Siemens RUGGEDCOM RS1600 Installation Manual

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Page 1

Preface

RUGGEDCOM RS1600

Installation Guide

Introduction

Installing Device

Communication Ports

Technical Specifications

Dimension Drawings

Certification

6/2014

RC1013-EN-02

Page 2

RUGGEDCOM RS1600

Installation Guide

All rights reserved. Dissemination or reproduction of this document, or evaluation and communication of its contents, is not authorized except where expressly permitted. Violations are liable for damages. All rights reserved, particularly for the purposes of patent application or trademark registration.

This document contains proprietary information, which is protected by copyright. All rights are reserved. No part of this document may be photocopied, reproduced or translated to another language without the prior written consent of Siemens Canada Ltd..

Disclaimer Of Liability

Siemens has verified the contents of this manual against the hardware and/or software described. However, deviations between the product and the documentation may exist.

Siemens shall not be liable for any errors or omissions contained herein or for consequential damages in connection with the furnishing, performance, or use of this material.

The information given in this document is reviewed regularly and any necessary corrections will be included in subsequent editions. We appreciate any suggested improvements. We reserve the right to make technical improvements without notice.

Registered Trademarks

ROX™, Rugged Operating System On Linux™, CrossBow™ and eLAN™ are trademarks of Siemens Canada Ltd.. ROS® is a registered trademark of Siemens Canada Ltd..

Other designations in this manual might be trademarks whose use by third parties for their own purposes would infringe the rights of the owner.

Third Party Copyrights

Siemens recognizes the following third party copyrights:

Security Information

Siemens provides products and solutions with industrial security functions that support the secure operation of plants, machines, equipment and/or networks. They are important components in a holistic industrial security concept. With this in mind, Siemens’ products and solutions undergo continuous development. Siemens recommends strongly that you regularly check for product updates.

For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept) and integrate each component into a holistic, state-of-the-art industrial security concept. Third-party products that may be in use should also be considered. For more information about industrial security, visit http://www.siemens.com/industrialsecurity.

To stay informed about product updates as they occur, sign up for a product-specific newsletter. For more information, visit http://

support.automation.siemens.com.

Warranty

Siemens warrants this product for a period of five (5) years from the date of purchase, conditional upon the return to factory for maintenance during the warranty term. This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void. The warranties set forth in this article are exclusive and are in lieu of all other warranties, performance guarantees and conditions whether written or oral, statutory, express or implied (including all warranties and conditions of merchantability and fitness for a particular purpose, and all warranties and conditions arising from course of dealing or usage or trade). Correction of nonconformities in the manner and for the period of time provided above shall constitute the Seller’s sole liability and the Customer’s exclusive remedy for defective or nonconforming goods or services whether claims of the Customer are based in contract (including fundamental breach), in tort (including negligence and strict liability) or otherwise.

For warranty details, visit www.siemens.com/ruggedcom or contact a Siemens customer service representative.

Contacting Siemens

Address

Siemens Canada Ltd. Industry Sector 300 Applewood Crescent Concord, Ontario Canada, L4K 5C7

Telephone

Toll-free: 1 888 264 0006 Tel: +1 905 856 5288 Fax: +1 905 856 1995

E-mail

ruggedcom.info.i-ia@siemens.com

Web

www.siemens.com/ruggedcom

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RUGGEDCOM RS1600

Installation Guide

Table of Contents

Preface ................................................................................................................ v

Alerts .................................................................................................................................................. v

Related Documents ............................................................................................................................. v

Accessing Documentation .................................................................................................................... v

Training .............................................................................................................................................. vi

Customer Support .............................................................................................................................. vi

Chapter 1

Introduction .......................................................................................................... 1

1.1 Feature Highlights ........................................................................................................................ 1

1.2 Ports, Controls and Indicator LEDs ............................................................................................... 2

Chapter 2

Installing Device .................................................................................................. 5

2.1 Mounting the Device .................................................................................................................... 5

2.1.1 Mounting the Device to a Rack .......................................................................................... 6

2.1.2 Mounting the Device on a DIN Rail .................................................................................... 7

2.1.3 Mounting the Device to a Panel ......................................................................................... 7

2.2 Connecting Power ........................................................................................................................ 8

2.2.1 Connecting AC Power ....................................................................................................... 9

2.2.2 Connecting DC Power ..................................................................................................... 10

2.2.3 Wiring Examples ............................................................................................................. 10

2.3 Connecting the Failsafe Alarm Relay ........................................................................................... 12

2.4 Connecting to the Device ........................................................................................................... 13

2.5 Cabling Recommendations ......................................................................................................... 14

Chapter 3

Communication Ports ......................................................................................... 15

3.1 Copper Ethernet Ports ................................................................................................................ 15

3.2 Fiber Optic Ethernet Ports .......................................................................................................... 16

Chapter 4

Technical Specifications ..................................................................................... 17

4.1 Power Supply Specifications ....................................................................................................... 17

4.2 Failsafe Relay Specifications ...................................................................................................... 17

4.3 Copper Ethernet Port Specifications ............................................................................................ 18

iii

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RUGGEDCOM RS1600

Installation Guide

4.4 Fiber Optic Ethernet Port Specifications ....................................................................................... 18

