software switch.

To set the operating state via SIMOTION SCOUT, see the Configuring Manual,

SCOUT

, /9/.

2.2.2 SIMOTION CompactFlash card

CompactFlash card slot

The CompactFlash card (CF card) is inserted into the plug-in module over the blanking plate (see "Overview of operator controls and indicators").

SIMOTION

CF card features

The CF card is mandatory to run SIMOTION D410. The CF card must be ordered as a separate component; it is not included in the SIMOTION D410 scope of delivery.

The SIMOTION firmware is located on the CF card. CF card functions:

• Backup technology packages and user data

• Update (e.g., SIMOTION firmware update)

Note The CF card may only be unplugged and plugged in when the system is switched off

(zero current)! If the CF card is being accessed, the RDY-LED on the SIMOTION D410 flashes green

(see chapter "Error and status indicators").

D410 Manual, 03/2007 Edition

Operation (hardware)

2.3 Error and status indicators

Further information

For more information on writing and formatting the CF card, see the Commissioning Manual,

SIMOTION D410, /1/

See also

System data, connection values, dimensions and weight (Page 62)

2.3 Error and status indicators

Arrangement of LED displays

The LED displays are located under the CF card plug-in module on the SIMOTION D410 (see "Overview of operator controls and indicators").

Further information

For the LED statuses, see the Commissioning Manual,

SIMOTION D410,

/1/.

D410

26 Manual, 03/2007 Edition

Interfaces

3.1 Overview of interfaces

This chapter describes the SIMOTION D410 interfaces.

Available interfaces

Table 3-1 Overview of available SIMOTION D410 interfaces

Interface Designation Connector type Digital inputs X121 12-pin socket Digital inputs/outputs X121 12-pin socket DRIVE-CLiQ interface X100 DRIVE-CLiQ connector PROFIBUS DP interface

(SIMOTION D410 DP only) PROFINET interface

(SIMOTION D410 PN only) Power Module Interface PM-IF 8-pin direct connector Encoder interface (HTL/TTL) X23 15-pin SUB-D socket EP terminals/temperature sensor connection X120 Mini Combicon, 8-pin Power supply connection X124 Combicon 4-pin Measuring sockets T0, T1, T2 and M Sockets

X21 9-pin SUB-D socket

X200 and X201 8-pin RJ45 socket

Non-usable interfaces

Table 3-2 Overview of non-usable SIMOTION D410 interfaces

Interface Designation Connector type RS232 serial interface X22 9-pin SUB-D socket Interface for BOP20 X142 8-pin multipoint connector

See also

SIMOTION D410 DP display (Page 17) SIMOTION D410 PN display (Page 20)

D410 Manual, 03/2007 Edition

Interfaces

3.2 Digital inputs/outputs

Sensors and actuators can be connected to the X121 connector via digital inputs and outputs. The following types of digital inputs/outputs are available:

• Digital inputs (4 pcs)

• Bidirectional digital inputs/outputs (4 pcs)

Bidirectional digital inputs and outputs can be configured individually as digital inputs or outputs.

Assignment of the inputs/outputs to functions can be configured as required. Special functions, such as measuring input and output of the output cam, can be assigned to the inputs/outputs.

Interface features

Table 3-3 Interface X121

Features Type Connector type Mini Combicon Connection possibility Up to 0.5 mm² Load capacity Max. 4 A

D410

28 Manual, 03/2007 Edition

Interfaces

3.2 Digital inputs/outputs

Interface assignments

Table 3-4 Interface assignment X121

View Pin Designation

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1 DI0 2 DI1 3 DI2 4 DI3 5 G1 Ground for DI0 - DI3

6 G 7 DI/DO8 8 DI/DO9 fast DI/DO 9 G 10 DI/DO10 fast DI/DO 11 DI/DO11 fast DI/DO 12 G

DI: digital input; DI/DO: bidirectional digital input/output; G: electronic ground;

Description Technical details

• Voltage: -3 to 30 V

• Current input (typical): 10 mA at 24 V DC

• Electrical isolation: reference potential is G1 terminal

• Level (including ripple):

– 0 signal: -3 to 5 V

(functionally-separated relative to M)

– 1 signal: 15 to 30 V

• Input delay:

– 0 → 1 signal: 50 μs – 1 → 0 signal: 100 μs

As input:

• Voltage: -3 to 30 V

• Current input (typical): 10 mA at 24 V DC

• Level (including ripple):

– 0 signal: -3 to 5 V – 1 signal: 15 to 30 V

• Input delay / fast input delay:

– 0 → 1 signal: 50 μs / 5 μs – 1 → 0 signal: 100 μs / 50 μs

As output:

• Voltage: 24 V DC

• Max. load current per output: 500 mA

• Sustained short-circuit proof

• Output delay:

– 0 → 1 signal: < 400 μs – 1 → 0 signal: < 100 μs

G1: reference ground

D410 Manual, 03/2007 Edition

Note An open input is interpreted as "low". The "fast inputs" can be used for position acquisition with a measuring system. The G1 terminal must be connected for the digital inputs (DI) 0 to 3 to function. This can be

done as follows:

• Connect the carried digital input reference ground.

• Connect a bridge to G terminal (Important: This will cancel the electrical isolation for

these digital inputs!)

Note An external 24 V supply is required. If a momentary interruption in the voltage occurs in the 24 V supply, the digital outputs will be

deactivated until the interruption has been rectified.

Interfaces

3.2 Digital inputs/outputs

Wiring and block diagram

The following figure shows the wiring and block diagrams of the digital inputs/outputs on the SIMOTION D410.

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D410

30 Manual, 03/2007 Edition

Interfaces

3.2 Digital inputs/outputs

Digital inputs

4 digital inputs are available on the control unit. The electrically isolated inputs can be used as user-addressable inputs. Switches or proximity encoders (2- or 3-wire encoders) can be connected. The inputs comply with the standard IEC 1131-2/DIN EN 61131-2, characteristic type 2

(24 V P switching).

Bidirectional digital inputs/outputs

4 digital inputs/outputs (DI/DO) are available on the SIMOTION D410. The following application options are available when configuring the DI/DO as digital inputs:

• DI/DO9, 10 and 11 can be used as "fast inputs" for measuring inputs.

The inputs can be arranged in any way; the special application is activated in the SIMOTION SCOUT Engineering System when configuring the TO measuring inputs via the HW address and the bit number.

• All 4 DI/DO can be used as user-addressable inputs or as homing inputs. The following application options are available when configuring the DI/DO as digital outputs:

• Use as onboard outputs

• Use as "fast output cams"

The outputs comply with the standard IEC 1131-2/DIN EN 61131-2 (24 V P switching).

Additional references

For information on configuring the I/O addresses and on using the "fast inputs" as measuring inputs, see the Commissioning Manual,

For further information on configuring the digital inputs as measuring inputs and the digital outputs as fast output cams, see the Function Manual,

Measuring Inputs

, /8/.

SIMOTION D410

SIMOTION Output Cams and

, /1/.

D410 Manual, 03/2007 Edition

Interfaces

3.3 DRIVE -CLiQ interface

3.3 DRIVE-CLiQ interface

Features

The DRIVE-CLiQ interface has the following features:

• Automatic detection of components

• For the DRIVE-CLiQ interface, 24 V / 450 mA are available to connect encoders and

measuring systems.

Interface features

Table 3-5 Interface X100

Features Type Connector type: DRIVE-CLiQ connector max. cable length: 50 m Data rate: 100 Mbits blanking plate on DRIVE-CLiQ interface: Molex, Order No.: 85999-3255

Interface assignments

Table 3-6 Interface assignment X100

View Pin Name Signal type Description





Signal type: I = Input; O = Output; VO = Voltage Output

1 TXP O Transmit data + 2 TXN O Transmit data 3 RXP I Receive data + 4 Reserved, do not use - 5 Reserved, do not use - 6 RXN I Receive data 7 Reserved, do not use - 8 Reserved, do not use - A + (24 V) VO Supply voltage B M (0 V) VO Electronic ground

D410

32 Manual, 03/2007 Edition

Interfaces

3.3 DRIVE -CLiQ interface

Connectable devices

The following table contains the components that can communicate with SIMOTION D410 via the DRIVE-CLiQ interface. Note the max. number of nodes that can be connected to the DRIVE-CLiQ!

