Siemens SIMATIC S7-1500,SIMATIC ET 200MP User Manual

___________________

SIMATIC

S7-1500/ET 200MP Analog input module AI 8xU/I/RTD/TC ST (6ES7531-7KF00-0AB0)

Manual

09/2016

A5E03484864

-AD

Preface

Documentation guide

Product overview

Wiring

Parameters/address space

Interrupts/diagnostics alarms

Technical specifications

Dimensional drawing

Parameter data records

Representation of analog values

Siemens AG Division Digital Factory Postfach 48 48 90026 NÜRNBERG GERMANY

A5E03484864-AD

Ⓟ

11/2016 Subject to change

ts reserved

Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE

indicates that property damage can result if proper precautions are not taken.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by

personnel qualified

for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical

documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and

maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

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Preface

Purpose of the documentation

This manual supplements the system manual S7-1500/ET 200MP (https://support.industry.siemens.com/cs/ww/en/view/59191792

Functions that relate in general to the systems are described in this system manual.

The information provided in this manual and in the system/function manuals supports you in commissioning the systems.

Changes compared to previous version

Compared to the previous version, this manual contains the following change:

Original texts of the license conditions and copyright notes for open-source software are available on the Internet as of 09/2016.

Conventions

The term "CPU" is used in this manual both for the CPUs of the S7-1500 automation system, as well as for interface modules of the ET 200MP distributed I/O system.

Please also observe notes marked as follows:

Note

A note contains important information on the product described in the documentation, on the handling of the product or on the section of the documentation to which particular attention should be pai

Preface

Analog input module AI 8xU/I/RTD/TC ST (6ES7531-7KF00-0AB0) Manual, 09/2016, A5E03484864-AD

Security information

Siemens provides products and solutions with industrial security functions that support the secure operation of plants, systems, machines and networks.

In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens’ products and solutions only form one element of such a concept.

Customer is responsible to prevent unauthorized access to its plants, systems, machines and networks. Systems, machines and components should only be connected to the enterprise network or the internet if and to the extent necessary and with appropriate security measures (e.g. use of firewalls and network segmentation) in place.

Additionally, Siemens’ guidance on appropriate security measures should be taken into account. For more information about industrial security, please visit (http://www.siemens.com/industrialsecurity

Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends to apply product updates as soon as available and to always use the latest product versions. Use of product versions that are no longer supported, and failure to apply latest updates may increase customer’s exposure to cyber threats.

To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed under (http://www.siemens.com/industrialsecurity

Open Source Software

Open-source software is used in the firmware of the I/O modules. Open Source Software is provided free of charge. We are liable for the product described, including the open-source software contained in it, pursuant to the conditions applicable to the product. Siemens accepts no liability for the use of the open source software over and above the intended program sequence, or for any faults caused by modifications to the software.

For legal reasons, we are obliged to publish the original text of the license conditions and copyright notices. Please read the information relating to this on the Internet (https://support.industry.siemens.com/cs/ww/en/view/109741045

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Table of contents

Preface ................................................................................................................................................... 4

1 Documentation guide .............................................................................................................................. 7

2 Product overview .................................................................................................................................. 11

2.1 Properties ............................................................................................................................... 11

3 Wiring ................................................................................................................................................... 14

4 Parameters/address space ................................................................................................................... 22

4.1 Measuring types and ranges .................................................................................................. 22

4.2 Parameters ............................................................................................................................. 25

4.3 Declaration of parameters ...................................................................................................... 27

4.4 Address space ....................................................................................................................... 31

5 Interrupts/diagnostics alarms................................................................................................................. 37

5.1 Status and error displays ....................................................................................................... 37

5.2 Interrupts ................................................................................................................................ 39

5.3 Diagnostics alarms ................................................................................................................. 41

6 Technical specifications ........................................................................................................................ 42

A Dimensional drawing ............................................................................................................................. 49

B Parameter data records ........................................................................................................................ 51

B.1 Parameter assignment and structure of the parameter data records .................................... 51

