Siemens Ruggedcom RS416P Installation Manual

Preface

RUGGEDCOM RS416P

Installation Guide
Introduction
Installing Device
Communication Ports
Technical Specifications
Certification
1
2
3
4
5
6
07/2018
RC1019-EN-08
RUGGEDCOM RS416P
Installation Guide
Copyright © 2018 Siemens Canada Ltd
All rights reserved. Dissemination or reproduction of this document, or evaluation and communication of its contents, is not authorized except where expressly permitted. Violations are liable for damages. All rights reserved, particularly for the purposes of patent application or trademark registration.
This document contains proprietary information, which is protected by copyright. All rights are reserved. No part of this document may be photocopied, reproduced or translated to another language without the prior written consent of Siemens Canada Ltd.
Disclaimer Of Liability
Siemens has verified the contents of this document against the hardware and/or software described. However, deviations between the product and the documentation may exist.
Siemens shall not be liable for any errors or omissions contained herein or for consequential damages in connection with the furnishing, performance, or use of this material.
The information given in this document is reviewed regularly and any necessary corrections will be included in subsequent editions. We appreciate any suggested improvements. We reserve the right to make technical improvements without notice.
Registered Trademarks
RUGGEDCOM™ and ROS™ are trademarks of Siemens Canada Ltd.
Other designations in this manual might be trademarks whose use by third parties for their own purposes would infringe the rights of the owner.
Third Party Copyrights
Siemens recognizes the following third party copyrights:
• Copyright © 2004 GoAhead Software, Inc. All Rights Reserved.
Security Information
Siemens provides products and solutions with industrial security functions that support the secure operation of plants, machines, equipment and/or networks. They are important components in a holistic industrial security concept. With this in mind, Siemens' products and solutions undergo continuous development. Siemens recommends strongly that you regularly check for product updates.
For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept) and integrate each component into a holistic, state-of-the-art industrial security concept. Third-party products that may be in use should also be considered. For more information about industrial security, visit https://www.siemens.com/industrialsecurity.
To stay informed about product updates as they occur, sign up for a product-specific newsletter. For more information, visit https://
support.automation.siemens.com.
Warranty
Siemens warrants this product for a period of five (5) years from the date of purchase, conditional upon the return to factory for maintenance during the warranty term. This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void. The warranties set forth in this article are exclusive and are in lieu of all other warranties, performance guarantees and conditions whether written or oral, statutory, express or implied (including all warranties and conditions of merchantability and fitness for a particular purpose, and all warranties and conditions arising from course of dealing or usage or trade). Correction of nonconformities in the manner and for the period of time provided above shall constitute the Seller’s sole liability and the Customer’s exclusive remedy for defective or nonconforming goods or services whether claims of the Customer are based in contract (including fundamental breach), in tort (including negligence and strict liability) or otherwise.
For warranty details, visit https://www.siemens.com/ruggedcom or contact a Siemens customer service representative.
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RUGGEDCOM RS416P
Installation Guide
Contacting Siemens
Address
Siemens Canada Ltd Industry Sector 300 Applewood Crescent Concord, Ontario Canada, L4K 5C7
Telephone
Toll-free: 1 888 264 0006 Tel: +1 905 856 5288 Fax: +1 905 856 1995
E-mail
ruggedcom.info.i-ia@siemens.com
Web
https://www.siemens.com/ruggedcom
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RUGGEDCOM RS416P
Installation Guide

