Siemens SIMOTICS L-1FN3 Configuration Manual
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SIMOTICS
Drive technology
1FN3 linear motors
Configuration Manual
10/2018
6SN1197
Introduction
Fundamental safety
instructions
1
Description of the motor
2
Mechanical properties
3
Motor components and
options
4
Configuration
5
Technical data and
characteristics
6
Preparation for use
7
Electrical connection
8
Assembly drawings/
dimension sheets
9
Coupled motors
10
Appendix
A
-0AB86-0BP2
Siemens AG
Division Digital Factory
Postfach 48 48
90026 NÜRNBERG
GERMANY
Document order number: 6SN1197-0AB86-0BP2
Ⓟ
Copyright © Siemens AG 2010 - 2018.
All rights reserved
Legal information
Warning notice system
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
Qualified Personnel
personnel qualified
Proper use of Siemens products
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
Disclaimer of Liability
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
The product/system described in this documentation may be operated only by
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Note the following:
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
for the specific
10/2018 Subject to change
Introduction
Standard version
Target group
Benefits
Text features
Operating instructions
This documentation only describes the functionality of the standard version. The machine
OEM documents any extensions or changes to the motor made by it.
For reasons of clarity, this documentation cannot contain all of the detailed information on all
of the product types. Moreover, this documentation cannot take into consideration every
possible type of installation, operation, and maintenance.
This documentation should be kept in a location where it can be easily accessed and made
available to the personnel responsible.
This manual is aimed at planning, project, and design engineers as well as electricians,
fitters, and service personnel.
This manual provides information on the rules and guidelines that must be observed when
configuring a system with motors from the 1FN3 product family. It also helps with the
selection of peak and continuous load motors within this range.
In addition to the notes that you must observe for your own personal safety as well as to
avoid material damage, in this document you will find the following text features:
Operating instructions with the specified sequence are designated using the following
symbols:
The arrow indicates the start of the operating instructions.
The individual handling steps are numbered.
1. Execute the operating instructions in the specified sequence.
The square indicates the end of the operating instruction.
Operating instructions without a specified sequence are identified using a bullet point:
● Execute the operating instructions.
1FN3 linear motors
Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2
3
Introduction
Enumerations
Notes
Note
A Note is an important item of information about the product, handling of the product or the
relevant section of the document. Notes provide you with help or further suggestions/ideas.
More information
Internet address for products
My support
Note
If you want to use this function, you must first register.
Later, you can log on with your login data.
● Enumerations are identified by a bullet point without any additional symbols.
– Enumerations at the second level are hyphenated.
Notes are shown as follows:
Information on the following topics is available at:
● Ordering documentation / overview of documentation
● Additional links to download documents
● Using documentation online (find and search in manuals / information)
More information (https://support.industry.siemens.com/cs/de/en/view/108998034)
If you have any questions regarding the technical documentation (e.g. suggestions,
corrections), please send an e-mail to the following address E-mail
(mailto:docu.motioncontrol@siemens.com).
Products (http://www.siemens.com/motioncontrol)
The following link provides information on how to create your own individual documentation
based on Siemens content, and adapt it for your own machine documentation:
My support (https://support.industry.siemens.com/My/de/en/documentation)
1FN3 linear motors
4 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2
Introduction
Training
Technical Support
Usage phases and their documents/tools
Usage phase
Document / tool / measure
The following link provides information on SITRAIN – training from Siemens for products,
systems and automation engineering solutions:
SITRAIN (http://siemens.com/sitrain)
Country-specific telephone numbers for technical support are provided on the Internet under
Contact:
Technical Support (https://support.industry.siemens.com)
Table 1 Usage phases and the required documents/tools
Orientation
Planning / configuring
Deciding / ordering
Transporting / storing
• SINAMICS S Sales Documentation
• Siemens Internet pages Motion Control
• SIZER configuration tool
• CAD-Creator selection and engineering tool
for dimension drawings, 2D/3D CAD data, generating system documentation
• DT Configurator to select and configure drive products
• Configuration Manuals, Motors
• Configuring notes from Catalog NC 62
• SINAMICS S120 Configuration Manuals
• SINAMICS S120 Safety Integrated Function Manual
• SINAMICS S120 List Manual
• Technical Support
– Mechatronic support
– Application support
– Technical Application Center
• Catalogs NC 62, PM 21
• SIZER configuring tool (generating parts lists)
• Operating instructions, motors
1FN3 linear motors
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5
Introduction
Usage phase
Document / tool / measure
disposal
Websites of third parties
Installation / mounting
Commissioning /
operating
Maintenance /
decommissioning /
• Operating instructions, motors
• Installation instructions for the machine
• SINAMICS S120 Equipment Manuals
• Documentation for encoders
• Examples of additional, possibly necessary documentation for the
following system components:
– Cooling system
– Brake
– Line filter
– HFD reactor or Active Interface Module
• Siemens commissioning training courses (SITRAIN courses)
• Commissioning support provided by Siemens
• Operating instructions, motors
• Configuration Manual Motors
• STARTER commissioning tool
• SINAMICS S120 Getting Started
• SINAMICS S120 Manuals
• SINAMICS S120 Commissioning Manual
• SINAMICS S120 List Manual
• SINAMICS S120 Function Manuals
• Documentation for encoders
• Examples of additional, possibly necessary documentation for the
following system components:
– Cooling system
– Brake
– Line filter
– HFD reactor or Active Interface Module
• Operating instructions, motors
This publication contains hyperlinks to websites of third parties. Siemens does not take any
responsibility for the contents of these websites or adopt any of these websites or their
contents as their own, because Siemens does not control the information on these websites
and is also not responsible for the contents and information provided there. Use of these
websites is at the risk of the person doing so.