B.2 Structure of a data record for dynamic reference temperature .............................................. 62

C Representation of analog values ........................................................................................................... 64

C.1 Representation of input ranges .............................................................................................. 65

C.2 Representation of analog values in voltage measuring ranges ............................................. 66

C.3 Representation of analog values in the current measuring ranges ....................................... 67

C.4 Representation of the analog values of resistance-based sensors/resistance

thermometers ......................................................................................................................... 68

C.5 Representation of analog values for thermocouples ............................................................. 71

C.6 Measured values for wire break diagnostic ........................................................................... 74

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The documentation for the SIMATIC S7-1500 automation system, the CPU 1516pro-2 PN based on SIMATIC S7-1500 and the SIMATIC ET 200MP distributed I/O system is arranged into three areas. This arrangement enables you to access the specific content you require.

Basic information

The System Manual and Getting Started describe in detail the configuration, installation, wiring and commissioning of the SIMATIC S7-1500 and ET 200MP systems. For CPU 1516pro-2 PN you use the corresponding operating instructions. The STEP 7 online help supports you in the configuration and programming.

Device information

Product manuals contain a compact description of the module-specific information, such as properties, wiring diagrams, characteristics and technical specifications.

Documentation guide

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General information

The function manuals contain detailed descriptions on general topics regarding the SIMATIC S7-1500 and ET 200MP systems, e.g. diagnostics, communication, motion control, Web server, OPC UA.

You can download the documentation free of charge from the Internet (

http://w3.siemens.com/mcms/industrial-automation-systems-simatic/en/manual-

overview/Pages/Default.aspx).

Changes and supplements to the manuals are documented in a Product Information.

You can download the product information free of charge from the Internet (https://support.industry.siemens.com/cs/us/en/view/68052815

Manual Collection S7-1500/ET 200MP

The Manual Collection contains the complete documentation on the SIMATIC S7-1500 automation system and the ET 200MP distributed I/O system gathered together in one file.

You can find the Manual Collection on the Internet (https://support.industry.siemens.com/cs/ww/en/view/86140384

SIMATIC S7-1500 comparison list for programming languages

The comparison list contains an overview of which instructions and functions you can use for which controller families.

You can find the comparison list on the Internet (https://support.industry.siemens.com/cs/ww/en/view/86630375

"mySupport"

With "mySupport", your personal workspace, you make the best out of your Industry Online Support.

In "mySupport", you can save filters, favorites and tags, request CAx data and compile your personal library in the Documentation area. In addition, your data is already filled out in support requests and you can get an overview of your current requests at any time.

You must register once to use the full functionality of "mySupport".

You can find "mySupport" on the Internet (https://support.industry.siemens.com/My/ww/en

"mySupport" - Documentation

In the Documentation area in "mySupport" you can combine entire manuals or only parts of these to your own manual. You can export the manual as PDF file or in a format that can be edited later.

You can find "mySupport" - Documentation on the Internet (http://support.industry.siemens.com/My/ww/en/documentation

Documentation guide

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"mySupport" - CAx data

In the CAx data area in "mySupport", you can access the current product data for your CAx or CAe system.

You configure your own download package with a few clicks.

In doing so you can select:

● Product images, 2D dimension drawings, 3D models, internal circuit diagrams, EPLAN macro files

● Manuals, characteristics, operating manuals, certificates

● Product master data

You can find "mySupport" - CAx data on the Internet (http://support.industry.siemens.com/my/ww/en/CAxOnline

Application examples

The application examples support you with various tools and examples for solving your automation tasks. Solutions are shown in interplay with multiple components in the system separated from the focus on individual products.

You will find the application examples on the Internet (https://support.industry.siemens.com/sc/ww/en/sc/2054

TIA Selection Tool

With the TIA Selection Tool, you can select, configure and order devices for Totally Integrated Automation (TIA). This tool is the successor of the SIMATIC Selection Tool and combines the known configurators for automation technology into one tool. With the TIA Selection Tool, you can generate a complete order list from your product selection or product configuration.

