Siemens simatic PC 577 Operating Instructions Manual

SIMATIC Industrial PC SIMATIC Panel PC 577
DOCUMENTATION
Operating Instructions Edition 04/2006
Industrial PC
Panel PC 577
simatic
DOCUMENTATION
SIMATIC
Industrial PC SIMATIC Panel PC 577
Operating Instructions
Preface
Safety instructions and general notes
Description
Planning use
Installation
Connecting
Commissioning
1
2
3
4
5
6
Operation and configuration
Operating
Integration in TIA
Servicing and maintenance
Alarm, error and system messages
Troubleshooting and FAQs
Technical specifications
7
8
9
10
11
12
13
Release 04/2006
A5E00798484-01
Detailed descriptions
Appendix
14
A
Safety Guidelines
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.
Danger
indicates that death or severe personal injury will result if proper precautions are not taken.
Warning
indicates that death or severe personal injury may result if proper precautions are not taken.
Caution
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
Caution
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
Notice
indicates that an unintended result or situation can occur if the corresponding information is not taken into account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.
Qualified Personnel
The device/system may only be set up and used in conjunction with this documentation. Commissioning and operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes in this documentation qualified persons are defined as persons who are authorized to commission, ground and label devices, systems and circuits in accordance with established safety practices and standards.
Prescribed Usage
Note the following:
Warning
This device may only be used for the applications described in the catalog or the technical description and only in connection with devices or components from other manufacturers which have been approved or recommended by Siemens. Correct, reliable operation of the product requires proper transport, storage, positioning and assembly as well as careful operation and maintenance.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Siemens AG
Automation and Drives Postfach 48 48 90437 NÜRNBERG GERMANY
Order No.: A5E00798484-01 Edition 04/2006
Copyright © Siemens AG
200420052006. Technical data subject to change

Preface

This manual
Purpose of the manual
This manual provides information based on the requirements defined by DIN 8418 regarding mechanical engineering documentation. This information relates to the device, its place of use, transport, storage, installation, use and maintenance.
This manual is intended for the following target groups:
Users
Commissioning engineers
Service technicians
Maintenance technicians
Please read the section "Safety instructions and general notes" carefully.
Knowledge required
A solid background in personal computers and Microsoft operating systems is required to understand this manual. General knowledge in the field of automation control engineering is recommended.
Scope of this manual
This manual applies to devices with the order numbers 6AV782.…
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Preface
Related documentation
The documentation for the Panel PC includes the following sections:
SIMATIC Panel PC 577, Operating Instructions (compact) with the following information:
Commissioning Legal information
SIMATIC Panel PC 577, Operating Instructions The documentation is supplied with the Panel PC in electronic form as a PDF file on the
"Documentation & Drivers" CD. QuickStart for the Panel PC 577 is also supplied in printed form. The documentation is available in German, English, French, Italian and Spanish.
Additional information about the Windows operating system is available in the Internet at the Microsoft homepage, "www.Microsoft.com
Online Availability The following links will bring you directly to the technical documentation collection for SIMATIC products and systems in the languages German, English, French, Italian and Spanish.
SIMATIC Guide Technische Dokumentation in Deutsch:
http://www.ad.siemens.de/simatic/portal/html_00/techdoku.htm
".
Conventions
SIMATIC guide to technical documentation in English:
http://www.ad.siemens.de/simatic/portal/html_76/techdoku.htm
The following text notation will facilitate reading this manual:
Representation Scope "File"
"File > Edit" Operational sequences, e.g., menu items/shortcut menu items. <F1>, <Shift>+<F1> Keys and key combinations
Terminology that occurs in the user interface, e.g., dialog
names, tabs, buttons, menu commands.
Inputs required, e.g., limit values, tag values
Path information
The term "Panel PC 577", "control unit" and "computer unit" is uniformly refered to as the "device" in these operating instructions. The full term is only used when a concrete reference is necessary.
Note A note is important information about the product, handling the product or a reference to
specific sections of the documentation that require special consideration.
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Preface
Trademarks
All names labeled with ® symbol are registered trademarks of Siemens AG. Other names used in this documentation may be trademarks, the use of which by third parties for their own purposes could violate the rights of the owner.
HMI® SIMATIC® SIMATIC HMI® SIMATIC ProTool® SIMATIC WinCC® SIMATIC WinCC flexible® Panel PC 577® Panel PC 677® Panel PC 877®
Additional support
Representatives and offices
If you have questions concerning the use of the described product which are not answered in this manual, please contact the Siemens representative in your area.
Find your contact partner at: http://www.siemens.com/automation/partner A guide to the technical documentation for the various SIMATIC products and systems is
available at: http://www.siemens.com/simatic-tech-doku-portal The online catalog and the online ordering system is available at: http://mall.automation.siemens.com
Training center
To familiarize you with automation systems, we offer a variety of courses. Please contact your regional training center or the central training center in D-90327 Nuremberg, Germany.
Phone: +49 (911) 895-3200 Internet: http://www.sitrain.com
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Preface
Technical support
You can reach the technical support for all A&D products via the support request form on the web:
http://www.siemens.com/automation/support-request
Phone: + 49 180 5050 222
Fax: + 49 180 5050 223
Additional information about our technical support is available in the Internet at: http://www.siemens.com/automation/service
Service & support on the Internet
In addition to our documentation, we offer our complete knowledge base on the Internet at. http://www.siemens.com/automation/service&support There you will find:
The newsletter which provides the latest information on your products.
Relevant documentation for your application, which you can access via the search
function in our service & support database.
A forum where users and experts from all over ther world exchange ideas.
You local Automation & Drives representative.
Information about on-site service, repairs, spare parts. And lots more under "Services".
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Table of contents

