Siemens SIMATIC PP7, SIMATIC PP17-I, SIMATIC PP17-II Equipment Manual

Preface, Contents

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SIMATIC HMI

PP7, PP17-I, PP17-II Push Button Panels

Equipment Manual

Product Description Starting Up the Push Button

Panel

Control Bit Assignment

Installation

Unit Description PP7

Unit Description PP17-I

Unit Description PP17-II

Attach Labeling Strips

Spare Parts

1 2 3 4 5 6 7 8 9

6AV3991–1CA00–0AB0

Technical Data

System Messages

Hardware Test

Siemens Worldwide

Index

A B C D

Release 06/98

Safety

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Guidelines

This manual contains notices which you should observe to ensure your own personal safety, as well as to protect the product and connected equipment. These notices are highlighted in the manual by a warning triangle and are marked as follows according to the level of danger:

Warning

indicates that death, severe personal injury or substantial property damage can result if proper precautions are not taken.

Caution

indicates that minor personal injury or property damage can result if proper precautions are not taken.

Note

draws your attention to particularly important information on the product, handling the product, or to a particular part of the documentation.

Qualified Personnel

Correct Usage

Trademarks

Equipment may be commissioned and operated only by qualified personnel. Qualified personnel within the meaning of the safety notices in this manual are persons who are authorized to commission, ground and identify equipment, systems and circuits in accordance with safety engineering standards.

Note the following:

Warning

The equipment may be used only for the applications stipulated in the catalog and in the technical description and only in conjunction with other equipment and components recommended or approved by Siemens.

Startup must not take place until it is established that the machine, which is to accommodate this component, is in conformity with the guideline 89/392/EEC.

Faultless and safe operation of the product presupposes proper transportation, proper storage, erection and installation as well as careful operation and maintenance.

SIMATIC is a registered trademark of Siemens AG. Some of the other designations used in these documents are also registered trademarks; the

owner’s rights may be violated if they are used be third parties for their own purposes.

Impressum

The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created are reserved.

Siemens AG, Bereich Automatisierungstechnik, Bedienen und Beobachten Postfach 4848,

Siemens Aktiengesellschaft

Editor and Publisher: A&D PT1

Siemens

by patent grant or registration of

D-90327 Nuernberg

a utility model or design,

Disclaimer of Liability

e have checked the contents of this manual for agreement with

the

hardware and software described. Since deviations cannot be precluded the corrections included in subsequent editions. Suggestions for improvement

echnical data subject to change.



Order No. 6A

entirely

data in this manual are reviewed regularly and any necessary

Siemens

Equipment

, we cannot guarantee full agreement. However

are welcomed.

AG 1997

V3991–1CA00–0AB0

Manual TP37

Preface

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Purpose

This

equipment manual is designed to provide operators, installation personnel, planners and system maintenance technicians with information concerning the functionality

, operation and technical configuration of Push Button Panels.

Organization of the manual

Further support

The

equipment manual for the Push Button Panels PP7, PP17-I and PP17-II

divided into the following sections:

Chapters Content

1 2

5 - 7

8 9

Appendices T

Please address technical questions to your local Siemens partners in the subsid iaries and branch of equipment manual for a list of addresses.

General description of the Push Button Panels Step-by-step instructions on how to configure a Push

Button Panel Detailed information on the interrelationship between the

Push Button Panel and PLC Mechanical and electrical installation of the Push Button

Panels Unit description of the various Push Button Panel

versions Information on labelling Information on spare parts

echnical data, system messages, hardware test

fices responsible for your area. Refer to Appendix D of this

PP7, Release 06/98

PP17-I, PP17-II Equipment Manual

SIMATIC Customer Support Hotline

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Available worldwide around the clock:

Johnson City

Nuremberg

Singapore

Nuremberg SIMATIC BASIC Hotline

Local

time:

Mon-Fri 8:00 to

18:00 Tel.: Fax: E-mail: simatic.support@

SIMATIC

(chargeable, SIMA

Times:

Tel.: Fax:

+49 (911) 895-7000

+49 (911) 895-7002

nbgm.siemens.de

Premium Hotline

TIC Card required)

Mon-Fri 0:00 to

24:00

+49 (911) 895-7777

+49 (911) 895-7001

Simatic

Basic Hotline

Johnson City SIMATIC BASIC Hotline

Local time:

Tel.: Fax: E-mail: simatic.hotline@

Mon-Fri 8:00 to 17:00

+1 423 461-2522 +1 423 461-2231

sea.siemens.com

Singapore SIMATIC BASIC Hotline

Local time:

Tel.: Fax: E-mail: simatic@

Mon-Fri 8:30 to 17:30

+65 740-7000 +65 740-7001

singnet.com.sg

PP7,

PP17-I, PP17-II Equipment Manual

Release 06/98

SIMATIC Customer Support Online Services

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SIMATIC MA



Customer Support offers you comprehensive additional information about SI

TIC products through its Online Services as follows:

Up-to-date general information is provided

–

on the

internet

–

from the

Up-to-date product information and downloads for practical use can be found

–

on the

internet

html–00/

–

from the

tomer Support Mailbox)

For calling up the mailbox, you should use a modem with up to V

.34 (28.8 kBaud) capability and set the parameters as follows: 8, N, 1,

ANSI, or connect via ISDN (x.75, 64 kBit).

http://www.ad.siemens.de/simatic

fax polling service on

http://www.ad.siemens.de/support/

Bulletin Board System

on +49 (91

08765-93 02 77 95 00

(BBS) in Nurember

1) 895-7100.

g (

SIMA

TIC Cus

PP7, PP17-I, PP17-II Equipment Manual Release 06/98

iii

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PP7,

PP17-I, PP17-II Equipment Manual

Release 06/98

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1 Product

1.1 Push

1.2 Operating

2 Starting Up the Push Button Panel 2-1.

2.1 Configure

2.2 Define

2.2.1 MPI

2.2.2 PROFIBUS-DP

2.3 Configuring

2.3.1 Configuring

2.3.2 Configuring

2.4 Coordinating

3 Control 4 Installation 4-1 5 Unit 6 Unit 7 Unit 8 Attach

Description

Button Panel Overview

Configuration in PLC

connection

Bit Assignment

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Description PP7 Description PP17-I Description PP17-II

Labeling Strips

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

and Display Elements

Interface to PLC on the Push Button Panel

Keys/LEDs Keys/LEDs When Using MPI Connection Keys/LEDs When Using PROFIBUS-DP Connection

the Push Button Panel and PLC

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

connection

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . .

. . . . . .

. . . . . . . . . . . . . . . . . . . . . . .

2-11.

2-12. 2-13.

1-1.

1-3. 1-4.

2-3. 2-6.

2-6. 2-6.

2-9.

3-1.

5-1. 6-1. 7-1.

8-1. 9 Spare A Technical

B System C Hardware Test C-1. D Siemens Worldwide D-1.

PP7, PP17-I, PP17-II Equipment Manual Release 06/98

Parts

A.1 General A.2 Digital A.3 Interface

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Data

inputs and outputs

Messages

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

technical data

assignment

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-1.

A-1.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A-1. A-2. A-4.

B-1.

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PP7, PP17-I, PP17-II Equipment Manual

Release 06/98

Product Description

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The

Use of Push Button Panels

Push Button Panels can be used to display the operating statuses of a

machine or system and to control processes.

Until now for this purpose. This was also a time-consuming process. In contrast to this, installation of Push Button Panels requires only a rectangular cut-out and a bus connection (DP or MPI). The standard configuration ensures that the panel is ready to operate immediately after all the connections have been made. This results in considerable advantages in respect of time compared to conventional connections.

The Push Button Panels provide a lar without the necessity of PLC programs:



  Color



, keys and lamps had to be individually mounted, wired and tested

ge variety of features which can be used

Short-stroke keys with surface illumination according to the LED colors Additional 24 V digital inputs and outputs All short-stroke keys and digital 24 V inputs can also be individually

configured as switches Integrated lamp and key test Central release input to lock all operating actions Integrated flash timing

-coding for LEDs, such as red, green, orange

Pulse extension for short-stroke keys and digital 24 V inputs can be specified via parameters

Perforated cut-outs for 22.5 mm standard optional elements, such as key-operated switch and emer

gency shutdown switch

Installation possibilities

PP7, PP17-I, PP17-II Equipment Manual Release 06/98



OP design, can be set in rows, without gaps

The Push Button Panels have been conceived for installation in cabinets and can be implemented in all situations where keys, switches and lamps are re quired.

