Siemens RB-6 L-801A User Manual

NOTIFICATION OF MANUAL STATUS
RB-6 L-801A (Airport) Rotating Beacon (Export) is now sold by Halibrite. Use manual 96A0221 only for old equipment in the field. Discard this notification page before sending manual.
RB-6 L-801A (Airport) Rotating Beacon (Export)
Document No. 96A0221
Issued: February 6, 1998 Rev. B: May 16, 2001
Manufactured to FAA Specification AC 150/5345-12C
Copyright 2001 by Siemens Airfield Solutions, Incorporated. All rights reserved.
RB-6 L-801A (Airport) Rotating Beacon (Export) Record of Changes
Record of Changes
Page Rev Description EC No. Checked Approved Date
A Released manual.
All B Changed to new title page. Changed ADB to
Siemens Airfield Solutions.
3250 KJ VP 2/6/98
00696 KJ WT 5/16/01
2001 Siemens Airfield Solutions, Incorporated All rights reserved Issued 5/01
96A0221B Page ii
RB-6 L-801A (Airport) Rotating Beacon (Export) Table of Contents
Table of Contents
Record of Changes.......................................................................................................................................................................ii
Table of Contents........................................................................................................................................................................iii
Warranties...................................................................................................................................................................................vi
Safety
Description
1. Introduction...........................................................................................1-1
2. Safety Symbols .....................................................................................1-1
3. Qualified Personnel...............................................................................1-2
4. Intended Use .........................................................................................1-2
5. Installation.............................................................................................1-3
6. Operation...............................................................................................1-3
7. Action in the Event of a System
or Component Malfunction...................................................................1-4
8. Maintenance and Repair........................................................................1-4
1. Introduction...........................................................................................2-1
2. RB-6 Beacon Assemblies......................................................................2-3
Head Assembly .................................................................................2-3
Hub and Shaft Assembly...................................................................2-3
Box Assembly...................................................................................2-3
Motor and Drive Assembly...............................................................2-3
3. Options..................................................................................................2-3
Optional Obstruction Light...............................................................2-3
Optional Heater Assembly................................................................2-5
Optional Mounting Bases..................................................................2-6
Optional Photocell Assembly............................................................2-8
4. Theory of Operation..............................................................................2-8
RB-6 Rotating Beacon Operations ................................................2-8
Optional Heater Assembly Operations..........................................2-8
Optional Photocell Assembly Operations......................................2-9
Optional Obstruction Light Operations.........................................2-9
5. RB-6 Rotating Beacon: Required Equipment.......................................2-9
6. Specifications......................................................................................2-10
Input................................................................................................2-10
Beacon Wattage ..............................................................................2-10
Lenses..............................................................................................2-10
Rated Lamp Life .............................................................................2-10
Lamp Wattage.................................................................................2-10
Beam Intensity ................................................................................2-11
Rotation Speed................................................................................2-11
Heater..............................................................................................2-11
Environmental Operating Conditions..............................................2-11
Weight.............................................................................................2-11
Dimensions......................................................................................2-12
Clearance for Rotation ....................................................................2-12
Mounting Dimensions.....................................................................2-12
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RB-6 L-801A (Airport) Rotating Beacon (Export) Table of Contents
Installation
Maintenance
Troubleshooting
Parts
Wiring Schematics
1. Introduction...........................................................................................3-1
2. Unpacking.............................................................................................3-1
3. RB-6 Beacon Installation......................................................................3-1
Mounting ..........................................................................................3-1
Wiring ...............................................................................................3-2
Optional Heater Wiring.....................................................................3-2
Angle Adjustment.............................................................................3-2
Export Beacon Installation Requirement ..........................................3-4
1. Introduction...........................................................................................4-1
2. Maintenance Schedule ..........................................................................4-1
3. Maintenance Procedures .......................................................................4-2
Replacing Lamp................................................................................4-2
Adjusting Lamp Beam ......................................................................4-2
Replacing Brushes and Brush Brackets ............................................4-3
Cleaning Lenses................................................................................4-6
Cleaning Head Assembly..................................................................4-6
Cleaning Slip Rings and Brushes......................................................4-6