Preface ...................................................................................................................................................... iii
1 Safety instructions and general notes..................................................................................................... 1-1
1.1 Safety instructions...................................................................................................................... 1-1
1.2 General information, download "Panel PC" ............................................................................... 1-5
2 Description.............................................................................................................................................. 2-1
2.1 Application features ................................................................................................................... 2-1
2.2 Design ........................................................................................................................................ 2-2
2.3 Technical features...................................................................................................................... 2-3
3 Planning use........................................................................................................................................... 3-1
3.1 Overview .................................................................................................................................... 3-1
3.2 Unpacking and checking the delivery ........................................................................................3-2
3.3 Make note of identification data ................................................................................................. 3-4
3.4 EMC directive............................................................................................................................. 3-5
3.5 Mounting positions and fastening .............................................................................................. 3-6
3.5.1 Installation instructions............................................................................................................... 3-6
3.5.2 Permitted mounting positions..................................................................................................... 3-8
3.5.3 Mounting type............................................................................................................................. 3-8
3.5.4 Degree of protection .................................................................................................................. 3-9
3.6 Mounting cut-out ...................................................................................................................... 3-10
3.6.1 Selecting and creating the mounting cut-out ........................................................................... 3-10
3.6.2 Dimensions .............................................................................................................................. 3-11
4 Installation .............................................................................................................................................. 4-1
4.1 Securing with clamps ................................................................................................................. 4-1
4.2 Securing with screws ................................................................................................................. 4-2
4.3 Dimensions ................................................................................................................................ 4-4
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5 Connecting ............................................................................................................................................. 5-1
5.1 Overview .................................................................................................................................... 5-1
5.2 Interfaces.................................................................................................................................... 5-3
5.2.1 Front interfaces .......................................................................................................................... 5-3
5.2.2 Rear interfaces........................................................................................................................... 5-4
5.3 Connecting peripherals .............................................................................................................. 5-6
5.3.1 Overview .................................................................................................................................... 5-6
5.3.2 Connecting a monitor................................................................................................................. 5-6
5.3.3 USB............................................................................................................................................ 5-7
5.4 Connecting the power supply..................................................................................................... 5-9
5.5 Uninterruptible AC power supplies........................................................................................... 5-11
5.6 Connecting the equipotential bonding...................................................................................... 5-12
6 Commissioning ....................................................................................................................................... 6-1
6.1 Removing the transport lock for the hard disk ........................................................................... 6-1
6.2 Overview .................................................................................................................................... 6-3
6.3 Switching on the device. ............................................................................................................ 6-5
6.4 Setting up the Microsoft Windows operating system ................................................................. 6-7
6.5 Installing applications and drivers, Touch-Base......................................................................... 6-8
6.6 Notes about new installation of Windows 2000 ....................................................................... 6-13
7 Operation and configuration.................................................................................................................... 7-1
7.1 Normal operation........................................................................................................................ 7-1
7.1.1 Switching the device on and off ................................................................................................. 7-1
7.2 Additional drivers and applications ............................................................................................ 7-4
7.2.1 Overview .................................................................................................................................... 7-4
7.2.2 Setting the touch screen ............................................................................................................ 7-5
7.2.3 KeyTools .................................................................................................................................... 7-7
7.2.4 SystemGuard ............................................................................................................................. 7-8
7.2.5 TouchInput ................................................................................................................................. 7-9
7.2.6 CheckLanguageID ................................................................................................................... 7-10
7.2.7 Multilingual settings for the operating system.......................................................................... 7-11
8 Operating................................................................................................................................................ 8-1
8.1 Operator controls ....................................................................................................................... 8-1
8.2 Operator controls on key panels ................................................................................................ 8-3
8.2.1 Overview .................................................................................................................................... 8-3
8.2.2 Keyboard.................................................................................................................................... 8-4
8.2.3 Labeling function keys and softkeys .......................................................................................... 8-7
8.3 Operator controls of the touch screen panels............................................................................ 8-9
8.3.1 Overview .................................................................................................................................... 8-9
8.3.2 Touch screen ........................................................................................................................... 8-10
8.4 DVD-ROM drive ....................................................................................................................... 8-11
8.5 Transferring authorizations ...................................................................................................... 8-12
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9 Integration in TIA .................................................................................................................................... 9-1
9.1 Industrial communications ......................................................................................................... 9-1
9.2 PROFIBUS/MPI interface and WinAC card ............................................................................... 9-2
10 Servicing and maintenance................................................................................................................... 10-1
10.1 Servicing .................................................................................................................................. 10-1
10.2 Removing and installing hardware components ...................................................................... 10-3
10.2.1 Repairs..................................................................................................................................... 10-3
10.2.2 Opening the device.................................................................................................................. 10-5
10.2.3 View of internal components with open device........................................................................ 10-9
10.2.4 Removing/installing memory modules ................................................................................... 10-10
10.2.5 PCI/WinAC cards ................................................................................................................... 10-12
10.2.5.1 Notes on the modules ............................................................................................................ 10-12
10.2.5.2 Installing expansion modules................................................................................................. 10-13
10.2.6 Drives ..................................................................................................................................... 10-17
10.2.6.1 Removing and installing a DVD-ROM drive........................................................................... 10-17
10.2.6.2 Replacing the hard disk ......................................................................................................... 10-20
10.2.7 Changing processors and heat sinks..................................................................................... 10-24
10.2.8 Replacing the back-up battery ............................................................................................... 10-26
10.2.9 Removing/installing the power supply ................................................................................... 10-28
10.2.10 Separating the control unit from the computer unit................................................................ 10-30
10.2.11 Connecting an external monitor............................................................................................. 10-37
10.3 Installing software .................................................................................................................. 10-38
10.3.1 Overview ................................................................................................................................ 10-38
10.3.2 Supplied software CDs / DVDs.............................................................................................. 10-40
10.3.3 Restoring the factory state of the software using the Restore DVD ...................................... 10-41
10.3.4 Factory state without operating system ................................................................................. 10-43
10.3.5 Installing individual drivers..................................................................................................... 10-44
10.4 Maintenance and spare parts ................................................................................................ 10-45
11 Alarm, error and system messages ............................
.......................................................................... 11-1
11.1 BIOS error messages .............................................................................................................. 11-1
11.2 Motherboard error messages................................................................................................... 11-2
12 Troubleshooting and FAQs................................................................................................................... 12-1
12.1 General problems .................................................................................................................... 12-1
12.2 Problems when using modules of third-party manufacturers .................................................. 12-3
12.3 SystemGuard errors................................................................................................................. 12-4
13 Technical specifications........................................................................................................................ 13-1
13.1 Technical data.......................................................................................................................... 13-1
13.1.1 EMC requirements ................................................................................................................... 13-1
13.1.2 General technical data ............................................................................................................. 13-2
13.1.3 Ambient and environmental conditions.................................................................................... 13-5
13.2 Dimensional drawing of the device .......................................................................................... 13-6
13.3 Keyboard table ......................................................................................................................... 13-7
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14 Detailed descriptions ............................................................................................................................ 14-1
14.1 Overview of the Panel PC 577 motherboard ........................................................................... 14-1
14.2 Riser card ................................................................................................................................. 14-2
14.3 Touch sensor ........................................................................................................................... 14-3
14.4 System resources .................................................................................................................... 14-5
14.4.1 Currently allocated system resources...................................................................................... 14-5
14.4.2 Interrupt assignment ................................................................................................................ 14-6
14.5 BIOS setup ............................................................................................................................... 14-7
14.5.1 Starting BIOS setup ................................................................................................................. 14-7
14.5.2 BIOS setup default settings...................................................................................................... 14-8
A Appendix.................................................................................................................................................A-1
A.1 Certificates and guidelines.........................................................................................................A-1
A.1.1 Guidelines and declarations.......................................................................................................A-1
A.1.2 Certificates and approvals..........................................................................................................A-3
A.1.3 ESD guideline ............................................................................................................................A-5
A.1.4 Electrostatic charging of individuals...........................................................................................A-7
A.2 Abbreviations .............................................................................................................................A-8
A.3 Glossary Definitions CU.............................................................................................................A-9
Index................................................................................................................................................ Index-1
Tables
Table 3-1 Dimensions for the mounting cut-out in mm ............................................................................ 3-12
Table 10-1 Switch settings for the various control units........................................................................... 10-36
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Safety instructions and general notes

1.1 1.1 Safety instructions

Warning Emergencies
In the event of a device fault, remove the mains connector immediately. Inform the customer service personnel responsible. Malfunctions can occur when the operator controls or power cable are damaged or when liquids or foreign objects penetrate the device.
Caution Please observe the safety instructions on the back of the cover sheet of this documentation.
You should not expand your device unless you have read the relevant safety instructions.
1
This device is compliant with the relevant safety measures to IEC, EN, VDE, UL, and CSA. If you have questions about the validity of the installation in the planned environment, please contact your service representative.
Repairs
Only authorized personnel are permitted to repair the device.
Warning Unauthorized opening and improper repairs can cause considerable damage to property or
danger for the user.
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Safety instructions and general notes
1.1 Safety instructions
System expansions
Only install system expansion devices designed for this device. The installation of other expansions can damage the system and violate the radio-interference suppression regulations. Contact your technical support team or where you purchased your PC to find out which system expansion devices may safely be installed.
Battery
Caution If you install or exchange system expansions and damage your device, the warranty
becomes void.
This device is equipped with a Lithium battery. Batteries may only be replaced by qualified personnel.
Caution There is the risk of an explosion if the battery is not replaced as directed. Replace only with
the same type or with an equivalent type recommended by the manufacturer. Dispose of used batteries in accordance with local regulations.
Warning Risk of explosion and release of harmful substances! Therefore, do not throw Lithium batteries into an open fire, do not solder or open the cell
body, do not short-circuit or reverse polarity, do not heat up above 100° C, dispose of in accordance with regulations and protect against direct exposure to sunlight, moisture and condensation.
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Safety instructions and general notes
1.1 Safety instructions
ESD guidelines
Modules containing electrostatic sensitive devices (ESDs) can be identified by the following label:
Strictly follow the guidelines mentioned below when handling modules which are sensitive to ESD:
Always discharge your body´s static electricity before handling modules which are
sensitive to ESD (for example, by touching a grounded object).
All devices and tools must be free of static charge.
Always pull the mains connector and disconnect the battery before you install or remove
modules which are sensitive to ESD.
Handle modules fitted with ESDs by their edges only.
Do not touch any wiring posts or conductors on modules containing ESDs.
Warning Following the results of a risk analysis, additional protection equipment on the machine or
the system is necessary to avoid endangering persons. With this, especially the programming, configuration and wiring of the inserted I/O modules have to be executed, in accordance with the safety performance (SIL, PL or Cat.) identified by the necessary risk analysis. The intended use of the device has to be ensured.
The proper use of the device has to be verified with a function test on the system. This test can detect programming, configuration and wiring errors. The test results have to be documented and, if necessary, entered into the relevant documents that verify safety.
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Safety instructions and general notes
1.1 Safety instructions
Electrical connection
Warning Disconnect the device from the mains before every intervention. Do not touch power cables or data transmission cables during electrical storms and do not
connect any cables.
High frequency radiation
Caution Unintentional operating situations
High frequency radiation, e.g. from cell phones, can cause unintentional operating situations under some circumstances. For more details, consult the technical data in the "EMC requirements" chapter.
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Safety instructions and general notes