1FN3 linear motors
6 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2
Introduction
Information regarding third-party products
Note
Recommendation relating to third-party products
This document contains recommendations relating to third
the fundamental suitability of these third
You can use equivalent products from other manufacturers.
Siemens does not accept any warranty for the pro
-party products. Siemens accepts
-party products.
perties of third-party products.
1FN3 linear motors
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7
Introduction
1FN3 linear motors
8 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2
Table of contents
Introduction ............................................................................................................................................. 3
1 Fundamental safety instructions ............................................................................................................ 13
2 Description of the motor ........................................................................................................................ 23
3 Mechanical properties ........................................................................................................................... 59
1.1 General safety instructions ..................................................................................................... 13
1.2 Equipment damage due to electric fields or electrostatic discharge ...................................... 18
1.3 Industrial security .................................................................................................................... 19
1.4 Residual risks of power drive systems .................................................................................... 21
2.1 Highlights and benefits............................................................................................................ 23
2.1.1 Overview ................................................................................................................................. 23
2.1.2 Benefits ................................................................................................................................... 24
2.2 Use for the intended purpose ................................................................................................. 26
2.3 Technical features and environmental conditions .................................................................. 27
2.3.1 Directives and standards ........................................................................................................ 27
2.3.2 Danger from strong magnetic fields ........................................................................................ 29
2.3.3 Technical features ................................................................................................................... 34
2.3.4 Direction of motion of the motor .............................................................................................. 35
2.3.5 Ambient conditions for stationary use ..................................................................................... 36
2.3.6 Scope of delivery .................................................................................................................... 37
2.3.6.1 Scope of delivery linear motor ................................................................................................ 37
2.3.6.2 Supplied pictograms ............................................................................................................... 38
2.4 Derating factors ....................................................................................................................... 40
2.5 Selection and ordering data .................................................................................................... 40
2.5.1 Order designation ................................................................................................................... 40
2.5.1.1 Primary sections ..................................................................................................................... 41
2.5.1.2 Secondary sections ................................................................................................................. 41
2.5.1.3 Primary section accessories ................................................................................................... 42
2.5.1.4 Accessories for the secondary section track .......................................................................... 44
2.5.1.5 Ordering examples .................................................................................................................. 47
2.5.2 Selection and ordering data 1FN3 .......................................................................................... 50
2.6 Rating plate data ..................................................................................................................... 57
3.1 Cooling .................................................................................................................................... 59
3.1.1 Design of the cooling .............................................................................................................. 59
3.1.2 Cooling circuits ........................................................................................................................ 65
3.1.3 Coolants .................................................................................................................................. 70
3.2 Degree of protection ............................................................................................................... 71
3.3 Vibration response .................................................................................................................. 72
3.4 Noise emission ........................................................................................................................ 72
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Table of contents
4 Motor components and options ............................................................................................................. 83
5 Configuration ....................................................................................................................................... 103
3.5 Service and inspection intervals ............................................................................................ 73
3.5.1 Safety instructions for maintenance ....................................................................................... 73
3.5.2 Maintenance ........................................................................................................................... 78
3.5.3 Checking the insulation resistance ........................................................................................ 80
3.5.4 The inspection and change intervals for the coolant ............................................................. 81
4.1 Motor components ................................................................................................................. 83
4.1.1 Overview of the motor construction ....................................................................................... 83
4.1.2 Temperature monitoring and thermal motor protection ......................................................... 85
4.1.2.1 Temperature monitoring circuits Temp-S and Temp-F .......................................................... 85
4.1.2.2 Technical features of temperature sensors ........................................................................... 88
4.1.3 Encoders ................................................................................................................................ 91
4.1.4 Hall Sensor Box ..................................................................................................................... 95
4.1.5 Braking concepts.................................................................................................................... 97
