Siemens RUGGEDCOM RS910 Installation Manual

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Page 1

Preface

RUGGEDCOM RS910

Installation Guide

Introduction

Installing the Device

Communication Ports

Technical Specifications

Dimension Drawings

Certification

9/2013

Page 2

RUGGEDCOM RS910

Installation Guide

All rights reserved. Dissemination or reproduction of this document, or evaluation and communication of its contents, is not authorized except where expressly permitted. Violations are liable for damages. All rights reserved, particularly for the purposes of patent application or trademark registration.

This document contains proprietary information, which is protected by copyright. All rights are reserved. No part of this document may be photocopied, reproduced or translated to another language without the prior written consent of Siemens AG.

Disclaimer Of Liability

Siemens has verified the contents of this manual against the hardware and/or software described. However, deviations between the product and the documentation may exist.

Siemens shall not be liable for any errors or omissions contained herein or for consequential damages in connection with the furnishing, performance, or use of this material.

The information given in this document is reviewed regularly and any necessary corrections will be included in subsequent editions. We appreciate any suggested improvements. We reserve the right to make technical improvements without notice.

Registered Trademarks

ROX™, Rugged Operating System On Linux™, CrossBow™ and eLAN™ are trademarks of Siemens AG. ROS® is a registered trademark of Siemens AG.

Other designations in this manual might be trademarks whose use by third parties for their own purposes would infringe the rights of the owner.

Third Party Copyrights

Siemens recognizes the following third party copyrights:

Security Information

Siemens provides products and solutions with industrial security functions that support the secure operation of plants, machines, equipment and/or networks. They are important components in a holistic industrial security concept. With this in mind, Siemens’ products and solutions undergo continuous development. Siemens recommends strongly that you regularly check for product updates.

For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept) and integrate each component into a holistic, state-of-the-art industrial security concept. Third-party products that may be in use should also be considered. For more information about industrial security, visit http://www.siemens.com/industrialsecurity.

To stay informed about product updates as they occur, sign up for a product-specific newsletter. For more information, visit http://

support.automation.siemens.com.

Warranty

Siemens warrants this product for a period of five (5) years from the date of purchase, conditional upon the return to factory for maintenance during the warranty term. This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void. The warranties set forth in this article are exclusive and are in lieu of all other warranties, performance guarantees and conditions whether written or oral, statutory, express or implied (including all warranties and conditions of merchantability and fitness for a particular purpose, and all warranties and conditions arising from course of dealing or usage or trade). Correction of nonconformities in the manner and for the period of time provided above shall constitute the Seller’s sole liability and the Customer’s exclusive remedy for defective or nonconforming goods or services whether claims of the Customer are based in contract (including fundamental breach), in tort (including negligence and strict liability) or otherwise.

For warranty details, visit www.siemens.com/ruggedcom or contact a Siemens customer service representative.

Contacting Siemens

Address

Siemens AG Industry Sector 300 Applewood Crescent Concord, Ontario Canada, L4K 5C7

Telephone

Toll-free: 1 888 264 0006 Tel: +1 905 856 5288 Fax: +1 905 856 1995

E-mail

ruggedcom.info.i-ia@siemens.com

Web

www.siemens.com/ruggedcom

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RUGGEDCOM RS910

Installation Guide

Table of Contents

Preface ................................................................................................................ v

Alerts .................................................................................................................................................. v

Related Documents ............................................................................................................................. v

Accessing Documentation .................................................................................................................... v

Training .............................................................................................................................................. vi

Customer Support .............................................................................................................................. vi

Chapter 1

Introduction .......................................................................................................... 1

1.1 Feature Highlights ........................................................................................................................ 1

1.2 Ports, Controls and Indicator LEDs ............................................................................................... 2

Chapter 2

Installing the Device ............................................................................................ 5

2.1 Mounting the Device .................................................................................................................... 5

2.1.1 Mounting the Device on a DIN Rail .................................................................................... 6

2.1.2 Mounting the Device to a Panel ......................................................................................... 6

2.2 Connecting Power ........................................................................................................................ 7

2.2.1 Connecting High AC/DC Power .......................................................................................... 8

2.2.2 Connecting Low DC Power ................................................................................................ 9

2.3 Connecting the Failsafe Alarm Relay ........................................................................................... 10

2.4 Connecting to the Device ........................................................................................................... 11

2.5 Cabling Recommendations ......................................................................................................... 12

Chapter 3

Communication Ports ......................................................................................... 13

3.1 Copper Ethernet Ports ................................................................................................................ 14

3.2 Fiber Optic Ethernet Ports .......................................................................................................... 14

3.3 Serial Ports ................................................................................................................................ 15

3.4 Connecting Multiple RS485 Devices ............................................................................................ 17

Chapter 4

Technical Specifications ..................................................................................... 19

4.1 Power Supply Specifications ....................................................................................................... 19

4.2 Failsafe Relay Specifications ...................................................................................................... 19

4.3 Copper Ethernet Port Specifications ............................................................................................ 20

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4.4 10Base-FL Fiber Optic Ethernet Port Specifications ...................................................................... 20

4.5 Fiber Optic Ethernet Port Specifications ....................................................................................... 20

4.6 Serial Port Specifications ............................................................................................................ 21

4.6.1 Copper Serial Port Specifications ..................................................................................... 22

4.6.2 Fiber Serial Port Specifications ......................................................................................... 22

4.7 Operating Environment ............................................................................................................... 22

4.8 Mechanical Specifications ........................................................................................................... 22

Chapter 5

Dimension Drawings .......................................................................................... 25

Chapter 6

Certification ........................................................................................................ 27

6.1 Agency Approvals ...................................................................................................................... 27

6.2 FCC Compliance ........................................................................................................................ 27

6.3 Industry Canada Compliance ...................................................................................................... 27

6.4 EMI and Environmental Type Tests ............................................................................................. 28

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RUGGEDCOM RS910

Installation Guide

Preface

This guide describes the RUGGEDCOM RS910. It describes the major features of the device, installation, commissioning and important technical specifications.

