Page 1
Preface
RUGGEDCOM i803
Installation Guide
Introduction
Installing the Device
Communication Ports
Technical Specifications
Dimension Drawings
Certification
1
2
3
4
5
6
07/2017
RC1005-EN-05
Page 2
RUGGEDCOM i803
Installation Guide
Copyright © 2017 Siemens Canada Ltd
All rights reserved. Dissemination or reproduction of this document, or evaluation and communication of its contents, is not authorized
except where expressly permitted. Violations are liable for damages. All rights reserved, particularly for the purposes of patent application or
trademark registration.
This document contains proprietary information, which is protected by copyright. All rights are reserved. No part of this document may be
photocopied, reproduced or translated to another language without the prior written consent of Siemens Canada Ltd.
Disclaimer Of Liability
Siemens has verified the contents of this document against the hardware and/or software described. However, deviations between the product
and the documentation may exist.
Siemens shall not be liable for any errors or omissions contained herein or for consequential damages in connection with the furnishing,
performance, or use of this material.
The information given in this document is reviewed regularly and any necessary corrections will be included in subsequent editions. We
appreciate any suggested improvements. We reserve the right to make technical improvements without notice.
Registered Trademarks
RUGGEDCOM™ and ROS™ are trademarks of Siemens Canada Ltd.
Other designations in this manual might be trademarks whose use by third parties for their own purposes would infringe the rights of the
owner.
Third Party Copyrights
Siemens recognizes the following third party copyrights:
• Copyright © 2004 GoAhead Software, Inc. All Rights Reserved.
Security Information
Siemens provides products and solutions with industrial security functions that support the secure operation of plants, machines, equipment
and/or networks. They are important components in a holistic industrial security concept. With this in mind, Siemens' products and solutions
undergo continuous development. Siemens recommends strongly that you regularly check for product updates.
For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept) and
integrate each component into a holistic, state-of-the-art industrial security concept. Third-party products that may be in use should also be
considered. For more information about industrial security, visit http://www.siemens.com/industrialsecurity.
To stay informed about product updates as they occur, sign up for a product-specific newsletter. For more information, visit http://
support.automation.siemens.com.
Warranty
Siemens warrants this product for a period of five (5) years from the date of purchase, conditional upon the return to factory for maintenance
during the warranty term. This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all
warranties null and void. The warranties set forth in this article are exclusive and are in lieu of all other warranties, performance guarantees
and conditions whether written or oral, statutory, express or implied (including all warranties and conditions of merchantability and fitness for
a particular purpose, and all warranties and conditions arising from course of dealing or usage or trade). Correction of nonconformities in the
manner and for the period of time provided above shall constitute the Seller’s sole liability and the Customer’s exclusive remedy for defective
or nonconforming goods or services whether claims of the Customer are based in contract (including fundamental breach), in tort (including
negligence and strict liability) or otherwise.
For warranty details, visit www.siemens.com/ruggedcom or contact a Siemens customer service representative.
ii
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RUGGEDCOM i803
Installation Guide
Contacting Siemens
Address
Siemens Canada Ltd
Industry Sector
300 Applewood Crescent
Concord, Ontario
Canada, L4K 5C7
Telephone
Toll-free: 1 888 264 0006
Tel: +1 905 856 5288
Fax: +1 905 856 1995
E-mail
ruggedcom.info.i-ia@siemens.com
Web
www.siemens.com/ruggedcom
iii
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iv
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RUGGEDCOM i803
Installation Guide
Table of Contents
Table of Contents
Preface ............................................................................................................ vii
Alerts ................................................................................................................................................. vii
Related Documents ............................................................................................................................ viii
Accessing Documentation .................................................................................................................. viii
Training ............................................................................................................................................ viii
Customer Support .............................................................................................................................. viii
Chapter 1
Introduction ..................................................................................................... 1
1.1Feature Highlights ........................................................................................................................ 1
1.2 Description ................................................................................................................................... 2
Chapter 2
Installing the Device ......................................................................................... 5
2.1General Procedure ........................................................................................................................ 6
2.2Required Tools and Materials ......................................................................................................... 6
2.3Mounting the Device .................................................................................................................... 6
2.4Connecting the Failsafe Alarm Relay (If Equipped) ........................................................................... 7
2.5Connecting Power ........................................................................................................................ 8
2.6Connecting to the Device ............................................................................................................ 10
2.7Configuring the Device ................................................................................................................ 11
2.8Inserting/Removing the MicroSD/MicroSDHC Card .......................................................................... 11
Chapter 3
Communication Ports ...................................................................................... 13
3.1Copper Ethernet Ports ................................................................................................................. 14
3.2Fiber Optic Ethernet Ports ........................................................................................................... 14
Chapter 4
Technical Specifications .................................................................................. 17
4.1Power Supply Specifications ........................................................................................................ 17
4.2Environmental Specifications ....................................................................................................... 17
4.3Failsafe Alarm Relay Specifications ............................................................................................... 18
4.4Copper Ethernet Port Specifications .............................................................................................. 18
4.5Fiber Optic Ethernet Port Specifications ........................................................................................ 18
4.6Mechanical Specifications ............................................................................................................ 19
v
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Table of Contents
Chapter 5
RUGGEDCOM i803
Installation Guide
Dimension Drawings ....................................................................................... 21
Chapter 6
Certification .................................................................................................... 23
6.1 Approvals ................................................................................................................................... 23
6.1.1 CSA ................................................................................................................................. 23
6.1.2ATEX/IEC Ex ..................................................................................................................... 24
6.1.3European Union (EU) ....................................................................................................... 24
6.1.4 FCC ................................................................................................................................. 25
6.1.5 FDA/CDRH ........................................................................................................................ 25
6.1.6 ISED ................................................................................................................................ 25
6.1.7 ACMA .............................................................................................................................. 26
6.1.8 RoHS ............................................................................................................................... 26
6.1.9 ISO .................................................................................................................................. 26
6.1.10Other Approvals ............................................................................................................. 27
6.2EMC and Environmental Type Tests .............................................................................................. 27
vi
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RUGGEDCOM i803
Installation Guide
Preface
This guide describes the RUGGEDCOM i803 (i-Series) product line. It describes the major features, installation,
commissioning and important technical specifications.
