Siemens MICRO MASTER, MIDI MASTER Operating Instructions

English

MICRO MASTER and MIDI MASTER

Operating Instructions

Contents Page

Safety Precautions and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1. OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.1 Description and Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 Options / Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3 MICRO MASTER and MIDI MASTER Variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. INST ALLA TION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.1 Wiring Guidelines to Minimise the Effects of EMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3 Electrical Installation – MICRO MASTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.1 Power and Motor Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.2 Control Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4 Electrical Installation – MIDI MASTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4.1 Power and Motor Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4.2 Control Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3. FRONT PANEL CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

4. OPERA TING INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2 Basic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3 Operation – Digital Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4 Operation – Analogue Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.5 Stopping the Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.6 If the Motor Does Not Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.7 Local and Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.8 Closed Loop Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.8.1 General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.8.2 Hardware Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.8.3 Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 7 9

13 14 16 18 19 20 22 23

26 26 27 27 27 28 28 28 28 29 29

5. SYSTEM PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

6. FAULT CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

7. SUPPLEMENT AR Y INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

7.1 Application Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2 USS Status Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3 Electromagnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.4 European Low Voltage Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.5 European Machinery Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.6 T echnical T erms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.7 Parameter Summary List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.8 User’s Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

45 45 46 48 48 49 50 52

Figures

1 MICRO MASTER / MIDI MASTER Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Example of an RFI Suppression Filter Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Mechanical Installation Diagram – MICRO MASTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 Mechanical Installation Diagram – MIDI MASTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 The MICRO MASTER – Internal Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6 Mains Input / Motor T erminal Connections – MICRO MASTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 Control Connections – MICRO MASTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8 The MIDI MASTER – Internal Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9 Mains Input / Motor T erminal Connections – MIDI MASTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10 Control Connections – MIDI MASTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1 1 Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12 IP54 Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13 Procedure for Changing Parameter V alues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14 Motor Rating Plate Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15 Closed Loop Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14 14 15 16 18 19 21 22 23 24 24 25 26 29

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MICRO MASTER and MIDI MASTER

This page is intentionally blank

Operating Instructions

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MICRO MASTER and MIDI MASTER

Operating Instructions

Safety Precautions and Warnings

Before installing and putting this equipment into operation, please read these safety precautions and warnings carefully and all the warning signs attached to the equipment. Make sure that the warning signs are kept in a legible condition and replace missing or damaged signs.

W ARNING

This equipment contains hazardous voltages and controls hazardous rotating mechanical parts. Loss of life, severe personal injury or property damage can result if the instructions contained in this manual are not followed.

Only suitable qualified personnel should work on this equipment, and only after becoming familiar with all safety notices, installation, operation and maintenance procedures contained in this manual. The successful and safe operation of this equipment is dependent upon its proper handling, installation, operation and maintenance.

– The MICRO MASTER and MIDI MASTER operate at high voltages. – Only permanently–wired input power connections are allowed. This equipment must be

grounded (IEC 536 Class 1, NEC and other applicable standards).

– The dc–link capacitor remains charged to dangerous voltages even when the power is removed.

For this reason it is not permissible to open the equipment until five minutes after the power has been turned off. When handling the open equipment it should be noted that live parts are exposed. Do not touch these live parts.

– Machines with a three phase power supply must not be connected to a supply via an ELCB (Earth

Leakage Circuit–Breaker – see DIN VDE 0160, section 6.5).

– The following terminals can carry dangerous voltages even if the inverter is inoperative:

– the power supply terminals L/L2, N/L3 or L1, L/L2, N/L3. – the motor terminals W, V, U. – the braking resistor / braking unit terminals B+, B– / DC+, DC–.

– Only qualified personnel may connect, start the system up and repair faults. These personnel

must be thoroughly acquainted with all the warnings and operating procedures contained in this manual.

– Certain parameter settings may cause the inverter to restart automatically after an input power

failure.

– This equipment must not be used as an ‘emergency stop’ mechanism

(see EN 60204, 9.2.5.4)

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CAUTION

• Children and the general public must be prevented from accessing or approaching the equipment!

• This equipment may only be used for the purpose specified by the manufacturer. Unauthorised modifications and the use of spare parts and accessories that are not sold or recommended by the manufacturer of the equipment can cause fires, electric shocks and injuries.

• Keep these operating instructions within easy reach and give them to all users!

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Operating Instructions

Definitions

Qualified Person

•

For the purposes of this manual and product labels, a qualified person is one who is familiar with the installation, construction, operation and maintenance of this equipment and with the hazards involved. In addition, the person must be:

(1) Trained and authorised to energise, de–energise, clear, ground and tag circuits and equipment in

accordance with established safety practices.

(2) Trained in the proper care and use of protective equipment in accordance with established safety

practices.

(3) Trained in rendering first aid.

• DANGER

For the purposes of this manual and product labels, DANGER indicates that loss of life, severe personal injury or substantial property damage WILL result if proper precautions are not taken.

• WARNING

For the purposes of this manual and product labels, WARNING indicates that loss of life, severe personal injury or substantial property damage CAN result if proper precautions are not taken.

• CAUTION

For the purposes of this manual and product labels, CAUTION indicates that minor personal injury or property damage CAN result if proper precautions are not taken.

• Note

For the purposes of this manual and product labels, Notes merely call attention to information that is especially significant in understanding and operating the inverter.

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further details

MICRO MASTER and MIDI MASTER

Operating Instructions

1. OVERVIEW

1.1 Description and Features

The MICRO MASTER and MIDI MASTER are a range of inverters with a voltage dc–link circuit for variable speed AC

(see Figure 1)

drives MIDI MASTER

Both types of inverter are microprocessor–controlled. A special pulse–width modulation method with selectable pulse frequency permits extremely quiet motor operation. Complete inverter and motor protection is provided by various protective functions.

Features

• Microprocessor–control for reliability and flexibility.

• Remote control capability via RS485 serial link using the USS protocol.

• Ability to control up to 31 inverters via the USS protocol.

• A comprehensive range of parameters is provided to enable the inverters to be configured for use in almost any

application.

• Built–in non–volatile memory for storing parameter settings.

• Factory default parameter settings pre–programmed for European and North American requirements.

• Output frequency (and hence motor speed) can be controlled by one of five methods:

(1) Digital frequency setpoint (2) Analogue setpoint (voltage or current input) (3) Motor potentiometer (4) Fixed frequency (5) Via remote data transmission

• Built–in dc injection brake.

• Built–in brake chopper for external resistor (MICRO MASTER), optional for MIDI MASTER.

• Integral RFI filter on MM25 – MM220.

• Automatic load compensation by flux current control.

• Built–in ramp generator for variable ramping times.

• Membrane–type front panel controls.

• Two relay outputs incorporated.

• Analogue output incorporated.

• External connection for optional enhanced operator panel or for use as external RS485 interface.

• Closed loop control using a standard Proportional, Integral, Derivative (PID) control loop function.

• Optional protection to IP54 (minimum) for MIDI MASTER inverters.

. V arious models are available, ranging from the compact 250 W MICRO MASTER up to the 37 kW

(see section 1.3 below)

1.2 Options / Accessories

The following options are available for the MICRO MASTER and MIDI MASTER:

Braking resistor (MICRO MASTER) Braking unit (MIDI MASTER) RFI suppression filter Enhanced operator panel (OPm)

PROFIBUS module (OPmP) SIMOVIS software for control via PC Output chokes and line chokes Output filters

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Please contact your local

Siemens sales office for

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MICRO MASTER and MIDI MASTER

X501 / X1

V: 0 – 10 V

2 – 10 V

 0 – 20 mA

4 – 20 mA

–

24 V

 4.7 kΩ

AIN+ AIN–

PTCA

PTCB

DIN1 DIN2 DIN3 DIN4 DIN5

B/P A/N

1 2 3 4

6 7

8 9 10 11 12

13 14 15

+10V 0V

+15V

RS485

CPU

Operating Instructions

1 – 3 AC 230 V 3 AC 380 – 500 V 3 AC 525 – 575 V

X502

L/L2, N/L3 or L1, L/L2, N/L3

B+

B– DC+

DC–

RL1

17 18

RL2

19 20

X503 / X2

AOUT

PID–IN

1 (MM) 2 (MD)

2 (MM) 3 (MD)

3 (MM) 1 (MD)

PID

AD Analogue to Digital Converter BC Brake Chopper (MICRO MASTER) BU Braking Unit (MIDI MASTER) CPU Microprocessor DA Digital to Analogue Converter GR Rectifier M Motor PID Analogue to Digital Converter for PID Input RS485 Serial Interface SI Mains Fuse SW1 Analogue Input Selector Switch SW2 Switch for PID Input WR Inverter ZK DC Link Capacitor

SW1

SW2

V

PE W, V, U

Figure 1:

MICRO MASTER / MIDI MASTER Block Diagram

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1 AC

3 AC

230 V

1 AC

230 V

3 AC

230 V

3 AC

380 – 500 V

(1) MICRO MASTER models marked ‘*’ do not have an internal fan

fitted.

3 AC

230 V

filters.

230 V

2 AC 230 V operation (MM300/2 requires an external line

choke, e.g. 4EM6100–3CB).

(4) All 3 AC 230 V MICRO MASTERS can operate on 1 AC 230 V

(MM300/2 requires an external line choke, e.g.

3 AC

4EM6100–3CB).

3 AC

Many aspects of operation are common to all variants. However,

some differences do exist (particularly in installation procedures).

These differences are described at the appropriate places in the text.

3 AC

MICRO MASTER and MIDI MASTER

Operating Instructions

1.3 MICRO MASTER and MIDI MASTER Variants

This handbook covers all variants of the MICRO MASTER and MIDI MASTER inverters, including MIDI MASTER IP54 variants. Differences between IP54 and the standard IP21 MIDI MASTERS are described at the appropriate places in the text.

MICRO MASTER MIDI MASTER (IP21)

Model Input

Voltage MM25* 250 W 6SE311 1–5BA40 MD550/2 5.5 kW 6SE3122–3CG40 MM37* 370 W 6SE3112–1BA40 MD750/2 MM55* MM75* MM1 10 1.1 kW 6SE31 15–2BB40 MD1850/2 18.5 kW 6SE3126–8CJ40 MM150 1.5 kW 6SE3116–8BB40 MD2200/2 22.0 kW 6SE3127–5CJ40 MM220 2.2 kW 6SE3121–0BC40 MD750/3 7.5 kW 6SE3121–7DG40 MM25/2* 250 W 6SE311 1–5CA40 MD1100/3 11.0 kW 6SE3122–4DG40 MM37/2* 370 W 6SE3112–1CA40 MD1500/3 MM55/2* MM75/2* MM1 10/2 MM150/2 1.5 kW 6SE31 16–8CB40 MD3700/3 37.0 kW 6SE3126–8DJ40 MM220/2 2.2 kW 6SE3121–0CC40 MD750/4 7.5 kW 6SE3121–1FG40 MM300/2 3.0 kW 6SE3121–3CC40 MD1 100/4 11.0 kW 6SE3121–7FG40 MM150/3 1.5 kW 6SE31 14–0DC40 MD1500/4 MM220/3 MM300/3 MM400/3 MM550/3 5.5 kW 6SE3121–3DC40 MD3700/4 37.0 kW 6SE3125–2FJ40

(2) All 1 AC 230 V MICRO MASTERS include integrated EMC

(3) All 230 V MICRO MASTERS (both 1 and 3 AC) are suitable fo

4EM6100–3CB).

These differences are described at the appropriate places in the text

230 V

1/3 AC

Power Rating

550 W 6SE3112–8BA40 MD1100/2 750 W 6SE3113–6BA40 MD1500/2

550 W 6SE3112–8CA40 MD1850/3 750 W 6SE3113–6CA40 MD2200/3 22.0 kW 6SE3124–2DJ40

1.1 kW 6SE31 15–2CB40 MD3000/3 30.0 kW 6SE3125–5DJ40

2.2 kW 6SE31 15–8DC40 MD1850/4

3.0 kW 6SE31 17–3DC40 MD2200/4 22.0 kW 6SE3123–2FJ40

4.0 kW 6SE3121–0DC40 MD3000/4 30.0 kW 6SE3124–1FJ40

NOTES MIDI MASTER (IP54)

Order No. Model Input

Voltage

380 – 500 V

525 – 575 V

MD550/2–IP54 5.5 kW 6SE3122–3CS45 MD750/2–IP54 MD1100/2–IP54 MD1500/2–IP54 MD1850/2–IP54 18.5 kW 6SE3126–8CS45 MD2200/2–IP54 22.0 kW 6SE3127–5CS45 MD750/3–IP54 7.5 kW 6SE3121–7DS45 MD1 100/3–IP54 11.0 kW 6SE3122–4DS45 MD1500/3–IP54 MD1850/3–IP54 MD2200/3–IP54 22.0 kW 6SE3124–2DS45 MD3000/3–IP54 30.0 kW 6SE3125–5DS45 MD3700/3–IP54 37.0 kW 6SE3126–8DS45 MD750/4–IP54 7.5 kW 6SE3121–1FS45 MD1 100/4–IP54 11.0 kW 6SE3121–7FS45 MD1500/4–IP54 MD1850/4–IP54 MD2200/4–IP54 22.0 kW 6SE3123–2FS45 MD3000/4–IP54 30.0 kW 6SE3124–1FS45 MD3700/4–IP54 37.0 kW 6SE3125–2FS45

380 – 500 V

525 – 575 V

Power Rating

7.5 kW 6SE3123–1CG40

11.0 kW 6SE3124–2CH40

15.0 kW 6SE3125–4CH40

15.0 kW 6SE3123–0DH40

18.5 kW 6SE3123–5DH40

15.0 kW 6SE3122–2FH40

18.5 kW 6SE3122–7FH40

7.5 kW 6SE3123–1CS45

11.0 kW 6SE3124–2CS45

15.0 kW 6SE3125–4CS45

15.0 kW 6SE3123–0DS45

18.5 kW 6SE3123–5DS45

15.0 kW 6SE3122–2FS45

18.5 kW 6SE3122–7FS45

Order No.

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Recommended lead

Recommended lead cross–section (min.)

Recommended lead

Recommended lead cross–section

(min.)

Recommended lead

Recommended lead cross–section (min.)

