Siemens RUGGEDCOM RX1000 Installation Manual
Preface
RUGGEDCOM RX1000
Installation Guide
Introduction
Installing the Device
Communication Ports
Technical Specifications
Dimension Drawings
Certification
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4/2015
RC1049-EN-03
RUGGEDCOM RX1000
Installation Guide
Copyright © 2015 Siemens Canada Ltd.
All rights reserved. Dissemination or reproduction of this document, or evaluation and communication of its contents, is not authorized
except where expressly permitted. Violations are liable for damages. All rights reserved, particularly for the purposes of patent application or
trademark registration.
This document contains proprietary information, which is protected by copyright. All rights are reserved. No part of this document may be
photocopied, reproduced or translated to another language without the prior written consent of Siemens Canada Ltd..
Disclaimer Of Liability
Siemens has verified the contents of this manual against the hardware and/or software described. However, deviations between the product
and the documentation may exist.
Siemens shall not be liable for any errors or omissions contained herein or for consequential damages in connection with the furnishing,
performance, or use of this material.
The information given in this document is reviewed regularly and any necessary corrections will be included in subsequent editions. We
appreciate any suggested improvements. We reserve the right to make technical improvements without notice.
Registered Trademarks
ROX™, Rugged Operating System On Linux™, CrossBow™ and ELAN™ are trademarks of Siemens Canada Ltd. ROS® is a registered
trademark of Siemens Canada Ltd.
Other designations in this manual might be trademarks whose use by third parties for their own purposes would infringe the rights of the
owner.
Security Information
Siemens provides products and solutions with industrial security functions that support the secure operation of plants, machines, equipment
and/or networks. They are important components in a holistic industrial security concept. With this in mind, Siemens ' products and solutions
undergo continuous development. Siemens recommends strongly that you regularly check for product updates.
For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept)
and integrate each component into a holistic, state-of-the-art industrial security concept. Third-party products that may be in use should also
be considered. For more information about industrial security, visit http://www.siemens.com/industrialsecurity.
To stay informed about product updates as they occur, sign up for a product-specific newsletter. For more information, visit http://
support.automation.siemens.com.
Warranty
Siemens warrants this product for a period of five (5) years from the date of purchase, conditional upon the return to factory for maintenance
during the warranty term. This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all
warranties null and void. The warranties set forth in this article are exclusive and are in lieu of all other warranties, performance guarantees
and conditions whether written or oral, statutory, express or implied (including all warranties and conditions of merchantability and fitness for
a particular purpose, and all warranties and conditions arising from course of dealing or usage or trade). Correction of nonconformities in the
manner and for the period of time provided above shall constitute the Seller’s sole liability and the Customer’s exclusive remedy for defective
or nonconforming goods or services whether claims of the Customer are based in contract (including fundamental breach), in tort (including
negligence and strict liability) or otherwise.
For warranty details, visit www.siemens.com/ruggedcom or contact a Siemens customer service representative.
Contacting Siemens
Address
Siemens Canada Ltd.