4.4.1 10Base-FL/100Base-SX Ethernet Optical Specifications ..................................................... 18

4.4.2 Fast Ethernet (100 Mbps) Optical Specifications ................................................................ 18

4.5 Operating Environment ............................................................................................................... 19

4.6 Mechanical Specifications ........................................................................................................... 19

Chapter 5

Dimension Drawings .......................................................................................... 21

Chapter 6

Certification ........................................................................................................ 25

6.1 Agency Approvals ...................................................................................................................... 25

6.2 FCC Compliance ........................................................................................................................ 25

6.3 Industry Canada Compliance ...................................................................................................... 25

6.4 EMI and Environmental Type Tests ............................................................................................. 26

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RUGGEDCOM RS1600

Installation Guide

Preface

This guide describes the RUGGEDCOM RS1600. It describes the major features of the device, installation, commissioning and important technical specifications.

It is intended for use by network technical support personnel who are responsible for the installation, commissioning and maintenance of the device. It is also recommended for use by network and system planners, system programmers, and line technicians.

Alerts

The following types of alerts are used when necessary to highlight important information.

DANGER!

DANGER alerts describe imminently hazardous situations that, if not avoided, will result in death or serious injury.

Preface

WARNING!

WARNING alerts describe hazardous situations that, if not avoided, may result in serious injury and/or equipment damage.

CAUTION!

CAUTION alerts describe hazardous situations that, if not avoided, may result in equipment damage.

IMPORTANT!

IMPORTANT alerts provide important information that should be known before performing a procedure or step, or using a feature.

NOTE

NOTE alerts provide additional information, such as facts, tips and details.

Related Documents

Other documents that may be of interest include:

• ROS User Guide for the RS1600

Accessing Documentation

The latest Hardware Installation Guides and Software User Guides for most RUGGEDCOM products are available online at www.siemens.com/ruggedcom.

Alerts v

Page 6

Preface

For any questions about the documentation or for assistance finding a specific document, contact a Siemens sales representative.

RUGGEDCOM RS1600

Installation Guide

Training

Siemens offers a wide range of educational services ranging from in-house training of standard courses on networking, Ethernet switches and routers, to on-site customized courses tailored to the customer's needs, experience and application.

Siemens' Educational Services team thrives on providing our customers with the essential practical skills to make sure users have the right knowledge and expertise to understand the various technologies associated with critical communications network infrastructure technologies.

Siemens' unique mix of IT/Telecommunications expertise combined with domain knowledge in the utility, transportation and industrial markets, allows Siemens to provide training specific to the customer's application.

For more information about training services and course availability, visit www.siemens.com/ruggedcom or contact a Siemens sales representative.

Customer Support

Customer support is available 24 hours, 7 days a week for all Siemens customers. For technical support or general information, please contact Siemens Customer Support through any of the following methods:

• Online

Visit http://www.siemens.com/automation/support-request to submit a Support Request (SR) or check on the status of an existing SR.

• Telephone

Call a local hotline center to submit a Support Request (SR). To locate a local hotline center, visit http://

www.automation.siemens.com/mcms/aspa-db/en/automation-technology/Pages/default.aspx.

• Mobile App

Install the Industry Online Support app by Siemens AG on any Android, Apple iOS or Windows mobile device and be able to:

▪ Access Siemens's extensive library of support documentation, including FAQs, manuals, and much more

▪ Submit SRs or check on the status of an existing SR

▪ Find and contact a local contact person

▪ Ask questions or share knowledge with fellow Siemens customers and the support community via the forum

▪ And much more...

vi Training

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RUGGEDCOM RS1600

Installation Guide

Introduction

The RUGGEDCOM RS1600 provides substation hardened, fully managed, Ethernet switches specifically designed to operate reliably in electrically and environmentally harsh environments.

The RS1600’s Zero-Packet-Loss™ technology provides a high level of immunity to electromagnetic interference (EMI) and heavy electrical surges typical of environments found in electric utility substations, industrial plant floors or in curb side traffic control cabinets. The RS1600 provides IEEE 1613 Class 2 error-free communications performance under EMI stress.

An operating temperature range of -40 to 85°C (-40 to 185°F) allows the RS1600 to be placed in almost any location. For applications requiring high availability the RS1600 provides the option for integrated dual redundant power supplies each capable of accommodating a wide range of input voltages for worldwide operability. Also unique is the ability to have each power supply fed from different voltage levels and/or sources thereby providing great flexibility in creating high availability systems.

The RS1600 offers advanced Layer 2 and 3 networking features and network management via the Rugged Operating System (ROS). A unique feature of ROS is the performance of its IEEE 802.1w Rapid Spanning Tree Protocol (RSTP™) used for implementing fault tolerant ring and mesh network architectures. The protocol has been optimized to support ring sizes of up to 160 switches and fault recovery times in the order of less than 5 ms per switch.

The RS1600’s superior ruggedized design coupled with the Rugged Operating System (ROS) provides improved system reliability, secure access management, and advanced networking features making it ideally suited for creating Ethernet networks for mission-critical, real-time, control applications.