You can find the TIA Selection Tool on the Internet (http://w3.siemens.com/mcms/topics/en/simatic/tia-selection-tool

Documentation guide

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SIMATIC Automation Tool

You can use the SIMATIC Automation Tool to run commissioning and maintenance activities simultaneously on various SIMATIC S7 stations as a bulk operation independently of the TIA Portal.

The SIMATIC Automation Tool provides a multitude of functions:

● Scanning of a PROFINET/Ethernet network and identification of all connected CPUs

● Address assignment (IP, subnet, gateway) and station name (PROFINET device) to a

CPU

● Transfer of the date and the programming device/PC time converted to UTC time to the module

● Program download to CPU

● Operating mode switchover RUN/STOP

● Localization of the CPU by means of LED flashing

● Reading out CPU error information

● Reading the CPU diagnostic buffer

● Reset to factory settings

● Updating the firmware of the CPU and connected modules

You can find the SIMATIC Automation Tool on the Internet (https://support.industry.siemens.com/cs/ww/en/view/98161300

PRONETA

With SIEMENS PRONETA (PROFINET network analysis), you analyze the PROFINET network during commissioning. PRONETA features two core functions:

● The topology overview independently scans PROFINET and all connected components.

● The IO check is a fast test of the wiring and the module configuration of a system.

You can find SIEMENS PRONETA on the Internet (https://support.industry.siemens.com/cs/ww/en/view/67460624

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2.1

Properties

Article number

6ES7531-7KF00-0AB0

View of the module

Figure 2-1 View of the AI 8xU/I/RTD/TC ST module

Product overview

2.1 Properties

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Properties

The module has the following technical properties:

● 8 analog inputs

● Voltage measurement type can be set per channel

● Current measurement type can be set per channel

● Measuring type resistance adjustable for channel 0, 2, 4 and 6

● Measuring type resistance thermometers (RTD) adjustable for channel 0, 2, 4 and 6

● Thermocouple (TC) measurement type can be set per channel

● Resolution 16 bits including sign

● Configurable diagnostics (per channel)

● Hardware interrupt on limit violation can be set per channel (two low and two high limits

per channel)

The module supports the following functions:

Table 2- 1 Version dependencies of the module functions

Function

Firmware version of

the module

Configuration software

STEP 7

(TIA Portal)

GSD file in STEP 7

(TIA Portal) V12 or higher, or

STEP 7 V5.5 SP3 or higher

Firmware update

V1.0.0 or higher

V12 or higher

Identification data I&M0 to I&M3

V1.0.0 or higher

V12 or higher

Parameter assignment in RUN V1.0.0 or higher V12 or higher X

Isochronous mode

V1.0.0 or higher

V12 or higher

---

Calibration in runtime V1.0.0 or higher V12 or higher X Module-internal Shared Input (MSI) V2.0.0 or higher V13 Update 3 or higher

(PROFINET IO only)

Configurable submodules / submodules for Shared Device

V2.0.0 or higher V13 Update 3 or higher

(PROFINET IO only)

Configurable after interface module

IM 155-5 DP ST

V2.0.0 or higher V13 or higher X

You can configure the module with STEP 7 (TIA Portal) and with a GSD file.

Product overview

2.1 Properties

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Accessories

The following accessories are supplied with the module and can also be ordered separately as spare parts:

● Shield bracket

● Shield terminal

● Power supply element

● Labeling strips

● U connector

● Universal front door

Other components

The following component can be ordered separately:

Front connectors, including potential jumpers and cable ties

You can find additional information on accessories in the system manual S7-1500/ET 200MP (https://support.industry.siemens.com/cs/ww/en/view/59191792

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This section contains the block diagram of the module and outlines various connection options.