1.2 General information, download "Panel PC"

1.2 1.2 General information, download "Panel PC"
Overview
Transport
Caution The device is approved for operation in closed rooms only. The guarantee is void if this
stipulation is ignored.
Avoid extreme environmental operating conditions. Protect your device against dust, moisture and heat. For additional information, refer to the Technical data.
Do not place the device in direct sunlight.
Unpack the device at its installation location.
Notice Fitting the hard disk transport lock again
Transport the device only in the original packaging. Fit the hard disk transport lock again for this purpose: Switch off the device and place it in the operating position. Screw in the knurled screws as far as the stop.
Notice Adhere to these stipulations each time the device is transported, otherwise the guarantee is
void.
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Safety instructions and general notes
1.2 General information, download "Panel PC"
Caution Condensation
When transporting the device in low temperatures, ensure that no moisture gets on or into the device. This also applies if the device is subjected to extreme changes in temperature.
Commissioning Allow the device to slowly adjust to room temperature before commissioning the device. Do no place the device near direct heat radiation. If moisture condensation occurs, wait at least about 12 hours before you switch on the device.
Vibration DVD drives are sensitive to vibration. Prohibited vibration during operation may result in loss of data or damage to the drive or data medium.
Before transporting the device, wait at least 20 seconds to allow the drive to stop completely.
Tools & downloads
Please check regularly whether updates and hotfixes are available for download to your device.
Downloads are available on the Internet at "http://www.siemens.com/asis Click on "Tools & Demosoftware" on "Overview Panel PCs". Using the global search function, you can then also search for any downloads you require.
" under "Support".
Processor and CD-ROM drive
Caution Danger of overheating the processor!
Do not activate the "Silent mode" option in the BIOS setup.
Notice A CD-ROM drive should only be operated in a mechanically undisturbed environment
without vibrations and shock.
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Safety instructions and general notes
1.2 General information, download "Panel PC"
Safety-relevant applications
Warning Maloperation
Do not perform safety-relevant functions of the user software with the touch screen.
Chemical resistance
Caution Adhere to the information regarding chemical resistance. Please refer to the "Tools &
Demosoftware" Internet site for more information. Enter "Chemical resistance" as the search term. The available articles are displayed.
Sources of light
Notice Position the screen so that it is not subject to direct sunlight or other strong sources of light.
Defective pixels in the display
At present, the manufacturing process of modern displays does not guarantee that all pixels of the display will be perfect. A small number of defective pixels in the display is therefore unavoidable. This does not present a functional problem as long as the defective pixels are not bunched in one location.
Refer to the "Technical data" section for more information.
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Safety instructions and general notes
1.2 General information, download "Panel PC"
Burn-in effect on TFT displays
A permanent picture with bright images can lead to a burn-in effect on the TFT LCD. If a screen saver is activated, please observe the following:
The liquid crystals in screen savers which actuate active black when the backlighting is
on, e.g. flying stars "starfield simulation," renew themselves. Pay attention to the length of time the backlighting is activated.
The following applies to screen savers which turn off the backlighting: Each time the
backlighting is turned on, its life is reduced by 50 minutes.
Consider the following carefully:
Screensaver
Switch off the backlighting regularly
Permanent display of the customer application
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Description

2.1 2.1 Application features

Introduction
The Panel PC 577 provides a high standard of quality based on the protection type of the control unit, high-level EMC and CE certification for industrial application.
The device is designed for 24 hour operation. Further information is available in the section "Ambient and environmental conditions of the "Technical data" chapter.
The Panel PC 577 is scalable beginning with the processor type and the memory modules all the way to the operating system.
Interfaces
The integrated Ethernet interface ensures communication with the office world and the
management level.
PC peripherals can be connected via the integrated USB interfaces at the rear and front
of the device.
2
Connection to the process is made with communication cards and PC expansion
modules in the available PC slots.
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Description

2.2 Design

2.2 2.2 Design
The device serves as a base for PC-based HMI devices, the Panel PCs. The Panel PC 577 fulfills the basic requirements for industrial compatibility and provides high performance at a low price.
The device consists of the control unit with a key or touch panel and the computer unit. The control unit is screwed to the back of the computer unit.
Figure 2-1 Panel PC 577
1 Control unit 2 Computer unit
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Description

2.3 Technical features

2.3 2.3 Technical features
General features Processor - Intel® Pentium 4 2.4 GHz
- Intel® Celeron 2.0 GHz Chipset Intel 865G Main memory 256 MB = 2 x 128 MB SDRAM or
1 x 256 MB SDRAM 512 MB = 2 x 256 MB SDRAM 4 slots, expandable to 4 GB maximum
Slots for add-ons
Device variants The device is available with different control units which are distinguished by the size of the display and by a membrane keyboard or touch screen.
Graphics On-board graphics (865G chipset)
Power supply 110/230 V AC, 350 W; variable voltage with short-
Drives optional CD-ROM drive Hard disks ≥ 40 GB HDD small, 1x 2.5" Operating system, optional Preinstalled, also installed on the Restore CD
Uppermost slot is suitable for WinAC Slot
module
2 x PCI 175 mm long (below)
Keyboard variants
12"/15" TFT technology
Color display with backlighting
Membrane keyboard with alphanumeric keys,
numeric keys, cursor keys and control keys
Function keys and softkeys
Integrated mouse
Softkeys, <Shift> und <ACK>
Front-mounted USB 2.0 interface for
connecting external I/O modules
Touch screen variants
12''/15''/19'' TFT technology
Color display with backlighting
Front-mounted USB 2.0 interface for
connecting external I/O modules
12'': 800 x 600, 60 Hz 15'': 1024 x 768, 60 Hz 19'': 1280 x 1024, 60 Hz
term buffering against power failure at maximum 16 ms
- Windows 2000 Professional MUI*
- Windows XP Professional MUI*
*MUI: Multi-language user interface; German, English, French, Italian, Spanish, Japanese, Korean, Chinese simplified and Chinese traditional
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Description
2.3 Technical features
Interfaces Installed via expansion cards: PROFIBUS / MPI CP 5611-compatible
(not included in the scope of supply) Ethernet LAN 10/100/1000 Mbps USB 4x USB 2.0 high current, external
2x USB 2.0 high current available, internal
via male connector
1x USB 2.0 high current, front mounted Serial interfaces COM1 V.24 Parallel interfaces LPT1 Keyboard PS/2 Mouse PS/2
Accessories not supplied with the device package SIMATIC PC
Image Creator SW Film for protecting the touch screen panel
against dirt and scratches for the 12" touch screen variant for the 15" touch screen variant for the 19" touch screen variant
Labeling strips for 12" keyboard variant for 15" keyboard variant
Screw fixing elements for 19'' touch screen variant
Software for local data backup
6AV7671-2BA00-0AA0
6AV7671-4BA00-0AA0
6AV7672-1CE00-0AA0
6AV7672-0DA00-0AA0
The labeling strips and printing templates can be
obtained from the Internet address mentioned in
the preface.
6AV7672-8KE00-0AA0
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Description
2.3 Technical features
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Description
2.3 Technical features
SIMATIC Panel PC 577
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Planning use

3.1 3.1 Overview

Introduction
This section describes the first steps after unpacking, the permitted mounting positions and the fixation. This section describes the necessary considerations for EMC.
Field of application
The Panel PC is an industry-standard PC platform for demanding tasks in the field of PC­based automation. The Panel PC is designed for on-site use on the machine, installed for example in:
Control cabinets
Swivel arms
In consoles
3
Note In the following, the term "control cabinet" also refers to rack, mounting rack, switchboard,
operator panel and console. The term "device" represents the Panel PC and its variants.
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3-1
Planning use

3.2 Unpacking and checking the delivery

3.2 3.2 Unpacking and checking the delivery
Procedure
1. Please check the packaging material for transport damage upon delivery.
2. If any transport damage is present at the time of delivery, lodge a complaint at the shipping company in charge. Have the shipper confirm the transport damage immediately.
3. Unpack the device.
Caution Do not lie the device on its back. This will avoid any damage to an optical drive which
may be present. Lie the front side on a soft surface to avoid damaging the front panel USB interface.
4. Keep the packaging material in case you have to transport the unit again.
Notice The packaging protects the device during transport and storage. Therefore, never
dispose of the original packaging material!
5. Please keep the enclosed documentation in a safe place. You will need the documentation when you start up the device for the first time.
6. Check the package contents for completeness and any visible transport damage. Check for completeness using the "Contents of Delivery" list in the Operating Instructions (compact).
7. Notify the delivery service in charge immediately if the packages contents are incomplete or damaged.
Warning Make sure that a damaged device is not installed or put into operation.
8. Note the identification information as described in the "Operating Instructions (compact)" document.
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Planning use
3.2 Unpacking and checking the delivery
Warning Risk of damage
Do not transport the device when it is mounted. During transport, use the hard disk transport lock (if present).
The device is approved for use with the following operating systems:
Approvals
Windows 2000 Professional Multi-Language SP4 and higher, German, English, French,
Italian, Spanish, Japanese, Korean, Chinese Simplified and Chinese Traditional
Windows XP Professional Multi-Language, German, English, French, Italian, Spanish,
Japanese, Korean, Chinese Simplified and Chinese Traditional Windows XP Professional is only approved as of Service Pack 2.
The operating system is provided with the Windows function modes "Hibernate" and "Standby" deactivated when shutting down the operating system and with "Fast User Switch" (Windows XP Professional) deactivated.
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3-3
Planning use

3.3 Make note of identification data

3.3 3.3 Make note of identification data
Procedure
1. Write down the Microsoft Windows product key of the Certificate of Authenticity COA in the table at the end of this section. The product key can be found on the back of the device. You will need the product key during the reinstallation of the operating system.
2. Write down the manufacturer's number SVP and the order number , e.g. "6AV782...", in the table. If repairs are necessary, the device can be identified by the service center on the basis of the SVP number and order number.
Both numbers can be found on the rating plate attached to the side of the device where the power unit is located.
Figure 3-1 Rating plate
3. Enter the Ethernet address of the device: The Ethernet address is located in the "Main" menu of the BIOS setup, "Hardware Options > Ethernet Address."
Identification Number 1 Microsoft Windows Product Key 2 SVP number 3 Order number 10 Ethernet address (MAC address)
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Planning use