Table 3-7 DRIVE-CLiQ connection topology

Components Max. number of connectable nodes Drive Max. 1 drive from the following:

• Blocksize power module (PM340), only possible for operation away from

the power module with CUA31 (see chapter "Installation")

• Power Module Chassis AC/AC

Encoder via Sensor Module Cabinet (SMC) and Sensor Module Integrated (SMI)

Terminal expansion modules Max. 3 of the following terminal modules:

DRIVE-CLiQ hub module 20 (DMC20) Max. 1 DMC20

Max. 2 of the following encoder modules:

• SMC10

• SMC20

• SMC30

• Encoder connection via motor with DRIVE-CLiQ interface (SMI)

• TM15 terminal module

• High feature terminal module TM17

• TM31 terminal module

• TM41 terminal module

Note: Because an SMC and an SMI only have one DRIVE-CLiQ interface, a DMC20 must be used for a second encoder on DRIVE-CLiQ. If a CUA31 is used, then the DMC20 is not required.

The following figures show 2 example topologies of components that can be connected to the DRIVE-CLiQ.

Figure 3-2 Example topology: 3 terminal modules, 1 encoder via SMI, 1 encoder via SMC

D410 Manual, 03/2007 Edition

Interfaces

3.3 DRIVE -CLiQ interface

Figure 3-3 Example topology: 3 terminal modules, 1 CUA31, 1 encoder via SMI, 1 encoder via SMC

Further information

For information on the components that can be connected via DRIVE-CLiQ (setup, connection, configuration, etc.) see

SINAMICS S120 Control Units and Supplementary System Components

•

Manual, /2/

•

SINAMICS S120 AC Drive

•

SINAMICS S120 SINAMICS S120 Booksize Power Modules

•

SIMOTION TM15 and TM17 High Feature Terminal Modules

•

Supplementary SINAMICS System Components for SIMOTION

Commissioning Manual, /4/

Equipment Manual, /3/

Equipment Manual, /5/

Commissioning Manual, /6/

Equipment Manual, /7/

Equipment

D410

34 Manual, 03/2007 Edition

Interfaces

3.4 PROFIBUS DP interface (SIMOTION D410 DP only)

SIMOTION D410 DP provides one interface to connect to PROFIBUS DP. The interface can be run asynchronously or isochronously, equidistant.

A baud rate of 12 Mbits/s can be set for the PROFIBUS DP interface. SIMOTION D410 includes master and I-slave functionality.

Interface features

Table 3-8 Interface X21

Features Type Connector type: 9-pin D-Sub socket Cable type: PROFIBUS cable max. cable length: 100 m for 12 Mbits max. data rate: 12 Mbits

Interface assignments

Table 3-9 Interface assignment X21

View Pin Name Description Area

1 - unassigned 2 M24_SERV Teleservice supply, ground 0 V





3 RxD/TxD-P Receive/transmit data P (B) RS485 4 CNTR-P Control signal TTL 5 DGND PROFIBUS data reference potential 6 VP Supply voltage plus 5 V +/- 10 % 7 P24_SERV Teleservice supply, + (24 V) 24 V (20.4 V - 28.8 V) 8 RxD/TxD-N Receive/transmit data P (N) RS485 9 - unassigned

Note A teleservice adapter can be connected to the PROFIBUS interface (X21) for remote

diagnosis.

D410 Manual, 03/2007 Edition

The power supply for the teleservice (terminals 2 and 7) can take up to 150 mA and is sustained short-circuit proof.

Interfaces

3.4 PROFIBUS DP interface (SIMOTION D410 DP only)

PROFIBUS connector

The terminating resistors must be switched on at the first and last terminal in a line to ensure uninterrupted communication.

The bus terminating resistors are activated in the connector. The cable shield must be applied over a large area and on both sides.

Connectable devices

The following devices can be connected to the PROFIBUS DP interface:

• PG/OP programming devices

• SIMATIC HMI devices

• SIMATIC S7 controllers with PROFIBUS DP interface

• Distributed I/O

• Teleservice adapter

• Drive units with PROFIBUS DP interface (standard slaves)

Note For all enabled modules and devices, see SIMOTION Motion Control System

Catalog

Take note of the documentation on the individual modules or devices!

, /11/.

PM 10

D410

36 Manual, 03/2007 Edition

Interfaces

3.5 PROFINET interface (SIMOTION D410 PN only)

PROFINET is an open component-based industrial communication system using Ethernet for distributed automation systems.

SIMOTION D410 PN includes a PROFINET interface with 2 ports (X200 and X201). A SIMOTION D410 PN can be set as IO controller or I device via the PROFINET interface.

Interface features

Table 3-10 Ports X200 and X201

Features Type Connector type: RJ45plus socket Cable type: PROFINET max. cable length: 100 m min. transmit cycle: 0.5 ms

Interface assignments

Table 3-11 Assignment of ports X200 - X201

View Pin Name Description





1 TXP Transmit data + 2 TXN Transmit data 3 RXP Receive data + 4 Reserved, do not use 5 Reserved, do not use 6 RXN Receive data 7 Reserved, do not use 8 Reserved, do not use

Connectable devices

The following devices can be connected to the PROFINET interface:

• PG/PC programming devices (communication with SIMOTION SCOUT / STEP 7 and

HMI)

• SIMATIC HMI devices

• Distributed I/O

See also

D410 Manual, 03/2007 Edition

• Other SINAMICS drive units (e.g., with CBE20)

Connecting the PROFINET interface (410 PN only) (Page 54)

Interfaces

3.6 HTL/TTL encoder interface

The HTL-/TTL encoder interface is used to connect external encoders (HTL or TTL encoders).

Interface features

Table 3-12 Interface X23

Features Type Connector type: 15-pin D-Sub connector Encoder interface: TTL/HTL incremental encoder Limiting frequency: 500 kHz max. cable length:

As of a cable length of 200 m, use a power supply cable with a cable cross-section ≥

0.75 mm²!

• TTL encoder: 100 m (bipolar signals only)

• HTL encoder: 100 m unipolar signals, 300 m bipolar signals

Interface assignments

Table 3-13 Interface assignment X23

View Pin Name Description

1 Reserved, do not use 2 SSI_CLK SSI clock positive





3 SSI_XCLK SSI clock negative 4 PENC Encoder power supply 5 PENC Encoder power supply 6 PSENSE Remote sense encoder power supply (P) 7 G Electronic ground 8 Reserved, do not use 9 MSENSE Remote sense encoder power supply (G) 10 RP R track positive 11 RN R track negative 12 BN B track negative 13 BP B track positive 14 AN_SSI_XDAT A track negative / SSI data negative 15 AP_SSI_DAT A track positive / SSI data positive

D410

38 Manual, 03/2007 Edition

Interfaces

3.7 EP terminals/temperature sensor connection

The EP terminal is the input terminal for the "safe standstill" and is wired to the motor module. The "safe standstill" is activated, if the EP terminal on the motor module is activated at the same time as the terminal X121 (DI) on the control unit.

Using the temperature sensor connection, you can connect the temperature sensing via KTY (special temperature sensor) or PTC (positive temperature coefficient). The temperature sensing provides thermal motor protection by detecting critical motor conditions.

For more information on "thermal motor protection", see the Commissioning Manual,

SINAMICS S120

Interface features

Table 3-14 Interface X120

Features Type Connector type: Mini Combicon, 8-pin Graduation: 2,5 mm max. connectable cross-section 1.5 mm2

, /4/.

Interface assignments

Table 3-15 Interface assignment X120

View Pin Name Description









1 Reserved, do not use 2 Reserved, do not use 3 G Ground 4 + Temp KTY or PTC input 5 - Temp Ground for KTY or PTC 6 Reserved, do not use 7 EP +24 V Safe standstill input (+) 8 EP M1 Safe standstill input (-)

Notice The KTY and PTC temperature sensor must be connected with the correct polarity.

