Page 1
AS-Interface
according to EN 50295
6/2 Introduction
6/2 Transmission technology
6/3 Configuration example
6/4 System components
6/5 Technical specifications
6/6 A/B technique
6/8 AS-Interface Safety at work
6/8 Introduction
6/9 AS-Interface safety monitors
6/11 AS-Interface safe compact modules
6/15 AS-Interface position switches
6/18 AS-Interface cable-operated switches
6/19 AS-Interface light curtains and
light arrays for Category 4
6/24 AS-Interface laser scanner LS4
6/30 AS-Interface EMERGENCY STOP
pushbuttons
6/30 Accessories
AS-Interface Master
6/31 Masters for SIMATIC S5
6/31 CP 2430
6/33 Masters for SIMATIC S7
6/33 CP 142-2
6/35 CP 243-2
6/37 CP 343-2
6/39 CP 343-2 P
)
1
ST 70
Sec. 8
Masters for SIMATIC C7
)
2
AS-Interface network transitions
DP/AS Interface Link 20E
DP/AS Interface Link 65
AS-Interface Slaves
6/41 I/O modules for operation in the field
6/41 Introduction
6/43 Digital I/O modules IP67 – K60
6/51 Digital I/O modules IP68 / IP69K – K60R
6/56 Digital I/O modules IP67 – K45
6/64 Digital I/O modules IP67 –
application modules
6/71 Analog I/O modules IP67 – K60
6/74 Pneumatic I/O modules
6/75 I/O modules for operation
in IP20 control cabinet
6/75 Introduction
6/77 SlimLine
6/88 F90 module
6/93 Flat module
6/94 Special integrated solutions
6/94 AS-Interface Communication modules
AS-Interface Slaves (continued)
6/98 Modules with special functions
6/98 Counter modules
6/100 Earth fault detection modules
6/103 Overvoltage protection module
6/105 AS-Interface motor starters and
IP65/67 load feeders
6/105 AS-Interface compact starters IP65
(400 V AC)
6/113 AS-Interface motor starters IP67 (24 V DC)
6/116 ECOFAST motor and soft starter
6/117 AS-Interface motor starters and
IP20 load feeders
6/117 Load feeder modules IP20
)
3
LV 10
AS-Interface Direct/Reverse Starter
6/121 SIRIUS soft starters
)
3
LV 10
Communications capable contactors
55 to 250 kW
)
3
LV 10
Double relays and transformers
6/122 SIGNUM pushbuttons and
indicator lights
6/122 AS-Interface F-Adapter for
EMERGENCY STOP command devices
6/123 AS-Interface enclosure
6/124 AS-Interface customized enclosures
and front panel modules
6/133 AS-Interface LED displays
6/134 AS-Interface for LOGO!
)
3
LV 10
AS-Interface signal columns
6/135 AS-Interface power supply units
6/135 Introduction
6/136 Power supply units IP20
6/141 Power supply units IP65
6/143 Transmission media
6/143 AS-Interface shaped cable
6/145 System components and accessories
6/145 Repeater/Extender
6/147 Addressing units
6/149 Diagnostic units
6/151 Miscellaneous accessories
6/152 Documentation
)
1
see Catalog ST 70
”Products for Totally Integrated
Automation and Micro Automation“
)
2
see Section 8
)
3
see Catalog LV 10
”Controlgear for Industry“
Siemens IK PI
.
2004
Page 2
AS-Interface
Introduction
Transmission technology
■
Overview
Transmission method
A significant feature of the AS-Interface technology is the use of
a common, two-wire cable for data transmission and distribution
of auxiliary power to sensors/actuators.
$6,QWHUIDFH
An AS-Interface power supply unit, which meets the requirements of the AS-Interface transmission technology, is used for
this system. The AS-Interface shaped cable provides mechanical coding and thus prevents polarity reversal; penetration
terminals are used for simple contacting.
6
■
Benefits
Cabinets that were previously overflowing with complicated control line wiring and marshalling distributors can now be replaced
by AS-Interface.
The AS-Interface cable can be connected at any point, thanks to
specially developed wiring and connection using the insulation
displacement method.
This concept gives you tremendous flexibility and considerably
cuts costs.
The AS-Interface is a single master system. Communications
processors (CPs) are available for SIMATIC
control process or field communication as masters.
The system expansion now allows double the quantity of slaves
(max. 62) to be operated on AS-Interface. The analog values are
now also preprocessed in the master. For direct connection of
AS-Interface to PROFIBUS DP, DP/AS-Interface Link 20E is
available. Using this DP/AS-Interface link, the AS-Interface can
be used as a subnet for PROFIBUS DP.
The AS-Interface is an open standard. Leading manufacturers
of actuators and sensors support AS-Interface worldwide.
Interested companies can obtain the electrical and mechanical
specifications from the AS-Interface Association on request.
®
systems which
6/2
Siemens IK PI · 2004
Page 3
■
Function
Operating modes
In general, the master interfaces distinguish between the following operating modes:
I/O data transfer
The inputs and outputs of the binary AS-Interface slaves are
read and written in this operating mode.
Analog value transmission
The AS-Interface masters according to the Complete
AS-Interface Specification V2.1 support integrated analog value
processing. This means that data exchange with analog
■
Design
Process or field communication
AS-Interface is used wherever individual actuators and sensors
are physically distributed throughout the machine (e.g. in a bottling plant or on a production line).