Industry Sector
300 Applewood Crescent
Concord, Ontario
Canada, L4K 5C7
Telephone
Toll-free: 1 888 264 0006
Tel: +1 905 856 5288
Fax: +1 905 856 1995
E-mail
ruggedcom.info.i-ia@siemens.com
Web
www.siemens.com/ruggedcom
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RUGGEDCOM RX1000
Installation Guide
Table of Contents
Table of Contents
Preface ................................................................................................................ v
Alerts .................................................................................................................................................. v
Related Documents ............................................................................................................................. v
Accessing Documentation .................................................................................................................... v
Training .............................................................................................................................................. vi
Customer Support .............................................................................................................................. vi
Chapter 1
Introduction .......................................................................................................... 1
1.1 Feature Highlights ........................................................................................................................ 1
1.2 Ports, Controls and Indicator LEDs ............................................................................................... 3
Chapter 2
Installing the Device ............................................................................................ 5
2.1 Mounting the Device .................................................................................................................... 5
2.1.1 Mounting the Device to a Rack .......................................................................................... 6
2.1.2 Mounting the Device on a DIN Rail .................................................................................... 7
2.1.3 Mounting the Device to a Panel ......................................................................................... 7
2.2 Connecting Power ........................................................................................................................ 8
2.2.1 Connecting AC Power ....................................................................................................... 9
2.2.2 Connecting DC Power ..................................................................................................... 10
2.2.3 Wiring Examples ............................................................................................................. 12
2.3 Connecting the Failsafe Alarm Relay ........................................................................................... 14
2.4 Grounding the Device ................................................................................................................. 15
2.5 Cabling Recommendations ......................................................................................................... 15
2.6 Connecting to the Device ........................................................................................................... 16
Chapter 3
Communication Ports ......................................................................................... 17
3.1 Copper Ethernet Ports ................................................................................................................ 18
3.2 WAN Ports ................................................................................................................................. 19
3.3 DSL Ports .................................................................................................................................. 19
3.4 DDS Ports ................................................................................................................................. 20
3.5 Modem Port ............................................................................................................................... 20
3.6 Serial Ports ................................................................................................................................ 21
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RUGGEDCOM RX1000
Installation Guide
3.7 Precision Time Protocol (PTP) Ports ........................................................................................... 22
3.7.1 IRIG-B Outputs ................................................................................................................ 23
3.7.2 Pulse-Per-Second (PPS) Output ....................................................................................... 24
3.7.3 GPS Antenna Installation Recommendations ..................................................................... 24
3.7.3.1 GPS Antenna ....................................................................................................... 25
3.7.3.2 Antenna Cabling ................................................................................................... 25
3.7.3.3 Lightning Considerations ....................................................................................... 26
3.7.3.4 Line Amplification and Filtering .............................................................................. 26
3.8 RS232 External Modem Ports ..................................................................................................... 26
3.9 Cellular Modems ........................................................................................................................ 27
3.9.1 EVDO Cellular Modem ..................................................................................................... 27
3.9.2 HSPA (GSM) Cellular Modem .......................................................................................... 28
3.9.3 GSM/EDGE Internal Cellular Modem ................................................................................ 29
3.10 Connecting Multiple RS485 Devices .......................................................................................... 30
Chapter 4
Technical Specifications ..................................................................................... 33
4.1 Power Supply Specifications ....................................................................................................... 33
4.2 Failsafe Relay Specifications ...................................................................................................... 33
4.3 Copper Ethernet Port Specifications ............................................................................................ 34
4.4 Serial Port Specifications ............................................................................................................ 34
4.5 IRIG-B Output Specifications ...................................................................................................... 34
4.6 Operating Environment ............................................................................................................... 34
4.7 Mechanical Specifications ........................................................................................................... 35
Chapter 5
Dimension Drawings .......................................................................................... 37
Chapter 6
Certification ........................................................................................................ 41
6.1 Agency Approvals ...................................................................................................................... 41
6.2 FCC Compliance ........................................................................................................................ 41
6.3 Industry Canada Compliance ...................................................................................................... 41
6.4 EMI and Environmental Type Tests ............................................................................................. 42
6.5 Cellular Modem Certifications ...................................................................................................... 44
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RUGGEDCOM RX1000
Installation Guide
Preface
This guide describes the RUGGEDCOM RX1000. It describes the major features of the device, installation,
commissioning and important technical specifications.
It is intended for use by network technical support personnel who are responsible for the installation,
commissioning and maintenance of the device. It is also recommended for use by network and system planners,
system programmers, and line technicians.
Alerts
The following types of alerts are used when necessary to highlight important information.
DANGER!
DANGER alerts describe imminently hazardous situations that, if not avoided, will result in death or
serious injury.
Preface
WARNING!