Lubricating Parts...............................................................................4-7
1. Introduction...........................................................................................5-1
2. Troubleshooting Procedures .................................................................5-1
1. Introduction.........................................................................................6-1
2. Using the Illustrated Parts List............................................................6-1
3. RB-6 Rotating Beacon Final Assembly Parts List..............................6-2
4. Head Assembly (Single Head) Parts List............................................6-4
5. Box Assembly Parts List.....................................................................6-6
6. Motor Assembly Parts List..................................................................6-8
7. Brush Block Assembly Parts List........................................................6-9
8. Photocell Contractor Parts List .........................................................6-11
9. Heater Assembly Parts List...............................................................6-13
10. Reflector Assembly Parts List...........................................................6-15
11. Obstruction Light and Relay Parts List.............................................6-17
12. Optional Assemblies Parts List.........................................................6-19
1. Introduction...........................................................................................7-1
2. Wiring Schematics................................................................................7-1
RB-6 with Optional Heater Wiring...................................................7-1
Optional Photocell Assembly Wiring ...............................................7-3
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RB-6 L-801A (Airport) Rotating Beacon (Export) Table of Contents
List of Figures
List of Tables
Figure 2-1. RB-6 Rotating Beacon............................................................2-2
Figure 2-2. RB-6 Final Assembly with Optional
Obstruction Light Wiring.......................................................2-4
Figure 2-3. Optional Heater Assembly Wiring.........................................2-5
Figure 2-4. Optional Pole Mounting Adapter ...........................................2-6
Figure 2-5. Optional Roof Mounting Assembly .......................................2-7
Figure 2-6. Mounting Holes....................................................................2-12
Figure 3-1. Adjusting Beacon Angle ........................................................3-3
Figure 4-1. Brush Block Assembly...........................................................4-3
Figure 4-2. Pre-Bending New Brush Brackets..........................................4-5
Figure 6-1. RB-6 Rotating Beacon Final Assembly (Export Version) ....6-3
Figure 6-2. Head Assembly (Single Head)...............................................6-5
Figure 6-3. Box Assembly........................................................................6-7
Figure 6-4. Motor Assembly.....................................................................6-8
Figure 6-5. Brush Block Assembly.........................................................6-10
Figure 6-6. Photocell Contactor Assembly.............................................6-12
Figure 6-7. Heater Assembly ..................................................................6-14
Figure 6-8. Reflector Assembly..............................................................6-16
Figure 6-9. Obstruction Light .................................................................6-18
Figure 7-1. RB-6 Beacon with Optional Heater Wiring Schematic..........7-2
Figure 7-2. Optional Photocell Assembly Wiring Schematic...................7-3
Table 2-1. Required Equipment Supplied.................................................2-9
Table 2-2. Required Equipment Not Supplied........................................2-10
Table 4-1. RB-6 Rotating Beacon (Export Version) Maintenance...........4-1
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RB-6 L-801A (Airport) Rotating Beacon (Export) Warranties
Products of Siemens Airfield Solutions manufacture are guaranteed against
Warranties
Disclaimers
mechanical, electrical, and physical defects (excluding lamps) for a period of one year from the date of installation or a maximum of two years from the date of shipment and are guaranteed to be merchantable and fit for the ordinary purposes for which such products are made.
Siemens Airfield Solutions will correct by repair or replacement, at its option, equipment or parts which fail because of mechanical, electrical or physical defects, provided that the goods have been properly handled and stored prior to installation, properly installed and properly operated after installation, and provided further that Buyer gives Siemens Airfield Solutions written notice of such defects after delivery of the goods to Buyer.
Siemens Airfield Solutions reserves the right to examine goods upon which a claim is made. Said goods must be presented in the same condition as when the defect therein was discovered. Siemens Airfield Solutions furthers reserves the right to require the return of such goods to establish any claim.
Siemens Airfield Solutions’s obligation under this guarantee is limited to making repair or replacement within a reasonable time after receipt of such written notice and does not include any other costs such as the cost of removal of defective part, installation of repaired product, labor or consequential damages of any kind, the exclusive remedy being to require such new parts to be furnished.
Siemens Airfield Solutions’s liability under no circumstances will exceed the contract price of goods claimed to be defective. Any returns under this guarantee are to be on a transportation charges prepaid basis. For products not manufactured by, but sold by Siemens Airfield Solutions, warranty is limited to that extended by the original manufacturer.
This is Siemens Airfield Solutions’s sole guarantee and warranty with respect to the goods; there are no express warranties or warranties of fitness for any particular purpose or any implied warranties of fitness for any particular purpose or any implied warranties other than those made expressly herein. All such warranties being expressly disclaimed.
This manual could contain technical inaccuracies or typographical errors. Siemens Airfield Solutions reserves the right to revise this manual from time to time in the contents thereof without obligation of Siemens Airfield Solutions to notify any person of such revision or change.
Details and values given in this manual are average values and have been compiled with care. They are not binding, however, and Siemens Airfield Solutions disclaims any liability for damages or detriments suffered as a result of reliance on the information given herein or the use of products, processes or equipment to which this manual refers. No warranty is made that the use of the information or of the products, processes or equipment to which this manual refers will not infringe any third party’s patents or rights. The information given does not release the buyer from making their own experiments and tests.