It is intended for use by network technical support personnel who are responsible for the installation,
commissioning and maintenance of the device. It is also recommended for use by network and system planners,
system programmers, and line technicians.
CONTENTS
• “Alerts”
• “Related Documents”
• “Accessing Documentation”
• “Training”
• “Customer Support”
Preface
Alerts
The following types of alerts are used when necessary to highlight important information.
DANGER!
DANGER alerts describe imminently hazardous situations that, if not avoided, will result in death or
serious injury.
WARNING!
WARNING alerts describe hazardous situations that, if not avoided, may result in serious injury and/or
equipment damage.
CAUTION!
CAUTION alerts describe hazardous situations that, if not avoided, may result in equipment damage.
IMPORTANT!
IMPORTANT alerts provide important information that should be known before performing a procedure
or step, or using a feature.
NOTE
NOTE alerts provide additional information, such as facts, tips and details.
Alerts vii
Page 8
Preface
Related Documents
Other documents that may be of interest include:
• RUGGEDCOM ROS User Guide for the RUGGEDCOM i803
Accessing Documentation
The latest user documentation for RUGGEDCOM i803 is available online at www.siemens.com/ruggedcom. To
request or inquire about a user document, contact Siemens Customer Support.
Training
Siemens offers a wide range of educational services ranging from in-house training of standard courses on
networking, Ethernet switches and routers, to on-site customized courses tailored to the customer's needs,
experience and application.
RUGGEDCOM i803
Installation Guide
Siemens' Educational Services team thrives on providing our customers with the essential practical skills to make
sure users have the right knowledge and expertise to understand the various technologies associated with critical
communications network infrastructure technologies.
Siemens' unique mix of IT/Telecommunications expertise combined with domain knowledge in the utility,
transportation and industrial markets, allows Siemens to provide training specific to the customer's application.
For more information about training services and course availability, visit www.siemens.com/ruggedcom or
contact a Siemens Sales representative.
Customer Support
Customer support is available 24 hours, 7 days a week for all Siemens customers. For technical support or general
information, contact Siemens Customer Support through any of the following methods:
Online
Visit http://www.siemens.com/automation/support-request to submit a Support Request (SR) or check on the status of an
existing SR.
Telephone
Call a local hotline center to submit a Support Request (SR). To locate a local hotline center, visit http://
www.automation.siemens.com/mcms/aspa-db/en/automation-technology/Pages/default.aspx.
Mobile App
Install the Industry Online Support app by Siemens AG on any Android, Apple iOS or Windows mobile device and be able to:
• Access Siemens' extensive library of support documentation, including FAQs and manuals
• Submit SRs or check on the status of an existing SR
• Contact a local Siemens representative from Sales, Technical Support, Training, etc.
• Ask questions or share knowledge with fellow Siemens customers and the support community
viii Related Documents
Page 9
RUGGEDCOM i803
Installation Guide
Introduction
Introduction
The RUGGEDCOM i803 is a compact, fully managed Ethernet switch designed to operate reliably in harsh
industrial environments. The flexibility of the RUGGEDCOM i803 allows the user to choose from managed or
unmanaged, regular or extended temperature, fiber optical or copper interfaces, and fast or Gigabit Ethernet. With
up to nine Ethernet ports, the RUGGEDCOM i803 is the perfect choice for a wide variety of demanding industrial
environments such as those found in process control applications (oil and gas, petro-chemical, metals and mining,
wind farms).
The RUGGEDCOM i803 is packaged in a compact, die cast aluminum, DIN mountable enclosure for efficient
use of cabinet space. Dual 24 VDC power inputs increase reliability in case of primary power supply faults. The
i800 provides a high level of immunity to electromagnetic interference and heavy electrical surges typical of
environments found in industrial applications. An operating temperature range of -20 to 60 °C (-4 to 140 °F) or
optionally -40 to 85 °C (-40 to 185 °F), coupled with hazardous location certification (Class 1 Division 2) allows the
RUGGEDCOM i803 to be placed in almost any location.
