Siemens Simatic 620 User Manual

Preface, Contents

SIMATIC

Box PC 620

Manual

Valid for devices with the order number
6ES7647-5...

Important Information

Welcome to the Box PC 620

Setting-up and Operating
the Box PC 620

Box PC 620 Expansions

Configuring the Box PC 620

Error Diagnosis

Hardware Information

Reinstallation of the Software

Appendix

1

2

3

4

5

6

7

8

Edition 03/2002

A5E00131465-01

Guidelines for ESD

Technical Specifications

Glossary, Index

A

B

Safety Guidelines

This manual contains notices intended to ensure personal safety, as well as to protect the products and
connected equipment against damage. These notices are highlighted by the symbols shown below and
graded according to severity by the following texts:

Danger

!

indicates that death, severe personal injury or substantial property damage will result if proper precautions
are not taken.

Warning

!

indicates that death, severe personal injury or substantial property damage can result if proper
precautions are not taken.

Caution

!

indicates that minor personal injury can result if proper precautions are not taken.

Caution

indicates that property damage can result if proper precautions are not taken.

Notice

draws your attention to particularly important information on the product, handling the product, or to a
particular part of the documentation.

Qualified Personnel

Repair, maintenance and servicing of device only to be carried out by qualified personnel. Qualified
persons are defined as persons who are authorized to commission, to ground and to tag circuits,
equipment, and systems in accordance with established safety practices and standards.

Correct Usage

Note the following:

Warning

!

Trademarks

This device and its components may only be used for the applications described in the catalog or the
technical description, and only in connection with devices or components from other manufacturers which
have been approved or recommended by Siemens.

This product can only function correctly and safely if it is transported, stored, set up, and installed
correctly, and operated and maintained as recommended.

SIMATIC, SIMATIC HMI and SIMATIC NET are registered trademarks of SIEMENS AG.

Third parties using for their own purposes any other names in this document which refer to trademarks
might infringe upon the rights of the trademark owners.

Disclaim of LiabilityCopyright W Siemens AG 2002 All rights reserved

The reproduction, transmission or use of this document or its
contents is not permitted without express written authority.
Offenders will be liable for damages. All rights, including rights
created by patent grant or registration of a utility model or
design, are reserved.

Siemens AG

Organization Group Automation and Drives
Division Systems Engineering

Postfach 2355, DĆ90766 Fürth

Index-2

Siemens Aktiengesellschaft A5E00131465

We have checked the contents of this manual for agreement
with the hardware and software described. Since deviations
cannot be precluded entirely, we cannot guarantee full
agreement. However, the data in this manual are reviewed
regularly and any necessary corrections included in
subsequent editions. Suggestions for improvement are
welcomed.

 Siemens AG 2002
Technical data subject to change.

Dokumentation Titel 1Titel 2

EWA 4NEB 780 6023-01

Preface

Purpose of the Manual

This manual contains all the information you need for commissioning and using the
SIMATIC Box PC 620.

It is intended both for programming and testing/debugging personnel who
commission the device itself and connect it with other units (automation systems,
further programming devices) as well as for service and maintenance personnel
who install expansions or carry out fault/error analyses.

Where is this Manual Valid?

This manual is valid for all supplied variations of the SIMATIC Box PC 620 and
describes the state of delivery as of April 2002.

Certifications, Standards and Approvals

Certifications

The device fulfils the following guidelines and certifications:

 EU guideline 73/23/EEC on low voltages

 EU guideline 89/336/EEC on electromagnetic compatibility

 Underwriters Laboratories (UL) to Standard UL 1950 or UL 508

 Canadian Standard Association (CSA) to Standard C22.2 No. 950 or No. 142

Standards and Approvals

The device fulfils the requirements for the CE approval. Approvals for UL and CSA
are available.

Further information on the approvals, certificates, and licenses for your device is
provided in Chapter 1.

Incorporation into the Communications Environment

This manual forms part of the supplied CD “Documentation and Drivers”.

For supplementary instructions on how to handle the software please refer to the
corresponding manuals (for example, Programming with STEP 7 Manual).

SIMATIC Box PC 620 Manual
A5E00131465-01

iii

Preface

Structure of the Manual

In Chapters 1 to 4 the manual contains the most important instructions for starting
up and using the Box PC 620. Chapters 5 to 9 are reference sections you will only
require in special cases.

Important Information

This chapter provides information about safety instructions, certificates, directives
and approvals.

Introduction

Before using your device for the first time you should read Chapter 2 to obtain
more information about the Box PC 620 components and their function.

Setting Up and Operation

The basic commissioning steps can be found in Chapter 3. Furthermore, you will
find instructions there on how to work with memory modules for automation
devices and further ports.

Expansion

Chapter 4 describes how to expand your Box PC 620 (for example, installation of
memory expansions). Please observe the safety instructions.

Configuration

Modifications to the system hardware may make it necessary for you to adapt the
original hardware configuration. Chapter 5 tells how to proceed in this case.

Error/Fault Dignostics

Chapter 6 will tell you how to deal with simple faults that you can diagnose and, in
some cases, eliminate yourself.

Hardware-Informationen

Chapter 7 provides information on the system resources and connecting cables.

Reinstallation of the Software

Chapter 8 shows how to proceed in case you have to reinstall software.

ESD Guidelines

The guidelines for handling electrostatic sensitive devices in Chapter A are of
particular importance for service and maintenance engineers who install
expansions or carry out error analysis with the Box PC 620.

Technical Specifications

Appendix B lists the valid technical specifications for your device. Detailed
information on how your Box PC 620 is equipped can also be found in the BIOS
message (Summary Screen) when your PC is booting up.

iv

SIMATIC Box PC 620 Manual

A5E00131465-01

Glossary

The glossary explains important terms.

Alphabetical Index

The index will enable you to quickly find passages in the text pertaining to
important keywords.

Conventions

The abbreviation Box PC oder device is also used within this manual for the
product designation SIMATIC Box PC 620.

Further Support

If you have questions related to the use of the products which are not answered in
this manual, please consult your Siemens representative in your local agency.

http://www.ad.siemens.de/partner

Preface

Training Center

Siemens offers a number of training courses to familiarize you with the SIMATIC
S7 automation system. Please contact your regional training center or our central
training center in D 90327 Nuremberg, Germany for details:

Telephone: [phone]

http://www.sitrain.com/

SIMATIC Documentation on the Internet

You will find the documentation on the internet at:

http://www.ad.siemens.de/support

Use the Knowledge Manager to find the documentation you need quickly. If you
have any questions or suggestions concerning the documentation you can use the
”Documentation” conference in the internet forum.

SIMATIC Box PC 620 Manual
A5E00131465-01

v

Preface

Automation an Drives, Service & Support

Available worldwide, around the clock:

Nuremberg

Johnson City

SIMATIC Basic Hotline

Singapore

Worldwide (Nuremberg)
Technical Support

(Free Contact)

Local time: Mo.–Fr. 7:00 to 17:00

Phone: [phone]

Fax: [phone]

E-mail: techsupport@

ad.siemens.de

GMT: +1:00

Europe / Africa (Nuremberg)
Authorization

Local time: Mo.–Fr. 7:00 to 17:00

Phone: [phone]

Fax: [phone]

E-mail: authorization@

nbgm.siemens.de

GMT: +1:00

German and English are spoken on all the SIMATIC hotlines, French, Italian and Spanish are also spoken on the
authorization hotline.

Worldwide (Nuremberg)
Technical Support

(charged, only with
SIMATIC Card)

Local time: Mo.–Fr. 0:00 to 24:00

Phone: [phone]

Fax: [phone]
GMT: +01:00

America (Johnson City)
Technical Support and

Authorization

Local time: Mo.–Fr. 8:00 to 19:00

Phone: [phone]

Fax: [phone]

E-mail: simatic.hotline@

sea.siemens.com

GMT: –5:00

Asia / Australia (Singapore)

Technical Support and
Authorization

Local time: Mo.–Fr. 8:30 to 17:30

Phone: [phone]

Fax: [phone]

E-mail: simatic.hotline@

sae.siemens.com.sg

GMT: +8:00

vi

SIMATIC Box PC 620 Manual

A5E00131465-01

Service & Support on the Internet

In addition to our documentation, we offer our Know-how online on the internet at:

http://www.ad.siemens.de/support

where you will find the following:

 Current Product Information leaflets, FAQs (Frequently Asked Questions),

Downloads, Tips and Tricks.

 A newsletter giving you the most up-to-date information on our products.

 The Knowledge Manager helps you find the documents you need.

 Users and specialists from all over the world share information in the forum.

 Your local customer service representative for Automation & Drives in our

customer service representative data bank.

 Information on field service, repairs, spare parts and more under ”Services”.

Preface

SIMATIC Box PC 620 Manual
A5E00131465-01

vii

Preface

viii

SIMATIC Box PC 620 Manual

A5E00131465-01

Table of contents

Preface iii. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1 Important Information 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 Safety Instructions 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 Certificates, Directives and Declarations 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3 Certification for the USA, Canada and Autralia 1-7. . . . . . . . . . . . . . . . . . . . . .

1.4 Transport 1-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Welcome to the SIMATIC Box PC 620 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 Port Side View 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2 Drive Side View 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3 Bottom View 2-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4 Side View 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.5 Ports 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.6 Drives 2-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.6.1 Disk Drive (Depending on the Device Configuration) 2-8. . . . . . . . . . . . . . . . .

2.6.2 LS 240 Drive (Depending on Device Configuration) 2-8. . . . . . . . . . . . . . . . . .

2.6.3 Hard Disk Drive 2-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.6.4 CD ROM or CD RW/DVD(Combo) Drive 2-11. . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.7 Backup Battery 2-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Setting Up and Operating the SIMATIC Box PC 620 3-1. . . . . . . . . . . . . . . . . . . . . . .

3.1 Unpacking and Checking the Scope of Delivery 3-2. . . . . . . . . . . . . . . . . . . . .

3.2 Installing the SIMATIC Box PC 620 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3 Preparing for Operation 3-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4 Connecting Peripheral Devices 3-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.5 Working with PC Cards 3-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.6 Connecting the SIMATIC Box PC 620 to other SIMATIC S5 3-19. . . . . . . . . . .

3.7 Connecting the SIMATIC Box PC 620 to a SIMATIC S7 Network

(PROFIBUS/MPI) 3-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.8 Networking the SIMATIC Box PC 620 with Other Stations on PROFIBUS 3-25

3.9 Ethernet (RJ45 Ethernet Interface) 3-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.10 Connection under Windows 3-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SIMATIC Box PC 620 Manual
A5E00131465-01

ix

Table of contents

4 SIMATIC Box PC 620 Expansions 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 Opening the Unit 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1.1 Prerequisites 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1.2 Opening the SIMATIC Box PC 620 4-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1.3 Components Visible After Opening the Unit 4-5. . . . . . . . . . . . . . . . . . . . . . . . .

4.1.4 The Motherboard 4-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2 Installing Memory Expansion Submodules 4-8. . . . . . . . . . . . . . . . . . . . . . . . . .

4.3 Replacing the Backup Battery 4-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4 Installation of Expansion Cards 4-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4.1 Removal and Installation of the Device for Holding Down the modules 4-14. .

4.4.2 Removal and Installation of an Expansion Card 4-16. . . . . . . . . . . . . . . . . . . . . .

4.5 Removal and Installation of Drives 4-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.5.1 Removal and Installation of the Hard Disk Drive 4-17. . . . . . . . . . . . . . . . . . . . .

4.5.2 Removal and Installation of a CD ROM Drive 4-19. . . . . . . . . . . . . . . . . . . . . . .

4.5.3 Removal and Installation of the Floppy Drive 4-20. . . . . . . . . . . . . . . . . . . . . . . .

4.5.4 Removal and Installation of the LS 240 Drive 4-21. . . . . . . . . . . . . . . . . . . . . . . .

4.6 Removal and Installation of the Power Supply Unit 4-22. . . . . . . . . . . . . . . . . . .

4.7 Removal and Installation of the Bus Board 4-23. . . . . . . . . . . . . . . . . . . . . . . . . .

4.8 Removal and Installation of the Motherboard 4-24. . . . . . . . . . . . . . . . . . . . . . . .

4.9 Removal and Installation of the Device Fan 4-25. . . . . . . . . . . . . . . . . . . . . . . . .

4.10 Processor Change 4-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.11 Reset Button 4-27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 Configuring the SIMATIC Box PC 620 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 Changing the Device Configuration with BIOS SETUP 5-2. . . . . . . . . . . . . . . .

5.1.1 The Main Menu 5-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1.2 The Advanced Menu 5-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1.3 The Security Menu 5-22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1.4 The Power Menu 5-24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1.5 The Boot Sequence Menu 5-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1.6 The Version Menu 5-27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1.7 The Exit Menu 5-28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1.8 Default Setup Settings 5-29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2 Configuring the PC Card 5-32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6 Error Diagnosis 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1 Problems When Using Modules from Other Manufacturers 6-2. . . . . . . . . . . .