It is intended for use by network technical support personnel who are responsible for the installation, commissioning and maintenance of the device. It is also recommended for use by network and system planners, system programmers, and line technicians.

Alerts

The following types of alerts are used when necessary to highlight important information.

DANGER!

DANGER alerts describe imminently hazardous situations that, if not avoided, will result in death or serious injury.

Preface

WARNING!

WARNING alerts describe hazardous situations that, if not avoided, may result in serious injury and/or equipment damage.

CAUTION!

CAUTION alerts describe hazardous situations that, if not avoided, may result in equipment damage.

IMPORTANT!

IMPORTANT alerts provide important information that should be known before performing a procedure or step, or using a feature.

NOTE

NOTE alerts provide additional information, such as facts, tips and details.

Related Documents

Other documents that may be of interest include:

• ROS User Guide for RS910LW/RS920LW

Accessing Documentation

The latest Hardware Installation Guides and Software User Guides for most RUGGEDCOM products are available online at www.siemens.com/ruggedcom.

Alerts v

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Preface

For any questions about the documentation or for assistance finding a specific document, contact a Siemens sales representative.

RUGGEDCOM RS910

Installation Guide

Training

Siemens offers a wide range of educational services ranging from in-house training of standard courses on networking, Ethernet switches and routers, to on-site customized courses tailored to the customer's needs, experience and application.

Siemens' Educational Services team thrives on providing our customers with the essential practical skills to make sure users have the right knowledge and expertise to understand the various technologies associated with critical communications network infrastructure technologies.

Siemens' unique mix of IT/Telecommunications expertise combined with domain knowledge in the utility, transportation and industrial markets, allows Siemens to provide training specific to the customer's application.

For more information about training services and course availability, visit www.siemens.com/ruggedcom or contact a Siemens sales representative.

Customer Support

Customer support is available 24 hours, 7 days a week for all Siemens customers. For technical support or general information, please contact Customer Support at:

Toll Free (North America): 1 866 922 7975

International: +1 905 856 5288

Website: http://support.automation.siemens.com

vi Training

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RUGGEDCOM RS910

Installation Guide

Introduction

The RUGGEDCOM RS910 is an industrially hardened serial device server with an integrated, fully managed, Ethernet switch, designed to operate reliably in electrically harsh and climatically demanding environments. The RS910 can be configured with two serial ports (RS485/RS422/RS232) and/or up to three Ethernet ports (copper or fiber). The RS910 is able to interconnect multiple types of intelligent electronic devices (IEDs) that have different methods of communications. Using the RS910 results in fewer connectivity devices (which reduces overall system costs) and also extends the useful life of existing legacy IEDs (which minimizes capital expenditure for new equipment).

The RS910 provides a high level of immunity to electromagnetic interference and heavy electrical surges typical of environments found in electric utility substations, factory floors or in curb side traffic control cabinets. The RS910 meets or exceeds a wide range of industry standards including IEC 61850, IEEE 1613, IEC 61000-6-2, IEC 61800-3, and NEMA TS-2. The RS910 also features a wide operating temperature range of -40 to 85 °C (-40 to 185 °F) allowing it to be installed in virtually any location.

The following sections provide more information about the RS910:

• Section 1.1, “Feature Highlights”

• Section 1.2, “Ports, Controls and Indicator LEDs”

Chapter 1

Introduction

Section 1.1

Feature Highlights

Serial Device Server

• Baud rates up to 230 kbps

• Transmit serial data over an IP network

• RS485/RS422/RS232 Serial Ports (DB9 or RJ45 connectors)

• Serial Fiber Interface (ST) option

• Direct support for Modbus TCP, DNP 3, TIN serial protocols

• Raw socket mode allows conversion of any serial protocol

• Point-to-Point (P2P) and multi-point modes

• Converts Modbus RTU to Modbus

• Multiple Modbus masters

• Converts DNP3.0 to DNP over UDP/TCP

Ethernet Ports

• Integrated fully managed Ethernet Switch

• Up to three Fast Ethernet Ports (copper and/or fiber)

• Supports many types of fiber (Multimode, Singlemode)

• Industry standard fiber optical connectors: LC, SC, ST, MTRJ

Feature Highlights 1

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Chapter 1

Introduction

Cyber Security

• Multi-level user passwords

• SSH/SSL (128-bit encryption)

• Enable/disable ports, MAC based port security

• Port based network access control (802.1x)

• VLAN (802.1Q) to segregate and secure network traffic

• RADIUS centralized password management

• SNMPv3 authentication and 56-bit encryption

Rated for Reliability in Harsh Environments

• Immunity to EMI and heavy electrical surges

▪ Meets IEEE 1613 class 1 (electric utility substations)