The RUGGEDCOM i803 features a full array of intelligent functionality for high network availability and
manageability. The embedded Rugged Operating System (ROS) provides advanced Layer 2 and Layer 3 networking
functions, and advanced cyber security features. The Enhanced Rapid Spanning Tree Protocol (eRSTP) provides
very fast network recovery in case of failures, guaranteeing a high availability network, and allows any topology
from ring to mesh. Numerous other features like VLANs and QoS make the RUGGEDCOM i803 an enterprise class
switch in an industrial class package.
Chapter 1
CONTENTS
• Section1.1, “Feature Highlights”
• Section1.2, “Description”
Section1.1
Feature Highlights
Ethernet Ports
• Up to 4 x 10/100Base-TX ports
• Up to 2 x 100Base-FX port
• 2 x 1000Base-LX ports
• Industry standard LC fiber optical connectors
• Multi-mode and single-mode optical transceivers
Cyber Security Features
• Multi-level user passwords
• SSH/SSL (128-bit encryption)
• Enable/disable ports, MAC based port security
Feature Highlights 1
Page 10
Chapter 1
4
9
10
8
2
1
3
5 6
7
Introduction
• Port based network access control (802.1x)
• VLAN (802.1Q) to segregate and secure network traffic
• RADIUS centralized password management
• SNMPv3 authentication and 56-bit encryption
Rated for Reliability in Harsh Environments
• Immunity to EMI and heavy electrical surges
• Hazardous Location Certification: Class I, Division 2
• -20 to +60 °C (-4 to 140 °F) operating temperature (optional -40 to +85°C or -40 to 185 °F)
• Conformal coated printed circuit boards (optional)
• Die cast aluminum enclosure
Memory Options
• Removable microSD/microSDHC card
Power Supply
• Dual low-voltage DC inputs: 24 VDC (9-32 VDC)
• Compression fit connections
• CSA/UL 60950 safety approved to 85 °C (185 °F)
RUGGEDCOM i803
Installation Guide
Section1.2
Description
The RUGGEDCOM i803 features various ports, controls and indicator LEDs on the front panel for connecting,
configuring and troubleshooting the device.
Figure1:RUGGEDCOM i803
1.Failsafe Alarm Relay 2.Power Supply Terminal Block 3.Chassis Ground Terminal 4.POWER LEDs 5.ALARM LED 6.Port Status
LED 7.Fiber Optic or Copper Gigabit Ethernet Ports 8.Copper Ethernet Ports 9.Access Plate 10.RS-232 Console Port (RJ-45)
Failsafe Alarm Relay Latches to default state when a power disruption or other alarm condition occurs. For more
2 Description
information, refer to:
• Section2.4, “Connecting the Failsafe Alarm Relay (If Equipped)”
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RUGGEDCOM i803
Installation Guide
• Section4.3, “Failsafe Alarm Relay Specifications”
Power Supply Terminal Block A pluggable terminal block. For more information, refer to:
• Section2.5, “Connecting Power”
• Section4.1, “Power Supply Specifications”
POWER LEDs Illuminate when power is being supplied to the device by the respective power source.
Color Description
Green Device ready
Red Device booting up
Off No power
ALARM LED Illuminates when an alarm condition exists.
Chapter 1
Introduction
Communication Ports Receive and transmit data, as well as provide access to the RUGGEDCOM ROS Web interface.
For more information about the various ports available for the RUGGEDCOM i803, refer to
Chapter3, Communication Ports.
Access Plate The removable access plate provides access to the microSD/microSDHC slot. Use a microSD/
microSDHC card to load/store the firmware and configuration for the device. For information
about using a microSD/microSDHC card, refer to Section2.8, “Inserting/Removing the
MicroSD/MicroSDHC Card”.
RS-232 Console Port The serial console port is for interfacing directly with the device and accessing initial
management functions. For information about connecting to the device via the serial
console port, refer to Section2.6, “Connecting to the Device”.
Description 3
Page 12
Chapter 1
Introduction
RUGGEDCOM i803
Installation Guide
4 Description
Page 13
RUGGEDCOM i803
Installation Guide
Installing the Device
Installing the Device
This section describes how to install the device, including mounting the device, installing/removing modules,
connecting power, and connecting the device to the network.
DANGER!
Electrocution hazard – risk of serious personal injury and/or damage to equipment. Before performing
any maintenance tasks, make sure all power to the device has been disconnected and wait
approximately two minutes for any remaining energy to dissipate.
WARNING!
Radiation hazard – risk of serious personal injury. This product contains a laser system and is classified
as a CLASS 1 LASER PRODUCT. Use of controls or adjustments or performance of procedures other
than those specified herein may result in hazardous radiation exposure.
Chapter 2
IMPORTANT!
This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall
render all warranties null and void.
Changes or modifications not expressly approved by Siemens Canada Ltd could invalidate
specifications, test results, and agency approvals, and void the user's authority to operate the
equipment.
IMPORTANT!
This product should be installed in a restricted access location where access can only be gained by
authorized personnel who have been informed of the restrictions and any precautions that must be
taken. Access must only be possible through the use of a tool, lock and key, or other means of security,
and controlled by the authority responsible for the location.