D410 Manual, 03/2007 Edition

Interfaces

3.8 Power supply

The interface X124 is used exclusively to connect the external power supply. The 24 V DC load power supply is required for the supply

• of digital inputs/outputs (X121)

• SIMOTION D410 can be supplied with power by connecting a power module. Additional

24 V must be connected in the following situations: – Commissioning/diagnosis with deactivated power module supply voltage – Running the SIMOTION D410 digital inputs/outputs – When SIMOTION D410 will not be mounted on a PM340

• of sensor module electronics

• of motor holding brake

Note A control DC power supply is required to operate a motor with an integrated holding

brake. The supply voltage is realized via the 24 V connection (X124). Take note of the motor holding brake voltage tolerances and the connecting cable voltage drop.

Interface features

Set the DC power supply to 26 V. This can ensure that the motor holding brake supply voltage is in the permissible range if the following boundary conditions are fulfilled:

• You are using a Siemens AC motor.

• You are using Siemens Motion-Connect power cables.

• The motor cables are no longer than 100 m.

Features Type Connector type: Screw terminal 2

• Connectable cable cross-sections:

– Flexible: 0.2 mm² to 2.5 mm² – with wire-end sleeve without plastic sleeve: 0,25 mm² to 1 mm² – with wire-end sleeve with plastic sleeve: 0,5 mm² to 1 mm²

• Wire length: 7 mm

• Tool: Screwdriver 0.6 x 3.5 mm

• Torque: 0.5 to 0.6 Nm

Connection possibility: up to 2.5 mm2 Load capacity: 10 A max. cable length: 10 m

D410

40 Manual, 03/2007 Edition

Interfaces

3.8 Power supply

Interface assignments

Table 3-16 Interface X124

View Pin Description Technical details

+ Electronic power supply



+ Electronic power supply G Electronic ground G Electronic ground

Voltage: 24 V DC (20.4 V - 28.8 V) Current consumption: max. 0.8 A (without DRIVE-CLiQ and

digital outputs) max. current via the bridges in the connector: 20 A at 55 °C

See also

Note When using external power supplies, e.g., SITOP, the ground potential must be connected

with the protective ground terminal (PELV).

Connecting the power supply (Page 51)

D410 Manual, 03/2007 Edition

Interfaces

3.9 Measuring sockets

Interface features

The T0 - T2 measuring sockets are used to output analog signals Any interconnectable signal can be output to any measuring socket on the control unit.

Interface assignments

Table 3-17 Interface assignments T0, T1 and T2

View Pin Designation Technical details

7

7

7

Note The measuring sockets are suited for multiple-spring wire connectors with a diameter of

2 mm.

T0 Measuring socket 0 T1 Measuring socket 1 D2 Measuring socket 2 G Ground

• Voltage: 0 V to 5 V

• Resolution: 8-bit

• Load current: max. 3 mA

• sustained short-circuit proof

• Reference potential is G terminal

3.10 Power Module Interface

SIMOTION D410 can be connected to a blocksize power module via the power module interface.

See also

Note SIMOTION D410 can only be connected to a blocksize power module via the power module

interface. You must connect a chassis power module via the DRIVE-CLiQ interface (see chapter "Connecting DRIVE-CLiQ Components").

SIMOTION D410 mounted on the power module (Page 43)

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Assembling

4.1 General requirements

Mounting options

SIMOTION D410 comes in two designs:

• Mounted on the power module: SIMOTION D410 is mounted on the power module.

• Operation away from the power module: SIMOTION D410 is mounted on a mounting

plate.

Open device

SIMOTION D410 is an open device! This means, you can only install the modules in housings, cabinets or electrical equipment rooms. These may only be accessible via key or tool. Housings, cabinets, or electrical equipment rooms may only be accessed by trained or authorized personnel. An external fire-protection housing is required.

Danger The system must be without power when you mount the housing.

4.2 SIMOTION D410 mounted on the power module

Overview

SIMOTION D410 can be snapped directly on the blocksize power module (e.g., PM340) via the PM-IF interface.

D410 Manual, 03/2007 Edition

Note You can connect a blocksize or chassis power module to the DRIVE-CLiQ interface of

SIMOTION D410 using the CUA31 adapter module.

Assembling

4.2 SIMOTION D410 mounted on the power module

Requirement

As soon as the power module (e.g., PM340) is properly installed, you can mount the SIMOTION D410 to the power module.

Note Take note of the associated user documentation when commissioning the power module!

Mounting on the power module

Snapping the SIMOTION D410 onto the power module (e.g., PM340)

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44 Manual, 03/2007 Edition

Power module (e.g., PM340) with SIMOTION D410

Assembling

4.2 SIMOTION D410 mounted on the power module

Disassembling SIMOTION D410

To remove SIMOTION D410 from the power module, the blue release, as shown in the figure, must be pressed down and SIMOTION D410 tilted forward.

Figure 4-1 Removing the SIMOTION D410 from the power module (e.g., PM340)

D410 Manual, 03/2007 Edition

Assembling

4.3 Mounting SIMOTION D410 on the mounting plate

Overview

Using a mounting plate, SIMOTION D410 can be operated on a mounting plate, which means it is not mounted directly to the power module.

Requirements

You must order the mounting plate for SIMOTION D410 separately. See chapter "Spare Parts and Accessories" for the order number.

Mounting on mounting plate

1. The mounting plate is mounted to the rear panel of the control cabinet.

2. SIMOTION D410 is snapped onto the mounting plate.

Figure 4-2 Mounting SIMOTION D410 on the mounting plate

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46 Manual, 03/2007 Edition

Note When operating SIMOTION D410 away from the power module, generally the power supply

must be realized via the power supply connection (X124). Take note of the information on control cabinet installation in the equipment Manual,

SINAMICS S120 AC Drive

, /3/.

Connecting

5.1 Overview

This chapter describes the basic guidelines for the electrical setup. You must observes these guidelines to ensure uninterrupted operation.

Safety regulations

To safely operate your system, take the following measures and adapt them to your specific conditions:

• An EMERGENCY-OFF concept based on applicable technical specifications

(e.g., European Standards EN 60204, EN 418 and associated standards).

• Additional measures to limit the travel of axes

(e.g., hardware limit switch).

• Equipment and measures to protect motors and power electronics according to the

SINAMICS installation guidelines.

In addition, in order to identify hazards, we recommend that a risk analysis be conducted on the entire system in accordance with the basic safety requirements set out in Appendix 1 of EU Machinery Directive 89/392/EEC.

Please note the chapter "Guidelines for handling electrostatic sensitive devices (EGB)" in this Manual.

Additional references

As an additional resource on the topic of EMC guidelines, we recommend the description

EMC installation guidelines, engineering instructions (HW)

Standards and specifications

You must comply with the applicable VDE guidelines when wiring the SIMOTION D410, in particular VDE 0100 and VDE 0113 for disconnecting devices, short-circuit and overload protection.

D410 Manual, 03/2007 Edition

, /15/.

Connecting

5.2 General rules for operating the SIMOTION D410

You must observe these general rules when integrating the SIMOTION D410 into a system.

System startup after certain events

The following table identifies considerations required for startup of a system following certain events.

Table 5-1 System startup

When ... then ... Startup after voltage drop or power loss no dangerous states must result. If necessary, force an

EMERGENCY OFF.

Startup after releasing the EMERGENCY OFF equipment

Supply voltage

The following table identifies the considerations required for the supply voltage.

uncontrolled or undefined startup operations must be excluded.

Table 5-2 Supply voltage

When ... make sure that ... Stationary systems or systems

without all-pole power disconnect switches

Load power supply, power supply modules

All electric circuits deviation of the line voltage from the rated value must be

24 V DC supply voltage

The following table identifies the considerations required for the 24 V supply voltage.

Table 5-3 24 V DC supply voltage

When ... ensure ... Buildings External lightning

24 V DC supply voltage cables, signal cables

24 V supply voltage safe (electrical) isolation of the extra-low voltage

the building installation must be equipped with a power disconnect switch or a fuse.

the set range of the rated voltage complies with the local mains voltage.

within the permitted tolerance (refer to "Technical data of the installed components").

Provide lightning protection (e.g.,

protection internal lightning

protection

lightning protection devices)

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48 Manual, 03/2007 Edition

Connecting

5.2 General rules for operating the SIMOTION D410

Danger The 24 V DC voltage must be designed as functional extra-low voltage with safe isolation

(PELV according to DIN EN 60204-1).

