Siemens RUGGEDCOM RS416, RUGGEDCOM RS416P Installation Manual

Preface

RUGGEDCOM RS416

Installation Guide

Introduction

Installing Device

Communication Ports

Technical Specifications

Dimension Drawings

Certification

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5

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6/2013

RC1018-EN-02

RUGGEDCOM RS416

Installation Guide

Copyright © 2014 Siemens Canada Ltd.

All rights reserved. Dissemination or reproduction of this document, or evaluation and communication of its contents, is not authorized
except where expressly permitted. Violations are liable for damages. All rights reserved, particularly for the purposes of patent application or
trademark registration.

This document contains proprietary information, which is protected by copyright. All rights are reserved. No part of this document may be
photocopied, reproduced or translated to another language without the prior written consent of Siemens Canada Ltd..

Disclaimer Of Liability

Siemens has verified the contents of this manual against the hardware and/or software described. However, deviations between the product
and the documentation may exist.

Siemens shall not be liable for any errors or omissions contained herein or for consequential damages in connection with the furnishing,
performance, or use of this material.

The information given in this document is reviewed regularly and any necessary corrections will be included in subsequent editions. We
appreciate any suggested improvements. We reserve the right to make technical improvements without notice.

Registered Trademarks

ROX™, Rugged Operating System On Linux™, CrossBow™ and eLAN™ are trademarks of Siemens Canada Ltd.. ROS® is a registered
trademark of Siemens Canada Ltd..

Other designations in this manual might be trademarks whose use by third parties for their own purposes would infringe the rights of the
owner.

Third Party Copyrights

Siemens recognizes the following third party copyrights:

• Copyright © 2004 GoAhead Software, Inc. All Rights Reserved.

Security Information

Siemens provides products and solutions with industrial security functions that support the secure operation of plants, machines, equipment
and/or networks. They are important components in a holistic industrial security concept. With this in mind, Siemens’ products and solutions
undergo continuous development. Siemens recommends strongly that you regularly check for product updates.

For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept)
and integrate each component into a holistic, state-of-the-art industrial security concept. Third-party products that may be in use should also
be considered. For more information about industrial security, visit http://www.siemens.com/industrialsecurity.

To stay informed about product updates as they occur, sign up for a product-specific newsletter. For more information, visit http://

support.automation.siemens.com.

Warranty

Siemens warrants this product for a period of five (5) years from the date of purchase, conditional upon the return to factory for maintenance
during the warranty term. This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all
warranties null and void. The warranties set forth in this article are exclusive and are in lieu of all other warranties, performance guarantees
and conditions whether written or oral, statutory, express or implied (including all warranties and conditions of merchantability and fitness for
a particular purpose, and all warranties and conditions arising from course of dealing or usage or trade). Correction of nonconformities in the
manner and for the period of time provided above shall constitute the Seller’s sole liability and the Customer’s exclusive remedy for defective
or nonconforming goods or services whether claims of the Customer are based in contract (including fundamental breach), in tort (including
negligence and strict liability) or otherwise.

For warranty details, visit www.siemens.com/ruggedcom or contact a Siemens customer service representative.

Contacting Siemens

Address

Siemens Canada Ltd.
Industry Sector
300 Applewood Crescent
Concord, Ontario
Canada, L4K 5C7

Telephone

Toll-free: 1 888 264 0006
Tel: [phone]
Fax: [phone]

E-mail

[e-mail]

Web

www.siemens.com/ruggedcom

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RUGGEDCOM RS416

Installation Guide

Table of Contents

Table of Contents

Preface ................................................................................................................ v

Alerts .................................................................................................................................................. v

Related Documents ............................................................................................................................. v

Accessing Documentation .................................................................................................................... v

Training .............................................................................................................................................. vi

Customer Support .............................................................................................................................. vi

Chapter 1

Introduction .......................................................................................................... 1

1.1 Feature Highlights ........................................................................................................................ 1

1.2 Ports, Controls and Indicator LEDs ............................................................................................... 3

Chapter 2

Installing Device .................................................................................................. 5

2.1 Mounting the Device .................................................................................................................... 5

2.1.1 Mounting the Device to a Rack .......................................................................................... 6

2.1.2 Mounting the Device on a DIN Rail .................................................................................... 7

2.1.3 Mounting the Device to a Panel ......................................................................................... 7

2.2 Connecting Power ........................................................................................................................ 8

2.2.1 Connecting AC Power ....................................................................................................... 9

2.2.2 Connecting DC Power ..................................................................................................... 10

2.2.3 Wiring Examples ............................................................................................................. 11

2.3 Connecting the Failsafe Alarm Relay ........................................................................................... 14

2.4 Grounding the Device ................................................................................................................. 15

2.5 Connecting to the Device ........................................................................................................... 15

2.6 Cabling Recommendations ......................................................................................................... 16

Chapter 3

Communication Ports ......................................................................................... 17

3.1 Copper Ethernet Ports ................................................................................................................ 17

3.2 Fiber Optic Ethernet Ports .......................................................................................................... 18

3.3 Serial Ports ................................................................................................................................ 19

3.4 Connecting Multiple RS485 Devices ............................................................................................ 22

3.5 Time Synchronization ................................................................................................................. 23

3.5.1 IRIG-B Ports ................................................................................................................... 23

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Installation Guide

3.5.2 IRIG-B Connection Considerations ................................................................................... 24

Chapter 4

Technical Specifications ..................................................................................... 25

4.1 Power Supply Specifications ....................................................................................................... 25

4.2 Failsafe Relay Specifications ...................................................................................................... 25

4.3 Copper Ethernet Port Specifications ............................................................................................ 26

4.4 Fiber Optic Ethernet Port Specifications ....................................................................................... 26

4.4.1 10Base-FL Ethernet Optical Specifications ........................................................................ 26

4.4.2 Fast Ethernet (100 Mbps) Optical Specifications ................................................................ 26

4.5 Serial Port Specifications ............................................................................................................ 27

4.5.1 Copper Serial Port Specifications ..................................................................................... 27

4.5.2 Fiber Serial Port Specifications ......................................................................................... 28

4.6 IRIG-B Ports .............................................................................................................................. 28

4.7 Operating Environment ............................................................................................................... 28

4.8 Mechanical Specifications ........................................................................................................... 28

Chapter 5

Dimension Drawings .......................................................................................... 29

Chapter 6

Certification ........................................................................................................ 33

6.1 Agency Approvals ...................................................................................................................... 33

6.2 FCC Compliance ........................................................................................................................ 33

6.3 Industry Canada Compliance ...................................................................................................... 33

6.4 EMI and Environmental Type Tests ............................................................................................. 34

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RUGGEDCOM RS416

Installation Guide

Preface

This guide describes the RUGGEDCOM RS416. It describes the major features of the device, installation,
commissioning and important technical specifications.

It is intended for use by network technical support personnel who are responsible for the installation,
commissioning and maintenance of the device. It is also recommended for use by network and system planners,
system programmers, and line technicians.

Alerts

The following types of alerts are used when necessary to highlight important information.