The high degree of protection (IP65 on the front side) and the fact they are maintenance-free make the Push Button Panels suitable for use even in rough industrial environments.

1-1

Connection types

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The

Push Button Panels can be operated using the following connections:



via MPI to a SIMA



via MPI to a SIMA



via MPI to a SIMA



via PROFIBUS-DP to a SIMA



via PROFIBUS-DP to a SIMA



via PROFIBUS-DP as standard slave to a DP master from a dif manufacturer; possible restrictions regarding configuration of the Push Button Panel.

TIC S7-200 TIC S7-300 TIC S7-400

TIC S5 TIC S7

ferent

Unit configuration

Parameters in the Push Button Panels are predefined and the unit is thus imme diately ready to operate. V certain parameters. Each key adapted according to specific requirements.

No special configuration software is necessary for the Push Button Panel. All adjustment of the settings is carried out either directly on the Push Button Panel or by means of the PLC configuration software.

All adjustments to settings carried out on the Push Button Panel are stored in its memory module. In cases where the unit electronics or the entire unit are replaced, the interface need not be reconfigured. Only the old memory module needs to be transferred to the new unit.

arious options can also be activated by adjusting

, LED, digital input and output can be individually

1-2

PP7,

PP17-I, PP17-II Equipment Manual

Release 06/98

1.1 Push



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Short-stroke keys, surface illumination

Inputs/Outputs

p p

Installable operating elements

Release input Lock operation of the

Interfaces PLC connection MPI or Profibus DP Communication SIMATIC S5

Data transmission

Button Panel Overview

PP7 PP17-I PP17-II

Hardware PP7 PP17-I PP17-II

Number of short-stroke

keys

Number of digital inputs 4 16 16 Number of digital outputs - 16 16 Number of 22.5 mm ele-

ments which can be integrated

Push Button Panel

–

– PROFIBUS-DP

SIMATIC S7/M7

SIMATICS7/M7

–

– MPI – PROFIBUS-DP  

PROFIBUS DP

Baud rate Max. 1.5 MBaud Max. 12 MBaud

8 16 32

3 12 –

- 



PP7, Release 06/98

PP17-I, PP17-II Equipment Manual

1-3

1.2 Operating and Display Elements

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The

Standard operating and display elements

Push Button Panels are all equipped with a keyboard containing shortstroke keys. The individual keys can be configured in respect of their function as either switches or keys.

Function momentary–contact switch:

The corresponding bit in the PLC is set as long as the key is pressed.

Operating concept

Digital inputs and outputs

Release input

Function switches:

wo LEDs are integrated in the keys and are used to display the bit status of the connected PLC. The LEDs can indicate four dif which can be defined via parameters.

All the operating elements of the Push Button Panels are linked to bits in the PLC. The keys on the Push Button Panel can be used to influence the bits in the PLC and thus control the af indicate the bit status of the PLC and, thus, the operating status of the process being monitored.

When several keys are pressed simultaneously ton Panel and the bits are set in the PLC. After restarting the system following a power failure, all the bits are set to 0.

Additional 22.5 mm elements can be connected using the digital inputs and outputs. Non-connected digital inputs are automatically set to 0.

The release input serves to lock the Push Button Panel. A key-operated switch can be connected here, for example. The release input permits switching be tween normal operation (open contact) and monitoring mode (closed contact). In normal operation, all the functions on the Push Button Panel are available for use, whereas in monitoring mode, the following restrictions are valid

Pressing the key sets the corresponding bit, pressing again resets it.

ferent statuses, one of

fect of processes. At the same time, the LEDs

, it is detected by the Push But

1-4



the inputs are locked, no signal exchanges are reported to the PLC,



the last status of all the keys is maintained by the PLC until normal operation returns.

PP7,

PP17-I, PP17-II Equipment Manual

Release 06/98

Pulse

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diagrams

The

following pulse diagrams elucidate the relationship between the actions

initiated on the Push Button Panel and changing bit status in the PLC:

Function

Key

Bit

PLC

Contact Release input

Key

Bit

PLC

as momentary–contact switch

Time

pressed

not pressed

1 0

closed

open

Function as switch

Time

pressed

not pressed

Lamp/Key test

PP7,

PP17-I, PP17-II Equipment Manual

Release 06/98

Contact Release input

The

Lamp/Key test serves to test the functional capabilitity of all the keys and

closed

open

lamps on the Push Button Panel. The Lamp/Key test can be activated by the following measures in normal operation:



By pressing the key assigned to the Lamp/Key test function by the corresponding parameter



By setting the two LED bits of the key assigned to the Lamp/Key test

function according to the configuration. The bits must be set in the PLC using a relevant program.