AS-Interface replaces complicated wiring harnesses and connects binary and analog actuators and sensors, such as proximity switches, valves or indicator lights, to a controller (e.g. SIMATIC) or PC.
AS-Interface
Introduction
Configuration examples
AS-Interface slaves (according to analog profile 7.3 or 7.4) is just
as easy as with digital slaves.
Command interface
In addition to the I/O data exchange with binary and analog ASInterface slaves, the AS-Interface masters offer a range of additional functions through the command interface.
This means that, from user programs, slave addresses can be
assigned, parameter values can be transferred and diagnostic
information can be read out.
In practice this means: The installation runs without problems
because data and power are transported through a single common cable. No specialist know-how is required for installation
and startup. In addition, the simple installation and clear structuring of the wiring and special cable design not only considerably reduce the risk of faults but also reduce service and maintenance costs.
Connection via AS-Interface cable
AS-Interface
power section
AS-Interface distributor
LOGO!
(without AS-Interface chip)
Operator panel
AS-Interface cable
K45
(with AS-Interface chip)
for connection of
standard sensors
Repeater
max 100 m
AS-Interface distributor
(without AS-Interface chip)
Branch M12
K60
AS-Interface
power section
SONAR BERO
with int. AS-Interface
6
Standard sensor
e.g. inductive BERO
Example of a system configuration
Standard encoders
e.g. position switches
Compact starter IP 65
Siemens IK PI · 2004
G_IK10_XX_20027
6/3
Page 4
AS-Interface
Introduction
System components
■
Overview
System components
Many system components are available to implement communications. The basic components of a system installation are:
• Master interfaces for central control units such as SIMATIC S5
and SIMATIC S7, distributed I/Os ET 200
• AS-Interface shaped cables
C7-621 ASi
®
M/X,
• Network components such as repeaters/extenders
• The power supply unit for supplying power to the slaves,
modules for connecting standard sensors/actuators
• Actuators and sensors with integrated ASIC slave
• Fail-safe modules for transmission of secure data through
AS-Interface,
• Address programming device for setting the slave address.
6
S7-300
S7-200
ET 200X
1
0
S5-115U to 155U
Links
AS-Interface master for SIMATIC
Integrated interface
ET 200M
CP 343-2
CP 343-2 P
CP 243-2
CP 142-2
CP 2430
DP/AS-Interface Link 20E
G_IK10_XX_20009
6/4
Siemens IK PI · 2004
Page 5
■
Technical specifications
Standard EN 50295
Topology
Transmission medium
Connection method
Permissible cable length max.
Cycle time max.
Number of stations max.
Number of binary
sensors/actuators
Access procedure
Error correction
Bus, star or tree topology
(like electrical installation)
Unshielded two-wire cable
(2 x 1.5 mm
auxiliary power
Contacting of the AS-Interface
cable using the insulation
displacement method
100 m w/o repeater/extender
500 m range with repeater/
extender (parallel connection
of repeaters)
5 ms with full expansion,
10 ms using A/B method
31 slaves accord. to Complete
AS-Interface Spec. V2.0 ;
62 slaves accord. to Complete
AS-Interface Spec. V2.1
(A/B method),
integrated analog value
transmission
Max. 124 I/124 O
modules according to spec. V2.0;
Max. 248 I/186 O
modules according to spec. V2.1
Cyclical master-slave polling
method, cyclical acceptance
by host (PLC, PC)
Identification and repetition of
faulty messages
2
) for data and
AS-Interface
Introduction
Technical specifications
■
More information
Please note the operating framework conditions in each case for
the specified SIMATIC NET products (Order No. 6GK..., 6XV1...),
which you will find on the Internet page listed below.
Additional information is available in the Internet under:
http://www.siemens.de/simatic-net/ik-info
6
Siemens IK PI · 2004
6/5
Page 6
AS-Interface
A/B technique
■
Overview
6
Previously 31 nodes
with A/B slaves max. 62 nodes:
Mixed operation also permissible:
The A/B technique concept
The AS-Interface specification 2.1 allows a doubling of network
stations from 31 to 62. The 31 addresses that can be assigned
in an AS-Interface network can be split into two mutually independent sub-addresses, e.g. in 1A and 1B.
If this is utilized for all 31 slaves, up to 62 slaves can be connected within an AS-Interface network. The so-called A/B slaves
can each have up to four inputs and three outputs.
Slave 1
Slave 1A Slave 31B
Slave 1 Slave 31
Slave 1B Slave 31A
Slave 2A Slave 2B
Slave 31
Another new feature of the new AS-Interface specification V2.1
is integrated analog value transfer. In this case, integrated
means that no special function blocks are required in order to
access the analog values. Accessing data is therefore just as
easy in the case of analog values as it is with digital values. Integrated analog value transfer can be used with analog slaves
that support Proifiles 7.3 and 7.4.
G_IK10_XX_20020
Slave type Number of slaves Number of inputs Number of outputs
AS-Interface standard Standard slave Up to 31 31 x 4 = 124 31 x 4 = 124
AS-Interface version 2.1 A/B slave Up to 62 62 x 4 = 248 62 x 3 = 186
AS-Interface master
To operate A/B slaves in an AS-Interface network, master modules working according to the specification 2.1 must also be
used. The A/B technique is supported by the SIMATIC S7
masters and the DP/AS-Interface links from Siemens. To masters
that do not support specification 2.1, only standard and A slaves
can be connected.
The sub-address of A/B slaves is set to “A” by default.