WARNING alerts describe hazardous situations that, if not avoided, may result in serious injury and/or
equipment damage.
CAUTION!
CAUTION alerts describe hazardous situations that, if not avoided, may result in equipment damage.
IMPORTANT!
IMPORTANT alerts provide important information that should be known before performing a procedure
or step, or using a feature.
NOTE
NOTE alerts provide additional information, such as facts, tips and details.
Related Documents
Other documents that may be of interest include:
• ROX User Guide for the RX1000
Accessing Documentation
The latest Hardware Installation Guides and Software User Guides for most RUGGEDCOM products are
available online at www.siemens.com/ruggedcom.
Alerts v
Preface
For any questions about the documentation or for assistance finding a specific document, contact a Siemens
sales representative.
RUGGEDCOM RX1000
Installation Guide
Training
Siemens offers a wide range of educational services ranging from in-house training of standard courses on
networking, Ethernet switches and routers, to on-site customized courses tailored to the customer's needs,
experience and application.
Siemens' Educational Services team thrives on providing our customers with the essential practical skills to make
sure users have the right knowledge and expertise to understand the various technologies associated with critical
communications network infrastructure technologies.
Siemens' unique mix of IT/Telecommunications expertise combined with domain knowledge in the utility,
transportation and industrial markets, allows Siemens to provide training specific to the customer's application.
For more information about training services and course availability, visit www.siemens.com/ruggedcom or
contact a Siemens sales representative.
Customer Support
Customer support is available 24 hours, 7 days a week for all Siemens customers. For technical support or
general information, contact Siemens Customer Support through any of the following methods:
• Online
Visit http://www.siemens.com/automation/support-request to submit a Support Request (SR) or check on the
status of an existing SR.
• Telephone
Call a local hotline center to submit a Support Request (SR). To locate a local hotline center, visit http://
www.automation.siemens.com/mcms/aspa-db/en/automation-technology/Pages/default.aspx.
• Mobile App
Install the Industry Online Support app by Siemens AG on any Android, Apple iOS or Windows mobile device
and be able to:
▪ Access Siemens' extensive library of support documentation, including FAQs, manuals, and much more
▪ Submit SRs or check on the status of an existing SR
▪ Find and contact a local contact person
▪ Ask questions or share knowledge with fellow Siemens customers and the support community
▪ And much more...
vi Training
RUGGEDCOM RX1000
Installation Guide
Introduction
The RX1000 is an industrially hardened cyber security appliance with integrated router, firewall and VPN
functionality. The device may be equipped with up to four 10/100Base-TX 802.3af (PoE) copmliant Ethernet ports.
The RX1000 can be used to establish an electronic security perimeter around critical cyber assets found in
control and automation systems, in order to prevent the disruption of operations by accidental or malicious acts.
Ideally suited for electric power utilities, the industrial plant floor, and traffic control systems, the RX1000 is
designed to protect and secure SCADA system networks connected to the Internet, or within a company’s Wide
Area Network (WAN) or Local Area Network (LAN).
The RX1000 includes security functions such as full IPSec Virtual Private Network (VPN), and firewall capabilities
with the capacity to connect hundreds of remote sites over Frame Relay and PPP.
The modular architecture allows the customization of the number and type of Ethernet and WAN ports. Integrated
modem, serial interface, and time synchronization options are also available.
The RX1000 is hardened to the RuggedRated™ specification which provides a high level of immunity to
electromagnetic interference (EMI) and heavy electrical surges typical of the harsh environments found in many
industrial applications. An operating temperature range of -40 to 85 °C (-40 to 185 °F) allows the RX1000 to be
placed in almost any location.
For applications requiring high availability, the RX1000 provides the option for integrated dual redundant power
supplies, each capable of accommodating a wide range of input voltages for worldwide operability. Also unique
is the ability to have each power supply fed from different voltage levels and/or sources thereby providing great
flexibility in creating high availability systems.