The Lamp/Key test function is assigned to Key 1 (top right) in the pre-adjusted system settings.

1-5

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activating the Lamp/Key test, the unit switches to the corresponding oper

ating mode. In this case



the ERROR LED blinks,



the LEDs integrated in the Push Button Panel keyboard are activated,



all the Push Button Panel digital outputs are set to 1.

After pressing any key when in operating mode Lamp/Key test,



the LED/lamps go out for the period in which the key is pressed,



all the Push Button Panel digital outputs are set to 1.

This is valid for the period in which the key is pressed. All the keys and digital inputs can be tested in this way

In order that no unwanted signals are transmitted to the PLC during the Lamp/ Key test, the following restrictions are valid in respect of Push Button Panel operation:



the inputs are locked and no signal exchanges are reported to the PLC,



the last status of all the keys is maintained by the PLC until normal operation returns.

The last key operation reported to the PLC is the pressing of the Lamp/Key test button.

o terminate the Lamp/Key test,



release the corresponding key



reset the corresponding bits in the PLC

The unit returns to normal operation and the restrictions regarding the Push Button Panel operation are released.

, or

1-6

PP7,

PP17-I, PP17-II Equipment Manual

Release 06/98

Starting Up the Push Button Panel

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The

following section provides help regarding the configuration possibilities of the Push Button Panel. Connection type MPI is pre-selected in the system set tings.

MPI connection

The system settings for the MPI connection are:

MPI address: Baud rate: Data area type: Memory word: Configuring data block: PLC address: PLC type: Highest station address: Number of MPI masters:

The following table provides an overview of the possibilities for modifying the defined system settings:

Intention Procedure Chap-

Modify MPI address

Change baud rate Change baud rate on Push

Change data area type

Configure Push Button Panel properties which deviate from

p p

dj d i

pre-adjusted system settings

187.5 KBaud Marker byte 100 0 2 300 (S7-300) 126 1

Set MPI address on Push Button Panel

Button Panel Change data area type on

Push Button Panel Set up configuring data block

in the PLC Set parameter

ters

2.1

2.3.1

2.3

PP7, Release 06/98

PP17-I, PP17-II Equipment Manual

Set the number of the config uring data block on the Push Button Panel

2.1

2-1

h devi

DP connection

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The

system settings for the DP connection are:

DP slave address: Baud rate:

The following table provides an overview of the possibilities for modifying the defined system settings:

Intention Procedure Chap-

Set connection type DP Set connection type DP on the

Change DP slave address

Change baud rate Change baud rate on Push

Configure Push Button Panel properties whic pre-adjusted system settings

ate from

3 1500 KBaud

Push Button Panel Change the DP slave address

on the Push Button Panel

Button Panel Set parameter in the configu-2.3

ration software

ters

2.1

2-2

PP7,

PP17-I, PP17-II Equipment Manual

Release 06/98

2.1 Configure Interface to PLC on the Push Button Panel

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The

Calling in and operating configuration mode

settings of the interface to the PLC are menu-controlled and can be de fined via the rear side display of the Push Button Panel. The so-called configu ration mode is provided for this.

All the parameters concerning the interface to the PLC are stored in the Push Button Panel memory module. In cases where the unit electronics or the entire unit are replaced, the interface need not be reconfigured. Only the old memory module needs to be transferred to the new unit.

Key Description

ESC

If this key combination is pressed while the unit is starting up (directly after switching on), the unit enters configuration mode.

In configuration mode, this key serves to store a modification in the current menu level and skip for ward to the next menu level. The key has no func

tion in the bottom menu level. In configuration mode, this key serves to skip back

to the superordinated menu level. The key has no function in the top menu level.

Caution: Any modifications carried out to the set

tings in the current menu level are not stored. In configuration mode, this key serves to skip for

ward to the next menu level. The key has no func

tion in the bottom menu level. Caution: Any modifications carried out to the set

tings in the current menu level are not stored. In configuration mode, this key serves to scroll up

wards through the alternatives within a menu level. In configuration mode, this key serves to scroll

downwards through the alternatives within a menu level.