CONTENTS
• Section2.1, “General Procedure”
• Section2.2, “Required Tools and Materials”
• Section2.3, “Mounting the Device”
• Section2.4, “Connecting the Failsafe Alarm Relay (If Equipped)”
• Section2.5, “Connecting Power”
• Section2.6, “Connecting to the Device”
• Section2.7, “Configuring the Device”
• Section2.8, “Inserting/Removing the MicroSD/MicroSDHC Card”
5
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Chapter 2
Installing the Device
Section2.1
Installation Guide
General Procedure
The general procedure for installing the device is as follows:
1. Review the relevant certification information for any regulatory requirements. For more information, refer to
Section6.1, “Approvals”.
2. Mount the device.
3. Connect the failsafe alarm relay.
4. Connect power to the device and ground the device to safety Earth.
5. Connect the device to the network.
6. Configure the device.
Section2.2
Required Tools and Materials
The following tools and materials are required to install the RUGGEDCOM i803:
RUGGEDCOM i803
Tools/Materials Purpose
AC or DC power cord (16 AWG) For connecting power to the device.
CAT-5 Ethernet cables For connecting the device to the network.
Flathead screwdriver For mounting the device to a DIN rail.
Phillips screwdriver For mounting the device to a panel.
4 x #8-32 screws For mounting the device to a panel.
Section2.3
Mounting the Device
The RUGGEDCOM i803 can be equipped with a DIN rail bracket pre-installed on the back of the chassis. The
bracket allows the device to be slid onto a standard 35 mm (1.4 in) DIN rail.
To mount the device to a DIN rail, do the following:
1. Align the slot in the bracket with the DIN rail.
6 General Procedure
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RUGGEDCOM i803
1
1
2
Installation Guide
Installing the Device
Chapter 2
Figure2:DIN Rail Mounting
1.DIN Rail 2.DIN Rail Bracket
2. Pull the release on the bracket down and slide the device onto the DIN rail. Let go of the release to lock the
device in position.
Section2.4
Connecting the Failsafe Alarm Relay (If Equipped)
The failsafe relay can be configured to latch based on alarm conditions. The NO (Normally Open) contact is closed
when the unit is powered and there are no active alarms. If the device is not powered or if an active alarm is
configured, the relay opens the NO contact and closes the NC (Normally Closed) contact.
NOTE
Control of the failsafe relay output is configurable through RUGGEDCOM ROS. One common
application for this relay is to signal an alarm if a power failure occurs. For more information, refer to
the RUGGEDCOM ROS User Guide for the RUGGEDCOM i803.
The following shows the proper relay connections.
Connecting the Failsafe Alarm Relay (If Equipped) 7
Page 16
Chapter 2
132
Installing the Device
Figure3:Failsafe Alarm Relay Wiring
1.Normally Open 2.Common 3.Normally Closed
Section2.5
Connecting Power
RUGGEDCOM i803
Installation Guide
The RUGGEDCOM i803 supports a single low DC power supply with reverse polarity and dual independent inputs.
This allows for two redundant DC power sources with the same nominal voltage to be connected.
To connect power to the device, do the following:
IMPORTANT!
• Terminals P1-, P2- and GND are connected together internally. As such, if redundant power supplies
are connected, their negative terminals must be at the same potential.
• Do not field wire the DC power supply on the DC mains or Battery mains.
• Use only #16 gage wiring when connecting terminal blocks.
• Equipment must be installed according to applicable local wiring codes and standards.
1. Connect the positive wire from the power source to the positive terminal (P1+ or P2+) on the terminal block.
8 Connecting Power
Page 17
RUGGEDCOM i803
1
2
3
4
1
2
1
2
3
4
Installation Guide
Figure4:Terminal Block Wiring – Single DC Power Supply Input
1.Positive Terminal 2.Negative Terminal 3.GND Terminal 4.Chassis Ground Terminal
Installing the Device
Chapter 2
2. Connect the negative wire from the power source to the negative terminal (P1- or P2-) on the terminal block.
3. [Optional] If connecting a second redundant power source, repeat Step 1 and Step 2, making sure to connect
the power supply to the P2 ports.
Figure5:Terminal Block Wiring – Dual DC Power Supply Inputs
1.Positive Terminal 2.Negative Terminal 3.GND Terminal 4.Chassis Ground Terminal
4. Connect the chassis ground terminal to protective Earth.
Connecting Power 9
Page 18
Chapter 2
18
Installing the Device
Installation Guide
Section2.6
Connecting to the Device
The following describes the various methods for accessing the RUGGEDCOM ROS console and Web interfaces on
the device. For more detailed instructions, refer to the RUGGEDCOM ROS User Guide for the RUGGEDCOM i803.
RS232 Console Port
Connect a PC or terminal directly to the RS232 console port to access the boot-time control and RUGGEDCOM ROS
interfaces. The console port provides access to RUGGEDCOM ROS's console and Web interfaces.
IMPORTANT!
The console port is intended to be used only as a temporary connection during initial configuration or
troubleshooting.
Connection to the console port is made using an RJ45-to-DB9 console cable. The following is the pin-out for the
console port:
Pin
RJ45
Male
a
1
DB9
Female
Name Description Comment
6 DSR Data Set Ready
RUGGEDCOM i803
Figure6:RJ45 Console Port Pin Configuration
a
The DSR, RI and DTR pins are connected together internally.
b
The CTS and RTS pins are connected together internally.