The following sections provide more information about the RS1600:

• Section 1.1, “Feature Highlights”

• Section 1.2, “Ports, Controls and Indicator LEDs”

Chapter 1

Introduction

Section 1.1

Feature Highlights

16-Ethernet Ports

• Twelve 10Base-FL and two 100Base-FX or 10/100Base-TX ports

• Multimode and Singlemode optical transceivers

• Industry standard fiber optical connectors: LC and MTRJ

Rated for Reliability in Harsh Environments

• Immunity to EMI and heavy electrical surges

▪ Zero-Packet-Loss™ Technology

▪ Meets IEEE 1613 Class 2 (electric utility substations)

▪ Exceeds IEC 61850-3 (electric utility substations)

▪ Exceeds IEC 61800-3 (variable speed drive systems)

▪ Exceeds IEC 61000-6-2 (generic industrial)

Feature Highlights 1

Page 8

Chapter 1

Introduction

▪ Exceeds NEMA TS-2 (traffic control equipment)

• -40 to 85 °C (-40 to 185 °F) operating temperature (no fans)

• Failsafe Output Relay: For critical failure or error alarming

• Conformal coated printed circuit boards (optional)

Cyber Security Features

• Multi-level user passwords

• SSH/SSL (128-bit encryption)

• Enable/disable ports, MAC based port security

• Port based network access control (802.1x)

• VLAN (802.1Q) to segregate and secure network traffic

• RADIUS centralized password management

• SNMPv3 authentication and 56-bit encryption

Management Tools

• Web-based, Telnet, CLI management interfaces

• SNMP v1/v2/v3 (56-bit encryption)

• Remote Monitoring (RMON)

• Rich set of diagnostics with logging and alarms

RUGGEDCOM RS1600

Installation Guide

Universal Power Supply Options

• Fully integrated, dual-redundant (optional) power supplies

• Universal high-voltage range: 88-300VDC or 85-264VAC

• Popular low voltage ranges: 24VDC (10-36VDC), 48VDC (36-59VDC)

• Terminal blocks for reliable maintenance free connections

• CSA/UL 60950 safety approved to 85 °C (185 °F)

Section 1.2

Ports, Controls and Indicator LEDs

The RS1600 features various ports, controls and indicator LEDs on the front and rear panels for configuring and troubleshooting the device.

2 Ports, Controls and Indicator LEDs

Page 9

RUGGEDCOM RS1600

RS232PORT

FAILSAFE

THISDEVICECOMPLIESWITHPART15OF THEFCCRULES.OPERATIONISSUBJECTTO THEFOLLOWINGTWOCONDITIONS:(1)THIS DEVICEMAYNOTCAUSEHARMFUL INTERFERENCE,AND(2)THISDEVICEMUST ACCEPTANYINTERFERENCERECEIVED, INCLUDINGINTERFERENCETHATMAYCAUSE UNDESIREDOPERATION.

POWERSUPPLY2

-/N

+/H

POWERSUPPLY1

-/N

+/H

PORT9

PORT1 PORT5PORT3PORT2 PORT4

PORT7PORT6 PORT8

PORT13

PORT11PORT10

PORT12

RESET

PORT15

PORT14

PS2

PS1

PORT16

RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX

RUGGEDCOM RS1600

Installation Guide

Figure 1: Front and Rear Panels

1. Front 2. Rear 3. Port Status Indicator LEDS 4. Reset Button 5. Power Indicator LED 6. RS232 Serial Console Port (DB9)

Chapter 1

Introduction

Port Status Indicator LEDs These LEDs indicate when ports are active.

• Green = Link detected

• Off = No link detected

Reset Button The reset button shuts down and restarts the device.

Power Indicator LED This LED indicates the status of the power supply.

• Green = The power supply is supplying power

• Off = Power is off

RS232 Serial Console Port This port is for interfacing directly with the device and accessing initial management

functions.

Ports, Controls and Indicator LEDs 3

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RUGGEDCOM RS1600

Installation Guide

Chapter 1

Introduction

Ports, Controls and Indicator LEDs 4

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RUGGEDCOM RS1600

Installation Guide

Installing Device

The following sections describe how to install the device, including mounting the device, installing/removing modules, connecting power, and connecting the device to the network.

DANGER!

Electrocution hazard – risk of serious personal injury and/or damage to equipment. Before performing any maintenance tasks, make sure all power to the device has been disconnected and wait approximately two minutes for any remaining energy to dissipate.

WARNING!

Radiation hazard – risk of serious personal injury. This product contains a laser system and is classified as a CLASS 1 LASER PRODUCT. Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

IMPORTANT!

This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void.

Changes or modifications not expressly approved by Siemens Canada Ltd. could invalidate specifications, test results, and agency approvals, and void the user's authority to operate the equipment.

Installing Device

Chapter 2

IMPORTANT!

This product should be installed in a restricted access location where access can only be gained by authorized personnel who have been informed of the restrictions and any precautions that must be taken. Access must only be possible through the use of a tool, lock and key, or other means of security, and controlled by the authority responsible for the location.

• Section 2.1, “Mounting the Device”

• Section 2.2, “Connecting Power”

• Section 2.3, “Connecting the Failsafe Alarm Relay”

• Section 2.4, “Connecting to the Device”

• Section 2.5, “Cabling Recommendations”

Section 2.1

Mounting the Device

The RS1600 is designed for maximum mounting and display flexibility. It can be equipped with connectors that allow it to be installed in a 48 cm (19 in) rack, 35 mm (1.4 in) DIN rail, or directly on a panel.