The following sections provide more information about the RX1000:
• Section 1.1, “Feature Highlights”
• Section 1.2, “Ports, Controls and Indicator LEDs”
Chapter 1
Introduction
Section 1.1
Feature Highlights
Security Appliance Functions
• Integrated Router/Firewall/VPN
• Stateful Firewall with NAT
• Full IPSec Virtual Private Networking
• VPN with 3DES, DES and AES support
• RADIUS centralized password management
Rated for Reliability in Harsh Environments
• Immunity to EMI and high voltage electrical transients
▪ Meets IEEE 1613 (electric utility substations)
▪ Exceeds IEC 61850-3 (electric utility substations)
▪ Exceeds IEEE 61800-3 (variable speed drive systems)
Feature Highlights 1
Chapter 1
Introduction
▪ Exceeds IEC 61000-6-2 (generic industrial environment)
▪ Exceeds NEMA TS-2 (traffic control equipment)
• -40 to 85 °C (-40 to 185 °F) operating temperature (no fans)
• Failsafe output relay: for crtical failure or error alarming
• 18 AWG galvanized steel enclosure and 48 cm (19 in) rack-mount adapter
Universal Power Supply Options
• Fully integrated power supplies
• Input voltage range of 10-59 VDC, 88-300 VDC or 85-264 VAC for worldwide operability
• Optional dual redundant, parallel load-sharing power supplies for increased network availability
• Can be powered from different sources for ultimate redundancy
• CSA/UL 60950-1 safety approved to 85 °C (185 °F)
Physical Ports
• Ethernet Options (up to 4 ports): 10/100Base-TX, 100Base-FX
• Cellular Modem
• WAN Port Options (up to 8 ports):
▪ T1/E1 (channelized/unchannelized) supports 2 Mbps G.703 with 120 Ω balanced connections
▪ PPPoE/Bridged Ethernet via ADSL
▪ T3 DS3
▪ 56 Kbps DDS
• Serial Ports (up to 8 ports):
▪ Fully compliant EIA/TIA RS485, RS422, RS232 software selectable serial ports with RJ45 connectors
▪ Raw socket mode support allows conversion of any serial protocol
• Embedded Modem Port
• Precision Time Protocol (PTP): Accurate time synchronization using NTP, IRIG-B and/or IEEE1588
RUGGEDCOM RX1000
Installation Guide
Protocols
• WAN
▪ Frame Relay RFC 1490 or RFC 1294
▪ PPP RFC 1661, 1332, 1321, 1334, PAP, CHAP Authentication
▪ PPPoE over DSL
▪ GOOSE messaging support
• IP
▪ Routing: VRRP, OSPF, RIP, BGP
▪ DHCP Agent (Option 82 capable)
▪ Traffic prioritization, NTP Server, IP Multicast Routing
Frame Relay Support
• ISO and ITU compliant, network certified
• ANSI T1.617 Annex D, Q.933 or LMI Local Signalling
2 Feature Highlights
RUGGEDCOM RX1000
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Section 1.2
Ports, Controls and Indicator LEDs
The RX1000 features various ports, controls and indicator LEDs on the front panel for configuring and
troubleshooting the device.
Figure 1: Front Panel
1. Port Status Indicator LEDs 2. Display Mode Indicator LEDs 3. Mode Button 4. Alarm Indicator LED 5. Power Module Indicator
LEDs 6. RS232 Serial Console Port (RJ45)
Chapter 1
Introduction
Port Status Indicator LEDs These LEDs indicate the state of each port.
• Green (Solid) = Link detected
• Green (Blinking) = Link activity
• Off = No link detected
Display Mode Indicator LEDs These LEDs indicate the current display mode for the port status indicator LEDs (i.e. PPP-
Mode button The Mode button sets the display mode for the port status indicator LEDs (i.e. PPP-DATA,
Alarm Indicator LED The alarm indicator LED illuminates when an alarm condition exists.