Protection against external electrical interference

The following table identifies the considerations required for electrical interference or failures.

Table 5-4 Protection against external electrical interference

When ... make sure that ... all installations or systems, in which

SIMOTION is installed Supply, signal, and bus cables The wiring arrangement and installation complies with

Signal and bus cables A wire or conductor strand break must not cause any

The installation or system is connected to protective ground to divert electromagnetic interferences.

EMC regulations.

undefined installation or system states.

Rules for current consumption and power loss in an installation

The power loss of all components used in a cabinet must not exceed the maximum amount that can be dissipated from the cabinet.

Note When designing the control cabinet, ensure that the temperature inside the cabinet does not

exceed the permitted ambient temperature for the components even at high external temperatures.

D410 Manual, 03/2007 Edition

Connecting

5.3 Overview of SIMOTION D410 connections

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5.4 Connecting the protective ground

Connect SIMOTION D410 to the protective ground. An M4 protective ground screw is available (see figure "Location of interfaces and front elements in SIMOTION D410" in Chapter "Description").

The cross-section of the cable running to the protective ground must be at least 10 mm².

1. Remove the M4 protective ground screw.

2. Connect the protective ground and screw the protective ground screw back into the insert

nut (Torx screwdriver, size 25).

Caution Always ensure the connection to the protective ground is low resistance. If SIMOTION D410

is mounted on a movable frame, you must provide a flexible cable to the protective ground.

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50 Manual, 03/2007 Edition

Connecting

5.5 Connecting the power supply

The 24 V DC load power supply required for the supply must be wired to the screw terminal block (connector X124).

Properties of the load power supply

Note The interface X124 is provided exclusively to connect the external power supply.

Danger The 24 V DC voltage must be generated as functional extra-low voltage with safe electrical

isolation (according to IEC 204-1, Chapter 6.4, PELV) and grounded by the user (establish a connection between PELV signal M and central grounding point of the system).

Table 5-5 Electrical parameters of the required load power supply

Parameters Values Conditions Voltage range - mean value 20.4...28.8 V DC Ripple max. 5 % at 24 V DC Transient overvoltage max. 35 V DC max. 500 ms, 50 s recovery time,

Rated current consumption 0,8 A Without DRIVE-CLiQ and digital outputs Starting current 3 A Without power module, DRIVE-CLiQ and

Power consumption 20 W

Wiring the screw terminal block

Warning Ensure that the system is de-energized when you wire the modules!

Use flexible cables with a cross-section of at least 1 mm² when you wire the power supply. Wire-end sleeves are required if you wire several cables per connection.

max. 10 results / h

digital outputs

D410 Manual, 03/2007 Edition

1. Strip the cable ends.

2. Put on the wire-end sleeve if applicable.

3. Plug the cable end (with wire-end sleeve) into the screw terminal connection.

4. Tighten the mounting screw.

5. Plug the screw terminal with cables into the X124 connection.

Connecting

5.6 Connecting DRIVE-CLiQ components

Reverse polarity protection

The LED "RDY" lights up green when the power supply is connected correctly and switched on.

Note The control does not run if the polarity is reversed. However, integrated reverse polarity

protection protects the electronics from damage.

Fuse

If the control is defective, an internal fuse protects the electronics from consequential damage (e.g., fire). In this case, the module must be replaced.

5.6 Connecting DRIVE-CLiQ components

DRIVE-CLiQ connects the components in the SINAMICS S120 drive family as well as SIMOTION D410. DRIVE-CLiQ is a communications system, which enables SIMOTION D410 to automatically detect connected components. DRIVE-CLiQ provides a wiring tree, the topology of which can be visualized in SIMOTION SCOUT.

You will find information on the components that can be connected to DRIVE-CLiQ in the chapter "DRIVE-CLiQ interface".

Rules for wiring DRIVE-CLiQ

The following rules must be followed for wiring DRIVE-CLiQ:

• Ring wiring is not permitted.

• Components must not be double-wired.

• For a motor module, the power cable for the motor and the associated motor encoder

must be connected.

Connecting DRIVE-CLiQ components

Connect the X100 socket on SIMOTION D410 with the corresponding socket on the drive components via the DRIVE-CLiQ signal cable (motor module, TM and SMC modules).

Note Note that SIMOTION D410 does not support the CX32 expansion!

See also

DRIVE-CLiQ interface (Page 32)

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Connecting

5.7 Connecting the digital inputs/outputs

Connecting cables for digital inputs/outputs

Use flexible cables with a cross-section of at least 0.25 mm² when you wire the digital inputs/outputs.

If you wire two cables per connection, use cables with a cross-section of 0.25 mm² each and a wire-end sleeve. Use wire-end sleeves without insulating collars according to DIN 46228, Form A long version.

Note Shielded cables are required when connecting measuring inputs or external zero marks for

optimal noise immunity.

Tools required

3.5-mm screwdriver or power screwdriver

Wiring digital inputs/outputs

1. Strip the cable ends 6 mm.

2. Put on the wire-end sleeve if applicable.

3. Wire the interface digital inputs for the connection of sensors.

4. Wire the interface digital outputs for the connection of actuators.

5. Insert the cable into the corresponding spring-loaded terminal.

D410 Manual, 03/2007 Edition

Connecting

5.8 Connecting the PROFINET interface (410 PN only)

Information on PROFINET

PROFINET is an open component-based industrial communication system using Ethernet (IEC 61158) for distributed automation systems.

SIMOTION D410 PN supports the following PROFINET communication methods:

• RT

• IRT top

• IRT flex

Networking

Basic setting

You will find further information in the System Manual,

The network is created via shielded twisted pair cables (TP cables). You will find more information in the Manual, /14/.

Note Note that the connector engages when you connect it.

You will find the factory settings for PROFINET addresses in the Commissioning Manual,

SIMOTION D410

, /1/.

SIMATIC NET, Industrial Twisted Pair and Fiber Optic Networks

SIMOTION Communication

, /10/.

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Connecting

5.9 Connecting the PROFIBUS DP interface (410 DP only)

5.9.1 Connection components in PROFIBUS

Connection components

Individual nodes are connected via bus connectors and PROFIBUS cables. Remember to provide a bus connector with a programming port at the ends of the subnet. This provides you with the option to expand the subnet if needed, e.g., with a PG or SIMATIC HMI device.

Use RS 485 repeaters for the connection between segments and to extend the cable.

Segments

A segment is a bus cable between two terminating resistors. A segment can contain up to 64 nodes. In addition, a segment is limited by the permissible cable length, which varies according to the transmission rate.

Terminating resistor

A cable must be terminated with its own surge impedance to prevent line disturbances caused by reflections. Activate the terminating resistor at the first and last node of a subnet or segment.

Make sure that the nodes to which the terminating resistor is connected are always supplied with voltage during power-up and operation.

5.9.2 PROFIBUS cables and connectors

Features of PROFIBUS cables

The PROFIBUS cable is a two-core, twisted and shielded cable with the following features:

Table 5-6 Features of PROFIBUS cables

Features Values Wave impedance Approx. 135 to 160 Ω (f = 3 to 20 MHz) Loop resistance ≤ 115 Ω/km Working capacity 30 nF/km Attenuation 0.9 dB/100 m (f = 200 kHz) Permissible core cross-section 0.3 mm2 to 0.5 mm2 Permissible cable diameter 8 mm + 0.5 mm

D410 Manual, 03/2007 Edition

Connecting

5.9 Connecting the PROFIBUS DP interface (410 DP only)

Connector features

The bus connector is used to connect the PROFIBUS cable to the PROFIBUS DP interface (X21), which is how you establish the connection to additional nodes.

You will find an overview of the bus connectors available for order in chapter "Spare parts and accessories".

5.9.3 PROFIBUS cable lengths

Cable lengths and baud rate

The baud rate determines the cable length of a subnet segment.

Table 5-7 Permitted cable length of a subnet segment for specific baud rates

Baud rate Max. cable length of a segment (in m)

19.6 to 187.5 Kbits/s 10001) 500 Kbits/s 400

1.5 Mbits/s 200 3 to 12 Mbit/s 100

With isolated interface

Greater cable lengths

If you must realize greater cable lengths than permitted in one segment, you must use RS 485 repeaters. The maximum possible cable lengths between two RS 485 repeaters correspond to the cable length of a segment. Please note that these maximum cable lengths only apply if there is no further node interconnected between the two RS 485 repeaters. You can connect up to nine RS 485 repeaters in a series.