PP7, Release 06/98

PP17-I, PP17-II Equipment Manual

ESC

This key serves to exit from configuration mode. The current settings are stored. The key can be operated in any menu level.

2-3

The

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following menu structure is displayed in configuration mode (the numeric values and underlined alternatives indicate the predefined system settings):

DEFAULT

YES / NO

CONNECTION

DP MPI

/ MPI

SLAVE-ADR

BAUDRATE

1500 KBaud

100

PP-MPI-ADR

BAUDRATE

MB / DB

PARAM.-DB

PLC-ADR

PLC-TYPE

2 / 3 / 400

200

DATA

300

187,5 KBaud

400

RACK-NO

100

2-4

SLOT-NO

HSA

NUMBER OF

MPI-MASTER

PP7,

PP17-I, PP17-II Equipment Manual

126

Release 06/98

Refer

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to the following table for the significance of the various menu items:

Name Explanation

DEFAULT

CONNECTION DP/MPI

SLAVE-ADR

PP-MPI-ADR BAUDRATE

DAT

A MB/DB

PARAM.-DB

Used to select whether all the parameters should be reset to the predefined system settings values.

Used to select the system connection type. Either MPI or PROFIBUS-DP.

Defines the slave address of the Push Button Panel in the PROFIBUS-DP system.

Defines the MPI address of the Push Button Panel. Defines the baud rate for data transmission using con

nection type MPI or PROFIBUS-DP in KBaud. Used to select whether the data area for the Push Button

Panel is created as a Memory Byte (MB) or Data Block (DB).

Defines the number of the first, reserved memory word for the Push Button Panel.

Defines the number of the data block in which the data area for the Push Button Panel is reserved.

Defines the number of the first, reserved data word for the Push Button Panel in the data block.

Defines the number of the configuring data block.

PLC-ADR

PLC-TYPE 2/3/400

RACK-NO

SLOT-NO HSA

NUMBER OF MPI-MASTER

Defines the address of the PLC to which the Push But ton Panel is connected.

Used to select the type of PLC to which the Push Button Panel is connected.

Defines the number of the rack in which the PLC is installed.

Defines the number of the slot within the rack. Defines the highest station address within the MPI sys

tem. Defines the number of the MPI master in the system.

PP7, Release 06/98

PP17-I, PP17-II Equipment Manual

2-5

2.2 Define Configuration in PLC

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2.2.1 MPI connection

connection type MPI is used for the Push Button Panel, no hardware config uration is necessary Panel.

Interrelated memory areas must be set up in the PLC for the keys, LEDs and digital inputs and outputs. The following table indicates the length of the memory areas to be set up for the various unit versions.

. Only the MPI address needs to be set on the Push Button

Memory ar

Keys Digital inputs LEDs Digital outputs Total

In order to modify system settings, a data block must be created in the PLC which contains the configuration data for the Push Button Panel. The structure of this configuring data block is depicted in Chapter 2.4. The number of the configuring data block must be specified when configuring the Push Button Panel.

ea PP7 PP17-I PP17-II

2.2.2 PROFIBUS-DP connection

When

connection type PROFIBUS-DP is used, the Push Button Panel must be installed in the PROFIBUS configuration software as a slave in the network. In the case of SIMA and for SIMA CONFIG. The configuration software defines the following:

TIC S5, the configuration software used is COM-PROFIBUS,

TIC S7 connection to the network is performed via HW

1 Byte 1 Byte

2 Bytes 4 Bytes 8 Bytes

–

4 Bytes

2 Bytes 4 Bytes 2 Bytes 2 Bytes

4 Bytes 4 Bytes

12 Bytes 18 Bytes

2-6



station address,



the I/O area used



and the configuration of the buttons and LEDs.

Ensure that the same station address is specified that is set on the Push Button Panel.

PP7,

PP17-I, PP17-II Equipment Manual

Release 06/98

+ 46 hidden pages

Siemens SIMATIC PP7, SIMATIC PP17-I, SIMATIC PP17-II Equipment Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Preface

Contents

Product Description

1.2 Operating and Display Elements

Starting Up the Push Button Panel

2.1 Configure Interface to PLC on the Push Button Panel

2.2 Define Configuration in PLC

2.2.1 MPI connection

2.2.2 PROFIBUS-DP connection