Siemens RUGGEDCOM RSG2200, RUGGEDCOM RSG2100 Installation Manual
Preface
RUGGEDCOM RSG2200
Installation Guide
Introduction
Installing Device
Communication Ports
Technical Specifications
Dimension Drawings
Certification
1
2
3
4
5
6
10/2013
RUGGEDCOM RSG2200
Installation Guide
Copyright © 2013 Siemens AG
All rights reserved. Dissemination or reproduction of this document, or evaluation and communication of its contents, is not authorized
except where expressly permitted. Violations are liable for damages. All rights reserved, particularly for the purposes of patent application or
trademark registration.
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photocopied, reproduced or translated to another language without the prior written consent of Siemens AG.
Disclaimer Of Liability
Siemens has verified the contents of this manual against the hardware and/or software described. However, deviations between the product
and the documentation may exist.
Siemens shall not be liable for any errors or omissions contained herein or for consequential damages in connection with the furnishing,
performance, or use of this material.
The information given in this document is reviewed regularly and any necessary corrections will be included in subsequent editions. We
appreciate any suggested improvements. We reserve the right to make technical improvements without notice.
Registered Trademarks
ROX™, Rugged Operating System On Linux™, CrossBow™ and eLAN™ are trademarks of Siemens AG. ROS® is a registered trademark of
Siemens AG.
Other designations in this manual might be trademarks whose use by third parties for their own purposes would infringe the rights of the
owner.
Third Party Copyrights
Siemens recognizes the following third party copyrights:
• Copyright © 2004 GoAhead Software, Inc. All Rights Reserved.
Security Information
Siemens provides products and solutions with industrial security functions that support the secure operation of plants, machines, equipment
and/or networks. They are important components in a holistic industrial security concept. With this in mind, Siemens ’ products and solutions
undergo continuous development. Siemens recommends strongly that you regularly check for product updates.
For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept)
and integrate each component into a holistic, state-of-the-art industrial security concept. Third-party products that may be in use should also
be considered. For more information about industrial security, visit http://www.siemens.com/industrialsecurity.
To stay informed about product updates as they occur, sign up for a product-specific newsletter. For more information, visit http://
support.automation.siemens.com.
Warranty
Siemens warrants this product for a period of five (5) years from the date of purchase, conditional upon the return to factory for maintenance
during the warranty term. This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all
warranties null and void. The warranties set forth in this article are exclusive and are in lieu of all other warranties, performance guarantees
and conditions whether written or oral, statutory, express or implied (including all warranties and conditions of merchantability and fitness for
a particular purpose, and all warranties and conditions arising from course of dealing or usage or trade). Correction of nonconformities in the
manner and for the period of time provided above shall constitute the Seller’s sole liability and the Customer’s exclusive remedy for defective
or nonconforming goods or services whether claims of the Customer are based in contract (including fundamental breach), in tort (including
negligence and strict liability) or otherwise.
For warranty details, visit www.siemens.com/ruggedcom or contact a Siemens customer service representative.
