Siemens RUGGEDCOM RS416, RUGGEDCOM RS416P Installation Manual
Preface
RUGGEDCOM RS416
Installation Guide
Introduction
Installing Device
Communication Ports
Technical Specifications
Dimension Drawings
Certification
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6/2013
RC1018-EN-02
RUGGEDCOM RS416
Installation Guide
Copyright © 2014 Siemens Canada Ltd.
All rights reserved. Dissemination or reproduction of this document, or evaluation and communication of its contents, is not authorized
except where expressly permitted. Violations are liable for damages. All rights reserved, particularly for the purposes of patent application or
trademark registration.
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photocopied, reproduced or translated to another language without the prior written consent of Siemens Canada Ltd..
Disclaimer Of Liability
Siemens has verified the contents of this manual against the hardware and/or software described. However, deviations between the product
and the documentation may exist.
Siemens shall not be liable for any errors or omissions contained herein or for consequential damages in connection with the furnishing,
performance, or use of this material.
The information given in this document is reviewed regularly and any necessary corrections will be included in subsequent editions. We
appreciate any suggested improvements. We reserve the right to make technical improvements without notice.
Registered Trademarks
ROX™, Rugged Operating System On Linux™, CrossBow™ and eLAN™ are trademarks of Siemens Canada Ltd.. ROS® is a registered
trademark of Siemens Canada Ltd..
Other designations in this manual might be trademarks whose use by third parties for their own purposes would infringe the rights of the
owner.
Third Party Copyrights
Siemens recognizes the following third party copyrights:
• Copyright © 2004 GoAhead Software, Inc. All Rights Reserved.
Security Information
Siemens provides products and solutions with industrial security functions that support the secure operation of plants, machines, equipment
and/or networks. They are important components in a holistic industrial security concept. With this in mind, Siemens’ products and solutions
undergo continuous development. Siemens recommends strongly that you regularly check for product updates.
For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept)
and integrate each component into a holistic, state-of-the-art industrial security concept. Third-party products that may be in use should also
be considered. For more information about industrial security, visit http://www.siemens.com/industrialsecurity.
To stay informed about product updates as they occur, sign up for a product-specific newsletter. For more information, visit http://
support.automation.siemens.com.
Warranty
Siemens warrants this product for a period of five (5) years from the date of purchase, conditional upon the return to factory for maintenance
during the warranty term. This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all
warranties null and void. The warranties set forth in this article are exclusive and are in lieu of all other warranties, performance guarantees
and conditions whether written or oral, statutory, express or implied (including all warranties and conditions of merchantability and fitness for
a particular purpose, and all warranties and conditions arising from course of dealing or usage or trade). Correction of nonconformities in the
manner and for the period of time provided above shall constitute the Seller’s sole liability and the Customer’s exclusive remedy for defective
or nonconforming goods or services whether claims of the Customer are based in contract (including fundamental breach), in tort (including
negligence and strict liability) or otherwise.
For warranty details, visit www.siemens.com/ruggedcom or contact a Siemens customer service representative.
Contacting Siemens
Address
Siemens Canada Ltd.