DANGER!

DANGER alerts describe imminently hazardous situations that, if not avoided, will result in death or
serious injury.

Preface

WARNING!

WARNING alerts describe hazardous situations that, if not avoided, may result in serious injury and/or
equipment damage.

CAUTION!

CAUTION alerts describe hazardous situations that, if not avoided, may result in equipment damage.

IMPORTANT!

IMPORTANT alerts provide important information that should be known before performing a procedure
or step, or using a feature.

NOTE

NOTE alerts provide additional information, such as facts, tips and details.

Related Documents

Other documents that may be of interest include:

• ROS User Guide for the RS416

Accessing Documentation

The latest Hardware Installation Guides and Software User Guides for most RUGGEDCOM products are
available online at www.siemens.com/ruggedcom.

Alerts v

Preface

For any questions about the documentation or for assistance finding a specific document, contact a Siemens
sales representative.

RUGGEDCOM RS416

Installation Guide

Training

Siemens offers a wide range of educational services ranging from in-house training of standard courses on
networking, Ethernet switches and routers, to on-site customized courses tailored to the customer's needs,
experience and application.

Siemens' Educational Services team thrives on providing our customers with the essential practical skills to make
sure users have the right knowledge and expertise to understand the various technologies associated with critical
communications network infrastructure technologies.

Siemens' unique mix of IT/Telecommunications expertise combined with domain knowledge in the utility,
transportation and industrial markets, allows Siemens to provide training specific to the customer's application.

For more information about training services and course availability, visit www.siemens.com/ruggedcom or
contact a Siemens sales representative.

Customer Support

Customer support is available 24 hours, 7 days a week for all Siemens customers. For technical support or
general information, please contact Siemens Customer Support through any of the following methods:

• Online

Visit http://www.siemens.com/automation/support-request to submit a Support Request (SR) or check on the
status of an existing SR.

• Telephone

Call a local hotline center to submit a Support Request (SR). To locate a local hotline center, visit http://

www.automation.siemens.com/mcms/aspa-db/en/automation-technology/Pages/default.aspx.

• Mobile App

Install the Industry Online Support app by Siemens AG on any Android, Apple iOS or Windows mobile device
and be able to:

▪ Access Siemens's extensive library of support documentation, including FAQs, manuals, and much more

▪ Submit SRs or check on the status of an existing SR

▪ Find and contact a local contact person

▪ Ask questions or share knowledge with fellow Siemens customers and the support community via the forum

▪ And much more...

vi Training

RUGGEDCOM RS416

Installation Guide

Introduction

The RUGGEDCOM RS416 is an industrially hardened serial device server with an integrated, fully managed,
Ethernet switch, designed to operate reliably in electrically harsh and climatically demanding environments.
Featuring a modular design that can support IEEE 1588 and IRIG-B time synchronization, up to 16 serial ports
and up to four Ethernet ports, the RS416 is able to interconnect and synchronize multiple types of intelligent
electronic devices (IEDs).

The time source is provided via IEEE 1588 v2 and converted to IRIG-B for distribution to the IEDs via the serial
ports or dedicated IRIG-B cabling. Each serial port supports standard data communications plus an IRIG-B time­synchronization output. Using the RS416 results in fewer connectivity devices reducing overall system costs and
extends the useful life of existing legacy IEDs minimizing capital expenditure for new equipment.

The RS416 provides a high level of immunity to electromagnetic interference and heavy electrical surges typical
of environments found in electric utility substations, factory floors or in curb side traffic control cabinets. The
RS416 meets or exceeds a wide range of industry standards including IEC 61850-3, IEEE 1613, IEC 61000-6-2
and IEC 61800-3. The RS416 also features a wide operating temperature range of -40 to 85 °C (-40 to 185 °F)
allowing it to be installed in virtually any location.

The embedded Rugged Operating System (ROS®) within the RS416 provides advanced layer 2 and layer 3
networking functions, advanced cyber security features, and a full array of intelligent functionality for high network
availability and manageability. Coupled with the ruggedized hardware design, the RS416 is ideal for creating
mission-critical, real-time, control applications in any harsh environment.

The following sections provide more information about the RS416:

• Section 1.1, “Feature Highlights”

• Section 1.2, “Ports, Controls and Indicator LEDs”

Chapter 1

Introduction

Section 1.1

Feature Highlights

Serial Device Server

• Modular design allows for 4, 8, 12, or 16 serial ports

• Fully compliant EIA RS422/TIA RS485, RS422, RS232 serial ports (software selectable) with IRIG-B outputs

• Serial fiber interface (ST)

• Transmit serial data over an IP network

• Support for Modbus TCP, DNP 3, TIN serial protocols

• Baud rates up to 230 kbps

• Raw socket mode allows conversion of any serial protocol

• Point-to-point and multi-point modes

• Converts Modbus RTU to Modbus

• Supports multiple Modbus masters

• Converts DNP3.0 to DNP over UDP/TCP

Feature Highlights 1

Chapter 1

Introduction

Ethernet Ports

• Integrated Ethernet switch

• Copper or fiber options

• Supports IEEE 1588 v2

• Non-blocking, store and forward switching

IRIG-B Option

• Conversion from IEEE 1588 v2

• One IRIG-B PWM/PPS Output

• One IRIG-B PWM Input

• Supports TTL levels (Format B002, B003)

• BNC Connectors

IEEE 1588

• Internal clock is synchronized with IEEE 1588 version 2

• 100μs time accuracy

Cyber Security Features

• Multi-level user passwords

• SSH/SSL (128-bit encryption)

• Enable/disable ports, MAC based port security

• Port based network access control (802.1x)

• VLAN (802.1Q) to segregate and secure network traffic

• RADIUS centralized password management

• SNMPv3 authentication and 56-bit encryption

RUGGEDCOM RS416

Installation Guide

Rated for Reliability in Harsh Environments

• Immunity to EMI and heavy electrical surges

• Meets IEEE 1613 (electric utility substations)

• Exceeds IEC 61850-3 (electric utility substations)

• Exceeds IEC 61800-3 (variable speed drive systems)

• Exceeds IEC 61000-6-2 (generic industrial)

• Exceeds NEMA TS-2 (traffic control equipment)

• Fully independent 2 kV (RMS) isolated serial ports

• -40 to 85 °C (-40 to 185 °F) operating temperature (no fans)

• 18 AWG galvanized steel enclosure

Universal Power Supply Options

• Fully integrated, dual-redundant (optional) power supplies

• Universal high-voltage range: 88-300 VDC or 85-264 VAC

• Popular low voltage ranges: 24 VDC (10-36 VDC), 48 VDC (36-59VDC)

• Terminal blocks for reliable maintenance free connections

2 Feature Highlights

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• CSA/UL 60950-1 safety approved to 85 °C (185 °F)

Management Tools

• Web-based, Telnet, CLI management interfaces

• SNMP v1, v2 and v3

• Remote Monitoring (RMON)

• Rich set of diagnostics with logging and alarms

Section 1.2

Ports, Controls and Indicator LEDs

The RS416 features various ports, controls and indicator LEDs on the display panel for configuring and
troubleshooting the device. The display panel can be located on the rear, front or top of the device, depending on
the mounting configuration.