4.2 Options ................................................................................................................................... 99
5.1 Configuring software ............................................................................................................ 103
5.1.1 SIZER configuration tool ...................................................................................................... 103
5.1.2 STARTER drive/commissioning software ............................................................................ 104
5.2 Configuring workflow ............................................................................................................ 104
5.2.1 Mechanical boundary conditions.......................................................................................... 106
5.2.2 Type of duty cycle ................................................................................................................ 109
5.2.3 Calculating forces................................................................................................................. 113
5.2.4 Selection of the primary sections ......................................................................................... 114
5.2.5 Specifying the number of secondary sections ..................................................................... 116
5.2.6 Operation in the area of reduced magnetic coverage.......................................................... 118
5.2.7 Checking the dynamic mass ................................................................................................ 119
5.2.8 Selecting the power module ................................................................................................. 119
5.2.9 Calculation of the required infeed ........................................................................................ 120
5.3 Examples ............................................................................................................................. 121
5.3.1 Positioning in a specified time .............................................................................................. 121
5.3.2 Gantry with transverse axis .................................................................................................. 130
5.3.3 Dimensioning the cooling system ........................................................................................ 132
5.3.3.1 Basic information.................................................................................................................. 132
5.3.3.2 Example: Dimensioning the cooling ..................................................................................... 133
5.4 Mounting .............................................................................................................................. 136
5.4.1 Safety instructions for mounting........................................................................................... 136
5.4.2 Mechanical design ............................................................................................................... 139
5.4.3 Specifications for mounting linear motors ............................................................................ 140
5.4.4 Procedure when installing the motor ................................................................................... 142
5.4.4.1 Comply with the installation dimensions .............................................................................. 143
5.4.4.2 Motor installation procedures ............................................................................................... 144
5.4.5 Assembling individual motor components ........................................................................... 150
5.4.6 Cooler connection ................................................................................................................ 158
5.4.6.1 Primary section cooling connection ..................................................................................... 158
5.4.6.2 Secondary section cooling connection ................................................................................ 160
1FN3 linear motors
10 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2
Table of contents
6 Technical data and characteristics ...................................................................................................... 165
7 Preparation for use ............................................................................................................................. 473
8 Electrical connection ........................................................................................................................... 483
9 Assembly drawings/dimension sheets ................................................................................................. 509
5.4.7 Checking the work carried out .............................................................................................. 162
5.4.7.1 Smooth running of the slide .................................................................................................. 162
5.4.7.2 Check of the air gap height ................................................................................................... 163
6.1 Explanations ......................................................................................................................... 166
6.1.1 Explanations of the formula abbreviations ............................................................................ 166
6.1.2 Explanations of the characteristic curves ............................................................................. 170
6.2 Data sheets and characteristics ............................................................................................ 174
6.2.1 1FN3050-xxxxx-xxxx ............................................................................................................. 174
6.2.2 1FN3100-xxxxx-xxxx ............................................................................................................. 186
6.2.3 1FN3150-xxxxx-xxxx ............................................................................................................. 228
6.2.4 1FN3300-xxxxx-xxxx ............................................................................................................. 261
6.2.5 1FN3450-xxxxx-xxxx ............................................................................................................. 303
6.2.6 1FN3600-xxxxx-xxxx ............................................................................................................. 372
6.2.7 1FN3900-xxxxx-xxxx ............................................................................................................. 432
6.2.8 Additional characteristic curves ............................................................................................ 471
7.1 Transporting .......................................................................................................................... 474
7.1.1 Ambient conditions for transportation ................................................................................... 474
7.1.2 Packaging specifications for air transportation ..................................................................... 475
7.1.3 Lifting primary sections ......................................................................................................... 478
7.2 Storage ................................................................................................................................. 479
7.2.1 Ambient conditions for long-term storage ............................................................................. 479
7.2.2 Storage in rooms and protection against humidity ............................................................... 480
8.1 Permissible line system types ............................................................................................... 485
8.2 Motor circuit diagram ............................................................................................................ 486
8.3 System integration ................................................................................................................ 486