6.2 The Monitor Remains Dark 6-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3 The Screen Display Does not Appear or Drifts 6-4. . . . . . . . . . . . . . . . . . . . . . .

6.4 No Mouse Pointer Appears on the Screen 6-4. . . . . . . . . . . . . . . . . . . . . . . . . .

6.5 The Clock Time and/or the Date in Your PC Is Incorrect 6-5. . . . . . . . . . . . . .

6.6 USB-Device does not function 6-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.7 An Error Message Appears on the Screen 6-6. . . . . . . . . . . . . . . . . . . . . . . . . .

6.8 Diagnostic Messages (Port 80) 6-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SIMATIC Box PC 620 Manual

x

A5E00131465-01

Table of contents

7 Hardware Information 7-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1 Current Requirement of the Components (Maximum Values) 7-2. . . . . . . . . .

7.2 Overview of the Components and Ports 7-3. . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3 System Resources 7-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.4 Monitoring functions 7-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.4.1 Overview 7-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.4.2 Signals on the Front Interface 7-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.4.3 Temperature Monitoring/Indication 7-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.4.4 Watchdog (WD) 7-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.4.5 Fan Monitoring 7-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.5 Ports 7-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.5.1 External Ports 7-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.5.2 Assignment of the Front Ports on the Motherboard 7-18. . . . . . . . . . . . . . . . . . .

7.5.3 Assignment of the Internal Ports on the Motherboard 7-23. . . . . . . . . . . . . . . . .

7.6 Bus Board 7-31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.6.1 Design and Mode of Operation 7-31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.6.2 ISA Slot Pin Assignment 7-32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.6.3 PCI Slot Pin Assignment 7-34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.7 Power Supply with 85W power output (AC and DC) 7-36. . . . . . . . . . . . . . . . . .

7.8 Power Supply with 105W power output (AC and DC) 7-37. . . . . . . . . . . . . . . . .

7.9 Connecting Cables 7-38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8 Reinstallation of the Software 8-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.1 Restoring the Hard Disk 8-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.1.1 Creating Partitions under Microsoft Windows 98 8-2. . . . . . . . . . . . . . . . . . . . .

8.1.2 Creating Partitions under Windows NT 8-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.1.3 Creating Partitions under Windows 2000 8-4. . . . . . . . . . . . . . . . . . . . . . . . . . .

8.2 Installing the Windows Operating System 8-6. . . . . . . . . . . . . . . . . . . . . . . . . . .

8.2.1 Installing the Recovery CD for Microsoft Windows 98 8-6. . . . . . . . . . . . . . . .

8.2.2 Installing the Recovery CD for Microsoft Windows NT 8-7. . . . . . . . . . . . . . . .

8.2.3 Installing the Recovery CD for Microsoft Windows 2000 8-8. . . . . . . . . . . . . .

8.3 Installing Drivers and Software 8-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.4 Installing and Operating the Burner Software 8-11. . . . . . . . . . . . . . . . . . . . . . . .

A Guidelines for handling electrostatic sensitive devices (ESD) A-1. . . . . . . . . . . .

A.1 What does ESD mean? A-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.2 Electrostatic charging A-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.3 Basic protective measures against discharge of static electricity A-4. . . . . . .

B Technical Specifications B-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B.1 Technical Specifications of the SIMATIC Box PC 620 B-2. . . . . . . . . . . . . . . . .

Glossary Glossar-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Index Index-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SIMATIC Box PC 620 Manual
A5E00131465-01

xi

Table of contents

xii

SIMATIC Box PC 620 Manual

A5E00131465-01

Important Information

1.1 Safety Instructions

Caution

!

Installation

The safety instructions given on the reverse of the title page of this manual must
be observed. Before expanding your Box PC refer to Chapter 4 and read the
relevant safety instructions.

This device corresponds to the relevant safety measures according to IEC, EN,
VDE, UL, and CSA. If you have questions about the permissibility of the installation
in the designated environment, please contact our service representative.

Condensation can occur if the device is transported from a cold environment into
the operating area. The device must be dry prior to startup. You must allow for an
acclimatization time of at least twelve hours.

1

Please observe the notes on ambient conditions in Appendix B Technical
Specifications and the installation notes in Section 3.2 of this manual when

installing and operating the device. The device is to be installed so that there is no
danger of it falling or of causing damage to itself or others.

Be sure the fan ventilation slots are open so that a sufficient amount of air can be
drawn in to cool the housing interior.

Warning

!

Adhere to the permissible mounting positions when mounting the systems (see
chapter 3.2).

If the systems are installed in a non-permissible fitting position, the approvals
pursuant to UL 1950, UL 508 and EN60950 are no longer valid!

SIMATIC Box PC 620 Manual
A5E00131465-01

1-1

Important Information

Power Connection

Install the cables so that no one can step on them or trip over them. When you
connect the device, adhere to the relevant instructions in Chapter 2 of this manual.

Do not connect or disconnect power supply cables and data transmission lines
during thunderstorms.

In emergency situations (for example, damaged housing, damaged operator
elements, a damaged power supply cable, ingress of liquids or foreign particles),
switch off the device. Disconnect the power plug and inform the responsible
service personnel.

When plugging in/unplugging peripheral connections (keyboard, mouse, printer
etc.) the Box PC must be switched off (not for PC-Card and USB-devices). In the
case of non-observance, this can lead to damage to the PC.

Notes for Devices with AC Power Supply

The device is intended for service in grounded electricity supply systems
(TN systems to VDE 0100, part 300, or IEC 364-3).

Service in non-grounded or impedance-grounded supply systems (IT systems) is
not intended.

The power cord should meet the respective local safety requirements.

Check whether the device’s set supply voltage is the same as the local supply
voltage.

This device is equipped with a safety-tested power supply cable. You may connect
this device only to a grounding outlet with a grounding contact.

Make certain that the socket outlet on the device or the grounding contact for the
building wiring system is freely accessible and as near to the device as possible.

The mains switch does not separate the device from the power system. To
establish a complete power separation, you must disconnect the power plug (inlet
connector on the back of the device). This location must be accessible. A central
isolating switch must be present for cabinet mounting.

Notes for Devices with DC Power Supply

The device with DC power supply (24V DC) is an open device (right side of the
device), therefore the mounting must meet the requirements of fire protection
enclosures.

1-2

Warnung

!

Only connect the device to 24V DC power supply systems which meet the requirements of a
safe extra-low voltage (SELV).

The cable cross section has to be large enough that the Box PC will not be damaged by the
cables when there is a short circuit.

SIMATIC Box PC 620 Manual

A5E00131465-01

Country-Specific Information

For the United States and Canada:

In the United States and Canada USA, a CSA or UL-listed power supply cable
must be used.

The male plug is a 5-15 style.

For operation with 120 V:

Use a UL Listed, CSA Labelles Cord Set, consisting of a min. 18 AWG. Type SVT
or STJ three conductor flexible cord, max. 4.5 m (15 feet) in length and a parallel
blade grounding type attachment plug rated 15 A, min 125 V.

For operation with 240 V:

Use a UL Listed, CSA Labelled Cord Set, consisting od a min. 18 AWG. Type SVT
or SJT three conductor flexible cord, max. 4.5 m (15 feet) in length and a tandem
blade grounding type attachment plug, rated 15 A, 250 V.

For operation with 230 V (outside of USA and Canada)

Important Information

Repairs

!

Use a Cord Set consisting of a min 18 AWG cord and grounding type attachment
plug rated 15 A, 250 V. The cord set should have the approviate safety approvals
for the country in which the equipment will be installed and marked.

Only authorized personnel are permitted to repair the Box PC.

Warning

Unauthorized opening and improper repairs on the device can result in significant
danger to the user.

Before you open the device, first switch it off and then disconnect the power plug.

Install only system expansion devices provided for this computer. If you install
other expansion devices, you can damage the system or violate the safety
requirements and regulations for radio interference suppression. Contact your
technical support team or where you purchased your PC to find out which system
expansion devices may safely be installed.

If you install or exchange system expansions and damage your Box PC, the
warranty becomes void.

The power supply may only be dismantled or exchanged by authorized technical
personnel.

SIMATIC Box PC 620 Manual
A5E00131465-01

1-3

Important Information

Battery

There is a battery in this device on the motherboard. Batteries may only be
exchanged by technical personnel.

Observe the local regulations on disposal of special waste when disposing of dead
batteries.

Caution

!

There is the danger of an explosion, if the battery is not exchanged as directed.
Replace only with the same type or an equivalent type recommended by the
manufacturer. Dispose of used batteries in accordance with the legal instructions
of your area.

Notes on Inserting and Removing Modules (ESG Guidelines)

Modules containing electrostatically sensitive devices (ESDs) can be identified by
the following label:

Please observe and carefully follow the guidelines mentioned below when handling
modules equipped with electrostatically sensitive devices:

 Always discharge your body before handling modules equipped with ESDs (for

example, by touching a grounded object).

 Devices and tools must be free of static electricity.

 Always pull the power plug and disconnect the battery before connecting or

disconnecting modules (containing ESDs).

 Touch modules fitted with ESDs by their edges only.

1-4

 Never touch wiring posts or printed conductors on modules containg ESDs.

SIMATIC Box PC 620 Manual

A5E00131465-01

1.2 Certificates, Directives and Declarations

Notes on the CE Symbol

The following applies to the SIMATIC product described in this manual:

EMC Directive

Devices with a power supply performance of 85W are in accordance with the
EU Directive 89/336/EEC “Electromagnetic Compatibility.” In accordance with the
CE label for this product, the following areas of application are relevant:

Field of Application Requirement For

Emitted Interference Noise Immunity

Important Information

Domestic, business and commercial
areas, as well as small businesses

Industry EN 50081-2: 1993 EN 50082-2: 1995

EN 50081-1: 1992 EN 50082-1: 1992

The devices with AC power supply meet the norms of the the EN 61000-3-2:1995
(harmonic currents) and EN 61000-3-3:1995 (voltage fluctuation and flicker).

The devices with power supply performance of 105W are in accordance with the
EU Directive 89/336/EEC “Electromagnetic Compatibility.” In accordance with the
CE label for this product, the following area of application is relevant:

Application Requirements

Emitted Interference Immunity

Industrial area EN 50081-2: 1993 EN 50082-2: 1995

The devices with AC power supply meet the norms of the the EN 61000-3-2:1995
(harmonic currents) and EN 61000-3-3:1995 (voltage fluctuation and flicker).

Caution

This is a class A electronic device. This device may cause interference in
residential areas. In this case the user may be asked to take the necessary
precautions.

Low Voltage Directive

The devices with AC power supply complies with the requirements of the EU
Directive 73/23/EEC “Low-Voltage Directive.” Conformance with this standard has
been verified according to EN 60950.

SIMATIC Box PC 620 Manual
A5E00131465-01

1-5

Important Information

Declaration of Conformity

The EC declarations of conformity and the documentation relating to this are
available to the authorities concerned, according to the above EC directive, from:

Siemens AG
Group Automation & Drives
A&D AS RD 4
Postfach 1963
D-92209 Amberg
Tel.: [phone]
Fax: [phone]

Observing the Setup Guidelines

The setup guidelines and safety instructions given in this electronic manual must
be observed on startup and during operation.

Connecting Peripherals

The requirements regarding noise immunity (EN50082-2:1995) are met when you
connect a peripheral suitable for an industrial environment. Peripheral devices are
only be connected via shielded cables.

ISO 9001 Certificate

The quality assurance system for the whole product process (development,
production, and marketing) fulfills the requirements of ISO 9001 (corresponds to
EN29001: 1987).

This has been certified by the German society for the certification of quality
management systems (DQS).

EQĆNet certificate no.: 1323Ć01

Software License Agreement

The Box PC is shipped with the software already installed. Please observe the re­levant license agreements.

1-6

SIMATIC Box PC 620 Manual

A5E00131465-01

1.3 Certification for the USA, Canada and Autralia

)

or to the UL508 and C22.2 No. 142 (IND.CONT.EQ)

Security

One of the following markings on a device is indicative of the corresponding
approval:

Underwriters Laboratories (UL) to the UL 1950 Standard (I.T.E)
or to the UL508 (IND.CONT.EQ)

Underwriters Laboratories (UL) to the Canadian Standard C22.2 No. 950

C

C US

(I.T.E) or to the C22.2 No. 142 (IND.CONT.EQ)

Underwriters Laboratories (UL) to Standard UL 1950, Report E11 5352 and to
the Canadian Standard C 22.2 No.950 (I.T.E)
or to the UL508 and C22.2 No. 142 (IND.CONT.EQ

UL-Recognition-Mark

Important Information

Canadian Standard Association (CSA) to standard C22.2. No. 950
(LR 81690) or to C22.2 No. 142 (LR 63533)

Canadian Standard Association (CSA) to the American Standard UL 1950
(LR 81690) or to the UL 508 (LR 63533)

NRTL

SIMATIC Box PC 620 Manual
A5E00131465-01

1-7

Important Information

EMC

USA

This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the instruction manual,
may cause harmful interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user will be
required to correct the interference at his own expense.

Shielded cables must be used with this equipment to maintain compliance with FCC regu­lations.

Changes or modifications not expressly approved by the manufacturer could void the
user’s authority to operate the equipment.

Federal Communications Commission

Radio Frequency Interference Statement

Shielded Cables

Modifications

This device complies with Part 15 of the FCC Rules. Operation is subject to the following
two conditions: (1) this device may not cause harmful interference, and (2) this device must
accept any interference received, including interference that may cause undesired
operation.

Canada

(for devices with power supply 105W)

This Class A digital apparatus complies with Canadian ICES-003.

Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada.

(for devices with power supply 85W)

This Class B digital apparatus complies with Canadian ICES-003.

Cet appareil numérique de la classe B est conforme à la norme NMB-003 du Canada.

Conditions of Operations

Canadian Notice

Avis Canadien

Canadian Notice

Avis Canadien

Australia

1-8

This product meets the requirements of the AS/NZS 3548 Norm.

SIMATIC Box PC 620 Manual

A5E00131465-01

1.4 Transport

Transporting

Despite the fact that the Box PC is of rugged design, its internal components are
sensitive to severe vibrations or shock. You must therefore protect the PC from
severe mechanical stress when transporting it.

Use the original packing material if you have to ship the Box PC from one
location to another.

Caution

Risk of damage!

When transporting the PC in cold weather, when it may be submitted to extreme
variations in temperature, make sure that there is no moisture (condensation) on
or in the PC.

Important Information

The PC must be allowed to reach room temperature slowly before you switch it on.
If condensation has formed, you should wait approximately 12 hours before
switching on the PC.

SIMATIC Box PC 620 Manual
A5E00131465-01

1-9

Important Information

1-10

SIMATIC Box PC 620 Manual

A5E00131465-01

Welcome to the SIMATIC Box PC 620

Overview of Chapter

In chapter you will find on page

2.1 Port Side View 2-2

2.2 Drive Side View 2-4

2.3 Side View 2-5

2.4 Bottom View 2-6

2.5 Ports 2-7

2.6 Drives 2-8

2.7 Backup Battery 2-12

2

SIMATIC Box PC 620 Manual
A5E00131465-01

2-1

Welcome to the SIMATIC Box PC 620

2.1 Port Side View

12 34 56

8910111213

Figure 2-1 Ports

1 Mouse

7

PS/2 socket for connecting a PS/2 mouse.

2 COM1 V.24 /MODEM /AG

The COM 1 (TTY) port is used to connect, for example, S5 automation units (AG).
The supplied adapter can be used to convert the port into a 25-pole standard V.24
port for connecting serial port devices such as modem, mouse or printer. The line
current (TTY) interface is an optional product feature.

3 COM2

You can use the serial port 2 (V.24) to connect devices with a serial port such as
modem, mouse or printer.

4 AC/DC Power Supply Connector

Appliance socket for AC power supply or screw terminal for DC power supply.

5 PCI Slots

Internal slots for expansion modules.

6 PCI/ISA Slots

Internal slots for expansion modules.

2-2

7 PC Card

Connection for PC Cards type I/II/III

SIMATIC Box PC 620 Manual

A5E00131465-01

Welcome to the SIMATIC Box PC 620

8 Ethernet

RJ 45-Ethernet connector. Ethernet is a local network with a bus structure for data
communication with a data transfer rate of 10 or 100 megabit per second (Mbps).

9 PROFIBUS/MPI (optional)

You can connect the Box PC to an S7 automation system or to a PROFIBUS
network via the PROFIBUS/MPI port with galvanic isolation. This interface is an
optional product feature.

10 USB

Universal Serial Bus connector. You can use the USB port to connect external de­vices, for example, CD drives, printers, modems as well as mouse and keyboard.
Older operating systems do not support this port.

11 VGA

You can connect an external VGA monitor to this connector.

12 LPT1

The parallel port connection for devices with parallel port (for example, printer).

13 Keyboard

Connection for a PS/2 keyboard.

Caution

Ensure that you use shielded cables and metal plugs to connect the peripheral
units; if this is not done, the approval for operation will be invalid! Screw down the
plugs of the interface cables to the PC housing by means of a screwdriver. You
thereby improve the electrical shielding.

If expansion modules have been inserted in the PC, there are additional ports.
Please refer to the description of the respective module for their purpose.

SIMATIC Box PC 620 Manual
A5E00131465-01

2-3

Welcome to the SIMATIC Box PC 620

2.2 Drive Side View

12

Figure 2-2 Drive Side View

1 Device Fan

5

4

3

Here are openings for device ventilation.

Caution

The air venting slots for outgoing air must not be obstructed. Otherwise, there is a
risk of overheating.

2 Type Label

You can find the order number and the serial number of your device on the type
label.

3 Floppy disk drive (LS240 as an alternative)

Depending on the device configuration a standard floppy disk drive (1.44 Mbytes)
or an LS240 Super disk drive is installed. Floppy disks up to 1.44 Mbytes as well
as Super disks up to 240 Mbytes can be used in LS240 drives.

4 Front Ports

The front ports are located behind the cover below the floppy disk drive. They are
used for connection of the following front elements:

 I/O port for the connection of front components

 LVDS display port

5 Reset Button

The reset button can be actuated with a thin pen (e.g. an opened up paper clip). If
you actuate, the button, a hardware reset is triggered. The PC restarts. Data loss
is possible with a hardware reset.

2-4

SIMATIC Box PC 620 Manual

A5E00131465-01

2.3 Bottom View

1

Figure 2-3 Bottom View

1 Equipotential Grounding

The connection with the equipotential grounding on the system housing to the
central earth terminal of the cabinet or the unit into which the computer is fitted,
ensures that faults arising from external power supply cables, signalling cables or
cables to peripheral units are diverted.

Welcome to the SIMATIC Box PC 620

SIMATIC Box PC 620 Manual
A5E00131465-01

2-5

Welcome to the SIMATIC Box PC 620

2.4 Side View

1

2

3

Figure 2-4 Side View

1 Mounting possibilities for the WinAC Backup Battery

You can mount the SIMATIC WinAC CPU41x-2PCI backup battery here. Use the
battery holder without a slot plate supplied with the WinAC module to do this.

2 Input Data of Power Supply Unit

To distinguish between both performances of the power supply unit, the power sup­ply unit with a 105W performance been marked with P

3 Certificate of Authenticity with Product Key

max=

105W.

You need the Microsoft Windows “Product Key” on the “Certificate of Authenticity”
if you reinstall software.

2-6

SIMATIC Box PC 620 Manual

A5E00131465-01

2.5 Ports

Front Ports

The front ports are located behind the cover below the floppy disk drive. They are
used for connection of the following front elements:

 I/O port for the connection of front components

 LVDS display port

 CMOS display port

The front ports can be accessed as follows:

1. Undo the plastic rivet on the cover below the floppy disk drive with a flat
screwdriver.

2. Pull the cover out of the guide. The front ports are now accessible.

The CMOS display port is only accessible after removal of the floppy disk drive.

Welcome to the SIMATIC Box PC 620

VGA Port

Notice

Keep the cover and the plastic rivet for reuse.

Please read the following note referring to the operation of a flat display and an
external monitor:

Notice

The default setting of the display provides the simultaneous operation of a flat display
and an external monitor. If no front display element is connected, the display is
effected on the external monitor with a resolution of 640 x 480 pixels. Modes with a
lower resolution and text modes are expanded to this format.

To optimize the screen display for an external monitor, select ”Hardware Options”
under Setup in the main menu and set ”CRT/LCD selection: CRT enabled”. A
resolution of 1024 x 768 pixels with a higher refresh rate is then possible.

SIMATIC Box PC 620 Manual
A5E00131465-01

2-7

Welcome to the SIMATIC Box PC 620

2.6 Drives

The Box PC is equipped as standard with a 3.5” disk drive or an LS240 drive and a

3.5” hard disk drive.

2.6.1 Disk Drive (Depending on the Device Configuration)

You can store programs and data on diskettes with the disk drive and load them
from diskettes into the Box PC.

Types of Diskette

You can use following diskettes:

double sided double

density diskette

3,5 inch 3,5 inch 3,5 inch

720 Kbytes 1,44 Mbytes (135 TPI) 120 Mbytes

Caution

!

Risk of loss of data!

When the green access LED of the floppy disk drive is lit, the ejector may not be
actuated.

double sided high density

diskette

LS240-Superdisks

2.6.2 LS 240 Drive (Depending on Device Configuration)

The Box PC can be equipped with an LS 240 drive as an alternative to a floppy
disk drive.

Larger volumes of data can be stored on LS 240 data carriers than on a

1.44 MB floppy disk drive. The LS 240 has the following features:

– it is compatible with a 1.44 MB floppy disk drive, i.e. 1.44 MB or 120 MB

disks can also be processed.
– an LS 240 data carrier has a maximum data volume of 240 Mbytes.
– the LS 240 drive is connected via an ATAPI (IDE) port.

2-8

SIMATIC Box PC 620 Manual

A5E00131465-01

Handling Disks with the LS 240 Drive

Depending on the fitting position, the disks are inserted into the disk drive as
illustrated below:

Access hole for emergency ejection (only LS240)

Welcome to the SIMATIC Box PC 620

Ejector

Access LED

Figure 2-5 Handling Disks

Caution

!

Risk of loss of data!

When the green access LED of the LS 240 drive is lit, the ejector may not be
actuated.

LS 240 drives are very sensitive to shocks of a non-permissible level. Shocks
during operation can lead to damage to the drive or the data carrier. You can find
the permissible values in the technical data in Section B.

Information on the LS240 Disk Drive

Ejector

Access LED

Restrictions

P-Tools under STEP 5

Data cannot be edited in PCP/M format on the LS240 drive using P Tools under
STEP 5.

Notice

When you use the P Tools (for editing PCP/M files) supplied with STEP 5,
remember that these are not fully supported by the Windows 98 and
Windows 2000 operating systems nor by LS240 diskette drives. If you use the
P Tools, we recommend that you use MS-DOS, Windows 3.x or Windows 95 and
standard 1.44 Mbyte floppies.

SIMATIC Box PC 620 Manual
A5E00131465-01

2-9

Welcome to the SIMATIC Box PC 620

Authorization with Authors W V2.x

To authorize STEP 7 and other SIMATIC components you must use AuthorsW.
Start this program on the PG via the taskbar under Start > Simatic > AuthorsW.

Usage Notes for LS240 Superdisks

LS240 drives are suitable for floppy disks up to 1.44 Mbytes as well as Superdisks
up to 120 Mbytes.

Track density for Superdisks is10 mm compared with the 120 mm of conventional
disks.

The LS240 recognizes when a Superdisk is in the drive and switches to the higher
capacity. With conventional disks, a capacity of 1.44 Mbytes or 720 Kbytes can be
reached.

Due to their higher storage capacity, Superdisks are more sensitive to dirt, tempe­rature and shock than conventional disks.

Notice

In order to achieve a reliable operation and high data security, please note the
following during use:

 Store and transport the Superdisk in the protective cassette included to keep

dust and dirt from the disk.

 Remove Superdisk from the drive when it is not being read or written to keep

dirt particles away from the disk. Do not expose the disk unnecessarily to high
operating temperatures.

Notice

If possible avoid vibration of the unit, when using Superdisks. Superdisks are more
sensitive to vibration as a result of their high track density.

Emergency Removal:

When the unit is switched off, the disk can be forced out by using a pin
(for example, a bent paper clip).

2-10

SIMATIC Box PC 620 Manual

A5E00131465-01

Welcome to the SIMATIC Box PC 620

2.6.3 Hard Disk Drive

The hard disk drive is used for the storage of large quantities of data. it is fitted in a
mounting which is easily exchangeable and damped against vibration.

Caution

!

Risk of loss of data and damage to the drive!
Drives are sensitive to vibrations and shock. Any vibrations occurring during

operation can lead to the loss of data or damage to the drive.
If you intend transporting the unit, switch it off, and wait until the drive has come to

rest (about 20 seconds) before you move it.

2.6.4 CD ROM or CD RW/DVD(Combo) Drive

Depending on the device equipment, a CD-ROM or a CD-RW/DVD drive is fitted in
the SIMATIC Box PC 620. The fitting depth of the PC is increased by 20mm as a
result.

Operation

When the open/close button is pressed, the CD/DVD tray is travelled out with a
slight delay. Insert the CD/DVD with the labelling facing forwards into the tray. The
CD/DVD tray is retracted automatically, when the tray is pressed briefly or the the
Open/Close button is pressed.

By briefly pressing the eject button, the drawer springs out slightly. You can
remove the CD/DVD.

Emergency removal

When the device ist switched off, the disk can be forced out by using a pin (for
example, a opened up paper clip).

Notice

After the drawer has been closed, the CD/DVD is tested and the access display
light on the drive starts to flash:

– If the access LED flashes continually, the CD/DVD is faulty but can still be

read,

– If the access LED flashes several times and then remains lit, the CD/DVD

you have inserted is defective and cannot be read.

– normally the access LED is lit when reading the CD/DVD.

Caution

CD-ROM or CD-RW/DVD drives are sensitive to vibrations and shock. Any vibra­tions occuring during operation can lead to damage to the drive or CD/DVD.

SIMATIC Box PC 620 Manual
A5E00131465-01

2-11

Welcome to the SIMATIC Box PC 620

Additional Software

To be attain the full functionality of the CD RW/DVD ROM drive, additional soft­ware (DVD player or burner software) is necessary. You can find it on the CD inclu­ded in the delivery of the device. To install the software place the CD in the drive
and follow the instructions on the screen.

2.7 Backup Battery

A backup battery (3.6 V lithium battery) powers the hardware clock even after the
programming device is switched off.

There is a battery on the motherboard in this device. Batteries may only be
exchanged by technical personnel. Note the information in the documentation of
the CPU module! Observe the local regulations on the disposal of special waste
when disposing of dead batteries.

Caution

!

!

There is the danger of an explosion if the battery is not exchanged as directed.
Replace only with the same type or an equivalent type recommended by the
manufacturer. Dispose of used batteries in accordance with the manufacturer’s
instructions.

Warning

Risk of severe personal injury or property damage, danger of release of harmful
substances.

There may be a danger of explosion if the battery is not handled properly.
Incorrect disposal of used batteries can cause the release of harmful substances.

Do not throw a new or discharged lithium battery into an open fire, do not solder
onto the cell container. Do not recharge the battery, do not open the battery by
force.

The correct lithium battery is available from Siemens (order no.: W79084-E1003-B1).
Return used batteries to the manufacturer/recycler or dispose of them according to

local regulations.

2-12

SIMATIC Box PC 620 Manual

A5E00131465-01

Setting Up and Operating the SIMATIC Box PC 620

Chapter Overview

In chapter you will find on page

3.1 Unpacking and Checking the Scope of Delivery 3-2

3.2 Installing the SIMATIC Box PC 620 3-3

3.3 Preparing for Operation 3-10

3.4 Connecting Peripheral Devices 3-12

3.5 Working with PC Cards 3-17

3.6 Connecting the SIMATIC Box PC 620 to other SIMATIC S5 3-19

3.7 Connecting the SIMATIC Box PC 620 to a SIMATIC S7 Network
(PROFIBUS/MPI)

3.8 Networking the SIMATIC Box PC 620 with Other Stations on
PROFIBUS

3.9 Ethernet (RJ45 Ethernet Interface) 3-26

3.10 Connection under Windows 3-26

3

3-23

3-25

SIMATIC Box PC 620 Manual
A5E00131465-01

3-1

Setting Up and Operating the SIMATIC Box PC 620

3.1 Unpacking and Checking the Scope of Delivery

Unpacking the SIMATIC Box PC 620

Unpack your Box PC as follows:

1. Remove the Box PC from the packaging.

2. Do not throw the original packing away. Keep it in case you have to transport
the unit again sometime in the future.

3. Please keep the documentation in a safe place. It is required during the initial
start up and is part of the device.

4. Check the packing and its contents for any shipping or transport damage.

5. Check with the packing list to make sure no components are missing. Also
check the accessory parts, which you can order separately.

6. Please inform your local dealer of any shipping or transport damages and of
outstanding items indicated on the packing list.

Recording the Serial Number and the Ethernet address

7. Enter the serial number and the Ethernet address of your PC in the table
below. You can find the serial number on the type label attached to the rear of
the device. The Ethernet address can be found in the BIOS setup settings in
the main menu under the ’Hardware Options’ function.

The device can precisely be identified with the help of these numbers in case of
repairs or theft.

Enter the Microsoft Windows “Product Key” from the “Certificate of
Authenticity”

8. Enter the Microsoft Windows “Product Key” from the “Certificate of Authenticity”
(COA) in the table. You will find the “Product Key” on the device on the power
supply unit covering. You need the Windows “Product Key” if you want to
reinstall the operating system.

Serial number SVP..

Order-No. 6ES...

Microsoft Windows Product Key

Ethernet Address

3-2

SIMATIC Box PC 620 Manual

A5E00131465-01

Setting Up and Operating the SIMATIC Box PC 620

3.2 Installing the SIMATIC Box PC 620

The Box PC 620 can be operated in several fitting positions. It is particularly
suitable for fitting in consoles, switch boards and control panels.

The Box PC 620 with AC power supply meets the requirements for a fire
enclosure to EN60950. it can therefore be fitted without an additional fire
enclosure.

The Box PC 620 with DC power supply is an open device (right device side); the­refore the mounting must meet the requirements of a fire enclosure.

Please note the following points when installing the PC:

 Avoid extreme ambient conditions as far as possible. Protect your PC from

dust, moisture, and heat.

 Keep the PC out of direct sunlight.

 Mount the PC as safely as possible to prevent any danger (for example, by

falling over).

 The clearance around the housing must be at least 100 mm at the front and

rear, so that the PC is sufficiently ventilated.

 Make certain that the ventilation slots for the housing are not covered.

 Observe the permissible fitting positions without fail when installing the

systems.

Warnung

!

If the systems are installed in a non-permissible fitting position, the approvals
pursuant to UL 1950, UL 508 and EN 60950 are no longer valid!

SIMATIC Box PC 620 Manual
A5E00131465-01

3-3

Setting Up and Operating the SIMATIC Box PC 620

Depending on the configuration of the device, two mounting brackets are included
in the scope of delivery. You can attach these to the housing with 6 screws (M3x6).

M4 thread, max. depth of engagement 5 mm

M3 thread, max. depth of engagement 5 mm

Equipotential grounding connection

Figure 3-1 Screw Connection Points for Mounting Brackets (Cover Side Downwards)

Instructions for wall and ceiling mounting

To install the Box PC in a concrete wall or ceiling proceed as follows:

1. Fix the mounting brackets at the housing of the PC.

2. Drill four holes of 8 mm diameter and 60 mm depth into the wall or ceiling. You
will find the required dimension drawings on the following pages.

3. Insert the concrete plugs (8 mm diameter and 50 mm long) into the drill holes.

4. Fix the PC with four screws (4 mm diameter and 50 mm long).

In a plasterboard wall or ceiling (min. 13 mm thick), drill holes of 14 mm diameter
and fasten the PC with four anchors (4 mm diameter and 50 mm long).

In a metal sheet wall or eiling (min. 2 mm thick), drill holes of 5 mm diameter and
fasten the PC with four screws (4 mm diameter and min. 15 mm long).

Warnung

!

The installer must verify that the wall or ceiling can support four times the full load
of the Box PC (with mounting brackets and Add-On-Cards).

3-4

SIMATIC Box PC 620 Manual

A5E00131465-01

Setting Up and Operating the SIMATIC Box PC 620

301

297.2

286

5

26

232

80.1

266

11.2

Figure 3-2 Dimension Drawings for Fitting in Control Panel with Installation Angle (Device without CD ROM

Drive)

SIMATIC Box PC 620 Manual
A5E00131465-01

3-5

Setting Up and Operating the SIMATIC Box PC 620

301

286

297.2

99.1

Figure 3-3 Dimension Drawings for Fitting in Control Panel with Installation Angle (Device with CD ROM

Drive)

3-6

SIMATIC Box PC 620 Manual

A5E00131465-01

Setting Up and Operating the SIMATIC Box PC 620

297.2

80.1

267

11.2

Figure 3-4 Dimension Drawings for Fitting in Control Panel without Installation Angle

SIMATIC Box PC 620 Manual
A5E00131465-01

3-7

Setting Up and Operating the SIMATIC Box PC 620

Permissible Fitting Positions of the PC to UL1950/EN60950/CSA22.2 No. 950

An inclined position of ± 20 is allowed in each of the permissible fitting positions.

Position 1 (Preferred Position) Position 2 *)

Position 3 (Desktop) *) Position 4 (Ceiling) **)

*) not permissible for installed LS240 Drive.
**) not permissible for installed CD ROM, CD RW/DVD Drive

3-8

SIMATIC Box PC 620 Manual

A5E00131465-01

Setting Up and Operating the SIMATIC Box PC 620

Additional Permissible Fitting Positions of the PC to UL508/CSA 22.2 No. 142

An inclined position of $15 is allowed in each of the permissible fitting positions.
An external fire protection housing is not necessary.

Position 5
(Fan Side Down) ***)

***) not permissible for installed Floppy Disk, CD ROM, CD RW/DVD or LS240 Drive

Position 6
(Port Side Down) ***)

Caution

The fitting position with the fan side down is only permitted with additional
precautions because warmed air is drawn down against the convection current,
possibly causing a build-up of heat.

SIMATIC Box PC 620 Manual
A5E00131465-01

3-9

Setting Up and Operating the SIMATIC Box PC 620

3.3 Preparing for Operation

Connection to the Power Supply Unit

Connection to power supply
Inlet connector for non-

heating appliances

Figure 3-5 Connection to Power Supply (Inlet Connector for Non-Heating Appliances)

Caution

!

The Box PC is equipped with a safety-tested mains cable and may only be con­nected to a grounded grounding outlet.

Make sure that the socket on the device or the grounding outlet of the building
installation is easily accessible and as near as possible to the device.

The Box PC has no mains switch. The mains plug must be pulled out for complete
mains separation. This point must be easily accessible.

If the PC is installed in a cabinet, there must be a central mains disconnector.

The AC power supply unit of the Box PC 620 is designed for 120/230/240V sys­tems. The power supply unit has a long-range input. It is not necessary to adjust
the voltage span.

The DC-power supply unit of the Box PC 620 is designed for 24V systems.

Optionally, one of these power supplies is installed.

3-10

SIMATIC Box PC 620 Manual

A5E00131465-01

Setting Up and Operating the SIMATIC Box PC 620

Equipotential Measures

Low-impedance ground connections ensure that faults arising from external power
supply cables, signalling cables or cables to peripheral units are diverted.

Therefore connect the equipotential grounding connection on the system housing
to the central earth terminal of the cabinet or the unit, into which the computer is
fitted, in such a way that it has low impedance (large surface area, large contacts).
The minimum cross section should not be less than 5 mm2.

The connection is on the side of the device and is identified by the symbol:

Connecting and Switching on the SIMATIC Box PC 620

Before you connect the Box PC to the mains, the keyboard, mouse and display or
monitor must be connected.

1. Insert the connector cable of these peripheral units into the corresponding
sockets on the port side of the Box PC (see Section 3.4.).

2. Connect the device to the mains.

3. The device is now ready for power supply operation and is now in service.

Switching off the SIMATIC Box PC 620

Before switching off the Box PC 620, you have to shut down the operating system
to avoid loss of data. The Box PC has no mains switch and is switched off after
only disconnection from the mains.

Notice

If you are working with Windows, you always have to use Start > Shut Down for
switching off.

SIMATIC Box PC 620 Manual
A5E00131465-01

3-11

Setting Up and Operating the SIMATIC Box PC 620

3.4 Connecting Peripheral Devices

Notice

When connecting peripheral units, ensure that the components have industrial
capability.

Connecting the Printer to the Parallel Port

Proceed as follows to connect your printer:

1. Disconnect the Box PC and switch off the printer.

2. Plug the printer cable into the LPT1 parallel port.

3. Connect the printer cable to the printer.

4. Screw the connector tight at the interface port.

COM 1 COM 2

socket (parallel) port (serial)

LPT 1
socket (parallel)

Figure 3-6 Position of the Printer Ports

Caution

!

Risk of damage to the unit!

Switch the unit off before connecting the parallel printer to the LPT 1 port (the
printer should also be switched off).

Make sure that you use the correct port. If you use the wrong port or wrong
connecting cables, the port may be damaged.

3-12

Before plugging in the cables, the electrostatic charge of your body, the unit, and
the cables must be equalized. To do this, touch the mounting plate for the ports on
the left-hand side of the unit.

Only use original connecting cables.

SIMATIC Box PC 620 Manual

A5E00131465-01

Setting Up and Operating the SIMATIC Box PC 620

Connecting the Printer to the Serial Port

You can also connect your printer to the SIMATIC Box PC using a serial COM port.
You will find information on how to adapt and set your interface and which connect­ing cable you require in the description of your printer.

Connecting Monitors

You connect external multisynchronous monitors using the standard
VGA connector on the left-hand panel side of the unit. We recommend that you
use a Siemens monitor.

You must switch the Box PC off before connecting the monitor cable. You will find
further information about the connector pinout in Chapter 7.

VGA-Socket

Figure 3-7 Connecting the Monitor

Proceed as follows to connect your monitor:

1. Disconnect the Box PC and switch off the monitor.

2. Insert the monitor lead in the VGA socket.

3. Screw down the plug.

4. Connect the monitor cable to the monitor.

5. Connect the PC to the power supply and switch on the monitor.

6. Make the necessary changes in the SETUP program
(Menu > Main > Hardware Options “CRT enabled”, “LCD enabled”
“SIMULTAN”)”.

Caution

!

Danger of damaging the monitor!
If you want to set higher clock frequencies and resolutions, first make sure that the

monitor you are using is suitable for a higher clock frequency and resolution.
If the clock frequency is too high, this can cause damage to the monitor.

SIMATIC Box PC 620 Manual
A5E00131465-01

3-13

Setting Up and Operating the SIMATIC Box PC 620

Using a Mouse

You can connect both a PS/2-USB and a serial mouse to the Box PC.

Connecting a PS/2 Mouse

You can connect an external PS/2 mouse or another external pointing device to an
additional PS/2-compatible mouse connector.

Port for PS/2 mouse

(socket)

Figure 3-8 Connecting the Mouse

To connect the mouse, proceed as follows:

1. Disconnect the PC from the power supply.

2. Plug the cable of the PS/2 mouse or another external pointing device into the
mouse connector.

3. Connect the PC to the power supply.

Connecting a Serial Mouse

You can connect a serial mouse to the COM2 serial port. To operate a serial
mouse, the appropriate mouse driver must be initialized and assigned parameters.
You will find the information you need to do this in the description of your mouse or
in the description of the operating system.

1. Disconnect the PC from the power supply.

2. Plug the serial mouse into the mouse connector labeled COM2.

3. Secure the connector with the screws.

4. Connect the PC to the power supply.

COM 2

Port for serial mouse

(connector)

USB connection for
USB mouse (socket)

3-14

You can find out how to connect a USB mouse in “Connecting USB devices”.

SIMATIC Box PC 620 Manual

A5E00131465-01

Connecting a PS/2 Keyboard

A PS/2 keyboard of your choice can be connected to the Box PC.

PS/2 keyboard connection

Figure 3-9 Connecting a PS/2 Keyboard

To connect the keyboard, proceed as follows:

Setting Up and Operating the SIMATIC Box PC 620

1. Disconnect the Box PC from the power supply.

2. Insert the plug of the PS/2 keyboard.

3. Connect the Box PC to the power supply.

Note

It is recommended that a keyboard with straight keyboard connector is used, so
that the connector does not obscure adjacent ports.

SIMATIC Box PC 620 Manual
A5E00131465-01

3-15

Setting Up and Operating the SIMATIC Box PC 620

Connecting Devices to an USB Interface

You can connect single or multiple USB devices (mouse, keyboard or printer) to
the USB interfaces.

1. Plug the USB device cable into one of the USB interfaces.

The Plug and Play operating system recognizes the device. Any drivers are
requested by the operating system, if necessary.

If you wish to connect more than two USB devices you must use a HUB. Both
interfaces can be used as high-current source.

USB connectors

Figure 3-10 USB connection

Notice

Operating systems which do not support Plug and Play (e.g. Windows NT 4.0), do
not generally allow the operation of USB devices.

Devices that do not have a USB plug (for example, printers) can be connected to
the USB interface via adapter.

3-16

SIMATIC Box PC 620 Manual

A5E00131465-01

3.5 Working with PC Cards

PC Cards

The PC card interface supports Cardbus-Cards (32 Bit) and PCMCIA-Cards
(16 Bit). The Box PC has one PC card port. You can plug communication mod­ules for MODEM, FAX-MODEM, ISDN, Token Ring, ETHERNET, memory ex­pansion and SCSI interface modules in credit-card format into these ports.

Setting Up and Operating the SIMATIC Box PC 620

PC card interface, type I/II/III

Figure 3-11 PC Card Interface

The following is to be observed when working with cardbus/PC cards:

1. Open the port cover on the left-hand side of the device by undoing the plastic
rivet with a flat screwdriver.

2. Pull the cover out of the guide.

3. Insert the desired PCMCIA card or cardbus card.

Caution

!

Before inserting PC-Cards please make sure that the PC-Card Ejector is
completely pressed otherwise the cards e.g. Flash Memory Cards could get stuck
in the slot. The PC-Cards cannot be inserted correctly.

Always insert the PC card with the label toward the rear of the programming
device.

Do not remove the PC card while data transfer is in progress (risk of data loss and
system crash).

Caution

!

SIMATIC Box PC 620 Manual
A5E00131465-01

Before plugging in or taking out Cardbus/PC cards, you must discharge the
electrostatic of your body by briefly touching grounded object (ESD guidelines,
Section A.1).

Otherwise faults can occur.

3-17

Setting Up and Operating the SIMATIC Box PC 620

Note

Peak currents of 650 mA at 5 V based on 3 s are permitted!

Examples of PCMCIA cards connected to PC card interface for

Hard Disk 330 mA read/write

(Maxtor MXL-131-III) 640 mA spin up 2 s. . . . .

Fax/modem 60 mA idle. . . . . . . . . . . . .

(Dr. Neuhaus) 140 mA transfer. . . . . . . . . . .

Ethernet

(XIRCOM) 150 mA. . . . . . . . . . . . . .

Installing PC Cards

Note the following when installing these cards:

110 mA idle. . . . . . . . . . . . . . . . . . . . . . . .

Note

Depending on the configuration of the Box PC, there may not be any free interrupts
available for operating PC Cards. You have to reserve the necessary PC card inter­rupts in the BIOPS setup menu as follows:

Set the necessary interrupt via Advanced > PCI-Configuration >

PCI/PNP ISA IRQ Resource Exclusion to “reserved” (default: available).

Caution

!

Risk of damage to PC cards and the Box PC!

Always insert PC cards with the front face turned toward the rear of the Box PC.
The front face generally bears the company and product designation and is la­beled ”This side up”, or words to that effect.

You might damage the Box PC and the PC card if you attempt to insert the PC
card the wrong way round.

Before inserting the connecting cables, the electrostatic charge in your body, the
device and the connecting cables must be brought to the same potential. Briefly
touch the sheet metal case to do this.

3-18

Notice

In order to use a PC card the BIOS-SETUP Main > Hardware Option
“Cardbus/PCMCIA Slot” has to be set to “Enabled”.

SIMATIC Box PC 620 Manual

A5E00131465-01

Setting Up and Operating the SIMATIC Box PC 620

3.6 Connecting the SIMATIC Box PC 620 to other SIMATIC S5

Point-To-Point Connection

In this section, you will learn how to connect your SIMATIC Box PC 620 to a
programming device or S5 programmable logic controller using a point-to-point
connection.

You can stablish a point-to-point connection by connecting the
SIMATIC Box PC 620 to another programming device or a programmable logic
controller using

 A V.24 connection

 A TTY connection (optional product feature)

Configuring Interfaces with Line Current (TTY, 20 mA)

To ensure reliable data transfer, several factors must be taken into account. The
maximum data transfer rate (baud rate) depends on the distance, the type of
cable, the pin assignment of the interface and external interference.

You can reduce interference by choosing the right transmission cable and
connecting it properly, and by observing the following guidelines:

 Use a shielded cable with a low line resistance (130 W / km) (about 40 W kft)

and low capacitance (< 90 pF/m) (about 27 pF/ft). Twisted-pair cables are less
susceptible to noise and interference. A low line resistance results in reduced
voltage excursions and shorter charge reversal times. The line resistance de­creases with increasing conductor cross-section for the same length of cable.

 The shorter the transmission link, the higher the maximum possible data

transfer rate.

 If there is an active sender and an active receiver at the same end of the

transmission link, the sequence of access priority to the transmission circuit
must be taken into account in order to achieve the longest possible
transmission link.

 Signal lines and power lines must not run together. Signal lines must be

installed as far away as possible from sources of strong interference (for
example, 400 V 3-phase power cables).

 The active TTY interface with a 12 V no-load voltage has been tested on a 100

m (1100 ft) long cable at a transmission rate of 9600 bps in an environment with
normal levels of noise fieldstrengthV/mor1V/ft).If a shielded 5 x 1 x 0.14shielded
cable is used, reliable transmission is possible over a distance of up to 100 m
(1100 ft). The AS511 protocol (only one transmitter at a time) was used for
testing.

Note

The interference field of the source of interference is reduced by the square of the
distance.

SIMATIC Box PC 620 Manual
A5E00131465-01

3-19

Setting Up and Operating the SIMATIC Box PC 620

Connecting the SIMATIC Box PC 620 to an S5 Programmable Logic Controller

You can connect the Box PC to a SIMATIC S5 programmable logic controller using
the COM1/TTY interface port.

COM 1
(socket)

Figure 3-12 Connecting the Box PC to an S5 Programmable Logic Controller

You connect your Box PC to a SIMATIC S5 programmable logic controller as
follows:

1. Disconnect the Box PC from the power supply.

2. Insert the connecting cable into the port COM 1 / AG.

3. Screw down the plug.

4. Plug the cable into the corresponding port on the CPU of the programmable
logic controller.

5. In order to enable TTY operation, you must set TTY to “enabled” in the BIOS
setup.

Caution

!

Risk of damage !

The interface port may be damaged if you confuse the connections or use the
wrong connecting cables.

Make sure the TTY cable of the SIMATIC Box PC 620is plugged into the
COM 1 / TTY port and not into the LPT 1 port.

Before inserting the connecting cables, the electrostatic charge in your body, the
device and the connecting cables must be brought to the same potential. Briefly
touch the sheet metal case to do this.

3-20

Use only original cables to stablish the connection to the programmable controller.

SIMATIC Box PC 620 Manual

A5E00131465-01

Setting Up and Operating the SIMATIC Box PC 620

(COM 1)

mable controller

Connecting the SIMATIC Box PC 620 via an Adapter

The connecting cable 6ES5 734-2BD20 is supplied with the Box PC. An adapter is
available for connecting the programmable controller using old standard cables.

Tabelle 3-1 Adapter for SIMATIC Box PC 620 Connection

Interface Link Connecting

Cable

Order no:

6ES5 734-2BD20

TTY interface

Box PC to SIMATIC-S5 program-

6ES5 731-1xxx0
15–pin

6ES5 731-0xxx0
25– pin

Adapter

6ES5 731-6AG00

6ES5 731-6AG00

In order to maintain a data transfer rate of 9600 bps up to a distance of over
1000 m (3300 ft), the receiving diode is connected to ground (reference) via the
connecting cable

Note

You can obtain lengths differing from the standard connecting cable
(6ES5 734-2BD20) under the order number 6ES5 734-2xxx0, whereby xxx stands
for the length code.

SIMATIC Box PC 620 Manual
A5E00131465-01

3-21

Setting Up and Operating the SIMATIC Box PC 620

SIMATIC Box PC 620 to PG Connection (V.24, TTY)

If you want to connect your Box PC to another programming device, you can plug
the appropriate connecting cable into the V.24 or TTY interface port

Tabelle 3-2 Connection of the SIMATIC Box PC 620 to other PUs

Interface Link Connecting Cable

Order No.:

COM 1 as a
V.24 port

COM 1 as a
TTY port

with PG 7xx 6ES5 733-5BD20

with PG 6xx Series connection of

6ES5 733 -2xxx0
and
6ES5 731-6AG00

2)

2)

1)

Adapter

6ES5 731-6AG00

Notice

1. When connecting the programming devices in series, make sure you connect
the cable the right way around (see Figure 3-13).

2. The connecting cable is available for order only as a spare part. The connect­ing cable is described in Chapter 7.

3. The line current (TTY) is an optional product feature.

Adapter Connecting cable

PG 7XX

Active Passive

6ES5 731–6AG00 6ES5 733–2xxx0

PG 6XX

Figure 3-13 Direction of Connection: Adapter – Connecting Cable

Notice

For the PC/PU connection, you must switch the TTY ports (COM 1) in one of the
programmable logic controllers to passive by changing the jumper setting. When
the Box PC leaves the factory, this interface is always set to active!

3-22

SIMATIC Box PC 620 Manual

A5E00131465-01

Setting Up and Operating the SIMATIC Box PC 620

3.7 Connecting the SIMATIC Box PC 620 to a SIMATIC S7 Network (PROFIBUS/MPI)

Connecting an S7 Programmable Controller via PROFIBUS/MPI Interface

You can connect the SIMATIC Box PC 620 to a SIMATIC S7 automation system
or to a PROFIBUS network via the potentially isolated*) PROFIBUS/MPI port**).
The MPI cable (5m) for connection to SIMATIC S7 CPUs (order no.:
6ES7901-0BF00-0AA0) is supplied with the SIMATIC Box PC 620. Only
transfer rates of up to 187.5 kBit/s are possible with this cable connection. The
12 Mbit/s PROFIBUS connecting cable is required for baud rates from

1.5 Mbit/s ( order no. 6ES7901-4BD00-0XA0).

In disturbed surroundings:
bus connector
6ES7972-0BB10-0XA0
or
6ES7972-0BB20-0XA0

MPI/DP port

Figure 3-14 Connection Using the PROFIBUS/MPI Interface

6ES7901-0BF00-0AA0

(5 m length

Proceed as follows when connecting to a SIMATIC S7 programmable logic control­ler:

1. Disconnect the PC from the power supply.

2. Connect the cable to the PROFIBUS/MPI interface.

Caution

!

Risk of damage to the SIMATIC Box PC 620!

Before plugging in the cables, the static charge on your body, the unit, and the
cables must be equalized. You can do this by briefly touching the metal mounting
plate for the interfaces on the left-hand side panel.

* Electrical isolation in the saftey extra-low voltage circuit (SELV circuit).
** Optional product feature

SIMATIC Box PC 620 Manual
A5E00131465-01

3-23

Setting Up and Operating the SIMATIC Box PC 620

Connecting

Via the PROFIBUS/MPI interface, you can connect your PC to

 MPI networks (S7-200, S7-300, and S7-400) or

 PROFIBUS DP networks (DP components).

PROFIBUS/MPI Network

Up to 32 devices (PC, programming device, or programmable controller) can be
connected to the PROFIBUS/MPI interface to form a network segment. The physi­cal connection to the network is via a floating RS485 interface which is a compo­nent of the PC basic module.

Several network segments can be connected via repeaters. The complete network
can comprise up to 127 stations. Data transmission rates from 9.6 Kbps to
12 Mbps are possible.

3-24

SIMATIC Box PC 620 Manual

A5E00131465-01

Setting Up and Operating the SIMATIC Box PC 620

3.8 Networking the SIMATIC Box PC 620 with Other Stations on PROFIBUS

Networking the Box PC on PROFIBUS

PROFIBUS is an open and robust bus system for industrial use. It can be used to
configure networks with up to 32 stations per segment. PROFIBUS-DP supports
data-transfer rates from 9.6 Kbaud to 12 Mbaud.

How the Network Functions

The network operates on the master-slave principle with token passing (complying
with DIN19245, PROFIBUS). It distinguishes between active and passive stations.
An active station receives the token and passes it on to the next station within a
specified time.

Hardware Requirements

Using the following components, for example, you can connect or network the
SIMATIC Box PC 620 with PROFIBUS:

 RS 485 MPI/DP interface adapter (Optional product feature)

 Shielded, twisted pair (bus cable or connecting cable to network).

SIMATIC Box PC 620 Manual
A5E00131465-01

3-25

Setting Up and Operating the SIMATIC Box PC 620

3.9 Ethernet (RJ45 Ethernet Interface)

Networking Box PC via RJ45 Ethernet Interface

The RJ45 Ethernet interface is a Twisted-Pair (TP) Interface for data transfer rates
of 10/100 Mbaud. This on-board interface is compatible with Intel pro/100+ PCI
Adapters.

The Plug & Play interface is automatically recognized in Windows. Protocols are
configured in the Windows system control.

Notice

A Class 5 Ethernet cable is required for operation with 100 Mbaud.

3.10 Connection under Windows

Windows supports point-to-point connections via the LPT or COM port. The
connecting cables are standard, commercially available products. More information
is available in the Networks section of the Windows description and in the online
Help system under “Connection to Another Computer”.

3-26

SIMATIC Box PC 620 Manual

A5E00131465-01

SIMATIC Box PC 620 Expansions

What Does This Chapter Contain?

You can enhance the performance of your Box PC by adding additional memory.
This chapter describes how to expand your PC. Please observe the relevant safety
guidelines.

Chapter Overview

In chapter you will find on page

4.1 Opening the Unit 4-2

4.2 Installation of a Memory Extension 4-5

4.3 Replacing the Backup Battery 4-10

4.4 Installation of Expansion Cards 4-12

4.5 Removal and Installation of Drives 4-17

4.6 Removal and Installation of the Power Supply Unit 4-22

4.7 Removal and Installation of the Bus Board 4-23

4.8 Removal and Installation of the Motherboard 4-24

4.9 Removal and Installation of the Fan 4-25

4.10 Processor Change 4-26

4.11 Reset Button 4-27

4

SIMATIC Box PC 620 Manual
A5E00131465-01

4-1

SIMATIC Box PC 620 Expansions

4.1 Opening the Unit

4.1.1 Prerequisites

The device is designed for easy maintenance so that any work that is necessary
can be done quickly and at low cost.

Caution

!

The electronic components on the printed circuit boards are extremely sensitive to
electrostatic discharge. Certain precautionary measures are therefore necessary
when handling such components. These measures are explained in the guidelines
for handling electrostatically sensitive devices at the end of this manual.

Limitation of Liability

All technical specifications and licences apply only to expansion functions
approved by SIEMENS.

No liability can be accepted for impairment of functions caused by the use of
devices and components of other manufacturers.

All the modules and components in the Box PC are electrostatically sensitive.
Please read the ESD guidelines at the end of this book carefully. The following
symbol warns that electrostatically-sensitive modules are present.

4-2

SIMATIC Box PC 620 Manual

A5E00131465-01

Before Opening the Unit

Note the following rules before opening the unit:

 Before you disconnect the power supply cable, discharge any electrostatic

charge on your body. You can do this by touching the metal mounting plate for
the interfaces on the left-hand side panel of the unit.

 Discharge any electrostatic charge from tools that you are using.

 Wear a grounding wrist-strap if you are handling components.

 Leave components and modules in their packing until you are ready to install

them.

 Disconnect the Box PC from its power supply and remove the battery before

plugging in or removing any modules or components.

 Touch components and modules only on their edges. Above all, do not touch

the connecting pins and printed conductors.

 Never operate the Box PC with the cover open.

SIMATIC Box PC 620 Expansions

Tools

You can carry out all necessary installation work on the Box PC with screwdrivers
of the type TORX T10 and TORX T8.

SIMATIC Box PC 620 Manual
A5E00131465-01

4-3

SIMATIC Box PC 620 Expansions

4.1.2 Opening the SIMATIC Box PC 620

To open the Box PC, proceed as follows:

1. Pull out the power supply connector, and remove all connecting cables from the
unit, including the keyboard cable.

2. Remove the PC from its mounting/cabinet (only necessary if screws which have
to be removed are inaccessible in the fitted position).

3. Undo the two screws (see fig. 5-1) on the housing cover.

4. Raise the cover slightly.

5. Then you can remove the housing cover.

4-4

Screws on the housing cover

Figure 4-1 Box PC 620 Prepared for Opening

SIMATIC Box PC 620 Manual

A5E00131465-01

SIMATIC Box PC 620 Expansions

4.1.3 Components Visible After Opening the Unit

Components

Once you have removed the top cover of your unit, the components are visible.

Power supply unit

Bus board Memory extension

Processor

Floppy drive or LS 240

Fan

Figure 4-2 Box PC 620 Open

SIMATIC Box PC 620 Manual
A5E00131465-01

4-5

SIMATIC Box PC 620 Expansions

4.1.4 The Motherboard

The motherboard is the heart of the Box PC. Here, data is processed and stored,
and interfaces and device I/Os are controlled and managed.

X5

X31

X44

X420

X400

X3

X4

X41

X25

X402

X23

X71

X401

X19

S1

X20

X1

T2

T1

X24

X128

X29

X28

X26

X6

X13

T3

X9

Figure 4-3 Motherboard

X14

X10

X70

X700

X11

X40

X600

X500

4-6

SIMATIC Box PC 620 Manual

A5E00131465-01

Components on the Motherboard

The following components are located on the motherboard of the Box PC 620 V2:

Number Functions

X1 Processor module with heat sink

X3 IDE connector for CD-ROM

X4 IDE connector for 2.5 “ hard disk

X5 Floppy drive connector

X6 PS/2 mouse connection

X6 PS/2 keyboard connection

X9 Serial port COM 1/TTY

X9 Parallel port LPT 1

X11 Serial port COM 2

X11 Socket for VGA monitor

X13 Connection to power supply 105W
X14 Connection to power supply 85W

X19, X20 System memory, 2 slots

X23 No connected

X24 Connector for clock battery

X26 Connector alternative COM2

X28 No connected

X29 Connector for CPU fan

X31 IDE connector for LS 120

X40 USB bus connector

X41 IDE connector for 3.5 “ hard disk
X44 Connector for front interface

X70, X71 TTY tranmitter/receiver *

X128 Connector for device fan

X400 Connector for LVDS display (3.3 V/5 V)

X401 No connected

X402 No connected

X420 Connector for 5 V CMOS display

X500 RJ45 socket for ethernet LAN

X600 MPI/DP port

X700 PC card slot

S1 Button for hardware reset
T1 Temperature sensor (in the processor)

T2 Temperature sensor

T3 Temperature sensor

SIMATIC Box PC 620 Expansions

1

*1Optional product feature

SIMATIC Box PC 620 Manual
A5E00131465-01

4-7

SIMATIC Box PC 620 Expansions

4.2 Installing Memory Expansion Submodules

Standard Memory

The motherboard has 2 slots for 144 pin SO DIMM memory submodules. This
allows you to expand the memory capacity of your Box PC 620 to a maximum of
512 Mbytes.

Either one or two modules can be installed.

Memory Modules

64 Mbytes 128 Mbytes 256 Mbytes

64 Mbytes 1 – –

128 Mbytes 2 – –

128 Mbytes – 1 –

192 Mbytes 1 1 –

256 Mbytes – – 1

256 Mbytes – 2 –

384 Mbytes – 1 1

512 Mbytes – 1 –

4-8

Bank 0

Figure 4-4 Position of the SO DIMM Memory modules

Bank 1

SIMATIC Box PC 620 Manual

A5E00131465-01

Caution

!

The electronic components of the printed circuit boards are extremely sensitive to
electrostatic discharge. Certain precautionary measures are therefore necessary
when handling such components. These measures are explained in the guidelines
for handling electrostatically sensitive devices at the end of this manual.

Installing the SO DIMM Cards

To plug in expansion submodules, proceed as follows:

1. Open the unit as described in Section 4.1.

2. Plug the cards into the slots. Note the safety recess on the connector side of
the SO DIMM card.

3. Push the card down applying light pressure until it locks into place.

4. Close the unit.

SIMATIC Box PC 620 Expansions

!

Installation

Caution

Risk of damage!

Make sure that the cards sit securely in the slots, otherwise they can fall out and
be damaged.

The memory configuration is detected automatically. When you switch on the unit,
the distribution of base and extended memory is displayed on the screen.

SIMATIC Box PC 620 Manual
A5E00131465-01

4-9

SIMATIC Box PC 620 Expansions

4.3 Replacing the Backup Battery

Battery Power Supply for Real-Time Clock and Configuration

A backup battery (3.6 V-lithium battery) powers the the real-time clock even after
the device is switched off. In addition to the time of day, all the information about
the Box PC (device configuration) is stored in RAM. If the backup battery fails or is
removed, all these data are lost.

The clock uses very little power and the lithium battery has a high capacity so that
the battery can provide backup power for the real-time clock for many years and
seldom needs to be replaced.

Battery Voltage too Low

If the battery voltage is too low, the time is lost, and a correct configuration of the
device can no longer be guaranteed.

Replacing tthe Battery

In this case, you must replace the backup battery. The battery is on the
motherboard.

To change the battery, proceed as follows:

1. Disconnect the PC from the power supply and remove all the connecting cables.

2. Open the unit as described in Section 4.1.

3. Change the backup battery inserted in the motherboard by pulling out the
connector and undoing the cable tie.

4. Secure the new battery in its mounting with a cable tie.

5. Insert the battery connector in the motherboard.

6. Close the unit.

4-10

SIMATIC Box PC 620 Manual

A5E00131465-01

SIMATIC Box PC 620 Expansions

Figure 4-5 Position of the Backup Battery

Caution

!

Risk of damage!

Only replace the lithium battery with an identical battery or with a type
recommended by the manufacturer (Order No.: W79084-E1003-B1).

Dispose of used batteries in keeping with local regulations.

Changing SETUP

If you change the battery or unplug the battery connector you must run the SETUP
program to reset your programming device’s configuration data (see Chapter 5).

Backup battery

SIMATIC Box PC 620 Manual
A5E00131465-01

4-11

SIMATIC Box PC 620 Expansions

4.4 Installation of Expansion Cards

Notes about the Cards

The Box PC is designed for the use with cards as per the AT/PCI specification.The
dimensions of the cards may not exceed the stated dimensions. If the height is ex­ceeded, contact problems, malfunctions and difficulties with the assembly cannot
be excluded. The illustrations show cards with a full AT/PCI overall length.
Depending on the slot, there may be restrictions on the overall length.

175 mm

6,89 ”

Figure 4-6 XT Card

Figure 4-7 AT Card

A31 A1

175 mm

6,89 ”

A31 A1C18 C1

4,201”

106,7 mm

4,8”

121,92 mm

4-12

SIMATIC Box PC 620 Manual

A5E00131465-01

Figure 4-8 Short PCI Cards (5 V)

174,63 mm
6,875”

265 mm

10,48 ”

SIMATIC Box PC 620 Expansions

4,2”

106,68 mm

8,19 mm

0.322”

Figure 4-9 Long PCI Cards (5 V)

Note about Long PCI Cards

Before long PCI cards can be inserted into the guides of the fan trough, they must
be fitted with a so-called extender (this should form part of the scope of supply of
long PCI boards). Long PCI cards can be inserted into the guides of ISA modules
by means of this extender.

8,19 mm

0.322”

4,2”

106,68 mm

SIMATIC Box PC 620 Manual
A5E00131465-01

4-13

SIMATIC Box PC 620 Expansions

4.4.1 Removal and Installation of the Device for Holding Down the modules

The device for holding down the modules is attached to the housing with a screw.
It has three slits, through which the slide elements are inserted.

Proceed as follows:

1. Open the housing as described in Section 4.1.

2. Undo the fixing screw of the device for holding down the modules.

3. During assembly, ensure that the device for holding down the modules is

resting on the guide on the housing.

4-14

Guide slits for slide elements

Figure 4-10 Removal/Installation of an Expansion Card

Fixing screw for device for
holding down the modules

Note

The slide elements are in the enclosed plastic bag.

SIMATIC Box PC 620 Manual

A5E00131465-01

Aligning the Holding-Down Device

Proceed as follows to install the holding-down device.

1. Insert the slide element through the guide slit until it is resting firmly on the
module. The module must now be introduced into the notch.

Caution

!

No pressure may be exerted on the module! Therefore, do not use force to press
the slide element onto the module.

2. Cut off the projecting part of the slide element:

– Score the slide element at the top edge of the holding-down device with a

knife and break it off.

– Nip off the surplus with a sharp side cutter.

SIMATIC Box PC 620 Expansions

SIMATIC Box PC 620 Manual
A5E00131465-01

4-15

SIMATIC Box PC 620 Expansions

4.4.2 Removal and Installation of an Expansion Card

Proceed as follows:

1. Open the housing as described in Section 4.1.

2. Remove all connectors from the expansion card and note the assignment.

3. Remove the device for holding down the modules as described in Section 4.4.1.

4. Undo the screw on the slot plate of the module.

5. Pull the module out of the slot.

6. Proceed in the reverse order to install the new expansion card.

4-16

Slots for expansion cards

Figure 4-11 Removal/Installation of an Expansion Card

Device for holding down the modules

SIMATIC Box PC 620 Manual

A5E00131465-01

SIMATIC Box PC 620 Expansions

4.5 Removal and Installation of Drives

4.5.1 Removal and Installation of the Hard Disk Drive

1. Undo the 4 screws on the back of the housing.

2. Open the drive holder.

3. Detach the drive holder from the mounting and lay the drive holder with its top
on the housing.

4. Note the cable assignment and pull off the cables.

5. Undo the four screws which secure the hard disk drive to the vibration-damped
part of the mounting. Remove the hard disk drive from the mounting.

6. Proceed in the reverse order to fit the new drive. The new drive must be of the
same type as the one removed.

Fixing screws

Figure 4-12 Installation and Removal of the Drive Holder

SIMATIC Box PC 620 Manual
A5E00131465-01

4-17

SIMATIC Box PC 620 Expansions

Figure 4-13 Hard Disk Drive with Holder Removed

4-18

SIMATIC Box PC 620 Manual

A5E00131465-01

SIMATIC Box PC 620 Expansions

4.5.2 Removal and Installation of a CD ROM Drive

Depending on the device equipment, a CD ROM drive is installed in the Box PC.

1. Undo the 2 screws on the back of the housing.

2. Remove the cover of the CD ROM drive.

3. Undo the three screws which secure the CD ROM drive to the mounting.

4. Remove the CD ROM drive from the mounting and carefully pull off the data
cable.

5. Proceed in the reverse order to fit the new drive.

Fixing screws for CD ROM cover

Figure 4-14 Box PC 620 with CD ROM Drive

CD ROM drive with cover

SIMATIC Box PC 620 Manual
A5E00131465-01

4-19

SIMATIC Box PC 620 Expansions

4.5.3 Removal and Installation of the Floppy Drive

1. Open the housing as described in Section 4.1.

2. Remove the drive holder as described in Section 4.5.1.

3. Release the interlock of the controller flex-lead on the motherboard and pull the
flex-lead out of the connector assembly.

4. Undo the two fixing screws (TORX T8) on the housing.

5. Lift the floppy drive upwards out of the housing.

6. Proceed in the reverse order to fit the new drive. The new drive must be of the
same type as the one removed.

4-20

Fixing screws of the floppy drive

Figure 4-15 Installation of the Floppy Disk Drive in the Box PC 620

SIMATIC Box PC 620 Manual

A5E00131465-01

SIMATIC Box PC 620 Expansions

4.5.4 Removal and Installation of the LS 240 Drive

The removal and installation of the LS240 drive takes place with the same steps as
for the floppy drive.

1. Open the housing as described in Section 4.1.

2. Remove the drive holder as described in Section 4.5.1.

3. Release the cable clamp assembly of the controller flex-lead on the
motherboard and pull the flex-lead out of the connector assembly.

4. Undo the two fixing screws (TORX T8) on the housing.

5. Lift the LS 240 drive upwards out of the housing.

6. Proceed in the reverse order to fit the new drive.

Fixing screws of the LS 240 drive

Figure 4-16 Installation of the LS 240 Drive

SIMATIC Box PC 620 Manual
A5E00131465-01

Screw for LS 240 cable clamp assembly

4-21

SIMATIC Box PC 620 Expansions

4.6 Removal and Installation of the Power Supply Unit

1. Open the system housing as described in Section 4.1.

2. Remove the drive holder as described in Section 4.5.1.

3. Undo and remove the 3 screws of the cover of the power supply unit from the
housing

4. Remove the internal power supply cable from the power supply unit
(only versions with the 105W power supply)

5. Undo the two fixing screws (TORX T10) on the housing.

6. Pull the power supply unit upwards out of the housing.

7. Proceed in the reverse order to fit the new power supply unit.

Cover of the power supply unit

4-22

Power supply unit

Figure 4-17 Removal and Installation of the Power Supply Unit

SIMATIC Box PC 620 Manual

A5E00131465-01

SIMATIC Box PC 620 Expansions

4.7 Removal and Installation of the Bus Board

1. Open the housing as described in Section 4.1.

2. Remove all the modules from the slots (proceed as described in Section 4.4.2).

3. Remove the drive holder as described in Section 4.5.1.

4. Remove the power supply unit as described in Section 4.6.

5. Undo the screw on the motherboard.

6. Pull the bus board off the motherboard.

7. Proceed in the reverse order to refit the bus board.

Figure 4-18 Removal and Installation of the Bus Board

SIMATIC Box PC 620 Manual
A5E00131465-01

Bus board Fixing screw of the bus board

4-23

SIMATIC Box PC 620 Expansions

4.8 Removal and Installation of the Motherboard

1. Open the housing as described in Section 4.1.

2. Remove all the modules from the slots (proceed as described in Section 4.4.2).

3. Remove the drive holder as described in Section 4.5.1.

4. Remove the power supply unit as described in Section 4.6.

5. Undo the 7 screws on the motherboard and the 10 hexagon head screws on the
ports.

6. Remove the bus board and the motherboard.

7. Proceed in the reverse order to refit the motherboard.

4-24

Fixing screws on the motherboard

Figure 4-19 Fixing Screws on the Motherboard

The motherboard is available as a replacement part without the processor, memory
modules and bus board .

SIMATIC Box PC 620 Manual

A5E00131465-01

SIMATIC Box PC 620 Expansions

4.9 Removal and Installation of the Device Fan

The Box PC is cooled by means of a fan which sucks hot air out of the housing.

1. Open the housing as described in Section 4.1.

2. Pull off the fan cable connector on the basic board.

3. The fan is secured to the housing by two plastic rivets. Undo the rivets by
pressing out the gudgeon from the rear of the rivet shank.

4. Remove the fan.

5. Proceed in the reverse order for assembly.

Plastic rivets

Device fan

Figure 4-20 Removal and Installation of the Device Fan

Notice

Only a fan of the same type may be fitted!

Caution

!

To ensure that the device is adequately cooled, take care that the running direction
of the fan is correct when installing.

Ensure that the arrow on the fan points to the housing wall.

SIMATIC Box PC 620 Manual
A5E00131465-01

4-25

SIMATIC Box PC 620 Expansions

4.10 Processor Change

Proceed as follows to exchange the processor:

1. Pull out the fan cable plug.

2. Remove the cooling unit which is fixed using a lifting lever.

3. Then push the lever in the direction of the arrows (1) and swing it upwards as
far as it will go (2).

4. Lift the old processor out of the slot (3).

5. Put the new processor in its socket and make sure that the marks on top of the
processor have the exact position (4) as indicated on the slot (A).

Caution

The marks on top of the processor may be covered by the cooling unit. In this
case, use the marks between the pin rows on the outside of the processor.

6. Swing the lever downwards until it clicks into position (5).

7. Unmount the fan.

8. Fix the cooling unit using the lifting lever.

9. Reattach the fan cable plug to the motherboard.

10.Mount the fan.

Caution

Operating a processor at a higher frequency than the maximum permissible
frequency may result in destruction of the processor, data loss, or data corruption.

2

3

1

4

5

4-26

Figure 4-21 Changing the Processor

A

SIMATIC Box PC 620 Manual

A5E00131465-01

4.11 Reset Button

A hardware reset is initiated by means of the reset button on your device. The PC
is restarted.

In the Box PC the reset button is on the drive side beside the floppy drive. The re­set button can be only actuated with a thin pen (e.g. an opened-up paper clip). The
position of the reset button is marked in the illustration of the Box PC below.

SIMATIC Box PC 620 Expansions

Figure 4-22 Reset Button

Reset button

SIMATIC Box PC 620 Manual
A5E00131465-01

4-27

SIMATIC Box PC 620 Expansions

4-28

SIMATIC Box PC 620 Manual

A5E00131465-01

Configuring the SIMATIC Box PC 620

What Does This Chapter Contain?

In this chapter, you will learn how to configure your programming device. You need
to do this if you change your system by adding, removing, or exchanging
expansion modules and memory expansions, or by replacing a system module.

Chapter Overview

In chapter you will find on page

5.1 Changing the Device Configuration with BIOS SETUP 5-2

5.1.1 The Main Menu 5-5

5.1.2 The Advanced Menu 5-15

5.1.3 The Security Menu 5-22

5.1.4 The Power Menu 5-24

5.1.5 The Boot Sequence Menu 5-25

5.1.6 The Version Menu 5-27

5.1.7 The Exit Menu 5-28

5.1.8 Default Setup Settings 5-29

5.2 Configuring the PCMCIA Interface 5-32

5

SIMATIC Box PC 620 Manual
A5E00131465-01

5-1

Titel chapterConfiguring the SIMATIC Box PC 620

5.1 Changing the Device Configuration with BIOS SETUP

Changing the Device Configuration

Your Box PC device configuration is set for working with the software supplied with
the unit. You should only change the preset values if you have modified your
Box PC in any way or if a fault occurs when the unit is powered up.

BIOS SETUP Program

The SETUP program is in the ROM-BIOS. Information about the system
configuration is stored in the battery-backed RAM of the Box PC.

You can use SETUP to set the hardware configuration (for example, hard disk
type) and define the system characteristics. You can also use SETUP to set the
time of day and date.

Incorrect BIOS Data

If incorrect BIOS data are detected when you boot the system, the BIOS prompts
you to

S Start BIOS SETUP by pressing F2 or

S Continue booting by pressing F1.

Starting SETUP

On completion of the startup test, the BIOS gives you the opportunity of starting
the SETUP program by displaying the following screen prompt:

PRESS < F2 > to enter SETUP

To start SETUP, proceed as follows:

1. Reset your PC (warm or cold restart).

2. Press the F2 key as long as the BIOS prompt appears on the screen.

BIOS SETUP Menus

The various menus and submenus are listed on the following pages. You can get
all the information you need for the SETUP entry selected from the
“Item Specific Help” part of the relevant menu.

5-2

SIMATIC Box PC 620 Manual

A5E00131465-01

Screen Display Following Power On

With the default setting of your PC, the display shown below appears following
power-on:

Phoenix BIOS 4.0 A5E00123801–ES02

Copyright 1985-2001 Phoenix Technologies Ltd.

All Rights Reserved.

SIMATIC Box PC 620 V02.01.02
CPU = PentiumIII 866MHz
637K System RAM Passed
119MB Extended RAM Passed
0128K Cache SRAM Passed
System BIOS shadowed
Video BIOS shadowed

UMB upper limit segment address: ....

Fixed Disk 0: xxxx
ATAPI CD-ROM: Txxx
Mouse initialized
Press <F2> to enter SETUP

Configuring the SIMATIC Box PC 620

If you press the F2 key while the above display is shown, you select the
ROM-based BIOS setup program. In this program, you can set a number of
system functions and hardware configurations of your programming device.

The default settings are effective on delivery. You can change these settings using
the BIOS setup. The modified settings become effective when you have
saved them and terminated the BIOS setup.

The following screen shots may differ from what is shown here, depending on the
device configuration. The following screen form appears when you start the BIOS
setup:

Header

Menu bar

Selectable
submenu

Main

System Time:

System Date:

Diskette A: [1.44 MB, 31/2”]
Primary Master [20496 MB]
Primary Slave [None]

Secondary Master [CD–ROM]
Secondary Slave [None]

Memory Cache:

Boot Options
Keyboard Features
Hardware Options
System Memory:
Extended Memory:

Advanced Security Power Boot Sequence Version Exit

PhoenixBIOS Setup Utility

[ 15:35:32 ]

[ 03/12/2002]

[Write Back]

640 KB

121856 KB

Item Specific Help

<Tab>, <Shift-Tab>, or
<Enter> selects field.

Example:
Hour/Minute/Second
Month/Day/Year

Help window

Help

Operation line

F1
ESC Exit

Figure 5-1 SETUP Main Menu (Example)

SIMATIC Box PC 620 Manual
A5E00131465-01

Select Item

Select Menu

+ / –

Enter

Change Values
Select

Sub-MenuF9F10

Setup Defaults
Save and Exit

5-3

Configuring the SIMATIC Box PC 620

Menu Structure

The screen is divided into four sections. In the top section, you can select the
menu screens [Main], [Advanced], [Security], [Power], [Boot Sequence],
[Version], [Exit]. In the left of the center section you can select various settings or
submenus. Brief help texts appear on the right for the currently selected menu
entry. The bottom section contains information for operator inputs.

Yellow stars to the left of the interface designation (for example, Internal COM 1)
indicate a resource conflict between the interfaces managed by the BIOS. In this
case you should select the default settings (F9) or eliminate the conflict.

You can move between the menu screens using the cursor keys [←] and [→].

Menu Meaning

Main System functions are set here

Advanced An extended sytem configuration can be set here

Security Security functions are set here, for example a password

Power Power functions can be selected here

Boot Sequence The boot priorities are defined here

Version Information about the programming device’s release status

Exit Used for terminating and saving

5-4

SIMATIC Box PC 620 Manual

A5E00131465-01

5.1.1 The Main Menu

Main

Configuring the SIMATIC Box PC 620

PhoenixBIOS Setup Utility

Advanced Security Power Boot Sequence Version Exit

System Time:

System Date:

Diskette A: [1.44 MB, 31/2”]

Selectable
submenu

Primary Master [20496 MB]
Primary Slave [None]
Secondary Master [CD–ROM]
Secondary Slave [None]

Memory Cache:

Boot Options
Keyboard Features
Hardware Options
System Memory:
Extended Memory:

Help

F1
ESC Exit

Figure 5-2 SETUP Main Menu (Example)

Setting in the Main Menu

In the Main menu, you can move upwards and downwards using the cursor keys
[↑] and [↓] to select the following system parameters:

[ 15:35:32 ]
[ 03/12/2002 ]

[Write Back]

62976 KB

Select Item
Select Menu

640 KB

+ / –

Enter

Change Values
Select

Sub-MenuF9F10

Item Specific Help

<Tab>, <Shift-Tab>, or
<Enter> selects field.

Example:
Hour/Minute/Second
Month/Day/Year

Help window

Setup Defaults
Save and Exit

Field Meaning

System Time For viewing and setting the current time

System Date For viewing and setting the current date

Diskette A Type of built in floppy disk drive

With LS 240 drive [Disabled]

Memory Cache For setting the cache options

by submenus

Primary Master Type of build in drives

Secondary Master Type of build in drives

Boot Options For setting boot options

Keyboard
Features

For setting keyboard interface options (e.g. NUM Lock, Typematic
Rate)

Hardware Options For setting hardware options

SIMATIC Box PC 620 Manual
A5E00131465-01

5-5

Configuring the SIMATIC Box PC 620

System Time und System Date Uhrzeit und Datum

System Time and System Date indicate the current values. Once you have
selected the appropriate option, you can use the [+] and [–] keys to modify the time
setting

Hour:Minute:Second

and the date

Month/Day/Year.

You can move between the entries in the date and time options (for example, from
hour to minute) using the tabulator key.

Diskette A Disk drive

The type of floppy drive installed in the PC is set here. The following entries are
possible:

[Disabled] If there is no disk drive or LS 240 drive. Default setting for an installed

LS 240 drive.

[360 KB,5 1/4”]

[1.2 MB,5 1/4”]

[720 KB,3 1/2”]

[1.44 MB, 3 1/2”] Default setting for an installed disk drive A

[2.88 MB, 3 1/2”]

5-6

SIMATIC Box PC 620 Manual

A5E00131465-01

Configuring the SIMATIC Box PC 620

Primary Master Primary Slave Secondary Master/ Secondary Slave

The system jumps to the following submenu when you select this type of menu
field:

PhoenixBIOS Setup Utility

Main

“Type” Field

Primary Master [20496 MB]

Type:

Total Sectors: 40031712

Maximum Capacity: 20496 MB

Multi-Sector Transfers: [16 Sectors]
LBA Mode Control:
32 Bit I/O: [Enabled]
Transfer Mode: [FPIO 4 / DMA 2]
Ultra DMA Mode:

Help

F1
ESC Exit

[ Auto ]

LBA Format

[Enabled]

[Disabled]

Select Item

Select Menu

+ / –

Enter

Change Values
Select

Item Specific Help

[Auto] (recommended)

Autotypes installed
IDE-devices

[USER]

Enter parameters of
IDE-devices installed
at this connection

Sub-MenuF9F10

Setup Defaults
Save and Exit

Figure 5-3 Primary Master

The parameters you can select here are usually stored on the IDE drive. The ’Auto’
setting in the ’Type’ field means that these values are automatically read from the
drive and written into memory (Autodetect).

If Type is selected for a drive that cannot be detected, a timer times out in
approximately 1 minute and the entries remain unchanged. You should always
check that the interfaces for which you select ’Auto’ are in fact connected to drives.

Select “User” if you want to define the hard-disk type yourself, in which case
remember that you also have to set the other fields, including Cylinder, Heads,
Sectors/Track and WritePrecomp, to the correct values for the type of hard disk in
question.

SIMATIC Box PC 620 Manual
A5E00131465-01

5-7

Configuring the SIMATIC Box PC 620

“Multi Sector-Transfer” Field

The entry in the Multi-Sector Transfer field defines the number of sectors
transferred per interrupt. The value depends on the drive and should be set only by
setting the Type field to Auto.

Disabled

2,4,8,16 sectors

“LBA Mode Control” field

If the LBA Mode Control field (enabled,disabled) is set to ’Enabled’, the system
supports hard disks with capacities greater than 528 Mbytes. The value depends
on the drive and should be set only by setting the Type field to Auto.

“32 Bit-IO” Field

The setting in the 32 Bit I/O field defines the mode of access for the drive

Disabled 16-Bit access

Enabled 32-Bit access (default)

“Transfer Mode” and “Ultra DMA Mode” Fields

The settings in these fields define the interface’s data-transfer rate. The value
depends on the drive and should be set only by setting the Type field to Auto.

Hit ESC to exit the submenu.

5-8

SIMATIC Box PC 620 Manual

A5E00131465-01

”Memory Cache” Submenu

The following pop-up menu appears when you select the submenu “Memory
cache” in the main menu:

Main

Configuring the SIMATIC Box PC 620

PhoenixBIOS Setup Utility

System Time:

System Date:
Diskette A: [1.44 MB, 31/2” ]

Primary Master [20496 MB]
Primary Slave [None]
Secondary Master [CD–ROM]
Secondary Slave [None]

Memory Cache:

Boot Options
Keyboard Features
Hardware Options

System Memory:

Extended Memory:

Help

F1
ESC Exit

[ 15:35:32 ]
[ 03/12/2002 ]

[Write Back]

121856 MB

Select Item

Select Menu

640 KB

+ / –

Enter

Disabled
Write Through

Write Back

Change Values
Select

Item Specific Help

Controls caching of
system conventional
memory and memory
above one megabyte.

Sub-MenuF9F10

Setup Defaults
Save and Exit

Figure 5-4 “Memory Cache” Field

A cache is a fast memory buffer between the CPU and main memory (DRAM).
Recurrent memory access operations are executed in the fast cache, instead of
the main memory, if the function is enabled. In rare instances involving some
hardware and software combinations, it may be necessary to disable the cache
because the program runtimes or waits are too short on account of the fast cache.

[Disabled] Cache is disabled

[Write Through] Write access is not concluded until the entry has been made in main

[Write Back] Write access is concluded immediately; the entry in main memory

SIMATIC Box PC 620 Manual
A5E00131465-01

memory

takes place in the backround (default)

5-9

Configuring the SIMATIC Box PC 620

”Boot Options” Submenu

The following submenu appears when you select the option “Boot Options” in the
main menu:

Main

PhoenixBIOS Setup Utility

Boot Options

QuickBoot Mode:

SETUP prompt: [Enabled]
POST Errors: [Enabled]

Floppy check:

Summary screen:

Help

F1
ESC Exit

[Enabled]

[Disabled]

[Enabled]

Select Item
Select Menu

+ / –

Enter

Change Values
Select

Item Specific Help

Allows the system to
skip certain tests
while booting. This
will decrease the
time needed to boot
the system.

Sub-MenuF9F10

Setup Defaults
Save and Exit

Figure 5-5 ”Boot Options” Submenu

Quick Boot

Some hardware tests are skipped to speed up the boot procedure.

Mode

SETUP prompt The message PRESS <F2> to enter Setup appears at the bottom of the

screen during the system run-up phase.

POST Errors The boot process is stopped if an error is detected; you must press F1 to

acknowledge. Enter “Disabled”to avoid the necessity of acknowledging
errors, for example if no keyboard is connected.

5-10

SIMATIC Box PC 620 Manual

A5E00131465-01

Configuring the SIMATIC Box PC 620

Floppy check The floppy head is stepped inward and then back to its original position

during the system run-up phase. This test is useful because it
reinitializes the drive.

Summary
screen

The most important system parameters are displayed when the system
run-up phase completes.

’Enabled’ means that the feature is active. ’Disabled’ means that the feature is
inactive.

Example of a summary screen:

PhoenixBIOS Setup Utility

SIMATIC Box
CPU Type
CPU Speed

System Memory
Extended Memory
Shadow Ram
Cache Ram

Hard Disk 0
Hard Disk 1
Hard Disk 2
Hard Disk 3

: PC 620
: Pentium(R) III
: 866 MHz

: 640 KB
: 119 MB
: 384 KB
: 512 KB

: 20496 MB
: None

: CD–ROM
: None

BIOS Number
System ROM
BIOS Date

COM Ports
LPT Ports
Display Type
PS/2 Mouse

Diskette A

: A5E00123801–ES02x
: E6E3 – FFFF
: 03/12/02

: 03F8
: 0378
: VGA
: Installed

: 1,44 MB, 31/2 ”

Figure 5-6 Summary Screen

The Summary screen appears when the system run-up phase completes.

SIMATIC Box PC 620 Manual
A5E00131465-01

5-11

Configuring the SIMATIC Box PC 620

“Keyboard Features” Submenu

The following submenu appears if you select the “Keyboard Features” field in the
main menu:

Main

PhoenixBIOS Setup Utility

Keyboard Features

NumLock:

Key Click: [Disabled]
Keyboard auto-repeat rate:
Keyboard auto-repeat delay:

Help

F1
ESC Exit

[ On ]

[30/sec]
[1/2 sec]

Select Item
Select Menu

+ / –

Enter

Change Values
Select

Figure 5-7 ”Keyboard Features”Submenu

Numlock

Switches Numlock on or off following power on

Key Click A keystroke can be heard

Keyboard auto-repeat

Increase in automatic key repeat rate

rate

Item Specific Help

Selects Power-On state
for NumLock on next boot

Sub-MenuF9F10

Setup Defaults
Save and Exit

5-12

SIMATIC Box PC 620 Manual

A5E00131465-01