Table of Contents

Table of Contents
Preface ............................................................................................................ vii
Alerts ................................................................................................................................................. vii
Related Documents ............................................................................................................................ viii
Accessing Documentation .................................................................................................................. viii
Training ............................................................................................................................................ viii
Customer Support .............................................................................................................................. viii
Chapter 1
Introduction ..................................................................................................... 1
1.1Feature Highlights ........................................................................................................................ 1
1.2 Description ................................................................................................................................... 2
1.3Required Tools and Materials ......................................................................................................... 4
1.4Decommissioning and Disposal ...................................................................................................... 4
1.5Cabling Recommendations ............................................................................................................ 4
1.5.1Supported Fiber Optic Cables .............................................................................................. 5
1.6Precision Time Protocol (PTP) Support ............................................................................................ 5
1.6.1 Supported Time Synchronization Sources ............................................................................. 6
1.6.2 TTL Outputs ....................................................................................................................... 7
1.6.3IEEE 1588 Support ............................................................................................................. 7
Chapter 2
Installing Device ............................................................................................... 9
2.1General Procedure ...................................................................................................................... 10
2.2Unpacking the Device ................................................................................................................. 10
2.3Mounting the Device ................................................................................................................... 10
2.3.1Mounting the Device to a Rack ......................................................................................... 11
2.3.2Mounting the Device on a DIN Rail .................................................................................... 12
2.3.3Mounting the Device to a Panel ........................................................................................ 12
2.4Connecting the Failsafe Alarm Relay ............................................................................................. 13
2.5Grounding the Device ................................................................................................................. 14
2.6Connecting Power ....................................................................................................................... 14
2.6.1Connecting AC or DC Power .............................................................................................. 15
2.6.2Connecting External PoE Power ......................................................................................... 16
2.6.3Wiring Examples .............................................................................................................. 18
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Table of Contents
Chapter 3
RUGGEDCOM RS416P
Installation Guide
Device Management ....................................................................................... 21
3.1Connecting to the Device ............................................................................................................ 21
3.2Configuring the Device ................................................................................................................ 22
Chapter 4
Communication Ports ...................................................................................... 23
4.1Copper Ethernet Ports ................................................................................................................. 24
4.2 PoE Ports .................................................................................................................................... 25
4.3Fiber Optic Ethernet Ports ........................................................................................................... 26
4.4 Serial Ports ................................................................................................................................. 26
4.5 BNC Ports ................................................................................................................................... 29
4.6Connecting Multiple RS485 Devices ............................................................................................. 30
Chapter 5
Technical Specifications .................................................................................. 31
5.1Power Supply Specifications ........................................................................................................ 31
5.2PoE Power Supply Specifications .................................................................................................. 32
5.3Failsafe Relay Specifications ......................................................................................................... 32
5.4Copper Ethernet Port Specifications .............................................................................................. 32
5.5Fiber Optic Ethernet Port Specifications ........................................................................................ 33
5.6Serial Port Specifications ............................................................................................................. 33
5.7IRIG-B Port Specifications ............................................................................................................. 34
5.8Operating Environment ............................................................................................................... 34
5.9Mechanical Specifications ............................................................................................................ 35
5.10Dimension Drawings ................................................................................................................. 35
Chapter 6
Certification .................................................................................................... 39
6.1 Approvals ................................................................................................................................... 39
6.1.1 CSA ................................................................................................................................. 39
6.1.2European Union (EU) ....................................................................................................... 40
6.1.3 FCC ................................................................................................................................. 40
6.1.4 FDA/CDRH ........................................................................................................................ 41
6.1.5 ISED ................................................................................................................................ 41
6.1.6 ACMA .............................................................................................................................. 41
6.1.7 RoHS ............................................................................................................................... 42
6.1.8Other Approvals ............................................................................................................... 42
6.2EMC and Environmental Type Tests .............................................................................................. 42
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Preface

This guide describes the RUGGEDCOM RUGGEDCOM RS416P. It describes the major features of the device, installation, commissioning and important technical specifications.
It is intended for use by network technical support personnel who are responsible for the installation, commissioning and maintenance of the device. It is also recommended for use by network and system planners, system programmers, and line technicians.
CONTENTS
“Alerts”
“Related Documents”
“Accessing Documentation”
“Training”
“Customer Support”
Preface

Alerts

The following types of alerts are used when necessary to highlight important information.
DANGER!
DANGER alerts describe imminently hazardous situations that, if not avoided, will result in death or serious injury.
WARNING!
WARNING alerts describe hazardous situations that, if not avoided, may result in serious injury and/or equipment damage.
CAUTION!
CAUTION alerts describe hazardous situations that, if not avoided, may result in equipment damage.
IMPORTANT!
IMPORTANT alerts provide important information that should be known before performing a procedure or step, or using a feature.
NOTE
NOTE alerts provide additional information, such as facts, tips and details.
Alerts vii
Preface
RUGGEDCOM RS416P
Installation Guide

Related Documents

Other documents that may be of interest include:
RUGGEDCOM ROS User Guide [https://support.industry.siemens.com/cs/ww/en/view/109737245]

Accessing Documentation

The latest user documentation for RUGGEDCOM RS416P is available online at
https://www.siemens.com/ruggedcom. To request or inquire about a user document, contact Siemens Customer
Support.