Power Module Indicator LEDs These LEDs indicate the status of the power modules.
RS232 Serial Console Port This port is for interfacing directly with the device and accessing initial management
DATA, PPP-LINK or GPS LOCK).
PPP-LINK or GPS LOCK). It can also be used to reset the device if held for 5 seconds.
• Green = The power supply is supplying power
• Red = Power supply failure
• Off = No power supply is installed
functions.
Ports, Controls and Indicator LEDs 3
RUGGEDCOM RX1000
Installation Guide
Chapter 1
Introduction
Ports, Controls and Indicator LEDs 4
RUGGEDCOM RX1000
Installation Guide
Installing the Device
Installing the Device
The following sections describe how to install the device, including mounting the device, installing/removing
modules, connecting power, and connecting the device to the network.
WARNING!
Radiation hazard – risk of serious personal injury. This product contains a laser system and is
classified as a CLASS 1 LASER PRODUCT. Use of controls or adjustments or performance of
procedures other than those specified herein may result in hazardous radiation exposure.
DANGER!
Electrocution hazard – risk of serious personal injury and/or damage to equipment. Before performing
any maintenance tasks, make sure all power to the device has been disconnected and wait
approximately two minutes for any remaining energy to dissipate.
IMPORTANT!
This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall
render all warranties null and void.
Changes or modifications not expressly approved by Siemens Canada Ltd. could invalidate
specifications, test results, and agency approvals, and void the user's authority to operate the
equipment.
Chapter 2
IMPORTANT!
This product should be installed in a restricted access location where access can only be gained by
authorized personnel who have been informed of the restrictions and any precautions that must be
taken. Access must only be possible through the use of a tool, lock and key, or other means of security,
and controlled by the authority responsible for the location.
• Section 2.1, “Mounting the Device”
• Section 2.2, “Connecting Power”
• Section 2.3, “Connecting the Failsafe Alarm Relay”
• Section 2.4, “Grounding the Device”
• Section 2.5, “Cabling Recommendations”
• Section 2.6, “Connecting to the Device”
Section 2.1
Mounting the Device
The RX1000 is designed for maximum mounting and display flexibility. It can be equipped with connectors that
allow it to be installed in a 48 cm (19 in) rack, 35 mm (1.4 in) DIN rail, or directly on a panel.
Mounting the Device 5
Chapter 2
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Installing the Device
RUGGEDCOM RX1000
Installation Guide
NOTE
For detailed dimensions of the device with either rack, DIN rail or panel hardware installed, refer to
Chapter 5, Dimension Drawings.
The following sections describe the various methods of mounting the device:
• Section 2.1.1, “Mounting the Device to a Rack”
• Section 2.1.2, “Mounting the Device on a DIN Rail”
• Section 2.1.3, “Mounting the Device to a Panel”
Section 2.1.1
Mounting the Device to a Rack
For rack mount installations, the RX1000 can be equipped with rack mount adapters pre-installed at the front or
rear of the chassis. Additional adapters are provided to further secure the device in high-vibration or seismically
active locations.
To secure the device to a standard 48 cm (19 in) rack, do the following:
1. Make sure the rack mount adapters are installed on the correct side of the chassis.
• To make the modules and ports accessible, install the rack mount adapters at the rear of the chassis
• To make the management ports and LEDs accessible, install the rack mount adapters at the front of the
chassis
NOTE
The chassis features multiple mounting holes, allowing the rack mount adapters to be installed up
to 25 mm (1 in) from the face of the device.
Figure 2: Rack Mount Adaptors
1. Rear 2. Front 3. Rack Mount Adaptor
2. If required, install adapters on the opposite side of the device to protect from vibrations.
3. Insert the device into the rack.
NOTE
Since heat within the device is channelled to the enclosure, it is recommended that 1 rack-unit
of space, or 44 mm (1.75 in), be kept empty above the device. This allows a small amount of
convectional airflow.