3.4 EMC directive

3.4 3.4 EMC directive
Electromagnetic compatibility
The device fulfills the requirements of the EMC law of the Federal Republic of Germany as well as the EMC directive of the Single European Market.
The device is designed as a built-in model with front-sided IP65 degree of protection. Ensure compliance with the EN 61000-4-2 standard by installing the device in grounded metal cabinets, e.g. 8 MC cabinets, Siemens catalog NV21.
Note For additional information about EMC requirements, refer to the Technical data section.
Installing the device according to EMC directive
Basics for interference-free operation:
Install the controller according to EMC directive
Use interference-immune cable
Note The instructions "Guidelines for the assembly of interference-immune programmable logic
controllers" with the article ID 1064706 and the manual "PROFIBUS networks" with the article ID 1971286, which also applies to the installation of the device, is located on the "Documentation and Drivers" CD.
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3-5
Planning use

3.5 Mounting positions and fastening

3.5 3.5 Mounting positions and fastening

3.5.1 Installation instructions

Before mounting the device, read the following general notes relating to installation.
Warning Dangerous Voltage
Isolate the power supply to the control cabinet before opening it. Ensure that the power to the control cabinet cannot be turned on accidentally.
Caution The device is approved for operation in closed rooms only.
Ensure that the grounding outlet of the building installation is easily accessible and that there is a mains disconnect switch in control cabinet installations.
Position the screen in an ergonomic position favorable to the user. Choose a suitable mounting height.
Position the screen so that it is not subject to direct sunlight or other strong sources of light.
DVD drives are susceptible to shock. Shocks during operation can lead to the loss of data or damage to the drive or data carrier. Burners and DVDs are not suitable for continous operation.
Applies to devices which are installed in swivel arm housings: Avoid rapid or jerky movements of the swivel arm during operation. The ensuing forces could lead to possible irreversible damage of the hard disk.
Provide adequate volume in the control cabinet for air circulation and heat transport. Keep at least 10 cm distance between the device and control cabinet.
Do not allow the maximum air intake temperature to exceed 45° C. Decisive is the temperature measured at a distance of 10 cm from an air intake. The maximum air intake temperature must be accounted for especially when sizing closed control cabinets.
Position the device so that the air vents of the housing are not covered up following mounting.
Ensure there is enough free space in the control cabinet to allow the sheet metal cover to be removed. You will otherwise have to remove the device from the control cabinet or swivel arm when replacing the memory or the battery.
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Planning use
3.5 Mounting positions and fastening
Also provide enough free space to add on to the device.
Equip the control cabinet with struts for stabilizing the mounting cut-out. Install struts
where necessary.
Avoid extreme environmental operating conditions. Protect your device against dust,
moisture and heat.
Install the device in such a way that it poses no danger, e.g. by falling over.
During assembly, please comply with the approved mounting positions.
Notice The device must be mounted in a fireproof cabinet to fulfill the requirements for UL508
certification. To fulfill the requirements for EN 60950, the device must be mounted in a permitted
position.
For additional information, refer to the dimensional drawings in the appendix.
Warning Function test while installing the device in machines or execute systems
Following the results of a risk analysis, additional protection equipment on the machine or the system is necessary to avoid endangering persons. With this, especially the programming, configuration and wiring of the inserted I/O modules have to be executed, in accordance with the safety performance (SIL, PL or Cat.) identified by the necessary risk analysis. The intended use of the device has to be ensured.
The proper use of the device has to be verified with a function test on the system. This test can detect programming, configuration and wiring errors. The test results have to be documented and, if necessary, entered into the relevant documents that verify safety.
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3.5 Mounting positions and fastening

3.5.2 Permitted mounting positions

Approval
Only certain mounting positions are approved for the device.
Figure 3-2 Permitted mounting position
The device can be mounted in a vertical position with deviations between +5° and -5° in the given directions.

3.5.3 Mounting type

The control unit is secured in the mounting cut-out either with clamps or screws.
Notice Securing with screws is not possible with the 12" touch screen variant.
For securing the 19'' touch screen variant with screws, you will need the accessory with MLFB No. 6AV7672-8KE00-0AA0
Select the type of mounting suitable to your requirements for the degree of protection.
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3.5 Mounting positions and fastening

3.5.4 Degree of protection

Principle
The degree of protection provided at the front is assured when the mounting seal lies completely against the mounting cut-out.
Caution Please ensure that the material strength at the mounting cut-out is a maximum of 6 mm.
Please follow the specifications for the dimensions in the "Mounting cut-out" section. The degrees of protection are only guaranteed when the following is observed:
The material strength at the mounting cut-out is at least 2 mm.
The surface plane deviation of the mounting cut-out in relation to the external dimensions
of the control unit amounts to ≤ 0.5 mm when the control unit is mounted.
IP65 degree of protection and NEMA4
The IP65 degree of protection and NEMA4 is only provided for clamp mounting together with a ring seal.
IP54 degree of protection
This degree of protection is assured when fixed using screws and the mounting components for 19" rack accessories.
Note For screw fixing of the 19" touch panel front, a backing plate is available as an accessory.
For further information, see "http://mall.ad.siemens.com/
".
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Planning use

3.6 Mounting cut-out

3.6 3.6 Mounting cut-out

3.6.1 Selecting and creating the mounting cut-out

Requirement
The degree of protection suitable to the field of application and thereby the mounting method have been selected.
Procedure
1. Follow the installation instructions.
2. Select a location suitable for installation, taking into account the installation instructions and the chosen mounting position.
3. On the basis of the dimensional drawings, check whether the required screw and pressure points on the rear and the hatched seal area are easily accessible after the completion of the mounting cut-out. Otherwise the mounting cut-out is useless.
4. Complete the mounting cut-out in accordance with the dimensions. You can also obtain these dimensions from the mounting template supplied with the device.
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Planning use
3.6 Mounting cut-out

3.6.2 Dimensions

The following illustration shows the dimensions for the mounting cut-out. You can also obtain these dimensions from the mounting template supplied with the device.
$
$
6
/
/
/
/ /
/ 6 6 /
66
/ 6 6 /
/
/
/
/
Figure 3-3 Drill holes for the screws and pressure points for the clamp screws
/
PP
(1) Drill hole for screw attachment (4) Clamp (2) Pressure points for clamp (5) R (3) Setscrews (6) Seal area
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120 in the seal area
Z
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3.6 Mounting cut-out
Table 3-1 Dimensions for the mounting cut-out in mm
1)
Control
L1 L2 L3
L4
L5 L6
1)
units Tolerance +1 +1 ±0.2 ±0.2 ±0.5 ±0.5 ±0.5 ±0.5 +1 ±1 ±1 ±1 ±1 ±1 ±1 ±1 ±1 ±1
Key panels
12" TFT 15" TFT Touch
screen panels
12" TFT 15" TFT
450 450
368 450 450
290 321
290 290 380
465 465
— 465 465
235 279
— 235 235
112 112
112 112 112
19" TFT
1)
M6 thread or drill holes with a diameter of 7 mm
2)
Cut-outs for the shafts of the insert strips are only necessary for 15" key panels.
3)
Only for 19" touch panels are two clamps necessary for vertically securing clamps.
— 186
— — —
2)
L7
2)
— 135
— — —
2)
2)
L8
— 25
— — —
L9
A1 A2 S1 S2 S3 S4 S53) S63)S73)
56
78
78
78
78
10
16
56
51
51
51
51
17
16
165
56
35
35
35
19
10
16
56
81
81
81
81
10
16
46
46
46
46
10
16
— —
— — 33
— —
— —
33
More information about device dimensions, e.g. mounting depth, can be found in the "Dimensional drawings" section.
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Installation

4.1 4.1 Securing with clamps

Scope
Skip this step if you have selected "screw mounting."
Requirement
Note The 12" touch screen variant can only be fixed in place using clamps.
The mounting cut-out has been completed.
Clamps are readily available in the accessories. Clamps and setscrews are included in
the contents of delivery.
4
Figure 4-1 Clamp assembly
Procedure
1. Follow the installation instructions.
2. Working from the front, insert the device into the mounting cut-out.
3. Secure the control unit in the mounting cut-out from behind with the clamps, as shown in
the mounting cut-out in the dimensions. Tighten the setscrews to a torque of 0.4-0.5 Nm.
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4-1
Installation

4.2 Securing with screws

4.2 4.2 Securing with screws
Scope
Skip this step if you have selected "clamp mounting."
Requirement
Notice Securing with screws is not possible with the 12" touch screen variant.
For securing the 19'' touch screen variant with screws, you will need the accessory with MLFB No. 6AV7672-8KE00-0AA0
The mounting cut-out has been completed.
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4-2 Operating Instructions, Release 04/2006, A5E00798484-01
Installation
4.2 Securing with screws
Procedure
1. Follow the installation instructions.
2. Drill suitable holes at the prepared mounting cut-out in accordance with the specifications
for L4 and L5, as shown in the mounting cut-out in the dimensions.
3. Carefully drill the respective holes in the control unit at the designated location (1) from
the rear.
Figure 4-2 Designated location for holes on the control unit
4. Working from the front, insert the device into the mounting cut-out.
5. Secure the control unit by inserting suitable screws through the holes and attaching nuts.
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Installation

4.3 Dimensions

4.3 4.3 Dimensions
The mounting depth increases by 28 mm when a DVD-ROM drive is installed in the device. Refer to the dimensional drawings in the "Technical specifications" section for the exact
measurements.
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4-4 Operating Instructions, Release 04/2006, A5E00798484-01