Chapter 1

Introduction

Figure 1: Display Panel

1. Port Status Indicator LEDs 2. Display Mode Indicator LEDs 3. Mode Button 4. Alarm Indicator LED 5. Power Module Indicator
LEDs 6. RS232 Serial Console Port (RJ45)

Port Status Indicator LEDs These LEDs indicate the state of each port.

When Status mode is selected, these LEDs indicate when ports are active.

• Green (Solid) = Link detected

• Green (Blinking) = Link activity

• Off = No link detected

When Duplex mode is selected, these LEDs indicate when ports are operating in full or half
duplex mode.

• Green (Solid) = Full duplex mode

• Orange (Solid) = Half duplex mode

• Off = No link detected

When Speed mode is selected, these LEDs indicate the port speed.

• Green (Solid) = 1000 Mb/s

• Green (Blinking) = 100 Mb/s

• Orange (Solid) = 10 Mb/s

• Off = No link detected

Ports, Controls and Indicator LEDs 3

Chapter 1

Introduction

RUGGEDCOM RS416

Installation Guide

Display Mode Indicator LEDs These LEDs indicate the current display mode for the port status indicator LEDs (i.e. Status,

Duplex or Speed).

Mode button The Mode button sets the display mode for the port status indicator LEDs (i.e. Status,

Duplex or Speed). It can also be used to reset the device if held for 5 seconds.

Alarm Indicator LED The alarm indicator LED illuminates when an alarm condition exists.

Power Module Indicator LEDs These LEDs indicate the status of the power modules.

• Green = The power supply is supplying power

• Red = Power supply failure

• Off = No power supply is installed

RS232 Serial Console Port This port is for interfacing directly with the device and accessing initial management

functions.

4 Ports, Controls and Indicator LEDs

RUGGEDCOM RS416

Installation Guide

Installing Device

The following sections describe how to install the device, including mounting the device, installing/removing
modules, connecting power, and connecting the device to the network.

DANGER!

Electrocution hazard – risk of serious personal injury and/or damage to equipment. Before performing
any maintenance tasks, make sure all power to the device has been disconnected and wait
approximately two minutes for any remaining energy to dissipate.

WARNING!

Radiation hazard – risk of serious personal injury. This product contains a laser system and is
classified as a CLASS 1 LASER PRODUCT. Use of controls or adjustments or performance of
procedures other than those specified herein may result in hazardous radiation exposure.

IMPORTANT!

This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall
render all warranties null and void.

Changes or modifications not expressly approved by Siemens Canada Ltd. could invalidate
specifications, test results, and agency approvals, and void the user's authority to operate the
equipment.

Installing Device

Chapter 2

IMPORTANT!

This product should be installed in a restricted access location where access can only be gained by
authorized personnel who have been informed of the restrictions and any precautions that must be
taken. Access must only be possible through the use of a tool, lock and key, or other means of security,
and controlled by the authority responsible for the location.

• Section 2.1, “Mounting the Device”

• Section 2.2, “Connecting Power”

• Section 2.3, “Connecting the Failsafe Alarm Relay”

• Section 2.4, “Grounding the Device”

• Section 2.5, “Connecting to the Device”

• Section 2.6, “Cabling Recommendations”

Section 2.1

Mounting the Device

The RS416 is designed for maximum mounting and display flexibility. It can be equipped with connectors that
allow it to be installed in a 48 cm (19 in) rack, 35 mm (1.4 in) DIN rail, or directly on a panel.

Mounting the Device 5

Chapter 2

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RUGGEDCOM RS416

Installation Guide

NOTE

For detailed dimensions of the device with either rack, DIN rail or panel hardware installed, refer to

Chapter 5, Dimension Drawings.

The following sections describe the various methods of mounting the device:

• Section 2.1.1, “Mounting the Device to a Rack”

• Section 2.1.2, “Mounting the Device on a DIN Rail”

• Section 2.1.3, “Mounting the Device to a Panel”

Section 2.1.1

Mounting the Device to a Rack

For rack mount installations, the RS416 can be equipped with rack mount adapters pre-installed at the front or
rear of the chassis. Additional adapters are provided to further secure the device in high-vibration or seismically
active locations.

To secure the device to a standard 48 cm (19 in) rack, do the following:

NOTE

The device can be ordered with the communication ports located at the front or rear of the device.
Placing the ports at the rear allows all data and power cabling to be installed and connected at the rear
of the rack.

1. Make sure the rack mount adapters are installed on the correct side of the chassis.

NOTE

The chassis features multiple mounting holes, allowing the rack mount adapters to be installed up
to 25 mm (1 in) from the face of the device.

Figure 2: Rack Mount Adaptors

1. Rear 2. Front 3. Rack Mount Adaptor

2. If required, install adapters on the opposite side of the device to protect from vibrations.

3. Insert the device into the rack.

NOTE

Since heat within the device is channelled to the enclosure, it is recommended that 1 rack-unit
of space, or 44 mm (1.75 in), be kept empty above the device. This allows a small amount of
convectional airflow.

Forced airflow is not required. However, any increase in airflow will result in a reduction of ambient
temperature and improve the long-term reliability of all equipment mounted in the rack space.

6 Mounting the Device to a Rack

RUGGEDCOM RS416

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Installing Device

4. Secure the adapters to the rack using the supplied hardware.

Section 2.1.2

Mounting the Device on a DIN Rail

For DIN rail installations, the RS416 can be equipped with panel/DIN rail adapters pre-installed on each side of
the chassis. The adapters allow the device to be slid onto a standard 35 mm (1.4 in) DIN rail.

To mount the device to a DIN rail, do the following:

1. Align the adapters with the DIN rails and slide the device into place.

Chapter 2

Figure 3: DIN Rail Mounting

1. Panel/DIN Rail Adaptor 2. DIN Rail 3. Screw

2. Install one of the supplied screws on either side of the device to secure the adapters to the DIN rails.

Section 2.1.3

Mounting the Device to a Panel

For panel installations, the RS416 can be equipped with panel/DIN rail adapters pre-installed on each side of the
chassis. The adapters allow the device to be attached to a panel using screws.

To mount the device to a panel, do the following:

1. Place the device against the panel and align the adapters with the mounting holes.

Mounting the Device on a DIN Rail 7

Chapter 2

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RUGGEDCOM RS416

Installation Guide

Figure 4: Panel Mounting

1. Screw 2. Panel/DIN Rail Adaptor

2. Install the supplied screws to secure the adapters to the panel.

Section 2.2

Connecting Power

The RS416 supports single or dual redundant high AC and/or low DC power supplies. The use of two power
modules is recommended to provide redundancy and load balancing.

The RS416 can be equipped with either a screw-type or pluggable terminal block, which provides power to both
power supplies. The screw-type terminal block is installed using Phillips screws and compression plates, allowing
either bare wire connections or crimped terminal lugs. Use #6 size ring lugs for secure, reliable connections
under severe shock or vibration.