Masters and slaves that are already working to the new specifi-
cation are identified accordingly in the catalog.
Addressing A/B slaves
A/B slaves can be addressed like standard slaves via all commercial AS-Interface addressing units conforming to specification 2.1. AS-Interface addressing units that do not conform to the
new specification 2.1 can readdress A/B slaves only as A slaves.
As far as addressing is concerned, an analog slave is like a standard slave. Up to 31 analog slaves can therefore be operated in
one AS-Interface segment.
Communication cycle
Standard slaves are polled in every cycle (max. cycle time:
5ms).
If only an A or B slave is installed at an address, this slave is also
polled in every cycle (max. cycle time: 5 ms).
If an A/B slave pair is installed at an address, slave A is polled in
one cycle, slave B in the next (max. cycle time: 10 ms).
If only standard and/or A slaves are installed in a network, the
cycle time is the same as for standard masters (max. cycle time:
5 ms).
■
Benefits
• Lower costs for masters and power supply units
• Enhanced decentralization in installations with numerous,
widely distributed signals
• Existing AS-Interface systems can be expanded further
6/6
Siemens IK PI · 2004
Page 7
■
Selection and Ordering data
Master according to Specification 2.1
A/B slaves
3RK2 200-0CQ20-0AA3
AS-Interface
Design Order No.
CP 243-2
Master for SIMATIC S7-200
CP 343-2
Master for SIMATIC S7-300
CP 343-2 P
master for SIMATIC S7-300
configuration with STEP 7
DP/AS-Interface Link 20E
Gateway for transition from AS-Interface to PROFIBUS DP
K45 compact module
• 4 inputs
- M12 connection
- M8 screw-type connection
- M8 snap-on connection
•2 x 2 inputs
• 3 outputs
• 2 outputs / 2 inputs 1)
K60 compact module
• 8 inputs /2 outputs
• 8 inputs
• 4 inputs/ 3 outputs
6GK7 243-2AX01-0XA0
6GK7 343-2AH00-0XA0
6GK7 343-2AH10-0XA0
6GK1 415-2AA01
3RK2 200-0CQ20-0AA3
3RK2 200-0CT20-0AA3
3RK2 200-0CU20-0AA3
3RK2 200-0CQ22-0AA3
3RK2 100-1EQ20-0AA3
3RK2 400-1BQ20-0AA3
3RK2 400-1HQ00-0AA3
3RK2 200-0DQ00-0AA3
3RK2 400-1FQ03-0AA3
A/B technique
6
3RK2 400-1HQ00-0AA3
Slimline S22.5
• 4 inputs
- Screw-type terminals 1)
- Cage Clamp terminals 1)
3RK2 200-0CE02-0AA2
Slimline S45
• 4 inputs/ 3 outputs
- Screw terminals
- Cage Clamp terminals
3RK2 400-1FE00-0AA2
1) Start of delivery: approx. end of 2003.
3RK2 200-0CE02-0AA2
3RK2 200-0CG02-0AA2
3RK2 400-1FE00-0AA2
3RK2 400-1FG00-0AA2
Siemens IK PI · 2004
6/7
Page 8
AS-Interface
AS-Interface Safety at work
Introduction
■
Overview
6
Standard PLC
Standard master
Standard slave
Signal evaluation of secure slave/security monitor
Master information (through regular I/O transfer)
Safety included
The Safety at Work concept supports the direct integration of
components with relevance for safety, such as emergency stop
switches, protective cover switches or safety light barriers, in the
AS-Interface network. These are fully compatible with the familiar
AS-Interface components (masters, slaves, power supply units,
repeaters, etc.) in accordance with EN 50295 and are operated
in conjunction with them on the yellow AS-i cable.
The signals from the safety sensors are evaluated by a safety
monitor. This not only monitors the switching signals of the safety
sensors but also continuously checks that data is being transferred correctly. The safety monitor has one or two release circuits in a two-channel configuration which can be used to bring
the machine or installation into a safe state. Sensors and monitors can be connected at any point on the AS-Interface network.
It is also possible to use several monitors in the same network.
A failsafe controller or a special master is not necessary. The
master handles safety slaves in the same manner as all other
slaves and only receives the safety data for information purposes. They can therefore be used to expand any existing
AS-Interface network.
Safety at Work guarantees a maximum response time of 40 ms.
This is the time between application of the signal to the input of
the safe slave and switching off the output at the safety monitor.
Tested safety
The system has been tested and approved by the German
Technical Inspectorate (TÜV). The transmission technique for
signals with relevance for safety is designed to allow applications to be implemented up to category 4 in accordance with
EN 954-1.
Software
The safety-related applications can be configured using the
configuration software and then transferred into the monitor.
Moreover, the software can also be used for online diagnostics.
Security monitor
Power section
Secure slave
with EMERGENCY-OFF
• Integration of the safety signals in the plant diagnostics concept.
• Approved up to category 4 acc. to EN 954-1.
• Safety at Work is certified by the German Technical Inspectorate (TÜV).
■
Application
Integrated safety systems using AS-Interface can be used in applications for which EMERGENCY-STOP pushbuttons, protective
door locks, Stop category 0 and 1, two-handed operation and
light arrays are currently installed.
■
Design
The safety system is constructed in the same manner as the now
familiar installation of AS-Interface.
The family of safe AS-Interface products comprises the safety
monitor that monitors the safe stations. The spectrum of safe stations comprises the safe modules and the safety-related sensors
with an integrated interface.