Connecting

5.1 5.1 Overview

Introduction
Once you have mounted the device, connect it.
Warning Do not touch power cables or data transmission cables during electrical storms and do not
connect any cables. Unplug the mains connector from the socket to be sure the electricity is disconnected.
Caution Connection sequence
Follow the described sequence when connecting the device to avoid damaging it.
5
Commissioning Allow the device to adjust to the room temperature before connecting the device. Do no place the device near direct heat radiation. If moisture condensation occurs, wait at least about 12 hours before you switch on the device.
Risk of data loss! Do not disconnect the power supply when the device is in operation. Disconnect the power only after the device has been correctly shut down.
Requirement
The device has been installed in conformity with the EMC directive
The device has been installed according to the information provided in these operating
instructions.
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Connecting
5.1 Overview
Procedure
1. Connect the equipotential bonding.
2. Connect peripherals:
Connect an external monitor if desired. Connect the PS/2 mouse. Connect the PS/2 keyboard. Connect a USB device such as a USB mouse if desired. Connect a printer.
3. Connect the power supply.
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Connecting

5.2 Interfaces

5.2 5.2 Interfaces

5.2.1 Front interfaces

Introduction
A USB interface is located on the front side. For more information, please refer to the chapter "Operation." Attach an external keyboard or an external mouse, for example, to the USB interface. The front-side USB interface supports the standard USB 2.0.
Caution Wait at least 10 seconds between the unplugging and replugging of USB devices. This also
applies in particular to touch control in control units with touch screen panels.
Notice When the cover over the USB interface is opened in order to connect a USB component, the
degree of protection for the device is no longer guaranteed. When using standard USB peripherals, please bear in mind that their EMC immunity level is
frequently designed for office applications only. These devices are adequate for commissioning and servicing purposes. However, only industry-standard devices are allowed for industrial operation.
The peripherals are developed and marketed by individual vendors. The respective manufacturers offer support for the peripherals. Moreover, the terms of liability of the individual vendors or suppliers apply here.
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Connecting
5.2 Interfaces

5.2.2 Rear interfaces

Interfaces
Arrangement of the interfaces
Item Name Description (1) KEYBOARD Connection for a PS/2 keyboard (2) Mouse Connection for a PS/2 mouse (3) USB 2.0 Connection for USB devices (4) COM 1 Serial interface, 9-pin Sub-D
connector
(5) LPT 1 Parallel interface, 25-pin sub D
socket (6) VGA VGA connection (7) USB 2.0 Connection for USB devices (8) Ethernet RJ 45 Ethernet connection
10/100/1000 Mbps
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Connecting
5.2 Interfaces
Power supply
Position of the IEC power connector Description
IEC power connector (2) for the AC power supply to the device. The maximum permitted power supply range is 120 V AC to 230 V AC.
On / Off switch (1)
Note You can also switch on the device using the soft power key. Refer to the "Operator controls"
chapter for more information.
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Connecting

5.3 Connecting peripherals

5.3 5.3 Connecting peripherals

5.3.1 Overview

When connecting the device for the first time, connect a PS/2 keyboard and PS/2 mouse. Connect any required USB components such as a USB hub.
Caution Disconnect the device from the power supply before connecting peripherals. This does not
apply to connecting and disconnecting USB devices. Connect only I/O modules approved for industrial applications according to EN 61000-6-
2:2001. Use shielded cables and metal connectors to connect peripherals. Otherwise, the specified standards and specifications declared by Siemens AG are no longer valid. Secure the plugs of the interface cables to the device housing with screws. This improves the electrical shielding.
Mouse
Connect a PS/2 or USB mouse.

5.3.2 Connecting a monitor

The front panel is activated as the display by default when the operating system starts. An external monitor connected to the VGA port is therefore deactivated.
Learn how to activate an external monitor by reading the section "Installing and removing hardware components" in the "Service and maintenance" chapter.
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Connecting
5.3 Connecting peripherals

5.3.3 USB

Introduction
Commercially available USB peripherals can be easily and flexibly connected via the USB interface. For example, you can connect an external USB keyboard and a USB mouse. If the USB keyboard has a USB interface, you can connect other USB peripherals, such as a USB mouse, directly to the keyboard.
USB interface
There are several types of USB peripherals:
Low power devices: maximum 100 mA power consumption, e.g. mouse and keyboard
High power devices maximum 500 mA power consumption, e.g. hard disk and floppy
drive
Note The general USB specifications apply to the USB interfaces on the computer unit. The USB interface on the front panel has been approved for a maximum of one additional
USB hub.
Using USB peripherals
Notice When installing a USB device for the first time, make sure you have the required device
driver. Before removing an intelligent USB device, deactivate the device in the operating system using the dialog "Unplug or Eject Hardware". For additional information, refer to the documentation for the operating system.
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Connecting
5.3 Connecting peripherals
Connecting USB devices
Procedure
Caution Wait at least 10 seconds between removal and reconnection of USB devices. This also
applies to control units with touch screens, especially for touch operation.
Notice When using standard USB peripherals, please bear in mind that their EMC immunity level is
frequently designed for office applications only. These devices are adequate for commissioning and servicing purposes. However, only industry-standard devices are allowed for industrial operation.
The peripherals are developed and marketed by individual vendors. The respective manufacturers offer support for the peripherals. Moreover, the terms of liability of the individual vendors or suppliers apply here. More information about connecting USB devices is available in the "Commissioning" section.
1. Insert the USB cable into one of the USB interfaces. The device is automatically detected by the Plug and Play operating system. The operating system may prompt you to install a driver when necessary.
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Connecting

5.4 Connecting the power supply

5.4 5.4 Connecting the power supply
Principle
The device can be optionally operated on 110 or 230 V AC systems. The device features an automatic voltage switch and a power switch.
Caution Do not touch power cables or data transmission cables during electrical storms and do not
connect any cables. Unplug the mains connector from the socket to be sure the electricity is disconnected. The device features a safety-certified power cable. Connect the device only to a grounding
outlet. Operate the device only on grounded power cables and not on impedance grounding systems such as IT systems.
Make sure that the local supply voltage complies with the permissible rated voltage for the device.
Warning Select an adequately large cable diameter so that the device is not damaged by the cable
during a short circuit.
Localized information
Outside of the USA and Canada, 230 V AC power supply:
If you do not use the safety-certified power cable, use a flexible cable with the following characteristics:
At least 18 AWG conductor cross-section
Grounding plug 15 A, 250 V
Notice Ensure that the cable set conforms to the respective national safety regulations and is
appropriately labeled.
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Connecting
5.4 Connecting the power supply
For USA and Canada:
A UL-listed power supply cable must be used in the United States and Canada.
110V power supply
Use a flexible cable with the following characteristics:
UL approval
Type SJT with three conductors
At least 18 AWG conductor cross-section
Maximum 4.5 m length
Parallel grounding plug 15 A, min. 125 V
230V power supply
Use a flexible cable with the following characteristics:
UL approval
Procedure
Type SJT with three conductors
At least 18 AWG conductor cross-section
Maximum 4.5 m length
Tandem grounding plug 15 A, min. 250 V
1. Insert the supplied power cable into the AC/DC power socket of the device.
2. Lock the power plug with the interlocking device supplied in the package. This will prevent unintentional detachment of the IEC power connector on the device.
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Connecting

5.5 Uninterruptible AC power supplies

5.5 5.5 Uninterruptible AC power supplies
Introduction
This chapter describes the considerations involved in using an uninterruptible AC power supply (AC UPS) for the Panel PC.
Due to legal regulations related to reducing reactive-power consumption in public and private electrical networks, all AC voltage supplies in Panel PCs feature a power factor correction (PFC) circuit. Technically, there is passive PFC and active PFC.
Active PFC
All Panel PC 87x, Panel PC 577 and Panel PC 677 feature an active PFC. Active PFC requires almost perfect sinusoidal input voltage.
Caution Uninterruptible AC power supplies (AC UPS) with non-sinusoidal wave form damage the
power supply unit of Panel PCs with active PFC. Make that the AC UPS supplies a sinusoidal output voltage in normal and battery mode for
use on a Panel PC with active PFC.
Selection criteria for an uninterruptible power supply
Uninterruptible power supplies with sinusoidal output voltage in normal and battery mode are classified as "VFI-SS-…" or "VI-SS-…".
UPS characteristics are described and classified in EN 50091-3 and IEC 62040-3.
Note More information is available on the Internet at "www.ad.siemens.de
Solutions." Click on "Service & Support" under "Services" and search for the article ID "17241008" on the "Product Support" page. At the end of the article there is a link to the document, "UPS Classification Based On Operational Performance".
" under "Products &
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Connecting