Training

Siemens offers a wide range of educational services ranging from in-house training of standard courses on networking, Ethernet switches and routers, to on-site customized courses tailored to the customer's needs, experience and application.
Siemens' Educational Services team thrives on providing our customers with the essential practical skills to make sure users have the right knowledge and expertise to understand the various technologies associated with critical communications network infrastructure technologies.
Siemens' unique mix of IT/Telecommunications expertise combined with domain knowledge in the utility, transportation and industrial markets, allows Siemens to provide training specific to the customer's application.
For more information about training services and course availability, visit https://www.siemens.com/ruggedcom or contact a Siemens Sales representative.

Customer Support

Customer support is available 24 hours, 7 days a week for all Siemens customers. For technical support or general information, contact Siemens Customer Support through any of the following methods:
Online
Visit http://www.siemens.com/automation/support-request to submit a Support Request (SR) or check on the status of an existing SR.
Telephone
Call a local hotline center to submit a Support Request (SR). To locate a local hotline center, visit http://
www.automation.siemens.com/mcms/aspa-db/en/automation-technology/Pages/default.aspx.
Mobile App
Install the Industry Online Support app by Siemens AG on any Android, Apple iOS or Windows mobile device and be able to:
• Access Siemens' extensive library of support documentation, including FAQs and manuals
• Submit SRs or check on the status of an existing SR
viii Related Documents
RUGGEDCOM RS416P
Installation Guide
Preface
• Contact a local Siemens representative from Sales, Technical Support, Training, etc.
• Ask questions or share knowledge with fellow Siemens customers and the support community
Customer Support ix
Preface
RUGGEDCOM RS416P
Installation Guide
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RUGGEDCOM RS416P
Installation Guide

Introduction

The RUGGEDCOM RUGGEDCOM RS416P is an industrially hardened serial device server with an integrated, fully managed, 4-Port Power over Ethernet (PoE) switch, designed to operate reliably in electrically harsh and climatically demanding utility substation and industrial environments. Featuring a modular design that can support up to 16 serial ports, the RUGGEDCOM RS416P is able to interconnect multiple types of intelligent electronic devices (IEDs) that have different methods of communications.
The Power over Ethernet (PoE) ports can be used to power PoE enabled devices such as IP phones, video cameras, and wireless access points, where power is not available or cost-prohibitive to provide locally.
The RUGGEDCOM RS416P provides a high level of immunity to electromagnetic interference and heavy electrical surges typical of environments found in electric utility substations, factory floors or in curb side traffic control cabinets. The RUGGEDCOM RS416P also features a wide operating temperature range of -40 to 85 °C (-40 to 185 °F) allowing it to be installed in virtually any location.
The embedded Rugged Operating System (ROS®) within the RUGGEDCOM RS416P provides advanced layer 2 and layer 3 networking functions, multiple serial protocol support, advanced cyber security features, and a full array of intelligent functionality for high network availability and manageability. Coupled with the ruggedized hardware design, the RUGGEDCOM RS416P is ideal for creating mission-critical, real-time, control applications in any harsh environment.
Chapter 1
Introduction
CONTENTS
Section1.1, “Feature Highlights”
Section1.2, “Description”
Section1.3, “Required Tools and Materials”
Section1.4, “Decommissioning and Disposal”
Section1.5, “Cabling Recommendations”
Section1.6, “Precision Time Protocol (PTP) Support”
Section1.1

Feature Highlights

Serial Device Server
• Modular design allows for 4, 8, 12, or 16 serial ports
• Fully compliant EIA RS422/TIA RS485, RS422, RS232 serial ports (software selectable) with DB9 or RJ45 connectors
• Transmit serial data over an IP network
• Support for Modbus TCP, DNP 3, TIN serial protocols
• Baud rates up to 230 kbps
Feature Highlights 1
Chapter 1
Introduction
• Raw socket mode allows conversion of any serial protocol
• Point-to-point and multi-point modes
• Converts Modbus RTU to Modbus
• Supports multiple Modbus masters
• Converts DNP3.0 to DNP over UDP/TCP
Power Over Ethernet (PoE)
• Two or four 10/100Base-TX 802.3af compliant ports
• Data and power over a single Ethernet cable
• Powered from the internal 48 VDC source
• No mid-span patch panel required
• Fully compatible with 802.3af powered devices
• Auto-sensing ports that provide power only to PoE end devices
• Power to port is turned off if cables are removed
• Optional 2 Port Fast Ethernet Module
Rated for Reliability in Harsh Environments
• Immunity to EMI and heavy electrical surges
• Fully independent 2 kV (RMS) isolated serial ports
• -40 to 85 °C (-40 to 185 °F) operating temperature (no fans)
• 18 AWG galvanized steel enclosure
RUGGEDCOM RS416P
Installation Guide
Universal Power Supply Options
• Fully integrated power supplies
• PoE power supply: 48VDC
• Unit power supply: 24 VDC (10-36 VDC), 48 VDC (36-59 VDC) or 88-300 VDC/85-264 VAC
• Screw or pluggable terminal blocks
• Terminal blocks for reliable maintenance free connections
• CSA/UL 60950-1 safety approved to 85 °C (185 °F)
Section1.2