Industry Sector
300 Applewood Crescent
Concord, Ontario
Canada, L4K 5C7
Telephone
Toll-free: 1 888 264 0006
Tel: +1 905 856 5288
Fax: +1 905 856 1995
E-mail
ruggedcom.info.i-ia@siemens.com
Web
www.siemens.com/ruggedcom
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RUGGEDCOM RS416
Installation Guide
Table of Contents
Table of Contents
Preface ................................................................................................................ v
Alerts .................................................................................................................................................. v
Related Documents ............................................................................................................................. v
Accessing Documentation .................................................................................................................... v
Training .............................................................................................................................................. vi
Customer Support .............................................................................................................................. vi
Chapter 1
Introduction .......................................................................................................... 1
1.1 Feature Highlights ........................................................................................................................ 1
1.2 Ports, Controls and Indicator LEDs ............................................................................................... 3
Chapter 2
Installing Device .................................................................................................. 5
2.1 Mounting the Device .................................................................................................................... 5
2.1.1 Mounting the Device to a Rack .......................................................................................... 6
2.1.2 Mounting the Device on a DIN Rail .................................................................................... 7
2.1.3 Mounting the Device to a Panel ......................................................................................... 7
2.2 Connecting Power ........................................................................................................................ 8
2.2.1 Connecting AC Power ....................................................................................................... 9
2.2.2 Connecting DC Power ..................................................................................................... 10
2.2.3 Wiring Examples ............................................................................................................. 11
2.3 Connecting the Failsafe Alarm Relay ........................................................................................... 14
2.4 Grounding the Device ................................................................................................................. 15
2.5 Connecting to the Device ........................................................................................................... 15
2.6 Cabling Recommendations ......................................................................................................... 16
Chapter 3
Communication Ports ......................................................................................... 17
3.1 Copper Ethernet Ports ................................................................................................................ 17
3.2 Fiber Optic Ethernet Ports .......................................................................................................... 18
3.3 Serial Ports ................................................................................................................................ 19
3.4 Connecting Multiple RS485 Devices ............................................................................................ 22
3.5 Time Synchronization ................................................................................................................. 23
3.5.1 IRIG-B Ports ................................................................................................................... 23
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Table of Contents
RUGGEDCOM RS416
Installation Guide
3.5.2 IRIG-B Connection Considerations ................................................................................... 24
Chapter 4
Technical Specifications ..................................................................................... 25
4.1 Power Supply Specifications ....................................................................................................... 25
4.2 Failsafe Relay Specifications ...................................................................................................... 25
4.3 Copper Ethernet Port Specifications ............................................................................................ 26
4.4 Fiber Optic Ethernet Port Specifications ....................................................................................... 26
4.4.1 10Base-FL Ethernet Optical Specifications ........................................................................ 26
4.4.2 Fast Ethernet (100 Mbps) Optical Specifications ................................................................ 26
4.5 Serial Port Specifications ............................................................................................................ 27
4.5.1 Copper Serial Port Specifications ..................................................................................... 27
4.5.2 Fiber Serial Port Specifications ......................................................................................... 28
4.6 IRIG-B Ports .............................................................................................................................. 28
4.7 Operating Environment ............................................................................................................... 28
4.8 Mechanical Specifications ........................................................................................................... 28
Chapter 5
Dimension Drawings .......................................................................................... 29
Chapter 6
Certification ........................................................................................................ 33
6.1 Agency Approvals ...................................................................................................................... 33
6.2 FCC Compliance ........................................................................................................................ 33
6.3 Industry Canada Compliance ...................................................................................................... 33
6.4 EMI and Environmental Type Tests ............................................................................................. 34
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RUGGEDCOM RS416
Installation Guide
Preface
This guide describes the RUGGEDCOM RS416. It describes the major features of the device, installation,
commissioning and important technical specifications.
It is intended for use by network technical support personnel who are responsible for the installation,
commissioning and maintenance of the device. It is also recommended for use by network and system planners,
system programmers, and line technicians.
Alerts
The following types of alerts are used when necessary to highlight important information.
DANGER!
DANGER alerts describe imminently hazardous situations that, if not avoided, will result in death or
serious injury.
Preface
WARNING!
WARNING alerts describe hazardous situations that, if not avoided, may result in serious injury and/or
equipment damage.
CAUTION!
CAUTION alerts describe hazardous situations that, if not avoided, may result in equipment damage.
IMPORTANT!
IMPORTANT alerts provide important information that should be known before performing a procedure
or step, or using a feature.
NOTE
NOTE alerts provide additional information, such as facts, tips and details.
Related Documents
Other documents that may be of interest include:
• ROS User Guide for the RS416
Accessing Documentation
The latest Hardware Installation Guides and Software User Guides for most RUGGEDCOM products are
available online at www.siemens.com/ruggedcom.
Alerts v
Preface
For any questions about the documentation or for assistance finding a specific document, contact a Siemens
sales representative.
RUGGEDCOM RS416
Installation Guide
Training
Siemens offers a wide range of educational services ranging from in-house training of standard courses on
networking, Ethernet switches and routers, to on-site customized courses tailored to the customer's needs,
experience and application.
