Siemens RUGGEDCOM RS1600 Installation Manual
Preface
RUGGEDCOM RS1600
Installation Guide
Introduction
Installing Device
Communication Ports
Technical Specifications
Dimension Drawings
Certification
1
2
3
4
5
6
6/2014
RC1013-EN-02
RUGGEDCOM RS1600
Installation Guide
Copyright © 2014 Siemens Canada Ltd.
All rights reserved. Dissemination or reproduction of this document, or evaluation and communication of its contents, is not authorized
except where expressly permitted. Violations are liable for damages. All rights reserved, particularly for the purposes of patent application or
trademark registration.
This document contains proprietary information, which is protected by copyright. All rights are reserved. No part of this document may be
photocopied, reproduced or translated to another language without the prior written consent of Siemens Canada Ltd..
Disclaimer Of Liability
Siemens has verified the contents of this manual against the hardware and/or software described. However, deviations between the product
and the documentation may exist.
Siemens shall not be liable for any errors or omissions contained herein or for consequential damages in connection with the furnishing,
performance, or use of this material.
The information given in this document is reviewed regularly and any necessary corrections will be included in subsequent editions. We
appreciate any suggested improvements. We reserve the right to make technical improvements without notice.
Registered Trademarks
ROX™, Rugged Operating System On Linux™, CrossBow™ and eLAN™ are trademarks of Siemens Canada Ltd.. ROS® is a registered
trademark of Siemens Canada Ltd..
Other designations in this manual might be trademarks whose use by third parties for their own purposes would infringe the rights of the
owner.
Third Party Copyrights
Siemens recognizes the following third party copyrights:
• Copyright © 2004 GoAhead Software, Inc. All Rights Reserved.
Security Information
Siemens provides products and solutions with industrial security functions that support the secure operation of plants, machines, equipment
and/or networks. They are important components in a holistic industrial security concept. With this in mind, Siemens’ products and solutions
undergo continuous development. Siemens recommends strongly that you regularly check for product updates.
For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept)
and integrate each component into a holistic, state-of-the-art industrial security concept. Third-party products that may be in use should also
be considered. For more information about industrial security, visit http://www.siemens.com/industrialsecurity.
To stay informed about product updates as they occur, sign up for a product-specific newsletter. For more information, visit http://
support.automation.siemens.com.
Warranty
Siemens warrants this product for a period of five (5) years from the date of purchase, conditional upon the return to factory for maintenance
during the warranty term. This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all
warranties null and void. The warranties set forth in this article are exclusive and are in lieu of all other warranties, performance guarantees
and conditions whether written or oral, statutory, express or implied (including all warranties and conditions of merchantability and fitness for
a particular purpose, and all warranties and conditions arising from course of dealing or usage or trade). Correction of nonconformities in the
manner and for the period of time provided above shall constitute the Seller’s sole liability and the Customer’s exclusive remedy for defective
or nonconforming goods or services whether claims of the Customer are based in contract (including fundamental breach), in tort (including
negligence and strict liability) or otherwise.
For warranty details, visit www.siemens.com/ruggedcom or contact a Siemens customer service representative.
Contacting Siemens
Address
Siemens Canada Ltd.