▪ Exceeds IEC 61850-3 (electric utility substations)

▪ Exceeds IEC 61800-3 (variable speed drive systems)

▪ Exceeds IEC 61000-6-2 (generic industrial)

▪ Exceeds NEMA TS-2 (traffic control equipment)

• Hazardous Location Certification: Class 1 Division 2

• -40 to 85 °C (-40 to 185 °F) operating temperature (no fans)

• 20 AWG galvanized steel enclosure

• DIN or panel mounting options provide secure mechanical reliability

• Conformal coated printed circuit boards (optional)

RUGGEDCOM RS910

Installation Guide

Management Tools

• Web-based, Telnet, CLI management interfaces

• SNMP v1/v2/v3 (56-bit encryption)

• Remote Monitoring (RMON)

• Rich set of diagnostics with logging and alarms

Universal Power Supply Options

• Fully integrated power supply

• Universal high-voltage range: 88-300 VDC or 85-264 VAC

• Dual low-voltage DC inputs: 24 VDC (10-36 VDC) or 48 VDC (36-72 VDC)

• Terminal blocks for reliable maintenance free connections

• CSA/UL 60950-1 safety approved to 85 °C (185 °F)

Section 1.2

Ports, Controls and Indicator LEDs

The RS910 features various ports, controls and indicator LEDs on the front panel for configuring and troubleshooting the device.

2 Ports, Controls and Indicator LEDs

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Installation Guide

Figure 1: Front Panel

1. Power Indicator LEDs 2. Alarm Indicator LED 3. RS232 Serial Console Port

Power Indicator LEDs The power indicator LED illuminates when power is being supplied to the device.

Alarm Indicator LED The alarm indicator LED illuminates when an alarm condition exists.

Chapter 1

Introduction

RS232 Serial Console Port This port is for interfacing directly with the device and accessing initial management

functions.

Ports, Controls and Indicator LEDs 3

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Chapter 1

Introduction

Ports, Controls and Indicator LEDs 4

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RUGGEDCOM RS910

Installation Guide

Installing the Device

The following sections describe how to install the device, including mounting the device, installing/removing modules, connecting power, and connecting the device to the network.

WARNING!

Radiation hazard – risk of serious personal injury. This product contains a laser system and is classified as a CLASS 1 LASER PRODUCT. Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

DANGER!

Electrocution hazard – risk of serious personal injury and/or damage to equipment. Before performing any maintenance tasks, make sure all power to the device has been disconnected and wait approximately two minutes for any remaining energy to dissipate.

IMPORTANT!

This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void.

Changes or modifications not expressly approved by Siemens AG could invalidate specifications, test results, and agency approvals, and void the user's authority to operate the equipment.

Chapter 2

IMPORTANT!

This product should be installed in a restricted access location where access can only be gained by authorized personnel who have been informed of the restrictions and any precautions that must be taken. Access must only be possible through the use of a tool, lock and key, or other means of security, and controlled by the authority responsible for the location.

• Section 2.1, “Mounting the Device”

• Section 2.2, “Connecting Power”

• Section 2.3, “Connecting the Failsafe Alarm Relay”

• Section 2.4, “Connecting to the Device”

• Section 2.5, “Cabling Recommendations”

Section 2.1

Mounting the Device

The RS910 is designed for maximum mounting and display flexibility. It can be equipped with connectors that allow it to be installed in a 35 mm (1.4 in) DIN rail or directly on a panel.

NOTE

For detailed dimensions of the device with either DIN rail or panel hardware installed, refer to

Chapter 5, Dimension Drawings.

The following sections describe the various methods of mounting the device:

Mounting the Device 5

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Chapter 2

Installing the Device

• Section 2.1.1, “Mounting the Device on a DIN Rail”

• Section 2.1.2, “Mounting the Device to a Panel”

Section 2.1.1

Mounting the Device on a DIN Rail

For DIN rail installations, the RS910 can be equipped with a DIN rail bracket pre-installed on the back of the chassis. The bracket allows the device to be slid onto a standard 35 mm (1.4 in) DIN rail.

To mount the device to a DIN rail, do the following:

1. Align the slot in the bracket with the DIN rail.

RUGGEDCOM RS910

Installation Guide

Figure 2: DIN Rail Mounting

1. DIN Rail 2. DIN Rail Bracket

2. Pull the release on the bracket down and slide the device onto the DIN rail. Let go of the release to lock the device in position.

Section 2.1.2

Mounting the Device to a Panel

For panel installations, the RS910 can be equipped with panel adapters pre-installed on the top and bottom of the chassis. The adapters allow the device to be attached to a panel using screws.

To mount the device to a panel, do the following:

1. Place the device against the panel and align the adapters with the mounting holes.

6 Mounting the Device on a DIN Rail

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Installing the Device

Chapter 2

Figure 3: Panel Mounting

1. Screw 2. Panel Adaptor

2. Install the supplied screws to secure the adapters to the panel.

Section 2.2

Connecting Power

The RS910 supports a single integrated high AC/DC or low DC power supply

NOTE

• For 110/230 VAC rated equipment, an appropriately rated AC circuit breaker must be installed.

• For 125/250 VDC rated equipment, an appropriately rated DC circuit breaker must be installed.

• Equipment must be installed according to applicable local wiring codes and standards.

• All line-to-ground transient energy is shunted to the Surge Ground terminal. In cases where users require the inputs to be isolated from ground, remove the ground braid between Surge and Chassis Ground. Note that all line-to-ground transient protection circuitry will be disabled.

IMPORTANT!

Siemens requires the use of external surge protection in VDSL applications where the line may be subject to surges greater than that for which the device is rated. Use the following specifications as a guide for VDSL external surge protection:

• Clamping Voltage: 50 V to 200 V

Connecting Power 7

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Chapter 2

Installing the Device

• Insertion Loss: < 0.1 dB at 10 MHz

• Peak Surge Current: 10 kA, 8x20µs waveform

The following sections describe how to connect power to the device:

• Section 2.2.1, “Connecting High AC/DC Power”

• Section 2.2.2, “Connecting Low DC Power”

Section 2.2.1

Connecting High AC/DC Power

To connect a high AC/DC power supply to the device, do the following:

CAUTION!

Electrical hazard – risk of damage to equipment. Do not connect AC power cables to terminals for DC power. Damage to the power supply may occur.

CAUTION!

Electrical hazard – risk of damage to equipment. Before testing the dielectric strength (HIPOT) in the field, remove the braided ground cable connected to the surge ground terminal and chassis ground. This cable connects transient suppression circuitry to chassis ground and must be removed in order to avoid damage to transient suppression circuitry during testing.

RUGGEDCOM RS910

Installation Guide

1. Connect the positive wire from the power source to the positive/live (+/L) terminal on the terminal block.

8 Connecting High AC/DC Power

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1 2 3

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Installing the Device

Chapter 2

Figure 4: Terminal Block Wiring

1. Positive/Live (+/L) Terminal 2. Negative/Neutral (-/N) Terminal 3. Surge Ground Terminal 4. Braided Ground Cable

2. Connect the negative wire from the power source to the negative/neutral (-/N) terminal on the terminal block.

3. Using a braided wire or other appropriate grounding wire, connect the surge ground terminal to the chassis ground connection. The surge ground terminal is used as the ground conductor for all surge and transient suppression circuitry internal to the unit.

4. Connect the ground terminal on the power source to the chassis ground terminal on the device.

Section 2.2.2

Connecting Low DC Power

To connect a low DC power supply to the device, do the following:

CAUTION!

1. Connect the positive wire from the power source to the positive terminal on the terminal block.

avoid damage to transient suppression circuitry during testing.

Connecting Low DC Power 9

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Chapter 2

1 2 3

Installing the Device

RUGGEDCOM RS910

Installation Guide

Figure 5: Terminal Block Wiring

1. Positive Terminal 2. Negative Terminal 3. Surge Ground Terminal 4. Braided Ground Cable

2. Connect the negative wire from the power source to the negative terminal on the terminal block.

4. Connect the ground terminal on the power source to the chassis ground terminal on the device.

Section 2.3

Connecting the Failsafe Alarm Relay

The failsafe relay can be configured to latch based on alarm conditions. The NO (Normally Open) contact is closed when the unit is powered and there are no active alarms. If the device is not powered or if an active alarm is configured, the relay opens the NO contact and closes the NC (Normally Closed) contact.

NOTE

Control of the failsafe relay output is configurable through ROS. One common application for this relay is to signal an alarm if a power failure occurs. For more information, refer to the ROS User Guide for the RS910.

The following shows the proper relay connections.

10 Connecting the Failsafe Alarm Relay

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RUGGEDCOM RS910

1 2 3

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Installation Guide

Figure 6: Failsafe Alarm Relay Wiring

1. Normally Open 2. Common 3. Normally Closed

Section 2.4

Connecting to the Device

Installing the Device

Chapter 2

The following describes the various methods for accessing the ROS console and Web interfaces on the device. For more detailed instructions, refer to the ROS User Guide for the RS910.

Serial Console and Management Ports

Connect a PC or terminal directly to the serial console or management ports to access the boot-time control and ROS interfaces. The serial console port provides access to ROS's console interface, while the management port provides access to ROS's console and Web interfaces.

IMPORTANT!

The serial console and management (MGMT) ports are intended to be used only as temporary connections during initial configuration or troubleshooting.

The serial console port implements RS232 DCE (Data Communication Equipment) on a DB9 connector. The following is the pin-out for the port:

Pin Name Description

1 Reserved (Do Not Connect)

2 TX Transmit Data

3 RX Receive Data

4 Reserved (Do Not Connect)

5 GND Common Ground

6 Reserved (Do Not Connect)

Figure 7: Serial DB9 Console Port

The management port is a 10/100/1000Base-T copper Ethernet port with an RJ45 connector. The following is the pin-out for the management port:

Connecting to the Device 11

7 Reserved (Do Not Connect)

8 Reserved (Do Not Connect)

9 Reserved (Do Not Connect)

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Chapter 2

Installing the Device

RUGGEDCOM RS910

Installation Guide

Pin Name Description

1 TX+ Transmit Data+

2 TX- Transmit Data-

3 RX+ Receive Data+

Figure 8: RJ45 Management Port

4 Reserved (Do Not Connect)

5 Reserved (Do Not Connect)

6 RX- Receive Data-

7 Reserved (Do Not Connect)

8 Reserved (Do Not Connect)

Communication Ports

Connect any of the available Ethernet ports on the device to a management switch and access the ROS console and Web interfaces via the device's IP address. For more information about available ports, refer to Chapter 3,

Communication Ports.

Section 2.5

Cabling Recommendations

Siemens does not recommend the use of copper cabling of any length for critical, real-time substation automation applications. All copper Ethernet ports on RUGGEDCOM products include transient suppression circuitry to protect against damage from electrical transients and conform with IEC 61850-3 and IEEE 1613 Class 1 standards. This means that during a transient electrical event, communications errors or interruptions may occur, but recovery is automatic.

Siemens also does not recommend using copper Ethernet ports to interface with devices in the field across distances that could produce high levels of ground potential rise (i.e. greater than 2500 V), during line-to-ground fault conditions.

12 Cabling Recommendations

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Communication Ports

The RS910 can be equipped with various types of communication ports to enhance its abilities and performance. To determine which ports are equipped on the device, refer to the factory data file available through ROS. For more information on how to access the factory data file, refer to the ROS User Guide for the RS910.

Each communication port type has a specific place in the RS910 chassis.

Chapter 3

Figure 9: Port Assignment

1. Ports 1 to 2 2. Ports 3 to 4 3. Port 9

Port Type

1 to 2 Serial Ports

3 to 4 Fast Ethernet Ports (10/100Base-TX or 10/100Base-FX)

9 Fast Ethernet Port (10/100Base-TX or 10/100Base-FX)

The following sections describe the available ports:

• Section 3.1, “Copper Ethernet Ports”

• Section 3.2, “Fiber Optic Ethernet Ports”

• Section 3.3, “Serial Ports”

• Section 3.4, “Connecting Multiple RS485 Devices”

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Chapter 3

Communication Ports

Section 3.1

Copper Ethernet Ports

The RS910 supports several 10/100Base-TX Ethernet ports that allow connection to standard Category 5 (CAT-5) unshielded twisted-pair (UTP) cables with RJ45 male connectors. The RJ45 receptacles are directly connected to the chassis ground on the device and can accept CAT-5 shielded twisted-pair (STP) cables.

WARNING!

Electric shock hazard – risk of serious personal injury and/or equipment interference. If shielded cables are used, make sure the shielded cables do not form a ground loop via the shield wire and the RJ45 receptacles at either end. Ground loops can cause excessive noise and interference, but more importantly, create a potential shock hazard that can result in serious injury.

Each port features a Speed and Link LED that indicates the state of the port.

LED State Description

Yellow The port is operating at 100 MbpsSpeed

Off The port is operating at 10 Mbps

RUGGEDCOM RS910

Installation Guide

Link

Yellow (Solid) Link established

Yellow (Blinking) Link activity

Off No link detected

The following is the pin-out for the RJ45 male connectors:

Pin Name Description

1 RX+ Receive Data+

2 RX- Receive Data-

3 TX+ Transmit Data+

Figure 10: RJ45 Ethernet Port Pin Configuration

4 Reserved (Do Not Connect)

5 Reserved (Do Not Connect)

6 TX- Transmit Data-

7 Reserved (Do Not Connect)

8 Reserved (Do Not Connect)

For specifications on the available copper Ethernet ports, refer to Section 4.3, “Copper Ethernet Port

Specifications”.

Section 3.2

Fiber Optic Ethernet Ports

Fiber optic Ethernet ports are available with either MTRJ (Mechanical Transfer Registered Jack), LC (Lucent Connector), SC (Standard or Subscriber Connector) or ST (Straight Tip) connectors. Make sure the Transmit (Tx) and Receive (Rx) connections of each port are properly connected and matched to establish a proper link.

14 Copper Ethernet Ports

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Communication Ports

Chapter 3

Figure 11: MTRJ Port

1. Tx Connector 2. Rx Connector

Figure 13: SC Port

1. Tx Connector 2. Rx Connector

Figure 12: LC Port

1. Tx Connector 2. Rx Connector

Figure 14: ST Port

1. Tx Connector 2. Rx Connector

For specifications on the available fiber optic Ethernet ports, refer to Section 4.5, “Fiber Optic Ethernet Port

Specifications”.

Section 3.3

Serial Ports

The RS910 supports DB9, RJ45 and SC (Standard or Subscriber Connector) fiber serial ports, all of which can be run in RS232, RS485 or RS422 mode.

NOTE

On power-up, all serial ports default to RS485 mode. Each port can be individually set to RS232, RS485 or RS422 mode through ROS. For more information, refer to the ROS User Guide for the RS910.

All serial ports feature an LED that indicates the current state of the port.

State Description

Green Link activity detected

Off No link detected

For specifications on serial ports, refer to Section 4.6, “Serial Port Specifications”.

For information about how to connect devices configured to run in RS485 mode, refer to Section 3.4, “Connecting

Multiple RS485 Devices”.

The following are the pin-outs for the DB9, RJ45 and SC connectors:

Serial Ports 15

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Chapter 3

9 6

Communication Ports

Figure 15: Serial DB9 Port

RUGGEDCOM RS910

Installation Guide

1 DCD

2 TX TX/RX+ TX+

3 RX RX+

4 DTR

5 Common (Isolated Ground)

6 DSR RX-

7 CTS

8 RTS

RS232 Mode RS485 Mode RS422 Mode

TX/RX- TX-

9 RI (No

Connection)

Shield Chassis Ground

No internal termination is provided.

The Common terminal is optically isolated. However, there is transient voltage protection circuitry between the Common terminal and chassis ground.

Connected internally.

In RS232 mode, this pin enters a high impedance state. A DTE that asserts RTS will see CTS asserted, although the device will not perform hardware flow control.

RS232 Mode RS485 Mode RS422 Mode

DSR/RI RX-

DCD

3 DTR

Figure 16: Serial RJ45 Port

4 Common (Isolated) Ground

5 RX RX+

6 TX TX/RX+ TX+

7 CTS

8 RTS

TX/RX- TX-

No internal termination is provided.

Connected internally.

In RS232 mode, this pin enters a high impedance state. A DTE that asserts RTS will see CTS asserted, although the device will not perform hardware flow control.

16 Serial Ports

Shield Chassis Ground

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Figure 17: Serial SC Fiber Port

1. Tx Connector 2. Rx Connector

Section 3.4

Communication Ports

Connecting Multiple RS485 Devices

Each RS485 port can communicate with multiple RS485 devices by wiring devices together in sequence over a single twisted pair with transmit and receive signals on the same two wires (half duplex). For reliable, continuous communication, adhere to the following guidelines:

• To minimize the effects of ambient electrical noise, use shielded cabling.

• The correct polarity must be observed throughout a single sequence or ring.

• The number of devices wired should not exceed 32, and total distance should be less than 1219 m (4000 ft) at 100 kbps.

• The Common terminals should be connected to the common wire inside the shield.

• The shield should be connected to earth ground at a single point to avoid loop currents.

• The twisted pair should be terminated at each end of the chain.

The following shows the recommended RS485 wiring.

Chapter 3

Connecting Multiple RS485 Devices 17

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Chapter 3

< 1219 m (4000 in)

120Ω 10nF

3 5

Communication Ports

RUGGEDCOM RS910

Installation Guide

Figure 18: Recommended RS485 Wiring

1. RS910 Device 2. Common (Isolated Ground) 3. Negative 4. Positive 5. Shield to Earth (Connected At a Single Point) 6. RS485

Devices (32 Total)

18 Connecting Multiple RS485 Devices

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RUGGEDCOM RS910

Installation Guide

Technical Specifications

The following sections provide important technical specifications related to the device and available modules:

• Section 4.1, “Power Supply Specifications”

• Section 4.2, “Failsafe Relay Specifications”

• Section 4.3, “Copper Ethernet Port Specifications”

• Section 4.4, “10Base-FL Fiber Optic Ethernet Port Specifications”

• Section 4.5, “Fiber Optic Ethernet Port Specifications”

• Section 4.6, “Serial Port Specifications”

• Section 4.7, “Operating Environment”

• Section 4.8, “Mechanical Specifications”

Chapter 4

Section 4.1

Power Supply Specifications

Power Supply Type

24 10 VDC 36 VDC 1.5 kVDC

48 36 VDC 72 VDC

(F) denotes fast-acting fuse

(T) denotes time-delay fuse.

Power consumption varies based on configuration.

Section 4.2

Input Range

Minimum Maximum

88 VDC 300 VDC 4 kVAC

85 VAC 264 VAC 5.5 kVDC

Internal Fuse

Failsafe Relay Specifications

Parameter Value (Resistive Load)

Rating

3.15 A(T)

Isolation

1.5 kVDC

Maximum Power

Consumption

10 W

Max Switching Voltage 30 VAC, 80 VDC

Rated Switching Current 0.3 A @ 30 VAC

Isolation 1500 V

Dielectric test voltage (1 minute) between coil and contacts

Power Supply Specifications 19

1 A @ 30 VDC, 0.3 A @ 80 VDC

rms

Page 26

Chapter 4

Technical Specifications

Section 4.3

Copper Ethernet Port Specifications

The following details the specifications for copper Ethernet ports that can be ordered with the RS910.

RUGGEDCOM RS910

Installation Guide

Order Code Speed

TX 10/100TX DB9 FDX/HDX > Category 5

TX01 10/100TX RJ45 FDX/HDX > Category 5

Auto-negotiating.

Shielded or unshielded.

Auto-crossover and auto-polarity.

Typical distance. Dependent on the number of connectors and splices.

RMS 1 minute.

Connector Duplex

Cable Type

Wiring

Standard

TIA/EIA

T568A/B

TIA/EIA

T568A/B

Section 4.4

10Base-FL Fiber Optic Ethernet Port Specifications

Order

Code

Mode

Connector

Type

Cable

Type (µm)

Tx λ

(typ.)

(nm)

Tx min

(dBm)

Tx max

(dBm)

Sensitivity

(dBm)

Maximum

Distance

100 m (328 ft) 1.5 kV

Saturation

(dBm)

Distance

(typ.)

(km)

Isolation

Power

Budget

(dB)

FL01 MM ST

62.5/125 -16 -9 18

50/125

850

-19.8 -12.8

-34 -11.2 2

Section 4.5

Fiber Optic Ethernet Port Specifications

The following details the specifications for fiber Ethernet ports that can be ordered with the RS910.

NOTE

Order codes are contained within each product when assembled and configured at the factory. Refer to the ROS User Guide for the RS910 for information on how to obtain the factory configuration data.

NOTE

• All optical power numbers are listed as dBm averages. To convert from average to peak add 3 dBm. To convert from peak to average, subtract 3 dBm.

• Maximum segment length is greatly dependent on factors such as fiber quality, and the number of patches and splices. Consult a Siemens sales associate when determining maximum segment distances.

14.2

20 Copper Ethernet Port Specifications

Page 27

RUGGEDCOM RS910

Installation Guide

Technical Specifications

Chapter 4

Order

Code

MJ MM MTRJ 1300

MC MM SC 1300

MT MM ST 1300

ML MM LC 1310 62.5/125 -19 -14 -32 -14 2 13

T2 SM ST 1310 9/125 -15 -7 -34 -3 20 19

L2 SM LC 1300 9/125 -15 -8 -38 -3 20 23

L5 SM LC 1310 9/125 -5 0 -35 -3 50 30

L9 SM LC 1310 9/125 0 5 -37 0 90 37

C2 SM SC 1300 9/125 -15 -8 -31 -7 20 16

C5 SM SC 1310 9/125 -5 0 -34 -3 50 29

C9 SM SC 1310 9/125 5 0 -37 0 90 42

Mode

Connector

Type

Cable

Type (μm)

Tx λ

(typ.)

(nm)

50/125 -22.5 -14 -33.5 -14 2 11

62.5/125 -19 -14 -33.5 -14 2 14.5

50/125 -22.5 -14 -33.9 -14 2 11.4

62.5/125 -19 -14 -33.9 -14 2 14.9

50/125 -22.5 -14 -33.9 -14 2 11.4

62.5/125 -19 -14 -33.9 -14 2 14.9

Tx min.

(dBm)

Tx max.

(dBm)

Sensitivity

(dBm)

Saturation

(dBm)

Distance

(typ.)

(km)

Budget

Power

(dB)

FX01 MM ST

FX02 MM SC

FX03 MM MTRJ 62.5/125 1300 -19 -14 -31 -14 2 12

FX04 SM ST 9/125 1300 -15 -8 -32 -3 20 17

FX05 SM SC 9/125 1300 -15 -8 -31 -7 20 16

FX06 SM LC 9/125 1300 -15 -8 -34 -7 20 19

FX07 SM SC 9/125 1300 -5 0 -34 -3 50 29

FX08 SM LC 9/125 1300 -5 0 -35 3 50 30

FX09 SM SC 9/125 1300 0 5 -37 0 90 37

FX10 SM LC 9/125 1300 0 5 -37 0 90 37

FX11 MM LC 50/125 1300 -22.5 -14 -31 -14 2 8.5

62.5/125 -19 12 1300

50/125

62.5/125 -19 12 1300

50/125

Section 4.6

Serial Port Specifications

-22.5

-14 -31 -14 2

8.5

-14 -31 -14 2

8.5

The following sections detail specifications for ports that can be equipped on the RS910. The user determines the type of optics at the time of ordering, and can determine the ports installed on a particular unit by reading the factory data file via the ROS user interface. The specifications are organized by order code. Module order codes

Serial Port Specifications 21

Page 28

Chapter 4

Technical Specifications

RUGGEDCOM RS910

Installation Guide

are contained within each unit when it is assembled and configured at the factory. For information about obtaining factory configuration data, refer to the ROS User Guide for the RS910.

• Section 4.6.1, “Copper Serial Port Specifications”

• Section 4.6.2, “Fiber Serial Port Specifications”

Section 4.6.1

Copper Serial Port Specifications

Order Code Baud Rate Connector Isolation

300 to 230 kbps DB9 or RJ45 2.5 kV

Section 4.6.2

Fiber Serial Port Specifications

Order Code Mode Connector

Section 4.7

Operating Environment

Parameter Range Comments

Ambient Operating Temperature -40 to 85 °C

(-40 to 185 °F)

Typical

Distance (km)

Measured from a 30 cm (12 in) radius surrounding the center of the enclosure.

Optical

Wavelength (nm)

Cable Size

50/125S3 Multimode ST 5 850

62.5/125

Ambient Relative Humidity 5% to 95% Non-condensing

Ambient Storage Temperature -40 to 85 °C

Section 4.8

Mechanical Specifications

Parameter Value

Dimensions Refer to Chapter 5, Dimension Drawings

Weight 1.2 kg (2.7 lbs)

Ingress Protection IP40 (1 mm or 0.04 in objects)

22 Copper Serial Port Specifications

(-40 to 185 °F)

Page 29

RUGGEDCOM RS910

Installation Guide

Technical Specifications

Chapter 4

Parameter Value

Enclosure 20 AWG Galvanized Steel

Mechanical Specifications 23

Page 30

RUGGEDCOM RS910

Installation Guide

Technical Specifications

Chapter 4

Mechanical Specifications 24

Page 31

RUGGEDCOM RS910

65.13

116.59

187.96

168.66

7.87

99.06

Installation Guide

Dimension Drawings

Chapter 5

NOTE

All dimensions are in millimeters, unless otherwise stated.

Figure 19: Overall Dimensions

Page 32

Chapter 5

13.64

130.35

101.60 11.18

183.89

83.82

120.6578.74

194.06

Dimension Drawings

RUGGEDCOM RS910

Installation Guide

Figure 20: Panel and DIN Rail Mount Dimensions

Page 33

RUGGEDCOM RS910

Installation Guide

Certification

The RS910 device has been thoroughly tested to guarantee its conformance with recognized standards and has received approval from recognized regulatory agencies.