NOTE

For detailed dimensions of the device with either rack, DIN rail or panel hardware installed, refer to

Chapter 5, Dimension Drawings.

Mounting the Device 5

Page 12

Chapter 2

Installing Device

The following sections describe the various methods of mounting the device:

• Section 2.1.1, “Mounting the Device to a Rack”

• Section 2.1.2, “Mounting the Device on a DIN Rail”

• Section 2.1.3, “Mounting the Device to a Panel”

Section 2.1.1

Mounting the Device to a Rack

For rack mount installations, the RS1600 can be equipped with rack mount adapters pre-installed.

NOTE

The chassis features multiple mounting holes, allowing the rack mount adapters to be installed up to 25 mm (1 in) from the face of the device.

To secure the device to a standard 48 cm (19 in) rack, do the following:

1. Make sure the rack mount adapters are installed on the correct position on the chassis.

RUGGEDCOM RS1600

Installation Guide

Figure 2: Rack Mount Adapters

1. Rack Mount Adapter

2. Insert the device into the rack.

NOTE

Since heat within the device is channelled to the enclosure, it is recommended that 1 rack-unit of space, or 44 mm (1.75 in), be kept empty above the device. This allows a small amount of convectional airflow.

Forced airflow is not required. However, any increase in airflow will result in a reduction of ambient temperature and improve the long-term reliability of all equipment mounted in the rack space.

3. Secure the adapters to the rack using the supplied hardware.

6 Mounting the Device to a Rack

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Section 2.1.2

Installing Device

Mounting the Device on a DIN Rail

For DIN rail installations, the RS1600 can be equipped with panel/DIN rail adapters pre-installed on each side of the chassis. The adapters allow the device to be slid onto a standard 35 mm (1.4 in) DIN rail.

To mount the device to a DIN rail, do the following:

1. Align the adapters with the DIN rails and slide the device into place.

Chapter 2

Figure 3: DIN Rail Mounting

1. Panel/DIN Rail Adaptor 2. DIN Rail 3. Screw

2. Install one of the supplied screws on either side of the device to secure the adapters to the DIN rails.

Section 2.1.3

Mounting the Device to a Panel

For panel installations, the RS1600 can be equipped with panel/DIN rail adapters pre-installed on each side of the chassis. The adapters allow the device to be attached to a panel using screws.

To mount the device to a panel, do the following:

1. Place the device against the panel and align the adapters with the mounting holes.

Mounting the Device on a DIN Rail 7

Page 14

Chapter 2

RS232PORT

FAILSAFE

THISDEVICECOMPLIESWITHPART15OF

THEFCCRULES.OPERATIONISSUBJECTTO

THEFOLLOWINGTWOCONDITIONS:(1)THIS

DEVICEMAYNOTCAUSEHARMFUL

INTERFERENCE,AND(2)THISDEVICEMUST

ACCEPTANYINTERFERENCERECEIVED,

INCLUDINGINTERFERENCETHATMAYCAUSE

UNDESIREDOPERATION.

POWERSUPPLY2

-/N

+/H

POWERSUPPLY1

-/N

+/H

1 2

Installing Device

RUGGEDCOM RS1600

Installation Guide

Figure 4: Panel Mounting

1. Screw 2. Panel/DIN Rail Adapter

2. Install the supplied screws to secure the adapters to the panel.

Section 2.2

Connecting Power

The RS1600 supports single or dual redundant high AC, high DC and/or low DC power supplies. The use of two power modules is recommended to provide redundancy and load balancing.

The RS1600 can be equipped with either a screw-type or pluggable terminal block, which provides power to both power supplies. The screw-type terminal block is installed using Philips screws and compression plates, allowing either bare wire connections or crimped terminal lugs. Use #6 size ring lugs for secure, reliable connections under severe shock or vibration.

IMPORTANT!

• For maximum redundancy in a dual power supply configuration, use two independent power sources.

• For 100-240 VAC rated equipment, an appropriately rated AC circuit breaker must be installed.

• For 88-300 VDC rated equipment, an appropriately rated DC circuit breaker must be installed.

• Use only #16 gage wiring when connecting terminal blocks.

• A circuit breaker is not required for 12, 24 or 48 VDC rated power supplies.

• It is recommended to provide a separate circuit breaker for each power supply module.

8 Connecting Power

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RUGGEDCOM RS1600

POWERSUPPLY1

-/N

+/H

1 2 3

Installation Guide

• Equipment must be installed according to applicable local wiring codes and standards.

The following sections describe how to connect power to the device:

• Section 2.2.1, “Connecting AC Power”

• Section 2.2.2, “Connecting DC Power”

• Section 2.2.3, “Wiring Examples”

Section 2.2.1

Connecting AC Power

To connect a high AC power supply to the device, do the following:

CAUTION!

Electrical hazard – risk of damage to equipment. Do not connect AC power cables to a DC power supply terminal block. Damage to the power supply may occur.

CAUTION!

Electrical hazard – risk of damage to equipment. Before testing the dielectric strength (HIPOT) in the field, remove the braided ground cable connected to the surge ground terminal and chassis ground. This cable connects transient suppression circuitry to chassis ground and must be removed in order to avoid damage to transient suppression circuitry during testing.

