Siemens RVA63.242, RVA53.242 User Manual
Edition 1.3
Controller series B
CE1P2373E
26.03.2001
Siemens Building Technologies
Landis & Staefa Division
RVA63.242 and RVA53.242
Boiler and Heating Circuit Controllers
Basic Documentation
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Contents
1 Summary .......................................................................................... 10
1.1 Brief description ................................................................................. 10
1.2 Features ........................................................................................... 10
1.3 Range of products.............................................................................. 12
1.4 Field of use....................................................................................... 13
1.5 Product liability .................................................................................. 13
2 Handling ........................................................................................... 14
2.1 Installation......................................................................................... 14
2.1.1 Regulations for installation .................................................................. 14
2.1.2 Mounting location............................................................................... 14
2.1.3 Mounting procedure............................................................................ 14
2.1.4 Required cut-out ................................................................................ 16
2.1.5 Orientation........................................................................................ 16
2.2 Electrical installation ........................................................................... 17
2.2.1 Regulations for installation .................................................................. 17
2.2.2 Wiring............................................................................................... 17
2.3 Commissioning.................................................................................. 19
2.3.1 Functional checks .............................................................................. 19
2.4 Parameter settings for the end-user ...................................................... 23
2.4.1 Overview of end-user parameters ......................................................... 24
2.5 Parameter settings for the heating engineer ........................................... 26
1.1.1 Overview of heating engineer parameters.............................................. 27
2.6 Parameter settings for the OEM ........................................................... 32
2.6.1 Overview of OEM parameters.............................................................. 33
2.7 Operation.......................................................................................... 35
2.7.1 Operating elements ............................................................................ 35
2.8 Operational faults............................................................................... 37
3 Description of end-user settings ........................................................... 39
User interface.................................................................................... 39
3.1 Operating modes of heating circuit ....................................................... 39
3.2 Operating mode of d.h.w. heating ......................................................... 41
3.3 Nominal room temperature setpoint...................................................... 42
3.3.1 Temperature adjustment via room unit .................................................. 43
3.4 Chimney sweep................................................................................. 44
3.5 Manual operation............................................................................... 45
Setting the clock ................................................................................ 46
3.6 Time of day ....................................................................................... 46
3.7 Weekday .......................................................................................... 46
3.8 Date (day, month) .............................................................................. 47
3.9 Year................................................................................................. 47
Time switch program 1........................................................................ 48
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3.10 Preselection of weekday for time switch program 1..................................48
3.11 Switching times of time switch program 1...............................................50
Time switch program 2........................................................................51
3.12 Preselection of weekday for time switch program 2..................................51
3.13 Switching times of time switch program 2...............................................52
Time switch program 3 (d.h.w.).............................................................53
3.14 Preselection of weekday for time switch program 3 (d.h.w.) ......................53
3.15 Switching times of time switch program 3 (d.h.w.)....................................54
D.h.w. values ......................................................................................55
3.16 Nominal setpoint of d.h.w. temperature (TBWw)......................................55
Heating circuits...................................................................................56
3.17 Reduced setpoint of room temperature (TRRw) .......................................56
3.18 Frost protection setpoint of room temperature (TRF)................................57
3.19 Summer / winter changeover temperature heating circuit 1 (THG1)............58
3.20 Heating curve slope heating circuit 1 (S1)...............................................59
3.21 Summer / winter changeover temperature of heating circuit 2 (THG2)........60
3.22 Heating curve slope heating circuit 2 (S2)...............................................61
Display of actual values .......................................................................62
3.23 Actual value of room temperature (TRx).................................................62
3.24 Actual value of outside temperature (TAx)..............................................62
Display of burner data.........................................................................63
3.25 Burner hours run stage 1 (tBR1) ...........................................................63
3.25.1 Counting the hours run........................................................................63
3.25.2 Average burner running time ................................................................63
3.26 Burner hours run stage 2 (tBR2) ...........................................................64
3.26.1 Counting the hours run........................................................................64
3.27 Number of burner starts stage 1............................................................64
3.28 Number of burner starts stage 2............................................................65
Maintenance......................................................................................66
3.29 Standard times ...................................................................................66
Holidays............................................................................................67
3.30 Holiday period heating circuits 1 and 2...................................................68
3.31 Start and end of holiday period heating circuits 1 and 2............................68
3.32 Indication of BMU error code................................................................69
3.33 Indication of faults...............................................................................70
4 Description of heating engineer settings .................................................72
Service values ....................................................................................72
4.1 Output test.........................................................................................72
4.2 Input test ...........................................................................................73
4.3 Display of plant type ............................................................................74
Actual values ......................................................................................75
4.4 Actual value of flow temperature (B1) ....................................................75
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4.5 Actual value of boiler temperature ........................................................ 75
4.6 Actual value of common flow temperature ............................................. 75
4.7 Actual value of return temperature (B7) ................................................. 76
4.8 Actual value 1 (top) of buffer storage tank temperature............................ 76
4.9 Actual value 2 (bottom) of buffer storage tank temperature ...................... 76
4.10 Actual value 1 of d.h.w. temperature (TBWx)......................................... 76
4.11 Actual value 2 of d.h.w. temperature ..................................................... 77
4.12 Display of maximum flue gas temperature (TGxmax).............................. 77
4.13 Actual value of collector temperature (B6) ............................................. 77
4.14 Attenuated outside temperature (TAged)............................................... 78
4.15 Composite outside temperature (TAgem) .............................................. 78
4.16 Outside temperature source................................................................ 78
Setpoints .......................................................................................... 79
4.17 Display of boiler temperature setpoint ................................................... 79
4.18 Display of common flow temperature setpoint ........................................ 79
4.19 Display of d.h.w temperature setpoint ................................................... 80
4.20 Display of nominal room temperature setpoint HK1................................. 80
4.21 Display of nominal room temperature setpoint HK2................................. 81
4.22 Display of room temperature setpoint HK1 (TRw).................................... 81
4.23 Display of room temperature setpoint HK2 (TRw).................................... 81
4.24 Display of flow temperature setpoint HK1 (TRw)..................................... 82
4.25 Display of flow temperature setpoint HK2 (TVw)..................................... 82
4.26 Floor curing data HK1......................................................................... 82
Heat generating equipment ................................................................. 83
4.27 Type of heat source............................................................................ 83
4.28 Minimum limitation of the boiler temperature (TKmin) .............................. 86
4.29 Extra heating for the bathroom ............................................................. 87
Configuration of plant .......................................................................... 88
4.30 Pump function output K6..................................................................... 88
4.31 Pump function output K7..................................................................... 92
4.32 Solar application................................................................................ 95
4.33 Sensor input B8/B6............................................................................ 95
Heating circuit .................................................................................... 96
4.34 Parallel displacement of heating curve ................................................... 96
4.35 Room influence.................................................................................. 97
4.36 Switching differential of the room temperature (SDR).............................. 98
4.37 Operating mode of room unit ............................................................... 99
4.38 Room unit values ..............................................................................100
4.39 Minimum limitation of flow temperature setpoint HK1 (TVmin) .................102
4.40 Minimum limitation of flow temperature setpoint HK2 (TVmin) .................102
4.41 Maximum limitation of flow temperature setpoint HK1 (TVmax)................103
4.42 Maximum limitation of flow temperature setpoint (TVmax) HK2...............103
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4.43 Maximum forward shift of optimum start control..................................... 104
4.44 Maximum forward shift of optimum stop control..................................... 106
4.45 Type of building construction.............................................................. 107
4.46 Adaption of heating curve................................................................... 108
4.47 Locking signal gain ........................................................................... 109
4.48 Floor curing HK1............................................................................... 110
D.h.w. ............................................................................................. 112
4.49 Reduced setpoint of d.h.w. temperature (TBWR)................................... 112
4.50 D.h.w. heating program ..................................................................... 113
4.51 Switching program selection circulating pump .......................................115
4.52 Assignment of d.h.w. heating.............................................................. 116
4.53 D.h.w. charging ................................................................................ 117
4.54 Type of d.h.w. demand...................................................................... 118
4.55 Boost of the flow temperature setpoint for d.h.w. heating (UEBW)........... 119
4.56 D.h.w. priority ................................................................................... 120
4.57 Controlling element for d.h.w. ............................................................. 123
4.58 Separate d.h.w. circuit ....................................................................... 124
Cascade.......................................................................................... 125
4.59 Changeover of boiler sequence in a cascade 2 x single-stage ................125
4.60 Release integral for boiler sequence.................................................... 126
4.61 Reset integral of boiler sequence....................................................... 127
LPB / system.................................................................................... 128
4.62 LPB device address.......................................................................... 128
4.63 LPB segment address....................................................................... 129
4.64 LPB power supply............................................................................. 129
4.65 Display of LPB power supply .............................................................. 130
4.66 Range of action of central changeover .................................................130
4.67 Automatic summer / winter changeover................................................ 131
4.68 Central stand-by switch..................................................................... 132
4.69 Clock mode...................................................................................... 133
4.70 Winter- / summertime changeover....................................................... 134
4.71 Summer- / wintertime changeover ....................................................... 134
4.72 Display of PPS communication (A6) .................................................... 135
Solar / Puffer.................................................................................... 136
4.73 Temperature differential solar ON (TSdEin).......................................... 136
4.74 Temperature differential solar OFF (TSdAus)........................................ 136
4.75 Charging temperature level solar charging strategy ............................... 137
4.76 Maximum solar charging temperature.................................................. 138
4.77 Demand for heat with reduced d.h.w. setpoint .......................................139
Multi-functional inputs........................................................................ 140
4.78 Input H1........................................................................................... 140
4.79 Minimum flow temperature setpoint contact H (TVHw) ........................... 144
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4.80 Maximum value of heat demand signal (DC 0...10 V) H1 .......................145
4.81 Operating action contact H1 and H2 ....................................................145
4.82 Input B31 / H2 / B41..........................................................................146
5 Description of OEM settings ...............................................................148
Heat generating equipment ................................................................148
5.1 Minimum limitation of boiler temperature (TKmin
OEM
)..............................148
5.2 Maximum limitation of boiler temperature (TKmax)................................148
5.3 Switching differential of the boiler temperature......................................149
5.3.1 Single-stage burner...........................................................................150
5.3.2 2-stage burner..................................................................................150
5.4 Minimum limitation of the burner running time.......................................151
5.5 Release integral of burner stage 2.......................................................152
5.5.1 Temperature-time integral..................................................................152
5.6 Reset integral of burner stage 2..........................................................153
5.6.1 Temperature-time integral..................................................................153
5.7 Pump overrun time ............................................................................154
5.8 Operating mode of boiler ....................................................................155
5.8.1 Extended burner running time .............................................................155
5.9 Protective boiler start-up ....................................................................156
5.9.1 Impact on 2-position loads..................................................................156
5.9.2 Impact on modulating loads ................................................................157
5.9.3 Temperature-time integral..................................................................158
5.10 Control of boiler pump .......................................................................159
Modulating burner.............................................................................160
5.11 Running time of damper actuator.........................................................160
5.12 Proportional band (Xp).......................................................................161
5.13 Integral action time (Tn) .....................................................................161
5.14 Derivative action time (Tv) ..................................................................161
5.15 Switching differential of damper actuator..............................................162
Maintained boiler return temperature ...................................................163
5.16 Maintained boiler return temperature with mixing valve ...........................163
5.17 Maintained boiler return temperature with consumer influence.................163
5.18 Minimum limitation of the boiler return temperature ................................164
5.19 Switching differential of bypass pump ..................................................164
5.20 Control of the bypass pump ................................................................165
5.20.1 Parallel with the burner Setting 0........................................................165
5.20.2 According to the boiler return temperature Setting 1..............................166
5.20.3 Temperature-time integral..................................................................168
Heating circuit ...................................................................................169
5.21 Boost of the flow temperature setpoint mixing valve (UEM).....................169
5.22 Gain factor of room influence (KORR) ..................................................170
5.23 Constant for quick setback and optimum start control (KON)...................170
5.23.1 Quick setback without room influence ..................................................171
5.23.2 Optimum start control without influence................................................171
5.24 Boost of room temperature setpoint (DTRSA).......................................172
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5.24.1 Boost heating................................................................................... 172
5.25 Frost protection for the plant (HK1 and HK2) ........................................ 173
5.25.1 Frost protection for the plant ............................................................... 173
5.26 Control mode of actuator.................................................................... 174
5.27 Switching differential of actuator.......................................................... 175
5.27.1 Control of mixing valve actuator.......................................................... 175
5.28 Overtemperature protection for the pump heating circuit .........................176
5.29 Heat gains (Tf) ..................................................................................177
5.30 Adaption sensitivity 1 (ZAF1).............................................................. 177
5.31 Adaption sensitivity 2 (ZAF2).............................................................. 178
5.32 P-band of mixing valve (Xp)................................................................ 179
5.33 Integral action time of mixing valve Y1 (Tn) ...........................................179
5.34 Actuator running time mixing valve Y1................................................. 179
D.h.w. ............................................................................................. 180
5.35 Maximum nominal setpoint of d.h.w. temperature (TBWmax).................. 180
5.36 Switching differential of d.h.w. temperature (SDBW) ..............................181
5.36.1 D.h.w. temperature control................................................................. 181
5.36.2 D.h.w. temperature control with 2 sensors............................................ 182
5.37 Legionella function ............................................................................183
5.38 Setpoint of legionella function............................................................. 184
5.39 Discharge protection during d.h.w. heating........................................... 184
Service............................................................................................ 185
5.40 Continuous display............................................................................ 185
5.41 Software version............................................................................... 185
5.42 Device operating hours ...................................................................... 185
6 General control processes ................................................................. 186
6.1 Generation of the boiler temperature setpoint ....................................... 186
6.2 Maintained boiler return temperature................................................... 187
6.3 Modulating burner control .................................................................. 188
6.3.1 Setting rules for Xp , Tn and Tv............................................................188
6.3.2 Checking the control function.............................................................. 188
6.3.3 Control action too slow ...................................................................... 188
1.1.2 Control action too fast........................................................................ 189
6.4 Automatic 24-hour heating limit........................................................... 190
1.1.3 Without room influence...................................................................... 190
6.4.1 With room influence.......................................................................... 190
6.5 Quick setback with room sensor.......................................................... 192
6.6 Overtemperature protection mixing heating circuit................................. 192
6.7 Attenuated outside temperature.......................................................... 193
6.8 Composite outside temperature .......................................................... 194
6.9 D.h.w. push...................................................................................... 195
6.10 Pump and valve kick ......................................................................... 196
6.11 Protection against discharging after d.h.w. heating................................ 196
6.12 Buffer storage tank operation.............................................................. 197
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6.13 Overview of pump operation...............................................................198
6.14 Frost protection.................................................................................199
6.14.1 For the boiler....................................................................................199
6.14.2 For the d.h.w. ...................................................................................199
6.14.3 For the heating circuit........................................................................200
7 Application examples .........................................................................201
7.1 Structure of plant diagrams .................................................................201
7.2 Heat source variants..........................................................................202
7.2.1 PPS-BMU ........................................................................................202
7.2.2 Multi-stage burner .............................................................................203
7.2.3 Modulating burner.............................................................................203
7.2.4 Cascade 2 x 1..................................................................................204
7.2.5 Cascade slave ..................................................................................204
7.3 Plant types.......................................................................................205
7.3.1 Without system pump........................................................................205
7.3.2 System pump before d.h.w. ................................................................206
7.3.3 System pump after d.h.w. ...................................................................207
7.3.4 System pump with external heat demand .............................................208
7.3.5 D.h.w. diverting valve .........................................................................209
7.3.6 Cascade 2 x 1..................................................................................210
7.4 Supplementary information on the plant types listed...............................210
7.5 Legend to plant types ........................................................................211
7.6 Electrical connections........................................................................212
8 Dimensions ......................................................................................213
8.1.1 Panel cut-out....................................................................................213
8.1.2 Combination of controllers ..................................................................213
9 Technical data ..................................................................................214
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Landis & Staefa Division Summary 26.03.2001
1 Summary
1.1 Brief description
The ALBATROS controllers described in this documentation are designed for
integration in mass-produced heat generating equipment and offer the following control
choices:
• Single- or 2-stage burner, modulating burner, one BMU
• D.h.w. charging pump or diverting valve
• 3-position mixing valve and circulating pump
• Various applications via multi-functional outputs
The range of products comprises several units that are complementary in terms of
application and scope of functions. The controllers have communication capability and
can be combined to form extensive heating systems.
For more detailed information about the generation of LPB systems, refer to “Local
Process Bus (LPB), Basic Documentation, System Engineering“, document no.
CE1P2370E.
1.2 Features
• Heating controller for mixing and / or pump heating circuits with:
− weather-compensated flow temperature control
− weather-compensated flow temperature control with room influence
• 2 separately controlled heating circuits (one mixing and / or one pump heating circuit
or 2 pump heating circuits)
• Quick setback and boost heating
• Automatic 24-hour heating limit
• Automatic summer / winter changeover
• Remote operation via digital room unit
• The building's thermal dynamics are taken into consideration
• Automatic adjustment of the heating curve to the type of building construction and
the heat demand (provided a room unit is connected)
• Adjustable flow temperature boost with mixing heating circuit
• Floor curing function
1)
• Single- or 2-stage burner
• Modulating burner
• BMU (Boiler Management Unit)
• Maintained boiler return temperature with bypass pump and mixing valve
• Buffer storage tank charging with heat source
• Buffer storage tank charging with solar heat
• System pump in different applications
• Integration in cascade as cascade slave
• Heat generation lock with contact H
• Protective boiler start-up
• Protection against boiler overtemperatures (pump overrun)
• Adjustable minimum and maximum limitation of boiler temperature (boiler flow
temperature)
• Burner cycling protection by observing a minimum burner running time
Systems
Heating circuits
Heat generation
Protection for the plant
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• Frost protection for the house or building, the plant, d.h.w., the heating circuit, and
the boiler
• Protection for the pump and the mixing valve through periodic control (pump and
valve kick)
• Adjustable minimum and maximum limitation of flow temperature
• Protection against overtemperatures in the pump heating circuit
• Two 7-day heating programs
− 7-day heating program no. 1 for heating circuit 1
− 7-day heating program no. 2, selectable for heating circuit 2, or the d.h.w.
circulating pump
• Separate 7-day heating program for d.h.w. heating
• Temperature adjustment with the setpoint knob
• Automatic button for efficient operation throughout the year
• Chimney sweep function at the touch of a button
• Manual operation at the touch of a button
• Straightforward selection of operating mode via buttons
• Change of operating mode with H-contact
• Output and input tests to assist commissioning and a functional test
• Service connection facility for local parameter settings and data logging
• D.h.w. heating with a charging pump or diverting valve
• D.h.w. heating with one or 2 sensors
• Reduced setpoint of d.h.w. temperature
• Selectable d.h.w. program
• Integrated legionella function
• Selectable priority for d.h.w. heating
• Adjustable boost of the d.h.w. charging temperature
• Automatic d.h.w. push
• D.h.w. demand with a sensor or thermostat
• Protection against discharging
• D.h.w. heating: with solar heat
• D.h.w. circulating pump
• Electrical immersion heater
• Communicating via Local Process Bus (LPB)
1)
• Communicating via point-to-point interface (PPS)
• Integrity of system architecture with all RVA... controllers
1)
• Can be extended to include up to 40 heating circuits (with central bus power
supply)
1)
• Optional remote supervision
• Fault status signals and indications (locally, LPB and PPS)
1)
• Controllers of other manufacture can deliver their heat demand signal via potentialfree H-contact
• Controllers of other manufacture can deliver their heat demand via DC 0…10 signal
• Analysis with service tool
1)
• Logging the number of burner hours run of stages 1 and 2
• Logging the number of burner starts of stages 1 and 2
• Logging the flue gas temperature
• Display of plant diagram no.
1)
Not with RVA53.242
Operation
D.h.w.
Use in extensive
systems
Logging
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1.3 Range of products
The following units and accessories are designed for use with the ALBATROS range:
RVA63.242 Boiler and heating circuit controller
RVA53.242 Boiler and heating circuit controller
QAA10 Digital room sensor
QAA50 Digital room unit
QAA70 Digital, multi-functional room unit
QAC31 Outside sensor (NTC 600)
QAC21 Outside sensor (Ni 1000)
QAZ21 Immersion sensor with cable
QAD21 Clamp-on temperature sensor
Pt1000 Flue gas sensor (third party product)
Collector sensor
AGP2S.02M LPB (2 poles) Violet
1)
AGP2S.02G Room unit (2 poles) blue
AGP2S.06A Sensor (6 poles) white
AGP2S.04G Sensor (4 poles) grey
AGP2S.04C Sensor (4 poles) yellow
AGP3S.02D Mains (2 poles) black
AGP3S.05D Burner (5 poles) red
AGP3S.03B Pumps (3 poles) brown
AGP3S.03K Actuator (3-poles) green
AGP3S.04F Pumps (4 poles) orange
1)
Not for RVA53.242
Controllers
Room units
Sensor
Screw type terminal strips
(Rast 5)
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1.4 Field of use
• OEMs
• Manufacturers of combi and heating boilers
• Residential and non-residential buildings with own zone heating and d.h.w. heating
facility
• Residential and non-residential buildings with central heating plant
• Standard heating systems, such as:
radiator, convector, underfloor and ceiling heating systems, and radiant panels
• Suited for
− heating plants with 2 heating circuits
− different types of heating systems (creation of extensive systems)
− several heating zones (creation of extensive systems)
• With or without d.h.w. heating
• Heating boilers with 1- or 2-stage oil or gas burners
• Heating boilers for modulating oil- or gas-fired boilers
• Gas boilers with BMU (Boiler Management Unit)
• Solar collectors
1.5 Product liability
• The products may only be used in building services plant and applications as
described above
• When using the products, all requirements specified in "Technical data" and
"Handling" must be satisfied
• When using the products in a system, all requirements contained in the
documentation “Local Process Bus (LPB), Basic Documentation, System
Engineering“ (document no. CE1P2370E) must be satisfied
• The local regulations (for installation, etc.) must be complied with
Target market
Types of buildings
Types of heating systems
Types of heat sources
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2 Handling
2.1 Installation
2.1.1 Regulations for installation
• Air circulation around the controller must be ensured, allowing the unit to emit the
heat produced by it.
A clearance of at least 10 mm must be provided for the controller's cooling slots
which are situated a the top and bottom of the housing.
The space should not be accessible and no objects should be placed there.
If the controller is enclosed in another closed (insulating) casing, a clearance up to
100 mm must be observed on all sides
• The controller is designed conforming to the directives for safety class II mounted in
compliance with these regulations
• Power to the controller may be supplied only after it is completely fitted in the cut-out.
If this is not observed, there is a risk of electric shock hazard near the terminals and
through the cooling slots
• The controller may not be exposed to dripping water
• Permissible ambient temperature when mounted and when ready to
operate: 0...50 °C
2.1.2 Mounting location
• In the boiler front
• In the control panel front
2.1.3 Mounting procedure
• Turn off power supply
• Pull the prefabricated cables through
the cut-out
• Plug the connectors into the
respective sockets at the rear of the
controller
è Note:
The connectors are coded to make
certain they cannot be mixed up.
2373Z05
1. Making the
connections
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• Check to ensure the fixing levers are
turned inward
• Check to make certain there is
sufficient space between the front
panel and the fixing levers
2373Z06
• Slide the controller into the panel cutout without applying any force
è Note:
Do not use any tools when inserting
the unit into the cut-out. If it does not
fit, check the size of the cut-out and
the position of the fixing levers.
2373Z07
Tighten the 2 screws on the front of the
controller
è Note:
Tighten the screws only slightly,
applying a torque of maximum
20 Ncm.
When tightening the screws, the
fixing levers automatically assume
their correct positions.
2373Z08
2. Check
3. Fitting
4. Fixing
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2.1.4 Required cut-out
The controller's mounting dimensions are 91 x 137 mm
Due to the dimensions of the front, however, the standard spacing is 144 mm
The controller can be fitted in front panels of different thicknesses
The mechanical mounting facility makes
it possible to arrange several controllers
in a row in one cut-out. In that case, it is
merely necessary to have a wider panel
cutout.
Also refer to "Dimensions" in Index.
2373Z09
2.1.5 Orientation
To avoid overtemperatures inside the
controller, the inclination may be no
more than 30° and there must be a
clearance of at least 10 mm above and
below the cooling slots.
This allows the controller to emit the
heat generated during operation.
10mm
m
a
x
.
3
0
°
2371Z16
10mm
Dimensions of cut-out
Combination of
controllers
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2.2 Electrical installation
2.2.1 Regulations for installation
• Prior to installing the controller, the power supply must be turned off
• The connections for mains and low voltage are separated
• The wiring must be made in compliance with the requirements of safety class II. This
means that sensor and mains cables may not be run in the same duct
2.2.2 Wiring
When using prefabricated cables with connectors, the electrical installation is very
straightforward, owing to coding.
Rear of controller
Connection terminals of RVA63.242
2373A01
4
M
B8/B6
M
B7
H1
6 5 4 M 2 1 M M
B2B3MB1B9MDA6MBDB
F2
F
N
N
Y1
Y2
F6
Q2
23F234 LF2F45F23
L
F4
K4
F5
K5
E1
F1
K6
3 M 1 4 3 M 1
B31/H2
B41
Q3/Y3
B4
K7
Connection terminals of RVA53.242
2373A10
4
M
B8
M
B7
H1
6 5 4 M 2 1 M M
B2B3MB1B9MDA6
F2
F
N
N
Y1
Y2
F6
Q2
23F234 LF2F45F23
L
F4
K4
F5
K5
E1
F1
K6
3 M 1 4 3 M 1
B31/H2
Q3/Y3
B4
K7
Note
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Terminal Terminals Connector Color
– Not used –
– Not used
B4 Buffer storage tank sensor 1 AGP2S.04C yellow
– Not used
M Ground sensors
B8/B6 Flue gas temperature sensor / collector
temperature sensor
B31/H2 D.h.w. temperature sensor 2 / input H2 /
buffer storage tank temperature sensor 2
AGP2S.04G grey
B1 Flow temperature sensor mixing valve
M Ground sensors
B7 Return temperature sensor
H1 Signal input H1 AGP2S.06A white
B2 Boiler temperature sensor 1
B3 D.h.w. temperature sensor / thermostat
M Ground sensors
– Not used
B9 Outside sensor
MD Ground PPS (room unit, BMU) AGP2S.02G blue
A6 PPS (room unit, BMU)
MB Ground bus (LPB) AGP2S.02M violet
DB Data bus (LPB)
Terminal Terminals Connector Color
– Not used –
– Not used
– Not used
– Not used AGP3S.04F orange
K7 Multi-functional output
Q2 Circulating pump mixing heating circuit
F6 Phases Q2 and K7
Y2 Mixing valve CLOSED AGP3S.03K green
Y1 Mixing valve OPEN
F2 Phases Y1 and Y2
Q3/Y3 D.h.w. charging pump / d.h.w. diverting
valve
AGP3S.03B brown
K6 Multi-functional output
F1 Phases K6 and Q3/Y3
E1 Hours run burner stage 1 AGP3S.05D red
K5 Burner stage 2
F5 Phase burner stage 2
K4 Burner stage 1
F4 Phase burner stage 1
L Live AC 230 V (mains connection) AGP3S.02D black
N Neutral (mains connection)
Low voltage side
Mains voltage side
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2.3 Commissioning
To commission the controller:
• Make certain that mounting and electrical installation are in compliance with the
relevant requirements
• Make all plant-specific settings as described in section "Parameter settings"
• Reset the attenuated outside temperature
• Make the functional checks
2.3.1 Functional checks
To facilitate commissioning and fault tracing, the controller allows output and input tests
to be made. With these tests, the controller’s inputs and outputs can be checked.
Buttons Explanation Line
1 Press one of the line selection buttons.
This will take you to the programming mode.
2 Press both line selection buttons for at least 3
seconds.
This will take you to the programming mode “Heating
engineer” and, at the same time, to the output test.
3 Press the + or - button repeatedly, which will take you
one test step further:
Test step 0 All outputs are switched according to normal
control operation
Test step 1 All outputs are deactivated
Test step 2 Burner stage 1 (K4) is activated
Test step 3 Burner stages 1 and 2 (K4 + K5) are activated
Test step 4 D.h.w. charging pump / diverting valve (Q3 / Y3) is
activated
Test step 5 Mixing heating circuit / boiler pump (Q2) is
activated
Test step 6 Mixing valve OPEN (Y1) is activated
Test step 7 Mixing valve CLOSED (Y2) is activated
Test step 8 Multi-functional output (K6) is activated
Test step 9 Multi-functional output (K7) is activated
4 By pressing any of the operating mode or line
selection buttons, you leave the programming mode
and thus the output test.
• Note:
If no button is pressed for about 8 minutes, the
controller will automatically return to the operating
mode selected last.
Prerequisites
Output test
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b)
c)
2373Z03
a)
a) The pointer below the symbol indicates the output activated
b) The number indicates the current test step
c) The number indicates the selected setting line
Display
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Buttons Explanation Line
1 Press one of the line selection buttons.
This will take you to the programming mode.
2 Press both line selection buttons for at least 3
seconds.
This will take you to the programming mode "Heating
engineer”.
3 Press line selection button UP until you reach line 52.
This will take you to the input test.
4 Press the + or - button repeatedly, which will take you
one test step further:
Test step 0 Display of boiler temperature acquired with sensor
B2
Test step 1 Display of d.h.w. temperature acquired with sensor
B3
Test step 2 Display of input B31/H2/B41
according to the function selected on line 174
[°C or 000 or ---]
Test step 3 Display of flow temperature acquired with sensor
HK1 B1
Test step 4 Display of the outside temperature acquired with
sensor B9
Test step 5 Display of room temperature acquired with sensor
A6
Test step 6 Display of the return temperature acquired with
sensor B7
Test step 7 Display of flue gas /
collector temperature acquired with sensor B8/B6
Test step 8 Buffer temperature 1 acquired with sensor B4
Test step 9 Display of input H1 according to the function
selected on operating line 170 [°C, 000, - - -]
Test step 10 Display of switching status input E1
5 By pressing any of the operating mode buttons, you
leave the programming mode and thus the input test.
• Note:
If no button is pressed for about 8 minutes, the
controller will automatically return to the operating
mode selected last.
Continuous
display
The selected sensor values are updated within a maximum of 5 seconds.
An open-circuit is displayed as – – –.
A short-circuit is displayed as o o o.
Input test
Note
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b)
c)
2373Z04
a)
a) The number indicates the current test step
b) Displayed value of the temperature measured
c) The number indicates the selected setting line
Display
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2.4 Parameter settings for the end-user
The following settings can be made to meet the individual needs of the end-user.
Buttons Explanation Line
1
Press one of the line selection buttons UP/DOWN.
This will take you directly to the programming mode
"End-user”.
2
Press the line selection buttons to select the required
line.
The parameter list on the next 2 pages contains all
available lines.
• • •
3
Press the + or - button to set the required value.
The setting will be stored as soon as you leave the
programming mode or change to another line.
The parameter list on the next 2 pages contains all
settings that can be made.
4
By pressing any of the operating mode buttons, you
leave the programming mode "End-user”.
• Note:
If no button is pressed for about 8 minutes, the
controller will automatically return to the operating mode
selected last.
Continuous
display
Description
Setting
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2.4.1 Overview of end-user parameters
RVA63.242
RVA53.242
Function
Range
Unit
Resolution
Factory
setting
Setting the clock
1 1 Time of day 0...23:59 h / min 1 min 00:00
2 2 Weekday 1...7 Day 1 day 1
3 3 Date (day, month) 01.01...31.12 tt.MM 1 4 4 Year 1999...2099 jjjj 1 -
Time switch program 1
5 5 Pre-selection of weekday
1-7 7-day block
1...7 Individual days
1-7 / 1...7 Day 1 day -
6 6 Switch-on time 1st period - -:- -...24:00 h / min 10 min 06:00
7 7 Switch-off time 1st period - -:- -...24:00 h / min 10 min 22:00
8 8 Switch-on time 2nd period - -:- -...24:00 h / min 10 min - -:- 9 9 Switch-off time 2nd period - -:- -...24:00 h / min 10 min - -:- 10 10 Switch-on time 3rd period - -:- -...24:00 h / min 10 min - -:- 11 11 Switch-off time 3rd period - -:- -...24:00 h / min 10 min - -:- -
Time switch program 2
12 12 Pre-selection of weekday
1-7 7-day block
1...7 Individual days
1-7 / 1...7 Day 1 day -
13 13 Switch-on time 1st period - -:- -...24:00 h / min 10 min 06:00
14 14 Switch-off time 1st period - -:- -...24:00 h / min 10 min 22:00
15 15 Switch-on time 2nd period - -:- -...24:00 h / min 10 min - -:- 16 16 Switch-off time 2nd period - -:- -...24:00 h / min 10 min - -:- 17 17 Switch-on time 3rd period - -:- -...24:00 h / min 10 min - -:- 18 18 Switch-off time 3rd period - -:- -...24:00 h / min 10 min - -:- -
Time switch program 3 (d.h.w.)
19 19 Pre-selection of weekday
1-7 7-day block
1...7 Individual days
1-7 / 1...7 Day 1 day -
20 20 Switch-on time 1st period - -:- -...24:00 h / min 10 min 06:00
21 21 Switch-off time 1st period - -:- -...24:00 h / min 10 min 22:00
22 22 Switch-on time 2nd period - -:- -...24:00 h / min 10 min - -:- 23 23 Switch-off time 2nd period - -:- -...24:00 h / min 10 min - -:- 24 24 Switch-on time 3rd period - -:- -...24:00 h / min 10 min - -:- 25 25 Switch-off time 3rd period - -:- -...24:00 h / min 10 min - -:- -
D.h.w.
26 26 Nominal setpoint of d.h.w. temperature (TBWw)
TBWRw Line 120
TBWmax Line 50 (OEM)
TBWR...TBWmax °C 1 55
Heating circuit
27 27 Reduced room temperature setpoint (TRRw)
heating circuits 1 and 2
TRF Frost protection setpoint of the room temperature,
line 28
TRN Setpoint knob heating circuit
TRF...TRN °C 0.5 16
28 28 Room temperature frost protection setpoint (TRFw)
heating circuits 1 and 2
TRRw Line 27
4...TRRw °C 0.5 10
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RVA53.242
Function
Range
Unit
Resolution
Factory
setting
29 29 Summer / winter changeover temperature heating
circuit 1 (THG1)
8...30 °C 0.5 17
30 30 Heating curve slope HK1 (S1)
- : - - Inactive
2.5...40 Active
- : - - / 2.5...40 - 0.5 15
31 31 Summer / winter changeover temperature heating
circuit 2 (THG2)
8 ... 30 °C 0.5 17
32 32 Heating curve slope HK2 (S2)
-:- - Inactive
2.5...40 Active
-:- - / 2.5...40 - 0.5 15
33 33 Actual value of room temperature (TRx) 0...50 °C 0.5 34 34 Actual value of outside temperature (TAx)
To reset the attenuated outside temperature to TAx, press the +
and - buttons simultaneously for 3 seconds.
-50...+50 °C 0.5 -
Heat source
35 35 Burner hours run stage 1 or BMU (tBR1) 0 ... 65535 h 1 0
36 36 Burner hours run stage 2 (tBR2)
Output K5
0 ... 65535 h 1 0
37 37 Number of burner starts stage 1 0 ... 65535 - 1 0
38 38 Number of burner starts stage 2 0 ... 65535 - 1 0
Standard values
39 39 Standard times for switching programs 1, 2, 3
(lines 6...11, 13...18 and 20...25)
To activate, press the + and - buttons simultaneously for 3
seconds
- - - -
Holidays
40 40 Holiday period HK1+HK2 1...8 - 1 1
41 41 Holiday period HK1+HK2
- -.- - No holiday period programmed
Month, day
To reset the holiday period, press the + and - buttons
simultaneously for 3 seconds.
- - . - -
01.01...31.12
tt.MM 1 -
42 42 End of holiday period HK1+HK2
- -.- - No holiday period programmed
Month, day
To reset the selected holiday period, press the + and - buttons
simultaneously for 3 seconds.
- - . - -
01.01...31.12
tt.MM 1 -
Service
49 49 Indication of BMU error code
0...255 Error code
0...255 - 1 -
50 50 Indication of faults 0...255 - 1 -
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2.5 Parameter settings for the heating engineer
Configuration and parameter settings to be made by the heating engineer.
Buttons Explanation Line
1
Press one of the line selection buttons UP/DOWN.
This will take you directly to the programming mode
"End-user”.
2
Press both line selection buttons for at least 3 seconds.
This will take you directly to the programming mode
"Heating engineer”.
3
Press the line selection buttons to select the required
line.
The parameter list on the next 2 pages contains all
available lines.
• • •
4
Press the + or - button to set the required value.
The setting will be stored as soon as you leave the
programming mode or change to another line.
The parameter list on the next 2 pages contains all
settings that can be made.
5
By pressing any of the operating mode buttons you
leave the programming mode "Heating engineer”.
è Note:
If no button is pressed for about 8 minutes, the
controller will automatically return to the operating
mode selected last.
Continuous
display
Description
Setting
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1.1.1 Overview of heating engineer parameters
RVA63.242
RVA53.242
Function
Range
Unit
Resolution
Factory
setting
Service values
51 51 Output test
0 Control mode according to the operating state
1 All outputs OFF
2 Burner stage 1 ON K4
3 Burner stages 1 and 2 ON K4 / K5
4 D.h.w. charging pump ON Q3/Y3
D.h.w. diverting valve OPEN Q3 / Y3
5 Heating circuit pump 1 Q2
Boiler pump ON Q2
6 Mixing valve 1 open Y1
7 Mixing valve 2 close Y2
8 Multi-functional output ON K6
9 Mult-functional output ON K7
0...9 - 1 0
52 52 Input test
0 Boiler sensor B2
1 D.h.w. sensor 1 B3
2 D.h.w. sensor 2 B31/H2
Buffer storage tank sensor 2 B31/H2
H2 B31/H2
Flow temperature sensor HK1
4 Outside sensor B9
5 Room sensor A6
6 Return sensor B7
7 Flue gas sensor B8/B6
Collector sensor B8/B6
8 Buffer storage tank sensor 1 B4
9 Display of input H1 H1
10 Display switching status input E1. E1
0...10 - 1 0
53 53 Display of plant type 1...150 - 1 -
Actual values
55 55 Actual value of flow temperature (TVx)
Input B1
0...140 °C 1 -
56 56 Actual value of boiler temperature (TKx)
Input B2/B4
0...140 °C 1 -
57 - Actual value of common flow temperature 0...140 °C 1 58 58 Actual value of cascade return temperature 0 ...140 °C 1 59 59 Actual value 1 of buffer storage tank temperature 0 ...140 °C 1 60 - Actual value 2 of buffer storage tank temperature 0...140 °C 1 61 61 Actual value 1 of d.h.w. temperature (TBWx)
(Higher temperature)
0...140 °C 1 -
62 62 Actual value 2 of d.h.w. temperature (TBWx)
(Lower temperature)
0...140 °C 1 -
63 63 Display of max. flue gas temperature (TGxmax)
To make a reset to the current value, press the + and –
buttons simultaneously for 3 seconds
0...350 °C 1 -
64 - Actual value of collector temperature (B6) 0...350 (Pt1000)
0...230 (Ni1000)
°C 1 -
65 65 Attenuated outside temperature (TAxged) -50...+50 °C 0.5 66 66 Composite outside temperature (Taxgem) -50...+50 °C 0.5 67 - Outside temperature source
- - . - - No signal
00.01...14.16 Address
- -:- / 00.01...14.16
- 1 -
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RVA53.242
Function
Range
Unit
Resolution
Factory
setting
Setpoints
68 68 Display of boiler temperature setpoint 0...140 °C 1 69 - Display of flow temperature setpoint 0...140 °C 1 70 70 Display of d.h.w temperature setpoint 0...140 °C 1 71 71 Display of nominal room temperature setpoint
HK1
Nominal setpoint incl. room unit readjustment
0...35 °C 0.5 -
72 72 Display of nominal room temperature setpoint
Nominal setpoint incl. room unit readjustment
0...35 °C 0.5 -
73 73 Display of setpoint of room temperature HK1
(TRw)
0...35 °C 0.5 -
74 74 Display of setpoint of room temperature HK1
(TRw)
0...35 °C 0.5 -
75 75 Display of setpoint of room temperature HK1
(TRw)
0...140 °C 1 -
76 76 Display of flow temperature setpoint HK2 (TVw) 0...140 °C 1 77 - Floor curing dates HK1
Day
Flow temperature setpoint
0...32
0...95
°C
1 -
Heat source
80 80 Type of heat source
0 No heat generation or PPS-BMU
1 Single-stage burner
2 2-stage burner
2 Modulating burner, 3-position air damper actuator
4
Modulating burner, 2-position air damper actuator
5 Cascade (2 single-stage burners)
0...5 - 1 2
81 81 Min. limitation of boiler temperature (TKmin)
Tkmin
OEM
Line 1 OEM
Tkmax Line 2 OEM
TKmin
OEM
...TKmax °C 1 40
82 82 Extra heating for the bathroom
(output K6 or K7 as heating circuit pump 2)
0 Inactive
1 Active
0 / 1 - 1 0
Configuration of plant
95 95 Pump function output (K6)
0 No function
1 Heating circuit pump
2 System pump after d.h.w.
3 System pump before d.h.w.
4 System pump with external demand
5 D.h.w. circulating pump
6 Electric immersion heater for d.h.w.
7 Solar pump
2)
8 Pump H1
9 Boiler pump
10 Boiler bypass pump
11 Alarm output
0...11 - 1 1
96 96 Pump function output (K7)
0 No function
1 Heating circuit pump
2 D.h.w. circulating pump
3 Electric immersion heater for d.h.w.
4 Solar pump
2)
5 Pump H2
6 Boiler bypass pump
7 Alarm output
0...7 - 1 0
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RVA63.242
RVA53.242
Function
Range
Unit
Resolution
Factory
setting
98 - Solar application
0 No solar
1 Solar in d.h.w. storage tank
2 Solar in buffer storage tank
0...2 - 1 0
99 - Sensor input B8/B6
0 Flue gas Pt 1000
1 Collector Ni 1000
2 Collector Pt 1000
0...2 - 1 0
Heating circuit
100 100 Parallel displacement of
heating circuits 1 and 2
-4.5...+4.5 °C (K) 0.5 0.0
101 101 Room influence
0 Inactive
1 Active
0 / 1 - 1 1
102 102 Switching differential of room temperature (SDR)
heating circuits 1 and 2
- - . - Inactive
0.5...4.0 Active
- -:-...4.0 °C (K) 0.5 - -:-
103 103 Operating mode of room unit
0 Acting on heating circuit 1
1 Acting on heating circuit 2
2 Acting on heating circuits 1 and 2
0...2 - 1 0
104 104 Room unit values
0 Acting on heating circuit 1
1 Acting on heating circuit 2
2 Acting on heating circuits 1 and 2
0...2 - 1 0
105 105 Min. limitation of flow temperature setpoint
(TVmin) heating circuit 1
TVmax Line 107
8...TVmax °C 1 8
106 106 Min. limitation of flow temperature setpoint
(TVmin) heating circuit 2
TVmax Line 108
8...TVmax °C 1 8
107 107 Max. limitation of flow temperature setpoint
(TVmax) heating circuit 1
Tvmin Line 105
TVmin...95 °C 1 80
108 108 Max. limitation of flow temperature setpoint
(TVmax) heating circuit 2
Tvmin Line 106
TVmin...95 °C 1 80
109 109 Max. forward shift of optimum start control
0 No forward shift
00:00...06:00 hh:mm 10 min 00:00
110 110 Max. forward shift of optimum start control
0 No forward shift
00:00...06:00 hh:mm 10 min 00:00
113 113 Type of building construction
0 Heavy
1 Light
0 / 1 - 1 1
114 114 Adaption of heating curve HK1+HK2
0 Inactive
1 Active
0 / 1 - 1 1
115 115 Gain of locking signal 0...200 % 1 100
116 - Floor curing HK1
0 Off
1 Functional heating
2 Floor curing heating
3 Functional and floor curing heating
0...3 - 1 0
D.h.w.
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RVA53.242
Function
Range
Unit
Resolution
Factory
setting
120 120 Reduced setpoint of d.h.w. temperature (TBWR)
TBWw Line 26
8...TBWw °C 1 40
121 121 D.h.w. program
0 24 h/day
1 System heating program with forward shift
2 Time switch program 3
0...2 - 1 1
122 122 Switching program selection circulating pump
0 According to time switch program 2
1 According to the d.h.w. program (line 121)
0 / 1 - 1 1
123 - Assignment of d.h.w. heating
0 Local heating circuit
1 All heating circuits in the system
2 All heating circuits in the system
0...2 - 1 2
124 124 D.h.w. charging
0 Once per day with a forward shift of 2.5 hours
1 Several times per day with a 1 h forward shift
0 / 1 - 1 1
125 125 Type of d.h.w. demand
0 Sensor
1 Control thermostat
0 / 1 - 1 0
126 126 Boost of flow temperature setpoint for d.h.w.
heating (UEBW)
0...30 °C (K) 1 16
127 127 D.h.w. priority
0 Absolute (mixing and pump heating circuit)
1 Shifting (mixing and pump heating circuit)
2 None (parallel)
3 Mixing heating circuit (shifted), pump heating
circuit absolute
0...3 - 1 1
128 128 Controlling element for d.h.w.
0 Charging pump
1 Diverting valve
0 / 1 - 1 0
129 - Separate d.h.w. circuit
0 Off
1 ON
0 / 1 - 1 0
Cascade
130 130 Changeover of boiler sequence in a cascade 2 x
single-stage
- - - No automatic changeover (fixed boiler sequence)
10...990
Changeover according to the selected number of
hours
- - - / 10...990 - / hours 10 500
131 131 Release integral for boiler sequence 0...500 K*min 1 200
132 132 Reset integral for sequence 0...500 K*min 1 50
LPB / system
140 - LPB device address
0 Standalone
1...16 Device address (system)
0...16 - 1 0
141 - LPB segment address
0 Heat source segment
1...14 Heat consumption segments
0...14 - 1 0
142 - LPB power supply
0 Off (central bus power supply)
1 Auto (bus power supply via controller)
0 / 1 - 1 1
143 - Display of LPB power supply On / OFF - 145 - Range of action of central changeover
0 In the segment
1 In the system (if segment address = 0)
0 / 1 - 1 1
146 - Automatic summer / winter changeover
0 Local change
1 Central changeover of all heating circuits
0 / 1 - 1 0
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