Siemens' Educational Services team thrives on providing our customers with the essential practical skills to make
sure users have the right knowledge and expertise to understand the various technologies associated with critical
communications network infrastructure technologies.
Siemens' unique mix of IT/Telecommunications expertise combined with domain knowledge in the utility,
transportation and industrial markets, allows Siemens to provide training specific to the customer's application.
For more information about training services and course availability, visit www.siemens.com/ruggedcom or
contact a Siemens sales representative.
Customer Support
Customer support is available 24 hours, 7 days a week for all Siemens customers. For technical support or
general information, please contact Siemens Customer Support through any of the following methods:
• Online
Visit http://www.siemens.com/automation/support-request to submit a Support Request (SR) or check on the
status of an existing SR.
• Telephone
Call a local hotline center to submit a Support Request (SR). To locate a local hotline center, visit http://
www.automation.siemens.com/mcms/aspa-db/en/automation-technology/Pages/default.aspx.
• Mobile App
Install the Industry Online Support app by Siemens AG on any Android, Apple iOS or Windows mobile device
and be able to:
▪ Access Siemens's extensive library of support documentation, including FAQs, manuals, and much more
▪ Submit SRs or check on the status of an existing SR
▪ Find and contact a local contact person
▪ Ask questions or share knowledge with fellow Siemens customers and the support community via the forum
▪ And much more...
vi Training
RUGGEDCOM RS416
Installation Guide
Introduction
The RUGGEDCOM RS416 is an industrially hardened serial device server with an integrated, fully managed,
Ethernet switch, designed to operate reliably in electrically harsh and climatically demanding environments.
Featuring a modular design that can support IEEE 1588 and IRIG-B time synchronization, up to 16 serial ports
and up to four Ethernet ports, the RS416 is able to interconnect and synchronize multiple types of intelligent
electronic devices (IEDs).
The time source is provided via IEEE 1588 v2 and converted to IRIG-B for distribution to the IEDs via the serial
ports or dedicated IRIG-B cabling. Each serial port supports standard data communications plus an IRIG-B timesynchronization output. Using the RS416 results in fewer connectivity devices reducing overall system costs and
extends the useful life of existing legacy IEDs minimizing capital expenditure for new equipment.
The RS416 provides a high level of immunity to electromagnetic interference and heavy electrical surges typical
of environments found in electric utility substations, factory floors or in curb side traffic control cabinets. The
RS416 meets or exceeds a wide range of industry standards including IEC 61850-3, IEEE 1613, IEC 61000-6-2
and IEC 61800-3. The RS416 also features a wide operating temperature range of -40 to 85 °C (-40 to 185 °F)
allowing it to be installed in virtually any location.
The embedded Rugged Operating System (ROS®) within the RS416 provides advanced layer 2 and layer 3
networking functions, advanced cyber security features, and a full array of intelligent functionality for high network
availability and manageability. Coupled with the ruggedized hardware design, the RS416 is ideal for creating
mission-critical, real-time, control applications in any harsh environment.