Installing Device

Chapter 2

1. Connect the positive wire from the power source to the positive/hot (+/H) terminal on the terminal block. For more information, refer to Section 2.2.3, “Wiring Examples”.

Figure 5: Terminal Block Wiring

1. Positive/Hot (+/H) Terminal 2. Negative/Neutral (-/N) Terminal 3. Surge Ground Terminal 4. Braided Ground Cable

2. Connect the negative wire from the power source to the negative/neutral (-/N) terminal on the terminal block.

3. Using a braided wire or other appropriate grounding wire, connect the surge ground terminal to the chassis ground connection. The surge ground terminal is used as the ground conductor for all surge and transient suppression circuitry internal to the unit.

Connecting AC Power 9

Page 16

Chapter 2

POWERSUPPLY1

-/N

+/H

1 2 3

Installing Device

RUGGEDCOM RS1600

Installation Guide

4. Connect the ground terminal on the power source to the chassis ground terminal on the device.

Section 2.2.2

Connecting DC Power

To connect a high or low DC power supply to the device, do the following:

CAUTION!

1. Connect the positive wire from the power source to the positive/hot (+/H) terminal on the terminal block. For more information, refer to Section 2.2.3, “Wiring Examples”.

Figure 6: Terminal Block Wiring

1. Positive/Hot (+/H) Terminal 2. Negative/Neutral (-/N) Terminal 3. Surge Ground Terminal 4. Chassis Ground Terminal

2. Connect the negative wire from the power source to the negative/neutral (-/N) terminal on the terminal block.

4. Connect the ground terminal on the power source to the chassis ground terminal on the device.

Section 2.2.3

Wiring Examples

The following illustrate how to connect power to single and dual power supplies.

10 Connecting DC Power

Page 17

RUGGEDCOM RS1600

RS232PORT

FAILSAFE

POWERSUPPLY2

-/N

+/H

POWERSUPPLY1

-/N

+/H

RS232PORT

FAILSAFE

POWERSUPPLY2

-/N

+/H

POWERSUPPLY1

-/N

+/H

RS232PORT

FAILSAFE

POWERSUPPLY2

-/N

+/H

POWERSUPPLY1

-/N

+/H

Installation Guide

Figure 7: Single AC Power Supply

Installing Device

Chapter 2

Figure 8: Single DC Power Supply

Figure 9: Dual AC Power Supply

Wiring Examples 11

Page 18

Chapter 2

RS232PORT

FAILSAFE

POWERSUPPLY2

-/N

+/H

POWERSUPPLY1

-/N

+/H

RS232PORT

FAILSAFE

POWERSUPPLY2

-/N

+/H

POWERSUPPLY1

-/N

+/H

Installing Device

Figure 10: Dual DC Power Supply

RUGGEDCOM RS1600

Installation Guide

Figure 11: Dual AC/DC Power Supply

Section 2.3

Connecting the Failsafe Alarm Relay

The failsafe relay can be configured to latch based on alarm conditions. The NO (Normally Open) contact is closed when the unit is powered and there are no active alarms. If the device is not powered or if an active alarm is configured, the relay opens the NO contact and closes the NC (Normally Closed) contact.

NOTE

Control of the failsafe relay output is configurable through ROS. One common application for this relay is to signal an alarm if a power failure occurs. For more information, refer to the ROS User Guide for the RS1600.

The following shows the proper relay connections.

12 Connecting the Failsafe Alarm Relay

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RUGGEDCOM RS1600

Installation Guide

Figure 12: Failsafe Alarm Relay Wiring

1. Normally Closed Terminal 2. Common Terminal 3. Normally Open Terminal

Section 2.4

Installing Device

Connecting to the Device

The following describes the various methods for accessing the ROS console and Web interfaces on the device. For more detailed instructions, refer to the ROS User Guide for the RS1600.

Chapter 2

Serial Console Port

Connect a PC or terminal directly to the serial console port to access the boot-time control and ROS console interface.

IMPORTANT!

The serial console port is intended to be used only as temporary connections during initial configuration or troubleshooting.

The serial console port implements RS232 DCE (Data Communication Equipment) on a DB9 connector. The following is the pin-out for the port:

Pin Name Description

Figure 13: Serial DB9 Console Port

1 DCD Data Carrier Detect

2 RX Receive Data

3 TX Transmit Data

4 DTR Data Terminal

Ready

5 GND Signal Ground

6 DSR Data Set Ready

7 RTS Request to Send

8 CTS Clear To Send

Connecting to the Device 13

9 Reserved (Do Not Connect)

Page 20

Chapter 2

Installing Device

RUGGEDCOM RS1600

Installation Guide

Communication Ports

Connect any of the available Ethernet ports on the device to a management switch and access the ROS console and Web interfaces via the device's IP address. For more information about available ports, refer to Chapter 3,

Communication Ports.

Section 2.5

Cabling Recommendations

Siemens does not recommend the use of copper cabling of any length for critical, real-time substation automation applications. All copper Ethernet ports on RUGGEDCOM products include transient suppression circuitry to protect against damage from electrical transients and conform with IEC 61850-3 and IEEE 1613 Class 1 standards. This means that during a transient electrical event, communications errors or interruptions may occur, but recovery is automatic.