Description

The RUGGEDCOM RS416P features various ports, controls and indicator LEDs on the display panel for connecting, configuring and troubleshooting the device. The display panel can be located on the rear, front or top of the device, depending on the mounting configuration.
2 Description
RUGGEDCOM RS416P
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5
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1
4
7
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Figure1:RUGGEDCOM RS416P
1.Serial Ports 2.Fiber Optic Ethernet and/or BNC (Optional) Ports 3.Port Status Indicator LEDs 4.Display Mode Indicator LEDs 5.Mode
Button 6.Alarm Indicator LED 7.Power Module Indicator LEDs 8.RS-232 Serial Console Port (RJ45)
Chapter 1
Introduction
Communication Ports Ports for communicating with other devices or accessing the RUGGEDCOM ROS operating
system are described in Chapter4, Communication Ports.
Port Status Indicator LEDs Port status indicator LEDs indicate the operational status of each port, dependent on the
currently selected mode.
Description
Mode Color/State
Ethernet Ports Serial Ports
Status
Green (Solid) Link detected
Green (Blinking) Link activity Traffic detected
Off No link detected No traffic
Duplex
Green (Solid) Full duplex mode
Orange (Blinking) Half duplex mode
Off No link detected
Speed
Green (Solid) 100 Mb/s >19200 to <57600
bps
Green (Blinking) 57600 bps or higher
Orange (Solid) 10 Mb/s <19200 bps
Off No link detected
Display Mode Indicator LEDs The display mode indicator LEDs indicate the current display mode for the port status
indicator LEDs (i.e. Status, Duplex or Speed).
Mode button The Mode button sets the display mode for the port status indicator LEDs (i.e. Status, Duplex
or Speed). It can also be used to reset the device if held for 5 seconds.
Alarm Indicator LED The alarm indicator LED illuminates when an alarm condition exists.
Power Module Indicator LEDs The power module indicator LEDs indicate the status of the power modules.
Color Description
Green The power supply is supplying power
Red Power supply failure
Off No power supply is installed
Description 3
Chapter 1
Introduction
RUGGEDCOM RS416P
Installation Guide
RS-232 Console Port The serial console port is for interfacing directly with the device and accessing initial
Section1.3
management functions. For information about connecting to the device via the serial console port, refer to Section3.1, “Connecting to the Device”.

Required Tools and Materials

The following tools and materials are required to install the RUGGEDCOM RS416P:
Tools/Materials Purpose
AC power cord (16 AWG) For connecting power to the device.
CAT-5 Ethernet cables For connecting the device to the network.
Flathead screwdriver For mounting the device to a DIN rail.
Phillips screwdriver For mounting the device to a panel.
4 x #6-32 screws For mounting the device to a panel.
Section1.4

Decommissioning and Disposal

Proper decomissioning and disposal of this device is important to prevent malicious users from obtaining proprietary information and to protect the environment.
Decommissioning
This device may include sensitive, proprietary data. Before taking the device out of service, either permanently or for maintenance by a third-party, make sure it has been fully decommissioned.
For more information, refer to the associated User Guide.
Recycling and Disposal
For environmentally friendly recycling and disposal of this device and related accessories, contact a facility certified to dispose of waste electrical and electronic equipment. Recycling and disposal must be done in accordance with local regulations.
Section1.5

Cabling Recommendations

All copper Ethernet ports on RUGGEDCOM products include transient suppression circuitry to protect against damage from electrical transients and conform with IEC 61850-3 and IEEE 1613 Class 1 standards. This means that during a transient electrical event, communications errors or interruptions may occur, but recovery is automatic.
4 Required Tools and Materials
RUGGEDCOM RS416P
Installation Guide
Siemens also does not recommend using copper Ethernet ports to interface with devices in the field across distances that could produce high levels of ground potential rise (i.e. greater than 2500 V), during line-to-ground fault conditions.
CONTENTS
Section1.5.1, “Supported Fiber Optic Cables”
Section1.5.1