MICRO MASTER and MIDI MASTER

Operating Instructions

1.4 Specifications

Single Phase MICRO MASTER Inverters

Inverter model MM25 MM37 MM55 MM75 MM110 MM150 MM220 Input voltage range 1 AC 230 V +/–15% 2 AC 208 V +/–10% Motor output rating Continuous output 660 VA 880 VA 1.14 kVA 1.5 kVA 2.1 kVA 2.8 kVA 4.0 kVA Output current (nom.) 1.5 A 2.0 A 2.6 A 3.4 A 4.8 A 6.4 A 9.0 A Output current (max. continuous) 1.6 A 2.3 A 2.9 A 3.7 A 5.2 A 7.0 A 10.0 A Input current (max.) 3.0 A 3.8 A 5.5 A 6.5 A 14.0 A 18.0 A 20.0 A Recommended mains fuse 10 A 16 A 20 A 25 A

Dimensions (mm) (w x h x d) 112 x 182 x 113 149 x 184 x 155 185 x 215 x 175 Weight 1.9 kg 2.6 kg 5.0 kg

Inverter model MM25/2 MM37/2 MM55/2 MM75/2 MM1 10/2 MM150/2 MM220/2 MM300/2 Input voltage range 1 – 3 AC 230 V +/–15% Motor output rating Continuous output 660 VA 880 VA 1.14 kVA 1.5 kV A 2.1 kVA 2.8 kVA 4.0 kVA 5.2 kVA Output current (nom.) 1.5 A 2.0 A 2.6 A 3.4 A 4.8 A 6.4 A 9.0 A 11.8 A Output current (max. continuous) 1.6 A 2.3 A 2.9 A 3.7 A 5.2 A 7.0 A 10.0 A 12.7 A Input current 2 (max.) 2.1 A 3.0 A 4.2 A 5.0 A 7.0 A 9.5 A 12.0 A 14.5 A Recommended mains fuse

Dimensions (mm) (w x h x d) 112 x 182 x 113 149 x 184 x 145 185 x 215 x 162 Weight 1.8 kg 2.4 kg 4.5 kg

Input 1.0 mm Output 1.0 mm

250 W 370 W 550 W 750 W 1.1 kW 1.5 kW 2.2 kW

1.5 mm

2.5 mm

1.5 mm

2 2

230 V Three Phase MICRO MASTER Inverters

Input 1.0 mm Output 1.0 mm

250 W 370 W 550 W 750 W 1.1 kW 1.5 kW 2.2 kW 3.0 kW

10 A 16 A 20 A

2 2

1.5 mm

2.5 mm

400 V – 500 V Three Phase MICRO MASTER Inverters

Inverter model MM150/3 MM220/3 MM300/3 MM400/3 MM550/3 Input voltage range 3 AC 380 V – 500 V +/–10% Motor output rating Continuous output 2.8 kVA 4.0 kVA 5.2 kVA 7.0 kVA 9.0 kVA Output current (nom.) 3.8 A 5.5 A 7.2 A 9.5 A 12.0 A Output current (max. continuous) 4.2 A 6.1 A 7.7 A 10.2 A 13.2 A Input current (max.) 5.5 A 7.5 A 10.0 A 12.5 A 16.0 A Recommended mains fuse 10 A 16 A 20 A

Dimensions (mm) (w x h x d) 185 x 215 x 162 Weight 5.0 kg

Siemens 4 pole–motor , 1LA5 series or equivalent.

Assumes 3–phase supply. If a single or 2–phase supply is used, the input current ratings, wire sizes and fuses for single phase MICRO MASTERS

will apply.

MM300/2 requires an external choke to operate on a single or 2–phase supply.

Input 1.0 mm Output 1.0 mm

1.5 kW 2.2 kW 3.0 kW 4.0 kW 5.5 kW

1.5 mm

2 2

2.5 mm

1.5 mm

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Recommended lead

Recommended lead cross–section (mm

)

Dimensions (mm) (w x h x d)

Dimensions (mm) (w x h x d) Weight (kg)

Weight (kg) Recommended lead

Recommended lead cross–section (mm

)

Dimensions (mm) (w x h x d)

Dimensions (mm) (w x h x d) Weight (kg)

Weight (kg) Recommended lead

Recommended lead cross–section (mm

)

Dimensions (mm) (w x h x d)

Dimensions (mm) (w x h x d) Weight (kg)

Weight (kg)

MICRO MASTER and MIDI MASTER

Operating Instructions

230 V Three Phase MIDI MASTER Inverters

Inverter model MD550/2 MD750/2 MD1100/2 * MD1500/2 MD1850/2 MD2200/2 Constant torque (CT)

Variable torque (VT) Input voltage range 3 AC 230 V +/–15%

Motor output rating Continuous output (kVA) 10.0 12.7 13.1 17.7 17.7 17.7 21.5 25.9 27.5 31.0 32.2 36.0 Output current (nom.) (A) 22.0 – 28.0 – 42.0 – 54.0 – 68.0 – 80.0 – Output current (max. continuous) (A) 22.0 28.0 28.0 42.0 42.0 42.0 54.0 68.0 68.0 80.0 80.0 90.0 Input current (max.) (A) 38 52 63 76 91 100 Recommended mains fuse (A) 50 63 80 100

(kW) 5.5 7.5 7.5 11.0 11.0 11.0 15.0 18.5 18.5 22.0 22.0 27.0

Input (min.) 6 10 16 n/a 25 35 Output (min.) 4 6 10 n/a 16 25 35 IP21 275 x 450 x 200 275 x 550 x 202 275 x 650 x 278 IP54 360 x 675 x 351 360 x 775 x 422 360 x 875 x 483 IP21 20.5 24.0 25.0 28.0 30.0 32.0 IP54 30.5 38.0 40.0 50.5 52.5 54.5

CT VT CT VT CT VT CT VT CT VT CT VT

VT rating is not available on this inverter.

380 V – 500 V Three Phase MIDI MASTER Inverters

Inverter model MD750/3 MD1100/3 MD1500/3 MD1850/3 MD2200/3 MD3000/3 MD3700/3 Constant torque (CT)

Variable torque (VT) Input voltage range 3 AC 380 V – 500 V +/–10%

Motor output rating Continuous output (kVA) 12.7 17.7 17.7 21.5 21.5 26.0 26.0 30.8 30.8 40.8 40.8 49.9 49.9 58.0 Output current (nom.) @ 400 V (A) 16.5 – 23.5 – 30.0 – 37.0 – 43.5 – 58.0 – 70.5 – Output current (max. continuous) @ 400 V (A) 19.0 23.5 26.0 30.0 32.0 37.0 38.0 43.5 45.0 58.0 58.0 70.5 72.0 84.0 Input current (max.) (A) 30 32 41 49 64 79 96 Recommended mains fuse (A) 32 50 80 100

(kW) 7.5 11.0 11.0 15.0 15.0 18.5 18.5 22.0 22.0 30.0 30.0 37.0 37.0 45.0

Input (min.) 6 10 16 25 35 Output (min.) 4 6 10 16 25 IP21 275 x 450 x 200 275 x 550 x 202 275 x 650 x 278 IP54 360 x 675 x 351 360 x 775 x 422 360 x 875 x 483 IP21 19.5 20.5 24.0 25.0 28.0 30.0 32.0 IP54 28.5 30.5 38.0 40.0 50.5 52.5 54.5

CT VT CT VT CT VT CT VT CT VT CT VT CT VT

Inverter model MD750/4 MD1100/4 MD1500/4 MD1850/4 MD2200/4 MD3000/4 MD3700/4 Constant torque (CT)

Variable torque (VT) Input voltage range 3 AC 575 V +/–10% Motor output rating Continuous output (kVA) 13.9 16.9 19.4 21.9 23.5 26.9 28.4 31.8 33.6 40.8 44.6 51.7 54.4 61.7 Output current (nom.) (A) 11.0 – 17.0 – 22.0 – 27.0 – 32.0 – 41.0 – 52.0 – Output current (max. continuous) (A) 11.0 17.0 17.0 22.0 22.0 27.0 27.0 32.0 32.0 41.0 41.0 52.0 52.0 62.0 Input current (max.) (A) 21 26 32 38 48 61 72 Recommended mains fuse (A) 25 32 40 50 63 80

Siemens 4 pole–motor , 1LA5 series or equivalent.

Siemens plc 1996



575 V Three Phase MIDI MASTER Inverters

CT VT CT VT CT VT CT VT CT VT CT VT CT VT

(kW) 7.5 11.0 11.0 15.0 15.0 18.5 18.5 22.0 22.0 30.0 30.0 37.0 37.0 45.0

Input (min.) 4 6 10 16 25 Output (min.) 2.5 4 6 10 16 IP21 275 x 450 x 200 275 x 550 x 202 275 x 650 x 278 IP54 360 x 675 x 351 360 x 775 x 422 360 x 875 x 483 IP21 19.5 20.5 24.0 25.0 28.0 30.0 32.0 IP54 28.5 30.5 38.0 40.0 50.5 52.5 54.5

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Input frequency: Power factor: λ ≥ 0.7 Output frequency range: 0 Hz to 650 Hz Resolution: 0.01 Hz Overload capability: 150% for 60 s, related to nominal current Protection against: Inverter overtemperature

Additional protection: Against short–circuits and earth/ground faults pull–out protection

Operating mode: 4 quadrants possible Regulation and control: FCC (Flux Current Control) voltage/frequency curve Analogue setpoint: 0 – 10 V/2 – 10 V (recommended potentiometer 4.7 kΩ)

Analogue setpoint resolution: 10–bit PID Input: 0 – 5 V/0 – 20 mA (8–bit) Analogue output: 0 – 20 mA/4 – 20 mA @ 0 – 500Ω; stability 5% Setpoint stability: Analogue < 1%

Motor temperature monitoring: PTC input, l2t control Ramp times: 0 – 650 s Control outputs: 2 relays 240 V AC / 1 A; 24 V DC / 2 A

Interface: RS485 Inverter efficiency: 97% Operating temperature: 0oC to +40oC (up to 50oC without cover) Storage/transport temperature: –40oC to +70oC Ventilation: Convection cooling or fan cooling, depending on power rating Humidity: 90% non–condensing Installation height above sea level: < 1000 m Degree of protection: IP21 (NEMA1) (National Electrical Manufacturers’ Association)

Electromagnetic compatibility (EMC):

47 Hz to 63 Hz

Motor overtemperature Overvoltage and undervoltage

Protection against running with no load (open–circuit)

0 – 20 mA/4 – 20 mA

Digital < 0.02%

WARNING:External inductive loads must be suppressed in an

appropriate manner

IP54 (minimum) option on MIDI MASTER

(see section 2.1 (5))

See section 7.3

Operating Instructions

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MICRO MASTER and MIDI MASTER

Operating Instructions

2. INSTALLATION

WARNING

THIS EQUIPMENT MUST BE EARTHED. T o guarantee the safe operation of the equipment it must be installed and commissioned properly by

qualified personnel in compliance with the warnings laid down in these operating instructions. T ake particular note of the general and regional installation and safety regulations regarding work on

high voltage installations (e.g. VDE), as well as the relevant regulations regarding the correct use of tools and personal protective gear.

Make sure that the unobstructed clearance for each of the cooling inlets and outlets above and below the inverter is at least 100 mm (200 mm on all sides for IP54 variants).

Ensure that the temperature does not exceed the specified level when the inverter is installed in a cubicle.

Avoid excessive vibration and shaking of the equipment. Inverter models MM25 and MM25/2, MM37 and MM37/2, MM55 and MM55/2, and MM75 and

MM75/2 must be fixed securely to a flat surface before use to prevent access to the capacitors contained within the heatsink.

Note: Consider the possible use of options (e.g. RFI suppression filters) at the planning stage.

2.1 Wiring Guidelines to Minimise the Effects of EMI

The inverters are designed to operate in an industrial environment where a high level of Electro–Magnetic Interference (EMI) can be expected. Usually, good installation practices will ensure safe and trouble–free operation. However, if problems are encountered, the following guidelines may prove useful. In particular, grounding of the system 0V at the inverter, as described below , may prove effective. Figure 2 illustrates how an RFI suppression filter should be installed.

(1) Ensure that all equipment in the cubicle is well earthed using short, thick earthing cable connected to a

common star point or busbar. It is particularly important that any control equipment that is connected to the inverter (such as a PLC) is connected to the same earth or star point as the inverter via a short, thick link. Flat conductors (e.g. metal brackets) are preferred as they have lower impedance at high frequencies.

The return earth from motors controlled by the inverters should be connected directly to the earth connection (PE) on the associated inverter.

(2) Use saw–tooth washers when mounting the inverter and ensure that a good electrical connection is made

between the heatsink and the panel, removing paint if necessary.

(3) Wherever possible, use screened leads for connections to the control circuitry . T erminate the ends of the cable

neatly, ensuring that unscreened wires are not left visible.

(4) Separate the control cables from the power connections as much as possible, using separate trunking, etc. If

control and power cables cross, arrange the cables so that they cross at 90

(5) Ensure that contactors in the cubicle are suppressed, either with R–C suppressors for AC contactors or

‘flywheel’ diodes for DC contactors, fitted to the coils. Varistor suppressors are also effective. This is particularly important if the contactors are controlled from the relays on the inverter.

if possible.

(6) Use screened or armoured cables for the power connections and ground the screen at both ends via the cable

glands.

(7) If the drive is to be operated in a noise–sensitive environment, the RFI filter kit should be used to reduce the

conducted and radiated interference from the inverter. In this case, the filter should be mounted as close to the inverter as possible and well grounded inverter.

(8) Select the lowest switching frequency possible. This will reduce the amount of EMI generated by the inverter .

(see (2) above)

and the supplied metallised cover should be fitted to the

On no account must safety regulations be compromised when installing inverters!

Siemens plc 1996

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MICRO MASTER and MIDI MASTER

INVERTER

100 mm

300 mm

SCREENED

CABLE

SCREENED

CABLE

FIL TER

Terminate screen to metal panel by removing cable sheath.

MOTOR

CABLE *

CONTROL

CABLE

Operating Instructions

When attempting to meet specific EMC limits by using a filter, the following points must be observed:

(1) All cables to and from the

inverter (including control cables) must be screened using suitable glands.

(2) The control cable must be kept

separate from the motor and mains cables.

(3) It may be necessary to fit a

screened lid to the inverter.