Siemens also does not recommend using copper Ethernet ports to interface with devices in the field across distances that could produce high levels of ground potential rise (i.e. greater than 2500 V), during line-to-ground fault conditions.

14 Cabling Recommendations

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RUGGEDCOM RS1600

PORT9

PORT1 PORT5PORT3PORT2 PORT4

PORT7PORT6 PORT8

PORT13

PORT11PORT10

PORT12

RESET

PORT15

PORT14

PS2

PS1

PORT16

RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX

RUGGEDCOM RS1600

Installation Guide

Communication Ports

The RS1600 can be equipped with various types of communication ports to enhance its abilities and performance. To determine which ports are equipped on the device, refer to the factory data file available through ROS. For more information on how to access the factory data file, refer to the ROS User Guide for the RS1600.

Each communication port type has a specific place in the RS1600 chassis.

Chapter 3

Figure 14: Port Assignment

1. Ports 1 to 12 2. Ports 13 to 14 3. Ports 15 to 16

Port Type

1 to 12 10Base-FL

13 to 14 100Base-FX

15 to 16 10/100Base-TX (Optional)

Section 3.1

Copper Ethernet Ports

The RS1600 supports several 10/100Base-TX Ethernet ports that allow connection to standard Category 5 (CAT-5) unshielded twisted-pair (UTP) cables with RJ45 male connectors. The RJ45 connectors are directly connected to the chassis ground on the device and can accept CAT-5 shielded twisted-pair (STP) cables.

Each port features a Speed and Link LED that indicates the state of the port.

LED State Description

Yellow The port is operating at 100 MbpsSpeed

Link

Copper Ethernet Ports 15

Off The port is operating at 10 Mbps

Yellow (Solid) Link established

Yellow (Blinking) Link activity

Off No link detected

Page 22

Chapter 3

Communication Ports

The following is the pin-out for the RJ45 male connector:

RUGGEDCOM RS1600

Installation Guide

Pin Name Description

1 RX+ Receive Data+

2 RX- Receive Data-

3 TX+ Transmit Data+

Figure 15: RJ45 Ethernet Port Pin Configuration

4 Reserved (Do Not Connect)

5 Reserved (Do Not Connect)

6 TX- Transmit Data-

7 Reserved (Do Not Connect)

8 Reserved (Do Not Connect)

Case Shield (Chassis Ground)

For specifications on the available copper Ethernet ports, refer to Section 4.3, “Copper Ethernet Port

Specifications”.

Section 3.2

Fiber Optic Ethernet Ports

Fiber optic Ethernet ports are available with either MTRJ (Mechanical Transfer Registered Jack) and LC (Lucent Connector) connectors. Make sure the Transmit (Tx) and Receive (Rx) connections of each port are properly connected and matched to establish a proper link.

Figure 16: MTRJ Port

1. Tx Connector 2. Rx Connector

For specifications on the available fiber optic Ethernet ports, refer to Section 4.4, “Fiber Optic Ethernet Port

Specifications”.

16 Fiber Optic Ethernet Ports

Figure 17: LC Port

1. Tx Connector 2. Rx Connector

Page 23

RUGGEDCOM RS1600

Installation Guide

Technical Specifications

The following sections provide important technical specifications related to the device and available modules:

• Section 4.1, “Power Supply Specifications”

• Section 4.2, “Failsafe Relay Specifications”

• Section 4.4, “Fiber Optic Ethernet Port Specifications”

• Section 4.5, “Operating Environment”

• Section 4.6, “Mechanical Specifications”

Section 4.1

Power Supply Specifications

Chapter 4

Power Supply Type

12–24 VDC 10 VDC 36 VDC 6.3 A(F) 1.5 kVDC

24 VDC 18 VDC 36 VDC 5 A(F) 1.5 kVDC

48 VDC 36 VDC 59 VDC 2 A(T) 1.5 kVDC

HI (125/250 VDC)

HI (110/230 VAC)

(F) denotes fast-acting fuse

(T) denotes time-delay fuse.

Power consumption varies based on configuration. 10/100Base-TX ports consume roughly 1 W less than fiber optic ports.

Same power supply for both AC and DC.

Minimum Maximum

88 VDC 300 VDC 2 A(T) 5.5 kVDC

85 VAC 265 VAC 2 A(T) 4 kVAC

Input Range

Internal Fuse

Rating

Section 4.2

Failsafe Relay Specifications

Voltage Current

30 VAC 0.3 A

Isolation

Maximum Power

Consumption

30 W

30 VDC 1 A

80 VDC 0.3 A

Power Supply Specifications 17

Page 24

Chapter 4

Technical Specifications

Section 4.3

Copper Ethernet Port Specifications

The following details the specifications for copper Ethernet ports that can be ordered with the RS1600.

Speed

10/100Base-TX RJ45 FDX/HDX > Category 5 TIA/EIA T568A/B 100 m (328 ft) 1.5 kV

Auto-negotiating.

Shielded or unshielded.

Auto-crossover and auto-polarity.

Typical distance. Dependent on the number of connectors and splices.

RMS 1 minute.