■
Function
Following a master call, the safe stations transmit their information, like the standard stations, to the master. The safety monitor
monitors this transfer from the safe stations to the master and
switches
• to the EMERGENCY-STOP status (in the case of faults in safe
stations) or
• to the safe status (in the case of a wire break).
The safety monitor is configured using software. The configuration comprises the input signals of the safe stations and the internal functions of the safety monitor. The safety monitor offers
OR logic, AND logic, timer functions, buffer storage, etc.
G_IK10_XX_20021
■
Benefits
• A failsafe PLC or special master is not required.
• Simple system structure due to standardized AS-Interface
technique.
• Safe and non-safe data on the same bus.
• Existing systems can be expanded quickly and easily.
• Safe signals can be combined in groups.
6/8
Siemens IK PI · 2004
■
Integration
For integration of the safety system into AS-Interface, the existing infrastructure such as the master and the power supply unit
can continue to be used. For the safety system, the safety monitor is integrated as a monitoring component and the safe station
is integrated as the interface between the safe sensors and the
system. The safe sensors can be used as before.
Page 9
■
Overview
The safety monitor is the core component of Safety at Work. A
safe application is configured with a PC via the safety monitor.
Various different application-specific operating modes can be
used. These include the EMERGENCY-STOP function, tumbler,
two-handed operation as well as selection of Stop category
0 or 1.
In order to fully utilize the AS-Interface diagnostic capability, the
monitor can also be operated with AS-Interface addresses as an
alternative.
Two versions of the monitor are available:
• Safety monitor with one two-channel release circuit
• Safety monitor with two two-channel release circuits
AS-Interface
AS-Interface Safety at work
AS-Interface safety monitors
■
Function
Safety monitor with enlarged functions
Logical OR operation
In this logical operation up to six elements can be OR gated.
(Until now, only two elements could be OR gated).
Logical AND operation
In addition to the standard AND gating in the main path of an
enabling circuit, an AND operation can be inserted into an OR
operation. More than two elements can be gated in this AND.
Buffer
Temporary shutdowns are stored in a buffer for the purpose of
diagnostics.
Number of devices
The number of devices that the safety monitor can process has
been increased from 32 to 48. Applications that are larger and
more complex can now be simulated in the safety monitor.
Timer functions
Timers are offered with the functions
• Delayed switching-on
• Delayed switching-off and
• Pulse.
Compatibility
Any configurations that have been previously created can be
loaded into the "new" safety monitor without changes.
6
■
Technical specifications
Rated operational current
•Ie/AC-12 up to 250 V, 2 A
/AC-15 115 V, 2A
•I
e
/DC-12 up to 24 V, 3 A
•I
e
/DC-13 24 V, 1 A
•I
e
• Response time
• Ambient temperature in °C
• Storage temperature in °C
Safety monitor
3RK1 105
230 V, 2A
115 V, 0.1 A
230 V, 0.05 A
< 40 ms
0 to +60
-40 to +85
Siemens IK PI · 2004
6/9
Page 10
AS-Interface
L/+
L
K1
K2
Start 1
1.13 1.23 1.Y1
AS-i+AS-i-
1.Y2
AS-i
1
2
3
L+ M 1.32
1.14
1.24
PE
K1 K2
L+
M/N
M
K1
K2
M
L+
1.Y1
g_nsa0_xx_00356
AS-Interface Safety at work
AS-Interface safety monitors
■
Selection and Ordering data
Design
Safety monitor
• One enabling circuit
• Two enabling circuits
Safety monitor with extended functionality
• One enabling circuit
• Two enabling circuits
Safety monitor
■
Dimensional drawings
Configuration software
Cable set
Order No.
3RK1 105-1AE04-0CA0
3RK1 105-1BE04-0CA0
3RK1105-1AE04-2CA0
3RK1105-1BE04-2CA0
3RK1 802-2FB06-0GA0
3RK1 901-5AA00
L/+
L
Start 1
K1
Start 2
K3
6
Safety monitor with one release circuit
1.13 1.23 1.Y1
AS-i+ AS-i- 1.Y2
AS-i
1
2
3
L+ M 1.32 2.32
1.14 1.24 PE 2.14 2.24
K1
K2 K3 K4
L+
M/N
M
Safety monitor with two release circuits
K2
K4
L/+
K1
K2
K3
K4
1.Y1
M
L/+
2.Y1
M
g_nsa_xx_00357
6/10
Siemens IK PI · 2004
Page 11
■
Overview
AS-Interface
AS-Interface Safety at work
AS-Interface safe compact modules
The compact module product family will be supplemented with
safe modules:
• The K45F safe compact module is equipped with two "safe" inputs. For operation up to category 2 acc. to EN 954-1, each input can be separately assigned. If category 4 is required, a
two-channel input is available on the module.
• The K60F safe compact module has, in addition to the two safe
inputs, also two standard outputs.