Note that an RS 485 repeater must be counted as a subnet node when determining the total number of nodes to be connected. This is true even if the RS 485 repeater is not assigned its own PROFIBUS address.

5.9.4 Rules for routing PROFIBUS cables

Routing bus cables

When routing the PROFIBUS cable, you must avoid:

• Twisting

• Stretching

• Squeezing

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Connecting

5.9 Connecting the PROFIBUS DP interface (410 DP only)

Boundary conditions

You must pay attention to the following boundary conditions when routing the bus cable for indoor use (dA = external cable diameter):

Table 5-8 Boundary conditions for routing of PROFIBUS cables

Features Boundary conditions Bending radius for a single bend 80 mm (10 x dA) Bending radius for multiple bends 160 mm (20 x dA) Permissible temperature range for cable routing -5 °C to +50 °C Shelf and static operating temperature range -30 °C to +65 °C

Additional references

For more information on the pre-assembled cables, refer to:

• Motion Control System SIMOTION

• Automation Systems for Machine Tools

PM10 Catalog

NC60 Catalog

5.9.5 Connecting PROFIBUS DP (interface X21)

Introduction

PROFIBUS cables are connected to the corresponding interface via a bus connector.

Connecting the bus connector

Proceed as follows to connect the bus connector:

1. Plug the bus connector into the module.

2. Screw the bus connector into place.

3. If the bus connector is located at the start or end of a segment, you must switch on the

terminating resistor (switch set to "ON").

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, /11/

, /12/

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D410 Manual, 03/2007 Edition

Note Make sure that the nodes at which the terminating resistor is located are always supplied

with voltage during startup and operation.

Connecting

5.9 Connecting the PROFIBUS DP interface (410 DP only)

Removing the bus connector

You can remove the bus connector with a looped-through PROFIBUS cable from the PROFIBUS DP interface at any time, without interrupting data traffic on the bus.

Warning Data traffic error might occur on the bus!

A bus segment must always be terminated at both ends with the terminating resistor. This is not the case, for example, if the last node with a bus connector is de-energized. The bus connector draws its power from the node, and the terminating resistor is thus disabled.

Make sure that power is always supplied to nodes on which the terminating resistor is active.

5.9.6 Connection rules in the PROFIBUS subnet

Introduction

Connection rules

There are a number of rules for configuring and installing cables for PROFIBUS networks to ensure seamless communication over PROFIBUS. These rules apply to both configuring and cabling as well as address assignment for the different network nodes.

• Before you interconnect individual nodes in a subnet, you must assign a unique

PROFIBUS address to each node.

• Narrow down the number of nodes by limiting the PROFIBUS addresses to the highest

address in the network. Tip: Mark the address on the housing of all nodes in a subnet. You can then always see

which address is assigned to which node in your system.

• Connect all nodes in a subnet "in a series". No spur lines may be routed to the

PROFIBUS DP. In addition, connect the programming devices and SIMATIC HMI devices to the subnet in a series for commissioning or maintenance work.

• If you are running more than 32 nodes in one subnet, you must couple the bus segments

via RS 485 repeaters (see also the description of the RS 485 repeater in the reference Manual,

In a PROFIBUS subnet, all bus segments combined must have at least one DP master and one DP slave.

SIMATIC Automation Systems S7-300, Module Data,

/13/).

• Use RS 485 repeaters to connect ungrounded bus segments and grounded bus

segments.

• The maximum number of nodes per bus segment decreases with each RS 485 repeater,

which means if a bus segment contains one RS 485 repeater, the bus segment can contain no more than 31 additional nodes However, the number of RS 485 repeaters does not affect the maximum number of nodes on the bus.

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Connecting

5.9 Connecting the PROFIBUS DP interface (410 DP only)

• Up to ten segments can be connected in a series.

• At least one terminal must be supplied with 5 V.

This is done by connecting the PROFIBUS DP connector with inserted terminating resistor to an energized device.

• Before inserting a new node on the subnet, you must switch off its supply voltage.

The node must first be connected, and then switched on. When a node is disconnected, the connection must first be deactivated and then the connector removed.

• The bus cable of a segment must be terminated at both ends. This is achieved by

switching on the terminating resistor in the PROFIBUS DP connector at the first and last node and switching off the other terminating resistors.

Networking example

The following figure shows an example configuration of a subnet with SIMOTION D410 DP.

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D410 Manual, 03/2007 Edition

Connecting

5.10 Connecting an external encoder

Connecting the connecting cable

Note Use only shielded cables to connect an external encoder to the encoder interface (X23). The

shielding must be connected with the metallic or metallized connector housing. The pre-assembled connecting cables offer optimal noise immunity as well as sufficiently

measured cross-sections for the supply voltage of the external encoder. The connecting cables are available in various lengths, see

Procedure for connecting encoders

To connect an external encoder (HTL or TTL encoder), proceed as follows:

1. Connect the connecting cable to the encoder.

2. Plug the D-Sub connector (15-pin) to the socket X23.

3. Lock the connector using the finger screws.

NC 60

Catalog, /12/.

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60 Manual, 03/2007 Edition

Technical data

6.1 SIMOTION D410 dimensional diagram

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Figure 6-1 SIMOTION D410 dimensional diagram

D410 Manual, 03/2007 Edition

Technical data

6.2 System data, connection values, dimensions and weight

Memory for system data

Table 6-1 Memory for system data and its memory size

Data Memory size Diagnostic buffer 200 messages

Connection values

Table 6-2 SIMOTION D410 electrical connection values

Supply voltage 24 V DC (permissible range: 20,4 ... 28.8 V) Power consumption from 24 V Basic configuration

typically 0.8 A Power loss 20 W Starting current, total 3 A

Dimensions and Weight

Table 6-3 SIMOTION D410 dimensions and weight

Dimensions W x H x D 73 x 183.2 x 89.6 mm SIMOTION D410 weight 990 g

CompactFlash Card

Table 6-4 CF card

Memory capacity 512 MB Weight 7 g

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Technical data

6.3 Digital inputs/outputs

Digital inputs (according to IEC 1131-2/DIN EN 61131-2, characteristic type 2)

Table 6-5 Digital input technical data

Number of inputs 4 DI

4 DI/DO (configured as DI) Supply voltage 24 V DC Input voltage

Input current typ. 10 mA at 24 V DC Input delay (DI0 - DI3)

Input delay (DI8 - DI11) Normal input delay:

• Connection of a 2-wire encoder

• Permissible quiescent current

Electrical isolation between inputs Yes, between blocks 4 DI and 4 DI/DO Electrical isolation between inputs and logic Yes, at 4 DI Insulation 500 V

• 0 signal: -3 to 5 V

• 1 signal: 11 to 30 V

• 0 → 1 signal: 50 µs

• 1 → 0 signal: 100 µs

• 0 → 1 signal: typ. 50 µs

• 1 → 0 signal: typ. 100 µs

Fast input delay:

• 0 → 1 signal: typ. 5 µs

• 1 → 0 signal: typ. 50 µs

• Supported

• 2 mA

Digital outputs (according to IEC 1131-2 / DIN EN 61131-2)

Table 6-6 Digital output technical data

Number of outputs 4 DI/DO (configured as DO) Supply voltage 24 V DC Output voltage 24 V DC Max. output current 500 mA Total current of the outputs Maximum permitted total current at X121 each 1 A

over the total operating temperature range (equals

50 % coincidence) Extinguishing energy per output 400 mJ Lamp load 1 A for 50 ms

• Short-circuit protection

• Max. leakage current

Output delay (DO8 - DO11)

Electrical isolation between outputs No Electrical isolation between outputs and logic No Insulation 500 V

D410 Manual, 03/2007 Edition

• yes

• 2 mA

• 0 → 1 signal: < 400 µs

• 1 → 0 signal: < 100 µs

Technical data

6.4 Shipping and storage conditions

The control exceeds the requirements according to DIN EN 60068-2 with regard to shipping and storage conditions. The following information applies to modules shipped and stored in the original packaging.