Contacting Siemens
Address
Siemens AG
Industry Sector
300 Applewood Crescent
Concord, Ontario
Canada, L4K 5C7
Telephone
Toll-free: 1 888 264 0006
Tel: +1 905 856 5288
Fax: +1 905 856 1995
E-mail
ruggedcom.info.i-ia@siemens.com
Web
www.siemens.com/ruggedcom
ii
RUGGEDCOM RSG2200
Installation Guide
Table of Contents
Table of Contents
Preface ................................................................................................................ v
Alerts .................................................................................................................................................. v
Related Documents ............................................................................................................................. v
Accessing Documentation .................................................................................................................... v
Training .............................................................................................................................................. vi
Customer Support .............................................................................................................................. vi
Chapter 1
Introduction .......................................................................................................... 1
1.1 Feature Highlights ........................................................................................................................ 1
1.2 Ports, Controls and Indicator LEDs ............................................................................................... 2
Chapter 2
Installing Device .................................................................................................. 5
2.1 Mounting the Device .................................................................................................................... 5
2.1.1 Mounting the Device to a Rack .......................................................................................... 6
2.1.2 Mounting the Device on a DIN Rail .................................................................................... 7
2.1.3 Mounting the Device to a Panel ......................................................................................... 7
2.2 Connecting Power ........................................................................................................................ 8
2.2.1 Connecting AC Power ....................................................................................................... 9
2.2.2 Connecting DC Power ..................................................................................................... 10
2.2.3 Wiring Examples ............................................................................................................. 12
2.3 Connecting the Failsafe Alarm Relay ........................................................................................... 14
2.4 Grounding the Device ................................................................................................................. 15
2.5 Connecting to the Device ........................................................................................................... 15
2.6 Cabling Recommendations ......................................................................................................... 16
2.6.1 Protection On Twisted-Pair Data Ports .............................................................................. 16
2.6.2 Gigabit Ethernet 1000Base-TX Cabling Recommendations ................................................. 17
Chapter 3
Communication Ports ......................................................................................... 19
3.1 Copper Ethernet Ports ................................................................................................................ 20
3.2 Fiber Optic Ethernet Ports .......................................................................................................... 21
3.3 SFP Optic Ethernet Ports ........................................................................................................... 21
3.3.1 Installing an SFP Optical Port .......................................................................................... 22
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Table of Contents
RUGGEDCOM RSG2200
Installation Guide
3.3.2 Removing an SFP Optical Port ......................................................................................... 23
3.4 GBIC Optic Ethernet Ports .......................................................................................................... 24
3.4.1 Installing a GBIC Optical Port ........................................................................................... 24
3.4.2 Removing a GBIC Optical Port ......................................................................................... 25
Chapter 4
Technical Specifications ..................................................................................... 27
4.1 Power Supply Specifications ....................................................................................................... 27
4.2 Failsafe Relay Specifications ...................................................................................................... 27
4.3 Supported Networking Standards ................................................................................................ 28
4.4 Copper Ethernet Port Specifications ............................................................................................ 28
4.4.1 Copper Gigabit Ethernet (1 Gbps) Port Specifications ........................................................ 28
4.5 Fiber Optic Ethernet Port Specifications ....................................................................................... 29
4.5.1 10FL Ethernet Optical Specifications ................................................................................ 29
4.5.2 Fast Ethernet (10/100 Mbps) Optical Specifications ........................................................... 30
4.5.3 Gigabit Ethernet (1 Gbps) Optical Specifications ................................................................ 30
4.6 Operating Environment ............................................................................................................... 31
4.7 Mechanical Specifications ........................................................................................................... 32
Chapter 5
Dimension Drawings .......................................................................................... 33
Chapter 6
Certification ........................................................................................................ 37
6.1 Agency Approvals ...................................................................................................................... 37
6.2 FCC Compliance ........................................................................................................................ 37
6.3 Industry Canada Compliance ...................................................................................................... 37
6.4 EMI and Environmental Type Tests ............................................................................................. 38
iv
RUGGEDCOM RSG2200
Installation Guide
Preface
This guide describes the RUGGEDCOM RSG2200. It describes the major features of the device, installation,
commissioning and important technical specifications.
It is intended for use by network technical support personnel who are responsible for the installation,
commissioning and maintenance of the device. It is also recommended for use by network and system planners,
system programmers, and line technicians.
Alerts
The following types of alerts are used when necessary to highlight important information.
DANGER!
DANGER alerts describe imminently hazardous situations that, if not avoided, will result in death or
serious injury.
Preface
WARNING!
WARNING alerts describe hazardous situations that, if not avoided, may result in serious injury and/or
equipment damage.
CAUTION!
CAUTION alerts describe hazardous situations that, if not avoided, may result in equipment damage.
IMPORTANT!
IMPORTANT alerts provide important information that should be known before performing a procedure
or step, or using a feature.
NOTE
NOTE alerts provide additional information, such as facts, tips and details.