■
Technical specifications
K45F safe compact module K60F safe compact module K60F safe compact module
PNP transistor PNP transistor PNP transistor
Standard assignment Standard assignment Standard assignment
2 safe inputs 2 safe inputs,
3RK1 205-0BQ00-0AA3 3RK1 405-0BQ00-0AA3 3RK1 405-0BQ00-0AA3
AS-Interface chip
Operational voltage
in accordance with AS-Interface
specification in V
Total current input in mA
Input connection
Inputs
• Sensor supply via AS-Interface -- -- --
•Sensors
• Voltage range in V
• Current carrying capacity for all
inputs (T
• Switching level High in V
• Input current Low/High in mA
Pin assignment inputs
£
40 °C) in mA
u
SAP 4 SAP 4 SAP 4
26.5 to 31.5 26.5 to 31.5 26.5 to 31.5
£
45
PNP PNP PNP
Mechanical switching contact Mechanical switching contact Mechanical switching contact
-- -- --
-- -- --
Contact open/closed Contact open/closed Contact open/closed
- / /
³ 5 - / /
peak
Pin1 and 2 = Terminal/switching
contact
Pin3 and 4
Terminal/switching contact
Pin5 = Not assigned
2 standard outputs
£
270
³ 5 - / /
peak
Pin1 and 2 = Terminal/switching
contact
Pin3 and 4
Terminal/switching contact
Pin5 = Not assigned
2 safe inputs,
2 standard outputs with U
£
270
³ 5
peak
Pin1 and 2 = Terminal/switching
contact
Pin3 and 4
Terminal/switching contact
Pin5 = Not assigned
Aux
6
Siemens IK PI · 2004
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Page 12
6
AS-Interface
AS-Interface Safety at work
AS-Interface safe compact modules
■
Technical specifications (continued)
Outputs
• Type of output -- Electronics Electronics
• Current carrying capacity
DC 12/13 in A
• Current carrying capacity typ.
(max. 4 A per module) in A
• Pin assignment outputs
• Short-circuit protection
• Inductive interference protection (free-wheeling diode)
• External voltage supply
24 V DC
• Watchdog
I/O configuration
ID/ID2 code
Assignment of data bits
• Socket 3 and 4 Not assigned (closed) Not assigned (closed) Not assigned (closed)
• Socket 5
• Socket 6
• Socket 7 and 8
AS-Interface certificate
Approvals
Degree of protection
Earth connection
Ambient temperature in °C
Storage temperature in °C
Number of I/O sockets
Status indication
• I/O display Yellow LED Yellow LED Yellow LED
• U
Aux
• AS-Interface/diagnostics
display
Connection
Addressing
-- 2 --
-- Max. 0.18 Max. 4
-- 3 = "–"
-- Built-in Built-in
-- None Built-in
-- -- Via black AS-Interface flat cable
-- Built-in Built-in
0 7 7
B B B
Not assigned (closed) Pin 4 = OUT1 (D0)
Not assigned (closed) Pin 4 = OUT2 (D1)
Not assigned (closed) Not assigned (closed) Not assigned (closed)
Ye s Yes Yes
UL, CSA UL, CSA UL, CSA
IP67 IP67 IP67
-- PIN 5 of each M 12 socket is
-25 to +85 -25 to +85 -25 to +85
-40 to +85 -40 to +85 -40 to +85
2 4 4
-- -- Green LED
Green/red LED Green/red LED Green/red LED
via mounting plate for K45 compact
module
Front addressing socket,
after the 15th addressing,
the module keeps the last address
4 = Output
5 = Earth connection
Pin 2 = Not assigned (closed)
Pin 2 = Not assigned (closed)
connected to the grounding plate in
the mounting plate via a pin
(outputs only sockets 5 and 6).
via mounting plate for K60 compact
module
Front addressing socket,
after the 15th addressing,
the module keeps the last address
3 = "–"
4 = Output
5 = Earth connection
Pin 4 = OUT1 (D0)
Pin 2 = Not assigned (closed)
Pin 4 = OUT2 (D1)
Pin 2 = Not assigned (closed)
PIN 5 of each M 12 socket is
connected to the grounding plate in
the mounting plate via a pin
(outputs only sockets 5 and 6).
via mounting plate for K60 compact
module
Front addressing socket,
after the 15th addressing,
the module keeps the last address
6/12
Siemens IK PI · 2004
Page 13
■
Selection and Ordering data
Design
K45F safe compact module
2FE
1)
AS-Interface
AS-Interface Safety at work
AS-Interface safe compact modules
Order No.
3RK1 205-0BQ00-0AA3
3RK1 205-0BQ00-0AA3
K45 mounting plate
K60F safe compact module
• 2FE/2A
• 2FE/2A with U
K60 mounting plate
Input bridge for K45/K60F
• Black version
• Red version
3RK1 901-1AA00
AS-Interface M12 sealing caps, protected against manipulation
For spare M12 sockets
(one packing contains ten sealing caps)
3RK1 901-1KA01
1) Modules supplied without mounting plate.
■
Dimensional drawings
3 1
6 0
2 9
4 , 5
Æ
1 5 2
Aux
1)
3RK1 901-2EA00
3RK1 405-0BQ00-0AA3
3RK1 405-1BQ00-0AA3
3RK1 901-0CA00
3RK1 901-1AA00
3RK1 901-1AA01
3RK1 901-1KA01
6
80
K60F safe module
5
S i d e v i e w w i t h
m o u n t i n g p l a t e
N S A 0 _ 0 0 0 2 6
3 R K 1 9 0 1 - 0 C A 0 0
45
30
Mounting plate
3RK1901-2EA00
K45F safe module
Siemens IK PI · 2004
6/13
Page 14
AS-Interface
²
1
2
3
4
ADDR
1
2
3
4
G_NSA0_XX_00355
AS-Interface Safety at work
AS-Interface safe compact modules
■
Schematics
Logical assignments
K45F Safe Compact Module
K60F Safe Compact Module
6
Socket Assignment / data sheet / function
1
2
3
4
Pin 1 and Pin 2: affects bits D0 and D1 = Channel 1
Pin 3 and Pin 4: affects bits D2 and D3 = Channel 2
Pin 5 not assigned
Pin 1 and Pin 2: affects bits D2 and D3 = Channel 2
Pin 5 not assigned
Unused
Unused
If only one single-channel switch will be connected to the module, this must be connected to Channel 1. The second channel
must be bridged. This can be performed with the M12 connector
3RK1901-1AA00 on Socket 2.