Industry Sector
300 Applewood Crescent
Concord, Ontario
Canada, L4K 5C7
Telephone
Toll-free: 1 888 264 0006
Tel: +1 905 856 5288
Fax: +1 905 856 1995
E-mail
ruggedcom.info.i-ia@siemens.com
Web
www.siemens.com/ruggedcom
ii
RUGGEDCOM RS1600
Installation Guide
Table of Contents
Table of Contents
Preface ................................................................................................................ v
Alerts .................................................................................................................................................. v
Related Documents ............................................................................................................................. v
Accessing Documentation .................................................................................................................... v
Training .............................................................................................................................................. vi
Customer Support .............................................................................................................................. vi
Chapter 1
Introduction .......................................................................................................... 1
1.1 Feature Highlights ........................................................................................................................ 1
1.2 Ports, Controls and Indicator LEDs ............................................................................................... 2
Chapter 2
Installing Device .................................................................................................. 5
2.1 Mounting the Device .................................................................................................................... 5
2.1.1 Mounting the Device to a Rack .......................................................................................... 6
2.1.2 Mounting the Device on a DIN Rail .................................................................................... 7
2.1.3 Mounting the Device to a Panel ......................................................................................... 7
2.2 Connecting Power ........................................................................................................................ 8
2.2.1 Connecting AC Power ....................................................................................................... 9
2.2.2 Connecting DC Power ..................................................................................................... 10
2.2.3 Wiring Examples ............................................................................................................. 10
2.3 Connecting the Failsafe Alarm Relay ........................................................................................... 12
2.4 Connecting to the Device ........................................................................................................... 13
2.5 Cabling Recommendations ......................................................................................................... 14
Chapter 3
Communication Ports ......................................................................................... 15
3.1 Copper Ethernet Ports ................................................................................................................ 15
3.2 Fiber Optic Ethernet Ports .......................................................................................................... 16
Chapter 4
Technical Specifications ..................................................................................... 17
4.1 Power Supply Specifications ....................................................................................................... 17
4.2 Failsafe Relay Specifications ...................................................................................................... 17
4.3 Copper Ethernet Port Specifications ............................................................................................ 18
iii
Table of Contents
RUGGEDCOM RS1600
Installation Guide
4.4 Fiber Optic Ethernet Port Specifications ....................................................................................... 18
4.4.1 10Base-FL/100Base-SX Ethernet Optical Specifications ..................................................... 18
4.4.2 Fast Ethernet (100 Mbps) Optical Specifications ................................................................ 18
4.5 Operating Environment ............................................................................................................... 19
4.6 Mechanical Specifications ........................................................................................................... 19
Chapter 5
Dimension Drawings .......................................................................................... 21
Chapter 6
Certification ........................................................................................................ 25
6.1 Agency Approvals ...................................................................................................................... 25
6.2 FCC Compliance ........................................................................................................................ 25
6.3 Industry Canada Compliance ...................................................................................................... 25
6.4 EMI and Environmental Type Tests ............................................................................................. 26
iv
RUGGEDCOM RS1600
Installation Guide
Preface
This guide describes the RUGGEDCOM RS1600. It describes the major features of the device, installation,
commissioning and important technical specifications.
It is intended for use by network technical support personnel who are responsible for the installation,
commissioning and maintenance of the device. It is also recommended for use by network and system planners,
system programmers, and line technicians.
Alerts
The following types of alerts are used when necessary to highlight important information.
DANGER!
DANGER alerts describe imminently hazardous situations that, if not avoided, will result in death or
serious injury.
Preface
WARNING!
WARNING alerts describe hazardous situations that, if not avoided, may result in serious injury and/or
equipment damage.
CAUTION!
CAUTION alerts describe hazardous situations that, if not avoided, may result in equipment damage.
IMPORTANT!
IMPORTANT alerts provide important information that should be known before performing a procedure
or step, or using a feature.
NOTE
NOTE alerts provide additional information, such as facts, tips and details.
Related Documents
Other documents that may be of interest include:
• ROS User Guide for the RS1600
Accessing Documentation
The latest Hardware Installation Guides and Software User Guides for most RUGGEDCOM products are
available online at www.siemens.com/ruggedcom.
Alerts v
Preface
For any questions about the documentation or for assistance finding a specific document, contact a Siemens
sales representative.
RUGGEDCOM RS1600
Installation Guide
Training
Siemens offers a wide range of educational services ranging from in-house training of standard courses on
networking, Ethernet switches and routers, to on-site customized courses tailored to the customer's needs,
experience and application.
Siemens' Educational Services team thrives on providing our customers with the essential practical skills to make
sure users have the right knowledge and expertise to understand the various technologies associated with critical
communications network infrastructure technologies.
Siemens' unique mix of IT/Telecommunications expertise combined with domain knowledge in the utility,
transportation and industrial markets, allows Siemens to provide training specific to the customer's application.
For more information about training services and course availability, visit www.siemens.com/ruggedcom or
contact a Siemens sales representative.