Related Documents
Other documents that may be of interest include:
• ROS User Guide for the RSG2200
Accessing Documentation
The latest Hardware Installation Guides and Software User Guides for most RUGGEDCOM products are
available online at www.siemens.com/ruggedcom.
Alerts v
Preface
For any questions about the documentation or for assistance finding a specific document, contact a Siemens
sales representative.
RUGGEDCOM RSG2200
Installation Guide
Training
Siemens offers a wide range of educational services ranging from in-house training of standard courses on
networking, Ethernet switches and routers, to on-site customized courses tailored to the customer's needs,
experience and application.
Siemens' Educational Services team thrives on providing our customers with the essential practical skills to make
sure users have the right knowledge and expertise to understand the various technologies associated with critical
communications network infrastructure technologies.
Siemens' unique mix of IT/Telecommunications expertise combined with domain knowledge in the utility,
transportation and industrial markets, allows Siemens to provide training specific to the customer's application.
For more information about training services and course availability, visit www.siemens.com/ruggedcom or
contact a Siemens sales representative.
Customer Support
Customer support is available 24 hours, 7 days a week for all Siemens customers. For technical support or
general information, please contact Customer Support at:
Toll Free (North America): 1 866 922 7975
International: +1 905 856 5288
Website: http://support.automation.siemens.com
vi Training
RUGGEDCOM RSG2200
Installation Guide
Introduction
The RUGGEDCOM RSG2200 is a rugged, fully managed, modular Ethernet switch specifically designed
to operate reliably in electrically harsh and climatically demanding utility substation, railway and industrial
environments. The RSG2200’s superior rugged hardware design coupled with the embedded Rugged Operating
System (ROS) provides improved system reliability and advanced cyber security and networking features,
making it ideally suited for creating Ethernet networks for mission-critical, real-time, control applications.
The following sections provide more information about the RSG2200:
• Section 1.1, “Feature Highlights”
• Section 1.2, “Ports, Controls and Indicator LEDs”
Section 1.1
Feature Highlights
Chapter 1
Introduction
Ethernet Ports
• Up to 9-Gigabit Ethernet ports supporting copper and fiber media
• Up to 9 100FX Fiber Fast Ethernet ports
• 2 port modules for tremendous flexibility
• Fiber types supported include multimode, singlemode, and bidirectional single strand
• Full compliance with IEEE: 802.3, 802.3u & 802.3z
• Non-blocking, store and forward switching
• Full duplex operation and flow control (IEEE 802.3x)
• Industry standard fiber optic connectors: LC, SC, SFP, GBIC
• Long haul optics allow Gigabit distances up to 70 km
Cyber Security Features
• Multi-level user passwords
• SSH/SSL encryption
• MAC-based port security
• Selective port enable/disable
• Port-based network access control using IEEE 802.1x
• VLAN support (IEEE 802.1Q) to segregate and secure network traffic
• RADIUS centralized access management
• SNMPv3 featuring encrypted authentication and session
Rated for Reliability in Harsh Environments
• Immunity to EMI and heavy electrical transients:
▪ Meets IEEE 1613 (electric utility substations)
Feature Highlights 1
Chapter 1
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Introduction
▪ Exceeds IEC 61850-3 (electric utility substations)
▪ Exceeds IEC 61800-3 (variable speed drive systems)
▪ Exceeds NEMA TS-2 (traffic control equipment)
▪ Exceeds IEC 61000-6-2 (generic industrial environment)
• -40 to 85 °C (-40 to 185 °F) operating temperature (no fans)
• Conformal coated printed circuit boards (optional)
• 18 AWG galvanized steel enclosure
Universal Power Supply Options
• Fully integrated, dual-redundant (optional) power supplies
• Universal high-voltage range: 88-300 VDC or 85-264 VAC
• Popular low voltage ranges: 24 VDC (10-36 VDC), 48 VDC (36-72 VDC)
• Screw or pluggable terminal blocks for reliable, maintenance-free connections
• CSA/UL 60950-1 safety approved to 85 °C (185 °F)
Section 1.2
RUGGEDCOM RSG2200
Installation Guide
Ports, Controls and Indicator LEDs
The RSG2200 features various ports, controls and indicator LEDs on the front panel for configuring and
troubleshooting the device.