8.3.1 Drive system ......................................................................................................................... 486
8.3.2 Sensor Module SME12x ....................................................................................................... 490
8.3.3 TM120 Terminal Module ....................................................................................................... 490
8.3.4 SMC20 Sensor Module ......................................................................................................... 490
8.3.5 Pin assignments and connection types ................................................................................ 490
8.3.6 Terminal panel ...................................................................................................................... 493
8.3.7 Power connection ................................................................................................................. 498
8.3.8 Signal connection .................................................................................................................. 500
8.3.9 Shielding, grounding, and equipotential bonding .................................................................. 506
8.3.10 Requirements for the motor supply cables ........................................................................... 507
9.1 Position tolerance for mounting holes................................................................................... 510
9.2 Installation dimensions.......................................................................................................... 511
9.3 1FN3050, 1FN3100, 1FN3150 ............................................................................................. 512
9.3.1 1FN3050 ............................................................................................................................... 512
9.3.2 1FN3100, 1FN3150 .............................................................................................................. 519
9.3.3 Mounting the Hall sensor box ............................................................................................... 527
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Table of contents
10 Coupled motors ................................................................................................................................... 569
A Appendix ............................................................................................................................................. 585
Glossary .............................................................................................................................................. 593
Index ................................................................................................................................................... 595
9.3.4 Heatsink profiles................................................................................................................... 531
9.4 1FN3300, 1FN3450 ............................................................................................................. 533
9.4.1 Mounting the Hall sensor box .............................................................................................. 543
9.4.2 Heatsink profiles................................................................................................................... 547
9.5 1FN3600 .............................................................................................................................. 549
9.5.1 Mounting the Hall sensor box .............................................................................................. 554
9.5.2 Heatsink profiles................................................................................................................... 558
9.6 1FN3900 .............................................................................................................................. 559
9.6.1 Mounting the Hall sensor box .............................................................................................. 564
9.6.2 Heatsink profiles................................................................................................................... 568
10.1 Operating motors connected to an axis in parallel ............................................................... 569
10.2 Master and stoker ................................................................................................................ 570
10.2.1 Tandem arrangement .......................................................................................................... 572
10.2.2 Janus arrangement .............................................................................................................. 573
10.2.3 Parallel arrangement ............................................................................................................ 576
10.2.4 Anti-parallel arrangement ..................................................................................................... 578
10.2.5 Double-sided arrangement .................................................................................................. 580
10.3 Connection examples for parallel operation ........................................................................ 582
A.1 Recommended manufacturers ............................................................................................. 585
A.1.1 Manufacturers of braking elements...................................................................................... 585
A.1.2 Manufacturers of cold water units ........................................................................................ 586
A.1.3 Manufacturers of anti-corrosion agents ............................................................................... 586
A.1.4 Manufacturers of connectors for cooling .............................................................................. 586
A.1.5 Manufacturers of plastic hose manufacturers ...................................................................... 587
A.1.6 Manufacturers of connector nipples and reinforcing sleeves .............................................. 587
A.1.7 Manufacturers of spacer foils ............................................................................................... 587
A.2 List of abbreviations ............................................................................................................. 588
A.3 Environmental compatibility ................................................................................................. 589
A.3.1 Environmental compatibility during production .................................................................... 589
A.3.2 Disposal ............................................................................................................................... 589
A.3.2.1 Guidelines for disposal ......................................................................................................... 590
A.3.2.2 Disposing of secondary sections ......................................................................................... 590
A.3.2.3 Disposal of packaging .......................................................................................................... 591
A.4 Terminal markings according to EN 60034-8:2002 ............................................................. 591
1FN3 linear motors
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1
1.1
General safety instructions
WARNING
Electric shock and danger to life due to other energy sources
WARNING
Electric shock due to connection to an unsuitable power supply
Touching live components can result in death or severe injury.
• Only work on electrical devices when you are qualified for this job.
• Always observe the country-specific safety rules.
Generally, the following six steps apply when establishing safety:
1. Prepare for disconnection. Notify all those who will be affected by the procedure.
2. Isolate the drive system from the power supply and take measures to prevent it being
switched back on again.