5.6 Connecting the equipotential bonding

5.6 5.6 Connecting the equipotential bonding
A low-resistance ground connection ensures that interference signals generated by external power supply cables, signal cables or cables to the I/O modules are safely discharged to ground.
The equipotential bonding connection of the device is located at the connection elements of the computer unit and is identified by the following symbol:
Figure 5-1 Equipotential bonding
Connecting the equipotential bonding
Required tool for equipotential bonding terminal: TORX T20 screwdriver
Steps for connecting the equipotential bonding 1 Connect the equipotential bonding connection
(M4 thread) on the device (1) (large surface, large-area contact) with the central grounding point of the control cabinet. The minimum conductor cross-section may not amount to less than 5 mm2.
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Connecting
5.6 Connecting the equipotential bonding
Avoiding differences in potential
Differences in potential arise between separated system parts, which in some cases lead to high equalization currents. This situation may arise if the cable shielding is terminated at both ends and grounded at different system parts. Potential differences can be caused, for example, by different power inputs.
Reduce the differences in potential by laying the equipotential bonding cables in such a way that the affected electronic components function properly. Observe the following guidelines when setting up equipotential bonding:
When two system parts are connected by means of a shielded signal cable, and their
shields are both connected to the ground or protective conductor, the following must be observed: The impedance of the additional equipotential bonding cable amounts to 10% of the shield impedance, at the most.
Ensure that the equipotential bonding cable cross-section is selected to accommodate
the maximum equalization current. The equipotential bonding conductor cross-section that has proven best in practice is 16 mm
Use equipotential bonding conductors made of copper or galvanized steel. Connect the
cables to the ground or protective conductor over a wide area. Protect the ground or protective conductor from corrosion.
2
.
Lay the equipotential bonding cable in such a way that the area between the equipotential
bonding cable and signal cables is as small as possible.
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Connecting
5.6 Connecting the equipotential bonding
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Connecting
5.6 Connecting the equipotential bonding
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5-15

Commissioning

6.1 6.1 Removing the transport lock for the hard disk

Note Not every device has a hard disk transport lock.
To enhance the ruggedness of the SIMATIC Panel PC 577 during shipping, the device is fitted with a transport lock for the hard disk. This comprises two knurled screws that clamp the hard disk to prevent undesirable vibrations. The hard disk transport lock is located on the top of the SIMATIC Panel PC 577 and is marked with an adhesive label. When shipped, the transport lock is locked. Before you switch on the device for the first time, you must remove the transport lock for the hard disk.
6
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6-1
Commissioning
6.1 Removing the transport lock for the hard disk
Removing the transport lock for the hard disk
Procedure for removing the transport lock for the hard disk (1) Unscrew 2 knurled screws (1) by hand
+DUG' LVN7UDQVSRUW VLFKHUXQ J ELWWHYRUGHU, QEHWULHEQ DKPH HQWIHUQH Q[5¦QGHOVFKUDXEHQ
3OHDVHUHPRYHW KHKDUGGLVN WUDQVSRU WORFNEHIR UHRSHUDWLQ J
(2) Screw the knurled screws into the nuts on the rear of the device for safe-keeping.
Notice Risk of damage
If you do not remove the hard disk transport lock before starting up the device, the SIMATIC Panel PC 577 may suffer damage.
Notice Fitting the hard disk transport lock again
Transport the device only in the original packaging. Fit the hard disk transport lock again for this purpose: Switch off the device and place it in the operating position. Screw in the knurled screws as far as the stop.
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Commissioning

6.2 Overview

6.2 6.2 Overview
Checklist
Before starting up the device for the first time, go through the following checklist:
Have you taken into account the proper ambient and environmental conditions for the
device and the connected I/O modules, as described in the technical information?
Have you removed the hard disk transport lock?
Have you learned how to connect the equipotential bonding?
Have you learned how to connect the power supply?
Read over this information in the respective "Connecting" chapter of the operating
instructions. Please follow all guidelines.
Caution Condensation
When transporting the device at low temperatures, ensure that no moisture gets on or
in the device. This also applies if the device is subjected to extreme changes in temperature. Wait 12 hours before switching the device on.
Allow the device to slowly adjust to room temperature before commissioning the
device. Do not subject the device to direct heat radiation from devices such as heaters.
Peripheral devices
Use shielded cables and metal connectors to connect peripherals. Otherwise, the
specified standards and specifications declared by Siemens AG are no longer valid. Secure the plugs of the interface cables to the device housing with screws. This improves the electrical shielding.
Startup
Do not switch off the device during the initial startup. Otherwise, parts of the software
which are necessary for trouble-free operation will be lost.
Use the standard settings in the BIOS as described in the "Detailed Descriptions"
chapter of the operating instructions under the section "BIOS setup", "BIOS setup default settings." Otherwise the operating system will not be installed properly.
Requirement
A PS/2 mouse is connected.
A PS/2 keyboard is connected.
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6.2 Overview
Procedure
1. Switch on the device.
2. Install Microsoft Windows operating system.
3. Install the applications and drivers.
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Commissioning

6.3 Switching on the device.

6.3 6.3 Switching on the device.
Procedure
1. Plug the mains connector of the supplied power supply cable in the AC power supply
connector of the device.
2. Screw on the lock for the mains connector (1).
Figure 6-1 Lock mains connector
3. Lock the mains connector in place as shown in the illustration.
4. Plug the power supply cable into a socket with a grounded protective conductor.
5. Switch on the power switch of the device.
The device starts up and boots. If it does not, use a pointed object to press the soft power key.
Note Soft power key
For further instructions on using the soft power key, refer to the section "Operator control / Command elements".
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6.3 Switching on the device.
Self-test After connection to the power supply, the device performs a self test. During the self test, the message "Press <F2> to enter SETUP" appears briefly.
When the self-test is finished, the operating system will be loaded.
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Commissioning

6.4 Setting up the Microsoft Windows operating system

6.4 6.4 Setting up the Microsoft Windows operating system
Introduction
The setup wizard appears immediately following the startup of the device. The wizard is used to set the parameters of the operating system.
Procedure
Note The dialogs of the setup wizards differ slightly in some places for the Windows 2000
Professional and Windows XP Professional operating systems. In order to change to the next dialog, click on the ">>" button. In order to change the entry in
the previous dialog, click on the "<<" button.
1. Accept the Microsoft licensing agreement.
2. Leave the regional settings of the operating system unchanged. If required, adjust the
regional settings of the operating system only after commissioning.
3. Enter the company names and user names.
4. If this PC name is already in use as you attempt to connect the device to a network: Enter
a new PC name for identification. The operating system will restart automatically.
The system settings are updated. The desktop is set up. The setup of the operating system is complete.
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Commissioning

6.5 Installing applications and drivers, Touch-Base

6.5 6.5 Installing applications and drivers, Touch-Base
Introduction
After the device is restarted, different dialogs appear on the screen. Drivers and applications can be installed from these dialogs.
Additional hardware and software components You can install and configure additional hardware and software components such as a
network. For additional information, refer to the documentation of the hardware and software.
Note The directory "c:\i386" contains special Windows components for subsequent installation.
Energy-saving mode The "Suspend timeout" option is disabled by default in the "Power" menu of the BIOS setup.
Caution Do not activate the "Suspend timeout" option! The safe operation of the automatic plant or
system is otherwise no longer guaranteed. The "Suspend timeout" BIOS option is not an authorized function.
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Commissioning
6.5 Installing applications and drivers, Touch-Base
Procedure
1. In the "Panel Wizard" dialog, click the type of panel that corresponds to your device.
Figure 6-2 Panel Wizard, selection of the panel type
2. In the "Panel Wizard Touch" dialog, click on the screen size that corresponds to your
device. The screen resolution is set correspondingly for the device.
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6.5 Installing applications and drivers, Touch-Base
Figure 6-3 Panel Wizard Touch, selection of the screen size
The next step only applies to control units with touch screen panels. Once the screen size is selected, the wizard will search for new hardware, the touch
controller. The Panel Wizard closes and the Touch-Base-25-point touch calibration appears. Carry out the following steps carefully.
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6.5 Installing applications and drivers, Touch-Base
3. Briefly touch the touch screen at every cross hair.
Figure 6-4 Touch screen calibration
4. The following only applies to control units with key panels: Exit the operating system
session and restart the device. Otherwise the "Security features" from "KeyTools" will not be activated.
Warning Use "KeyTools" as described in the "Additional drivers and applications" section of the
"Operation and configuration" chapter. The following applies when the "Security features" of "KeyTools" is deactivated: When the additional function keys and softkeys F13 to S16 are used, or when using your
own key code table, serious malfunctions of the user software can occur because the key codes behind the function keys can also be activated by pressing keys other than the configured ones.
5. No administrator password is assigned in the factory state. When the logon dialog
appears the next time the device starts up, therefore, leave the field empty and close the dialog with the "OK" button.
Notice Then configure an administrator password for security.
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6.5 Installing applications and drivers, Touch-Base
The installation of the drivers and applications is complete. Further information is available in the "Operation and configuration" chapter of the operating instructions under the section, "Additional drivers and applications."
Notice After starting up your device, find out more about the particulars of the operating system in
the chapter "Start-up" in the device's operating instructions under the section, "Microsoft Windows operating systems". Further information is available in the chapter "Service and maintenance" under the section, "Installing software."
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Commissioning

6.6 Notes about new installation of Windows 2000

6.6 6.6 Notes about new installation of Windows 2000
Service pack
After a new installation of Windows 2000, install at least Service Pack 4. Service Pack 4 is supplied in the product package.
Note If you are using SIMATIC WinCC or SIMATIC WinCC flexible, pay heed to the operating
system releases. For additional information, refer to the SIMATIC WinCC and SIMATIC WinCC flexible documentation.
Automatic updates
The "Automatic updates" function is installed with Service Pack 3 or later for Windows 2000.
Call
Start menu "Start", command "Settings > Control panel > Automatic Updates" You can deactivate this function in the dialog "Automatic Updates" "Keep my computer up to
date". With this setting enabled, …. Updates will then no longer be performed automatically on the device via the Internet.
Notice When the check-box is activated, updates will be installed automatically on the device via the
Internet even when they have not been released by Siemens AG.
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6.6 Notes about new installation of Windows 2000
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Operation and configuration

