Siemens RD100 User Manual

Remote Displays
SITRANS RD100
Operating Instructions 01/2011
SITRANS
Safety Guidelines: Warning notices must be observed to ensure personal safety as well as that of others, and to protect the product and the connected equipment. These warning notices are accompanied by a clarification of the level of caution to be observed.
Qualified Personnel: This device/system may only be set up and operated in conjunction with this manual. Qualified personnel are only authorized to install and operate this equipment in accordance with established safety practices and standards.
Unit Repair and Excluded Liability:
The user is responsible for all changes and repairs made to the device by the user or the user’s
agent.
All new components are to be provided by Siemens Milltronics Process Instruments.
Restrict repair to faulty components only.
Do not reuse faulty components.
Warning: Cardboard shipping package provides limited humidity and moisture protection. This product can only function properly and safely if it is correctly transported, stored, installed, set up, operated, and maintained. This product is intended for use in industrial areas. Operation of this equipment in a residential area may cause interference to several frequency based communications.
Note: Always use product in accordance with specifications.
Copyright Siemens AG 2011. All Rights
Disclaimer of Liability
Reserved
This document is available in bound version and in electronic version. We encourage users to purchase authorized bound manuals, or to view electronic versions as designed and authored by Siemens Milltronics Process Instruments. Siemens Milltronics Process Instruments will not be responsible for the contents of partial or whole reproductions of either bound or electronic versions.
While we have verified the contents of this manual for agreement with the instrumentation described, variations remain possible. Thus we cannot guarantee full agreement. The contents of this manual are regularly reviewed and corrections are included in subsequent editions. We welcome all suggestions for improvement.
Technical data subject to change.
MILLTRONICS®is a registered trademark of Siemens Milltronics Process Instruments.
Contact SMPI Technical Publications European Authorized Representative at the following address:
Technical Publications Siemens AG Siemens AG Industry Sector Siemens Milltronics Process Instruments 76181 Karlsruhe 1954 Technology Drive, P.O. Box 4225 Deutschland Peterborough, Ontario, Canada, K9J 7B1 Email: techpubs.smpi@siemens.com
For a selection of Siemens Milltronics level measurement manuals, go to:
www. siemens.com/processautomation. Under Process Instrumentation, select
Measurement
For a selection of Siemens Milltronics weighing manuals, go to:
www. siemens.com/processautomation. Under Weighing Technology, select
Weighing Systems
and then go to the manual archive listed under the product family.
and then go to the manual archive listed under the product family.
Level
Continuous
© Siemens AG 2011

SITRANS RD100 Loop Powered Meter

SITRANS RD100

SITRANS RD100 is a 2-wire loop powered, NEMA 4X enclosed remote digital display for process instrumentation.
This digital meter is easy to use with a display of 3.5 digits, 1" (2.54 cm) high. It accepts 4 to 20 mA input and operates from -40 to +80 °C (-40 to +176 °F).
SITRANS RD100 is CSA and FM Approved.

Safety Notes

Special attention must be paid to warnings and notes highlighted from the rest of the text by grey boxes.
WARNING: means that failure to observe the necessary precautions can result in death, serious injury, and/or considerable material damage.
CAUTION: means that failure to observe the necessary precautions can result in considerable material damage.
Note: means important information about the product or that part of the operating
manual.

The Manual

This manual provides specifications and instructions for the operation of SITRANS RD100 Remote Display. The manual is designed to help you get the most out of your Remote Display, and it provides information on the following:
Meter specifications
Wiring diagrams
Installation requirements
Setup instructions
If you have any questions, comments, or suggestions about the manual content, please email us at techpubs.smpi@siemens.com manuals, go to www.siemens.com/processautomation
7ML19985JU01 SITRANS RD100 – INSTRUCTION MANUAL Page 1
. For the complete library of Siemens Milltronics
.