Forced airflow is not required. However, any increase in airflow will result in a reduction of ambient
temperature and improve the long-term reliability of all equipment mounted in the rack space.
4. Secure the adapters to the rack using the supplied hardware.
6 Mounting the Device to a Rack
RUGGEDCOM RX1000
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Section 2.1.2
Installing the Device
Mounting the Device on a DIN Rail
For DIN rail installations, the RX1000 can be equipped with panel/DIN rail adapters pre-installed on each side of
the chassis. The adapters allow the device to be slid onto a standard 35 mm (1.4 in) DIN rail.
To mount the device to a DIN rail, do the following:
1. Align the adapters with the DIN rails and slide the device into place.
Chapter 2
Figure 3: DIN Rail Mounting
1. Panel/DIN Rail Adaptor 2. DIN Rail 3. Screw
2. Install one of the supplied screws on either side of the device to secure the adapters to the DIN rails.
Section 2.1.3
Mounting the Device to a Panel
For panel installations, the RX1000 can be equipped with panel/DIN rail adapters pre-installed on each side of
the chassis. The adapters allow the device to be attached to a panel using screws.
To mount the device to a panel, do the following:
1. Place the device against the panel and align the adapters with the mounting holes.
Mounting the Device on a DIN Rail 7
Chapter 2
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RUGGEDCOM RX1000
Installation Guide
Figure 4: Panel Mounting
1. Screw 2. Panel/DIN Rail Adaptor
2. Install the supplied screws to secure the adapters to the panel.
Section 2.2
Connecting Power
The RX1000 supports single or dual redundant AC and/or DC power supplies. The use of two power modules is
recommended to provide redundancy and load balancing.
The RX1000 can be equipped with either a screw-type or pluggable terminal block, which provides power to both
power supplies. The screw-type terminal block is installed using Phillips screws and compression plates, allowing
either bare wire connections or crimped terminal lugs. Use #6 size ring lugs for secure, reliable connections
under severe shock or vibration.
NOTE
• For maximum redundancy in a dual power supply configuration, use two independent power
sources.
• For 100-240 VAC rated equipment, an appropriately rated AC circuit breaker must be installed.
• For 88-300 VDC rated equipment, an appropriately rated DC circuit breaker must be installed.
• Use only #16 gage copper wiring when connecting terminal blocks.
• A circuit breaker is not required for 12, 24 or 48 VDC rated power supplies.
8 Connecting Power
RUGGEDCOM RX1000
Installation Guide
• It is recommended to provide a separate circuit breaker for each power supply module.
• Equipment must be installed according to applicable local wiring codes and standards.
The following sections describe how to connect power to the device:
• Section 2.2.1, “Connecting AC Power”
• Section 2.2.2, “Connecting DC Power”
• Section 2.2.3, “Wiring Examples”
Section 2.2.1
Connecting AC Power
To connect a high AC power supply to the device, do the following:
CAUTION!
Electrical hazard – risk of damage to equipment. Do not connect AC power cables to terminals for DC
power. Damage to the power supply may occur.
Installing the Device
Chapter 2
CAUTION!
Electrical hazard – risk of damage to equipment. Before testing the dielectric strength (HIPOT) in the
field, remove the metal jumper. This metal jumper connects transient suppression circuitry to chassis
ground and must be removed in order to avoid damage to transient suppression circuitry during testing.
NOTE
The terminal block is divided into separate terminals for each internal power supply. Make sure to
connect the external power supply to the appropriate terminals.
1. Remove the terminal block cover.
2. If a screw-type terminal block is installed, remove the screws from the appropriate terminals. Use these
screws along with #6 ring lugs to secure the wires to the terminal block.
3. Connect the positive wire from the power source to the positive/live (+/L) terminal on the terminal block. For
more information, refer to Section 2.2.3, “Wiring Examples”.
Connecting AC Power 9
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