3. Wait until the discharge time specified on the warning labels has elapsed.
4. Check that there is no voltage between any of the power connections, and between any
of the power connections and the protective conductor connection.
5. Check whether the existing auxiliary supply circuits are de-energized.
6. Ensure that the motors cannot move.
7. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or
water. Switch the energy sources to a safe state.
8. Check that the correct drive system is completely locked.
After you have completed the work, restore the operational readiness in the inverse
sequence.
When equipment is connected to an unsuitable power supply, exposed components may
carry a hazardous voltage that might result in serious injury or death.
• Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV
(Protective Extra Low Voltage) output voltages for all connections and terminals of the
electronics modules.
1FN3 linear motors
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Fundamental safety instructions
WARNING
Electric shock due to damaged motors or devices
WARNING
Electric shock due to unconnected cable shield
WARNING
Electric shock if there is no ground connection
WARNING
Arcing when a plug connection is opened during operation
1.1 General safety instructions
Improper handling of motors or devices can damage them.
Hazardous voltages can be present at the enclosure or at exposed components on
damaged motors or devices.
• Ensure compliance with the limit values specified in the technical data during transport,
storage and operation.
• Do not use any damaged motors or devices.
Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected
cable shields.
• As a minimum, connect cable shields and the conductors of power cables that are not
used (e.g. brake cores) at one end at the grounded housing potential.
For missing or incorrectly implemented protective conductor connection for devices with
protection class I, high voltages can be present at open, exposed parts, which when
touched, can result in death or severe injury.
• Ground the device in compliance with the applicable regulations.
Opening a plug connection when a system is operation can result in arcing that may cause
serious injury or death.
• Only open plug connections when the equipment is in a voltage-free state, unless it has
been explicitly stated that they can be opened in operation.
1FN3 linear motors
14 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2
Fundamental safety instructions
NOTICE
Property damage due to loose power connections
WARNING
Unexpected movement of machines caused by radio devices or mobile phones
WARNING
Unrecognized dangers due to missing or illegible warning labels
1.1 General safety instructions
Insufficient tightening torques or vibration can result in loose power connections. This can
result in damage due to fire, device defects or malfunctions.
• Tighten all power connections to the prescribed torque.
• Check all power connections at regular intervals, particularly after equipment has been
transported.
When radio devices or mobile phones with a transmission power > 1 W are used in the
immediate vicinity of components, they may cause the equipment to malfunction.
Malfunctions may impair the functional safety of machines and can therefore put people in
danger or lead to property damage.
• If you come closer than around 2 m to such components, switch off any radios or mobile
phones.
• Use the "SIEMENS Industry Online Support app" only on equipment that has already
been switched off.
Dangers might not be recognized if warning labels are missing or illegible. Unrecognized
dangers may cause accidents resulting in serious injury or death.
• Check that the warning labels are complete based on the documentation.
• Attach any missing warning labels to the components, where necessary in the national
language.
• Replace illegible warning labels.
1FN3 linear motors
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15
Fundamental safety instructions
WARNING
Unexpected movement of machines caused by inactive safety functions
Note
Important safety notices for Safety Integrated functions
If you want to use Safety Integrated functions, you must observe the safety notices in the
Safety Integrated manuals.
WARNING
Active implant malfunctions due to electromagnetic fields
1.1 General safety instructions
Inactive or non-adapted safety functions can trigger unexpected machine movements that
may result in serious injury or death.
• Observe the information in the appropriate product documentation before
commissioning.
• Carry out a safety inspection for functions relevant to safety on the entire system,
including all safety-related components.
• Ensure that the safety functions used in your drives and automation tasks are adjusted
and activated through appropriate parameterizing.
• Perform a function test.
• Only put your plant into live operation once you have guaranteed that the functions
relevant to safety are running correctly.
Electromagnetic fields (EMF) are generated by the operation of electrical power equipment,
such as transformers, converters, or motors. People with pacemakers or implants are at
particular risk in the immediate vicinity of this equipment.
• If you have a heart pacemaker or implant, maintain the minimum distance specified in
chapter "Correct usage" from such motors.
1FN3 linear motors
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Fundamental safety instructions
WARNING
Active implant malfunctions due to permanent-magnet fields
WARNING
Injury caused by moving or ejected parts
WARNING
Fire due to inadequate cooling
WARNING
Fire due to incorrect operation of the motor
1.1 General safety instructions
Even when switched off, electric motors with permanent magnets represent a potential risk
for persons with heart pacemakers or implants if they are close to converters/motors.