Pin 3 of Socket 1 is connected to Pin 1 of Socket 2 and Pin 4 of
Socket 1 is connected to Pin 2 of Socket 2. If both socket pairs
are assigned, the inputs are linked.
1
3
5
7
4
3
2
4
6
8
1
2
N S A _ 0 0 3 5 8
Socket Assignment / data sheet / function
1
2
3/4/7 and
8
5
6
Pin1 and Pin 2: affects bits D0 and D1 = Channel 1
Pin 3 and Pin 4: affects bits D2 and D3 = Channel 2
Pin 5: unused
Pin 1 and Pin 2: affects bits D2 and D3 = Channel 2
Pin 5: unused
Not assigned, factory sealed
Pin 4: Output 1
Pin 3: -Pin 5: Ground
Pin 1 and Pin 2: unused
Pin 4: Output 2
Pin 3: -Pin 5: Ground
Pin 1 and Pin 2: unused
Pin 3 of Socket 1 is connected to Pin 1 of Socket 2 and Pin 4 of
Socket 1 is connected to Pin 2 of Socket 2. If both socket pairs
are assigned, the inputs are linked.
6/14
Siemens IK PI · 2004
Page 15
■
Overview
AS-Interface
AS-Interface Safety at work
AS-Interface position switches
■
Application
Position switch with separate actuator
The position switches with separate actuator are used in applications in which the position of doors, covers or guards has to
be monitored for safety reasons.
The position switch can only be switched using the associated
coded actuator. It is not possible to bypass it manually or using
a tool.
Position switch with tumbler
The position switches with tumblers are special safety devices
that prevent the inadvertent or intentional opening of protective
doors, guards or other covers when a dangerous state exists,
e.g. for coastdown movements of the switched-off machine.
The safety switch with tumbler has two main tasks:
• Enabling the machine when the protective device is closed
and locked
• Disabling the machine when the protective device is open
The position switch can only be switched using the associated
coded actuator. It is not possible to bypass it manually or using
a tool.
Position switch from left to right:
Standard / Standard, with M12 connector / with tumbler
It is also possible now to directly connect SIGUARD position
switches via the standard AS-Interface with safety-oriented communication. In this case, the safety functions no longer have to
be conventionally wired up.
Position switches convert the mechanical positions of moving
machine components into electrical signals.
■
Selection and Ordering data
3SF3 200-6EV00-0BA1
Design
AS-Interface position switch, standard
Via AS-Interface F adaptor
With direct connection of AS-Interface to Safety at Work
For use up to Category 2 acc. to EN 954-1
IP65
• Molded plastic enclosure, EN 50 047, 31 mm wide, slow-action contact, two NC
- Overtravel plunger
- Roller plunger
- Roller lever
- Angular roller lever
- Swivel lever
• Molded plastic enclosure, EN 50 047, 31 mm wide, snap action contact, one NC
- Overtravel plunger
- Roller plunger
- Roller lever
- Angular roller lever
- Swivel lever
Forced opening IEC 60947-5-1, Appendix K.
6
Order No.
3SF3 200-6CV00-0BA1
3SF3 200-6DV00-0BA1
3SF3 200-6EV00-0BA1
3SF3 200-6FV00-0BA1
3SF3 200-6GV00-0BA1
3SF3 200-1CV00-0BA1
3SF3 200-1DV00-0BA1
3SF3 200-1EV00-0BA1
3SF3 200-1FV00-0BA1
3SF3 200-1GV00-0BA1
Siemens IK PI · 2004
6/15
Page 16
6
AS-Interface
AS-Interface Safety at work
AS-Interface position switches
■
Selection and Ordering data (continued)
Design
• Metal enclosure, EN 50 041, 40 mm wide, slow-action contact, two NC
- Overtravel plunger
- Roller plunger
- Roller lever
- Angular roller lever
- Swivel lever
• Metal enclosure, EN 50 041, 40 mm wide, snap action contact, one NC
3SF3 120-6GW00-0BA1
3SF3 210-0DV00-0BA2
3SF3 100-0EV00-0BA2
- Overtravel plunger
- Roller plunger
- Roller lever
- Angular roller lever
- Swivel lever
AS-Interface position switch, standard, with M12 connector
M12 connector for connecting an additional position switch
Direct connection of AS-Interface to Safety at Work
For use up to Category 4 acc. to EN 954-1
IP65
• Molded plastic enclosure, EN 50 047, 50 mm wide, slow-action contact, 1 NC
- Overtravel plunger
- Roller plunger
- Roller lever
- Angular roller lever
- Swivel lever
• Molded plastic enclosure, EN 50 047, 50 mm wide, snap-action contact, 1 NC
- Overtravel plunger
- Roller plunger
- Roller lever
- Angular roller lever
- Swivel lever
• Metal enclosure, EN 50 041, 56 mm wide, slow-action contact, 1 NC
- Overtravel plunger
- Roller plunger
- Roller lever
- Angular roller lever
- Swivel lever
• Metal enclosure, EN 50 041, 56 mm wide, snap-action contact, 1 NC
- Overtravel plunger
- Roller plunger
- Roller lever
- Angular roller lever
- Swivel lever
Forced opening IEC 60947-5-1, Appendix K.