Figure 1: Front Panel
1. Port Status Indicator LEDs 2. Display Mode Indicator LEDs 3. Mode Button 4. Alarm Indicator LED 5. Power Module Indicator
LEDs 6. RS232 Serial Console Port (RJ45)
Port Status Indicator LEDs These LEDs indicate the state of each port.
When Status mode is selected, these LEDs indicate when ports are active.
• Green (Solid) = Link detected
• Green (Blinking) = Link activity
• Off = No link detected
When Duplex mode is selected, these LEDs indicate when ports are operating in full or half
duplex mode.
• Green (Solid) = Full duplex mode
2 Ports, Controls and Indicator LEDs
RUGGEDCOM RSG2200
Installation Guide
Chapter 1
Introduction
• Orange (Solid) = Half duplex mode
• Off = No link detected
When Speed mode is selected, these LEDs indicate the port speed.
• Green (Solid) = 1000 Mb/s
• Green (Blinking) = 100 Mb/s
• Orange (Solid) = 10 Mb/s
• Off = No link detected
Display Mode Indicator LEDs These LEDs indicate the current display mode for the port status indicator LEDs (i.e. Status,
Duplex or Speed).
Mode button The Mode button sets the display mode for the port status indicator LEDs (i.e. Status,
Duplex or Speed). It can also be used to reset the device if held for 5 seconds.
Alarm Indicator LED The alarm indicator LED illuminates when an alarm condition exists.
Power Module Indicator LEDs These LEDs indicate the status of the power modules.
• Green = The power supply is supplying power
• Red = Power supply failure
• Off = No power supply is installed
RS232 Serial Console Port This port is for interfacing directly with the device and accessing initial management
functions.
Ports, Controls and Indicator LEDs 3
RUGGEDCOM RSG2200
Installation Guide
Chapter 1
Introduction
Ports, Controls and Indicator LEDs 4
RUGGEDCOM RSG2200
Installation Guide
Installing Device
The following sections describe how to install the device, including mounting the device, installing/removing
modules, connecting power, and connecting the device to the network.
DANGER!
Electrocution hazard – risk of serious personal injury and/or damage to equipment. Before performing
any maintenance tasks, make sure all power to the device has been disconnected and wait
approximately two minutes for any remaining energy to dissipate.
WARNING!
Radiation hazard – risk of serious personal injury. This product contains a laser system and is
classified as a CLASS 1 LASER PRODUCT. Use of controls or adjustments or performance of
procedures other than those specified herein may result in hazardous radiation exposure.
IMPORTANT!
This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall
render all warranties null and void.
Changes or modifications not expressly approved by Siemens AG could invalidate specifications, test
results, and agency approvals, and void the user's authority to operate the equipment.
Installing Device
Chapter 2
IMPORTANT!
This product should be installed in a restricted access location where access can only be gained by
authorized personnel who have been informed of the restrictions and any precautions that must be
taken. Access must only be possible through the use of a tool, lock and key, or other means of security,
and controlled by the authority responsible for the location.
• Section 2.1, “Mounting the Device”
• Section 2.2, “Connecting Power”
• Section 2.3, “Connecting the Failsafe Alarm Relay”
• Section 2.4, “Grounding the Device”
• Section 2.5, “Connecting to the Device”
• Section 2.6, “Cabling Recommendations”
Section 2.1
Mounting the Device
The RSG2200 is designed for maximum mounting and display flexibility. It can be equipped with connectors that
allow it to be installed in a 48 cm (19 in) rack, 35 mm (1.4 in) DIN rail, or directly on a panel.
NOTE
For detailed dimensions of the device with either rack, DIN rail or panel hardware installed, refer to
Chapter 5, Dimension Drawings.