* Note: Screen must be terminated

Figure 2:

PRIME POWER

CABLE

Example of an RFI Suppression Filter Installation

2.2 Mechanical Installation

Mount the MICRO MASTER or MIDI MASTER in accordance with Figure 3 or Figure 4.

Depth

Clearances for cooling (all models): Top & bottom: 100 mm

MM25 MM25/2 MM37 4 bolts M4 MM37/2 4 nuts M4 MM55 173 103 182 112 113 4 washers M4 MM55/2 Mounting holes: Ø 4.5 mm MM75 MM75/2

MM1 10 155 4 bolts M4 MM1 10/2 174 138 184 149 145 4 nuts M4 MM150 155 4 washers M4 MM150/2 145 Mounting holes: Ø 4.8 mm

MM220 175 MM220/2 MM300/2 4 bolts M5 MM150/3 204 174 215 185 4 nuts M5 MM220/3 162 4 washers M5 MM300/3 Mounting holes: Ø 5.6 mm MM400/3 MM550/3

All measurements in mm.

H W H1 W1 D1

at the motor.

Figure 3:

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Mechanical Installation Diagram – MICRO MASTER

Siemens plc 1996



English

MICRO MASTER and MIDI MASTER

IP21

MIDI MASTER

Clearances for cooling (all models): Top & bottom: 100 mm

Depth

MD550/2 MD750/3 MD1 100/3 430 235 450 275 200 4 MD750/4 MD1 100/4

MD750/2 MD1 100/2 MD1500/3 530 235 550 275 202 5 4 bolts M8 MD1850/3 4 nuts M8 MD1500/4 4 washers M8 MD1850/4 Mounting holes: Ø 8.5 mm

MD1500/2 MD1850/2 MD2200/2 MD2200/3 MD3000/3 630 235 650 275 278 6 MD3700/3 MD2200/4 MD3000/4 MD3700/4

All measurements in mm.

Operating Instructions

H W H1 W1 D1 FS

FS = Frame Size

IP54

MIDI MASTER

Clearances for cooling (all models): Top & bottom and each side: 200 mm

Depth

H W H1 W1 D1 FS

MD550/2–IP54 MD750/3–IP54 MD1100/3–IP54 650 313 675 360 351 4 MD750/4–IP54 MD1100/4–IP54

MD750/2–IP54 MD1100/2–IP54 MD1500/3–IP54 750 313 775 360 422 5 4 bolts M8 MD1850/3–IP54 4 nuts M8 MD1500/4–IP54 4 washers M8 MD1850/4–IP54 Mounting holes: Ø 8.5 mm

MD1500/2–IP54 MD1850/2–IP54 MD2200/2–IP54 MD2200/3–IP54 MD3000/3–IP54 850 313 875 360 483 6 MD3700/3–IP54 MD2200/4–IP54 MD3000/4–IP54 MD3700/4–IP54

All measurements in mm.

FS = Frame Size

Figure 4:

Siemens plc 1996



Mechanical Installation Diagram – MIDI MASTER

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MICRO MASTER and MIDI MASTER

Operating Instructions

2.3 Electrical Installation – MICRO MASTER

The cover must be removed to connect the electrical leads. The cover on the MICRO MASTER is attached to the heatsink by a single M4 screw which is located below the STOP button and then lift off the cover. The electrical terminals are now exposed

Analogue

Output /

PID Input

(see Figure 5)

(see Section 3, Figure 1 1)

. Remove the screw

External RS485

Connector

Analogue Input Selector Switch

PID Input

Selector Switch

Figure 5:

The MICRO MASTER – Internal Layout

X503

SW1

X502

V

SW2*

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L/L2 N/L3 W V UB+ B–L1 PE/

X501

Control Terminals

Power Terminals

(single phase shown)

* Link open = voltage Link closed = curren

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Operating Instructions

CAUTION

The printed circuit boards contain CMOS components that are particularly sensitive to static electricity . For this reason, avoid touching the boards or components with your hands or metal objects. Only the terminal screws may be touched with insulated screwdrivers when connecting the cables.

Ensure that the cover is not tilted or skewed when refitted.

Feed the cables into the inverter from the bottom and connect them to the power and control terminal blocks in accordance with the information supplied in sections 2.3.1 and 2.3.2. Ensure that the leads are connected correctly and the equipment is properly earthed.

CAUTION

The control, power supply and motor leads must be laid separately . They must not be fed through the same cable conduit/trunking.

Use screened cable for the control lead. Use Class 1 60/75

C copper wire only. Tightening torque for the field wiring terminals is 1.1 Nm.

Mains Input Model Fuse Rating

1 AC, 230 V

3 AC, 230 V

3 AC, 380 – 500 V

MM25, MM25/2 MM37, MM37/2 MM55, MM55/2 MM75, MM75/2 16 A MM110, MM110/2 MM150, MM150/2 MM220, MM220/2 25 A MM300/2 * 30 A

MM25/2 MM37/2 MM55/2 MM75/2 MM110/2 MM150/2 MM220/2 MM300/2

MM150/3 10 A MM220/3 MM300/3 MM400/3 MM550/3

10 A

20 A

10 A

16 A

20 A

16 A

20 A

MM300/2 requires an external line choke (4EM6100–3CB).

To tighten up the terminal screws use: power terminals – cross–tip screwdriver 4 – 5 mm

control terminals – small blade screwdriver 2 – 2.5 mm

Siemens plc 1996

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MICRO MASTER and MIDI MASTER

Operating Instructions

2.3.1 Power and Motor Connections

Ensure that the power source supplies the correct voltage and is designed for the necessary current

(see section 2.3)

Ensure that the appropriate circuit–breakers with the specified current rating are connected between the power supply and inverter

(see section 1.4)

Connect the power input to the power terminals L/L2 – N/L3 (1 phase) or L1, L/L2, N/L3 (3 phase), and earth using a 3–core cable for single phase units or a 4–core cable for three phase units. For the cross–section of each core see section 1.4.

Use a 4–core cable to connect the motor. As shown in Figure 6, the cable is connected to the power terminals W/V/U and the earth.

L/L2 N/L3 W V UB+ B–PE/

Single phase

230 V AC

Optional

Braking Resistor

Connections

to Motor

3 ph

L/L2 N/L3 W V UB+ B–

Three phase

230 V AC

380 – 500 V AC

PE/

Optional

Braking Resistor

Connections

to Motor

3 ph

Three Phase Unit

Figure 6:

Single Phase Unit

Mains Input / Motor Terminal Connections – MICRO MASTER

The total length of the motor lead should not exceed 50 m. If a screened motor lead is used or if the cable channel is well grounded, the maximum length should be 25 m. Cable lengths up to 200 m are possible by using additional output chokes

(see Catalogue DA64)

Asynchronous and synchronous motors can be connected to the MICRO MASTER inverter either individually or in parallel. Note that if a synchronous motor is connected to the inverter, the motor current may be two and a half to three times greater than that expected.

WARNING

Ensure that the motor is configured for the correct supply voltage. Single/three phase 230 V MICRO MASTERS must not be connected to a 400 V three phase supply.

When synchronous machines are connected or when coupling several motors in parallel, the inverter must be operated with voltage/frequency control characteristic (P077= 0 or 2) and slip compensation must be disabled (P071 = 0).

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max. 1 A / 230 V AC

2 A / 24 V DC

max. 1 A / 230 V AC

2 A / 24 V DC

MICRO MASTER and MIDI MASTER

Operating Instructions

2.3.2 Control Connections

Output Relays

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PTC

Power Analogue Motor Supply

Analogue

Input

for

Input Temp.

Protection

Digital Inputs

RS485

X501

Control Terminal Block

3568

B/P 0V 5V A/N

X502 X503

Front Panel

RS485 D–type

123

AOUT 0V

0 – 5 V / 0 – 20 mA

PID–IN

0/4 – 20 mA

@ 0 – 500 Ω

(PID Input)

Analogue

Output /

PID Input

Figure 7:

Control Connections – MICRO MASTER

Note: Do not use the internal RS485 connections (terminals 13 and 14) if you intend using the external RS485

connection on the front panel (e.g. to connect an Enhanced Operator Panel (OPm)).

Switch SW1 selects between voltage (V) and current () analogue inputs. Switch SW2 selects either a voltage (link open) or current (link closed) PID feedback signal. These switches can only be accessed while the cover is removed

(see Figure 5 for location)

Control

Terminal

Description Value Function Notes

(X501)

1 P10+ +10 V Power supply Max. 3 mA 2 0V 0 V Power supply Ground 3 AIN+ 0 – 10 V/0 – 20 mA

or 2 – 10 V/4 – 20 mA

Analogue input + connection

Input resistance = 300Ω 4 AIN– Analogue input – connection 5 PTCA Motor PTC input 6 PTCB Motor PTC input 7 P15+ +15 V Power supply for DIN1 – 5 Max. 20 mA 8 DIN1 Digital input 1 13 – 33 V, max. 8 mA 9 DIN2 Digital input 2 13 – 33 V, max. 8 mA

10 DIN3 Digital input 3 13 – 33 V, max. 8 mA

11 DIN4 Digital input 4 13 – 33 V, max. 8 mA 12 DIN5 Digital input 5 13 – 33 V, max. 8 mA 13 B/P RS485 ‘B’ wire (+) For USS protocol 14 A/N RS485 ‘A’ wire (–) For USS protocol 15 PE Protective earth 16 RL1A 17 RL1B

Relay 1 Normally closed

Relay 1 Normally open 18 RL1C Relay 1 Common 19 RL2B 20 RL2C

Relay 2 Normally open

Relay 2 Common

Siemens plc 1996

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Operating Instructions

2.4 Electrical Installation – MIDI MASTER

The cover must be removed to connect the electrical leads. The cover on the MIDI MASTER is attached to the heatsink by four or six M4 screws, depending on the variant. Remove each of the screws and then lift off the cover . The electrical terminals are now exposed

Note: The cover on IP54 variants is held in place by four screws. THIS COVER IS HEAVY AND MUST BE

SUPPORTED WHILE THE SCREWS ARE REMOVED.

(see Figure 8)

CAUTION

On the printed circuit boards that are now exposed are highly sensitive CMOS components that are particularly sensitive to static electricity. For this reason, avoid touching the boards or components with your hands or metal objects. Only the terminal screws may be touched with insulated screwdrivers when connecting the leads.

The power, control and motor cables enter the inverter from the bottom. When connecting them to the appropriate terminal blocks ensure that they are connected correctly and that the equipment is properly earthed.

CAUTION

The control, power supply and motor leads must be laid separately . They must not be fed through the same cable conduit/trunking.

Use screened cable for the control lead. Use Class 1 60/75oC copper wire only. Tightening torque for the field wiring terminals is either 1.1 Nm for variants up to 18.5 kW or 2.5 – 3.0 Nm for 22/30/37 kW

variants.

Mains Input Model Fuse Rating

3 AC, 230 V

3 AC, 380 – 500 V

3 AC, 525 – 575 V

MD550/2 50 A MD750/2 MD1100/2 MD1500/2 80 A MD1850/2 MD2200/2 MD750/3 MD1100/3 MD1500/3 MD1850/3 MD2200/3 MD3000/3 MD3700/3 100 A MD750/4 25 A MD1100/4 MD1500/4 MD1850/4 40 A MD2200/4 50 A MD3000/4 63 A MD3700/4 80 A

63 A

100 A

32 A

50 A

80 A

32 A

To tighten up the terminal screws use: power terminals – small or medium blade screwdriver 3 – 7 mm

(depends on inverter variant)

control terminals –small blade screwdriver 2 – 2.5 mm

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MICRO MASTER and MIDI MASTER

Operating Instructions

Braking Unit

Terminals (Frame Size 6 variants only)

DC– DC+

External RS485

Connector

power terminals on Frame Size 6 variants only

L1 L2 WVUL3

Control Terminals

Alternative arrangement for

This PCB is mounted

component side down in the chassis

SW1

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V 

SW2*

Power Terminals

DC–DC+ WL1 L2 L3 PE PE

Analogue

Output /

PID Input

Figure 8:

Siemens plc 1996



The MIDI MASTER – Internal Layout

Braking Unit

Terminals

(Frame sizes

4 and 5 only)

* Link open = voltage Link closed = current

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Operating Instructions

2.4.1 Power and Motor Connections

Make sure that the power source supplies the correct voltage and is designed for the necessary current

. Ensure that the appropriate circuit–breakers with the specified current rating are connected between the power

2.4)

supply and inverter

(see section 1.4)

(see section

Connect the power input to the power terminals L1, L2, L3 and earth using a 4–core cable. For cross–section of each core see section 1.4.

Use a 4–core cable to connect the motor. As indicated in Figure 9, the cable is connected to the power terminals U/V/W and the separate earth.

Connections

to motor

L2 L3 U V W DC– DC+

3 ph

Optional

three phase

230 V AC 380 – 500 V AC 525 – 575 V AC

Braking Unit

Note:

The terminal arrangement for Frame Size 6 variants is slightly different (see Figure 8).

Figure 9:

Mains Input / Motor Terminal Connections – MIDI MASTER

The total length of the motor lead should not exceed 100 m. If a screened motor lead is used or if the cable channel is well grounded, the maximum length should be 50 m. Cable lengths up to 200 m are possible by using additional output chokes

(see Catalogue DA64)

Asynchronous and synchronous motors can be connected to the MIDI MASTER inverter either individually or in parallel. Note that if a synchronous motor is connected to the inverter, the motor current may be two and a half to three times greater than that expected.

WARNING

Ensure that the motor is configured for correct supply voltage. When synchronous machines are connected or when coupling several motors in parallel, the inverter

must be operated with voltage/frequency control characteristic (P077= 0 or 2) and slip compensation must be disabled (P071 = 0).

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MICRO MASTER and MIDI MASTER

Operating Instructions

2.4.2 Control Connections

These connections are similar to those on the MICRO MASTER

(see section 2.3.2)

, but note the following points:

(1) The RS485 D–type connector is mounted on a separate PCB. (2) The X1 and X2 terminal blocks are of a two–part design. The part containing the screw terminals must be

unplugged from its housing on the PCB before the wires can be connected. Once all connections to the terminals have been made, plug the terminal block back into its housing.

Output Relays

1234567891011121314151617181920

PTC

Power Analogue Motor Supply

Analogue

Input

for

Input Temp.