• If you have a heart pacemaker or implant, maintain the minimum distance specified in
chapter "Correct usage".
• When transporting or storing permanent-magnet motors always use the original packing
materials with the warning labels attached.
• Clearly mark the storage locations with the appropriate warning labels.
• IATA regulations must be observed when transported by air.
Contact with moving motor parts or drive output elements and the ejection of loose motor
parts (e.g. feather keys) out of the motor enclosure can result in severe injury or death.
• Remove any loose parts or secure them so that they cannot be flung out.
• Do not touch any moving parts.
• Safeguard all moving parts using the appropriate safety guards.
Inadequate cooling can cause the motor to overheat, resulting in death or severe injury as a
result of smoke and fire. This can also result in increased failures and reduced service lives
of motors.
• Comply with the specified cooling requirements for the motor.
When incorrectly operated and in the case of a fault, the motor can overheat resulting in fire
and smoke. This can result in severe injury or death. Further, excessively high temperatures destroy motor components and result in increased failures as well as shorter service
lives of motors.
• Operate the motor according to the relevant specifications.
• Only operate the motors in conjunction with effective temperature monitoring.
• Immediately switch off the motor if excessively high temperatures occur.
1FN3 linear motors
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Fundamental safety instructions
CAUTION
Burn injuries caused by hot surfaces
1.2
Equipment damage due to electric fields or electrostatic discharge
NOTICE
Equipment damage due to electric fields or electrostatic discharge
1.2 Equipment damage due to electric fields or electrostatic discharge
In operation, the motor can reach high temperatures, which can cause burns if touched.
• Mount the motor so that it is not accessible in operation.
Measures when maintenance is required:
• Allow the motor to cool down before starting any work.
• Use the appropriate personnel protection equipment, e.g. gloves.
Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules
or devices that may be damaged by either electric fields or electrostatic discharge.
Electric fields or electrostatic discharge can cause malfunctions through damaged
individual components, integrated circuits, modules or devices.
• Only pack, store, transport and send electronic components, modules or devices in their
original packaging or in other suitable materials, e.g conductive foam rubber of
aluminum foil.
• Only touch components, modules and devices when you are grounded by one of the
following methods:
– Wearing an ESD wrist strap
– Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring
• Only place electronic components, modules or devices on conductive surfaces (table
with ESD surface, conductive ESD foam, ESD packaging, ESD transport container).
1FN3 linear motors
18 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2
Fundamental safety instructions
1.3
Industrial security
Note
Industrial security
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it
necessary to implement
security concept. Siemens
Customers are responsible for preventing unauthorized access to the
machines and networks. Such systems, machines and components should only be
connected to an enterprise network or the Internet if and to the extent such a connection is
necessary and only when appropriate security measures (e.g. firewal
segmentation) are in place.
For additional information on industrial security measures that may be implemented, please
visit:
Industrial security (
Siemens
secure. Siemens strongly recommends that product updates are applied as soon as they are
available and that the latest product versions are used. Use of product v
longer supported, and failure to apply the latest updates may increase customer
to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed at:
Industrial security (
1.3 Industrial security
is
– and continuously maintain – a holistic, state-of-the-art industrial
’ products and solutions constitute one element of such a concept.
ir plants, systems,
ls and/or network
http://www.siemens.com/industrialsecurity)
’ products and solutions undergo continuous development to make them more
http://www.siemens.com/industrialsecurity)
Further information is provided on the Internet:
Industrial Security Configuration Manual
(https://support.industry.siemens.com/cs/ww/en/view/108862708)
ersions that are no
’s exposure
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Fundamental safety instructions
WARNING
Unsafe operating states resulting from software manipulation
1.3 Industrial security
Software manipulations (e.g. viruses, trojans, malware or worms) can cause unsafe
operating states in your system that may lead to death, serious injury, and property
damage.
• Keep the software up to date.
• Incorporate the automation and drive components into a holistic, state-of-the-art
industrial security concept for the installation or machine.
• Make sure that you include all installed products into the holistic industrial security
concept.
• Protect files stored on exchangeable storage media from malicious software by with
suitable protection measures, e.g. virus scanners.
• Protect the drive against unauthorized changes by activating the "know-how protection"
drive function.