NOTE

• For maximum redundancy in a dual power supply configuration, use two independent power
sources.

• For 100-240 VAC rated equipment, an appropriately rated AC circuit breaker must be installed.

• For 88-300 VDC rated equipment, an appropriately rated DC circuit breaker must be installed.

• Use only #16 gage copper wiring when connecting terminal blocks.

• A circuit breaker is not required for 12, 24 or 48 VDC rated power supplies.

8 Connecting Power

RUGGEDCOM RS416

Installation Guide

• It is recommended to provide a separate circuit breaker for each power supply module.

• Equipment must be installed according to applicable local wiring codes and standards.

The following sections describe how to connect power to the device:

• Section 2.2.1, “Connecting AC Power”

• Section 2.2.2, “Connecting DC Power”

• Section 2.2.3, “Wiring Examples”

Section 2.2.1

Connecting AC Power

To connect a high AC power supply to the device, do the following:

CAUTION!

Electrical hazard – risk of damage to equipment. Do not connect AC power cables to a DC power
supply terminal block. Damage to the power supply may occur.

Installing Device

Chapter 2

CAUTION!

Electrical hazard – risk of damage to equipment. Before testing the dielectric strength (HIPOT) in the
field, remove the metal jumper. This metal jumper connects transient suppression circuitry to chassis
ground and must be removed in order to avoid damage to transient suppression circuitry during testing.

NOTE

The terminal block is divided into separate terminals for each internal power supply. Make sure to
connect the external power supply to the appropriate terminals.

1. Remove the terminal block cover.

2. If a screw-type terminal block is installed, remove the screws from the appropriate terminals. Use these
screws along with #6 ring lugs to secure the wires to the terminal block.

3. Connect the positive wire from the power source to the positive/live (+/L) terminal on the terminal block. For
more information, refer to Section 2.2.3, “Wiring Examples”.

Connecting AC Power 9

Chapter 2

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Figure 5: Terminal Block Wiring

1. Screw-Type Terminal Block 2. Pluggable Terminal Block 3. Jumper 4. Positive/Live (+/L) Terminal 5. Negative/Neutral (-/N)

Terminal (-/N) 6. Surge Ground Terminal 7. Chassis Ground Terminal

RUGGEDCOM RS416

Installation Guide

4. Connect the negative wire from the power source to the negative/neutral (-/N) terminal on the terminal block.
For more information, refer to Section 2.2.3, “Wiring Examples”.

5. Install the supplied metal jumper between terminals 2, 4 and 6 to connect the surge ground terminals to the
chassis ground terminal. The surge ground terminals are used as the ground conductor for all surge and
transient suppression circuitry internal to the unit.

6. Connect the ground terminal on the power source to the chassis ground terminal on the device. For more
information, refer to Section 2.4, “Grounding the Device”

DANGER!

Electrocution hazard – risk of death, serious personal injury and/or damage to the device. Make
sure the supplied terminal block cover is always installed before the device is powered.

7. Install the terminal block cover.

Section 2.2.2

Connecting DC Power

To connect a single high or low DC power supply to the device, do the following:

CAUTION!

Electrical hazard – risk of damage to equipment. Before testing the dielectric strength (HIPOT) in the
field, remove the metal jumper. This metal jumper connects transient suppression circuitry to chassis
ground and must be removed in order to avoid damage to transient suppression circuitry during testing.

NOTE

The screw-type terminal block is installed using Philips screws and compression plates, allowing either
bare wire connections or crimped terminal lugs. Use #6 size ring lugs for secure, reliable screws, which

10 Connecting DC Power

must be removed to make connections.

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Installing Device

1. Remove the terminal block cover.

2. If a screw-type terminal block is installed, remove the screws from the appropriate terminals. Use these
screws along with #6 ring lugs to secure the wires to the terminal block.

3. Connect the positive wire from the power source to the positive/live (+/L) terminal on the terminal block. For
more information, refer to Section 2.2.3, “Wiring Examples”.

Chapter 2

Figure 6: Terminal Block Wiring

1. Screw-Type Terminal Block 2. Pluggable Terminal Block 3. Jumper 4. Positive/Live (+/L) Terminal 5. Negative/Neutral (-/N)

Terminal 6. Surge Ground Terminal 7. Chassis Ground Terminal

4. Connect the negative wire from the power source to the negative/neutral (-/N) terminal on the terminal block.
For more information, refer to Section 2.2.3, “Wiring Examples”.

5. Install the supplied metal jumper between terminals 2, 4 and 6 to connect the surge ground terminals to the
chassis ground terminal. The surge ground terminals are used as the ground conductor for all surge and
transient suppression circuitry internal to the unit.

6. Connect the ground terminal on the power source to the chassis ground terminal on the device. For more
information, refer to Section 2.4, “Grounding the Device”

DANGER!

Electrocution hazard – risk of death, serious personal injury and/or damage to the device. Make
sure the supplied terminal block cover is always installed before the device is powered.

7. Install the terminal block cover.

Section 2.2.3

Wiring Examples

The following illustrate how to connect power to single and dual power supplies.

Wiring Examples 11

Chapter 2

Installing Device

Figure 7: Single AC Power Supply

RUGGEDCOM RS416

Installation Guide

Figure 8: Single DC Power Supply

12 Wiring Examples

RUGGEDCOM RS416

Installation Guide

Figure 9: Dual AC Power Supply

Installing Device

Chapter 2

Figure 10: Dual DC Power Supply

Wiring Examples 13

Chapter 2

Installing Device

Figure 11: Dual AC/DC Power Supply

RUGGEDCOM RS416

Installation Guide

Section 2.3

Connecting the Failsafe Alarm Relay

The failsafe relay can be configured to latch based on alarm conditions. The NO (Normally Open) contact is
closed when the unit is powered and there are no active alarms. If the device is not powered or if an active alarm
is configured, the relay opens the NO contact and closes the NC (Normally Closed) contact.

NOTE

Control of the failsafe relay output is configurable through ROS. One common application for this relay
is to signal an alarm if a power failure occurs. For more information, refer to the ROS User Guide for
the RS416.

The following shows the proper relay connections.

14 Connecting the Failsafe Alarm Relay

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Figure 12: Failsafe Alarm Relay Wiring

1. Screw-Type Terminal Block 2. Pluggable Terminal Block 3. Normally Open Terminal 4. Common Terminal 5. Normally Closed

Terminal

Section 2.4

Installing Device

Chapter 2

Grounding the Device

The RS416 chassis ground terminal uses a #6-32 screw. It is recommended to terminate the ground connection
with a #6 ring lug and torque it to 1.7 N·m (15 lbf·in).

Figure 13: Chassis Ground Connection

1. Stainless Steel Stud 2. #6-32 Screw 3. #6 Ring Lug

Section 2.5

Connecting to the Device

The following describes the various methods for accessing the ROS console and Web interfaces on the device.
For more detailed instructions, refer to the ROS User Guide for the RS416.

