Siemens SIMOTICS GP Compact Operating Instructions

Compact operating instructions for
external fan
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Introduction
1
Safety notes
2
Description
3
Preparing for use
4
Installation
5
Electrical connection
6
Commissioning
7
Operation
8
Circuit diagrams
9
Spare parts
10
Service & support
A
Siemens AG Division Process Industries and Drives Postfach 48 48 90026 NÜRNBERG GERMANY
Document order number: 56107000002015
Copyright © Siemens AG 2006 - 2016. All rights reserved
Legal information
Warning notice system
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
Qualified Personnel
personnel qualified
Proper use of Siemens products
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
Disclaimer of Liability
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.
The product/system described in this documentation may be operated only by task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.
Note the following:
for the specific
documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
07/2016 Subject to change
Table of contents
1 Introduction ................................................................................................................................................ 7
2 Safety notes ............................................................................................................................................... 9
3 Description ............................................................................................................................................... 13
4 Preparing for use ..................................................................................................................................... 15
5 Installation ............................................................................................................................................... 17
6 Electrical connection ................................................................................................................................ 19
7 Commissioning ........................................................................................................................................ 21
8 Operation ................................................................................................................................................. 25
9 Circuit diagrams ....................................................................................................................................... 27
1.1 About these instructions ........................................................................................................... 7
2.1 Information for those responsible for the plant (LVD) ............................................................... 9
2.2 The five safety rules .................................................................................................................. 9
2.3 Qualified personnel ................................................................................................................. 10
2.4 Safe handling .......................................................................................................................... 10
3.1 Forced ventilation (optional) ................................................................................................... 13
3.2 External fan units .................................................................................................................... 13
3.3 Degree of protection ............................................................................................................... 13
3.4 Certification ............................................................................................................................. 13
4.1 Safety-related aspects to consider when configuring the plant .............................................. 15
4.2 Observing the operating mode ............................................................................................... 15
4.3 Delivery ................................................................................................................................... 15
5.1 Ventilation ............................................................................................................................... 17
5.2 Preparing for installation ......................................................................................................... 18
5.2.1 Requirements for installation .................................................................................................. 18
5.2.2 Notes regarding installation .................................................................................................... 18
5.3 Installing protective cover ....................................................................................................... 18
6.1 Permissible current values ...................................................................................................... 19
7.1 Measures before start-up ........................................................................................................ 21
7.2 Installation instructions ........................................................................................................... 23
8.1 Safety instructions during operation ....................................................................................... 25
8.2 Safety instruction regarding forced ventilation/external fan (optional) .................................... 26
8.3 Protective cover ...................................................................................................................... 26
Compact operating instructions for external fan Compact Operating Instructions, 07.2016, 56107000002015
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Table of contents
10 Spare parts .............................................................................................................................................. 29
A Service & support .................................................................................................................................... 31
Index ........................................................................................................................................................ 33
9.1 Electrical connection options ................................................................................................. 27
10.1 Parts order ............................................................................................................................. 29
A.1 Siemens Industry Online Support .......................................................................................... 31
A.2 SIOS references for low-voltage motors ................................................................................ 31
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1.1

About these instructions

Text format features
Note
A Note is an important item of information about the product, handling of the product or the relevant section of the document. Notes provide you with
These instructions describe the machine and explain how to handle it, from initial delivery to final disposal of the equipment. Keep these instructions for later use.
Read these operating instructions before you handle the machine and follow the instructions to become familiar with its design and operating principles and thus ensure safe, problem­free machine operation and long service life.
Please contact the Service Center if you have any suggestions on how to improve this document.
The warning notice system is explained on the rear of the inside front. Always follow the safety instructions and notices in these instructions.
In addition to the safety-related warning notices which you must read, you will find the text in these instructions is formatted in the following way:
1. Handling instructions are always formatted as a numbered list. Always perform the steps in the order given.
Lists are formatted as bulleted lists.
– Lists on the second level are hyphenated.
help or further suggestions/ideas.
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Introduction
1.1 About these instructions
Compact operating instructions for external fan
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2.1

Information for those responsible for the plant (LVD)