Order No.
3SF3 120-6CV00-0BA1
3SF3 120-6DV00-0BA1
3SF3 120-6EV00-0BA1
3SF3 120-6FV00-0BA1
3SF3 120-6GW00-0BA1
3SF3 120-1CV00-0BA1
3SF3 120-1DV00-0BA1
3SF3 120-1EV00-0BA1
3SF3 120-1FV00-0BA1
3SF3 120-1GW00-0BA1
3SF3 210-0CV00-0BA2
3SF3 210-0DV00-0BA2
3SF3 210-0EV00-0BA2
3SF3 210-0FV00-0BA2
3SF3 210-0GV00-0BA2
3SF3 210-1CV00-0BA2
3SF3 210-1DV00-0BA2
3SF3 210-1EV00-0BA2
3SF3 210-1FV00-0BA2
3SF3 210-1GV00-0BA2
3SF3 100-0CV00-0BA2
3SF3 100-0DV00-0BA2
3SF3 100-0EV00-0BA2
3SF3 100-0FV00-0BA2
3SF3 100-0GW00-0BA2
3SF3 100-1CV00-0BA2
3SF3 100-1DV00-0BA2
3SF3 100-1EV00-0BA2
3SF3 100-1FV00-0BA2
3SF3 100-1GW00-0BA2
6/16
Siemens IK PI · 2004
Page 17
■
Selection and Ordering data (continued)
Design
AS-Interface position switch, with separate actuator
With direct connection of AS-Interface to Safety at Work
For use up to Category 2 acc. to EN 954-1
IP65, Slow-action contact, 2 NC
• Molded plastic enclosure, side operation, fixing acc. to EN 50 047
• Molded plastic enclosure, front operation, fixing acc. to EN 50 047
• Molded plastic enclosure, side and front operation, 52 mm wide
- 30 N extraction force
- 5 N extraction force
- Automatic ejection
• Metal enclosure, fixing acc. to EN 50 041
Actuator
• Standard, Width/length of enclosure 79 mm
• With crosswise fixing, Width/length of enclosure 50 mm
• Universal radius, Width/length of enclosure 80 mm
AS-Interface position switch with separate actuator and M12 connector
M12 connector for connecting an additional position switch
Direct connection of AS-Interface to Safety at Work
For use up to Category 4 acc. to EN 954-1
IP65, Slow-action contact, one NC
Molded plastic enclosure
Side and front operation
52 mm wide
• 30 N extraction force
3SF3 257-6XX00-0BA2
3SF3 750-6XX00-0BA1
3SF3 830-6XX00-0BA1
1) 1) Accessories, technical data, contact travel, circuit diagrams and
dimensional drawings for the specified basic switch can be found in
the Catalog LV 10, Edition 2004, Section AS-Interface Safety Systems.
• 5 N extraction force
• Automatic ejection
Actuator
• Standard, Width/length of enclosure 27 mm
(r
= 150 mm)
min
• Universal radius, Width/length of enclosure 33 mm
(r
= 45 mm)
min
AS-Interface position switch, with separate actuator and tumbler
With direct connection of AS-Interface to Safety at Work
For use up to Category 4 acc. to EN 954-1
IP65, Pg 13.5, Solenoid voltage 24 V DC
Monitoring of actuator and solenoid position
• Plastic housing
- Locking force 1200 N, locked by spring force
- Locking force 1200 N, locked by magnetic force
Actuator
•Standard,
• with crosswise fixing
•radius
• Metal housing
- Locking force 1200 N, locked by spring force
- Locking force 1200 N, locked by magnetic force
- Locking force 2000 N, locked by spring force
- Locking force 2000 N, locked by magnetic force
Actuator
• Standard, length 79 mm
- for left approach direction, length 132 mm
- with crosswise fixing, length 50 mm
• Universal radius, length 80 mm
Forced opening IEC 60947-5-1, Appendix K.
AS-Interface
AS-Interface Safety at work
AS-Interface position switches
Order No.
3SF3 200-6XX03-0BA1
3SF3 200-6XX04-0BA1
3SF3 243-0XX00-0BA1
3SF3 243-0XX40-0BA1
3SF3 243-0XX30-0BA1
3SF3 120-6XX00-0BA1
3SX3 197
3SX3 206
3SX3 203
3SF3 257-6XX00-0BA2
3SF3 257-6XX40-0BA2
3SF3 257-6XX30-0BA2
3SX3 218
3SX3 228
3SF3 760-6XX00-0BA1
3SF3 750-6XX00-0BA1
3SX3 252
3SX3 253
3SX3 254
3SF3 860-6XX00-0BA1
3SF3 850-6XX00-0BA1
3SF3 840-6XX00-0BA1
3SF3 830-6XX00-0BA1
3SX3 197
3SX3 207
3SX3 206
3SX3 203
6
Siemens IK PI · 2004
6/17
Page 18
6
AS-Interface
AS-Interface Safety at work
AS-Interface cable-operated switches
■
Overview
It is also possible to connect AS-Interface cable-operated
switches via the standard AS-Interface with safety-oriented communication.