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Fundamental safety instructions
1.4
Residual risks of power drive systems
1.4 Residual risks of power drive systems
When assessing the machine- or system-related risk in accordance with the respective local
regulations (e.g., EC Machinery Directive), the machine manufacturer or system installer
must take into account the following residual risks emanating from the control and drive
components of a drive system:
1. Unintentional movements of driven machine or system components during
commissioning, operation, maintenance, and repairs caused by, for example,
– Hardware and/or software errors in the sensors, control system, actuators, and cables
and connections
– Response times of the control system and of the drive
– Operation and/or environmental conditions outside the specification
– Condensation/conductive contamination
– Parameterization, programming, cabling, and installation errors
– Use of wireless devices/mobile phones in the immediate vicinity of electronic
components
– External influences/damage
– X-ray, ionizing radiation and cosmic radiation
2. Unusually high temperatures, including open flames, as well as emissions of light, noise,
particles, gases, etc., can occur inside and outside the components under fault conditions
caused by, for example:
– Component failure
– Software errors
– Operation and/or environmental conditions outside the specification
– External influences/damage
3. Hazardous shock voltages caused by, for example:
– Component failure
– Influence during electrostatic charging
– Induction of voltages in moving motors
– Operation and/or environmental conditions outside the specification
– Condensation/conductive contamination
– External influences/damage
4. Electrical, magnetic and electromagnetic fields generated in operation that can pose a
risk to people with a pacemaker, implants or metal replacement joints, etc., if they are too
close
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Fundamental safety instructions
1.4 Residual risks of power drive systems
5. Release of environmental pollutants or emissions as a result of improper operation of the
system and/or failure to dispose of components safely and correctly
6. Influence of network-connected communication systems, e.g. ripple-control transmitters
or data communication via the network
For more information about the residual risks of the drive system components, see the
relevant sections in the technical user documentation.
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2
2.1
Highlights and benefits
2.1.1
Overview
Basic characteristics of the motor
①
Primary section
②
Secondary section
1FN3 motors are permanent-magnet synchronous linear motors with a modular cooling
concept. Depending on the accuracy requirements, the motor can be optionally operated
with a primary section precision cooler and/or a secondary section cooling. To a large extent,
the motors are then thermally neutral with respect to the machine itself.
The motor is delivered in components (at least primary section and secondary sections) and
installed directly in the machine. Due to the series connection of primary and secondary
sections, user-defined motor forces and straight traversing distances of various lengths can
be achieved.
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Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2
The motors are designed for the SINAMICS S120 drive system.
You can use Motor Modules in the "blocksize", "booksize" or "chassis" formats.
23
Description of the motor
Overview of the connection variants
Peak and continuous load motor
with two pre
with/without connector
Peak and continuous load motor
with connection cover for two cables
Peak load motor
with connector cover for one cable
or
with a fixed cable without a connector
2.1.2
Benefits
2.1 Highlights and benefits
-assembled cables
The general-purpose motors in the 1FN3 product family are powerful linear motors with a
broad range of types. These motors have the following properties:
● High power density
● High dynamic response
● High forces
● Compact design
● Low sensitivity to corrosive ambient conditions
While the peak load motors have high overload capability, the continuous load motors have
a rated force with high availability.
The motors of the 1FN3 product family can be operated in parallel. You will find information
on this in Chapter "Coupled motors (Page 569)".
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24 Configuration Manual, 10/2018, 6SN1197-0AB86-0BP2
Description of the motor
Special features
Additional feature on the peak load motor
Additional features on the continuous load motor
2.1 Highlights and benefits
● Modular design: The motor can therefore be configured to optimally match the technical
requirements. The modularity of the motor is explained in Chapter "Motor components
and options (Page 83)".
● The motor is thermally decoupled from the machine using a primary section precision
cooler and secondary section cooling, based on the Thermo-Sandwich
● Simple coolant connection.
● The secondary section track can be fully covered: This provides a smooth surface and
prevents unwanted particle deposits, especially in the gaps between the secondary
sections.
● Simple electrical connection via an integrated terminal panel or permanent cable
connections.
● Low mass and high overload capability: The motor is ideally suited for acceleration drive
applications.
● Low mass and high continuous load capability. The motor is ideally suited to load cycles
with continuous acceleration and braking phases and continuous loads, such as weight
force or process forces.
● Low force ripple. The motor is suitable for high-precision applications.
®
principle.
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Description of the motor
2.2
Use for the intended purpose
WARNING
Risk of death and material damage as a result of incorrect use
WARNING
Danger to life for wearers of active implants due to magnetic and electrical fields
Applications for peak load motors
2.2 Use for the intended purpose
There is a risk of death, serious injury and/or material damage when direct drives or their
components are used for a purpose for which they were not intended.