Protection

Digital Inputs

RS485

X1 X2

Control Terminal Block

123

PID–IN AOUT

0/4 – 20 mA

@ 0 – 500 Ω

0 – 5 V / 0 – 20 mA

(PID Input)

Analogue

3568

B/P 0V 5V A/N

RS485 D–type

Output /

PID Input

Figure 10:

Control Connections – MIDI MASTER

Note: Do not use the internal RS485 connections (terminals 13 and 14) if you intend using the external RS485

connection on the front panel (e.g. to connect an Enhanced Operator Panel (OPm)).

(see Figure 8 for location)

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Operating Instructions

3. FRONT PANEL CONTROLS

WARNING

The equipment must not be switched on until after its cover has been fitted. After the power has been turned off, you must always wait five minutes so that the dc–link capacitors

can discharge. Do not remove the cover until this time has elapsed. As a precautionary measure, the digital frequency setpoint has been set at 0.0 Hz in the factory . This

prevents inadvertent and uncontrolled running of the motor occurring at initial start–up. Before the motor will run it is necessary to enter a frequency setpoint via parameter P000 with the

 button, or to set it with parameter P005. All settings must only be entered by qualified personnel, paying particular attention to the safety

precautions and warnings.

The parameter settings required can be entered using the three parameterisation buttons (P,  and ) on the front panel of the inverter (Figure 13 contains a flowchart for the procedure for setting parameter values). The parameter numbers and values are indicated on the four digit LED display.

Note: On IP54 MIDI MASTERS the control panel is sealed behind a hinged access door

the panel, undo the four retaining screws and open the access door.

WARNING

IP54 protection is only valid while the access door is closed. If the unit is wet, disconnect the power and wipe the cover dry before opening the door otherwise water may seep inside.

LED

Display

Control Buttons

Cover

Retaining

Screw

RS485

Interface

(see Figure12)

. T o access

Figure 11:

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Front Panel

Figure 12:

IP54 Access Door

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MICRO MASTER and MIDI MASTER

RUN Button Press to start the inverter.

The operation of this button can be selectively disabled by setting P121 = 0.

STOP Button Press to stop the inverter.

Parameterisation

Button

UP Button Press to set parameter numbers and parameter values to higher values.

DOWN Button Press to set parameter numbers and parameter values to lower values.

JOG Button Pressing this button while the inverter is stopped causes it to start and run at the preset

FORWARD/REVERSE

Button

Press to toggle between parameter number and parameter value.

The operation of this button can be selectively disabled by setting P124 = 0.

frequency. The inverter stops as soon as the button is released. Pressing this button while the inverter is running has no effect.

The operation of this button can be selectively disabled by setting P123 = 0. Press to change the direction of rotation of the motor.

If REVERSE is selected, the LED display will indicate this by prefixing a minus sign (–) to the value displayed up to 99.9, or will display a flashing decimal point after the left–hand digit for values of 100.0 or greater.

e.g. 60.0 Hz in reverse mode =

Operating Instructions

120.0 Hz in reverse mode =

The operation of this button can be selectively disabled by setting P122 = 0.

4–digit LED display Displays parameter number (P000 – P971), parameter value (000.0 – 999.9) or fault code (F001

– F212). Note: Although the LED display only displays frequency values to a resolution of 0.1 Hz, you

can increase the resolution to 0.01 Hz (see Note [6] in Figure 13 for the procedure).

IMPORTANT: Parameters above P009 cannot be adjusted unless P009 is first set to 002 or 003.

[1] [2] [3] [5] [6] [8] [9]

Press

Press Change

[4] [7]

Press Press Change Press

PP?

others

Press

Notes [1] Display changes to ‘P000’.

[2] Select the parameter to change. [3] View the value of the parameter currently selected. [4] Do you wish to change the value? If not, go to [6]. [5] Increase ( n ) or decrease ( o ) the value of the parameter. [6] ‘Lock’ the new value into memory (if changed) and return to the parameter display.

Note

To increase the resolution to 0.01 when changing frequency parameters, instead of pressing P momentarily to return to the parameter display, keep the button pressed until the display changes to ‘– –.n0’ (n = the current tenths value, e.g. if the parameter value = ‘055.8’ then n = 8). Press n or o to change the value (all values between .00 and .99 are valid) and then press P twice to

return to the parameter display. [7] Do other parameters need changing? If so, return to [2]. [8] Scroll up or down until ‘P971’ or ‘P000’ is displayed. If you scroll upwards, the display stops automatically at P971. However,

pressing the n button again causes the display to ‘wrap around’ to P000. [9] Exit from the procedure and return to the normal operating display.

If parameters are changed accidentally, all parameters can be reset to their default values by setting parameter P944 to 1 and then pressing P.

Figure 13:

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Procedure for Changing Parameter Values

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Operating Instructions

4. OPERATING INFORMATION

Refer to the parameter list in section 5 for a full description of each parameter.

4.1 General

(1) The inverter does not have a main power switch and is therefore live when the mains supply is connected. It

waits with the output disabled for the RUN button to be pressed or for an ON signal via terminal 8 (rotate right) or terminal 9 (rotate left) –

see parameters P051 – P055

(2) If output frequency (P001 = 0) is selected as the display , the corresponding setpoint is displayed approximately

every 1.5 seconds while the inverter is stopped.

(3) The inverter is programmed at the factory for standard applications on Siemens four–pole standard motors.

When using other motors it is necessary to enter the specifications from the motor’s rating plate into parameters P081 to P085

(see Figure 14)

. Note that access to these parameters is not possible unless P009

has been set to 002 or 003. If the inverter is to be used with an 8–pole motor, set P082 to twice the nominal speed of the motor . Be aware

that this will cause the display to show twice the real RPM when P001 is set to 005.

P081 P084

3 Mot

MADE IN GERMANY

50 Hz 220/380 V/Y

cosϕ 0,81 cosϕ 0,81

VDE 0530 S.F. – 1,15

IEC 56 IM B3

0,61/0,35 A

0,12

/min

2745

1LA5053–2AA20 Nr. E D510 3053 IP54 Rot. KL 16 I.Cl.F

60 Hz 440 V

12 022

Y 0,34 A 0,14 kW

3310 /min

P083 P082 P085

Figure 14:

Motor Rating Plate Example

Note: Ensure that the motor is configured correctly, i.e. in the above example connection is for 220 V.

(4) When delivered, the inverter’s frequency setpoint is set to 0.00 Hz, which means that the motor will not rotate!

To make it start up, a setpoint must be entered using the n button or entering a value in P005.

(5) When a parameter value has been set, it is stored automatically in the internal memory.

4.2 Basic Operation

The most basic method of setting up the inverter for use is described below. This method uses a digital frequency setpoint and requires only the minimum number of parameters to be changed from their default settings.

(1) Apply mains power to the inverter . Set parameter P009 to 002 or 003 to enable all parameters to be adjusted

(see Figure 13 for the procedure)

. (2) Set parameter P005 to the desired frequency setpoint. (3) Check parameters P081 to P085 and ensure that they match the requirements stated on the rating plate on the

(see Figure 14)

motor

(4) Press the RUN button ( I ) on the inverter’s front panel. The inverter will now drive the motor at the frequency set

by P005. If required, the motor’s speed (i.e. frequency) can be varied directly by using the no buttons. (Set P01 1 to 001

to enable the new frequency setting to be retained in memory during periods when the inverter is not running.)

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Operating Instructions

4.3 Operation – Digital Control

For a basic startup configuration using digital control, proceed as follows: (1) Connect control terminal 7 to terminal 8 via a simple on/off switch. This sets up the inverter for clockwise

rotation (default).

(2) Refit the cover and then apply mains power to the inverter. Set parameter P009 to 002 or 003 to enable all

parameters to be adjusted (3) Check that parameter P006 is set to 000 to specify digital setpoint. (4) Set parameter P007 to 000 to specify digital input (i.e. DIN1 (terminal 8) in this case) and disable the front panel

controls. (5) Set parameter P005 to the desired frequency setpoint. (6) Set parameters P081 to P085 in accordance with the rating plate on the motor (7) Set the external on/off switch to ON. The inverter will now drive the motor at the frequency set by P005.

(see Figure 13 for the procedure)

(see Figure 14)

4.4 Operation – Analogue Control

For a basic startup configuration using analogue voltage control, proceed as follows: (1) Connect control terminal 7 to terminal 8 via a simple on/off switch. This sets up the motor for clockwise rotation

(default). (2) Connect a 4.7 kΩ potentiometer to the control terminals as shown in Figure 7 (MICRO MASTER) or Figure 10

(MIDI MASTER) or connect a 0 – 10 V signal from pin 2 and pin 4 (0V) to pin 3. (3) Set the position of SW1 for voltage (V) input. (4) Refit the cover and then apply mains power to the inverter. Set parameter P009 to 002 or 003 to enable all

parameters to be adjusted (5) Set parameter P006 to 001 to specify analogue setpoint. (6) Set parameter P007 to 000 to specify digital input (i.e. DIN1 (terminal 8) in this case) and disable the front panel

controls. (7) Set parameters P021 and P022 to specify the minimum and maximum output frequency settings. (8) Set parameters P081 to P085 in accordance with the rating plate on the motor (9) Set the external on/off switch to ON. Turn the potentiometer (or adjust the analogue control voltage) until the

desired frequency is displayed on the inverter.

(see Figure 13 for the procedure)

(see Figure 14)

4.5 Stopping the Motor

Stopping can be achieved in several ways:

• Cancelling the ON command or pressing the OFF button (O) on the front panel causes the inverter to ramp down at

the selected ramp down rate

• OFF2 – operation causes the motor to coast to a standstill

(see P003)

(see parameters P051 to P055)

• OFF3 – operation causes rapid braking

• DC injection braking up to 250% causes an abrupt stop after cancellation of the ON command

• Resistive braking

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(see parameter P075)

(see parameters P051 to P055)

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(see P073)

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Operating Instructions

4.6 If the Motor Does Not Start Up

If the motor does not start up when the ON command has been given, check that the ON command is valid, check if a frequency setpoint has been entered in P005 and check that the motor specifications have been entered correctly under parameters P081 to P085.

If the inverter is configured for operation via the front panel (P007 = 001) and the motor does not start when the RUN button is pressed, check that P121 = 001 (RUN button enabled).

If the motor does not run after parameters have been changed accidentally, reset the inverter to the factory default parameter values by setting parameter P944 to 001 and then pressing P.

4.7 Local and Remote Control

The inverter can be controlled either locally (default), or remotely via a USS data line connected to the internal interface terminals (13 and 14) or to the RS485 D–type connector on the front panel.

When local control is used, the inverter can only be controlled via the front panel or the control terminals. Control commands, setpoints or parameter changes received via the RS485 interface have no effect.

For remote control, the serial interface is designed as a 2–wire connection for bi–directional data transmission. Refer to parameter P910 in section 5 for the available remote control options.

Note: Only one RS485 connection is allowed. Y ou can use either the front panel D–type interface (e.g. to connect an

Enhanced Operator Panel (OPm)) or terminals 13 and 14, but not both.

When operating via remote control the inverter will not accept control commands from the terminals.

or OFF3 can be activated via parameters P051 to P055 (refer to parameters P051 to P055 in section 5).

Several inverters can be connected to an external control unit at the same time. The inverters can be addressed individually.

Note: If the inverter has been set up to operate via the serial link but does not run when an ON command is received,

try reversing the connections to terminals 13 and 14 on X501 (MICRO MASTER) or X1 (MIDI MASTER).

For further information, refer to the following documents: E20125–B0001–S302–A1 Application of the USS Protocol in SIMOVERT Units 6SE21 and

MICRO MASTER (German)

E20125–B0001–S302–A1–7600 Application of the USS Protocol in SIMOVERT Units 6SE21 and

MICRO MASTER (English)

Exception: OFF2

4.8 Closed Loop Control

4.8.1 General Description

Both the MICRO MASTER and MIDI MASTER provide a PID control loop function for closed loop control

. The control loop is ideal for temperature or pressure control, or other situations where the controlled variable

15)

changes slowly or where transient errors are not critical. This control loop is not suitable for use in systems where fast response times are required.

Note: The closed loop function is not designed for speed control, but can be used for this provided you do not require

fast response times.

When closed loop control is enabled (P201 = 001 or 002), all setpoints are calibrated between zero and 100%, i.e. a setpoint of 50.0 = 50%. This allows general purpose control of any process which is actuated by motor speed and for which a suitable transducer is available.

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(see Figure

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MICRO MASTER and MIDI MASTER

Scaling

Setpoint

P21 1, P212

Sample

P205

Filter

–

P206

Closed = 0 – 20 mA

SW2

Open = 0 – 5 V

P202

P203, P207

P204

X503/X2

Ramp

P002, P003

Input select P201 = 001

Operating Instructions

Motor

M Process

Sensor

P208

V = 0 – 10 V

I = 0 – 20 mA

X501/X1

P201 = 002

SW1

Figure 15:

Closed Loop Control

4.8.2 Hardware Setup

Connect the external feedback signal to the dedicated input X503 pin 3 and pin 2 (MICRO MASTER) or X2 pin 1 and pin 3 (MIDI MASTER). This input accepts either a 0 – 5 V or a 0 – 20 mA input (determined by the setting of SW2) and has 8–bit resolution.

If an analogue setpoint is not required, the feedback signal can be connected to X501/X1 terminal 3 and terminal 4. This input accepts either a 0 – 10 V or a 0 – 20 mA input (determined by the setting of SW1), has 10–bit resolution and permits a differential (floating) input. If this option is to be used, the values of parameters P006, P023 and P024 should all be set to 000.

4.8.3 Parameter Settings

Closed loop control cannot be used unless P201 is first set to 001 or 002, depending on the hardware connection point. Most of the parameters associated with closed loop control are shown in Figure 13. Other parameters which are also associated with closed loop control are as follows:

P001 (value = 007)

P010 (only if P001 = 007)

P061 (value = 012 or 013)

P062 (value = 012 or 013)

P210

P220

Descriptions of all closed loop control parameters are provided in section 5. For detailed information about PID operation, refer to the Application Note ‘PID – Closed Loop Control on MICRO MASTER and MIDI MASTER’.

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Operating Instructions

5. SYSTEM PARAMETERS

Parameters can be changed and set using the membrane–type buttons to adjust the desired properties of the inverter, such as ramp times, minimum and maximum frequencies, etc. The parameter numbers selected and the setting of the parameter values are indicated in the four digit LED display.

Note: If you press the  or  button momentarily , the values change step by step. If you keep the buttons pressed for

a longer time, the values scroll through rapidly.

Access to parameters is determined by the value set in P009. Check that the key parameters necessary for your application have been programmed.

P009 options are:

0 = Only the parameters from P001 to P009 can be read and set. 1 = Parameters P001 to P009 can be set and all other parameters can only be read. 2 = All parameters can be set, but P009 resets to zero the next time power is removed from the inverter. 3 = All parameters can always be set.

Note: In the following parameter table:

‘•’ Indicates parameters that can be changed during operation. ‘✩✩✩’ Indicates that the value of this factory setting depends on the rating of the inverter.

Parameter Function Range

Description / Notes

[Default]

P000 Operating display – This displays the output selected in P001.

In the event of a failure, the relevant error message (Fnnn) is displayed (see section 6). In the event of a warning the display flashes. If output frequency has been selected (P001 = 0), the display alternates between the selected frequency and the actual frequency.

P001 • Display selection 0 – 7

[0]

Display selection:

0 = Output frequency (Hz) 1 = Frequency setpoint (i.e. speed at which inverter is set to run) (Hz) 2 = Motor current (A) 3 = DC–link voltage (V) 4 = Motor torque (% nominal) 5 = Motor RPM 6 = USS status (see section 7.2) 7 = Closed loop display mode

Note: The display can be scaled via P010.

P002 • Ramp up time (seconds) 0 – 650.0

[10.0]

This is the time taken for the motor to accelerate from standstill to the maximum frequency as set in P013. Setting the ramp up time too short can cause the inverter to trip (fault code F002 – overcurrent).

Frequency

max

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0 Hz

Ramp up

time

(0 – 650 s)

Time

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Used to smooth the acceleration/deceleration of the motor (useful in

MICRO MASTER and MIDI MASTER

Parameter Function Range

[Default]

P003 • Ramp down time (seconds) 0 – 650.0

[10.0]

P004 • Smoothing (seconds) 0 – 40.0

[0.0]

Operating Instructions

Description / Notes

This is the time taken for the motor to decelerate from maximum frequency (P013) to standstill. Setting the ramp down time too short can cause the inverter to trip (fault code F001 – overvoltage).

Frequency

max

0 Hz

applications where it is important to avoid ‘jerking’, e.g. conveyor systems textiles, etc.).

Smoothing is only effective if the ramp up/down time exceeds 0.3 s.

Frequency

max

(P013)

P002 = 10 s

Ramp down

time

(0 – 650 s)

Time

P005 • Digital frequency setpoint (Hz) 0 – 650.00

P006 Frequency setpoint type selection 0 – 2

P007 Enable/disable front panel

buttons

[0.00]

[0]

0 – 1

[1]

0 Hz

P004 = 5 s

T otal acceleration

time = 15 s

P004 = 5 s

Time

Note: The smoothing curve for deceleration is based on the ramp up

gradient (P002) and is added to the ramp down time set by P003. Therefore, the ramp down time is affected by changes to P002.

Sets the frequency that the inverter will run at when operated in digital mode. Only effective if P006 set to ‘0’.

Sets the control mode of the inverter:

0 = Digital. The inverter runs at the frequency set in P005 and can

be adjusted using the  and  buttons. Alternatively, if P007 is set to zero, the frequency may be controlled by setting any two of binary inputs P051 – P055 to values of 11 and 12.

1 = Analogue. Control via analogue input signal. 2 = Fixed frequency or motor potentiometer. Fixed frequency is only

selected if the value of at least one binary input (P051 – P055) = 6 or 17. Also, the  and  buttons can be used to change the fixed frequency setpoint (as with P006 = 0).

Note: If P006 = 1 and the inverter is set up for remote control

operation, the analogue inputs remain active.

0 = RUN, JOG and REVERSE are disabled. Control is via digital inputs

(see parameters P051 – P055).  and  may still be used to control frequency provided that P124 = 1 and a digital input has not been selected to perform this function.

1 = Front panel buttons can be selectively enabled or disabled

depending on the setting of parameters P121 – P124.

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Parameter Function Range

[Default]

P009 • Parameter protection setting 0 – 3

[0]

P010 Display scaling 0 – 500.00

[1.00]

P011 Frequency setpoint memory 0 – 1

[0]

P012 • Minimum motor frequency (Hz) 0 – 650.00

[0.00]

P013 • Maximum motor frequency (Hz) 0 – 650.00

[50.00]

P014 • Skip frequency (Hz) 0 – 650.00

[0.00]

P015 • Automatic restart 0 – 1

[0]

P016 • Start on the fly 0 – 4

[0]

Operating Instructions

Description / Notes

Determines which parameters can be adjusted:

0 = Only parameters from P001 to P009 can be read/set. 1 = Parameters from P001 to P009 can be set and all other

parameters can only be read.

2 = All parameters can be read/set but P009 automatically resets

to 0 when power is removed.

3 = All parameters can be read/set.

Scale factor for display selected via P001.

0 = Disabled 1 = Enabled after switch–off. i.e. The setpoint alterations made with the

 /  buttons are stored even when power has been removed from the inverter.

Sets the minimum motor frequency (must be less than the value of P013).

Sets the maximum motor frequency.

A skip frequency can be set with this parameter to avoid the effects of resonance of the inverter. Frequencies within +/–2 Hz of this setting are suppressed. Stationary operation is not possible within the suppressed frequency range – the range is just passed through.

Setting this parameter to ‘1’ enables the inverter to restart automatically after a mains break or ‘brownout’, provided the run/stop switch is still closed.

0 = Disabled 1 = Automatic restart

Allows the inverter to start onto a spinning motor. Under normal circumstances the inverter runs the motor up from 0 Hz.

However, if the motor is still spinning or is being driven by the load, it will undergo braking before running back up to the setpoint – this can cause an overcurrent trip. By using a flying restart, the inverter ‘homes in’ on the motor’s speed and runs it up from that speed to the setpoint. (Note: If the motor has stopped or is rotating slowly, some ‘rocking’ may occur as the inverter senses the direction of rotation prior to restarting.)

0 = Normal restart 1 = Flying restart after power up, fault or OFF2 ( if P018 = 1). 2 = Flying restart every time (useful in circumstances where the

motor can be driven by the load).

3 = As P016 = 1 except that the inverter will only attempt to restart

the motor in the direction of the requested setpoint. The motor is prevented from ‘rocking’ backwards and forwards during the initial frequency scan.

4 = As P016 = 2 except that the inverter will only attempt to restart

the motor in the direction of the requested setpoint. The motor is prevented from ‘rocking’ backwards and forwards during the initial frequency scan.

Note: For MIDI MASTER units, it is recommended that P018 is set to

‘1’ if P016 is set to any value other than zero. This will ensure correct restarting on occasions when the inverter fails to re–synchronise on the initial attempt.

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Parameter Function Range

[Default]

P017 • Smoothing type 1 – 2

[1]

P018 • Automatic restart after fault 0 – 1

[0]

P021 • Minimum analogue frequency

(Hz)

P022 • Maximum analogue frequency

(Hz)

0 – 650.00

[0.00]

0 – 650.00

[50.00]

Operating Instructions

Description / Notes

1 = Continuous smoothing (as defined by P004). 2 = Discontinuous smoothing. This provides a fast unsmoothed

response to STOP commands.

Note: P004 must be set to a value > 0.0 for this parameter to have

any effect.

Automatic restart after fault:

0 = Disabled 1 = The inverter will attempt to restart up to 5 times after a fault. If

the fault is not cleared after the 5th attempt, the inverter will remain in the fault state.

Frequency corresponding to the lowest analogue input value, i.e. 0 V/0 mA or 2 V/4 mA, determined by P023. This can be set to a higher value than P022 to give an inverse relationship between analogue input and frequency output (see diagram in P022).

Frequency corresponding to the highest analogue input value, i.e. 10 V or 20 mA, determined by P023. This can be set to a lower value than P021 to give an inverse relationship between analogue input and frequency output.

i.e.

P021

P022

P023 • Analogue input type

0 – 2

[0]

WARNING

Setting P023 = 2 with no connections between X1.3 and X1.4 (MIDI MASTER) or X501.3 and X501.4 (MICRO MASTER) will cause the inverter to run immediately.

P024 • Analogue setpoint addition 0 – 2

[0]

P022

P021

V / 

Sets analogue input type, depending on the position of switch SW1:

P023 = 0 P023 = 1

P023 = 2

0 V 0 mA

2 V 4 mA

2 V * 4 mA *

10 V

–

20 mA

–

10 V

–

20 mA

–

10 V

–

20 mA

–

SW1

* The inverter will come to a controlled stop if V < 1 V or I < 2 mA.

Notes: (1) Setting P023 = 2 will not work unless the inverter is under

full local control (i.e. P910 = 0 or 4).

(2) For failsafe operation (e.g. to protect against a break in

the control wire), select current

input.

If the inverter is not in analogue mode (P006 = 0 or 2), setting this parameter to ‘1’ causes the analogue input value to be added.

0 = No addition 1 = Addition of the analogue setpoint to the fixed frequency or

the motor potentiometer frequency.

2 = Scaling of digital/fixed setpoint by analogue input in the range

0 – 100%.

Note: By selecting a combination of reversed negative fixed frequency

settings and analogue setpoint addition, it is possible to configure the inverter for ‘centre zero’ operation with a +/–5 V supply or a 0 – 10 V potentiometer so that the output frequency can be 0 Hz at any position, including the centre position.

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Selection

MICRO MASTER and MIDI MASTER

Parameter Function Range

[Default]

P025 • Analogue output 0 – 105

[0]

P031 • Jog frequency right (Hz) 0 – 650.00

[5.00]

P032 • Jog frequency left (Hz) 0 – 650.00

[5.00]

P033 • Jog ramp up time (seconds) 0 – 650.0

[10.0]

P034 • Jog ramp down time (seconds) 0 – 650.0

[10.0]

P041 • 1st fixed frequency (Hz) 0 – 650.00

[5.00]

P042 • 2nd fixed frequency (Hz) 0 – 650.00

[10.00]

P043 • 3rd fixed frequency (Hz) 0 – 650.00

[20.00]

P044 • 4th fixed frequency (Hz) 0 – 650.00

[40.00]

Operating Instructions

Description / Notes

This provides a method of scaling the analogue output in accordance with the following table:

Analogue Output Range Limits

0/4 mA 20 mA

0/ 100 Output frequency 0 Hz Output frequency (P013) 1/101 Frequency

setpoint

2/102 Motor current 0 A Max. overload current 3/103 DC–link voltage 0 V 1023 Vdc

4/104 Motor torque –250% +250% 5/105 Motor RPM 0 Nominal motor RPM (P082)

Note: Use range 0 – 5 if minimum output value = 0 mA

Use range 100 – 105 if minimum output value = 4 mA

Jogging is used to advance the motor by small amounts. It is controlled via the JOG button or with a non–latching switch on one of the digital inputs (P051 to P055).

If jog right is enabled (DINn = 7), this parameter controls the frequency at which the inverter will run when the switch is closed. Unlike other setpoints, it can be set lower than the minimum frequency.

If jog left is enabled (DINn = 8), this parameter controls the frequency at which the inverter will run when the switch is closed. Unlike other setpoints, it can be set lower than the minimum frequency.

This is the time taken to accelerate from 0 Hz to maximum frequency (P013) for jog functions. It is not the jog frequency.

If DINn = 16 (see P051 – P055) then this parameter can be used to override the normal ramp up time set by P002.

This is the time taken to decelerate from maximum frequency (P013) to 0 Hz for jog functions. It is not frequency to 0 Hz.

If DINn = 16 (see P051 – P055) then this parameter can be used to override the normal ramp down time set by P003.

Valid if P006 = 2 and P055 = 6.

Valid if P006 = 2 and P054 = 6.

Valid if P006 = 2 and P053 = 6.

Valid if P006 = 2 and P052 = 6.

0 Hz Frequency setpoint (P013)

(P083 x P086 / 100)

(100% = P085 / P082 x 9.55 Nm)

the time taken to accelerate from 0 Hz to

the time taken to decelerate from the jog

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Parameter Function Range

[Default]

P045 Inversion fixed setpoints for

fixed frequencies 1 – 4

P046 • 5th fixed frequency (Hz) 0 – 650.00

P047 • 6th fixed frequency (Hz) 0 – 650.00

P048 • 7th fixed frequency (Hz) 0 – 650.00

P049 • 8th fixed frequency (Hz) 0 – 650.00

P050 Inversion fixed setpoints for

fixed frequencies 5 – 8

0 – 7

[0]

[0.00]

0 – 7

[0]

Operating Instructions

Description / Notes

Sets the direction of rotation for the fixed frequency:

FF 1 FF 2 FF 3 FF 4

P045 = 0 P045 = 1 P045 = 2 P045 = 3 ⇒ ⇒ ⇐ ⇒

P045 = 4 ⇒ ⇒ ⇒ ⇐ P045 = 5

P045 = 6 ⇐ ⇐ ⇐ ⇒ P045 = 7 ⇐ ⇐ ⇐ ⇐

Valid if P006 = 2 and P053 or P054 or P055 = 17.

Sets the direction of rotation for the fixed frequency:

⇒ ⇐ ⇒

⇐

⇒ Fixed setpoints not inverted ⇐ Fixed setpoints inverted

⇒ ⇒ ⇒ ⇒ ⇒ ⇒ ⇐ ⇒ ⇒

⇐ ⇒ ⇒

FF 5 FF 6 FF 7 FF 8

P050 = 0 ⇒ ⇒ ⇒ ⇒ P050 = 1 ⇐ ⇒ ⇒ ⇒ P050 = 2 ⇒ ⇐ ⇒ ⇒ P050 = 3 ⇒ ⇒ ⇐ ⇒ P050 = 4 ⇒ ⇒ ⇒ ⇐ P050 = 5 ⇐ ⇐ ⇒ ⇒ P050 = 6 ⇐ ⇐ ⇐ ⇒ P050 = 7 ⇐ ⇐ ⇐ ⇐

⇒ Fixed setpoints not inverted ⇐ Fixed setpoints inverted

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Parameter Function Range

[Default]

P051 Selection control function, DIN1 0 – 18

(terminal 8), fixed frequency 5. [1]

P052 Selection control function, DIN2 0 – 18

(terminal 9), fixed frequency 4 [2]

P053 Selection control function, DIN3 0 – 18

(terminal 10), fixed frequency 3. [6]

If set to 17, this enables the most

significant bit of the 3–bit BCD

(see table).

P054 Selection control function, DIN4 0 – 18

(terminal 11), fixed frequency 2. [6]

If set to 17, this enables the middle

bit of the 3–bit BCD (see table).

P055 Selection control function, DIN5 0 – 18

(terminal 12), fixed frequency 1. [6]

If set to 17, this enables the least

significant bit of the 3–bit BCD

(see table).

Description / Notes

Value

Function of P051 to P055

Input disabled

ON right

ON left

Reverse

OFF2

OFF3

Fixed frequencies 1 – 5

Jog right

Jog left

Remote operation

Fault code reset

Increase frequency *

Decrease frequency *

Disable analogue input (setpoint is 0.0 Hz)

Disable ‘P’ button

Enable dc brake

Use jog ramp times instead of normal ramp times

Binary fixed frequency control (fixed frequencies 1 – 8) **

As 6, but input high will also request RUN

Operating Instructions

Function, low state

– Off Off Normal OFF2 OFF3 Off Off Off Local Off

Off Off Analogue

on ‘P’ enabled Off Normal

Off Off

Function, high state

– On right On left Reverse On On On Jog right Jog left Remote Reset on

rising edge Increase Decrease Analogue

disabled ‘P’ disabled Brake on Jog ramp

times On

P056 Digital input debounce time 0 – 2

[0]

* Only effective when P007 = 0. ** Not available on P051 or P052.

Binary Coded Fixed Frequency Mapping

DIN3 (P053) DIN4 (P054) DIN5 (P055) FF5 (P046) 0 0 0 FF6 (P047) 0 0 1 FF7 (P048) 0 1 0 FF8 (P049) 0 1 1 FF1 (P041) 1 0 0 FF2 (P042) 1 0 1 FF3 (P043) 1 1 0 FF4 (P044) 1 1 1

Note: If P051 or P052 = 6 or 18 while P053 or P054 or P055 = 17

then the setpoints are added.

Examples: (1) P053 = 17, P054 = 17, P055 = 17:

All 8 fixed frequencies are available e.g. DIN3 = 1, DIN4 = 1, DIN5 = 0 ⇒ FF3 (P043)

(2) P053 < 17, P054 = 17, P055 = 17:

DIN3 is fixed at zero (only FF5 to 8 available) e.g. DIN4 = 1, DIN5 = 0 ⇒ FF7 (P048)

0 = 12.5 ms 1 = 7.5 ms 2 = 2.5 ms

The response time to a digital input = (debounce time + 7.5 ms).

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As P063, only effective if the relay output is set to control an external

MICRO MASTER and MIDI MASTER

Parameter Function Range

[Default]

P061 Selection relay output RL1 0 – 13

[6]

P062 Selection relay output RL2 0 – 13

[8]

P063 External brake release delay

(seconds)

P064 External brake stopping time

(seconds)

0 – 20.0

[1.0]

0 – 20.0

[1.0]

Operating Instructions

Description / Notes

Value

1 2 3

Note: If the external brake function is used (P061 or P062 = 4) and

Sets the relay function, output RL2 (terminals 19/20) (refer to the table in P061).

Only effective if the relay output is set to control an external brake (P061 = 4). In this case when the inverter is switched on, it will run at the minimum frequency for the time set by this parameter before releasing the brake control relay and ramping up (see illustration in P064).

brake. This defines the period for which the inverter continues to run at th minimum frequency after ramping down and while the external brake is applied.

Relay function Active

0 No function assigned (relay not active) Low 1 Inverter is running High 2 Inverter frequency 0.0 Hz Low 3 Motor running direction right High 4 External brake on (see parameters P063/P064) Low 5 Inverter frequency less than or equal to minimum

Low

frequency

6 Fault indication

Low 7 Inverter frequency greater than or equal to setpoint High 8 Warning active

Low 9 Output current greater than or equal to P065 High

10 Motor current limit (warning)

11 Motor over temperature (warning)

Low

12 Closed loop motor LOW speed limit High 13 Closed loop motor HIGH speed limit High

Inverter switches off (see parameter P930 and section 6). Inverter does not switch off (see parameter P931). ‘Active low’ = relay OFF. ‘Active high’ = relay ON.

additional slip compensation is used (P071 > 0), minimum frequency must be less than 5 Hz (P012 < 5.00), otherwise the inverter may not switch off reliably .

ON OFF

P065 Current threshold for relay (A) 0 – 99.9

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[1.0]

min

P063

A = Brake Applied

P064

B = Brake removed

otes: (1) Settings for P063 and P064 should be slightly longer than

the actual time taken for the external brake to apply and release respectively.

(2) Setting P063 or P064 to too high a value, especially with

P012 set to a high value, can cause an overcurrent warning or trip as the inverter attempts to move a locked motor shaft.

This parameter is used when P061 = 9. The relay switches on when the motor current is greater than the value of P065 and switches off when the current falls to 90% of the value of P065 (hysteresis).

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Parameter Function Range

[Default]

P070 Braking Resistor Duty Cycle

(MICRO MASTER only)

P071 • Slip compensation (%) 0 – 200

P072 • Slip limit (%) 0 – 500

P073 • DC injection braking (%) 0 – 250

P074 • Motor derating curve as

temperature protection

0 – 4

[0]

[250]

[0]

0 – 3

[0]

Operating Instructions

Description / Notes 0 = 5% (as for previous MICRO MASTERS)

1 = 10% 3 = 50% 2 = 20% 4 = 100% (i.e. continuous)

WARNING: Standard braking resistors for the MICRO MASTER

are designed for the 5% duty cycle only. Do not select higher duty cycles unless suitably rated resistors are being used to handle the increased power dissipation.

The inverter can estimate the amount of slip in an asynchronous motor at varying loads and increase its output frequency to compensate. This parameter ‘fine tunes’ the compensation for different motors in the range 0 – 200% of the calculated slip.

WARNING: This parameter must be set to zero when using

synchronous motors or motors that are connected in parallel. Over–compensation can cause instability.

This limits the slip of the motor to prevent ‘pull–out’ (stalling), which can occur if slip is allowed to increase indefinitely. When the slip limit is reached, the inverter reduces the frequency until the level of slip is below the limit.

This stops the motor by applying a DC current. This causes heat to be generated in the motor rather than the inverter and holds the shaft stationary until the end of the braking period. Braking is effective for the period of time set by P003.

The DC brake can be activated using DIN1 – DIN5 (see P051 – P055).

WARNING: Frequent use of long periods of dc injection braking

can cause the motor to overheat. If DC injection braking is enabled via a digital input

then DC current is applied for as long as the digital input is high. This causes heat in the motor.

Self–cooling fan ventilated motors tend to overheat at low speeds. This is because the current (and therefore the heat) generated in the motor is the same, but the rate of heat dissipation from the motor is only about 25% of normal when the fan is not running. It may be necessary, therefore, to derate a self–cooled motor at low speeds using this parameter. The internal I 150% of reduced value). The following derating curves are available:

t calculation allows a brief overload period (max. 1 minute at

P074 = 0 P074 = 1 P074 = 3 P074 = 2

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100% I

50% I

50% FN100% FN150% F

= Nominal motor current (P083)

= Nominal motor frequency (P081)

0 = No derating. Suitable for motors with separately powered cooling or

no fan cooling which dissipate the same amount of heat regardless of speed.

1 = Normally suitable for 2–pole motors which generally have better

cooling due to their higher speeds. The inverter assumes that the motor can dissipate full power at = > 50% nominal frequency.

2 = Try this setting if the motor still runs too hot with P074 set to ‘3’. 3 = Suits most motors, full nominal power delivered at = > 100%

nominal frequency.

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Parameter Function Range

[Default]

P075 • Braking resistance (Ω)

(MICRO MASTER only)

P076 • Pulse frequency 0 – 10

0/50 – 250

[0]

[0 or 4]

Operating Instructions

Description / Notes

An external braking resistor can be used to ‘dump’ the power generated by the motor, thus giving greatly improved braking capabilities. It MUST NOT be less than 50Ω (85Ω for 3 AC 400 V inverters) or the inverter will be damaged. Several purpose made resistors are available to cater for all MICRO and MIDI MASTER variants.

WARNING: Take care if an alternative resistor is to be used as

the pulsed voltage applied by the inverter can destroy ordinary resistors.

Set P075 = 0 if an external braking resistor is not required. Sets the pulse frequency (from 2.44 to 16 kHz) and the PWM mode. If

silent operation is not absolutely necessary, the losses in the inverter as well as the RFI emissions can be reduced by selecting lower pulse frequencies.

Previously used modulation modes 1 and 2 are now combined and selected automatically by the inverter . Mode 3 randomises the pulse frequency to avoid resonance and can be used to reduce noise in the motor.

0/1 = 16 kHz 2/3 = 8 kHz 4/5 = 4 kHz 6/7 = 2.44 kHz 8 = 8 – 16 kHz modulation mode 3 9 = 4 – 8 kHz modulation mode 3 10 = 2.44 – 4 kHz modulation mode 3

Note: When P076 = 0/1, the display of the current at frequencies

below 10 Hz is less accurate.

Certain inverters may have their maximum continuous current (100%) derated if the value of P076 is changed from the default value to another value:

Model P076 =

0 or 1 2 or 3 8 9

MM400/3 60% 80% 80% 90% MM550/3 60% 80% 80% 90%

All

MIDI

MASTERS

Notes: (1) If P076 = 4, 5, 6, 7 or 10 then derating does not occur

(2) Changing the value of P076 may cause the values of

50% 90% 50% 90%

on these inverters. P083 and/or P086 to be reduced automatically if these

exceed the maximum derated value.

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Read the specifications on the motor’s rating plate (see Figure 14

Note: The inverter’s default settings vary according to the

With this parameter the motor current can be limited and overheating of

MICRO MASTER and MIDI MASTER

Parameter Function Range

[Default]

P077 Control mode 0 – 2

[1]

P078 • Continuous boost (%) 0 – 250

[100]

P079 • Starting boost (%) 0 – 250

[0]

P081 Nominal frequency for motor (Hz) 0 – 650.00

[50.00]

P082 Nominal speed for motor (RPM) 0 – 9999

[✩✩✩]

P083 Nominal current for motor (A) 0.1 – 99.9

[✩✩✩]

P084 Nominal voltage for motor (V) 0 – 1000

[✩✩✩]

P085 Nominal power for motor (kW) 0 – 50.0

[✩✩✩]

P086 • Motor current limit (%) 0 – 250

[150]

Operating Instructions

Description / Notes

Controls the relationship between the speed of the motor and the voltage supplied by the inverter. One of three modes can be selected:

0 = Linear voltage/frequency

Use this curve for synchronous motors or motors connected in parallel.

1 = Flux Current Control (FCC)

In this mode the inverter makes real–time calculations of the required voltage by modelling the behaviour of the motor. This allows it to adjust the motor for full flux in all conditions.

2 = Quadratic voltage/frequency relationship

This is suitable for pumps and fans.

VN (P084) *

(P081) f

* Or up to maximum mains input voltage. Operates continuously over the whole frequency range. For many applications it is necessary to increase low frequency torque.

This parameter sets the start–up current at 0 Hz to adjust the available torque for low frequency operation. Range 0 – 250% of the motor current rating.

WARNING: If P078 is set too high, overheating of the motor

and/or an overcurrent trip (F002) can occur.

For drives which require a high initial starting torque, it is possible to set an extra voltage increase by boosting the starting current by 0 – 250% of the nominal motor current. This increase is only effective during initial start up and until the frequency setpoint is reached.

Note: This increase is in addition to P078.

These parameters must be set for the motor used. in section 4.1).

power rating.

the motor prevented. If the set value is exceeded, the output frequency is reduced until the current falls below this limit. During this process the display flashes as a warning indication. The inverter does not trip, but you can make it trip by using the relay in conjunction with P074 to provide motor protection.

MIDI MASTER inverters only: The maximum value of P086 is reduced when a quadratic voltage/frequency is selected (P077 = 2). In this case th value of P086 will be limited automatically and its value may change from that entered. If P077 is reset to 0 or 1 then the value of P083 may also change.

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Parameter Function Range

[Default]

P087 • Motor PTC enable 0 – 1

[0]

P088 Automatic calibration 0 – 1

[0]

P089 • Stator resistance (Ω) 0.01 –

100.00

[✩✩✩]

P091 • Slave address 0 – 30

[0]

P092 • Baud rate 3 – 7

[6]

P093 • Timeout (seconds) 0 – 240

[0]

P094 • Serial link nominal system

setpoint (Hz)

P095 • USS compatibility 0 – 2

P101 • Operation for Europe or USA 0 – 1

P111 Inverter power rating (kW/hp) 0.0 – 50.00

P121 Enable/disable RUN button 0 – 1

0 – 650.00

[50.00]

[0]

[✩✩✩]

[1]

Operating Instructions

Description / Notes 0 = Disabled

1 = External PTC enabled Note: If P087 = 1 and the PTC input goes high then the inverter will

trip (fault code F004 displayed). The relay will not operate unless it is set to a general fault (P061 = 6). If P061 = 11 then the relay operates as a warning if either the internal PTC gets hot (indicating high heatsink temperature) or if P074 is activated. Warning code 005 is written to P931 and the display flashes. Note that if the internal PTC gets too hot, the inverter will trip and F005 will be displayed.

The stator resistance is used in the inverter’s current monitoring calculations. This function allows the inverter to perform an automatic measurement of stator resistance, stores it in P089 and then resets P088 to ‘0’.

If the measured resistance is too high for the size of inverter (e.g. motor not connected or unusually small motor connected), the inverter will trip (fault code F188) and will leave P088 set to ‘1’. If this happens, set P089 manually and then set P088 to ‘0’.

Can be used instead of P088 to set the stator resistance manually. The value entered should be the resistance between any two phases.

Note: If the value of P089 is too high then an overcurrent trip (F002)

may occur.

Up to 31 inverters can be connected via the serial link and controlled by a computer or PLC using the USS protocol. This parameter sets a unique address for the inverter.

Sets the baud rate of the RS485 serial interface (USS protocol):

3 = 1200 baud 4 = Do not use 5 = 4800 baud 6 = 9600 baud 7 = 19200 baud

Note: Some RS232 to RS485 converters are not capable of baud

rates higher than 4800.

This is the maximum permissible period between two incoming data telegrams. This feature is used to turn off the inverter in the event of a communications failure.

Timing starts after a valid data telegram has been received and if a further data telegram is not received within the specified time period, the inverter will trip and display fault code F008.

Setting the value to zero switches off the control. Setpoints are transmitted to the inverter via the serial link as percentages.

The value entered in this parameter represents 100% (4000H).

0 = Compatible with 0.1 Hz resolution 1 = Enable 0.01 Hz resolution 2 = PZD is not scaled but represents the actual frequency value to a

resolution of 0.01 Hz (e.g. 5000 = 50 Hz).

This sets the inverter for European or USA supply and motor frequency:

0 = Europe (50 Hz) 1 = USA (60 Hz)

Read–only parameter that indicates the power rating of the inverter in kW. e.g. 0.55 = 550 W

Note: If P101 = 1 then the rating is displayed in hp. 0 = RUN button disabled

1 = RUN button enabled (only possible if P007 = 1)

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can be accessed directly via the serial link.

MICRO MASTER and MIDI MASTER

Parameter Function Range

[Default]

P122 Enable/disable

FORWARD/REVERSE button

P123 Enable/disable JOG button 0 – 1

P124

P131 Frequency setpoint (Hz) 0.00 –

P132 Motor current (A) 0.0 – 99.9

P133 Motor torque (% nominal torque) 0 – 250

P134 DC link voltage (V) 0 – 1000

P135 Motor RPM 0 – 9999

P201 Closed loop mode 0 – 2

P202 • P gain 0.0 – 999.9 P203 • I gain 0.00 –

P204 • D gain 0.0 – 999.9 P205 • Sample interval (x 25 ms) 1 – 2400 P206 • Sensor filtering 0 – 255 P207 • Integral capture range (%) 0 – 100 P208 Sensor type 0 – 1 P210 Sensor reading (%) 0.0 –

P211 • 0% setpoint 0.0 –

P212 • 100% setpoint 0.0 –

P220 Minimum frequency mode 0 – 1

Enable/disable n and o buttons

0 – 1

[1] [1]

0 – 1

[1]

650.00 [–]

[–]

[0]

[1.0]

99.99 [0.00]

[0.0]

[1] [0]

[100]

[0]

100.00 [–]

100.00

[0.0]

100.00

[100.00]

[0]

Operating Instructions

Description / Notes 0 = FORW ARD/REVERSE button disabled

1 = FOR WARD/REVERSE button enabled (only possible if P007 = 1) 0 = JOG button disabled

1 = JOG button enabled (only possible if P007 = 1) 0 = n and o buttons disabled

1 = n and o buttons enabled (only possible if P007 = 1) Note: This applies for frequency adjustment only.

Read–only parameters. These are copies of the values stored in P001 bu can be accessed directly via the serial link.

0 = Normal operation (closed loop control disabled). 1 = Closed loop control using X503/X2 input. 2 = Closed loop control using X501/X1 input.

Proportional gain. Integral gain.

Derivative gain. Sampling interval of feedback sensor.

0 = Filter off. 1 – 255 =Low pass filtering applied to sensor.

Percentage error above which integral term is reset to zero.

0 = Increase motor speed as voltage/current increases. 1 = Decrease motor speed as voltage/current increases.

Read only . Value is a percentage of full scale of the selected input (i.e. 5 V, 10 V or 20 mA).

Value of P210 to be maintained for 0% setpoint.

Value of P210 to be maintained for 100% setpoint.

0 = Normal operation. 1 = Switch off motor voltage at or below minimum frequency.

Note: Only to be used for PID control.

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MICRO MASTER and MIDI MASTER

Parameter Function Range

[Default]

P720 • Special input/output functions 0 – 7

[0]

P721 Analogue input voltage (V) 0.00 – 10.00

[–]

P722 • Analogue output current (mA) 0.0 – 20.0

[–]

P723 State of digital inputs 0 – 31

[–]

P724 • Relay output control 0 – 3

[0]

P910 • Local/Remote mode 0 – 4

[0]

P922 Software version 0 – 9999

[–]

P923 • Equipment system number 0 – 255

[0]

P930 Most recent fault code 0 – 9999

[–]

P931 Most recent warning type 0 – 9999

[–]

P944 Reset to factory default settings 0 – 1

[0]

P971 • EEPROM storage control 0 – 1

[1]

Operating Instructions

Description / Notes

Allows direct access to the relay outputs and the analogue output via the serial link (USS or PROFIBUS–DP with OPmP module):

0 = Normal operation 1 = Direct control of relay 1 2 = Direct control of relay 2 3 = Direct control of relay 1 and relay 2 4 = Direct control of analogue output only 5 = Direct control of analogue output and relay 1 6 = Direct control of analogue output and relay 2 7 = Direct control of analogue output, relay 1 and relay 2

Displays the analogue input voltage (approximate). Allows direct control of the output current if P720 = 4, 5, 6 or 7. Provides a decimal representation of a 5–digit binary number of which

the LSB = DIN1 and the MSB = DIN5 (1 = ON, 0 = OFF).

e.g. If P723 = ‘11’, this represents ‘01011’ – DIN1, DIN2 and DIN4 = ON,

DIN3 and DIN5 = OFF.

Enables control of the output relays. Used in conjunction with P720, e.g. setting P724 = 1 (relay 1 = ON) has no effect unless P720 = 1, 3, 5 or 7.

0 = Both relays OFF 1 = Relay 1 ON 2 = Relay 2 ON 3 = Both relays ON

Sets the inverter for local control or remote control over the serial link:

0 = Local control 1 = Remote control (and setting of parameter values) 2 = Local control (but remote control of frequency) 3 = Remote control (but local control of frequency) 4 = Local control (but remote read and write access to parameters

and facility to reset trips)

Note: When operating the inverter via remote control (P910 = 1 or 3),

the analogue input remains active when P006 = 1 and is added to the setpoint.

Contains the software version number and cannot be changed. Y ou can use this parameter to allocate a unique reference number to the

inverter. It has no operational ef fect. The last recorded fault code (see section 6) is stored in this parameter. It

is cleared when the inverter is reset. The last recorded warning is stored in this parameter until power is

removed from the inverter:

002 = Current limit active 003 = Voltage limit active 004 = Slip limit exceeded 005 = Motor overtemperature

Set to ‘1’ and then press P to reset all parameters except P101 to the factory default settings.

0 = Changes to parameter settings are lost when power is removed. 1 = Changes to parameter settings are retained during periods when

power is removed.

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MICRO MASTER and MIDI MASTER

Operating Instructions

6. FAULT CODES

In the event of a failure, the inverter switches off and an error code appears on the display . The last error that occurred is stored in parameter P930. e.g. ‘0004’ indicates that the last error was F004.

Fault Code Cause Corrective Action

F001 Overvoltage Check whether supply voltage is within the limits indicated on the rating plate.

Increase the ramp down time (P003) or apply braking resistor (option). Check whether the required braking power is within the specified limits.

F002 Overcurrent Check whether the motor power corresponds to the inverter power.

Check that the cable length limits have not been exceeded. Check motor lead and motor for short–circuits and earth faults. Check whether the motor parameters (P081 – P086) correspond with the motor being used. Check the stator resistance (P089). Increase the ramp–up time (P002). Reduce the boost set in P078 and P079. Check whether the motor is obstructed or overloaded.

F003 Overload Check whether the motor is overloaded.

Increase the maximum motor frequency if a motor with high slip is used.

F004 Overheating of motor

(monitoring with PTC)

F005 Inverter overtemperature or motor

overtemperature by I

F006 Mains phase missing

t calculation

(3–phase units only)

F008 USS protocol timeout Check the serial interface.

F009 Undervoltage Check the supply voltage. F010 Initialisation fault F011 Internal interface fault F013 Programme fault

F015 Failure to start on the fly Try setting P016 to a different value. F106 Parameter fault P006 Parameterise fixed frequency(ies) and/or motor potentiometer on the digital

F112 Parameter fault P012/P013 Set parameter P012 < P013.

F151 – F154 Digital input parameter fault Change the settings of digital inputs P052 to P055.

F188 Automatic calibration failure Motor not connected to inverter – connect motor.

F201 P006 = 1 while P201 = 2 Change parameter P006 and/or P201. F212 Parameter fault P211/P212 Set parameter P211 < P212.

This trip can only be reset by switching off the inverter and switching on again, even when the unit is cool.

Only active on 3–phase 400 – 500 V MICRO MASTERS. It will only detect the missing phase when the inverter is operating at > 50% load.

Ensure that the wiring guidelines described in section 2.1 have been complied with.

Check whether the motor is overloaded. Check the connections to the PTC. Check that P087 has not been set to ‘1’ without a PTC being connected.

Check that the ambient temperature is not too high.

Check that the air inlet and outlet are not obstructed. Check that the motor current does not exceed the value set in P083.

Check the mains supply and correct.

Check the settings of the bus master and P091 – P093. Check whether the timeout interval is too short (P093).

Check the entire parameter set. Set P009 to ‘0000’ before power down. Switch off power and switch on again. Switch off power and switch on again.

inputs.

If the fault persists, set P088 = 0 and then enter the stator resistance of the motor into P089 manually.

When the fault has been corrected the inverter can be reset. T o do this press button P twice (once to display P000 and the second time to reset the fault), or erase the fault via a binary input

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(see parameters P051 – P055 in section 5)

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7. SUPPLEMENTARY INFORMATION

7.1 Application Example

Setup procedure for a simple application

Motor: 220 V

1.5 kW output power

Application requirements: Setpoint adjustable via potentiometer 0 – 50 Hz

Ramp up from 0 to 50 Hz in 15 seconds

Ramp down from 50 to 0 Hz in 20 seconds Inverter used: MM150 (6SE3116–8BB40) Settings: P009 = 2 (all parameters can be altered)

P081 – P085 = values given on motor rating plate

P006 = 1 (analogue input)

P002 = 15 (ramp up time)

P003 = 20 (ramp down time) This application is now to be modified as follows:

Operation of motor up to 75 Hz (voltage/frequency curve is linear up to 50 Hz). Motor potentiometer setpoint in addition to analogue setpoint. Use of analogue setpoint at maximum 10 Hz.

i.e.

220

Operating Instructions

Parameter adjustments: P009 = 2 (all parameters can be altered)

P013 = 75 (maximum motor frequency in Hz)

P006 = 2 (setpoint via motor potentiometer or fixed setpoint)

P024 = 1 (analogue setpoint is added)

P022 = 10 (maximum analogue setpoint at 10 V = 10 Hz)

f (Hz)

7.2 USS Status Codes

The following list gives the meaning of status codes displayed on the front panel of the inverter when the serial link is in use and parameter P001 is set to 006:

001 Message OK 002 Slave address received

100 Invalid start character 101 Timeout 102 Checksum error 103 Incorrect message length 104 Parity fail

Notes

(1) The display flashes whenever a byte is received, thus giving a basic indication that a serial link connection is

established.

(2) If ‘100’ flashes on the display continuously, this usually indicates a bus termination fault.

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Operating Instructions

7.3 Electromagnetic Compatibility (EMC)

All manufacturers / assemblers of electrical apparatus which performs a complete intrinsic function which is placed on the market as a single unit intended for the end user must comply with the EMC directive EEC/89/336 after January

1996. There are three routes by which the manufacturer/assembler can demonstrate compliance:

1. Self–Certification This is a manufacturer’s declaration that the European standards applicable to the electrical environment for

which the apparatus is intended have been met. Only standards which have been officially published in the Official Journal of the European Community can be cited in the manufacturer’s declaration.

2. Technical Construction File A technical construction file can be prepared for the apparatus describing its EMC characteristics. This file

must be approved by a ‘Competent Body’ appointed by the appropriate European government organisation. This approach allows the use of standards which are still in preparation.

3. EC Type–Examination Certificate This approach is only applicable to radio communication transmitting apparatus.

The MICRO and MIDI MASTER units do not have an intrinsic function until connected with other components (e.g. a motor). Therefore, the basic units are not allowed to be CE marked for compliance with the EMC directive. However, full details are provided below of the EMC performance characteristics of the products when they are installed in accordance with the wiring recommendations in section 2.1.

Three classes of EMC performance are available as detailed below. Note that these levels of performance are only achieved when using the default switching frequency (or less) and a maximum motor cable length of 25 m.

Class 1: General Industrial

Compliance with the EMC Product Standard for Power Drive Systems IEC 22G–WG4 (Cv) 21 for use in Second Environment (Industrial) and Restricted Distribution.

Note

Manufacturers/assemblers of electrical apparatus incorporating power drive systems who need to certify compliance with the EMC directive to their customers will need to produce a T echnical Construction File (TCF) underwritten by a ‘Competent Body’ until the above power drive systems standard (IEC 22G–WG4 (Cv) 21) has been officially published in the Official Journal of the European Community. Once this has occurred, the self–certification route to compliance will be possible.

EMC Phenomenon

Emissions:

Radiated Emissions EN 55011 Level A1 *

Immunity:

Electrostatic Discharge EN 61000–4–2 8 kV air discharge Burst Interference IEC 801–4 2 kV power cables, 1 kV control Radio Frequency Electromagnetic Field IEC 1000–4–3 26–1000 MHz, 10 V/m

Standard Level

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* Limits not required inside a plant.

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Operating Instructions

Class 2: Filtered Industrial

This level of performance will allow the manufacturer/assembler to self–certify their apparatus for compliance with the EMC directive for the industrial environment as regards the EMC performance characteristics of the power drive system. Performance limits are as specified in the Generic Industrial Emissions and Immunity standards EN 50081–2 and EN50082–2.