Mounting the Device 5
Chapter 2
1 2
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Installing Device
RUGGEDCOM RSG2200
Installation Guide
The following sections describe the various methods of mounting the device:
• Section 2.1.1, “Mounting the Device to a Rack”
• Section 2.1.2, “Mounting the Device on a DIN Rail”
• Section 2.1.3, “Mounting the Device to a Panel”
Section 2.1.1
Mounting the Device to a Rack
For rack mount installations, the RSG2200 can be equipped with rack mount adapters pre-installed at the front or
rear of the chassis. Additional adapters are provided to further secure the device in high-vibration or seismically
active locations.
To secure the device to a standard 48 cm (19 in) rack, do the following:
NOTE
The device can be ordered with the communication ports located at the front or rear of the device.
Placing the ports at the rear allows all data and power cabling to be installed and connected at the rear
of the rack.
1. Make sure the rack mount adapters are installed on the correct side of the chassis.
NOTE
The chassis features multiple mounting holes, allowing the rack mount adapters to be installed up
to 25 mm (1 in) from the face of the device.
Figure 2: Rack Mount Adaptors
1. Rear 2. Front 3. Rack Mount Adaptor
2. If required, install adapters on the opposite side of the device to protect from vibrations.
3. Insert the device into the rack.
NOTE
Since heat within the device is channelled to the enclosure, it is recommended that 1 rack-unit
of space, or 44 mm (1.75 in), be kept empty above the device. This allows a small amount of
convectional airflow.
Forced airflow is not required. However, any increase in airflow will result in a reduction of ambient
temperature and improve the long-term reliability of all equipment mounted in the rack space.
4. Secure the adapters to the rack using the supplied hardware.
6 Mounting the Device to a Rack
RUGGEDCOM RSG2200
1
3
2
3
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Installation Guide
Section 2.1.2
Installing Device
Mounting the Device on a DIN Rail
For DIN rail installations, the RSG2200 can be equipped with panel/DIN rail adapters pre-installed on each side
of the chassis. The adapters allow the device to be slid onto a standard 35 mm (1.4 in) DIN rail.
To mount the device to a DIN rail, do the following:
1. Align the adapters with the DIN rails and slide the device into place.
Chapter 2
Figure 3: DIN Rail Mounting
1. Panel/DIN Rail Adaptor 2. DIN Rail 3. Screw
2. Install one of the supplied screws on either side of the device to secure the adapters to the DIN rails.
Section 2.1.3
Mounting the Device to a Panel
For panel installations, the RSG2200 can be equipped with panel/DIN rail adapters pre-installed on each side of
the chassis. The adapters allow the device to be attached to a panel using screws.
To mount the device to a panel, do the following:
1. Place the device against the panel and align the adapters with the mounting holes.
Mounting the Device on a DIN Rail 7
Chapter 2
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Installing Device
RUGGEDCOM RSG2200
Installation Guide
Figure 4: Panel Mounting
1. Screw 2. Panel/DIN Rail Adaptor
2. Install the supplied screws to secure the adapters to the panel.
Section 2.2
Connecting Power
The RSG2200 supports single or dual redundant AC and/or DC power supplies. The use of two power modules is
recommended to provide redundancy and load balancing.
The RSG2200 can be equipped with either a screw-type or pluggable terminal block, which provides power
to both power supplies. The screw-type terminal block is installed using Philips screws and compression
plates, allowing either bare wire connections or crimped terminal lugs. Use #6 size ring lugs for secure, reliable
connections under severe shock or vibration.
NOTE
• For maximum redundancy in a dual power supply configuration, use two independent power
sources.
• For 100-240 VAC rated equipment, an appropriately rated AC circuit breaker must be installed.
• For 125/250 VDC rated equipment, an appropriately rated DC circuit breaker must be installed.
• A circuit breaker is not required for 12, 24 or 48 VDC rated power supplies.
• It is recommended to provide a separate circuit breaker for each power supply module.
8 Connecting Power
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