Connector Duplex

Section 4.4

Cable Type

Wiring Standard

Maximum Distance

Fiber Optic Ethernet Port Specifications

RUGGEDCOM RS1600

Installation Guide

Isolation

The following details the specifications for fiber optic Ethernet ports that can be ordered with the RS1600.

• Section 4.4.1, “10Base-FL/100Base-SX Ethernet Optical Specifications”

• Section 4.4.2, “Fast Ethernet (100 Mbps) Optical Specifications”

Section 4.4.1

10Base-FL/100Base-SX Ethernet Optical Specifications

Mode

MM ST 50/125 820 -16.5 -10.6 -34.4 -11.2 2 21

Section 4.4.2

Connector

Type

Cable

Type (µm)

Tx λ (typ.)

(nm)

Tx min

(dBm)

Tx max

(dBm)

Sensitivity

(dBm)

Saturation

(dBm)

Distance

(typ.) (km)

Fast Ethernet (100 Mbps) Optical Specifications

Mode

MM MTRJ 50/125 1310 -16 -11 -33.5 -11 2 17

Connector

Type

Cable

Type (μm)

Tx λ (typ.)

(nm)

Tx min.

(dBm)

Tx max.

(dBm)

Sensitivity

(dBm)

Saturation

(dBm)

Distance

(typ.) (km)

Power

Budget

(dB)

Power

Budget

(dB)

SM LC 9/125 1310 -15 -8 -31 -5 15 16.5

18 Copper Ethernet Port Specifications

Page 25

RUGGEDCOM RS1600

Installation Guide

Section 4.5

Operating Environment

Parameter Range Comments

Technical Specifications

Chapter 4

Ambient Operating Temperature -40 to 85 °C

(-40 to 185 °F)

Ambient Relative Humidity 5% to 95% Non-condensing

Ambient Storage Temperature -40 to 85 °C

(-40 to 185 °F)

Section 4.6

Mechanical Specifications

Parameter Value

Dimensions Refer to Chapter 5, Dimension Drawings

Weight 10 lb (4.5 Kg)

Enclosure 18 AWG Galvanized Steel

Measured from a 30 cm (12 in) radius surrounding the center of the enclosure.

Operating Environment 19

Page 26

RUGGEDCOM RS1600

Installation Guide

Technical Specifications

Chapter 4

Mechanical Specifications 20

Page 27

RUGGEDCOM RS1600

RS232PORT

FAILSAFE

THISDEVICECOMPLIESWITHPART15OF

THEFCCRULES.OPERATIONISSUBJECTTO

THEFOLLOWINGTWOCONDITIONS:(1)THIS

DEVICEMAYNOTCAUSEHARMFUL

INTERFERENCE,AND(2)THISDEVICEMUST

ACCEPTANYINTERFERENCERECEIVED,

INCLUDINGINTERFERENCETHATMAYCAUSE

UNDESIREDOPERATION.

POWERSUPPLY2

-/N

+/H

POWERSUPPLY1

-/N

+/H

438.2

260.6

232.2

Installation Guide

Dimension Drawings

Chapter 5

NOTE

All dimensions are in millimeters, unless otherwise stated.

Figure 18: Overall Dimensions

Page 28

Chapter 5

RS232PORT

FAILSAFE

THISDEVICECOMPLIESWITHPART15OF

THEFCCRULES.OPERATIONISSUBJECTTO

THEFOLLOWINGTWOCONDITIONS:(1)THIS

DEVICEMAYNOTCAUSEHARMFUL

INTERFERENCE,AND(2)THISDEVICEMUST

ACCEPTANYINTERFERENCERECEIVED,

INCLUDINGINTERFERENCETHATMAYCAUSE

UNDESIREDOPERATION.

POWERSUPPLY2

-/N

+/H

POWERSUPPLY1

-/N

+/H

464.6

44.2

31.8

258.3

246.9

479.4

Dimension Drawings

RUGGEDCOM RS1600

Installation Guide

Figure 19: Rack Mount Dimensions

Page 29

RUGGEDCOM RS1600

RS232PORT

FAILSAFE

THISDEVICECOMPLIESWITHPART15OF

THEFCCRULES.OPERATIONISSUBJECTTO

THEFOLLOWINGTWOCONDITIONS:(1)THIS

DEVICEMAYNOTCAUSEHARMFUL

INTERFERENCE,AND(2)THISDEVICEMUST

ACCEPTANYINTERFERENCERECEIVED,

INCLUDINGINTERFERENCETHATMAYCAUSE

UNDESIREDOPERATION.

POWERSUPPLY2

-/N

+/H

POWERSUPPLY1

-/N

+/H

476.3

134.3

486.4

56.6

44.2

73.2

Installation Guide

Dimension Drawings

Chapter 5

Figure 20: Panel and DIN Rail Mount Dimensions

Page 30

RUGGEDCOM RS1600

Installation Guide

Dimension Drawings

Chapter 5

Page 31

RUGGEDCOM RS1600

Installation Guide

Certification

The RS1600 device has been thoroughly tested to guarantee its conformance with recognized standards and has received approval from recognized regulatory agencies.