7.1 7.1 Normal operation

7.1.1 Switching the device on and off

Switching on the device
Requirement
The I/O modules, e.g. mouse and keyboard, have been connected.
Caution Use shielded cables and metal connectors to connect peripherals. Otherwise, the
specified standards and specifications declared by Siemens AG are no longer valid. Secure the plugs of the interface cables to the device housing with screws. This improves the electrical shielding.
7
Follow the guidelines in the "Interfaces" section of the chapter "Connecting."
The operating system and the service packs have been installed and set up on the hard
disk of the device. For additional information, please refer to the chapter "Start-up" in the computer unit operating instructions.
The pre-installed drivers and applications have been set up appropriately. For more
information, please refer to the chapter "Additional drivers and applications."
The proper ambient and environmental conditions according to the technical data for the
device and the connected I/O modules have been observed.
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Operation and configuration
7.1 Normal operation
Procedure
Warning Danger of maloperation!
The following applies to external input devices or combinations of external input devices and control units with key panels: Ambiguous key codes can cause serious malfunctions of the application program.
Always activate the "Security features" of "KeyTools." Please follow the relevant safety instructions in the chapter "Additional drivers and applications."
Caution If moisture condensation occurs, wait at least about 12 hours before you switch on the
device.
1. Connect the device to the power mains.
2. Plug the power supply cable of the device into a socket with a grounded protective conductor.
3. Switch on the power switch of the device. The device is now in operation and booting.
Caution Risk of data loss!
Do not switch off the power supply when the device is in operation. Disconnect the power only after the device has been correctly shut down.
After switching on the power supply, the device performs a self-test. During the self test, the message "Press <F2> to enter SETUP" appears briefly.
When the self-test is finished, the operating system will be loaded and the desktop will be displayed.
The booting process has been completed successfully.
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Operation and configuration
7.1 Normal operation
Switching off the device
Shut down the operating system correctly before switching off the device.
Caution Wait for the display to go dark.
Then switch off the power switch of the device.
Warning Always pull out the power cable to isolate the device from the mains.
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Operation and configuration

7.2 Additional drivers and applications

7.2 7.2 Additional drivers and applications

7.2.1 Overview

The necessary drivers and applications are contained in the supplied "Documentation and Drivers" CD.
Note The supplied drivers and applications have been system-tested and are approved for this
device. No warranty can be provided for other software. Press the "Help" button to obtain information concerning the buttons of a dialog.
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Operation and configuration
7.2 Additional drivers and applications

7.2.2 Setting the touch screen

Call
Start menu "Start", command "Programs > UPDD > Settings"
Function
Recalibrates the touch screen. If the touch screen does not react as expected when touched, repeat the calibration. To do
this, first activate the 25 point calibration and then calibrate the touch screen.
Figure 7-1 Touch defaults, "Calibration" tab
Note For further information press the "Help" button.
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Operation and configuration
7.2 Additional drivers and applications
Special features
Note When the edges of the touch screen are used intensively, it is recommended that 25 point
calibration is performed instead of the 9 point calibration.
Warning Maloperation
If you touch the touch screen while the screen saver is active, the SIMATIC process visualization software, e.g. WinCC, will carry out the functions which happen to be behind it.
Caution Only touch one point on the touch screen and not several points at one time. You may
otherwise trigger unintended reactions. Do not touch the screen in the following situations: — When the device is booting until the boot process is completed — When plugging or unplugging USB components — While Scandisk is running —During calibration of the touch screen
USB keyboard controller
The USB keyboard controller supports the following additional functions for key models:
Keyboard programming with the "KeyTools" application
Adjustment of the backlighting brightness with the application "SetBrightness."
Control of the key LEDs
The USB keyboard controller must be installed before this function can be used. For installation instructions, see the description on the "Documentation and Drivers" CD.
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Operation and configuration
7.2 Additional drivers and applications

7.2.3 KeyTools

Call
Start menu "Start", command "Settings > Control panel > SIMATIC Key Tools"
Function
SIMATIC KeyTools is one selection of the applications for Panel PC. With it, key codes which are sent from the key panel of the control unit are adjusted. A description of the "KeyTools" is located in the "Help" menu, and more information is located in the menu "Info > About."
"KeyTools" consists of the following tools:
"Keycode table", previously "KeyPad": Loading and editing of key code tables.
"WinCC hotkey function", previously "KeyHook": WinCC hotkey function activation und
deactivation.
"Security features": prevents two function keys from being activated simultaneously. This
prevents incorrect operations and undefined states of the user program.
Warning For security reasons, always use "Security features". Do not deactivate "Security
features". The following applies when the "Security features" of "KeyTools" is deactivated: When the additional function keys and softkeys F13 to S16 are used, or when using your
own key code table, serious malfunctions of the user software can occur because the key codes behind the function keys can also be activated by pressing keys other than the configured ones. Further information is available in the description of "KeyTools" on the supplied "Documentation & Drivers" CD.
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Operation and configuration
7.2 Additional drivers and applications

7.2.4 SystemGuard

Call
"SystemGuard" icon in the message field. SystemGuard is activated automatically after the device is started.
Function
SystemGuard indicates temperatures, fan speeds and voltages.
Example
Notice SystemGuard is a freeware tool for which Siemens AG offers no technical support. Observe
the notes in the online help of the application.
In the "Temperatures" tab you can see the current temperature of the CPU for the first and a second processor and the internal temperature of the device. The motherboard's on-board sensor supplies this information. An optional AUX sensor is also available.
This shows the current temperature. The current temperature and range are displayed graphically.
Figure 7-2 SystemGuard
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Operation and configuration
7.2 Additional drivers and applications

7.2.5 TouchInput

Call
"TouchInput" symbol on the desktop.
Function
TouchInput provides a screen keyboard. On the screen keyboard, the characters are entered directly on the touch screen or with the mouse.
Figure 7-3 TouchInput
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Operation and configuration
7.2 Additional drivers and applications

7.2.6 CheckLanguageID

Scope
The following applies to Windows 2000 Professional Multi-Language and Windows XP Professional Multi-Language.
Call
c:\drivers\checklang\checklangid.exe or reinstallation from the "Documentation and Drivers" CD.
Function
"CheckLanguageID" displays the currently installed languages.
Figure 7-4 CheckLanguageID
SystemDefaultLangID: System language
UserDefaultLangID: Standard language
UserDefaultUILangID: User interface language
Notice All three languages displayed should have the same ID assigned.
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Operation and configuration
7.2 Additional drivers and applications

7.2.7 Multilingual settings for the operating system

Windows MultiLanguage MUI operating system enables users to set the language of the GUI to their individual preference. Some elements are not localized, however, and remain in the original language of the system - English.
You should therefore always install English language service packs. Further information about the language of the GUI, regional settings and inputs is available in the Internet at http://support.microsoft.com.
Setting up the language selection for Windows 2000 Professional
The Multilanguage User Interface (MUI) allows you to set up the Windows 2000 Professional menus and dialogs for additional languages.
To set the required languages for the Windows 2000 Professional menus, dialogs and keyboard layout, select:
Start > Settings > Control Panel > Regional Options > General tab, Setting for current user field and Language settings for the system field and the Keyboard layout field in the Input locales tab.
In addition to the menu and dialog language settings, you also need to set the default language by selecting Set Default... from the Regional Options dialog box.
The default language setting of your Windows 2000 Professional installation is English and a US keyboard layout. To change to another language and keyboard layout, open the Control Panel and select:
Start > Settings > Control Panel > Regional Options >General tab, Setting for current user field and Language settings for the system field and the Input language field in the Input Locales tab.
Setting up the language selection for Windows XP Professional
The Multilanguage User Interface (MUI) allows you to set up the Windows XP Professional menus and dialogs for additional languages.
Default language of your Windows XP Professional MUI installation is English and a US keyboard layout. You can change the language in the Control Panel. Select:
Start > Control Panel > Date, Time, Language, and Regional Options > Add other languages > Languages tab,Language used in menus and dialogs field.
For the Date, Time, Language and Regional Options set the default as non-Unicode programs under Advanced in addition to the language for menus and dialogs.
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Operation and configuration
7.2 Additional drivers and applications
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Operating

8.1 8.1 Operator controls

On / Off switch
On / Off switch Description
The device is on when the power switch (1) is in position "0". Voltage is supplied to the device even when it is switched off.
8
Warning The On / Off switch does not disconnect the device from mains.
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Operating
8.1 Operator controls
"Soft power" key
"Soft power" key Description
The soft power key (1) can trigger two shutdown functions during active operation:
1) Correct shutdown of the operating system and shutdown of the device To perform this function, press the key briefly with a pointed object.
2) Immediate switch-off of the device without correct shutdown of the operating system This function is used to shut down the device when it no longer responds. Press the key for approximately 4 seconds with a pointed object. Caution: Data loss Although this function does not trigger a hardware reset, loss of data cannot be ruled out as a result.
Then you can start the device again in one of two ways:
1) Restart via soft power key If you wait at least 7 s after shutdown and then press the key, the device will boot again.
2) Restart via On/Off switch After shutdown, place the On/Off switch in Position 0 and wait for at least 7 s. Then, when you place the On/Off switch in Position 1, the device will boot up again.
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Operating