Table 6-7 Shipping and storage conditions

Type of condition Permissible range Free fall, checked according to

DIN EN60721-3-2, Class 2M2 Temperature

Air pressure from 1060 to 700 hPa (equals a height of 3000 m) Relative humidity 5% to 95%, without condensation

≤ 1 m

• Shipping: -40 °C to +70 °C

• Storage: -25 °C to +55 °C

6.5 Mechanical and climatic ambient conditions

Conditions of use

SIMOTION D410 is designed for use in stationary, weather-protected locations. The conditions of use exceed the requirements of the environmental test according to DIN IEC 60068-2-2.

SIMOTION D410 meets the conditions of use, Class 3C3, according to DIN EN 60721-3-3 (operating locations with high traffic densities and in the immediate vicinity of industrial equipment with chemical emissions).

Use prohibition

Without additional measures, SIMOTION D410 may not be used in

• Locations with a high percentage of ionizing radiation

• Locations with extreme operating conditions, e.g.,

– Dust accumulation – corrosive vapors or gases

• In systems, which require special monitoring, e.g.,

– Elevator installations – Electrical systems in particularly hazardous rooms

An additional measure for using SIMOTION D410 can, for example, be installation in cabinets.

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Technical data

6.5 Mechanical and climatic ambient conditions

Mechanical ambient conditions

SIMOTION D410 meets the following standards for mechanical stress:

• Vibration load: DIN EN 60721-3-3, Class 3M4

• Shock load: DIN EN 60721-3-3, Class 3M4

• Free fall: DIN EN 60721-3-2, Class 2M1 and 2M2

• Toppling: DIN EN 60721-3-2, Class 2M1

The mechanical ambient conditions for SIMOTION D410 are listed in the following table in the form of sinusoidal vibrations.

Table 6-8 Mechanical ambient conditions

Ambient conditions Operation Transport (in packaging) Vibration tested in accordance with

DIN EN 60068-2-6 Shock resistance tested in accordance with

DIN EN 60068-2-27

10 to 57 Hz: 0.35 mm 58 to 200 Hz: 50 m/s²

10 g peak value, 6 ms duration 100 shocks in each axis vertical with respect to each other

5 to 9 Hz: 3.5 mm 9 to 200 Hz: 10 m/s²

10 g peak value, 6 ms duration 100 shocks in each axis vertical with respect to each other

Vibration reduction

If SIMOTION D410 is subjected to larger shocks or vibrations, you must use suitable measures to reduce the acceleration or the amplitude.

We recommend installation on shock-absorbing material (e.g., rubber-metal vibration dampers).

Climatic ambient conditions

SIMOTION D410 may not be used under the following climatic ambient conditions:

Table 6-9 Climatic ambient conditions

Ambient conditions Application range Remarks Temperature From 0 to 40 °C Oil mist, ice formation, moisture condensation,

dripping water, spraying water, splashing water and water jets are not permitted (EN 60204, Part 1)

Relative humidity From 5 to 95 % Without condensation, corresponds to a relative

humidity (RH) severity level 2 according to

IEC 1131-2 Air pressure From 1080 to 795 hPa Pollutant concentration

: <0.5 ppm;

Relative humidity <60 %, no condensation H

S: <0.1 ppm;

Relative humidity <60 %, no condensation

Test:

10 ppm; 4 days

1 ppm; 4 days

D410 Manual, 03/2007 Edition

Technical data

6.6 Specifications for dielectric tests, safety class and degree of protection

Test voltages

Insulation resistance is verified with a routine test with the following test voltage according to IEC 61131-2:

Table 6-10 Test voltages

Circuits with rated voltage U ground

0 V < Ue ≤ 50 V 500 V DC

relative to other circuits or

Safety class

Safety class I according to VDE 0106 Part 1 (IEC 536), i.e., protective ground terminal required.

Protection against the ingress of foreign matter and water

Front panel: Safety class IP65 according to IEC 60529 Rear panel: Safety class IP00 according to IEC 60529

Test Voltage

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Spare parts/Accessories

7.1 Terminal module TM31

Features of the TM31

The TM31 terminal module allows you to expand the number of available digital inputs/outputs as well as the number of analog inputs/outputs within a drive system. The TM31 is connected via DRIVE-CLiQ. It has 2 DRIVE-CLiQ interfaces for this.

The TM31 contains the following terminals:

Table 7-1 Interface overview of the TM31

Interface Quantity Digital inputs 8 Bidirectional inputs/outputs 4 Relay outputs with changeover contact 2 Analog inputs 2 Analog outputs 2 Temperature sensor input (KTY84-130 or PTC) 1

Caution The 50 mm clearances above and below the components must be observed.

Additional references

You will find more information on the TM31 in the Supplementary

Components for SIMOTION

D410 Manual, 03/2007 Edition

SINAMICS System

Equipment Manual, /7/.

Spare parts/Accessories

7.2 Terminal module TM41

Features of the TM41

The TM41 terminal module allows you to expand the number of available digital inputs/outputs as well as the number of analog inputs within a drive system. In addition, it enables the use of the TTL output for encoder simulation. The TM41 is connected via DRIVE-CLiQ.

The TM41 contains the following terminals:

Table 7-2 TM41 interface overview

Type Quantity Digital inputs 4 Digital inputs/outputs 4 Analog inputs 1 TTL encoder output 1

Caution The 50 mm clearances above and below the components must be observed!

Additional references

You will find more information on the TM41 terminal module in the

SINAMICS System Components for SIMOTION

Supplementary

Equipment Manual, /7/.

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Spare parts/Accessories

7.3 Terminal modules TM15 and TM17 High Feature

Features of TM15 and TM17 High Feature

The TM15 and TM17 High Feature terminal modules are used to implement inputs of measuring inputs and outputs of output cams for SIMOTION D. In addition, these terminal modules provide drive-related digital inputs and outputs with short signal delay times. TM15 and TM17 High Feature are connected via DRIVE-CLiQ.

TM15

Each of the 24 electrically isolated DI/DO can be configured on a channel-specific basis as digital input (DI), digital output (DO), measuring input or output cam output.

TM17 High Feature

Each of the 16 DI/DO can be configured on a channel-specific basis as digital input (DI), digital output (DO), measuring input or output cam output.

TM17 High Feature has fewer I/O channels than TM15, but more functionality. TM17 High Feature is distinguished by especially high resolution and accuracy as well as a configurable input filter and enabling inputs (max. 6 units). Configured enable inputs can enable measuring inputs or outputs of output cams (gate function). Due to their high accuracy, the DI/DO channels of the TM17 High Feature are non-isolated.

Note

Caution The 50 mm clearances above and below the components must be observed.

Additional references

You will find further information on TM15 and TM17 High Feature in the

•

Supplementary SINAMICS System Components for SIMOTION SIMOTION Terminal Modules TM15 and TM17 High Feature

Commissioning Manual, /6/

Equipment Manual, /7/

D410 Manual, 03/2007 Edition

Spare parts/Accessories

7.4 CUA31 control unit adapter

Features of the CUA31

The control unit adapter 31 (CUA31), combined with a modular power module, is used to expand an existing DC/AC group. You can connect a blocksize power module to the DRIVECLiQ interface using the CUA31 adapter module.

The maximum DRIVE-CLiQ cable length is 50 m. The CUA31 contains the following interfaces:

Table 7-3 Overview of CUA31 interfaces

Interface Quantity DRIVE-CLiQ interface 3 EP terminals/temperature sensor connection 1 Power Module Interface (PM-IF) 1 24 V electronic power supply 1

Caution The 50 mm clearances above and below the components must be observed. The ventilation

openings may not be covered by connecting cables.

Additional references

You will find more information on the control unit adapter CUA31 in the

SINAMICS S120 AC Drive

Equipment Manual, /3/.

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Spare parts/Accessories

7.5 DMC20 DRIVE-CLiQ hub

Features

The DRIVE-CLiQ hub module 20 (DMC20) is used for the star-shaped distribution of a DRIVE-CLiQ cable.

The module is especially suitable for applications which require DRIVE-CLiQ link nodes to be removed in groups, without interrupting the DRIVE-CLiQ link cable and therefore the data exchange.