Grounding the Device 15

Chapter 2

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Installing Device

RUGGEDCOM RS416

Installation Guide

RS232 Console Port

Connect a PC or terminal directly to the RS232 console port to access the boot-time control and ROS interfaces.
The console port provides access to ROS's console and Web interfaces.

IMPORTANT!

The console port is intended to be used only as a temporary connection during initial configuration or
troubleshooting.

Connection to the console port is made using an RJ45-to-DB9 console cable. The following is the pin-out for the
console port:

Pin

Name Description

a

a

Data Set Ready

Data Terminal Ready

Figure 14: RJ45 Console Port Pin Configuration

RJ45 Male

1 6 DSR

2 1 Reserved (Do Not Connect)

3 4 DTR

4 5 GND Signal Ground

5 2 RxD Receive Data (to DTE)

DB9

Female

a

The DSR, DCD and DTR pins are connected together internally.

b

The CTS and RTS pins are connected together internally.

c

RI is not connected.

6 3 TxD Transmit Data

7 8 CTS

8 7 RTS

1 9 RI

b

b

c

(from DTE)

Clear to Send

Read to Send

Ring Indicator

Communication Ports

Connect any of the available Ethernet ports on the device to a management switch and access the ROS console
and Web interfaces via the device's IP address. For more information about available ports, refer to Chapter 3,

Communication Ports.

Section 2.6

Cabling Recommendations

Siemens does not recommend the use of copper cabling of any length for critical, real-time substation automation
applications. All copper Ethernet ports on RUGGEDCOM products include transient suppression circuitry
to protect against damage from electrical transients and conform with IEC 61850-3 and IEEE 1613 Class 1
standards. This means that during a transient electrical event, communications errors or interruptions may occur,
but recovery is automatic.

Siemens also does not recommend using copper Ethernet ports to interface with devices in the field across
distances that could produce high levels of ground potential rise (i.e. greater than 2500 V), during line-to-ground
fault conditions.

16 Cabling Recommendations

RUGGEDCOM RS416

1

2

3

4

5

6

Installation Guide

Communication Ports

Communication Ports

The RS416 can be equipped with various types of communication ports to enhance its abilities and performance.
To determine which ports are equipped on the device, refer to the factory data file available through ROS. For
more information on how to access the factory data file, refer to the ROS User Guide for the RS416.

Each communication port type has a specific place in the RS416 chassis.

Chapter 3

Figure 15: Port Assignment

1. Slot 1 2. Slot 2 3. Slot 3 4. Slot 4 5. Slot 5 6. Slot 6

Slot Type

1 to 4 Serial Ports

5 to 6 Fast Ethernet (10/100Base-TX, 10Base-FL or 10/100Base-FX) or IRIG-B Ports

The following sections describe the available ports:

• Section 3.1, “Copper Ethernet Ports”

• Section 3.2, “Fiber Optic Ethernet Ports”

• Section 3.3, “Serial Ports”

• Section 3.4, “Connecting Multiple RS485 Devices”

• Section 3.5, “Time Synchronization”

Section 3.1

Copper Ethernet Ports

The RS416 supports several 10/100Base-TX Ethernet ports that allow connection to standard Category 5
(CAT-5) unshielded twisted-pair (UTP) cables with RJ45 male connectors. The RJ45 connectors are directly
connected to the chassis ground on the device and can accept CAT-5 shielded twisted-pair (STP) cables.

Each port features a Speed and Link LED that indicates the state of the port.

LED State Description

Speed Yellow The port is operating at 100 Mbps

Copper Ethernet Ports 17

Chapter 3

18

21

21

Communication Ports

LED State Description

Off The port is operating at 10 Mbps

RUGGEDCOM RS416

Installation Guide

Link

Yellow (Solid) Link established

Yellow (Blinking) Link activity

Off No link detected

The following is the pin-out for the RJ45 male connector:

Pin Name Description

1 RX+ Receive Data+

2 RX- Receive Data-

3 TX+ Transmit Data+

Figure 16: RJ45 Ethernet Port Pin Configuration

4 Reserved (Do Not Connect)

5 Reserved (Do Not Connect)

6 TX- Transmit Data-

7 Reserved (Do Not Connect)

8 Reserved (Do Not Connect)

For specifications on the available copper Ethernet ports, refer to Section 4.3, “Copper Ethernet Port

Specifications”.

Section 3.2

Fiber Optic Ethernet Ports

Fiber optic Ethernet ports are available with either MTRJ (Mechanical Transfer Registered Jack), LC (Lucent
Connector), SC (Standard or Subscriber Connector) or ST (Straight Tip) connectors. Make sure the Transmit (Tx)
and Receive (Rx) connections of each port are properly connected and matched to establish a proper link.

Figure 17: MTRJ Port

1. Tx Connector 2. Rx Connector

Figure 18: LC Port

1. Tx Connector 2. Rx Connector

18 Fiber Optic Ethernet Ports

RUGGEDCOM RS416

21

21

21

Installation Guide

Communication Ports

Chapter 3

Figure 19: SC Port

1. Tx Connector 2. Rx Connector

Figure 20: ST Port

1. Tx Connector 2. Rx Connector

For specifications on the available fiber optic Ethernet ports, refer to Section 4.4, “Fiber Optic Ethernet Port

Specifications”.

Section 3.3

Serial Ports

The RS416 supports serial cards with fiber serial ST (Straight Tip) connectors, RS232/RS485/RS422 DB9 serial
ports or RS232/RS485/RS422 RJ45 serial ports.

Serial DB9 and RJ45 ports can be run in RS232, RS485 or RS422 mode. They can also be ordered with IRIG-B
time code support.

NOTE

On power-up, all serial RJ45 ports default to RS485 mode. Each port can be individually set to RS232,
RS485 or RS422 mode through ROS. For more information, refer to the ROS User Guide for the
RS416.

NOTE

For information about how to connect devices configured to run in RS485 mode, refer to Section 3.4,

“Connecting Multiple RS485 Devices”.

All serial ports feature an LED that indicates the current state of the port.

State Description

Green Link activity detected

Off No link detected

For specifications on serial ports, refer to Section 4.5, “Serial Port Specifications”.

The following is the pin-out description for ST, DB9 and RJ45 serial ports:

Fiber Serial Port

Figure 21: ST Port

1. Tx Connector 2. Rx Connector

Serial Ports 19

Chapter 3

5

9 6

1

5

9 6

1

Communication Ports

Serial DB9 Port

RUGGEDCOM RS416

Installation Guide

Pin

1 DCD

2 TX

3 RX

4 DTR

5 Common (Isolated) Ground

6 DSR

Figure 22: Serial DB9 Port Pin Configuration

7 RTS TX/RX- TX-

8 CTS

9 RI

Shield Chassis Ground

a

The DSR, DCD and DTR pins are connected together internally.

b

In RS232 DCE mode, ports transmit to DTE devices on pin 2 and receive from DTE on pin 3.

c

RI is not connected.