You can find information on wiring the front connector, creating a cable shield, etc. in the Wiring section of the system manual S7-1500/ET 200MP (https://support.industry.siemens.com/cs/ww/en/view/59191792

You can find additional information on compensating the reference junction temperature in the function manual Analog value processing (http://support.automation.siemens.com/WW/view/en/67989094

), the structure of a data record in the section Structure of a data record for dynamic reference temperature (Page 62).

Note

•

You may use and combine the different wiring options for all channels.

•

Do not insert the potential jumpers supplied with the front connector.

Abbreviations used

Meaning of the abbreviations used in the following figures:

Un+/Un-

Voltage input channel n (voltage only)

Mn+/Mn-

Measuring input channel n

In+/In-

Current input channel n (current only)

c n

+/I

c n

Current output for RTD, channel n

UVn

Supply voltage at channel n for 2-wire transmitters (2WMT)

Comp+/Comp-

Compensation input

Comp

+/I

Comp

Current output for compensation

L+

Connection for supply voltage

Ground connection

ANA

Reference potential of the analog circuit

Wiring

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Pin assignment for the power supply element

The power supply element is plugged onto the front connector for powering the analog module. Wire the supply voltage to terminals 41 (L+) and 44 (M). You can use terminals 42 (L+) and 43 (M) to loop the potential to the next module.

Figure 3-1 Power supply element wiring

Wiring

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Block diagram and pin assignment for voltage measurement

The example in the following figure shows the pin assignment for voltage measurement.

①

Analog-to-digital converter (ADC)

CHx

Channel or 9 x channel status (green/red)

②

Backplane bus interface

RUN

Status display LED (green)

③

Supply voltage via power supply element

ERROR

Error display LED (red)

④

Equipotential bonding cable (optional)

PWR

LED for power supply (green)

Figure 3-2 Block diagram and pin assignment for voltage measurement

Wiring

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Connection: 4-wire transmitters for current measurement

The example in the following figure shows the pin assignment for current measurement with 4-wire transmitters.

①

Wiring 4-wire transmitter

CHx

Channel or 9 x channel status (green/red)

②

Analog-to-digital converter (ADC)

RUN

Status display LED (green)

③

Backplane bus interface

ERROR

Error display LED (red)

④

Supply voltage via power supply element

PWR

LED for power supply (green)

⑤

Equipotential bonding cable (optional)

Figure 3-3 Block diagram and pin assignment for current measurement

Wiring

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Connection: 2-wire transmitters for current measurement

The example in the following figure shows the pin assignment for current measurement with 2-wire transmitters.

①

Wiring 2-wire transmitter

CHx

Channel or 9 x channel status (green/red)

②

Analog-to-digital converter (ADC)

RUN

Status display LED (green)

③

Backplane bus interface

ERROR

Error display LED (red)

④

Supply voltage via power supply element

PWR

LED for power supply (green)

⑤

Equipotential bonding cable (optional)

Figure 3-4 Block diagram and pin assignment for current measurement

Wiring

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Connection: 2-, 3- and 4-wire connection of resistance-based sensors or thermal resistors (RTD)

The example in the following figure shows the pin assignment for 2-, 3- and 4-wire connections of resistance-based sensors or thermal resistors.

①

4-wire connection

CHx

Channel or 9 x channel status (green/red)

②

3-wire connection

RUN

Status display LED (green)

③

2-wire connection

ERROR

Error display LED (red)

④

Analog-to-digital converter (ADC)

PWR

LED for power supply (green)

⑤

Backplane bus interface

⑥

Supply voltage via power supply element

⑦

Equipotential bonding cable (optional)

Figure 3-5 Block diagram and pin assignment for 2-, 3- and 4-wire connections

Wiring

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Connection: Non-grounded thermocouples for external/internal compensation and connection of a resistance thermometer (RTD) at the reference channel

The following figure shows an example of the pin assignment of non-grounded thermocouples for external/internal compensation and the connection of a resistance thermometer (RTD) at the reference channel.