Customer Support
Customer support is available 24 hours, 7 days a week for all Siemens customers. For technical support or
general information, please contact Siemens Customer Support through any of the following methods:
• Online
Visit http://www.siemens.com/automation/support-request to submit a Support Request (SR) or check on the
status of an existing SR.
• Telephone
Call a local hotline center to submit a Support Request (SR). To locate a local hotline center, visit http://
www.automation.siemens.com/mcms/aspa-db/en/automation-technology/Pages/default.aspx.
• Mobile App
Install the Industry Online Support app by Siemens AG on any Android, Apple iOS or Windows mobile device
and be able to:
▪ Access Siemens's extensive library of support documentation, including FAQs, manuals, and much more
▪ Submit SRs or check on the status of an existing SR
▪ Find and contact a local contact person
▪ Ask questions or share knowledge with fellow Siemens customers and the support community via the forum
▪ And much more...
vi Training
RUGGEDCOM RS1600
Installation Guide
Introduction
The RUGGEDCOM RS1600 provides substation hardened, fully managed, Ethernet switches specifically
designed to operate reliably in electrically and environmentally harsh environments.
The RS1600’s Zero-Packet-Loss™ technology provides a high level of immunity to electromagnetic interference
(EMI) and heavy electrical surges typical of environments found in electric utility substations, industrial plant
floors or in curb side traffic control cabinets. The RS1600 provides IEEE 1613 Class 2 error-free communications
performance under EMI stress.
An operating temperature range of -40 to 85°C (-40 to 185°F) allows the RS1600 to be placed in almost any
location. For applications requiring high availability the RS1600 provides the option for integrated dual redundant
power supplies each capable of accommodating a wide range of input voltages for worldwide operability. Also
unique is the ability to have each power supply fed from different voltage levels and/or sources thereby providing
great flexibility in creating high availability systems.
The RS1600 offers advanced Layer 2 and 3 networking features and network management via the Rugged
Operating System (ROS). A unique feature of ROS is the performance of its IEEE 802.1w Rapid Spanning Tree
Protocol (RSTP™) used for implementing fault tolerant ring and mesh network architectures. The protocol has
been optimized to support ring sizes of up to 160 switches and fault recovery times in the order of less than 5 ms
per switch.
The RS1600’s superior ruggedized design coupled with the Rugged Operating System (ROS) provides improved
system reliability, secure access management, and advanced networking features making it ideally suited for
creating Ethernet networks for mission-critical, real-time, control applications.
The following sections provide more information about the RS1600:
• Section 1.1, “Feature Highlights”
• Section 1.2, “Ports, Controls and Indicator LEDs”
Chapter 1
Introduction
Section 1.1
Feature Highlights
16-Ethernet Ports
• Twelve 10Base-FL and two 100Base-FX or 10/100Base-TX ports
• Multimode and Singlemode optical transceivers
• Industry standard fiber optical connectors: LC and MTRJ
Rated for Reliability in Harsh Environments
• Immunity to EMI and heavy electrical surges
▪ Zero-Packet-Loss™ Technology
▪ Meets IEEE 1613 Class 2 (electric utility substations)
▪ Exceeds IEC 61850-3 (electric utility substations)
▪ Exceeds IEC 61800-3 (variable speed drive systems)
▪ Exceeds IEC 61000-6-2 (generic industrial)
Feature Highlights 1
Chapter 1
Introduction
▪ Exceeds NEMA TS-2 (traffic control equipment)
• -40 to 85 °C (-40 to 185 °F) operating temperature (no fans)
• Failsafe Output Relay: For critical failure or error alarming
• Conformal coated printed circuit boards (optional)
Cyber Security Features
• Multi-level user passwords
• SSH/SSL (128-bit encryption)
• Enable/disable ports, MAC based port security
• Port based network access control (802.1x)
• VLAN (802.1Q) to segregate and secure network traffic
• RADIUS centralized password management
• SNMPv3 authentication and 56-bit encryption
Management Tools
• Web-based, Telnet, CLI management interfaces
• SNMP v1/v2/v3 (56-bit encryption)
• Remote Monitoring (RMON)
• Rich set of diagnostics with logging and alarms
RUGGEDCOM RS1600
Installation Guide
Universal Power Supply Options
• Fully integrated, dual-redundant (optional) power supplies
• Universal high-voltage range: 88-300VDC or 85-264VAC
• Popular low voltage ranges: 24VDC (10-36VDC), 48VDC (36-59VDC)
• Terminal blocks for reliable maintenance free connections
• CSA/UL 60950 safety approved to 85 °C (185 °F)
Section 1.2
Ports, Controls and Indicator LEDs
The RS1600 features various ports, controls and indicator LEDs on the front and rear panels for configuring and
troubleshooting the device.