NOTE

Pins 1, 4 and 6 and pins 7 and 8 are connected internally. In RS232 mode, these pins enter a high
impedance state. A DTE that asserts RTS will see CTS asserted. However, the device will not perform
hardware flow control.

Mode

RS232 DCE RS485 RS422

a

b

b

a

a

c

TX/RX+ TX+

RX+

RX-

Serial DB9 Port with IRIG-B Support

Pin

RS232 DTE RS485 RS422

1 RX-

2 RX

3 TX

d

d

4 IRIG-B+

5 Common (Isolated) Ground

6 Common (Isolated) Ground

Figure 23: Serial DB9 Port Pin Configuration

7 RTS TX/RX- TX-

8 CTS

9 Common (Isolated) Ground

Shield Chassis Ground

d

In RS232 DTE mode, ports transmit to DTE devices on pin 2 and receive from DTE on pin 3.

Mode

TX/RX+ TX+

RX+

20 Serial Ports

RUGGEDCOM RS416

18

18

Installation Guide

Serial RJ45 Port

Communication Ports

NOTE

Pins 7 and 8 are connected internally. In RS232 mode, these pins enter a high impedance state. A
DTE that asserts RTS will see CTS asserted. However, the device will not perform hardware flow
control.

Pin RS232 Mode RS485 Mode RS422 Mode

1 DSR

2 DCD

3 DTR

e

e

e

RX-

Chapter 3

Figure 24: Serial RJ45 Port Pin Configuration

e

The DSR, DCD and DTR pins are connected together internally.

f

In RS232 mode, the RJ45 ports conform to EIA-561 DTE, which transmit on TXD and receive on RXD.

4 Common (Isolated) Ground

5 RXD

6 TXD

7 CTS

8 RTS TX/RX- TX-

Shield Chassis Ground

NOTE

Pins 1, 2 and 3 and pins 7 and 8 are connected internally. In RS232 mode, these pins enter a high
impedance state. A DTE that asserts RTS will see CTS asserted. However, the device will not perform
hardware flow control.

Serial RJ45 Port with IRIG-B Support

Pin RS232 Mode RS485 Mode RS422 Mode

1 RX-

2 +IRIG-B

f

f

TX/RX+ TX+

RX+

Figure 25: Serial RJ45 Port Pin Configuration

g

In RS232 mode, the RJ45 ports conform to EIA-561 DTE, which transmit on TXD and receive on RXD.

Serial Ports 21

3 Common (Isolated) Ground

4 Common (Isolated) Ground

5 RXD

6 TXD

7 CTS

8 RTS TX/RX- TX-

Shield Chassis Ground

g

g

TX/RX+ TX+

RX+

Chapter 3

< 1219 m (4000 in)

120Ω 10nF

120Ω 10nF

1

2

3

5

5

6

4

Communication Ports

RUGGEDCOM RS416

Installation Guide

NOTE

Pins 7 and 8 are connected internally. In RS232 mode, these pins enter a high impedance state. A
DTE that asserts RTS will see CTS asserted. However, the device will not perform hardware flow
control.

Section 3.4

Connecting Multiple RS485 Devices

Each RS485 port can communicate with multiple RS485 devices by wiring devices together in sequence over a
single twisted pair with transmit and receive signals on the same two wires (half duplex). For reliable, continuous
communication, adhere to the following guidelines:

• To minimize the effects of ambient electrical noise, use shielded cabling.

• The correct polarity must be observed throughout a single sequence or ring.

• The number of devices wired should not exceed 32, and total distance should be less than 1219 m (4000 ft) at
100 kbps.

• The Common terminals should be connected to the common wire inside the shield.

• The shield should be connected to earth ground at a single point to avoid loop currents.

• The twisted pair should be terminated at each end of the chain.

The following shows the recommended RS485 wiring.

Figure 26: Recommended RS485 Wiring

1. RS416 Device 2. Common (Isolated Ground) 3. Negative 4. Positive 5. Shield to Earth (Connected At a Single Point) 6. RS485

Devices (32 Total)

22 Connecting Multiple RS485 Devices

RUGGEDCOM RS416

Installation Guide

Section 3.5

Communication Ports

Time Synchronization

The RS416 is able to derive and provide time synchronization via Ethernet using the Precision Time Protocol
(PTP) and NTP (Network Time Protocol). With the IRIG-B module is installed, the RS416 is also able to
synchronize to received IRIG-B time signal and to distribute it via BNC and via serial ports equipped with IRIG-B
signals. Please refer to the data sheet for ordering options.

The following are the time synchronization sources supported by the RS416 for time synchronization.

Synchronization Source Without IRIG Module With IRIG Module

NTP Yes Yes

IEEE 1588 v2 Yes Yes

IRIG-B PWM No Yes

The following are the time synchronization services supported by the RS416.

Synchronization Service Without IRIG Module With IRIG Module

NTP Yes Yes

IEEE 1588 v2 Yes Yes

Chapter 3

IRIG-B PWM No Yes

NTP (Network Time Protocol) is the standard for synchronizing the clocks of computer systems throughout the
Internet and is suitable for systems that require accuracies on the order of 1 ms.

IRIG-B (Inter Range Instrumentation Group, mod B) time synchronization is an established, inter-device time
synchronization mechanism which provides accuracy on the order of 1ms to 1μs.

IEEE 1588 is designed to fill a niche not well served by either NTP or IRIG-B. IEEE1588 is designed for local
systems requiring accuracies on the order of 100 nanoseconds. IEEE 1588 is also designed for applications that
cannot bear the cost of a GPS receiver at each node or for which GPS signals are inaccessible. Every Ethernet
port on the RS416 supports IEEE1588.

Section 3.5.1

IRIG-B Ports

The IRIG-B output ports described in sections 3.3 and 3.5 derive their time from the IRIG-B module, which
occupies one slot in lieu of a two-port Ethernet module. The IRIGB module has one dedicated input and one
dedicated output. These ports operate in IRIG-B PWM mode (IRIG-B006 or IRIG-B007) only.

The following figure shows the layout of the BNC connectors on the IRIG-B I/O board. The LED in the center
of the board, indicated by the mark, reflects the status of the received IRIG-B signal, and is described in the
following table.

Time Synchronization 23

Chapter 3

TT

LIN

TTLOUT

1

2

3

Communication Ports

Figure 27: IRIG-B Daughter Board BNC Connections

LED Color Meaning

Off No IRIG-B signal detected

Red Errors detected in received IRIG-B signal

Green Received IRIG-B signal is good

Section 3.5.2

IRIG-B Connection Considerations

RUGGEDCOM RS416

Installation Guide

The number of IRIG-B devices that can be connected to a given IRIG-B output is dependent on the cabling
type and length, as well as the input impedances of connected devices. The following shows a simplified circuit
diagram of the interface between an IRIG-B output and connected devices.

Figure 28: IRIG-B Simplified Schematic

1. Source 2. Cabling 3. Device

The maximum number of devices (N) that can be connected to the source is determined by verifying that the
source current (IS) required to drive the connected devices is less than the maximum drive current the output can
provide, and that the load voltage (VL) seen by the connected devices is greater than their minimum required
voltage. For IRIG-B port specifications, refer to Section 4.6, “IRIG-B Ports”.