• Section 6.1, “Agency Approvals”

• Section 6.2, “FCC Compliance”

• Section 6.3, “Industry Canada Compliance”

• Section 6.4, “EMI and Environmental Type Tests”

Section 6.1

Agency Approvals

Agency Standards Comments

Chapter 6

Certification

CSA CSA C22.2 No. 60950-1, UL 60950-1 Approved

CE EN 60950-1, EN 61000-6-2, EN60825-1,

EN55022 Class A, EN 50581

FCC FCC Part 15, Class A Approved

FDA/CDRH 21 CFR Chapter I, Sub-chapter J Approved

Section 6.2

CE Compliance is claimed via

Declaration of Self Conformity Route

FCC Compliance

This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.

This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference on his own expense.

Section 6.3

Industry Canada Compliance

CAN ICES-3 (A) / NMB-3 (A)

Agency Approvals 27

Page 34

Chapter 6

Certification

Section 6.4

EMI and Environmental Type Tests

The RS910 has passed the following EMI and environmental tests.

IEC 61850-3 Type Tests

Test Description Test Levels Severity Levels

RUGGEDCOM RS910

Installation Guide

Enclosure

Contact

Enclosure Air +/- 15 kV 4

IEC 61000-4-3 Radiated RFI Enclosure ports 20 V/m x

IEC 61000-4-4 Burst (Fast Transient)

IEC 61000-4-5 Surge

IEC 61000-4-6 Induced (Conducted) RFI

Signal ports +/- 4 kV @ 2.5 kHz x

DC Power ports +/- 4 kV 4

AC Power ports +/- 4 kV 4

Earth

ground ports

Signal ports +/- 4 kV line-to-earth,

DC Power ports +/- 2 kV line-to-earth,

AC Power ports +/- 4 kV line-to-earth,

Signal ports 10 V 3

DC Power ports 10 V 3

AC Power ports 10 V 3

Earth

ground ports

+/- 8 kV 4IEC 61000-4-2 ESD

+/- 4 kV 4

+/- 2 kV line-to-line

+/- 1 kV line-to-line

+/- 2 kV line-to-line

10 V 3

IEC 61000-4-8 Magnetic Field Enclosure ports 40 A/m continuous, 1000 A/m for 1 s

IEC 61000-4-29

IEC 61000-4-11

IEC 61000-4-12 Damped Oscillatory

IEC 61000-4-17 Ripple on DC Power Supply DC Power ports 10% 3

Voltage Dips and Interrupts

28 EMI and Environmental Type Tests

DC Power ports 30% for 0.1 s, 60% for

AC Power ports

Signal ports 2.5 kV common, 1 kV

DC Power ports 2.5 kV common, 1 kV

AC Power ports 2.5 kV common, 1 kV

Signal ports 30 V Continuous, 300 V for 1 s 4IEC 61000-4-16 Mains Frequency Voltage

DC Power ports 30 V Continuous, 300 V for 1 s 4

0.1 s, 100% for 0.05 s

30% for 1 period, 60% for 50 periods

100% for 5 periods,

100% for 50 periods

differential mode @ 1 MHz

Page 35

RUGGEDCOM RS910

Installation Guide

Test Description Test Levels Severity Levels

Chapter 6

Certification

IEC 60255-5

Dielectric Strength

HV Impulse

Signal ports 2 kVAC (Fail-Safe Relay output)

DC Power ports 1.5 kVDC

AC Power ports 2 kVDC

Signal ports 5 kV (Fail-Safe Relay Output)

DC Power ports 5 kV

AC Power ports 5 kV

IEEE 1613 (C37.90.x) EMI Immunity Type Tests

NOTE

The RS910 meets Class 2 requirements for an all-fiber configuration and Class 1 requirements for copper ports.

IEEE Test

C37.90.2 8 Radiated RFI Enclosure ports 35 V/m

C37.90.1 7

IEEE 1613

Clause

Fast Transient

Description Test Levels

Enclosure Contact +/- 8 kVC37.90.3 9 ESD

Enclosure Air +/- 15 kV

Signal ports +/- 4 kV @ 2.5 kHz

DC Power ports +/- 4 kV

AC Power ports +/- 4 kV

Earth ground ports +/- 4 kV

Signal ports 2.5 kV common mode @ 1MHz

DC Power ports 2.5 kV common and

AC Power ports 2.5 kV common and

Signal ports 5 kV (Failsafe Relay)

DC Power ports 5 kV

AC Power ports 5 kV

Signal ports 2 kVAC (Failsafe Relay)

DC Power ports 1.5 kVDC

AC Power ports 2 kVAC

C37.90 6

Oscillatory

HV Impulse

Dielectric

Strength

Environmental Type Tests

Test Description Test Levels Severity Levels

IEC 60068-2-1 Cold Temperature Test Ad -40 °C (-40 °F), 16 Hours

differential mode @ 1MHz

IEC 60068-2-2 Dry Heat Test Bd 85 °C (185 °F), 16 Hours

EMI and Environmental Type Tests 29

Page 36

Chapter 6

Certification

RUGGEDCOM RS910

Installation Guide

Test Description Test Levels Severity Levels

IEC 60068-2-30 Humidity (Damp

Heat, Cyclic)

Test Db 95% (non-condensing),

55 °C (131 °F), 6 cycles

IEC 60255-21-1 Vibration 2 g @ 10-150 Hz Class 2

IEC 60255-21-2 Shock 30 g @ 11 ms Class 2

30 EMI and Environmental Type Tests