Caution The 50 mm clearances above and below the components must be observed!

Additional references

You will find more information on the DMC20 in the

Supplementary System Components

Equipment Manual, /2/.

SINAMICS S120 Control Units and

D410 Manual, 03/2007 Edition

Spare parts/Accessories

7.6 List of spare parts and accessories

Table 7-4 Spare parts and accessories

Parts for SIMOTION D410 Order number Accessories Spare part Weidmüller M4 screw-on shield connection - x Weidmüller M4/1.8 Nm protective ground terminal - x Mounting plate for operation away from the power module 6AU1 400-7AA05-0AA0 x Spare fan for SIMOTION D410 6SL3 064-0AC00-0AA0 - x CompactFlash Card 6AU1 400-2NA00-0AA0 x x Bus connection up to 12 Mbit/s, 90° cable outlet: Without PG socket without FastConnect insulation displacement 6ES7 972-0BA12-0XA0 x Without PG socket with FastConnect insulation displacement 6ES7 972-0BA50-0XA0 x With PG socket without FastConnect insulation displacement 6ES7 972-0BB12-0XA0 x With PG socket with FastConnect insulation displacement 6ES7 972-0BB50-0XA0 x Bus connection up to 12 MBit/s, 90° oblique cable outlet: Without PG socket without FastConnect insulation displacement 6ES7 972-0BA41-0XA0 x Without PG socket with FastConnect insulation displacement 6ES7 972-0BA60-0XA0 x With PG socket without FastConnect insulation displacement 6ES7 972-0BB41-0XA0 x With PG socket with FastConnect insulation displacement 6ES7 972-0BB60-0XA0 x -

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Standards and approvals

A.1 General rules

IEC 1131

The SIMOTION programmable controller meets the requirements and criteria of the Standard IEC 1131, Section 2.

CE marking

Our products meet the general and safety-related requirements of the following EC guidelines and conform to the uniform standards (EN) for programmable controllers published in the official gazettes of the European Union:

89/336/EEC "Electromagnetic Compatibility" (EMC guideline) The EC declaration of conformity is contained in this manual.

EMC Directive

SIMOTION products are designed for industrial use.

Table A-1 EMC Directive

Field of application Requirements for Emitted interference Immunity to noise Industry EN 50081-2 EN 61000-6-2

UL certification

Recognized component mark for United States and the Canada Underwriters Laboratories (UL) in accordance with UL 508, File 16 4110.

Declaration of conformity

The current Declaration of Conformity is on the Internet at http://support.automation.siemens.com/WW/view/de/15257461

D410 Manual, 03/2007 Edition

Standards and approvals A.2 Safety of electronic controllers

A.2 Safety of electronic controllers

Introduction

The remarks made here relate to fundamental criteria and apply irrespective of the type of controller and the manufacturer.

Reliability

The reliability of devices and components is maintained at the highest possible level thanks to comprehensive and cost-effective measures implemented during the development and manufacturing processes.

These include

• The selection of high-quality components

• Worst-case dimensioning of all circuits

• Systematic and computerized inspection of all supplied components

• Burning in of all LSI circuits (e.g. processors, memories, etc.)

The risk

• Measures to prevent static discharge when handling MOS circuits

• Visual checks during various stages of manufacture

• Continuous heat testing at higher ambient temperatures for several days

• Thorough computerized final inspection

• Statistical analysis of all returned goods so that corrective measures can be initiated

immediately

• Monitoring of the primary controller components using online tests These measures are considered to be basic measures for safety engineering. They avoid or

control the majority of faults that may occur.

A higher degree of safety standard applies to all applications and situations where there is a risk of material damage or injury to persons if there is a failure. Special regulations specific to the system apply to such applications. These must be taken into account for configuration of the controller (e.g. VDE 0116 for furnaces).

For electronic controllers with safety responsibility, the measures required for preventing or controlling faults depend on the hazard inherent in the plant. In this respect, the basic measures listed above are no longer adequate once the hazard exceeds a certain potential. Additional measures (e.g. double redundancy, tests, checksums, etc.) for the controller must implemented and certified (DIN VDE 0801).

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Standards and approvals A.3 Electromagnetic Compatibility

Division into safety-critical and non-safety-critical areas

Nearly all systems contain parts that perform safety-related tasks (e.g. emergency stop switch, protective grating, two-hand controls). To avoid having to apply safety-related criteria to the entire controller, it is customary to divide the controller into two areas - one that is critical to safety and one that is not critical to safety. No special demands are made as regards safety in the area that is not safety-critical as an electronic fault would not have any effect on the safety of the system. However, in the safety-critical area, only controllers and circuits that comply with the relevant regulations, may be used.

Important note

Even if an extremely high level of conceptual safety has been achieved in the design of an electronic controller - e.g. through implementation of a multi-channel design - strict adherence to all instructions in the operator's guide is mandatory, as incorrect handling could invalidate measures taken to prevent hazardous faults or create additional potential hazards.

A.3 Electromagnetic Compatibility

Definition

Electromagnetic compatibility (EMC) is the ability of an electrical device to function sufficiently in its electromagnetic environment without interfering with this environment.

The SIMOTION D410 control meets the requirements of the EU directive on EMC and the EMC law of the European single market 89/339/EEC.

Relevant standards regarding electromagnetic compatibility

The following EMC standards are met if the EMC installation guideline (order number 6FC5297-☐AD30-0AP☐) is complied with:

Table A-2 EMC standards

Informational topic Standard Product standard DIN EN 61800-3 Emitted interference DIN EN 61000-6-4 Noise immunity DIN EN 61000-6-2

D410 Manual, 03/2007 Edition

ESD directives

B.1 ESD definition

What does ESD mean?

All electronic modules are equipped with highly integrated modules or components. Because of the technology used, these electronic components are very sensitive to overvoltages and thus to discharge of static electricity.

The acronym ESD has become the established designation for such Electrostatic Sensitive Devices. The ESD designation is used internationally to refer to electrostatic sensitive devices.

Electrostatic sensitive devices are identified by the following symbol:

Figure B-1 Symbol for identification of electrostatic sensitive devices

D410 Manual, 03/2007 Edition

Caution Electrostatic sensitive devices can be irreparably damaged by voltages that are far lower

than anything a person can perceive. These voltages occur if you touch a component or the electrical connection of a module without having previously discharged any static from your body. Any damage that occurs to a module as a result of overvoltage is generally not recognized immediately and only comes to light after the equipment has been operating for some time.

ESD directives B.2 Electrostatic charging of individuals

B.2 Electrostatic charging of individuals

Any person who is not conductively connected to the electrical potential of the environment can accumulate an electrostatic charge.

This figure indicates the maximum electrostatic charges that can accumulate on an operator when he comes into contact with the indicated materials. These values comply with the specifications in IEC 801-2.

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Figure B-2 Electrostatic voltage that can accumulate on operating personnel

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B.3 Basic measures for protection against discharge of static electricity

Ensure sufficient grounding

When working with electrostatic sensitive devices, make sure that the you, your workstation, and the packaging are properly grounded. This prevents the accumulation of static electricity.

Avoid direct contact

You should only touch ESD components if unavoidable (for example, during maintenance work). When you touch modules, make sure that you do not touch either the pins on the modules or the printed conductors. If you follow these instructions, electrostatic discharge cannot reach or damage sensitive components.

If you have to take measurements on a module, make sure that you first discharge any static that may have accumulated in your body. To do this, touch a grounded metal object. Only use grounded measuring instruments.

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Appendix

C.1 References

The following documents are part of the documentation package, SIMOTION D4xx.

1 SIMOTION D410, Commissioning Manual

This documentation is part of the SIMOTION D4xx documentation package and is included in the SIMOTION SCOUT scope of delivery.

2 SINAMICS S120 Control Units and Supplementary System

Components, Equipment Manual

3 SINAMICS S120 AC Drive, Equipment Manual

Order no.: 6SL3 097-2AL00-0AP0

4 SINAMICS S120, Commissioning Manual Edition 03/2007

5 SINAMICS S120 Booksize Power Modules, Equipment Manual Edition 03/2007

The following documents are included in the SIMOTION SCOUT scope of supply as electronic documentation.