2 1 DCD Carrier Detect Reserved (Do
a
3
4 5 GND Signal Ground
5 2 RxD Receive Data
6 3 TxD Transmit Data
7 8 CTS
8 7 RTS
4 DTR Data Terminal
b
b
Ready
(to DTE)
(from DTE)
Clear to Send
Read to Send
Not Connect)
Communication Ports
Connect any of the available Ethernet ports on the device to a management switch and access the RUGGEDCOM
ROS console and Web interfaces via the device's IP address. For more information about available ports, refer to
Chapter3, Communication Ports.
10 Connecting to the Device
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RUGGEDCOM i803
Installation Guide
Section2.7
Installing the Device
Configuring the Device
Once the device is installed and connected to the network, it must be configured. All configuration management
is done via the RUGGEDCOM ROS interface. For more information about configuring the device, refer to the
RUGGEDCOM ROS User Guide associated with the installed software release.
Section2.8
Inserting/Removing the MicroSD/MicroSDHC Card
The RUGGEDCOM i803 accepts a microSD/microSDHC card to support the following features:
• Configuration update and backup
• Redundant firmware image
• Greatly expanded logging capability
• Fault-tolerant firmware update
Chapter 2
CAUTION!
Configuration hazard – risk of data loss. The microSD/microSDHC card must not be removed or
replaced during normal operation of the device. Make sure the device is powered down before
removing or inserting the card.
CAUTION!
Mechanical/electrical hazard – risk of damage to the microSD/microSDHC card.
• Do not expose the microSD/microSDHC car to extreme temperatures or humidity.
• Do not expose the microSD/microSDHC card to large magnetic or static electric fields.
• Do not bend or drop the microSD/microSDHC card.
CAUTION!
Security hazard – risk of unauthorized access and/or exploitation. Make sure to remove the microSD/
microSDHC card before decommissioning the device or sending the device to a third-party.
To insert or remove a microSD/microSDHC card, do the following:
1. Power down the device.
2. Unscrew the retention screw and remove the access plate.
Configuring the Device 11
Page 20
Chapter 2
1
2
3
Installing the Device
Figure7:Inserting/Removing a MicroSD/MicroSDHC Card
1.Retention Screw 2.Access Plate 3.MicroSD/MicroSDHC Card
RUGGEDCOM i803
Installation Guide
3. Without touching the contacts on the card, insert or remove the microSD/microSDHC card.
4. Install the access plate and finger-tighten the retention screw.
5. Power up the device.
12 Inserting/Removing the MicroSD/MicroSDHC Card
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RUGGEDCOM i803
1
2
3
Installation Guide
Communication Ports
Communication Ports
The RUGGEDCOM i803 can be equipped with various types of communication ports to enhance its abilities and
performance. To determine which ports are equipped on the device, refer to the factory data file available through
RUGGEDCOM ROS. For more information on how to access the factory data file, refer to the RUGGEDCOM ROS
User Guide for the RUGGEDCOM i803.
Each communication port type has a specific place in the RUGGEDCOM i803 chassis.
Chapter 3
Figure8:Port Assignment
1.Ports 1 to 4 2.Port 5 3.Ports 6 to 7
Port Type
1 to 4 Copper Ethernet Ports (10/100Base-TX)
5 Fiber Ethernet Port (100Base-FX)
Ports 6 to 7 Fiber Ethernet Ports (1000Base-SX or 1000Base-LX or 100Base-FX)
CONTENTS
• Section3.1, “Copper Ethernet Ports”
• Section3.2, “Fiber Optic Ethernet Ports”
13
Page 22
Chapter 3
18
Communication Ports
Section3.1
Installation Guide
Copper Ethernet Ports
The RUGGEDCOM i803 supports several 10/100Base-TX Ethernet ports that allow connection to standard Category
5 (CAT-5) unshielded twisted-pair (UTP) cables with RJ45 male connectors. The RJ45 receptacles are directly
connected to the chassis ground on the device and can accept CAT-5 shielded twisted-pair (STP) cables.
WARNING!
Electric shock hazard – risk of serious personal injury and/or equipment interference. If shielded
cables are used, make sure the shielded cables do not form a ground loop via the shield wire and the
RJ45 receptacles at either end. Ground loops can cause excessive noise and interference, but more
importantly, create a potential shock hazard that can result in serious injury.
Each port features a Speed and Link LED that indicates the state of the port.
LED State Description
Yellow The port is operating at maximum speedSpeed
Off The port is not operating at maximum speed
RUGGEDCOM i803
Link
Yellow (Solid) Link established
Yellow (Blinking) Link activity
Off No link detected
The following is the pin-out for the RJ45 male connectors:
Pin Name Description
1 RX+ Receive Data+
2 RX- Receive Data-
3 TX+ Transmit Data+
Figure9:RJ45 Ethernet Port Pin Configuration
4 Reserved (Do Not Connect)
5 Reserved (Do Not Connect)
6 TX- Transmit Data-
7 Reserved (Do Not Connect)
8 Reserved (Do Not Connect)
For specifications on the available copper Ethernet ports, refer to Section4.4, “Copper Ethernet Port
Specifications”.