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RB-6 L-801A (Airport) Rotating Beacon (Export) Safety
Section 1 Safety
1. Introduction
2. Safety Symbols
This section contains general safety instructions for using your Siemens Airfield Solutions equipment. Some safety instructions may not apply to the equipment in this manual. Task- and equipment-specific warnings are included in other sections of this manual where appropriate. Note all warnings and follow all instructions carefully. Failure to do so may result in personal injury, death, or property damage.
To use this equipment safely,
refer to the FAA Advisory Circular AC 150/5340-26, Maintenance of
Airport Visual Aids Facilities, for instructions on safety precautions.
observe all safety regulations. To avoid injuries, always remove power
prior to making any wire connections and touching any parts. Refer to FAA Advisory Circular AC 150/5340-26.
read and become familiar with the general safety instructions provided
in this section of the manual before installing, operating, maintainin g, or repairing this equipment.
read and carefully follow the instructions given throughout this manual
for performing specific tasks and working with specific equipment.
store this manual within easy reach of personnel installing, operating,
maintaining, or repairing this equipment.
follow all applicable safety procedures required by your company,
industry standards, and government or other regulatory agencies.
obtain and read Material Safety Data Sheets (MSDS) for all materials
used.
Become familiar with the safety symbols presented in this section. These symbols will alert you to safety hazards and conditions that may result in personal injury, death, or property and equipment damage.
WARNING: Failure to observe this warning may result in personal injury, death, or equipment damage.
WARNING: Risk of electrical shock. Failure to observe this warning may result in personal injury, death, or equipment damage.
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RB-6 L-801A (Airport) Rotating Beacon (Export) Safety
2. Safety Symbols (contd.)
3. Qualified Personnel
4. Intended Use
The term qualified personnel is defined here as individuals who thoroughly understand the equipment and its safe operation, maintenance, and repair. Qualified personnel are physically capable of performing the required tasks, familiar with all relevant safety rules and regulations and have been trained to safely install, operate, maintain, and repair the equipment. It is the responsibility of the company operating this equipment to see that its personnel meet these requirements.
Siemens Airfield Solutions cannot be responsible for injuries or damages resulting from nonstandard, unintended applications of its equipment. This equipment is designed and intended only for the purpose described in this manual. Uses not described in this manual are considered unintended uses and may result in serious personal injury, death, or property damage. Unintended uses may result from taking the following actions:
making changes to equipment that have not been recommended or
failing to make sure that auxiliary equipment complies with approval
usin g materials or auxiliary equipment that are inappropriate or
allowing unqualified personnel to perform any task
WARNING: Disconnect equipment from line voltage. Failure to observe this warning may result in personal injury, death, or equipment damage.
WARNING: Wear safety goggles. Failure to observe may result in serious injury.
CAUTION: Failure to observe may result in equipment damage.
WARNING: Use of this equipment in ways other than described in this manual may result in personal injury, death, or property and equipment damage. Use this equipment only as described in this manual.
described in this manual or using parts that are not genuine Siemens Airfield Solutions replacement parts
agency requirements, local codes, and all applicable safety standards
incompatible with your Siemens Airfield Solutions equipment
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RB-6 L-801A (Airport) Rotating Beacon (Export) Safety
5. Installation
6. Operation
Read the installation section of all system component manuals before installing your equipment. A thorough understanding of system components and their requirements will help you install the system safely and efficiently.
WARNING: Failure to follow these safety procedures can result in personal injury or death.
Allow only qualified personnel to install Siemens Airfield Solutions
and auxiliary equipment. Use only approved equipment. Using unapproved equipment in an approved system may void agency approvals.
Make sure all equipment is rated and approved for the environment in
which you are using it.
Follow all instructions for installing components and accessories.
Install all electrical connections to local code.
Use only electrical wire of sufficient gauge and insulation to handle the
rated current demand. All wiring must meet local codes.
Route electrical wiring along a protected path. Make sure they will not
be damaged by moving equipment.
Protect components from damage, wear, and harsh environment
conditions.
Allow ample room for maintenance, panel accessibility, and cover
removal.
Protect equipment with safety devices as specified by applicable safety
regulations.
If safety devices must be removed for installation, install them
immediately after the work is completed and check them for proper functioning.
Only qualified personnel, physically capable of operating the equipment and with no impairments in their judgment or reaction times, should operate this equipment.
Read all system component manuals before operating this equipment. A thorough understanding of system components and their operation will help you operate the system safely and efficiently.
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RB-6 L-801A (Airport) Rotating Beacon (Export) Safety
6. Operation (contd.)
7. Action in the Event of a System or Component Malfunction
8. Maintenance and Repair
Before starting this equipment, check all safety interlocks, fire-
detection systems, and protective devices such as panels and covers. Make sure all devices are fully functional. Do not operate the system if these devices are not working properly. Do not deactivate or bypass automatic safety interlocks or locked-out electrical disconnects or pneumatic valves.