• Only use the motors for industrial or commercial plants and systems.
• Do not install the motors in hazardous zones if the motors have not been expressly and
explicitly designed and authorized for this purpose. Carefully observe any special
additional notes provided.
• Only use direct drives and their components for applications that Siemens has explicitly
specified.
• Protect the motors against dirt and contact with corrosive substances.
• Ensure that the installation conditions comply with the rating plate specifications and the
condition specifications contained in this documentation. Where relevant, take into
account deviations regarding approvals or country-specific regulations.
• Contact your local Siemens office if you have any questions relating to correct use.
• If you wish to use special versions and design versions whose technical details vary
from the motors described in this document, then you must contact your local Siemens
office.
Electric motors pose a danger to people with active medical implants, e.g. cardiac
stimulators, who come close to the motors.
• If you are affected, stay at a minimum distance of 500 mm from the motors (tripping
threshold for static magnetic fields of 0.5 mT according to the Directive 2013/35/EU).
Combined with a drive system with closed-loop control, peak load motors are well suited as
direct drives for linear motion, e.g. for:
● Highly dynamic and flexible machine tools
● Laser machining
● Handling
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Description of the motor
Applications for continuous load motors
WARNING
Personal injury and material damage by noncompliance with directive 2006/42/EC
2.3
Technical features and environmental conditions
2.3.1
Directives and standards
Standards that are complied with
2.3 Technical features and environmental conditions
Combined with a drive system with closed-loop control, continuous load motors are well
suited as direct drives for linear motion, e.g. for:
● Oscillating motion (e.g. out-of-center machining)
● Applications with high process forces (e.g. grinding, turning, etc.)
● Vertical axes without weight compensation, quills
● Handling, Cartesian robots
You can use Motor Modules in the "blocksize", "booksize" or "chassis" formats.
There is a risk of death, serious injury and/or material damage if Directive 2006/42/EC is
not carefully observed.
• The products included in the scope of delivery are exclusively designed for installation in
a machine. Commissioning is prohibited until it has been fully established that the end
product conforms with Directive 2006/42/EC.
• Please take into account all safety instructions and provide these to end users.
Please take note of national and international license terms when operating direct motors so
that no patent rights are violated.
The motors of the type series SIMOTICS S, SIMOTICS M, SIMOTICS L, SIMOTICS T,
SIMOTICS A, called "SIMOTICS motor series" below, fulfill the requirements of the following
directives and standards:
● EN 60034-1 – Rotating electrical machines – Dimensioning and operating behavior
● EN 60204-1 – Safety of machinery – Electrical equipment of machines; general
requirements
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Description of the motor
Feature
Standard
Degree of protection
IEC / EN 60034-5
Type of construction
IEC / EN 60034-7
Noise levels 1)
IEC / EN 60034-9
Temperature monitoring
IEC / EN 60034-11
Vibration severity grades 1)
IEC / EN 60034-14
1)
Standard component, e.g. cannot be applied to built-in motors
Relevant directives
European Low-Voltage Directive
European Machinery Directive
European EMC Directive
Eurasian conformity
China Compulsory Certification
2.3 Technical features and environmental conditions
Where applicable, the SIMOTICS motor series are in conformance with the following parts of
IEC / EN 60034:
Cooling 1) IEC / EN 60034-6
Connection designations IEC / EN 60034-8
The following directives are relevant for SIMOTICS motors.
SIMOTICS motors comply with the Low-Voltage Directive 2014/35/EU.
SIMOTICS motors do not fall within the scope covered by the Machinery Directive.
However, the use of the products in a typical machine application has been fully assessed
for compliance with the main regulations in this directive concerning health and safety.
SIMOTICS motors do not fall within the scope covered by the EMC Directive. The products
are not considered as devices in the sense of the directive. Installed and operated with a
converter, the motor – together with the Power Drive System – must comply with the
requirements laid down in the applicable EMC Directive.
SIMOTICS motors comply with the requirements of the Russia/Belarus/Kazakhstan (EAC)
customs union.
SIMOTICS motors do not fall within the scope covered by the China Compulsory
Certification (CCC).
CCC negative certification:
CCC product certification
(https://support.industry.siemens.com/cs/products?search=CCC&dtp=Certificate&mfn=ps&o
=DefaultRankingDesc&pnid=13347&lc)
1FN3 linear motors
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