①

Wiring of a thermocouple (non-grounded) for internal

compensation

CHx Channel or 9 x channel status (green/red)

②

Wiring of a thermocouple (non-grounded) for external

compensation

RUN Status display LED (green)

③

Wiring of a resistance thermometer (RTD) at the

reference channel

ERROR Error display LED (red)

④

Analog-to-digital converter (ADC)

PWR

LED for power supply (green)

⑤

Backplane bus interface

⑥

Supply voltage via power supply element

⑦

Equipotential bonding cable (optional)

Figure 3-6 Block diagram and pin assignment for non-grounded thermocouples and resistance thermometers

Wiring

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Connection: Grounded thermocouples for internal compensation

The following figure shows an example of the pin assignment for grounded thermocouples for internal compensation.

①

Wiring of a thermocouple (grounded) for internal compen-

sation

CHx Channel or 9 x channel status (green/red)

②

Analog-to-digital converter (ADC)

RUN

Status display LED (green)

③

Backplane bus interface

ERROR

Error display LED (red)

④

Supply voltage via power supply element

PWR

LED for power supply (green)

⑤

Equipotential bonding cable (optional)

Figure 3-7 Block diagram and pin assignment for grounded thermocouples

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4.1

Measuring types and ranges

Introduction

The module is set to voltage measurement type with measuring range ±10 V by default. You need to reassign the module parameters with STEP 7 if you want to use a different measurement type or range.

Deactivate the input if it is not going to be used. The module cycle time is shortened and the interference factors that lead to failure of the module (for example, triggering a hardware interrupt) are avoided.

The following table shows the measurement types and the respective measuring range.

Table 4- 1 Measurement types and measuring ranges

Measurement type

Measuring range

Representation of analog values

Voltage ±50 mV

±80 mV ±250 mV ±500 mV ±1 V ±2.5 V 1 V to 5 V ±5 V

±10 V

See Representation of analog values in voltage measuring ranges (Page 66)

Current 2WMT

(2-wire transmitter)

4 mA to 20 mA See Representation of analog values

in the current measuring ranges (Page 67)

Current 4WMT (4-wire transmitter)

0 mA to 20 mA 4 mA to 20 mA

±20 mA

Resistor

(2-wire connection)

PTC

See Representation of the analog values of resistance-based sensors/resistance thermometers (Page 68)

Resistor (3-wire connection) (4-wire connection)

150 Ω 300 Ω 600 Ω

6000 Ω

Parameters/address space

4.1 Measuring types and ranges

Analog input module AI 8xU/I/RTD/TC ST (6ES7531-7KF00-0AB0) Manual, 09/2016, A5E03484864-AD

Measurement type

Measuring range

Representation of analog values

Thermal resistor RTD (3-wire connection) (4-wire connection)

PT100 Standard/Climate PT200 Standard/Climate PT500 Standard/Climate PT1000 Standard/Climate Ni100 Standard/Climate Ni1000 Standard/Climate

LG-Ni1000 Standard/Climatic

Thermocouple (TC) Type B

Type E Type J Type K Type N Type R Type S

Type T

See Representation of analog values for thermocouples (Page 71)

Disabled

The tables of the input ranges, overflow, underrange, etc. are available in the appendix Representation of analog values (Page 64).

Using PTC resistors

PTC resistors are suitable for temperature monitoring of electrical devices, such as motors, drives, and transformers.

Use Type A PTC resistors (PTC thermistor) in accordance with DIN/VDE 0660, part 302. In doing so, follow these steps:

1. Choose "Resistor (2-wire terminal)" and "PTC" in STEP 7.

2. Connect the PTC using 2-wire connection technology.

If you enable the "Underflow" diagnostics in STEP 7, it will be signaled for resistance values <18 Ω. In this case, this diagnostic signifies "Short-circuit in the wiring".

The following figure shows the address space assignment for the AI 8xU/I/RTD/TC ST module with PTC resistors.

Figure 4-1 Address space for the AI 8xU/I/RTD/TC ST module with PTC resistors

+ 51 hidden pages

Siemens SIMATIC S7-1500,SIMATIC ET 200MP User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual