Siemens RUGGEDCOM RX1500, RUGGEDCOM RX1512 Installation Manual

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Page 1

Preface

RUGGEDCOM RX1500

Installation Guide

Introduction

Installing the Device

Communication Ports

Technical Specifications

Dimension Drawings

Certification

12/2013

RC1053-EN-01

Page 2

RUGGEDCOM RX1500

Installation Guide

All rights reserved. Dissemination or reproduction of this document, or evaluation and communication of its contents, is not authorized except where expressly permitted. Violations are liable for damages. All rights reserved, particularly for the purposes of patent application or trademark registration.

This document contains proprietary information, which is protected by copyright. All rights are reserved. No part of this document may be photocopied, reproduced or translated to another language without the prior written consent of Siemens AG.

Disclaimer Of Liability

Siemens has verified the contents of this manual against the hardware and/or software described. However, deviations between the product and the documentation may exist.

Siemens shall not be liable for any errors or omissions contained herein or for consequential damages in connection with the furnishing, performance, or use of this material.

The information given in this document is reviewed regularly and any necessary corrections will be included in subsequent editions. We appreciate any suggested improvements. We reserve the right to make technical improvements without notice.

Registered Trademarks

ROX™, Rugged Operating System On Linux™, CrossBow™ and eLAN™ are trademarks of Siemens AG. ROS® is a registered trademark of Siemens AG.

Other designations in this manual might be trademarks whose use by third parties for their own purposes would infringe the rights of the owner.

Security Information

Siemens provides products and solutions with industrial security functions that support the secure operation of plants, machines, equipment and/or networks. They are important components in a holistic industrial security concept. With this in mind, Siemens ’ products and solutions undergo continuous development. Siemens recommends strongly that you regularly check for product updates.

For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept) and integrate each component into a holistic, state-of-the-art industrial security concept. Third-party products that may be in use should also be considered. For more information about industrial security, visit http://www.siemens.com/industrialsecurity.

To stay informed about product updates as they occur, sign up for a product-specific newsletter. For more information, visit http://

support.automation.siemens.com.

Warranty

Siemens warrants this product for a period of five (5) years from the date of purchase, conditional upon the return to factory for maintenance during the warranty term. This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void. The warranties set forth in this article are exclusive and are in lieu of all other warranties, performance guarantees and conditions whether written or oral, statutory, express or implied (including all warranties and conditions of merchantability and fitness for a particular purpose, and all warranties and conditions arising from course of dealing or usage or trade). Correction of nonconformities in the manner and for the period of time provided above shall constitute the Seller’s sole liability and the Customer’s exclusive remedy for defective or nonconforming goods or services whether claims of the Customer are based in contract (including fundamental breach), in tort (including negligence and strict liability) or otherwise.

For warranty details, visit www.siemens.com/ruggedcom or contact a Siemens customer service representative.

Contacting Siemens

Address

Siemens AG Industry Sector 300 Applewood Crescent Concord, Ontario Canada, L4K 5C7

Telephone

Toll-free: 1 888 264 0006 Tel: +1 905 856 5288 Fax: +1 905 856 1995

E-mail

ruggedcom.info.i-ia@siemens.com

Web

www.siemens.com/ruggedcom

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RUGGEDCOM RX1500

Installation Guide

Table of Contents

Preface ................................................................................................................ v

Alerts .................................................................................................................................................. v

Related Documents ............................................................................................................................. v

Accessing Documentation .................................................................................................................... v

Training .............................................................................................................................................. vi

Customer Support .............................................................................................................................. vi

Chapter 1

Introduction .......................................................................................................... 1

1.1 Feature Highlights ........................................................................................................................ 1

1.2 Ports, Controls and Indicator LEDs ............................................................................................... 3

Chapter 2

Installing the Device ............................................................................................ 5

2.1 Mounting the Device .................................................................................................................... 5

2.1.1 Mounting the Device to a Rack .......................................................................................... 6

2.1.2 Mounting the Device on a DIN Rail .................................................................................... 7

2.1.3 Mounting the Device to a Panel ......................................................................................... 8

2.2 Connecting Power ........................................................................................................................ 8

2.2.1 Installing/Removing Power Supplies ................................................................................... 9

2.2.1.1 Installing a Power Supply ...................................................................................... 10

2.2.1.2 Removing a Power Supply .................................................................................... 10

2.2.2 Connecting AC Power ..................................................................................................... 11

2.2.3 Connecting DCPower ...................................................................................................... 12

2.3 Connecting the Failsafe Alarm Relay ........................................................................................... 13

2.4 Grounding the Device ................................................................................................................. 14

2.5 Connecting to the Device ........................................................................................................... 14

2.6 Cabling Recommendations ......................................................................................................... 15

2.6.1 Protection On Twisted-Pair Data Ports .............................................................................. 16

2.6.2 Gigabit Ethernet 1000Base-TX Cabling Recommendations ................................................. 16

Chapter 3

Communication Ports ......................................................................................... 17

3.1 Copper Ethernet Ports ................................................................................................................ 17

3.2 Fiber Optic Ethernet Ports .......................................................................................................... 20

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RUGGEDCOM RX1500

Installation Guide

3.3 SFP Optic Ethernet Ports ........................................................................................................... 21

3.3.1 Installing an SFP Optical Port .......................................................................................... 21

3.3.2 Removing an SFP Optical Port ......................................................................................... 22

3.4 WAN Modules ............................................................................................................................ 23

3.5 Serial Ports ................................................................................................................................ 24

3.6 Cellular Modem Modules ............................................................................................................ 25

3.6.1 Supported Frequency Bands ............................................................................................ 26

3.6.2 Installing SIM Cards for GSM, EDGE and HSPA+ Cellular Modems .................................... 27

3.7 DDS (Digital Data Services) Modules .......................................................................................... 28

3.8 RUGGEDCOM APE Module ....................................................................................................... 29

3.9 Installing/Removing Modules ....................................................................................................... 30

3.9.1 Installing a Module .......................................................................................................... 30

3.9.2 Removing a Module ........................................................................................................ 31

3.10 Connecting Multiple RS485 Devices .......................................................................................... 31

Chapter 4

Technical Specifications ..................................................................................... 33

4.1 Power Supply Specifications ....................................................................................................... 33

4.2 Failsafe Relay Specifications ...................................................................................................... 33

4.3 Copper Serial Port Specifications ................................................................................................ 34

4.4 Copper Ethernet Port Specifications ............................................................................................ 34

4.5 Fiber Optic Ethernet Port Specifications ....................................................................................... 35

4.5.1 10Base-FL/100Base-SX Ethernet Optical Specifications ..................................................... 35

4.5.2 Fast Ethernet (100 Mbps) Optical Specifications ................................................................ 35

4.5.3 Gigabit Ethernet (1 Gbps) Optical Specifications ................................................................ 36

4.6 Operating Environment ............................................................................................................... 37

4.7 RUGGEDCOM APE Specifications .............................................................................................. 37

4.8 Mechanical Specifications ........................................................................................................... 38

Chapter 5

Dimension Drawings .......................................................................................... 39

Chapter 6

Certification ........................................................................................................ 41

6.1 Agency Approvals ...................................................................................................................... 41

6.2 FCC Compliance ........................................................................................................................ 42

6.3 Industry Canada Compliance ...................................................................................................... 42

6.4 EMI and Environmental Type Tests ............................................................................................. 42

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RUGGEDCOM RX1500

Installation Guide

Preface

This guide describes the RUGGEDCOM RX1500. It describes the major features of the device, installation, commissioning and important technical specifications.

It is intended for use by network technical support personnel who are responsible for the installation, commissioning and maintenance of the device. It is also recommended for use by network and system planners, system programmers, and line technicians.

Alerts

The following types of alerts are used when necessary to highlight important information.

DANGER!

DANGER alerts describe imminently hazardous situations that, if not avoided, will result in death or serious injury.

Preface

WARNING!

WARNING alerts describe hazardous situations that, if not avoided, may result in serious injury and/or equipment damage.

CAUTION!

CAUTION alerts describe hazardous situations that, if not avoided, may result in equipment damage.

IMPORTANT!

IMPORTANT alerts provide important information that should be known before performing a procedure or step, or using a feature.

NOTE

NOTE alerts provide additional information, such as facts, tips and details.

Related Documents

Other documents that may be of interest include:

• ROX II User Guide for the RX1500

Accessing Documentation

The latest Hardware Installation Guides and Software User Guides for most RUGGEDCOM products are available online at www.siemens.com/ruggedcom.

Alerts v

Page 6

Preface

For any questions about the documentation or for assistance finding a specific document, contact a Siemens sales representative.

RUGGEDCOM RX1500

Installation Guide

Training

Siemens offers a wide range of educational services ranging from in-house training of standard courses on networking, Ethernet switches and routers, to on-site customized courses tailored to the customer's needs, experience and application.

Siemens' Educational Services team thrives on providing our customers with the essential practical skills to make sure users have the right knowledge and expertise to understand the various technologies associated with critical communications network infrastructure technologies.

Siemens' unique mix of IT/Telecommunications expertise combined with domain knowledge in the utility, transportation and industrial markets, allows Siemens to provide training specific to the customer's application.

For more information about training services and course availability, visit www.siemens.com/ruggedcom or contact a Siemens sales representative.

Customer Support

Customer support is available 24 hours, 7 days a week for all Siemens customers. For technical support or general information, please contact Customer Support at:

Toll Free (North America): 1 866 922 7975

International: +1 905 856 5288

Website: http://support.automation.siemens.com

vi Training

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RUGGEDCOM RX1500

Installation Guide

Introduction

The RUGGEDCOM RX1500 is a cost-efficient, rugged Layer 3 switch and router. The RX1500’s modular and field replaceable platform allows you to select WAN, serial, and Ethernet options, making it ideally suited for electric power utilities, the industrial plant floor, and traffic control systems.

The RX1500 is designed to provide a high level of immunity to electromagnetic interference (EMI) and heavy electrical surges typical of the harsh environments found in many industrial applications. An operating temperature range of -40 to 85 °C (-40 to 185 °F) allows the RX1500 to be placed in almost any location.

The following sections provide more information about the RX1500:

• Section 1.1, “Feature Highlights”

• Section 1.2, “Ports, Controls and Indicator LEDs”

Section 1.1

Chapter 1

Introduction

Feature Highlights

Cyber Security Features

• Multi-level passwords

• SSH/SSL encryption

• Enable/disable ports, MAC-based port security

• Port-based network access control (802.1x)

• VLAN (802.1Q) to segregate and secure network traffic

• RADIUS centralized password management

• SNMPv3 encrypted authentication and access security

Reliability in Harsh Environments

• Immunity to EMI and high voltage electrical transients:

▪ Meets IEEE 1613 (electric utility substations)

▪ Exceeds IEC 61850-3 (electric utility substations)

▪ Exceeds IEC 61800-3 (variable speed drive systems)

▪ Exceeds IEC 61000-6-2 (generic industrial environment)

▪ Exceeds NEMA TS-2 (traffic control equipment)

• -40 to 85 °C (-40 to 185 °F) operating temperature (no fans)

• Failsafe output relay for critical failure or error alarming

Physical Ports

• Field replaceable line modules

• Up to 36 ports 100FX

• Up to 36 ports 10/100TX

Feature Highlights 1

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Chapter 1

Introduction

Installation Guide

• Up to 8 ports Gigabit Ethernet

WAN Port Options

• T1/E1 (channelized)

• E1 75 Ω via BNC

• Cellular (HSPA/EVDO)

• DDS

Serial Ports

• Fully compliant EIA/TIA RS485, RS422 and RS232 serial ports (software selectable) with RJ45 connectors, DNP and MODBUS

• Raw socket mode support allows encapsulation of any serial protocol

Protocols

WAN

•

▪ Frame Relay RFC 1490 or RFC 1294

▪ PPP RFC 1661, 1332, 1321, 1334, PAP, CHAP Authentication

▪ Multilink PPP RFC 1990

▪ GOOSE messaging support

•

▪ OSPF, BGP, RIPv1, RIPv2

▪ VRRP

▪ Traffic control, NTP Server, IP Multicast Routing

▪ DHCP Agent (Option 82 Capable)

▪ PIM-SM

RUGGEDCOM RX1500

Advanced Services

• MPLS Static Label Support

Frame Relay Support

• ISO and ITU compliant, network certified.

• ANSI T1.617 Annex D, Q.933 or LMI Local Signalling

Management Tools

• Web-based, SSH and CLI management interfaces

• SNMP v1, v2 and v3

• NETCONF

• Remote syslog

• Rich set of diagnostics with logging and alarms

• Loopback diagnostic tests

• Raw and interpreted real-time line traces

Universal Power Supply Options

• Dual redundant, modular, hot-swappable power supplies

• Fully integrated power supplies (no external adapters)

2 Feature Highlights

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RUGGEDCOM RX1500

1 2 3 5

6 7

Installation Guide

• Input voltage ranges: 13-36 VDC and 37-72 VDC or 85-264 VAC and 88-300 VDC for worldwide operability

• CSA/UL 60950-1 safety approved to 85 °C (185 °F)

Section 1.2

Ports, Controls and Indicator LEDs

The RX1500 features various ports, controls and indicator LEDs on the front panel for configuring and troubleshooting the device.

Chapter 1

Introduction

Figure 1: Front Panel

1. Management Port 2. RS232 Serial Console Port (DB9) 3. Utility USB Port 4. Power Module Indicator LEDs 5. Port Status Indicator LEDs 6. Alarm Indicator LED 7. Lamp Test/Alarm Cut-Off (LT/ACO) Button 8. Compact Flash Card Port

Management Port This 10/100Base-T Ethernet port is used for system management that is out-of-band from

RS232 Serial Console Port This port is for interfacing directly with the device and accessing initial management

Utility USB Port The USB port can be used to upgrade the ROX II software or install files, such as

Lamp Test/Alarm Cut-Off (LT/ACO) Button This button performs two functions:

Power Module Indicator LEDs These LEDs indicate the status of the power modules.

Port Status Indicator LEDs These LEDs indicate when ports are active.

Alarm Indicator LED The alarm indicator LED illuminates when an alarm condition exists.

the switch fabric.

functions.

configuration files and featurekey files.

• Press and hold this button to test all indicator LEDs

• Press and release this button to acknowledge an active alarm

• I = The power supply is receiving power

• O = The power supply is supplying power

• Green = OK

• Orange = Warning alert

• Red = Configuration error

Compact Flash Card Port This port houses the 1 GB compact flash card which contains active and backup

Ports, Controls and Indicator LEDs 3

installations of ROX II, along with the configuration database and other system data.

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RUGGEDCOM RX1500

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Chapter 1

Introduction

Ports, Controls and Indicator LEDs 4

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RUGGEDCOM RX1500

Installation Guide

Installing the Device

The following sections describe how to install the device, including mounting the device, connecting power, and connecting the device to the network.

WARNING!

Radiation hazard – risk of serious personal injury. This product contains a laser system and is classified as a CLASS 1 LASER PRODUCT. Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

DANGER!

Electrocution hazard – risk of serious personal injury and/or damage to equipment. Before performing any maintenance tasks, make sure all power to the device has been disconnected and wait approximately two minutes for any remaining energy to dissipate.

IMPORTANT!

This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void.

Changes or modifications not expressly approved by Siemens AG could invalidate specifications, test results, and agency approvals, and void the user's authority to operate the equipment.

Chapter 2

IMPORTANT!

This product should be installed in a restricted access location where access can only be gained by authorized personnel who have been informed of the restrictions and any precautions that must be taken. Access must only be possible through the use of a tool, lock and key, or other means of security, and controlled by the authority responsible for the location.

• Section 2.1, “Mounting the Device”

• Section 2.2, “Connecting Power”

• Section 2.3, “Connecting the Failsafe Alarm Relay”

• Section 2.4, “Grounding the Device”

• Section 2.5, “Connecting to the Device”

• Section 2.6, “Cabling Recommendations”

Section 2.1

Mounting the Device

The RX1500 is designed for maximum mounting and display flexibility. It can be equipped with connectors that allow it to be installed in a 48 cm (19 in) rack, 35 mm (1.4 in) DIN rail or directly on a panel.

NOTE

For detailed dimensions of the device with either rack, DIN rail or panel hardware installed, refer to

Chapter 5, Dimension Drawings.

Mounting the Device 5

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Chapter 2

Installing the Device

RUGGEDCOM RX1500

Installation Guide

The following sections describe the various methods of mounting the device:

• Section 2.1.1, “Mounting the Device to a Rack”

• Section 2.1.2, “Mounting the Device on a DIN Rail”

• Section 2.1.3, “Mounting the Device to a Panel”

Section 2.1.1

Mounting the Device to a Rack

For rack mount installations, the RX1500 can be equipped with rack mount adapters pre-installed at the front or rear of the chassis. Additional adapters are provided to further secure the device in high-vibration or seismically active locations.

CAUTION!

Electrical/mechanical hazard – risk of damage to the device. Before installing the device in a rack, make sure of the following:

• When installing the device in a closed or multi-device rack, be aware that the operating ambient temperature of the rack may be higher than the ambient temperature of the room. Make sure the rack is installed in a suitable environment that can withstand the maximum ambient temperature generated by the rack.

• Make sure each device in the rack is separated by at least one rack-unit of space, or 44 mm (1.75 in), to promote convectional airflow. Forced airflow is not required. However, any increase in airflow will result in a reduction of ambient temperature and improve the long-term reliability of all equipment mounted in the rack space.

• Do not exceed the maximum number of devices or weight restrictions specified by the rack manufacturer.

• Do not overload the supply circuit. Refer to the over-current protection and power supply ratings specified by the rack manufacturer.

• Make sure the rack and all devices have a proper ground-to-Earth connection. Pay particular attention to power supply connections other than direct connections to the branch circuit (e.g. power strips).

To secure the device to a standard 48 cm (19 in) rack, do the following:

1. Make sure the rack mount adapters are installed on the correct side of the chassis.

• To make the modules and ports accessible, install the rack mount adapters at the rear of the chassis

• To make the management ports and LEDs accessible, install the rack mount adapters at the front of the chassis

NOTE

The chassis features multiple mounting holes, allowing the rack mount adapters to be installed up to 25 mm (1 in) from the face of the device.

6 Mounting the Device to a Rack

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RUGGEDCOM RX1500

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Installation Guide

Figure 2: Rack Mount Adapters

1. Rear 2. Front 3. Rack Mount Adapter

2. If required, install adapters on the opposite side of the device to protect from vibrations.

3. Insert the device into the rack.

4. Secure the adapters to the rack using the supplied hardware.

Section 2.1.2

Mounting the Device on a DIN Rail

Installing the Device

Chapter 2

For DIN rail installations, the RX1500 can be equipped with panel/DIN rail adapters pre-installed on each side of the chassis. The adapters allow the device to be slid onto a standard 35 mm (1.4 in) DIN rail.

To mount the device to a DIN rail, do the following:

1. Align the adapters with the DIN rails and slide the device into place.

Figure 3: DIN Rail Mounting

1. Panel/DIN Rail Adaptor 2. DIN Rail 3. Screw

2. Install one of the supplied screws on either side of the device to secure the adapters to the DIN rails.

Mounting the Device on a DIN Rail 7

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Chapter 2

Installing the Device

Section 2.1.3

Installation Guide

Mounting the Device to a Panel

For panel installations, the RX1500 can be equipped with panel/DIN rail adapters pre-installed on each side of the chassis. The adapters allow the device to be attached to a panel using screws.

To mount the device to a panel, do the following:

1. Place the device against the panel and align the adapters with the mounting holes.

RUGGEDCOM RX1500

Figure 4: Panel Mounting

1. Screw 2. Panel/DIN Rail Adaptor

2. Install the supplied screws to secure the adapters to the panel.

Section 2.2

Connecting Power

The RX1500 supports dual redundant high AC, high DC and/or low DC power supplies that can be installed in any combination. The use of two power modules is recommended to provide redundancy and load balancing.

The RX1500 can be equipped with either a screw-type or pluggable terminal block. The screw-type terminal block is installed using Philips screws and compression plates, allowing either bare wire connections or crimped terminal lugs. Use #6 size ring lugs for secure, reliable connections under severe shock or vibration.

IMPORTANT!

• In a high AC/DC and low DC (24/48 V) power supply arrangement, the placement of the AC and DC power supplies is not slot-dependent. Either power module slot can be used for AC or DC power.

8 Mounting the Device to a Panel

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RUGGEDCOM RX1500

Installation Guide

• For maximum redundancy in a dual power supply configuration, use two independent power sources.

• Use only #16 gage copper wiring when connecting terminal blocks.

• The maximum wire length between the terminal block and power source must not exceed 6 m (20 ft) for 24 V power supplies or 18 m (60 ft) for 48 V power supplies.

• For 125/230 VAC rated equipment, an appropriately rated AC circuit breaker must be installed.

• For 125/250 VDC rated equipment, an appropriately rated DC circuit breaker must be installed.

• It is recommended to provide a separate 20 A circuit breaker for each power supply module.

• Equipment must be installed according to applicable local wiring codes and standards.

The following sections describe how to connect power to the device:

• Section 2.2.1, “Installing/Removing Power Supplies”

• Section 2.2.2, “Connecting AC Power”

• Section 2.2.3, “Connecting DC Power”

Section 2.2.1

Installing the Device

Chapter 2

Installing/Removing Power Supplies

The RX1500 supports dual redundant AC and/or DC power supplies that can be installed in any combination. Slots for the removable power modules are located on the rear panel of the device.

Figure 5: Power Module Slots

1. Slot PS1 2. Slot PS2

DANGER!

Electrocution hazard – risk of serious personal injury or death. The device may have two power supplies equipped, which may be connected to separate power sources. Make sure all power sources are isolated before servicing the power supplies.

The following sections describe how to install, remove and connect the power supplies:

• Section 2.2.1.1, “Installing a Power Supply”

• Section 2.2.1.2, “Removing a Power Supply”

Installing/Removing Power Supplies 9

Page 16

Chapter 2

Installing the Device

Section 2.2.1.1

RUGGEDCOM RX1500

Installation Guide

Installing a Power Supply

To install a power supply, do the following:

NOTE

The power supplies are hot swappable. It is not necessary to disconnect power to the device before installing or removing a power supply.

1. Remove the blank power module assembly or, if equipped, the currently installed power supply. For information about removing a power supply, refer to Section 2.2.1.2, “Removing a Power Supply”.

2. Insert the power supply into the empty slot. When power is supplied to the device, the top and bottom LEDs on the power supply should be green, indicating that power is being received and supplied to the device.

Figure 6: Installing a Power Supply

1. Chassis 2. Power Supply 3. Screws

3. Hand-tighten the screws to secure the power supply.

Section 2.2.1.2

Removing a Power Supply

To remove a power supply, do the following:

NOTE

The power supplies are hot swappable. It is not necessary to disconnect power to the device before Removing or removing a power supply.

1. Remove the screws that secure the power supply.

2. Pull the power supply from the chassis.

10 Installing a Power Supply

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RUGGEDCOM RX1500

Installation Guide

Figure 7: Removing a Power Supply

1. Chassis 2. Power Supply 3. Screws

3. Install the blank power module assembly into the empy slot to prevent the ingress of dust and dirt.

Installing the Device

Chapter 2

Section 2.2.2

Connecting AC Power

To connect a high AC power supply to the device, do the following:

DANGER!

Electrocution hazard – risk of death, serious personal injury and/or damage to the device. Make sure the supplied cover is always installed over high voltage screw-type terminal blocks.

CAUTION!

Electrical hazard – risk of damage to equipment. Do not connect AC power cables to a DC power supply terminal block. Damage to the power supply may occur.

NOTE

The screw-type terminal block is installed using Philips screws and compression plates, allowing either bare wire connections or crimped terminal lugs. Use #6 size ring lugs for secure, reliable screws, which must be removed to make connections.

1. Connect the positive wire from the power source to the positive/live (+/L) terminal on the terminal block.

Connecting AC Power 11

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Chapter 2

5434 53

Installing the Device

Figure 8: AC Terminal Block Wiring

1. Pluggable Terminal Block for HI Power Supplies 2. Screw-Type Terminal Block for HIP Power Supplies 3. Positive/Live (+/L)

Terminal 4. Surge Ground Terminal 5. Negative/Neutral (-/N) Terminal

RUGGEDCOM RX1500

Installation Guide

2. Connect the negative wire from the power source to the negative/neutral (-/N) terminal on the terminal block.

3. Using a braided wire or other appropriate grounding wire, connect the surge ground terminal to the chassis ground connection. The surge ground terminal is used as the ground conductor for all surge and transient suppression circuitry internal to the unit.

4. Connect the ground terminal on the power source to the ground terminal on the device. For more information, refer to Section 2.4, “Grounding the Device”.

Section 2.2.3

Connecting DC Power

To connect a high or low DC power supply to the device, do the following:

NOTE

1. Connect the positive wire from the power source to the positive/live (+/L) terminal on the terminal block.

12 Connecting DC Power

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Installation Guide

Figure 9: DC Terminal Block Wiring

1. Pluggable Terminal Block for 24P and 48P Power Supply 2. Screw-Type Terminal Block for 24 and 48 Power Supply 3. Positive/

Live (+/L) Terminal 4. Negative/Neutral (-/N) Terminal 5. Surge Ground Terminal

Installing the Device

2. Connect the negative wire from the power source to the negative/neutral (-/N) terminal on the terminal block.

4. Connect the ground terminal on the power source to the ground terminal on the device. For more information, refer to Section 2.4, “Grounding the Device”.

Chapter 2

Section 2.3

Connecting the Failsafe Alarm Relay

The failsafe relay can be configured to latch based on alarm conditions. The NO (Normally Open) contact is closed when the unit is powered and there are no active alarms. If the device is not powered or if an active alarm is configured, the relay opens the NO contact and closes the NC (Normally Closed) contact.

NOTE

Control of the failsafe relay output is configurable through ROX II . One common application for this relay is to signal an alarm if a power failure occurs. For more information, refer to the ROX II User Guide for the RX1500.

The following shows the proper relay connections.

Connecting the Failsafe Alarm Relay 13

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Chapter 2

2 31

Installing the Device

Figure 10: Failsafe Alarm Relay Wiring

1. Normally Open 2. Common 3. Normally Closed

Section 2.4

Grounding the Device

The RX1500 chassis ground terminal uses a #10-32 screw. It is recommended to terminate the ground connection with a #10 ring lug and torque it to 3.4 N·m (30 lbf·in).

RUGGEDCOM RX1500

Installation Guide

Figure 11: Chassis Ground Connection

1. #10-32 Screw 2. #10 Ring Lug

Section 2.5

Connecting to the Device

The following describes the various methods for accessing the ROX II console and Web interfaces on the device. For more detailed instructions, refer to the ROX II User Guide for the RX1500.

Serial Console and Management Ports

Connect a PC or terminal directly to the serial console or management ports to access the boot-time control and ROX II interfaces. The serial console port provides access to ROX II 's console interface, while the management port provides access to ROX II's console and Web interfaces.

14 Grounding the Device

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Installing the Device

IMPORTANT!

The serial console and management (MGMT) ports are intended to be used only as temporary connections during initial configuration or troubleshooting.

The serial console port implements RS232 DCE (Data Communication Equipment) on a DB9 connector. The following is the pin-out for the port:

Pin Name Description

1 Reserved (Do Not Connect)

2 TX Transmit Data

3 RX Receive Data

4 Reserved (Do Not Connect)

5 GND Common Ground

6 Reserved (Do Not Connect)

Chapter 2

Figure 12: Serial DB9 Console Port

7 Reserved (Do Not Connect)

8 Reserved (Do Not Connect)

9 Reserved (Do Not Connect)

The management port is a 10/100/1000Base-T copper Ethernet port with an RJ45 connector. The following is the pin-out for the management port:

Pin Name Description

1 RX+ Receive Data+

2 RX- Receive Data-

3 TX+ Transmit Data+

Figure 13: RJ45 Management Port

4 Reserved (Do Not Connect)

5 Reserved (Do Not Connect)

6 TX- Transmit Data-

7 Reserved (Do Not Connect)

8 Reserved (Do Not Connect)

Communication Ports

Connect any of the available Ethernet ports on the device to a management switch and access the ROX II console and Web interfaces via the device's IP address. For more information about available ports, refer to

Chapter 3, Communication Ports.

Section 2.6

Cabling Recommendations

Cabling Recommendations 15

Siemens recommends using SIMATIC NET industrial Ethernet shielded cables for all Ethernet ports.

Refer to the following sections for further recommendations and considerations:

Page 22

Chapter 2

Installing the Device

RUGGEDCOM RX1500

Installation Guide

• Section 2.6.1, “Protection On Twisted-Pair Data Ports”

• Section 2.6.2, “Gigabit Ethernet 1000Base-TX Cabling Recommendations”

Section 2.6.1

Protection On Twisted-Pair Data Ports

Siemens does not recommend the use of copper cabling of any length for critical, real-time substation automation applications. All copper Ethernet ports on RUGGEDCOM products include transient suppression circuitry to protect against damage from electrical transients and conform with IEC 61850-3 and IEEE 1613 Class 1 standards. This means that during a transient electrical event, communications errors or interruptions may occur, but recovery is automatic.

Siemens also does not recommend using copper Ethernet ports to interface with devices in the field across distances that could produce high levels of ground potential rise (i.e. greater than 2500 V), during line-to-ground fault conditions.

Section 2.6.2

Gigabit Ethernet 1000Base-TX Cabling Recommendations

The IEEE 802.3ab Gigabit Ethernet standard defines 1000 Mbit/s Ethernet communications over distances of up to 100 m (328 ft) using all 4 pairs in category 5 (or higher) balanced, unshielded twisted-pair cabling. For wiring guidelines, system designers and integrators should refer to the Telecommunications Industry Association (TIA) TIA/EIA-568-A wiring standard that characterizes minimum cabling performance specifications required for proper Gigabit Ethernet operation. For reliable, error-free data communication, new and pre-existing communication paths should be verified for TIA/EIA-568-A compliance.

The following table summarizes the relevant cabling standards:

Cabling Category

< 5 No New wiring infrastructure required.

5 Yes Verify TIA/EIA-568-A compliance.

5e Yes No action required. New installations should be designed with Category 5e or higher.

6 Yes No action required.

> 6 Yes Connector and wiring standards to be determined.

1000Base-

TX Compliant

Required Action

Follow these recommendations for copper data cabling in high electrical noise environments:

• Data cable lengths should be as short as possible, preferably 3 m (10 ft) in length. Copper data cables should not be used for inter-building communications.

• Power and data cables should not be run in parallel for long distances, and should be installed in separate conduits. Power and data cables should intersect at 90° angles when necessary to reduce inductive coupling.

16 Protection On Twisted-Pair Data Ports

Page 23

RUGGEDCOM RX1500

Installation Guide

Communication Ports

The RX1500 can be equipped with various types of communication ports to enhance its abilities and performance. Each set of communication ports is part of a field replaceable module that makes switching ports fast and easy.

Use the ROX II software to determine which ports are equipped on the device. For more information, refer to the ROX II User Guide for the RX1500.

Modules can be installed in any one of the available slots in the RX1500 chassis.

Chapter 3

Figure 14: Available Chassis Slots

1. Slot 1 2. Slot 2 3. Slot 3 4. Slot 4

The following sections describe the available ports in more detail:

• Section 3.1, “Copper Ethernet Ports”

• Section 3.2, “Fiber Optic Ethernet Ports”

• Section 3.3, “SFP Optic Ethernet Ports”

• Section 3.4, “WAN Modules”

• Section 3.5, “Serial Ports”

• Section 3.6, “Cellular Modem Modules”

• Section 3.7, “DDS (Digital Data Services) Modules”

• Section 3.8, “RUGGEDCOM APE Module”

• Section 3.9, “Installing/Removing Modules”

• Section 3.10, “Connecting Multiple RS485 Devices”

Section 3.1

Copper Ethernet Ports

The RX1500 supports several 10/100Base-TX Ethernet ports with RJ45 or M12 (bypass or non-bypass) connectors. The RJ45 and M12 connectors are directly connected to the chassis ground on the device and can accept CAT-5 shielded twisted-pair (STP) cables.

Copper Ethernet Ports 17

Page 24

Chapter 3

Communication Ports

CAUTION!

Contamination hazard – risk of damage to equipment. M12 modules are shipped with internal O-rings and dust caps to prevent the ingress of dirt and debris that may damage the port. Make sure the Orings and dust caps are installed on all unused M12 ports.

RUGGEDCOM RX1500

Installation Guide

Figure 15: 2 × 10/100/1000TX with RJ45 Ports (CG01)

Figure 17: 2 x 8-Pin 10/100/1000TX with M12 A-Coded Ports (CG03)

Figure 19: 2 x 8-Pin 10/100/1000TX with M12 X-Coded Ports (CG04)

Figure 16: 6 × 10/100TX with RJ45 Ports (6TX01)

Figure 18: 2 x 8-Pin 10/100/1000TX with M12 A-Coded Bypass Ports (CG03B)

Figure 20: 2 x 8-Pin 10/100/1000TX with M12 X-Coded Bypass Ports (CG04B)

Figure 21: 4 x 8-Pin 10/100TX with M12 A-Coded Ports (4TX03)

Figure 23: 4 x 4-Pin 10/100TX M12 D-Coded Ports (4TX04)

Each port features an LED that indicates the state of the port.

State Description

Green (Solid) Link established

Green (Blinking) Activity

18 Copper Ethernet Ports

Figure 22: 4 x 8-Pin 10/100TX with M12 A-Coded Bypass and Non-Bypass Ports (4TX03B)

Figure 24: 4 x 4-Pin 10/100TX with M12 D-Coded Bypass and Non-Bypass Ports (4TX04B)

Page 25

RUGGEDCOM RX1500

1 2

6 5

Installation Guide

State Description

Off No link detected

The following are the pin-out descriptions for the RJ45 and M12 connectors:

Communication Ports

Chapter 3

Figure 25: RJ45 Ethernet Port Pin Configuration

Description

10/100Base-TX 1000Base-TX

1 RX+ BI_DB+ Receive Data+

or Bi-Directional

2 RX- BI_DB- Receive Data-

or Bi-Directional

3 TX+ BI_DA+ Transmit Data+

or Bi-Directional

4 Reserved (Do Not Connect)

5 Reserved (Do Not Connect)

6 TX- BI_DA- Transmit Data-

or Bi-Directional

7 Reserved (Do Not Connect)

8 Reserved (Do Not Connect)

Name

Pin 10/100Base-Tx Signal

1 Reserved (Do

Not Connect)

2 Reserved (Do

Not Connect)

10/100/1000Base-

Tx Signal

C+

D+

Figure 26: 8-Pin M12 A-Coded Ethernet Port Pin Configuration

Figure 27: 8-Pin M12 X-Coded Ethernet Port Pin Configuration

Copper Ethernet Ports 19

3 Reserved (Do

Not Connect)

D-

4 TX- A-

5 RX+ B+

6 TX+ A+

7 Reserved (Do

Not Connect)

C-

8 RX- B-

Pin 10/100/1000Base-Tx Signal

1 A+

2 A-

3 B+

4 B-

5 D+

6 D-

Page 26

Chapter 3

Communication Ports

Pin 10/100/1000Base-Tx Signal

7 C+

8 C-

Pin 10/100Base-Tx Signal

1 TX+

2 RX+

3 TX-

4 RX-

Figure 28: 4-Pin M12 D-Coded Ethernet Port Pin Configuration

Terminated at GND (Ground)

For specifications on the available copper Ethernet ports, refer to Section 4.4, “Copper Ethernet Port

Specifications”.

RUGGEDCOM RX1500

Installation Guide

Section 3.2

Fiber Optic Ethernet Ports

Fiber optic Ethernet ports are available with either MTRJ (Mechanical Transfer Registered Jack), LC (Lucent Connector), SC (Standard or Subscriber Connector) or ST (Straight Tip) connectors. Make sure the Transmit (Tx) and Receive (Rx) connections of each port are properly connected and matched to establish a proper link.

Figure 29: MTRJ Port

1. Tx Connector 2. Rx Connector

Figure 31: SC Port

1. Tx Connector 2. Rx Connector

Figure 30: LC Port

1. Tx Connector 2. Rx Connector

Figure 32: ST Port

1. Tx Connector 2. Rx Connector

For specifications on the available fiber optic Ethernet ports, refer to Section 4.5, “Fiber Optic Ethernet Port

Specifications”.

20 Fiber Optic Ethernet Ports

Page 27

RUGGEDCOM RX1500

Installation Guide

Section 3.3

Communication Ports

SFP Optic Ethernet Ports

SFP (Small Form-Factor Pluggable) optic Ethernet ports are available with LC (Lucent Connector) connectors. Make sure the Transmit (Tx) and Receive (Rx) connections of each port are properly connected and matched to establish a proper link.

Figure 33: LC Port

1. Tx Connector 2. Rx Connector

NOTE

SFP modules, as well as their optical ports, can be safely inserted and removed while the chassis is powered and operating.

Chapter 3

The following sections describe how to install and remove SFP optical ports:

• Section 3.3.1, “Installing an SFP Optical Port”

• Section 3.3.2, “Removing an SFP Optical Port”

Section 3.3.1

Installing an SFP Optical Port

To install an SFP optical port, do the following:

CAUTION!

Electrical hazard – risk of damage to equipment. Use only components certified by Siemens with RUGGEDCOM products. Damage to the module and device may occur if compatibility and reliability have not been properly assessed.

CAUTION!

Electrical hazard – risk of damage to equipment. Make sure all electrostatic energy is dissipated before installing or removing components from the device. An electrostatic discharge (ESD) can cause serious damage to the component once it is outside the chassis.

1. Make sure all potential electrostatic build-up has been properly discharged to prevent electrostatic discharges (ESD). This can be accomplished by wearing an ESD wrist strap or by touching Earth or the chassis ground.

2. Remove the dust cover from the port opening in the module.

CAUTION!

Mechanical hazard – risk of component damage. SFP optical ports are designed to insert in only one orientation. Do not force the port into the module.

3. Remove the port from its packaging.

SFP Optic Ethernet Ports 21

Page 28

Chapter 3

Communication Ports

4. Insert the port into the module and swing the bail-latch up to lock it in place.

Figure 34: Installing an SFP Optical Port (Typical)

1. SFP Optical Port 2. Metal Bail-Latch

5. Remove the dust cover from the port.

6. Connect a cable to the port and test the connection.

Section 3.3.2

Removing an SFP Optical Port

RUGGEDCOM RX1500

Installation Guide

To remove an SFP optical port, do the following:

CAUTION!

Electrical hazard – risk of damage to equipment. Make sure all electrostatic energy is dissipated before performing installing or removing components from the device. An electrostatic discharge (ESD) can cause serious damage to the component once it is outside the chassis.

2. Disconnect the cable from the port.

3. Swing the metal bail-latch down and pull the port from the module.

Figure 35: Removing an SFP Optical Port (Typical)

1. SFP Optical Port 2. Metal Bail-Latch

4. Store the port in an ESD-safe bag or other suitable ESD-safe environment, free from moisture and stored at the proper temperature (-40 to 85 °C or -40 to 185 °F).

5. Insert a plug in the empty port opening to prevent the ingress of dust and dirt.

22 Removing an SFP Optical Port

Page 29

RUGGEDCOM RX1500

Installation Guide

Section 3.4

WAN Modules

The RX1500 supports the following WAN (Wide Area Network) line modules:

NOTE

• Only one T1/E1 WAN module may be used per router.

• The TC1, TC2 and TC4 WAN modules comply with Part 68 of the FCC rules and requirements adopted by ACTA. The product identifier is provided on a label on top of the modules. If requested, this information must be provided to the telephone company.

• The TC1, TC2 and TC4 WAN modules meet the Industry Canada's CS-03 Part II, Issue 9 technical specifications. The industry Canada registration number and model number is provided on a label on top of the modules.

• The WAN modules TC1, TC2 and TC4 use only RJ48C connectors.

• The modules have no user serviceable parts and equipment must only be repaired by authorized Siemens personnel only.

Communication Ports

Chapter 3

Figure 36: 1 × T1/E1 with RJ45 Ports (TC1)

Figure 38: 2 × T1/E1 with RJ45 Ports (TC2)

Figure 40: 4 × T1/E1 with RJ45 Ports (TC4)

Figure 37: 1 × E1 with BNC Ports (E01)

Figure 39: 2 × E1 with BNC Ports (E02)

The following is the pin-out for the BNC and RJ45 connectors:

WAN Modules 23

Page 30

Chapter 3

Rx Tx

Communication Ports

Figure 41: RJ45 T1/E1 Pin Configuration

1. RTIP 2. TTIP 3. Chassis

RUGGEDCOM RX1500

Installation Guide

Pin Name Description

1 RRING Receive Negative

2 RTIP Receive Positive

3 Reserved (Do Not Connect)

Figure 42: RJ45C T1/E1 Pin Configuration

Section 3.5

4 TRING Transmit Negative

5 TTIP Transmit Positive

6 Reserved (Do Not Connect)

7 Reserved (Do Not Connect)

8 Reserved (Do Not Connect)

Serial Ports

The RX1500 supports RJ45 serial ports, which can be run in RS232, RS485 or RS422 mode.

NOTE

On power-up, all serial ports default to RS485 mode. Each port can be individually set to RS232, RS485 or RS422 mode through ROX II . For more information, refer to the ROX II User Guide for the RX1500.

All serial ports feature an LED that indicates the current state of the port.

State Description

Green Activity detected

Off No activity

For specifications on serial ports, refer to Section 4.3, “Copper Serial Port Specifications”.

For information about how to connect devices configured to run in RS485 mode, refer to Section 3.10,

“Connecting Multiple RS485 Devices”.

The following are the pin-outs for the RJ45 connectors:

24 Serial Ports

Page 31

RUGGEDCOM RX1500

Installation Guide

Communication Ports

Chapter 3

Pin RS232 Mode RS485 Mode RS422 Mode

Figure 43: Serial RJ45 Port

Pins 7 and 8 are connected together internally.

Section 3.6

1 RX- (Receive

2 Reserved (Do Not Connect)

5 RX (Receive) RX+ (Receive

6 TX (Transmit) TX/RX+

7 Note

8 Note

Shield Chassis Ground

Common (Isolated) Ground

(Transmit/

Receive

Positive)

TX/RX-

(Transmit/

Receive

Negative)

TX+ (Transmit

Positive)

TX- (Transmit

Negative)

Cellular Modem Modules

The RX1500 supports the following cellular modem line modules for operation on GSM, EDGE, HSPA+, or CDMA networks:

NOTE

The cellular modems feature 50 Ω SMA antenna connectors on the front plate of each module.

The HSPA option is available for use on various GSM-based networks. This option supports GSM, GPRS, EDGE, UMTS and WCDMA/HSDPA/HSUPA. The Main antenna and Receive Diversity antenna connections are made to the 50 Ω SMA connectors.

NOTE

If two or more antennas are to be installed, the antennas must be separated by a minimum distance of 20 cm (7.9 in).

Cellular Modem Modules 25

Page 32

Chapter 3

1122

Communication Ports

RUGGEDCOM RX1500

Installation Guide

Order Code Description

W11 1 Port Cell Modem GSM,EDGE,HSPA+

W21 1 Port Cell Modem EVDO Rev.A Verizon

Wireless

Figure 44: W11 and W21 Cellular Modems

1. Main Antenna SMA Connector 2. Receive Diversity Antenna

SMA Connector

Order Code Description

W12 2 Port Cell Modem GSM,EDGE,HSPA+

W22 2 Port Cell Modem EVDO Rev.A Verizon

Wireless

Figure 45: W12 and W22 Cellular Modems

1. Main Antenna SMA Connector 2. Receive Diversity Antenna

SMA Connector

The following sections describe the cellular modem modules in more detail:

• Section 3.6.1, “Supported Frequency Bands”

• Section 3.6.2, “Installing SIM Cards for GSM, EDGE and HSPA+ Cellular Modems”

Section 3.6.1

Supported Frequency Bands

The following frequency bands are supported by the available cellular modem modules.

WARNING!

Electromagnet radiation hazard – risk of serious injury. Do not exceed the maximum antenna gain. Aside from causing cellular interference for other devices that use the same band, adverse health effects for individuals in the area may occur.

Band

Band I

WCDMA 2100

Band II

WCDMA 1900

Band VIII

WCDMA 900

Tx (MHz) VSWR Rx (MHz) VSWR

1920-1980 < 2.5:1 2110-2170 < 3.5:1

1850-1910 < 2.5:1 1930-1990 < 2.5:1

880-915 < 2.5:1 925-960 < 3.5:1

Frequency Range

RX Diversity

Support

Maximum Allowable Gain (dBi)

26 Supported Frequency Bands

Page 33

RUGGEDCOM RX1500

Installation Guide

Communication Ports

Chapter 3

Band

Band V

WCDMA 850

Band VI

WCDMA 800

GSM 850 824-849 < 2.5:1 869-894 < 3.5:1

EGSM 900 880-915 < 2.5:1 925-960 < 3.5:1

GSM 1800 1710-1785 < 2.5:1 1805-1880 < 3.5:1

GSM 1900 1850-1910 < 2.5:1 1930-1990 < 2.5:1

Tx (MHz) VSWR Rx (MHz) VSWR

824-849 < 2.5:1 869-894 < 3.5:1

830-840 < 2.5:1 875-885 < 3.5:1

Frequency Range

RX Diversity

Support

Maximum Allowable Gain (dBi)

Section 3.6.2

Installing SIM Cards for GSM, EDGE and HSPA+ Cellular Modems

To install a SIM card in a GSM, EDGE or HSPA+ cellular modem, do the following:

CAUTION!

Static electricity hazard – risk of damage to equipment. Make sure to take appropriate anti-static precautions before opening the cellular modem module.

1. Remove the module from the chassis.

2. On the smooth side of the module, remove the four screws and separate the back of the module from the module chassis.

Figure 46: W11, W21 Cellular Modem

1. SIM Card Cage 1

Installing SIM Cards for GSM, EDGE and HSPA+ Cellular Modems 27

Page 34

Chapter 3

Communication Ports

Figure 47: W12, W22, W32 Cellular Modem

1. SIM Card Cage 2 2. SIM Card Cage 1

RUGGEDCOM RX1500

Installation Guide

3. Open SIM card cage 1 by sliding the silver catch towards the antenna connectors and flip the cage up.

4. Insert a SIM card in to the cage.

5. Close SIM card cage 1 by flipping the cage down and slide the silver catch away from the antenna connectors.

6. For W12, W22 and W32 cellular modems, repeat Step 3 to Step 5 install a SIM card in SIM card cage 2.

7. Install the back of the module and secure it to the module chassis with the four screws removed previously.

8. Install the module. For more information, refer to Section 3.9.1, “Installing a Module”.

Section 3.7

DDS (Digital Data Services) Modules

The RX1500 supports the following DDS port line modules:

Figure 48: 1 × DDS with RJ45 Ports (D02)

1. Rx LED 2. Tx LED

28 DDS (Digital Data Services) Modules

Page 35

RUGGEDCOM RX1500

Installation Guide

Communication Ports

The 56 kbps DDS port is compatible with Bellcore standards. Each DDS module features a single 56/64 kbps DDS line interface with a standard RJ45 receptacle.

Each RJ45port features a RX and TX LED that indicates the state of the port.

LED LED Color Status

Chapter 3

Rx Frame sync detected and signal OK.

Rx Signal OK, but no frame sync.

Rx Loss of signal.

Rx The interface is not enabled.

Green

The interface is enabled and remote device has no errors.

Yellow

The interface is in loopback mode.

Red

Loss of signal or receiving any of OOS, UNM, or UMC codes: the remote device is out of service or has problems with the signal.

Off

The interface is not enabled.

The following is the pin-out for the DDS RJ45 ports:

Figure 49: DDS RJ45 Pin

Pin Description

1 Transmit data to network (Tip)

2 Transmit data to network (Ring)

3 Reserved (Do Not Connect)

4 Reserved (Do Not Connect)

5 Reserved (Do Not Connect)

6 Reserved (Do Not Connect)

7 Receive data from network (Tip)

8 Receive data from network (Ring)

Section 3.8

RUGGEDCOM APE Module

The RX1500 supports various versions of the RUGGEDCOM APE (Application Processing Engine) module. The APE is an x86-based computer designed that can host a variety of x86-based operating systems. It also features Gigabit Ethernet, USB ports and a DVI-D Video port. For more information about RX1500 APE, including installation and setup instructions, refer to the RX1500 APE User Guide.

Figure 50: RUGGEDCOM APE Module

RUGGEDCOM APE Module 29

Page 36

Chapter 3

Communication Ports

For specifications, refer to Section 4.7, “RUGGEDCOM APE Specifications”.

Section 3.9

Installing/Removing Modules

The following sections describe how to install and remove modules:

• Section 3.9.1, “Installing a Module”

• Section 3.9.2, “Removing a Module”

Section 3.9.1

Installing a Module

Upon installing a new module in the device, all the features associated to the module are available in the operating system. For more information, refer to the ROX II User Guide for the RX1500.

To install a module, do the following:

RUGGEDCOM RX1500

Installation Guide

1. Make sure power to the device has been disconnected and wait approximately two minutes for any remaining energy to dissipate.

2. If the device is installed in a rack, remove it from the rack.

3. Remove the current module from the slot. For more information, refer to Section 3.9.2, “Removing a Module”.

4. Insert the new module into the slot.

Figure 51: Installing a Module

1. Module 2. Chassis 3. Screw

5. Tighten the screws to secure the module.

6. If necessary, install the device in the rack.

7. Connect power to the device.

30 Installing/Removing Modules

Page 37

RUGGEDCOM RX1500

Installation Guide

Section 3.9.2

Communication Ports

Removing a Module

Once a module is removed, all the features associated with the module are hidden or disabled in the operating system.

To remove a module, do the following:

1. Make sure power to the device has been disconnected and wait approximately two minutes for any remaining energy to dissipate.

2. If the device is installed in a rack, remove it from the rack.

3. Loosen the screws that secure the module.

4. Pull the module from the chassis to disconnect it.

Chapter 3

Figure 52: Installing a Module

1. Module 2. Chassis 3. Screw

5. Install a new module or a blank module (to prevent the ingress of dust and dirt). For more information, refer to Section 3.9.2, “Removing a Module”.

6. If necessary, install the device in the rack.

7. Connect power to the device.

Section 3.10

Connecting Multiple RS485 Devices

Each RS485 port can communicate with multiple RS485 devices by wiring devices together in sequence over a single twisted pair with transmit and receive signals on the same two wires (half duplex). For reliable, continuous communication, adhere to the following guidelines:

• To minimize the effects of ambient electrical noise, use shielded cabling.

• The correct polarity must be observed throughout a single sequence or ring.

• The number of devices wired should not exceed 32, and total distance should be less than 1219 m (4000 ft) at

100 kbps.

• The Common terminals should be connected to the common wire inside the shield.

Removing a Module 31

Page 38

Chapter 3

< 1219 m (4000 in)

120Ω 10nF

Communication Ports

• The shield should be connected to earth ground at a single point to avoid loop currents.

• The twisted pair should be terminated at each end of the chain.

The following shows the recommended RS485 wiring.

RUGGEDCOM RX1500

Installation Guide

Figure 53: Recommended RS485 Wiring

1. RX1500 Device 2. Common (Isolated Ground) 3. Negative 4. Positive 5. Shield to Earth (Connected At a Single Point)

6. RS485 Devices (32 Total)

32 Connecting Multiple RS485 Devices

Page 39

RUGGEDCOM RX1500

Installation Guide

Technical Specifications

The following sections provide important technical specifications related to the device and available modules:

• Section 4.1, “Power Supply Specifications”

• Section 4.2, “Failsafe Relay Specifications”

• Section 4.3, “Copper Serial Port Specifications”

• Section 4.4, “Copper Ethernet Port Specifications”

• Section 4.5, “Fiber Optic Ethernet Port Specifications”

• Section 4.6, “Operating Environment”

• Section 4.7, “RUGGEDCOM APE Specifications”

• Section 4.8, “Mechanical Specifications”

Chapter 4

Section 4.1

Power Supply Specifications

Power Supply Type

HIP

24 15 VDC 36 VDC 10 A(T)

24P 15 VDC 36 VDC 10 A(T)

48 36 VDC 72 VDC 3.15 A(T)

48P 36 VDC 72 VDC 3.15 A(T)

Power consumption varies based on the device configuration.

(T) denotes time-delay fuse.

88 VDC 300 VDC

85 VAC 264 VAC

88 VDC 300 VDC

85 VAC 264 VAC

Section 4.2

Min Max

Input Range

Internal Fuse Rating

3.15 A(T)

Max. Power

Consumption

65 W

52 W

Failsafe Relay Specifications

Maximum Switching Voltage Rated Switching Current Isolation

30 VDC 5 A

Power Supply Specifications 33

240 V

rms

Page 40

Chapter 4

Technical Specifications

RUGGEDCOM RX1500

Installation Guide

Maximum Switching Voltage Rated Switching Current Isolation

250 VAC 6.25 A

Dielectric test voltage (1 minute) between coil and contacts.

Section 4.3

Copper Serial Port Specifications

Order Code Baud Rate Connector Isolation

S01 1200 to 230400 kbps RJ45 2.5 kVDC

Section 4.4

Copper Ethernet Port Specifications

The following details the specifications for copper Ethernet ports that can be ordered with the RX1500.