Note
Use the services and support provided by the appropriate planning, installation, commissioning, and servicing work.
2.2

The five safety rules

Five safety rules
This electric machine has been designed and built in accordance with the specifications contained in Directive 2014/35/EU ("Low-Voltage Directive") and is intended for use in industrial plants. Please observe the country-specific regulations when using the electric machine outside the European Community. Follow the local and industry-specific safety and setup regulations.
The persons responsible for the plant must ensure the following:
Planning and configuration work and all work carried out on and with the machine is only to be done by qualified personnel.
The operating instructions must always be available for all work.
The technical data as well as the specifications relating to the permissible installation,
connection, ambient and operating conditions are taken into account at all times.
The specific setup and safety regulations as well as regulations on the use of personal protective equipment are observed.
Service Center (Page 31) for
You will find safety instructions in the individual sections of this document. Follow the safety instructions for your own safety, to protect other people and to avoid damage to property.
Observe the following safety instructions for all activities on and with the machine.
For your own personal safety and to prevent material damage when carrying out any work, always observe the safety-relevant instructions and the following five safety rules according to EN 50110-1 "Working in a voltage-free state". Apply the five safety rules in the sequence stated before starting work.
1. Disconnect the system.
Also disconnect the auxiliary circuits, for example, anti-condensation heating.
2. Secure against reconnection.
3. Verify absence of operating voltage.
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Safety notes
2.3
Qualified personnel
2.4

Safe handling

WARNING
Live parts

2.3 Qualified personnel

4. Ground and short-circuit.
5. Provide protection against adjacent live parts.
To energize the system, apply the measures in reverse order.
All work at the machine must be carried out by qualified personnel only. For the purpose of this documentation, qualified personnel is taken to mean people who fulfill the following requirements:
Through appropriate training and experience, they are able to recognize and avoid risks and potential dangers in their particular field of activity.
They have been instructed to carry out work on the machine by the appropriate person responsible.
Workplace safety depends on the attentiveness, care, and common sense of the personnel who install, operate, and maintain the machine. In addition to the safety measures cited, as a matter of principle, the use of caution is necessary when you are near the machine. Always pay attention to your safety.
Also observe the following to prevent accidents:
General safety regulations applicable in the country where the machine is deployed.
Manufacturer-specific and application-specific regulations
Special agreements made with the operator
Separate safety instructions supplied with the machine
Safety symbols and instructions on the machine and its packaging
Electric machines contain live parts.
Fatal or severe injuries and substantial material damage can occur if the covers are removed or if the machine is not handled, operated, or maintained properly.
Always observe the “five safety rules" (Page 9) when carrying out any work on the machine.
Only remove the covers using the methods described by these operating instructions.
Operate the machine properly.
Regularly and correctly maintain the machine.
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Safety notes
WARNING
Rotating parts
WARNING
Hot surfaces
CAUTION
Hazardous substances
CAUTION
Flammable substances
2.4 Safe handling
Electric machines contain dangerous rotating parts.
Fatal or severe injuries and substantial material damage can occur if the covers are removed or if the machine is not handled, operated, or maintained properly.
Only remove the covers using the methods described by these operating instructions.
Operate the machine properly.
Regularly and correctly maintain the machine.
Secure free-standing shaft ends and other rotating parts such as couplings, belt pulleys
etc. against touch.
Electric machines have hot surfaces. Do not touch these surfaces. They could cause burns.
Allow the machine to cool before starting work on the machine.
Only remove the covers using the methods described by these operating instructions.
Operate the machine properly.
Chemical substances required for the setup, operation and maintenance of machines can present a health risk.
Poisoning, skin damage, cauterization of the respiratory tract, and other health damage may result.
Read the information in these operating instructions and the product information
supplied by the manufacturer.
Observe the relevant safety regulations and wear the personal protective equipment
specified.
Chemical substances required for the setup, operation and maintenance of machines may be flammable.
Burns and other damage to health and material may result.
Read the information in these operating instructions and the product information
supplied by the manufacturer.
Observe the relevant safety regulations and wear the personal protective equipment
specified.
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