Specifications

Note: Except where noted, all specifications apply to operation at +25 °C (+77 °F).
Display
• 1.0 " (25.4 mm) high LCD, numeric display range from -100 0 to 1999
Enclosure
• Impact-resistant glass-filled polycarbonate body
• Color: gray
• Impact-resistant clear polycarbonate cover: NEMA 4X, Type 4X, IP67
Mounting
• Standard:
wall mount
•Optional:
panel mounting kit (does not provide NEMA 4X seal to panel)
2" pipe mounting kit
Entity Parameters
•V
max
= 30 V, I
= 175 mA, Ci = 0 µF, Li = 0 µH, Pi = 1.3 W
max
Input
• 4 to 20 mA
Maximum Input Current
•30 V DC
Maximum Voltage Drop
•1 V at 20 mA
Connections
• Screw terminal block
Operating Temperature Range
• -40 to +85 °C (-40 to +185 °F)
• -40 to +40 °C (-40 to +104 °F) for Canadian installations
Page 2 SITRANS RD100 – INSTRUCTION MANUAL 7ML19985JU01
Calibration
• Two-step; non-interacting low and high
Calibration Range
• 4 mA input: display of -1000 to +1000 counts
• 20 mA input: display of 4 mA count value +20 to 2000 counts, to a max. display of 1999 counts
Accuracy
• ±0.1% of span ±1 count
Conversion Rate
• 2.5 conversions per second
Approvals
• Intrinsically Safe:
FM/CSA Class I, II, III, Division 1, Groups A to G T4
FM/CSA Class I, Zone 0, Group IIC
• Non-incendive:
FM/CSA Class I, Division 2, Groups A to D
FM/CSA Class II and III, Division 2, Groups F and G
See "RD100 Remote Display - Approval Connections Control Drawing" shipped with the unit and located on the Instruction Manual CD, for complete Intrinsically Safe installation instructions.
7ML19985JU01 SITRANS RD100 – INSTRUCTION MANUAL Page 3

Mounting

SIDE VIEW
wall mounting holes beneath cover screws
FRONT VIEW
B
D
F
E
A
C

Wall Mounting

Dimensions

A: 80 mm (3.15") C: 60 mm (2.36") E: 65 mm (2.56") B: 140 mm (5.51") D: 120 mm (4.72") F: 20 mm (0.79") Wall mounting holes: Ø 4 mm (0.16") Weight: 340 g (12 oz)
Page 4 SITRANS RD100 – INSTRUCTION MANUAL 7ML19985JU01

Optional Panel Mounting Kit

self tapping screw
washers
mounting bracket
panel
mounting plate
RD100
Notes
The optional panel mounting kit does not provide a NEMA 4X seal to panel.
Mounting brackets require 20 mm (0.8") clearance on either the top or the side of the meter for installation.
Allowable panel thickness: 1.5 mm - 3.2 mm (0.060" - 0.125")
Mounting plate dimensions: 163.3 mm x 102.9 mm x 3.2 mm (6.43" x 4.05" x 0.125")
Panel cutout required: 138.4 mm x 77.5 mm (5.45" x 3.05")

Instructions

1. Insert the RD100 through the mounting plate.
2. Mount the complete assembly on the panel.
3. Secure with 4 brackets and 4 screws (supplied) at the corners of the meter. Use washers as needed to allow for panel thickness.
7ML19985JU01 SITRANS RD100 – INSTRUCTION MANUAL Page 5

Connections

display PCB component side (may be removed for bench calibration)
LO calibration control HI calibration control
balance control (factory adjust only)
DP2
DP3
DP1
S+
S-
black
red
S+
S-
S-
S+
loop jumper
input signal PCB (mounted to base of enclosure)
calibrated
current source
input signal PCB
Field wiring is made to the input signal PCB which is mounted to the base of the
enclosure. power supply
transmitter
4-20 mA
loop jumper
S+
Hazardous area
Non-hazardous area
S-
S+
S-
(remove when display PCB is connected)

Calibrator connected to input signal PCB

Control loop connected to input signal PCB

Page 6 SITRANS RD100 – INSTRUCTION MANUAL 7ML19985JU01

Calibrator connected to display PCB

display PCB component side
calibrated
current source
S-
S+
DP2 DP3
DP1
The display PCB may be removed from the enclosure for bench calibration. Loop jumper must be installed on input signal PCB to maintain loop. Refer to
Servicing display PCB outside the loop
on page 9.
WARNINGS:
• To maintain hazardous area protection, the input signal must always be connected to the input signal PCB, and not directly to the display PCB.
• Electrostatic hazard. Clean only with a moist cloth. Protect enclosure from exposure to chemical solvents and excessive ultraviolet (UV) light (such as sunlight).
7ML19985JU01 SITRANS RD100 – INSTRUCTION MANUAL Page 7

Setup

WARNINGS:
• If any of the following operations are performed in the hazardous area, all appropriate hazardous area procedures must be followed.
• To prevent damage to electronic components caused by electrostatic discharge, a grounding strap should be worn when servicing the display.
For calibration, a calibrated current source and a screwdriver are required.