The following sections provide more information about the RS416:
• Section 1.1, “Feature Highlights”
• Section 1.2, “Ports, Controls and Indicator LEDs”
Chapter 1
Introduction
Section 1.1
Feature Highlights
Serial Device Server
• Modular design allows for 4, 8, 12, or 16 serial ports
• Fully compliant EIA RS422/TIA RS485, RS422, RS232 serial ports (software selectable) with IRIG-B outputs
• Serial fiber interface (ST)
• Transmit serial data over an IP network
• Support for Modbus TCP, DNP 3, TIN serial protocols
• Baud rates up to 230 kbps
• Raw socket mode allows conversion of any serial protocol
• Point-to-point and multi-point modes
• Converts Modbus RTU to Modbus
• Supports multiple Modbus masters
• Converts DNP3.0 to DNP over UDP/TCP
Feature Highlights 1
Chapter 1
Introduction
Ethernet Ports
• Integrated Ethernet switch
• Copper or fiber options
• Supports IEEE 1588 v2
• Non-blocking, store and forward switching
IRIG-B Option
• Conversion from IEEE 1588 v2
• One IRIG-B PWM/PPS Output
• One IRIG-B PWM Input
• Supports TTL levels (Format B002, B003)
• BNC Connectors
IEEE 1588
• Internal clock is synchronized with IEEE 1588 version 2
• 100μs time accuracy
Cyber Security Features
• Multi-level user passwords
• SSH/SSL (128-bit encryption)
• Enable/disable ports, MAC based port security
• Port based network access control (802.1x)
• VLAN (802.1Q) to segregate and secure network traffic
• RADIUS centralized password management
• SNMPv3 authentication and 56-bit encryption
RUGGEDCOM RS416
Installation Guide
Rated for Reliability in Harsh Environments
• Immunity to EMI and heavy electrical surges
• Meets IEEE 1613 (electric utility substations)
• Exceeds IEC 61850-3 (electric utility substations)
• Exceeds IEC 61800-3 (variable speed drive systems)
• Exceeds IEC 61000-6-2 (generic industrial)
• Exceeds NEMA TS-2 (traffic control equipment)
• Fully independent 2 kV (RMS) isolated serial ports
• -40 to 85 °C (-40 to 185 °F) operating temperature (no fans)
• 18 AWG galvanized steel enclosure
Universal Power Supply Options
• Fully integrated, dual-redundant (optional) power supplies
• Universal high-voltage range: 88-300 VDC or 85-264 VAC
• Popular low voltage ranges: 24 VDC (10-36 VDC), 48 VDC (36-59VDC)
• Terminal blocks for reliable maintenance free connections
2 Feature Highlights
RUGGEDCOM RS416
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Installation Guide
• CSA/UL 60950-1 safety approved to 85 °C (185 °F)
Management Tools
• Web-based, Telnet, CLI management interfaces
• SNMP v1, v2 and v3
• Remote Monitoring (RMON)
• Rich set of diagnostics with logging and alarms
Section 1.2
Ports, Controls and Indicator LEDs
The RS416 features various ports, controls and indicator LEDs on the display panel for configuring and
troubleshooting the device. The display panel can be located on the rear, front or top of the device, depending on
the mounting configuration.
Chapter 1
Introduction
Figure 1: Display Panel
1. Port Status Indicator LEDs 2. Display Mode Indicator LEDs 3. Mode Button 4. Alarm Indicator LED 5. Power Module Indicator
LEDs 6. RS232 Serial Console Port (RJ45)
Port Status Indicator LEDs These LEDs indicate the state of each port.
When Status mode is selected, these LEDs indicate when ports are active.
• Green (Solid) = Link detected
• Green (Blinking) = Link activity
• Off = No link detected
When Duplex mode is selected, these LEDs indicate when ports are operating in full or half
duplex mode.
• Green (Solid) = Full duplex mode
• Orange (Solid) = Half duplex mode
• Off = No link detected
When Speed mode is selected, these LEDs indicate the port speed.
• Green (Solid) = 1000 Mb/s
• Green (Blinking) = 100 Mb/s
• Orange (Solid) = 10 Mb/s
• Off = No link detected
Ports, Controls and Indicator LEDs 3
Chapter 1
Introduction
RUGGEDCOM RS416
Installation Guide
Display Mode Indicator LEDs These LEDs indicate the current display mode for the port status indicator LEDs (i.e. Status,
Duplex or Speed).
Mode button The Mode button sets the display mode for the port status indicator LEDs (i.e. Status,
Duplex or Speed). It can also be used to reset the device if held for 5 seconds.
Alarm Indicator LED The alarm indicator LED illuminates when an alarm condition exists.
Power Module Indicator LEDs These LEDs indicate the status of the power modules.
• Green = The power supply is supplying power
• Red = Power supply failure
• Off = No power supply is installed
RS232 Serial Console Port This port is for interfacing directly with the device and accessing initial management
functions.
4 Ports, Controls and Indicator LEDs
RUGGEDCOM RS416
Installation Guide
Installing Device
The following sections describe how to install the device, including mounting the device, installing/removing
modules, connecting power, and connecting the device to the network.
DANGER!
Electrocution hazard – risk of serious personal injury and/or damage to equipment. Before performing
any maintenance tasks, make sure all power to the device has been disconnected and wait
approximately two minutes for any remaining energy to dissipate.