6 SIMOTION Terminal Modules TM15 and TM17 High Feature,

Commissioning Manual

7 Supplementary SINAMICS System Components for SIMOTION,

Equipment Manual

8 SIMOTION Output Cams and Measuring Inputs, Function Manual Edition 03/2007

9 SIMOTION SCOUT, Configuration Manual Edition 03/2007

10 SIMOTION Communication, System Manual Edition 03/2007

Edition 03/2007

D410 Manual, 03/2007 Edition

Appendix C.1 References

11 Motion Control System SIMOTION, PM10 Catalog, Order

documentation Order no.: E86060-K4910-A101-A5

12 Automation Systems for Machine Tools, NC60 Catalog, Order

documentation Order no.: E86060-K4460-A101-B1

13 SIMATIC Automation System S7-300, Module Data, Reference

Manual This documentation is part of the documentation package with

Order number: 6ES7 398-8FA10-8AA0

Edition 02/2004

14 SIMATIC NET, Industrial Twisted Pair and Fiber Optic Networks,

Manual Order no.: 6GK1 970-1BA10-0AA0

Edition 05/2001

15 EMC Installation Guide, Engineering Instructions (HW)

Order no.: 6FC5 297-0AD30-0AP2

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Appendix C.2 List of abbreviations

C.2 List of abbreviations

Table C-1 Abbreviations

Abbreviation Description ASIC Application Specific Integrated Circuit CF card CompactFlash Card CUA Control Unit Adapter DAC Digital-to-analog converter DESINA Decentralized and standardized installation technology for machine tools and

manufacturing systems DI Digital Input DIP Dual In Line Package DO Digital Output DP Distributed I/O DRIVE-CLiQ DRIVE Component Link with IQ ECOFAST Energy and Communication Field Installation System ESD Electrostatically Sensitive Devices EMC Electromagnetic Compatibility EP Enable Pulses ES Engineering System FW Firmware GSD Device master data (device parameter list for integration in HW config) HTL High Threshold-Logic HW Hardware I/O Input/Output IRT Isochronous Real Time Ethernet KTY Special temperature sensor LED Light Emitting Diode OLP Optical Link Plug PB PROFIBUS PELV Protective Extra Low Voltage PG/PC Programming Device / Personal Computer PN PROFINET PROFIBUS DP Process Field Bus - Decentral Periphery PS Power supply PTC Positive Temperature Coefficient PZD Process status data RT Real Time Ethernet (non-isochronous PROFINET) SCOUT SIMOTION Controlling with Optimized Usability Toolbox

(Engineering system in the SIMOTION product family) SITOP Power supply SMC Sensor Module Cabinet, encoder connection to DRIVE-CLiQ SMI Sensor Module Integrated

D410 Manual, 03/2007 Edition

Appendix C.2 List of abbreviations

Abbreviation Description SW Software TCP/IP Transmission Control Protocol / Internet Protocol TIA Totally Integrated Automation TM Terminal Module for DRIVE-CLiQ TO Technology object TP Technology package TTL Transistor Transistor Logic

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Index

Abbreviations, 82 Accessories, 72

CUA31, 70 DRIVE-CLiQ hub module (DMC20), 71 TM15, 69 TM17 High Feature, 69 TM31, 67 TM41, 68

ambient conditions

Climatic, 65 Mechanical, 65

Applications, 11

DRIVE-CLiQ hub module, 71

DRIVE-CLiQ

Connecting components, 52 Rules for wiring, 52

DRIVE-CLiQ interface, 32

EMC guidelines, 73 EP terminals, 39 ESD guideline, 77

Guideline

ESD, 77

Bus connector, 56

removing, 58 setting the terminating resistor, 57

Identifier, 73 Climatic ambient conditions, 65 CompactFlash Card

Slot, 25 Conditions of use, 64 Control Unit Adapter (CUA31), 70

Declaration of conformity, 73 Digital inputs, 31 Digital inputs/outputs

Connecting cables, 53 Digital outputs, 31 DIL switches, 24 Dimensional diagram, 61 Disassembly, 45 DMC20

HTL/TTL encoder interface, 38

IEC 1131, 73 Indicators, 23 Installation

SIMOTION D410 on the mounting plate, 46 SIMOTION D410 on the power module, 44

Interfaces

Digital inputs/outputs, 28 DRIVE-CLiQ (X100), 32 EP terminals, 39 HTL/TTL encoder interface (X23), 38 Power Module Interface, 42 Power supply (X124), 40 PROFIBUS DP, 35 PROFINET, 37 Temperature sensor connection, 39

LED displays, 26

D410 Manual, 03/2007 Edition

Index

Mechanical ambient conditions, 65 Mode selector switch, 24

Nameplates

SIMOTION D410 DP, 18 SIMOTION D410 PN, 21

Operator controls, 23

Possible applications, 11 Power Module Interface, 42 Power supply, 40 PROFIBUS cable

Baud rate, 56 Cable length, 56 connecting, 57 Features, 55 Rules for cabling, 56

PROFIBUS DP interface, 35 PROFINET interface, 37

Safety of electronic controllers, 74 Shipping conditions, 64 SIMOTION D410

Product variants, 11 Spare parts, 72 Storage conditions, 64 Subnet

Connection components, 55

Connection rules, 58

Segment, 55

Terminating resistor, 55 System integration, 12

Technical data

Digital inputs, 63

Digital outputs, 63 Temperature sensor connection, 39 Terminal Module

TM15 and TM17, 69

TM31, 67

TM41, 68 Terminating resistor, 55

References, 4, 80

UL certification, 73 Use prohibition, 64

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Siemens SIMOTION D410, SIMOTION D410 DP, SIMOTION D410 DN User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Preface

Table of contents

Description

1.1 System overview

1.2 System components

1.3 SIMOTION D410 DP display

1.4 SIMOTION D410 PN display

1.5 Safety information

Operation (hardware)

2.1 Overview of operator controls and indicators

2.2 Operator controls

2.2.1 Mode selector switch

2.2.2 SIMOTION CompactFlash card

2.3 Error and status indicators

Interfaces

3.1 Overview of interfaces

3.2 Digital inputs/outputs

3.3 DRIVE -CLiQ interface

3.4 PROFIBUS DP interface (SIMOTION D410 DP only)

3.5 PROFINET interface (SIMOTION D410 PN only)

3.6 HTL/TTL encoder interface

3.7 EP terminals/temperature sensor connection

3.8 Power supply

3.9 Measuring sockets

3.10 Power Module Interface

Assembling

4.1 General requirements

4.2 SIMOTION D410 mounted on the power module

4.3 Mounting SIMOTION D410 on the mounting plate

Connecting

5.1 Overview

5.2 General rules for operating the SIMOTION D410

5.3 Overview of SIMOTION D410 connections

5.4 Connecting the protective ground

5.5 Connecting the power supply

5.6 Connecting DRIVE-CLiQ components

5.7 Connecting the digital inputs/outputs

5.8 Connecting the PROFINET interface (410 PN only)

5.9 Connecting the PROFIBUS DP interface (410 DP only)

5.9.1 Connection components in PROFIBUS

5.9.2 PROFIBUS cables and connectors

5.9.3 PROFIBUS cable lengths

5.9.4 Rules for routing PROFIBUS cables

5.9.5 Connecting PROFIBUS DP (interface X21)

5.9.6 Connection rules in the PROFIBUS subnet

5.10 Connecting an external encoder

Technical data

6.1 SIMOTION D410 dimensional diagram

6.2 System data, connection values, dimensions and weight

6.3 Digital inputs/outputs

6.4 Shipping and storage conditions

6.5 Mechanical and climatic ambient conditions

6.6 Specifications for dielectric tests, safety class and degree of protection

Spare parts/Accessories

7.1 Terminal module TM31

7.2 Terminal module TM41

7.3 Terminal modules TM15 and TM17 High Feature

7.4 CUA31 control unit adapter

7.5 DMC20 DRIVE-CLiQ hub

7.6 List of spare parts and accessories

A.1 General rules

Standards and approvals A.2 Safety of electronic controllers

A.3 Electromagnetic Compatibility

B.1 ESD definition

ESD directives B.2 Electrostatic charging of individuals

B.3 Basic measures for protection against discharge of static electricity

C.1 References

C.2 List of abbreviations

Index