EMC Phenomenon

Emissions:

Radiated Emissions EN 55011 Level A1 * Conducted Emissions EN 55011 Level A1 *

Immunity:

Supply Voltage Distortion IEC 1000–2–4 (1993) Voltage Fluctuations, Dips, Unbalance,

Frequency Variations Magnetic Fields EN 61000–4–8 50 Hz, 30 A/m Electrostatic Discharge EN 61000–4–2 8 kV air discharge Burst Interference EN 61000–4–4 2 kV power cables, 2 kV control Radio Frequency Electromagnetic Field,

amplitude modulated Radio–frequency Electromagnetic Field,

pulse modulated

Standard Level

IEC 1000–2–1

ENV 50 140 80–1000 MHz, 10 V/m, 80% AM,

power and signal lines

ENV 50 204 900 MHz, 10 V/m 50% duty cycle,

200 Hz repetition rate

* Limits not required inside a plant.

Class 3: Filtered – for residential, commercial and light industry

This level of performance will allow the manufacturer / assembler to self–certify compliance of their apparatus with the EMC directive for the residential, commercial and light industrial environment as regards the emc performance characteristics of the power drive system. Performance limits are as specified in the generic emission and immunity standards EN 50081–1 and EN 50082–1.

EMC Phenomenon

Emissions:

Radiated Emissions EN 55022 Level B1 Conducted Emissions EN 55022 Level B1

Immunity:

Electrostatic Discharge IEC 801–2:1984 8 kV air discharge Burst Interference IEC 801–4:1988 1 kV power cables, 0.5 kV control

Note

The MICRO and MIDI MASTER products are intended exclusively for professional applications. Therefore, they do not fall within the scope of the harmonics emissions specification EN 60 555–2.

Standard Level

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Operating Instructions

Compliance Table:

Model No. EMC Class

MM25 – MM220 Class 2 MM25/2 – MM300/2 Class 1 MM25/2 – MM220/2 with external filter (see table) MM25/2 – MM220/2 with external filter and metallised cover (see table) MM150/3 – MM550/3 Class 1 MM150/3 – MM550/3 with external filter (see table) Class 2* MM150/3 – MM550/3 with external filter and metallised cover (see table) Class 3 MD550/2 – MD2200/2 Class 1 MD750/3 – MD3700/3 Class 1 MD750/3 – MD3700/3 with external filter (see table) Class 2* MD750/3 – MD3700/3 with external filter and metallised cover (see table) Class 3 MD750/4 – MD3700/4 Class 1

* If the installation of the inverter reduces the radio frequency field emissions (e.g. by installation in a steel

enclosure), Class 3 limits will typically be met.

1 phase input only

Class 2*

Class 3

Filter Part Numbers:

Model No. Filter Part No. Standard

MM25/2 – MM75/2 6SE3090–0BA07–0FB1 EN 55011 / EN 55022 MM110/2 – MM220/2 6SE3090–0BC07–0FB1 EN 55011 / EN 55022 MM150/3 – MM550/3 6SE3190–0DC87–0FB1 EN 55011 / EN 55022 MD750/3 – MD1850/3 6SE2100–1FC20 EN 55011 / EN 55022 MD2200/3 – MD3700/3 6SE2100–1FC21 EN 55011 / EN 55022

EMC Filter / Metallised Cover Kits:

Model No. Filter + Cover Part No. Cover Part No. Standard

MM25/2 – MM75/2 6SE3190–0BA87–0FB0 – EN 55022 class B1 MM110/2 – MM150/2 6SE3190–0BB87–0FB0 – EN 55022 class B1 MM220/2 6SE3190–0BC87–0FB0 – EN 55022 class B1 MM150/3 – MM550/3 6SE3190–0DC87–0FB0 – EN 55022 class B1 MD750/3 – MD1100/3 – 6SE3190–0DG87–0FC0 MD1500/3 – MD1850/3 – 6SE3190–0DH87–0FC0 MD2200/3 – MD3700/3 – 6SE3190–0DJ87–0FC0

7.4 European Low Voltage Directive

The MICRO and MIDI MASTER product ranges comply with the requirements of the Low Voltage Directive 73/23/EEC. The units are certified for compliance with the following standards:

EN 60204–1 Safety of machinery – Electrical equipment of machines EN 60146–1–1 Semiconductor converters – General requirements and line commutated converters

7.5 European Machinery Directive

The MICRO and MIDI MASTER inverter series does not fall under the scope of the Machinery Directive. However, the products have been fully evaluated for compliance with the essential Health & Safety requirements of the directive when used in a typical machine application. A Declaration of Incorporation is available on request.

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Operating Instructions

7.6 Technical Terms

Baud A unit of measure for the speed of data transmission named after Jean Baudot. One Baud

corresponds to one bit per second (bps).

CPU Abbreviation for Central Processing Unit of a computer. FCC Flux Current Control for optimum motor efficiency and high dynamic range. 4 Q Control Four quadrant control of a motor, driving and braking in both directions. Interface The means by which a micro–computer can be connected to other components. NEMA Abbreviation for National Electrical Manufacturers’ Association. PLC Abbreviation for Programmable Logic Controller. PTC Abbreviation for Positive Temperature Coefficient. The resistance of which increases if the

temperature rises.

PWM Pulse Width Modulation. RS485 Recommended Standard. Recommended standard for computer interfaces. Status Information Identification of the status in data processing. USS Protocol UniverSal Serial interface protocol.

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Operating Instructions

7.7 Parameter Summary List

• = Parameter can be changed during operation.

✩✩✩= Value depends on the rating of the inverter.

Parameter Function Range

[Default]

P000 Operating display – P034 • Jog ramp down time (seconds) 0 – 650.0 P001 • Display selection 0 – 7

[0]

P002 • Ramp up time (seconds) 0 – 650.0

[10.0]

P003 • Ramp down time (seconds) 0 – 650.0

[10.0]

P004 • Smoothing (seconds) 0 – 40.0

[0.0]

P005 • Digital frequency setpoint (Hz) 0 – 650.00

[0.00]

P006 Frequency setpoint type selection 0 – 2

[0]

P007 Enable/disable front panel buttons 0 – 1

[1]

P009 • Parameter protection setting 0 – 3

[0]

P010 Display scaling 0 – 500.00

[1.00]

P011 Frequency setpoint memory 0 – 1

[0]

P012 • Minimum motor frequency (Hz) 0 – 650.00

[0.00]

P013 • Maximum motor frequency (Hz) 0 – 650.00

[50.00]

P014 • Skip frequency (Hz) 0 – 650.00

[0.00]

P015 • Automatic restart 0 – 1

[0]

P016 • Start on the fly 0 – 4

[0]

P017 • Smoothing type 1 – 2

[1]

P018 • Automatic restart after fault 0 – 1

[0]

P021 • Minimum analogue frequency (Hz) 0 – 650.00

[0.00]

P022 • Maximum analogue frequency (Hz) 0 – 650.00

[50.00]

P023 • Analogue input type 0 – 2

[0]

P024 • Analogue setpoint addition 0 – 2

[0]

P025 • Analogue output 0 – 105

[0]

P031 • Jog frequency right (Hz) 0 – 650.00

[5.00]

P032 • Jog frequency left (Hz) 0 – 650.00

[5.00]

P033 • Jog ramp up time (seconds) 0 – 650.0

[10.0]

Parameter Function Range

[Default]

[10.0]

P041 • 1st fixed frequency (Hz) 0 – 650.00

[5.00]

P042 • 2nd fixed frequency (Hz) 0 – 650.00

[10.00]

P043 • 3rd fixed frequency (Hz) 0 – 650.00

[20.00]

P044 • 4th fixed frequency (Hz) 0 – 650.00

[40.00]

P045 Inversion fixed setpoints 1 – 4 0 – 7

[0]

P046 • 5th fixed frequency (Hz) 0 – 650.00

[0.00]

P047 • 6th fixed frequency (Hz) 0 – 650.00

[0.00]

P048 • 7th fixed frequency (Hz) 0 – 650.00

[0.00]

P049 • 8th fixed frequency (Hz) 0 – 650.00

[0.00]

P050 Inversion fixed setpoints 5 – 8 0 – 7

[0]

P051 Selection control function, DIN1

(terminal 8), fixed frequency 5

P052 Selection control function, DIN2

(terminal 9), fixed frequency 4

P053 Selection control function, DIN3

(terminal 10), fixed frequency 3

P054 Selection control function, DIN4

(terminal 1 1), fixed frequency 2

P055 Selection control function, DIN5

(terminal 12), fixed frequency 1

P056 Digital input debounce time 0 – 2 P061 Selection relay output RL1 0 – 13 P062 Selection relay output RL2 0 – 13 P063 External brake release delay

(seconds)

P064 External brake stopping time

(seconds)

P065 Current threshold for relay (A) 0 – 99.9 P070 Braking Resistor Duty Cycle

(MICRO MASTER only)

P071 • Slip compensation (%) 0 – 200 P072 • Slip limit (%) 0 – 500

continued over

0 – 18

[1]

0 – 18

[2]

0 – 18

[6]

0 – 18

[6]

0 – 18

[6] [0] [6] [8]

0 – 20.0

[1.0]

0 – 20.0

[1.0] [1.0]

0 – 4

[0] [0]

[250]

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Parameter Function Range

[Default]

P073 • DC injection braking (%) 0 – 250

[0]

P074 • Motor derating curve as temperature

protection

P075 • Braking resistance (Ω)

(MICRO MASTER only)

P076 • Pulse frequency 0 – 10 P077 Control mode 0 – 2 P078 • Continuous boost (%) 0 – 250 P079 • Starting boost (%) 0 – 250 P081 Nominal frequency for motor (Hz) 0 – 650.00 P082 Nominal speed for motor (RPM) 0 – 9999

P083 Nominal current for motor (A) 0.1 – 99.9

P084 Nominal voltage for motor (V) 0 – 1000

P085 Nominal power for motor (kW) 0 – 50.0

P086 • Motor current limit (%) 0 – 250 P087 • Motor PTC enable 0 – 1 P088 Automatic calibration 0 – 1 P089 • Stator resistance (Ω) 0.01 – 100.00

P091 • Slave address 0 – 30 P092 • Baud rate 3 – 7 P093 • Timeout (seconds) 0 – 240 P094 • Serial link nominal system setpoint

(Hz)

P095 • USS compatibility 0 – 2 P101 • Operation for Europe or USA 0 – 1 P111 Inverter power rating (kW/hp) 0.0 – 50.0

P121 Enable/disable RUN button 0 – 1 P122 Enable/disable

FORWARD/REVERSE button

P123 Enable/disable JOG button 0 – 1

P124 P131 Frequency setpoint (Hz) 0 – 650.00

Enable/disable  and  buttons

0 – 3

[0]

0/50 – 250

[0]

[0 or 4]

[1]

[100]

[0]

[50.00] [✩✩✩]

[✩✩✩]

[150]

[0] [0]

[✩✩✩]

[0] [6] [0]

0 – 650.00

[50.00]

[0] [0]

[✩✩✩]

[1]

0 – 1

[1] [1]

0 – 1

[1] [–]

Operating Instructions

Parameter Function Range

[Default]

P132 Motor current (A) 0.0 – 99.9

[–]

P133 Motor torque (% nominal torque) 0 – 250

[–]

P134 DC link voltage (V) 0 – 1000

[–]

P135 Motor RPM 0 – 9999

[–]

P201 Closed loop mode 0 – 2

[0]

P202 • P gain 0 – 999.9

[1.0]

P203 • I gain 0 – 99.99

[0.00]

P204 • D gain 0 – 999.9

[0.0]

P205 • Sample interval (x 25 ms) 1 – 2400

[1]

P206 • Sensor filtering 0 – 255

[0]

P207 • Integral capture range (%) 0 – 100

[100]

P208 Sensor type 0 – 1

[0]

P210 Sensor reading (%) 0 – 100.00

[–]

P211 • 0% setpoint 0 – 100.00

[0.0]

P212 • 100% setpoint 0 – 100.00

[100.00]

P220 Minimum frequency mode 0 – 1

[100.00]

P720 • Special input/output functions 0 – 7

[0]

P721 Analogue input voltage (V) 0.00 – 10.00

[–]

P722 • Analogue output current (mA) 0.0 – 20.0

[–]

P723 State of digital inputs 0 – 31

[–]

P724 • Relay output control 0 – 3

[0]

P910 • Local/Remote mode 0 – 4

[0]

P922 Software version 0 – 9999

[–]

P923 • Equipment system number 0 – 255

[0]

P930 Most recent fault code 0 – 9999

[–]

P931 Most recent warning type 0 – 9999

[–]

P944 Reset to factory default settings 0 – 1

[0]

P971 • EEPROM storage control 0 – 1

[1]

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Operating Instructions

7.8 User’s Parameter Settings

Record your own parameter settings in the table below:

Parameter

P000 – P050 0 P101 0 P001 0 P051 1 P111 P002 10.0 P052 2 P121 1 P003 10.0 P053 6 P122 1 P004 0.0 P054 6 P123 1 P005 0.00 P055 6 P124 1 P006 0 P056 0 P131 – P007 1 P061 6 P132 – P009 0 P062 8 P133 – P010 1.00 P063 1.0 P134 – P011 0 P064 1.0 P135 – P012 0.00 P065 1.0 P201 0 P013 50.00 P070 0 P202 1.0 P014 0.00 P071 0 P203 0.00 P015 0 P072 250 P204 0.0 P016 0 P073 0 P205 1 P017 1 P074 0 P206 0 P018 0 P075 0 P207 100 P021 0.00 P076 0/4 P208 0 P022 50.00 P077 1 P210 – P023 0 P078 100 P211 0.0 P024 0 P079 0 P212 100.00 P025 0 P081 50.00 P220 100.00 P031 5.00 P082 P032 5.00 P083 P033 10.0 P084 P034 10.0 P085 P041 5.00 P086 150 P724 0 P042 10.00 P087 0 P910 0 P043 20.00 P088 0 P922 – P044 40.00 P089 P045 0 P091 0 P930 – P046 0.00 P092 6 P931 – P047 0.00 P093 0 P944 0 P048 0.00 P094 50.00 P971 1 P049 0.00 P095 0

Your

setting

Default Parameter Your

setting

Default Parameter Your

setting

✩✩✩ ✩✩✩ ✩✩✩ ✩✩✩

✩✩✩

P720 0 P721 – P722 – P723 –

P923 0

Default

✩✩✩

= Value depends on the rating of the inverter.

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Siemens MICRO MASTER, MIDI MASTER Operating Instructions

Specifications and Main Features

Frequently Asked Questions

User Manual