8.2 Operator controls on key panels

8.2 8.2 Operator controls on key panels

8.2.1 Overview

The device has the following keypads:
2 x 8 vertical keypads with softkey functions
2 x 10 horizontal keypads with function keys F1 -F20
The number of keys, their labeling and function is the same on all key panels. The various panel types differ only in the arrangement of the keys and in the size and type of the display. The following figure is therefore only an example using the front view of the 12" variant.
Figure 8-1 Example of a 12" control unit with key panel
1 Display 2 Function keys, softkeys 3 Alphanumeric, numeric, cursor keys and control keys 4 Integrated mouse 5 USB interface
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Operating
8.2 Operator controls on key panels

8.2.2 Keyboard

Principle
The layout of the membrane keyboard is "English/USA international."
Warning Maloperation
If you activate several keys simultaneously, a malfunction on the device cannot be excluded. Activate function keys and softkeys only in sequence! Use "KeyTools" as described in the chapter "Additional drivers and applications."
Applies after the deactivation of the "security features" of "Key Tools" or after the deinstallation of "KeyHook":
Overview
When the additional function keys and softkeys F13 to S16 are used, or when using your own key code table, serious malfunctions of the user software can occur because the key codes behind the function keys can also be activated by pressing keys other than the configured ones.
Activating a key using a hard object, e.g. a screwdriver, reduces the life of the key.
The keyboard is divided into different functional groups:
Function keys and softkeys
Control keys
Alphanumeric keys
Numeric keys
Cursor keys
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Operating
8.2 Operator controls on key panels
Function keys and softkeys
The softkeys are arranged on the left and on the right, and the function keys in a double row below the display.
Figure 8-2 Function keys and softkeys
Control keys
The control keys activate editing functions and control functions in different applications:
1 Backspace 2 Open Help 3 Toggling between the pre-defined key
assignment and special characters, arithmetic symbols and signs
4 Acknowledge
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$&.
(17(5
$/7
35,17
,16
'(/
1
Alphanumeric keys
Enter letters, special characters, blank spaces and underline using the alphanumeric keys.
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1 Underline 2 Blank
8-5
Operating
8.2 Operator controls on key panels
Numeric keys
Enter the numerals "0" to "9" and special characters, e.g. the decimal point, using the pre­defined assignment of the numeric keys.
Figure 8-3 Numeric keys
Enter special characters, arithmetic signs and signs
Special characters, arithmetic signs and signs are also assigned to most of the alphanumeric and numeric keys. These signs are indicated by white symbols on the top left of the keys. To enter such a sign, proceed as follows:
1. Hold down the <FN> key.
2. Activate the desired alphanumeric or numeric key at the same time. The displayed special character, arithmetic sign or signs will be entered.
3. To enter the signs of the pre-defined assignment again, release the <FN> key.
Cursor keys
Navigate, scroll or move the writing mark using the cursor keys. The cursor keys correspond to the usual keys of the PC keyboard.
1 <Left> key 2 <Up> key 3 <Right> key 4 <Down> key 5 <Pos 1> key 6 <Page up> key 7 <Page down> key
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Operating
8.2 Operator controls on key panels
External keyboards
The keyboard layout has been set to "English/USA international." If you use a keyboard with a layout other than the "English/USA international" layout, the key codes of the internal and external keyboards might no longer correspond.

8.2.3 Labeling function keys and softkeys

Scope
This section applies only to control units with key panels.
Introduction
The control unit has two horizontal and two vertical keypads Assign user specific functions to the keys as needed and mark them using labeling strips.
DIN A4 film is available for the production and insertion of the labelling strips, as described under Service and Maintenance in the options. You will find printer templates for the labeling strips on the "Documentation and Drivers" CD.
Procedure
Warning Labeling
Label the function keys and softkeys to conform with the project. Labeling without reference to a project leads to incorrect operations on the system to be observed.
1. Label the DIN A4 film with a laser printer using the printing templates from the
"Documentation and Drivers" CD.
2. Cut the labeling strips along the pre-printed lines.
Note Do not insert handwritten labeling strips until the ink has dried.
3. Insert the labeling strips from the rear side of the control unit. The highlighted elements in
the following illustrations show the slits provided and the corresponding sections of the labeling strips.
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Operating
8.2 Operator controls on key panels
3DUW
Figure 8-4 12" device: Rear of the control unit with connectors and slots for the labeling strips
3DUW
3DUW3DUW3DUW3DUW
3DUW3DUW
3DUW 3DUW 3DU W 3DUW
Figure 8-5 15" device: Rear of the control unit with connectors and slots for the labeling strips
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Operating

8.3 Operator controls of the touch screen panels

8.3 8.3 Operator controls of the touch screen panels

8.3.1 Overview

The 12", 15" and 19" variants differ in their dimensions and the size of the display. The 12'' and 19'' variants do not have side drill hole covers.
The following figure is therefore only an example using the front view of the 15" variant.
Figure 8-6 Example of a 15" touch screen panel
1 Display 2 USB interface
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Operating
8.3 Operator controls of the touch screen panels

8.3.2 Touch screen

The display is sensitive to touch and application-specific surface elements, e.g. a button, appear on the screen. By tapping the button with your finger, the function assigned to the button is activated.
Caution Only touch one point on the touch screen and not several points at one time. You may
otherwise trigger unintended reactions. Do not touch the screen in the following situations: — When the device is booting until the boot process is completed — When plugging or unplugging USB components — While Scandisk is running
The following types of pressure are permissible:
Using a plastic pen with a 1 mm radius at the point: 25 g.
Using a silicone finger with a diameter of 1.6 cm: 50 g.
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Operating

8.4 DVD-ROM drive

8.4 8.4 DVD-ROM drive
Introduction
The DVD-ROM or DVD burner drive is used to install software during commissioning or when servicing a device.
Figure 8-7 CD-ROM drive
1 Access LED 2 Eject key 3 Emergency removal aperture 4 Tray
Emergency removal
An emergency removal involves removing a CD when the tray is blocked or there is no power for the drive. In this case the tray can be moved manually instead of motor-driven
Procedure
1. Ensure that the power to the drive is really interrupted. Switch off the device.
2. Insert a long thin prong such as a bent paper clip, maximum 1.3 mm thick and at least 55
mm long, into the emergency removal aperture.
3. Carefully open the tray with as little pressure as necessary and then pull it out of the
drive.
4. Pull the tray out until the CD is easily accessible.
5. Remove the CD.
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Operating

8.5 Transferring authorizations

8.5 8.5 Transferring authorizations
Note The device has no floppy disk drive. Therefore, transfer the authorizations for SIMATIC HMI
software from a USB floppy disk drive.
The following devices have been tested: SINUMERIK FLOPPY DISK DRIVE, order number 6FC5235-0AA05-1AA2
Caution The USB floppy disk drive is only suitable when mounted in a control cabinet.
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Integration in TIA

9.1 9.1 Industrial communications

Introduction
The following options are available for integrating the device in existing or planned system environments and networks.
Ethernet
The integrated Ethernet interface can be used for communication and for data exchange with automation devices such as SIMATIC S7. You need a suitable software package for this. STEP7, WinCC, ProTool, WinCC flexible, WinAC, SIMATIC NET.
PROFIBUS / MPI
The potentially isolated Profibus interface can be used to connect distributed field devices or to couple with SIMATIC S7.
9
You require suitable software for this: STEP7, WinCC, ProTool, WinCC flexible, WinAC, SIMATIC NET.
Profinet
Additional information
For further information, refer to the catalog and to the online ordering system of Siemens A&D.
Internet address: https://mall.ad.siemens.com
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Integration in TIA

9.2 PROFIBUS/MPI interface and WinAC card

9.2 9.2 PROFIBUS/MPI interface and WinAC card
Note You can use a CP 5613 communication module for the PROFIBUS/MPI interface. A
PROFIBUS/MPI interface is also provided on WinAC cards. You can find further information in the documentation for the CP 5613 communication
module and in the "Servicing and maintenance" chapter under the section "Installing and removing hardware components", "PCI/WinAC cards".
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Servicing and maintenance

10.1 10.1 Servicing

Scope of maintenance
When working in areas where there is dust that may be hazardous to functionality, the device must be operated in a control cabinet with a heat exchanger or with suitable supply air.
Note The dust deposits must be removed at appropriate time intervals.
Maximum dust content in the air circulating in the cabinet Suspended component 0.2 mg/m3 Deposits 1.5 mg/m3/h
10
Cleaning agents
Use dish soap or foaming screen cleaner only as cleaning agents.
Caution Do not clean the device with aggresive solvents or scrubbing agents or with pressurized air
or steam cleaner.
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Servicing and maintenance
10.1 Servicing
Chemical resistance
Procedure
Caution Adhere to the information regarding chemical resistance of the panel front. Please refer to
the "Tools & Demosoftware" Internet site for more information. Enter "Chemical resistance" as the search term. The available articles are displayed.
1. Switch off the device. This prevents the accidental triggering of functions when the screen is touched.
2. Dampen the cleaning cloth.
3. Spray the cleaning agent on the cloth and not directly on the device.
4. Clean the device with the cleaning cloth.
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