Order Code

Speed

Connector Duplex

Cable Type

CG01 10/100/1000TX RJ45 FDX/HDX > Category 5

Wiring

Standard

TIA/EIA

T568A/B

Maximum

Distance

100 m

(328 ft)

Isolation

1.5 kV

CG03 10/100/1000TX 8-Pin A-Coded M12 FDX/HDX > Category 5

CG03B

10/100/1000TX 8-Pin A-Coded M12 FDX/HDX > Category 5

CG04 10/100/1000TX 8-Pin X-Coded M12 FDX/HDX > Category 5

CG04B

10/100/1000TX 8-Pin X-Coded M12 FDX/HDX > Category 5

6TX01 10/100TX RJ45 FDX/HDX > Category 5

4TX03 10/100TX 8-Pin A-Coded M12 FDX/HDX > Category 5

4TX03B

10/100TX 8-Pin A-Coded M12 FDX/HDX > Category 5

4TX04 10/100TX 4-Pin A-Coded M12 FDX/HDX > Category 5

4TX04B

Auto-negotiating.

Shielded or unshielded.

Auto-crossover and auto-polarity.

RMS 1 minute.

This module supports controlled bypass mode.

10/100TX 4-Pin A-Coded M12 FDX/HDX > Category 5

TIA/EIA

T568A/B

TIA/EIA

T568A/B

TIA/EIA

T568A/B

TIA/EIA

T568A/B

TIA/EIA

T568A/B

TIA/EIA

T568A/B

TIA/EIA

T568A/B

TIA/EIA

T568A/B

TIA/EIA

T568A/B

100 m

(328 ft)

100 m

(328 ft)

100 m

(328 ft)

100 m

(328 ft)

100 m

(328 ft)

100 m

(328 ft)

100 m

(328 ft)

100 m

(328 ft)

100 m

(328 ft)

1.5 kV

34 Copper Serial Port Specifications

Page 41

RUGGEDCOM RX1500

Installation Guide

Technical Specifications

Section 4.5

Fiber Optic Ethernet Port Specifications

The following sections detail fiber optic specifications for ports that can be equipped on the RX1500 . The user determines the type of optics at the time of ordering, and can determine the ports installed on a particular unit by reading the factory data file via the ROX II user interface. The specifications are organized by order code. Module order codes are contained within each unit when it is assembled and configured at the factory. For information about obtaining factory configuration data, refer to the ROX II User Guide for the RX1500.

• Section 4.5.1, “10Base-FL/100Base-SX Ethernet Optical Specifications”

• Section 4.5.2, “Fast Ethernet (100 Mbps) Optical Specifications”

• Section 4.5.3, “Gigabit Ethernet (1 Gbps) Optical Specifications”

Section 4.5.1

10Base-FL/100Base-SX Ethernet Optical Specifications

Chapter 4

Order Code

FL01 MM ST

Mode

Connector

Type

Cable

Type (µm)

62.5/125 -16 -9 18

50/125

Tx λ

(typ.)

(nm)

850

Tx min

(dBm)

-19.8 -12.8

Tx max

(dBm)

Sensitivity

(dBm)

-34 -11.2 2

Saturation

(dBm)

Section 4.5.2

Fast Ethernet (100 Mbps) Optical Specifications

Fixed Fast Ethernet Transceivers

Order Code

FX01 MM ST

FX02 MM SC

FX03 MM MTRJ

Mode

Connector

Type

Cable

Type (μm)

62.5/125 -19 12

50/125

62.5/125 -19 12

50/125

62.5/125 -19 12

50/125

Tx λ

(typ.)

(nm)

1300

Tx min.

(dBm)

-22.5

Tx max.

(dBm)

-14 -31 -14 2

Sensitivity

(dBm)

Saturation

(dBm)

Distance

(typ.)

(km)

Distance

(typ.)

(km)

Power

Budget

(dB)

14.2

Power

Budget

(dB)

8.5

4FX03 MM MTRJ

62.5/125 -19 12

50/125

FX04 SM ST 9/125 1300 -15 -8 -32 -3 20 17

FX05 SM SC 9/125 1300 -15 -8 -31 -7 20 16

FX06 SM LC 9/125 1300 -15 -8 -34 -7 20 19

4FX06 SM LC 9/125 1300 -15 -8 -34 -7 20 19

Fiber Optic Ethernet Port Specifications 35

1300

-22.5

-14 -31 -14 2

8.5

Page 42

Chapter 4

Technical Specifications

RUGGEDCOM RX1500

Installation Guide

Order Code

FX07 SM SC 9/125 1300 -5 0 -34 -3 50 29

FX08 SM LC 9/125 1300 -5 0 -35 3 50 30

4FX08 SM LC 9/125 1300 -5 0 -35 3 50 30

FX09 SM SC 9/125 1300 0 5 -37 0 90 37

FX10 SM LC 9/125 1300 0 5 -37 0 90 37

4FX10 SM LC 9/125 1300 0 5 -37 0 90 37

FX11 MM

4FX11 MM

Mode

Connector

Type

MTRJ 62.5/125 -19 12

LC 50/125

MTRJ 62.5/125 -19 12

LC 50/125

Cable

Type (μm)

Tx λ

(typ.)

(nm)

1300

Tx min.

(dBm)

-22.5

Tx max.

(dBm)

-14 -31 -14 2

Sensitivity

(dBm)

Saturation

(dBm)

Distance

(typ.)

(km)

SFP Fast Ethernet Transceivers

Order Code

FX51 MM LC

Mode

Connector

Type

Cable

Type (μm)

62.5/125 -20 11

50/125

Tx λ

(typ.)

(nm)

1310

Tx min

(dBm)

-23.5

Tx max

(dBm)

-14 -31 -14 2

Sensitivity

(dBm)

Saturation

(dBm)

Distance

(typ.)

(km)

Power

Budget

(dB)

8.5

Power

Budget

(dB)

7.5

FX52 SM LC 9/125 1300 -15 -8 -31 -8 15 16

FX53 SM LC 9/125 1300 -5 0 -34 0 40 29

FX54 SM LC 9/125 1550 -5 0 -34 -10 80 29

Section 4.5.3

Gigabit Ethernet (1 Gbps) Optical Specifications

NOTE

• Maximum segment length is greatly dependent on factors such as fiber quality, and the number of patches and splices. Consult a Siemens sales associate when determining maximum segment distances.

• All optical power numbers are listed as dBm averages.

• F51 transceivers are rated for -40 to 85 °C (-40 to 185 °F).

Fixed Gigabit Transceivers

Order Code

FG01 MM LC 50/125 850 -9 -2.5 -20 0 0.5 11

Mode

Connector

Type

Cable

Type (μm)

Tx λ

(typ.)

(nm)

Tx min

(dBm)

Tx max

(dBm)

Sensitivity

(dBm)

Saturation

(dBm)

Distance

(typ.)

(km)

Power

Budget

(dB)

FG02 SM SC 9/125 1310 -10 -3 -20 -3 10 10

36 Gigabit Ethernet (1 Gbps) Optical Specifications

Page 43

RUGGEDCOM RX1500

Installation Guide

Technical Specifications

Chapter 4

Order Code

FG03 SM LC 9/125 1310 -9.5 -3 -21 -3 10 11.5

FG04 SM SC 9/125 1310 -5 0 -20 -3 25 15

FG05 SM LC 9/125 1310 -7 -3 -24 -3 25 17

Mode

Connector

SFP Gigabit Transceivers

Order Code

FG51 MM LC

FG52 SM LC 9/125 1310 -9.5 -3 -19 -3 10 9.5

FG53 SM LC 9/125 1310 -7 -3 -23 -3 25 16

FG54 SM LC 9/125 1550 0 5 -23 -3 70 23

Section 4.6

Mode

Connector

Type

Cable

Type (μm)

Cable

Type (μm)

50/125 0.5

62.5/125

Tx λ

(typ.)

(nm)

Tx λ

(typ.)

(nm)

850 -9 -2.5 -20 0

Tx min

(dBm)

Tx min

(dBm)

Tx max

(dBm)

Tx max

(dBm)

Sensitivity

(dBm)

Sensitivity

(dBm)

Saturation

(dBm)

Distance

(typ.)

(km)

Distance

(typ.)

(km)

Power

Budget

(dB)

Power

Budget

(dB)

0.3

Operating Environment

Parameter Range Comments

Ambient Operating Temperature -40 to 85 °C

Ambient Relative Humidity 5% to 95% Non-condensing

Ambient Storage Temperature -40 to 85 °C

Maximum ambient operating temperature is 70 °C (158 °F) when the device is installed along with Underwriter Laboratories (UL) listed devices.

(-40 to 185 °F)

Measured from a 30 cm (12 in) radius surrounding the center of the

enclosure.