• Section 6.1, “Agency Approvals”

• Section 6.2, “FCC Compliance”

• Section 6.3, “Industry Canada Compliance”

• Section 6.4, “EMI and Environmental Type Tests”

Section 6.1

Agency Approvals

Agency Standards Comments

Chapter 6

Certification

CSA CSA C22.2 No. 60950-1, UL 60950-1 Approved

CE EN 60950-1, EN 61000-6-2, EN

50581, EN 55022, EN 60825-1

FCC FCC Part 15, Class A Approved

FDA/CDRH 21 CFR Chapter I, Sub-section J Compliant

Section 6.2

CE Compliance is claimed via

Declaration of Self Conformity Route

FCC Compliance

This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.

This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference on his own expense.

Section 6.3

Industry Canada Compliance

CAN ICES-3 (A) / NMB-3 (A)

Agency Approvals 25

Page 32

Chapter 6

Certification

Section 6.4

EMI and Environmental Type Tests

The RS1600 has passed the following EMI and environmental tests.

IEC 61850-3 Type Tests

Test Description Test Levels Severity Levels

RUGGEDCOM RS1600

Installation Guide

Enclosure

Contact

Enclosure Air +/- 15 kV 4

IEC 61000-4-3 Radiated RFI Enclosure ports 20 V/m x

IEC 61000-4-4 Burst (Fast Transient)

IEC 61000-4-5 Surge

IEC 61000-4-6 Induced (Conducted) RFI

Signal ports +/- 4 kV @ 2.5 kHz x

DC Power ports +/- 4 kV 4

AC Power ports +/- 4 kV 4

Earth

ground ports

Signal ports +/- 4 kV line-to-earth,

DC Power ports +/- 2 kV line-to-earth,

AC Power ports +/- 4 kV line-to-earth,

Signal ports 10 V 3

DC Power ports 10 V 3

AC Power ports 10 V 3

Earth

ground ports

+/- 8 kV 4IEC 61000-4-2 ESD

+/- 4 kV 4

+/- 2 kV line-to-line

+/- 1 kV line-to-line

+/- 2 kV line-to-line

10 V 3

IEC 61000-4-8 Magnetic Field Enclosure ports 40 A/m continuous, 1000 A/m for 1 s

IEC 61000-4-29

IEC 61000-4-11

IEC 61000-4-12 Damped Oscillatory

IEC 61000-4-17 Ripple on DC Power Supply DC Power ports 10% 3

Voltage Dips and Interrupts

26 EMI and Environmental Type Tests

DC Power ports 30% for 0.1 s, 60% for

AC Power ports

Signal ports 2.5 kV common, 1 kV

DC Power ports 2.5 kV common, 1 kV

AC Power ports 2.5 kV common, 1 kV

Signal ports 30 V Continuous, 300 V for 1 s 4IEC 61000-4-16 Mains Frequency Voltage

DC Power ports 30 V Continuous, 300 V for 1 s 4

0.1 s, 100% for 0.05 s

30% for 1 period, 60% for 50 periods

100% for 5 periods,

100% for 50 periods

differential mode @ 1 MHz

Page 33

RUGGEDCOM RS1600

Installation Guide

Test Description Test Levels Severity Levels

Chapter 6

Certification

IEC 60255-5

Dielectric Strength

HV Impulse

Signal ports 2 kVAC (Fail-Safe Relay output)

DC Power ports 1.5 kVDC

AC Power ports 2 kVDC

Signal ports 5 kV (Fail-Safe Relay Output)

DC Power ports 5 kV

AC Power ports 5 kV

IEEE 1613 (C37.90.x) EMI Immunity Type Tests

NOTE

The RS1600 meets Class 2 requirements for an all-fiber configuration and Class 1 requirements for copper ports.

IEEE Test

C37.90.2 8 Radiated RFI Enclosure ports 35 V/m

C37.90.1 7

IEEE 1613

Clause

Fast Transient

Description Test Levels

Enclosure Contact +/- 8 kVC37.90.3 9 ESD

Enclosure Air +/- 15 kV

Signal ports +/- 4 kV @ 2.5 kHz

DC Power ports +/- 4 kV

AC Power ports +/- 4 kV

Earth ground ports +/- 4 kV

Signal ports 2.5 kV common mode @ 1MHz

DC Power ports 2.5 kV common and

AC Power ports 2.5 kV common and

Signal ports 5 kV (Failsafe Relay)

DC Power ports 5 kV

AC Power ports 5 kV

Signal ports 2 kVAC (Failsafe Relay)

DC Power ports 1.5 kVDC

AC Power ports 2 kVAC

C37.90 6

Oscillatory

HV Impulse

Dielectric

Strength

Environmental Type Tests

Test Description Test Levels Severity Levels

IEC 60068-2-1 Cold Temperature Test Ad -40 °C (-40 °F), 16 Hours

differential mode @ 1MHz

IEC 60068-2-2 Dry Heat Test Bd 85 °C (185 °F), 16 Hours

EMI and Environmental Type Tests 27

Page 34

Chapter 6

Certification

RUGGEDCOM RS1600

Installation Guide

Test Description Test Levels Severity Levels

IEC 60068-2-30 Humidity (Damp

Heat, Cyclic)

Test Db 95% (non-condensing),

55 °C (131 °F), 6 cycles

IEC 60255-21-1 Vibration 2 g @ 10-150 Hz Class 2

IEC 60255-21-2 Shock 30 g @ 11 ms Class 2

28 EMI and Environmental Type Tests