Calibration connections

To access the input terminals, remove the enclosure cover and the display PCB.
1. Loosen the four screws on the enclosure cover and remove the cover.
2. Completely loosen the left screw that holds the display PCB to the enclosure and loosen the right screw about four turns so the display PCB remains attached to the enclosure.
3. Rotate the display PCB 90° to gain access to the input signal PCB.
4. Next, connect a calibrated current source as shown in
signal PCB
on page 6.
Calibrator connected to input

Decimal point selection

The decimal point jumper array is located in the lower right corner of the display PCB next to the display. It is labeled DP1, DP2, DP3.
Place a jumper over both pins of DP1 for a display of 199.9, DP2 for 19.99, or DP3 for 1.999.

Calibration

LO and HI calibration controls are located to the left of the display (see
connected to input signal PCB
1. Apply a signal equal to 4 mA and adjust the LO control to display the desired reading.
2. Apply a signal between 16 and 20 mA and adjust the HI control to display the desired reading.
3. Complete the calibration procedure by making any minor adjustments to the LO and HI controls.
on page 6).
Calibrator

Installation

To install the meter, remove the display PCB from its enclosure and connect a ½" conduit fitting to the hole provided. Refer to
Page 8 SITRANS RD100 – INSTRUCTION MANUAL 7ML19985JU01
Removing display PCB from the loop
on page 9 for
further details. Wall mounting holes are located in each corner of the enclosure (see
Mounting
on page 4).

Loop connections

Disconnect power to the loop and install the meter as illustrated in
connected to input signal PCB
page 9. Replace the enclosure cover.
on page 6 and

Removing display PCB from the loop

Control loop
Removing display PCB from the loop
The display PCB and input signal PCB are connected together with one black and one red wire. The wires are soldered to the display PCB and connected to a screw terminal connector on the input signal PCB.
1. Remove enclosure cover and the display PCB as described in steps 1 to 3 of
Calibration connections
2. Install loop jumper over both pins to bypass display PCB and allow the signal to flow through the loop jumper. The display turns off when jumper is installed.
3. Disconnect the black and red signal wires from the screw terminal connector.
4. Loosen completely the right-side screw and lift display PCB from enclosure.
on page 8.
CAUTION: Care should be taken to prevent static electricity from damaging the electronic circuitry.
5. Restore enclosure cover to the base to prevent contamination of components.

Restoring display PCB to the loop

1. Loosen the four screws on the enclosure cover and remove the cover.
2. Secure display PCB to enclosure using right-side screw; do not tighten screw to allow rotation of display PCB while accessing input signal PCB.
3. Connect red wire to S+ terminal and black wire to S- terminal, as shown in
Calibrator connected to input signal PCB
4. Remove loop jumper to allow the signal to flow through display PCB (save push-on jumper by placing over one pin only).
5. Tighten screws holding display PCB and install enclosure cover.
on page 6.
on

Servicing display PCB outside the loop

Two modes of input signal allow the user to remove the display PCB for service without interrupting the loop as indicated above and operate the display PCB at another location in a non-hazardous area. The loop remains connected to the input signal PCB while the display PCB is absent for service. The user may operate the display PCB at another location by connecting a signal to “S+” and “S-” wires on the display PCB. Refer to
Calibrator connected to display PCB
7ML19985JU01 SITRANS RD100 – INSTRUCTION MANUAL Page 9
on page 7.
www.siemens.com/processautomation
For more information
www.siemens.com/level
www.siemens.com/weighing
Siemens AG Industry Sector 1954 Technology Drive P.O. Box 4225 Peterborough, ON Canada K9J 7B1
email: techpubs.smpi@siemens.com
www.siemens.com/processautomation
Subject to change without prior notice 7ML19985JU01 Rev. 1.1
© Siemens AG 2011
*7ml19985JU01*
Printed in Canada
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