24 IRIG-B Connection Considerations

RUGGEDCOM RS416

Installation Guide

Technical Specifications

Technical Specifications

The following sections provide important technical specifications related to the device and available modules:

• Section 4.1, “Power Supply Specifications”

• Section 4.2, “Failsafe Relay Specifications”

• Section 4.3, “Copper Ethernet Port Specifications”

• Section 4.4, “Fiber Optic Ethernet Port Specifications”

• Section 4.5, “Serial Port Specifications”

• Section 4.6, “IRIG-B Ports”

• Section 4.7, “Operating Environment”

• Section 4.8, “Mechanical Specifications”

Chapter 4

Section 4.1

Power Supply Specifications

Power Supply Type

12 VDC

24 VDC

48 VDC 36 VDC 59 VDC 3.15 A(T)

HI (125/250 VDC)

HI (110/230 VAC)

a

(F) denotes fast-acting fuse

b

(T) denotes time-delay fuse.

c

Power consumption varies based on configuration. 10/100Base-TX ports consume roughly 1 W less than fiber optic ports.

d

The HI power supply is the same power supply for both AC and DC.

d

d

Minimum Maximum

10 VDC 36 VDC 6.3 A(F)

88 VDC 300 VDC

85 VAC 264 VAC

Input Range

Section 4.2

Internal Fuse

ab

Rating

2 A(T) 4 kVAC, 5.5 kVDC

Failsafe Relay Specifications

Isolation

1.5 kVDC

Maximum Power

Consumption

25 W

c

Maximum Switching Voltage Rated Switching Current

30 VAC 0.3 A, 1.0 A

80 VDC 0.3

Power Supply Specifications 25

Chapter 4

Technical Specifications

Section 4.3

Copper Ethernet Port Specifications

The following details the specifications for copper Ethernet ports that can be ordered with the RS416.

RUGGEDCOM RS416

Installation Guide

e

Speed

10/100Base-TX RJ45 FDX/HDX > CAT-5

e

Auto-negotiating.

f

Shielded or unshielded.

g

Auto-crossover and auto-polarity.

h

Typical distance. Dependent on the number of connectors and splices.

i

RMS 1 minute.

Connector Duplex

e

Cable Type

f

Wiring

Standard

TIA/EIA

T568A/B

g

Section 4.4

Fiber Optic Ethernet Port Specifications

The following sections detail fiber optic specifications for ports that can be equipped on the RS416..

• Section 4.4.1, “10Base-FL Ethernet Optical Specifications”

• Section 4.4.2, “Fast Ethernet (100 Mbps) Optical Specifications”

Section 4.4.1

Maximum
Distance

100 m

(328 ft)

h

Isolation

1.5 kV

i

10Base-FL Ethernet Optical Specifications

Mode

MM ST

Section 4.4.2

Connector

Type

Cable

Type (µm)

62.5/125 -16 -9 18

50/125

Tx λ (typ.)

(nm)

850

Tx min

(dBm)

-19.8 -12.8

Tx max

(dBm)

Rx

Sensitivity

(dBm)

-34 -11.2 2

Rx

Saturation

(dBm)

Fast Ethernet (100 Mbps) Optical Specifications

Mode

MM ST

MM SC

Connector

Type

Cable

Type (μm)

62.5/125 -19 12

50/125

62.5/125

Tx λ (typ.)

(nm)

1300

1300

Tx min.

(dBm)

-22.5

-19

Tx max.

(dBm)

-14 -31 -14 2

-14 -31 -14 2

Rx

Sensitivity

(dBm)

Rx

Saturation

(dBm)

Distance

(typ.) (km)

Distance

(typ.) (km)

Power

Budget

(dB)

14.2

Power

Budget

(dB)

8.5

12

26 Copper Ethernet Port Specifications

RUGGEDCOM RS416

Installation Guide

Technical Specifications

Chapter 4

Mode

MM MTRJ

SM ST 9/125 1300 -15 -8 -32 -3 20 17

SM SC 9/125 1300 -15 -8 -31 -7 20 16

SM LC 9/125 1300 -15 -8 -34 -7 20 19

SM LC 9/125 1300 -15 -8 -34 -7 20 19

SM SC 9/125 1300 -5 0 -34 -3 50 29

SM LC 9/125 1300 -5 0 -35 3 50 30

SM SC 9/125 1300 0 5 -37 0 90 37

SM LC 9/125 1300 0 5 -37 0 90 37

MM

Connector

Type

MTRJ 62.5/125 -19 12

LC 50/125

Cable

Type (μm)

50/125 -22.5 8.5

62.5/125 -19 12

50/125

Tx λ (typ.)

(nm)

1300

1300

Tx min.

(dBm)

-22.5

-22.5

Tx max.

(dBm)

-14 -31 -14 2

-14 -31 -14 2

Rx

Sensitivity

(dBm)

Rx

Saturation

(dBm)

Distance

(typ.) (km)

Budget

Power

(dB)

8.5

8.5

Section 4.5

Serial Port Specifications

The following sections detail specifications for ports that can be equipped on the RS416.

• Section 4.5.1, “Copper Serial Port Specifications”

• Section 4.5.2, “Fiber Serial Port Specifications”

Section 4.5.1

Copper Serial Port Specifications

Baud Rate Connector Isolation

1200 to 230400 kbps DB9 2.5 kV

1200 to 230400 kbps RJ45 2.5 kV

1200 to 230400 kbps DB9 2.5 kV

1200 to 230400 kbps RJ45 2.5 kV

Serial Port Specifications 27

Chapter 4

Technical Specifications

Section 4.5.2

Fiber Serial Port Specifications

RUGGEDCOM RS416

Installation Guide

Mode Connector Typical Distance (km)

Multimode ST 5 850

Section 4.6

IRIG-B Ports

Table: IRIG-B PWM Input

Parameter Typical Value

Input Voltage TTL-Compatible

Input Impedance > 200 kΩ

Table: IRIG-B Port Output Specifications

Parameter Typical Value

Output Current (IS) 100 mA

Optical

Wavelength (nm)

Cable Size

50/125

62.5/125

Section 4.7

Operating Environment

Parameter Range Comments

Ambient Operating Temperature -40 to 85 °C

(-40 to 185 °F)

Ambient Relative Humidity 5% to 95% Non-condensing

Ambient Storage Temperature -40 to 85 °C

(-40 to 185 °F)

Section 4.8

Mechanical Specifications

Parameter Value

Dimensions Refer to Chapter 5, Dimension Drawings

Weight 4.5 kg (10 lbs)

Ingress Protection IP40 (1 mm or 0.04 in objects)

Measured from a 30 cm (12 in) radius surrounding the center of the
enclosure.

Enclosure 18 AWG Galvanized Steel

28 Fiber Serial Port Specifications

RUGGEDCOM RS416

303.28

44.45

285.24

438.15

Installation Guide

Dimension Drawings

Dimension Drawings

Chapter 5

NOTE

All dimensions are in millimeters, unless otherwise stated.