Never operate equipment with a known malfunction.
Do not attempt to operate or service electrical equipment if standing
water is present.
Use this equipment only in the environments for which it is rated. Do
not operate this equipment in humid, flammable, or explosive environments unless it has been rated for safe operation in these environments.
Never touch exposed electrical connections on equipment while the
power is ON.
Do not operate a system that contains malfunctioning components. If a component malfunctions, turn the system OFF immediately.
Disconnect and lock out electrical power.
Allow only qualified personnel to make repairs. Repair or replace the
malfunctioning component according to instructions provided in its manual.
Allow only qualified personnel to perform maintenance, troubleshooting, and repair tasks. Only persons who are properly trained and familiar with Siemens Airfield Solutions equipment are permitted to service this equipment.
Always use safety devices when working on this equipment.
Follow the recommended maintenance procedures in your equipment
manuals.
Do not service or adjust any equipment unless another person trained in
first aid and CPR is present.
Connect all disconnected equipment ground cables and wires after
servicing equipment. Ground all conductive equipment.
Use only approved Siemens Airfield Solutions replacement parts.
Using unapproved parts or making unapproved modifications to equipment may void agency approvals and create safety hazards.
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RB-6 L-801A (Airport) Rotating Beacon (Export) Safety
8. Maintenance and Repair (contd.)
Check interlock systems periodically to ensure their effectiveness.
Do not attempt to service electrical equipment if standing water is
present. Use caution when servicing electrical equipment in a high­humidity environment.
Use tools with insulated handles when working with electrical
equipment.
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RB-6 L-801A (Airport) Rotating Beacon (Export) Description
Section 2 Description
1. Introduction
See Figure 2-1. This section describes the Siemens Airfield Solutions RB-6 rotating beacon (Export Version). The RB-6 is manufactured to specification AC 150/5345-12C.
The RB-6 all-weather rotating beacon (Export Version) consists of a rotating unit on which are mounted a cast-aluminum housing containing 1000-W PAR64 spot quartz lamps, and a motor box.
An electrical connection is provided on the terminal block, located in the motor box, for a light or alarm to indicate a lamp failure. The rotating unit is mounted on a vertical shaft that turns at 12.5 revolutions per minute, resulting in an output of 24-30 flashes per minute, alternately white and green.
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RB-6 L-801A (Airport) Rotating Beacon (Export) Description
Figure 2-1. RB-6 Rotating Beacon
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RB-6 L-801A (Airport) Rotating Beacon (Export) Description
2. RB-6 Beacon Assemblies
Head Assembly
Hub and Shaft Assembly
Box Assembly
Motor and Drive Assembly
3. Options
Optional Obstruction Light
The RB-6 beacon consists of the following assemblies: a head assembly, hub and shaft assembly, box assembly, and motor assembly. These assemblies are described below.
The head is made of aluminum castings. The forward and aft sections of the housings are hinged to allow access to the lamp for replacement, or to the lens for cleaning, or replacement.
Clear and green lenses are mounted 180 degrees apart, and each head is factory preset to an elevation of 5 degrees above the horizontal.
The rotating hub is mounted on a shaft which passes through the top of the motor box, and is supported by bearings at the top and bottom of the box.
A heavy duty aluminum casting with a cover plate houses the motor and electrical equipment, and is vented to prevent an accumulation of excess heat. Access to the interior of the housing is gained by removal of the four cover plate screws and the plate.
The 50/60 Hz motor is geared to drive the shaft at 12.5 (Export) RPM when operating at 50 Hz. This output shaft is connected to the hub assembly that rotates the lamp heads.
This subsection describes options for the RB-6 rotating beacon (Export Version).
See Figure 2-2. An L-810 obstruction light is available for mounting on top of the beacon. The obstruction light lights when one or both of the beacon lamps fail to operate. A fault circuit is also available. The fault circuit can be wired to a horn or light to serve as an alarm indicating that one or both of the beacon lamps have failed.
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RB-6 L-801A (Airport) Rotating Beacon (Export) Description
Figure 2-2. RB-6 Final Assembly with Optional Obstruction Light Wiring
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RB-6 L-801A (Airport) Rotating Beacon (Export) Description
Optional Heater Assembly
See Figure 2-3. A heater assembly is available for use at temperatures below -10 °C (+14 °F). The heater turns off at temperatures above +10 °C (+50 °F).
Figure 2-3. Optional Heater Assembly Wiring
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RB-6 L-801A (Airport) Rotating Beacon (Export) Description
Optional Mounting Bases
Optional bases are available for mounting the beacon on a flat, horizontal roof or on top of a pole. See Figure 2-4 for optional pole mounting adapter. An optional roof mounting assembly is shown in Figure 2-5.
Figure 2-4. Optional Pole Mounting Adapter
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