WARNING!
Radiation hazard – risk of serious personal injury. This product contains a laser system and is
classified as a CLASS 1 LASER PRODUCT. Use of controls or adjustments or performance of
procedures other than those specified herein may result in hazardous radiation exposure.
IMPORTANT!
This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall
render all warranties null and void.
Changes or modifications not expressly approved by Siemens Canada Ltd. could invalidate
specifications, test results, and agency approvals, and void the user's authority to operate the
equipment.
Installing Device
Chapter 2
IMPORTANT!
This product should be installed in a restricted access location where access can only be gained by
authorized personnel who have been informed of the restrictions and any precautions that must be
taken. Access must only be possible through the use of a tool, lock and key, or other means of security,
and controlled by the authority responsible for the location.
• Section 2.1, “Mounting the Device”
• Section 2.2, “Connecting Power”
• Section 2.3, “Connecting the Failsafe Alarm Relay”
• Section 2.4, “Grounding the Device”
• Section 2.5, “Connecting to the Device”
• Section 2.6, “Cabling Recommendations”
Section 2.1
Mounting the Device
The RS416 is designed for maximum mounting and display flexibility. It can be equipped with connectors that
allow it to be installed in a 48 cm (19 in) rack, 35 mm (1.4 in) DIN rail, or directly on a panel.
Mounting the Device 5
Chapter 2
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Installing Device
RUGGEDCOM RS416
Installation Guide
NOTE
For detailed dimensions of the device with either rack, DIN rail or panel hardware installed, refer to
Chapter 5, Dimension Drawings.
The following sections describe the various methods of mounting the device:
• Section 2.1.1, “Mounting the Device to a Rack”
• Section 2.1.2, “Mounting the Device on a DIN Rail”
• Section 2.1.3, “Mounting the Device to a Panel”
Section 2.1.1
Mounting the Device to a Rack
For rack mount installations, the RS416 can be equipped with rack mount adapters pre-installed at the front or
rear of the chassis. Additional adapters are provided to further secure the device in high-vibration or seismically
active locations.
To secure the device to a standard 48 cm (19 in) rack, do the following:
NOTE
The device can be ordered with the communication ports located at the front or rear of the device.
Placing the ports at the rear allows all data and power cabling to be installed and connected at the rear
of the rack.
1. Make sure the rack mount adapters are installed on the correct side of the chassis.
NOTE
The chassis features multiple mounting holes, allowing the rack mount adapters to be installed up
to 25 mm (1 in) from the face of the device.
Figure 2: Rack Mount Adaptors
1. Rear 2. Front 3. Rack Mount Adaptor
2. If required, install adapters on the opposite side of the device to protect from vibrations.
3. Insert the device into the rack.
NOTE
Since heat within the device is channelled to the enclosure, it is recommended that 1 rack-unit
of space, or 44 mm (1.75 in), be kept empty above the device. This allows a small amount of
convectional airflow.
Forced airflow is not required. However, any increase in airflow will result in a reduction of ambient
temperature and improve the long-term reliability of all equipment mounted in the rack space.
6 Mounting the Device to a Rack
RUGGEDCOM RS416
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Installing Device
4. Secure the adapters to the rack using the supplied hardware.
Section 2.1.2
Mounting the Device on a DIN Rail
For DIN rail installations, the RS416 can be equipped with panel/DIN rail adapters pre-installed on each side of
the chassis. The adapters allow the device to be slid onto a standard 35 mm (1.4 in) DIN rail.
To mount the device to a DIN rail, do the following:
1. Align the adapters with the DIN rails and slide the device into place.
Chapter 2
Figure 3: DIN Rail Mounting
1. Panel/DIN Rail Adaptor 2. DIN Rail 3. Screw
2. Install one of the supplied screws on either side of the device to secure the adapters to the DIN rails.
Section 2.1.3
Mounting the Device to a Panel
For panel installations, the RS416 can be equipped with panel/DIN rail adapters pre-installed on each side of the
chassis. The adapters allow the device to be attached to a panel using screws.
To mount the device to a panel, do the following:
1. Place the device against the panel and align the adapters with the mounting holes.
Mounting the Device on a DIN Rail 7
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