Section 4.7

RUGGEDCOM APE Specifications

Feature APE1402 APE1402W7 APE1404 APE1404W7 APE1404CPK

Processor Intel Atom E660 1.3 GHz, 512 KB L2 Cache Intel Atom E660T 1.3 GHz, 512 KB L2 Cache

RAM 2 GB DDR2, 800 MHz, 32-bit

Disk 8 GB SATA, solid state 16 GB SATA, solid state

Networking Realtek RTL8111, RJ45 Gigabit Ethernet interface

USB 2 x USB 2.0, maximum combined USB device power consumption 500 mA at 5 V

Video Intel 4108 Grpahics Processor, DVI-D

Operating Environment 37

Page 44

Chapter 4

Technical Specifications

Feature APE1402 APE1402W7 APE1404 APE1404W7 APE1404CPK

LED Indications Power and Disk

Contols Momentary contact reset button

Temperature Range -40 to 70 °C (-40 to 158 °F)

Power Requirements 12 W with no USB load, 14.5 W with full USB load

RUGGEDCOM RX1500

Installation Guide

Software Platform Debian Linux® Windows®

Embedded Standard 7

Section 4.8

Mechanical Specifications

Parameter Value

Dimensions Refer to Chapter 5, Dimension Drawings

Weight Approximately 4.7 kg (10.3 lb)

Ingress Protection IP40

Enclosure Aluminum

Debian Linux® Windows®

Embedded Standard 7

Check Point GAiA™ OS

38 Mechanical Specifications

Page 45

RUGGEDCOM RX1500

440.9

296.7

44.2

Installation Guide

Dimension Drawings

Chapter 5

NOTE

All dimensions are in millimeters, unless otherwise stated.

Figure 54: Overall Dimensions

Page 46

Chapter 5

11.7

21.1

28.7

51.1

161.0

212.1

4.7

6.35

463.8

31.8

160.0

489.2

51.6

479.0

134.6

68.8

21.1

11.7

29.0

51.1

161.0

212.1

Dimension Drawings

RUGGEDCOM RX1500

Installation Guide

Figure 55: Rack Mount Dimensions

Figure 56: Panel and Din Rail Mount Dimensions

Page 47

RUGGEDCOM RX1500

Installation Guide

Certification

The RX1500 device has been thoroughly tested to guarantee its conformance with recognized standards and has received approval from recognized regulatory agencies.

• Section 6.1, “Agency Approvals”

• Section 6.2, “FCC Compliance”

• Section 6.3, “Industry Canada Compliance”

• Section 6.4, “EMI and Environmental Type Tests”

Section 6.1

Agency Approvals

Agency Standards Comments

Chapter 6

Certification

TUV UL 60950-1:2007,

CAN/CSA-C22.2 No. 60950-1-07

CE EN 60950-1, EN 61000-6-2, EN

55022, EN 60825-1, EN 50581

FCC Part 15, Class A ApprovedFCC

FCC Part 15, Subpart B Cellular LM Models RX1500PN-W11-XX

FDA/CDRH 21 CFR Chapter I, Sub-chapter J Laser Eye Safety

ISO ISO9001:2008 Designed and manufactured using an

ACTA FCC Part 68 TC1, TC2 and TC4 line modules

IC CS-03 Part II, Issue 9 TC1, TC2 and TC4 line modulesIndustry Canada

CE Compliance is claimed via

Declaration of Self Conformity Route

RX1500PN-W12-XX RX1500PN-W32-XX

FCC ID for W11 and W12: N7NMC8705

FCC ID for W32: N7NMC8705/N7N-MC5728

ISO9001: 2008 certified quality program

Cellular LM Models RX1500PN-W11-XX

RX1500PN-W12-XX RX1500PN-W32-XX

IC ID for W11 and W12: 2417C-MC8705

Cellco Partnership d/b/a Verizon Wireless

Open Development Certification

Agreement MA-004198-2012

Carrier Certification for Cellular

LM Models RX1500PN-W21-XX

RX1500PN-W22-XX RX1500PN-W32-XX

Approved

IC ID for W32: 2417C-

MC8705/2417C-MC5728

Agency Approvals 41

AT&T

Page 48

Chapter 6

Certification

Agency Standards Comments

Cellular LM Models RX1500PN-W11-XX

RX1500PN-W12-XX RX1500PN-W32-XX

FCC ID for W11 and W12: N7NMC8705

FCC ID for W32: N7NMC8705/N7N-MC5728

IC ID for W11 and W12: 2417C-MC8705

IC ID for W32: 2417C-

MC8705/2417C-MC5728

Section 6.2

RUGGEDCOM RX1500

Installation Guide

FCC Compliance

This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.

This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference on his own expense.

Section 6.3

Industry Canada Compliance

CAN ICES-3 (A) / NMB-3 (A)

Section 6.4

EMI and Environmental Type Tests

The RX1500 has passed the following EMI and environmental tests.

IEC 61850-3 EMI Type Tests

Test Description Test Levels

Enclosure Contact +/- 8 kV 4IEC 61000-4-2 ESD

Enclosure Air +/- 15 kV 4

IEC 61000-4-3 Radiated RFI Enclosure Ports 20 V/m Note

IEC 61000-4-4 Burst (Fast Transient)

Signal ports +/- 4 kV @ 2.5 kHz Note

D.C. Power ports +/- 4 kV 4

Severity

Levels

42 FCC Compliance

A.C. Power ports +/- 4 kV 4

Earth ground ports +/- 4 kV 4

Page 49

RUGGEDCOM RX1500

Installation Guide

Chapter 6

Certification

Test Description Test Levels

IEC 61000-4-5 Surge

Signal ports +/- 4 kV line-to-earth,

+/- 2 kV line-to-line

D.C. Power ports +/- 2 kV line-to-earth,

+/- 1 kV line-to-line

A.C. Power ports +/- 4 kV line-to-earth,

+/- 2 kV line-to-line

IEC 61000-4-6 Induced (Conducted) RFI

Signal ports 10 V 3

D.C Power ports 10 V 3

A.C. Power ports 10 V 3

Earth ground ports 10V 3

IEC 61000-4-8 Magnetic Field Enclosure Ports

40 A/m, continuous,

1000 A/m for 1 s

1000 A/m for 1 s 5

IEC 61000-4-29 Voltage Dips and Interrupts

D.C. Power ports 30% for 0.1 s, 60% for

0.1 s, 100% for 0.05 s

A.C. Power ports 30% for 1 period, 60% for 50 periods

IEC 61000-4-11 Voltage Dips & Interrupts A.C. Power ports 100% for 5 periods,

100% for 50 periods

Severity

Levels

Note

IEC 61000-4-12 Damped Oscillatory

IEC 61000-4-17 Ripple on D.C.

Power Supply

IEC 60255-5 Dielectric Strength

IEC 60255-5 H.V. Impulse

Siemens-specified severity levels

Signal ports 2.5 kV common, 1 kV

differential mode@1 MHz

D.C. Power ports 2.5 kV common, 1 kV

differential mode@1 MHz

A.C. Power ports 2.5 kV common, 1 kV

differential mode@1 MHz

Signal ports 30 V Continuous, 300 V for 1s 4IEC 61000-4-16 Mains Frequency Voltage

D.C. Power ports 30V Continuous, 300V for 1s 4

D.C. Power ports 10% 3

Signal ports 2 kVAC (Fail-Safe Relay output)

D.C. Power ports 1.5kVDC

A.C. Power ports 2 kVAC

Signal ports 5 kV (Fail-Safe Relay output)

D.C. Power ports 5 kV

A.C. Power ports 5 kV

EMI and Environmental Type Tests 43

Page 50

Chapter 6

Certification

IEEE 1613 (C37.90.x) EMI Immunity Type Tests

NOTE

The RX1500 meets Class 2 requirements for an all-fiber configuration and Class 1 requirements for copper ports.

Test Description Test Levels

IEEE C37.90.2 Radiated RFI Enclosure ports 35 V/m

RUGGEDCOM RX1500

Installation Guide

Enclosure Contact +/-2 kV, +/-4 kV, +/- 8 kVIEEE C37.90.3 ESD

Enclosure Air +/-4 kV, +/-8 kV, +/-15 kV

IEEE C37.90.1 Fast Transient

IEEE C37.90.1 Oscillatory

IEEE C37.90 H.V. Impulse

IEEE C37.90 Dielectric Strength

Environmental Type Tests

Test Description Test Levels

Signal ports +/- 4 kV @ 2.5 kHz

D.C. Power ports +/- 4 kV

A.C. Power ports +/- 4 kV

Earth ground ports +/- 4 kV

Signal ports 2.5 kV common mode @1MHz

D.C. Power ports 2.5 kV common, 1 kV

differential mode @ 1 MHz

A.C. Power ports 2.5 kV common, 1 kV

differential mode @ 1 MHz

Signal ports 5 kV (Fail-Safe Relay Output)

D.C. Power ports 5 kV

A.C. Power ports 5 kV

Signal ports 2 kVAC

D.C. Power ports 1.5kVDC

A.C. Power ports 2 kVAC

IEC 60068-2-1 Cold Temperature Test Ad -40 °C (-40 °F), 16 Hours

IEC 60068-2-2 Dry Heat Test Bd 85 °C (185 °F), 16 Hours

IEC 60068-2-30 Humidity (Damp Heat, Cyclic) Test Db 95% (non-condensing), 55 °C (131 °C), 6 cycles

IEC 60255-21-1 Vibration 2 g @ 10-150 Hz

IEC 60255-21-2 Shock 30 g @ 11 mS

44 EMI and Environmental Type Tests