Section3.2
Fiber Optic Ethernet Ports
Fiber optic Ethernet ports are available with LC (Lucent Connector) connectors. Make sure the Transmit (Tx) and
Receive (Rx) connections of each port are properly connected and matched to establish a proper link.
14 Copper Ethernet Ports
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RUGGEDCOM i803
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Installation Guide
Communication Ports
Figure10:LC Port
1.Tx Connector 2.Rx Connector
For specifications on the available fiber optic Ethernet ports, refer to Section4.5, “Fiber Optic Ethernet Port
Specifications”.
Chapter 3
Fiber Optic Ethernet Ports 15
Page 24
Chapter 3
Communication Ports
RUGGEDCOM i803
Installation Guide
16 Fiber Optic Ethernet Ports
Page 25
RUGGEDCOM i803
Installation Guide
Technical Specifications
This section provides important technical specifications related to the device and available modules.
CONTENTS
• Section4.1, “Power Supply Specifications”
• Section4.2, “Environmental Specifications”
• Section4.3, “Failsafe Alarm Relay Specifications”
• Section4.4, “Copper Ethernet Port Specifications”
• Section4.5, “Fiber Optic Ethernet Port Specifications”
• Section4.6, “Mechanical Specifications”
Technical Specifications
Chapter 4
Section4.1
Power Supply Specifications
Power Supply Type Minimum Input Maximum Input Internal Fuse Rating
24 VDC 9 VDC 32 VDC 3A (T) 9 W
a
(T) denotes a time-delay fuse.
Section4.2
a
Maximum Power
Environmental Specifications
Parameter Range Comments
Ambient Operating Temperature -20 to 60 °C (-4 to 140 °F)
-40 to 85 °C (-40 to 185 °F) (Optional)
Ambient Storage Temperature -40 to 85 °C (-40 to 185 °F)
Ambient Relative Humidity up to 95% Non-condensing, 55 °C (131 °F), 6 cycles
Vibration 1 g 10-500 Hz
Ambient Temperature as measured from a
30 cm radius surrounding the center of the
enclosure.
Consumption
Shock 30 g 11 ms
Power Supply Specifications 17
Page 26
Chapter 4
Technical Specifications
Section4.3
Failsafe Alarm Relay Specifications
NOTE
The following specifications are for Class-2 circuits only.
Maximum Switching Voltage Rated Switching Current Isolation
30 VDC 2 A, 60 W
125 VDC 0.24 A, 30 W
RUGGEDCOM i803
Installation Guide
125 VAC 0.5 A, 62.5 W
220 VDC 0.24 A, 60 W
250 VAC 0.25 A, 62.5 W
1500 V
for 1 minute
rms
Section4.4
Copper Ethernet Port Specifications
The following details the specifications for copper Ethernet ports that can be ordered with the RUGGEDCOM i803.
Speed Connector Duplex
10/100Base-TX RJ45 FDX/HDX > Category 5
b
Auto-Negotiating
c
Shielded or unshielded.
d
Auto-crossover and auto-polarity.
e
Typical distance. Dependent on the number of connectors and splices.
f
RMS 1 minute.
b
Cable Type
c
Wiring
Standard
TIA/EIA
T568A/B
Maximum
d
Distance
100 m (328 ft) 1.5 kV
e
Isolation
f
Section4.5
Fiber Optic Ethernet Port Specifications
The following details the specifications for fiber Ethernet ports that can be ordered with the RUGGEDCOM i803.
NOTE
• All optical power numbers are listed as dBm averages. To convert from average to peak add 3 dBm.
To convert from peak to average, subtract 3 dBm.
• Maximum segment length is greatly dependent on factors such as fiber quality, and the number
of patches and splices. Consult a Siemens sales associate when determining maximum segment
distances.
18 Failsafe Alarm Relay Specifications
Page 27
RUGGEDCOM i803
Installation Guide
Fixed Fast Ethernet Transceivers
Technical Specifications
Chapter 4
Mode
SM LC 9/125 1300 -15 -8.0 -38 -3.0 20 23
SM LC 9/125 1300 -15 -8.0 -38 -3.0 20 23
MM LC 62.5/125 1310 -19 -14 -32 -14 2 13
g
MM = Multi-Mode, SM = Single-Mode
Type
Connector
g
Cable
Type (μm)
Tx λ
(typ.)
(nm)
Tx min.
(dBm)
Tx max.
(dBm)
Rx Sensitivity
(dBm)
Rx Saturation
(dBm)
Distance
(typ.) (km)
Fixed Gigabit Transceivers
Mode
MM LC 62.5/125 850 -9.5 -4.0 -20 0.0 0.4 10.5
SM LC 9/125 1310 -9.5 -3.0 -21 -3.0 10 11.5
h
MM = Multi-Mode, SM = Single-Mode
Type
Connector
h
Cable
Type (μm)
Section4.6
Tx λ
(typ.)
(nm)
Tx min.
(dBm)
Tx max.