Supported Fiber Optic Cables

The following fiber optic cable types are supported under the stated conditions.
Chapter 1
Introduction
Distance (m)
a
Laser optimized.
Section1.6
Cable Type Wavelength (nm)
850 200 275 33OM1 (62.5/125)
1300 500 2000
850 500 550 82OM2 (50/125)
1300 500 2000
a
a
850 1500 550 300OM3 (50/125)
1300 500 2000
850 3500 550 400OM4 (50/125)
1300 500 2000
Modal Bandwidth
(MHz·km)
100Base-FX 1000Base-SX 10GBase-SR

Precision Time Protocol (PTP) Support

The Precision Time Protocol (PTP) module adds the ability to provide time synchronization via Ethernet using the Precision Time Protocol (PTP) and Network Time Protocol (NTP), and to synchronize with an external IRIG-B source.
The PTP module features BNC ports for TTL IN and TTL OUT. It also includes an LED to indicate when synchronization has been achieved.
NOTE
The PTP module can only be installed in slot 5. For more information, refer to Chapter4,
Communication Ports.
Supported Fiber Optic Cables 5
Chapter 1
TTLIN
TTLOUT
1 2
Introduction
Figure2:PTP Module
1.TTL OUT Port 2.TTL IN Port
For more information about the BNC ports, refer to Section4.5, “BNC Ports”.
CONTENTS
Section1.6.1, “Supported Time Synchronization Sources”
Section1.6.2, “TTL Outputs”
Section1.6.3, “IEEE 1588 Support”
RUGGEDCOM RS416P
Installation Guide
Section1.6.1

Supported Time Synchronization Sources

The following time synchronization sources are supported by the RUGGEDCOM RS416P, with or without the PTP card:
Synchronization Source Without PTP Card With PTP Card
NTP
IEEE 1588 v2
IRIG-B PWM
NTP
NTP (Network Time Protocol) is the standard for synchronizing the clocks of computer systems throughout the Internet and is suitable for systems that require accuracies in the order of 1 ms.
IRIG-B PWM
IRIG-B time synchronization is an even older, established, inter-device time synchronization mechanism providing accuracy in sub-milliseconds.
ü ü
ü ü
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IEEE 1588
IEEE 1588 is designed to provide networked, packet-based time synchronization between different networking nodes (PTP devices). The RUGGEDCOM RS416P supports PTP v2, which is defined in the IEEE 1588-2008 standard. IEEE 1588 is designed to fill a niche not well served by either of the two older, dominant protocols, NTP and IRIG­B. IEEE 1588 is also designed for applications that cannot bear the cost of a GPS receiver at each node or for which GPS signals are inaccessible.
6 Supported Time Synchronization Sources
RUGGEDCOM RS416P
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The RUGGEDCOM RS416P only supports ordinary clock mode. An ordinary clock can be configured as either a Grandmaster Clock (GM) or a Slave Clock (SC) within the master-slave hierarchy.
Every Ethernet port on the RUGGEDCOM RS416P supports IEEE 1588. For more information, refer to Section1.6.3,
“IEEE 1588 Support”.
Section1.6.2

TTL Outputs

The PTP card provides a TTL (Transistor-Transistor Logic) output.
The TTL OUT port supports the IRIG-B PWM and PPS signal formats. Enabling/disabling the output port and selecting the signal format is controlled through the RUGGEDCOM ROS operating system.
The number of devices that can be connected to the TTL Out port is dependent on the cabling type and length, as well as the input impedances of the devices. The following simplified circuit schematic shows the interface between an IRIG-B source and connected devices.
Chapter 1
Introduction
Figure3:IRIG-B Simplified Circuit Schematic
1.Source 2.Cabling 3.Device
The maximum number of devices (N) that can be connected to the source is determined by checking if the source current (IS) required to drive the connected devices is less than the maximum drive current the source can provide, and verifying that the load voltage (VL) the connected devices see is greater than the minimum required voltage.
Section1.6.3

IEEE 1588 Support

RUGGEDCOM RS416P supports various IEEE 1588 time synchronization capabilities and provides synchronization in 2-step mode. This mode supports the following clock types:
• End-to-End Slave Clock
• End-to-End Master Clock
• Peer-to-Peer Slave Clock
• Peer-to-Peer Master Clock
TTL Outputs 7
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