Figure 29: Overall Dimensions

29

Chapter 5

314.71

308.10

28.96

11.68

21.08

32.64

25.40

50.80

12.70

479.30

461.01

6.35

4.57

31.75

6.35

Dimension Drawings

RUGGEDCOM RS416

Installation Guide

Figure 30: Rack Mount Dimensions

30

RUGGEDCOM RS416

MODE

STATUS

SPEED
DUPLEX

ALARM

POWER2
POWER1

57600-N-8-1
CONSOLE

1 2 3 4

5 6 7 8

11 12

9 10

13 14 15 16

17 18 19 20

21 22 23 24

25 26 27 28

29 30 31 32

11.7

159.8

125.5 80.0

158.0 127.5

10.4

7.4

486.4

476.3

38.9

51.6

285.5

134.3 84.1

Installation Guide

Dimension Drawings

Chapter 5

Figure 31: Panel and DIN Rail Mount Dimensions

31

RUGGEDCOM RS416

Installation Guide

Dimension Drawings

Chapter 5

32

RUGGEDCOM RS416

Installation Guide

Certification

The RS416 device has been thoroughly tested to guarantee its conformance with recognized standards and has
received approval from recognized regulatory agencies.

• Section 6.1, “Agency Approvals”

• Section 6.2, “FCC Compliance”

• Section 6.3, “Industry Canada Compliance”

• Section 6.4, “EMI and Environmental Type Tests”

Section 6.1

Agency Approvals

Agency Standards Comments

Chapter 6

Certification

CSA CSA C22.2 No. 60950-1, UL 60950-1 Approved

CE EN 60950-1, EN 61000-6-2, EN

55022, EN 50581, EN 60825-1

FCC FCC Part 15, Class A Approved

FDA/CDRH 21 CFR Chapter I, Sub-chapter J Compliant

Section 6.2

Approved

FCC Compliance

This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part
15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference
when the equipment is operated in a commercial environment.

This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications. Operation of
this equipment in a residential area is likely to cause harmful interference in which case the user will be required
to correct the interference on his own expense.

Section 6.3

Industry Canada Compliance

CAN ICES-3 (A) / NMB-3 (A)

Agency Approvals 33

Chapter 6

Certification

Section 6.4

EMI and Environmental Type Tests

The RS416 has passed the following EMI and environmental tests.

IEC 61850-3 Type Tests

Test Description Test Levels Severity Levels

RUGGEDCOM RS416

Installation Guide

Enclosure

Contact

Enclosure Air +/- 15 kV 4

IEC 61000-4-3 Radiated RFI Enclosure ports 20 V/m Note

IEC 61000-4-4 Burst (Fast Transient)

IEC 61000-4-5 Surge

IEC 61000-4-6 Induced (Conducted) RFI

IEC 61000-4-8 Magnetic Field Enclosure ports

Signal ports +/- 4 kV @ 2.5 kHz Note

DC Power ports +/- 4 kV 4

AC Power ports +/- 4 kV 4

Earth

ground ports

Signal ports +/- 4 kV line-to-earth,

DC Power ports +/- 2 kV line-to-earth,

AC Power ports +/- 4 kV line-to-earth,

Signal ports 10 V 3

DC Power ports 10 V 3

AC Power ports 10 V 3

Earth

ground ports

40 A/m continuous,1000 A/m for 1 s Note

+/- 8 kV 4IEC 61000-4-2 ESD

+/- 4 kV 4

4

+/- 2 kV line-to-line

3

+/- 1 kV line-to-line

4

+/- 2 kV line-to-line

10 V 3

a

a

a

IEC 61000-4-29

IEC 61000-4-11

IEC 61000-4-12 Damped Oscillatory

Voltage Dips and Interrupts

34 EMI and Environmental Type Tests

1000 A/m for 1 s 5

DC Power ports 30% for 0.1 s, 60% for

AC Power ports

Signal ports 2.5 kV common, 1 kV

DC Power ports 2.5 kV common, 1 kV

AC Power ports 2.5 kV common, 1 kV

Signal ports 30 V Continuous, 300 V for 1 s 4IEC 61000-4-16 Mains Frequency Voltage

DC Power ports 30 V Continuous, 300 V for 1 s 4

0.1 s, 100% for 0.05 s

30% for 1 period, 60% for 50 periods

100% for 5 periods,

100% for 50 periods

differential mode @ 1 MHz

differential mode @ 1 MHz

differential mode @ 1 MHz

3

3

3

RUGGEDCOM RS416

Installation Guide

Test Description Test Levels Severity Levels

IEC 61000-4-17 Ripple on DC Power Supply DC Power ports 10% 3

Chapter 6

Certification

IEC 60255-5

a

Siemens specified severity level.

Dielectric Strength

HV Impulse

Signal ports 2 kVAC (Fail-Safe Relay output)

DC Power ports 1.5 kVDC

AC Power ports 2 kVDC

Signal ports 5 kV (Fail-Safe Relay Output)

DC Power ports 5 kV

AC Power ports 5 kV

IEEE 1613 (C37.90.x) EMI Immunity Type Tests

NOTE

The RS416 meets Class 2 requirements for an all-fiber configuration and Class 1 requirements for
copper ports.

IEEE Test

C37.90.2 8 Radiated RFI Enclosure ports 35 V/m

IEEE 1613

Clause

Description Test Levels

Enclosure Contact +/- 8 kVC37.90.3 9 ESD

Enclosure Air +/- 15 kV

C37.90.1 7

C37.90 6

Environmental Type Tests

Test Description Test Levels Severity Levels

Fast Transient

Oscillatory

HV Impulse

Dielectric

Strength

Signal ports +/- 4 kV @ 2.5 kHz

DC Power ports +/- 4 kV

AC Power ports +/- 4 kV

Earth ground ports +/- 4 kV

Signal ports 2.5 kV common mode @ 1MHz

DC Power ports 2.5 kV common and

differential mode @ 1MHz

AC Power ports 2.5 kV common and

differential mode @ 1MHz

Signal ports 5 kV (Failsafe Relay)

DC Power ports 5 kV

AC Power ports 5 kV

Signal ports 2 kVAC (Failsafe Relay)

DC Power ports 1.5 kVDC

AC Power ports 2 kVAC

IEC 60068-2-1 Cold Temperature Test Ad -40 °C (-40 °F), 16 Hours

EMI and Environmental Type Tests 35

Chapter 6

Certification

RUGGEDCOM RS416

Installation Guide

Test Description Test Levels Severity Levels

IEC 60068-2-2 Dry Heat Test Bd 85 °C (185 °F), 16 Hours

IEC 60068-2-30 Humidity (Damp

Heat, Cyclic)

Test Db 95% (non-condensing),

55 °C (131 °F), 6 cycles

IEC 60255-21-1 Vibration 2 g @ 10-150 Hz Class 2

IEC 60255-21-2 Shock 30 g @ 11 ms Class 2

36 EMI and Environmental Type Tests