(dBm)
Rx Sensitivity
(dBm)
Rx Saturation
(dBm)
Distance
(typ.) (km)
Mechanical Specifications
Power
Budget
(dB)
Power
Budget
(dB)
Parameter Value
Dimensions Refer to Chapter5, Dimension Drawings
Weight 1.0 kg (2.2 lbs)
Ingress Protection IP40 (1 mm or 0.04 in objects)
Enclosure Cast Aluminum Enclosure
Mechanical Specifications 19
Page 28
Chapter 4
Technical Specifications
RUGGEDCOM i803
Installation Guide
20 Mechanical Specifications
Page 29
RUGGEDCOM i803
134.5
117.5
56.5
99.5
95.3
77.5
11.7
6.3
22.84
97.4
112.3
Installation Guide
Dimension Drawings
Dimension Drawings
Chapter 5
NOTE
All dimensions are in millimeters, unless otherwise stated.
Figure11:Overall Dimensions
21
Page 30
Chapter 5
Dimension Drawings
RUGGEDCOM i803
Installation Guide
22
Page 31
RUGGEDCOM i803
Installation Guide
Certification
The RUGGEDCOM i803 device has been thoroughly tested to guarantee its conformance with recognized
standards and has received approval from recognized regulatory agencies.
CONTENTS
• Section6.1, “Approvals”
• Section6.2, “EMC and Environmental Type Tests”
Section6.1
Approvals
Chapter 6
Certification
This section details the standards to which the RUGGEDCOM i803 complies.
CONTENTS
• Section6.1.1, “CSA”
• Section6.1.2, “ATEX/IEC Ex”
• Section6.1.3, “European Union (EU)”
• Section6.1.4, “FCC”
• Section6.1.5, “FDA/CDRH”
• Section6.1.6, “ISED”
• Section6.1.7, “ACMA”
• Section6.1.8, “RoHS”
• Section6.1.9, “ISO”
• Section6.1.10, “Other Approvals”
Section6.1.1
CSA
This device meets the requirements of the following Canadian Standards Association (CSA) standards under
certificates 2058468 (general safety) and 2068170 (hazardous locations):
• CAN/CSA-C22.2 No. 60950-1-03
Information Technology Equipment – Safety – Part 1: General Requirements
• CAN/CSA-C22.2 No. 0-M91
General Requirements - Canadian Electrical Code, Part II
Approvals 23
Page 32
Chapter 6
C US
Certification
• CAN/CSA-C22.2 No. 14-05
Industrial Control Equipment
• CAN/CSA-C22.2 No. 142-M1987
Process Control Equipment Industrial Products
• CAN/CSA-C22.2 No. 213-M1987
Non-Incendive Electrical Equipment for Use in Class I, Division 2 Hazardous Locations
• UL 60950-1
Information Technology Equipment – Safety Part 1: General Requirements
• ANSI/UL 508
Standard for Industrial Control Equipment
• UL 916 4th Edition 2007
Standard for Energy Management Equipment
• ANSI/ISA-12.12.01-2007
Non-incendive Electrical Equipment For Use In Class 1 And 2, Division 2 And Class 3, Divisions 1 And 2
Hazardous (classified) Locations
The device is marked with a CSA symbol that indicates compliance with both Canadian and U.S. requirements.
Installation Guide
RUGGEDCOM i803
Copies of the CSA Declarations of Conformity are available via Siemens Industry Online Support:
• https://support.industry.siemens.com/cs/ww/en/view/109476357 (General Safety)
• https://support.industry.siemens.com/cs/ww/en/view/109476358 (Hazardous Locations)
Section6.1.2
ATEX/IEC Ex
This device meets the requirements of the following ATEX/IEC Ex standards:
• IEC/EN 60079-15:2005
Electrical Apparatus for Explosive Gas Atmospheres - Part 15: Construction, Test and Marking of Type of
Protection "N" Electrical Apparatus
It is specifically approved for use in hazardous locations defined as:
• EEx nC IIC T4
• Ex II 3 G
• 12-24 VDC, 2A, Class III
Section6.1.3
European Union (EU)
24 ATEX/IEC Ex
This device is declared by Siemens Canada Ltd to comply with essential requirements and other relevant provisions
of the following EU directives:
Page 33
RUGGEDCOM i803
Installation Guide
• EN 61000-6-2
Electromagnetic Compatibility (EMC) – Part 6-2: Generic Standards – Immunity for Industrial Environments
• EN 60825-1
Safety of Laser Products – Equipment Classification and Requirements
• EN 50581
Technical Documentation for the Assessment of Electrical and Electronic Products with Respect to the Restriction
of Hazardous Substances
• EN 55022
Information Technology Equipment – Radio Disturbance Characteristics – Limits and Methods of Measurement
The device is marked with a CE marking and can be used throughout the European community.
A copy of the EU Declaration of Conformity is available via Siemens Industry Online Support at https://
support.industry.siemens.com/cs/ww/en/view/109475424.
Chapter 6
Certification
Section6.1.4
FCC
This device has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of
the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment.
This device generates, uses and can radiate radio frequency energy and, if not installed and used in accordance
with the instruction manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which case users will be required to
correct the interference at their own expense.
IMPORTANT!
Changes or modifications not expressly approved by the party responsible for compliance could void
the user's authority to operate this device.