2 Ports, Controls and Indicator LEDs
RUGGEDCOM RS1600
RS232PORT
FAILSAFE
THISDEVICECOMPLIESWITHPART15OF
THEFCCRULES.OPERATIONISSUBJECTTO
THEFOLLOWINGTWOCONDITIONS:(1)THIS
DEVICEMAYNOTCAUSEHARMFUL
INTERFERENCE,AND(2)THISDEVICEMUST
ACCEPTANYINTERFERENCERECEIVED,
INCLUDINGINTERFERENCETHATMAYCAUSE
UNDESIREDOPERATION.
POWERSUPPLY2
-/N
+/H
POWERSUPPLY1
-/N
+/H
PORT9
RX
PORT1 PORT5PORT3PORT2 PORT4
TX
PORT7PORT6 PORT8
PORT13
PORT11PORT10
PORT12
RESET
PORT15
PORT14
PS2
PS1
PORT16
RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX
RUGGEDCOM RS1600
1
2
6
4
5
3
Installation Guide
Figure 1: Front and Rear Panels
1. Front 2. Rear 3. Port Status Indicator LEDS 4. Reset Button 5. Power Indicator LED 6. RS232 Serial Console Port (DB9)
Chapter 1
Introduction
Port Status Indicator LEDs These LEDs indicate when ports are active.
• Green = Link detected
• Off = No link detected
Reset Button The reset button shuts down and restarts the device.
Power Indicator LED This LED indicates the status of the power supply.
• Green = The power supply is supplying power
• Off = Power is off
RS232 Serial Console Port This port is for interfacing directly with the device and accessing initial management
functions.
Ports, Controls and Indicator LEDs 3
RUGGEDCOM RS1600
Installation Guide
Chapter 1
Introduction
Ports, Controls and Indicator LEDs 4
RUGGEDCOM RS1600
Installation Guide
Installing Device
The following sections describe how to install the device, including mounting the device, installing/removing
modules, connecting power, and connecting the device to the network.
DANGER!
Electrocution hazard – risk of serious personal injury and/or damage to equipment. Before performing
any maintenance tasks, make sure all power to the device has been disconnected and wait
approximately two minutes for any remaining energy to dissipate.
WARNING!
Radiation hazard – risk of serious personal injury. This product contains a laser system and is
classified as a CLASS 1 LASER PRODUCT. Use of controls or adjustments or performance of
procedures other than those specified herein may result in hazardous radiation exposure.
IMPORTANT!
This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall
render all warranties null and void.
Changes or modifications not expressly approved by Siemens Canada Ltd. could invalidate
specifications, test results, and agency approvals, and void the user's authority to operate the
equipment.
Installing Device
Chapter 2
IMPORTANT!
This product should be installed in a restricted access location where access can only be gained by
authorized personnel who have been informed of the restrictions and any precautions that must be
taken. Access must only be possible through the use of a tool, lock and key, or other means of security,
and controlled by the authority responsible for the location.
• Section 2.1, “Mounting the Device”
• Section 2.2, “Connecting Power”
• Section 2.3, “Connecting the Failsafe Alarm Relay”
• Section 2.4, “Connecting to the Device”
• Section 2.5, “Cabling Recommendations”
Section 2.1
Mounting the Device
The RS1600 is designed for maximum mounting and display flexibility. It can be equipped with connectors that
allow it to be installed in a 48 cm (19 in) rack, 35 mm (1.4 in) DIN rail, or directly on a panel.
NOTE
For detailed dimensions of the device with either rack, DIN rail or panel hardware installed, refer to
Chapter 5, Dimension Drawings.
Mounting the Device 5
Loading...