Section6.1.5
FDA/CDRH
This device meets the requirements of the following U.S. Food and Drug Administration (FDA) standard:
• Title 21 Code of Federal Regulations (CFR) – Chapter I – Sub-chapter J – Radiological Health
Section6.1.6
ISED
This device is declared by Siemens Canada Ltd to meet the requirements of the following ISED (Innovation Science
and Economic Development Canada) standard:
FCC 25
Page 34
Chapter 6
Certification
• CAN ICES-3 (A)/NMB-3 (A)
Section6.1.7
Installation Guide
ACMA
This device meets the requirements of the following Australian Communications and Media Authority (ACMA)
standards under certificate ABN 98 004 347 880:
• Radiocommunications (Compliance Labelling – Devices) Notice 2014 made under Section 182 of the
Radiocommunications Act 1992
• Radiocommunications Labelling (Electromagnetic Compatibility) Notice 2008 made under Section 182 of the
Radiocommunications Act 1992
• Radiocommunications (Compliance Labelling – Electromagnetic Radiation) Notice 2003 made under Section
182 of the Radiocommunications Act 1992
• Telecommunications Labelling (Customer Equipment and Customer Cabling) Notice 2001 made under Section
407 of the Telecommunication Act 1997
The device is marked with an RCM symbol to indicate compliance when sold in the Australian region.
RUGGEDCOM i803
A copy of the Declaration of Conformity is available via Siemens Industry Online Support at https://
support.industry.siemens.com/cs/ww/en/view/89855782.
Section6.1.8
RoHS
This device is declared by Siemens Canada Ltd to meet the requirements of the following RoHS (Restriction of
Hazardous Substances) directives for the restricted use of certain hazardous substances in electrical and electronic
equipment:
• China RoHS 2
Administrative Measure on the Control of Pollution Caused by Electronic Information Products
A copy of the Material Declaration is available online at https://support.industry.siemens.com/cs/ww/en/
view/109738831.
Section6.1.9
ISO
This device was designed and manufactured using a certified ISO (International Organization for Standardization)
quality program that adheres to the following standard:
• ISO 9001:2008
Quality management systems – Requirements
26 ACMA
Page 35
RUGGEDCOM i803
Installation Guide
Section6.1.10
Other Approvals
This device meets the requirements of the following additional standards:
• IEC 61000-6-2
Electromagnetic Compatibility (EMC) – Part 6-2: Generic Standards – Immunity for Industrial Environments
Section6.2
EMC and Environmental Type Tests
The RUGGEDCOM i803 has passed the following EMC and environmental tests.
IEC 61850-3 Type Tests
Test Description Test Levels
Chapter 6
Certification
IEC 61000-4-2 ESD
IEC 61000-4-3 Radiated RFI Enclosure ports 20 V/m
IEC 61000-4-6 Induced (Conducted) RFI
IEC 61000-4-8 Magnetic Field Enclosure ports 30 A/m
IEC 61000-4-29 Voltage Dips DC Power ports 30% reduction for 0.3 seconds
IEC 61000-4-12 Damped Oscillatory
Enclosure Contact ± 4 kV
± 8 kV
Enclosure Air ± 8 kV
Signal ports ± 4 kV @ 5 kHzIEC 61000-4-4 Burst (Fast Transient)
DC Power ports ± 4 kV @ 5 kHz
Signal ports ± 1 kV line-to-earthIEC 61000-4-5 Surge
DC Power ports ± 0.5 kV line-to-earth/line
Signal ports
DC Power ports
Earth ground ports
60% reduction for 1 second
Signal ports 2.5 kV common, 1 kV
differential mode @ 1 MHz
DC Power ports 2.5 kV common, 1 kV
differential mode @ 1 MHz
10 V
Signal ports 10 V Continuous, 100 V for 1 sIEC 61000-4-16 Mains Frequency Voltage
DC Power ports 10 V Continuous, 100 V for 1 s
IEC 61000-4-17 Ripple on DC Power Supply DC Power ports ± 15%
Other Approvals 27
Page 36
Chapter 6
Certification
IEEE 1613 EMC Immunity Type Tests
Description Test Levels
Radiated RFI Enclosure ports 35 V/m
RUGGEDCOM i803
Installation Guide
Enclosure Contact ± 8 kVESD
Enclosure Air ± 8 kV
Fast Transient
Environmental Type Tests
Test Description Test Levels
IEC 60068-2-1 Cold Temperature Test Ad -40 °C (-40 °F), 16 Hours
IEC 60068-2-2 Dry Heat Test Bd 85 °C (185 °F), 16 Hours
IEC 60068-2-30 Humidity (Damp Heat, Cyclic) Test Db 95% (non-condensing),
IEC 60068-2-6 Vibration 1 g @ 10-500 Hz
IEC 60068-2-27 Shock 30 g @ 11 ms
Signal ports ± 4 kV @ 5 kHz
DC Power ports ± 4 kV @ 5 kHz
Earth ground ports ± 4 kV @ 5 kHz
Signal ports 2.5 kV common mode @ 1MHzOscillatory
DC Power ports 2.5 kV common, 1 kV differential mode @ 1MHz
55 °C (131 °F), 6 cycles
28 EMC and Environmental Type Tests
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