In this case, the safety functions no longer have to be conventionally wired up.
■
Selection and Ordering data
Design
AS-Interface cable-operated switch
With direct connection of AS-Interface to Safety at Work
Metal housing with dust protection
Implementable up to Category 4 to EN 954-1
IP65
Latching to EN 418
Pushbutton release
2 NC contacts
• For cable lengths up to 10 m,
with adjustment window
■
Application
SIGUARD cable-operated switches are used for monitoring or
for EMERGENCY-STOP facilities on particulary endangered system sections.
As the effective range of a cable-operated switch is limited by
the length of the cord, large systems can also be protected.
Specifications
Switches with latching for implementation in EMERGENCY-STOP
equipment correspond to the EN 418 standard.
■
Function
The safety contacts of the AS-Interface cable-operated switch
are positively driven.
The AS-Interface cable-operated switches are ready to operate
after pretensioning of the pull-wire or the rope.
When the rope is pretensioned, it must be released before the
cable-operated switch can be returned to the original state.
Order No.
3SF2 120-1BF00-0BA1
• For cable lengths up to 25 m,
with adjustment window
• For cable lengths up to 50 m
Forced opening IEC 60947-5-1, Appendix K.
1) Accessories, technical specifications, contact travel, circuit diagrams
and dimensional drawings are given for the specified basic switch in
Catalog LV 10 Section AS-Interface Safety Systems
6/18
Siemens IK PI · 2004
3SF2 150-1BF00-0BA1
3SF2 140-1BF00-0BA1
Page 19
■
Overview
The light curtains and light arrays of Category 4 acc. to EN 9541 offer active optical protection for persons at machines. They
can be connected to AS-Interface directly and safely as an option.
SIGUARD light curtains and light arrays are
• active opto-electronic protective devices (AOPD),
• comply with Type 4 acc. to EN 61496-1, -2,
• are EU prototype-tested,
• protect the operating personel working on or near dangerous
machines,
• operate contact-free,
• are free of wear in comparison to mechanical systems (e.g.
safety mats).
For further details, see the manual "Safety Integrated“ and the
operating instructions for the respective devices.
AS-Interface
AS-Interface Safety at work
AS-Interface light curtains and light arrays
for Category 4
■
Benefits
• Double-scan function
• Cascading of host and guest devices
• Two transmission channels
■
Design
A SIGUARD Light Curtain or light array comprises a transmitter
and a receiver that must be mounted opposite each other.
Depending on the resolution and length, a specific number of
transmit and receive diodes are arranged in a vertical row.
The infra-red LEDs of the transmitter send short light pulses that
are received by the receive diodes.
SIGUARD Light Curtains:
• Resolution 14, 30 and 50 mm,
• Length 150 mm to 3 m,
• Cascading of master and slave devices to create larger height
or length of protective zone or for angular arrangement.
SIGUARD Light Arrays:
• 2-, 3- or 4-beam for access protection.
Standards
• EN 61 496-1, -2, IEC 61 496-1, -2 (requirements for non-contact
protection systems)
• EN 999 (incl. calculation of safety clearances)
• EN 954-1 (safety of machines, safety-related parts of controls).
6
Siemens IK PI · 2004
6/19
Page 20
6
AS-Interface
AS-Interface Safety at work
AS-Interface light curtains and light arrays
for Category 4
■
Technical specifications
Technical specifications common to all AS-Interface light curtains and light arrays
Safety classification
Height of protective zone in mm
Width of protective zone,
sensing range in m
Detection capability
Response time of the
safety equipment in ms
Response time of the
complete system
Degree of protection
Supply current in mA
Operating mode
Transmitter/receiver synchronization
Infra-red disturbance suppression
Cross-section in mm
Length in mm
Air humidity in %
Operating temperature in °C
Storage temperature in °C
Supply voltage in V
ID-code receiver
I/O-code receiver
Slave address receiver
Slave address transmitter
Cycle time in ms
AS-Interface profile
Electrical connection
1) From interruption of the protective zone to the cut-out command on AS-Interface
1)
Type 4 according to IEC 61496-1, -2 or EN 61496-1 (self-monitoring)
150 to 1800 (for series with 14 and 30 mm resolution)
450 to 3000 (for series with 50 mm resolution)
750 to 3000 (for series with 90 mm resolution)
0.3 to 6 (for series with 14 mm resolution)
0.8 to 18 (for series with 30, 50 and 90 mm resolution as well as for light arrays)
0.6 to 60 (for light arrays)
14 mm, 30 mm, 50 mm or 90 mm or complete persons with 2, 3 or 4 beams
12 to 44, d-scan 15 to 83 (for 14 mm resolution)
12 to 25, d-scan 15 to 44 (for 30 mm resolution)
< 22, d-scan 38 (for 50 mm resolution)
< 18, d-scan 25 (for 90 mm resolution)
Response time 3SF7842 + response time of AS-Interface safety monitor (max. 40 ms)
IP65
Max. 130 (transmitter)
Max 140 (receiver)
Protection mode without restart lockout
Optical synchronization, two transmission channels can be selected
Two techniques for selection:
Standard = high suppression
d-scan = extremely high degree of suppression
55 * 52
234 to 3084 (depending on height of protective zone)
15 to 95
0 to +55
-25 to +70
26.5 to 31.6 (according to AS-Interface specification)
B
0 (four data bits as outputs)
Active bus component, programmed by the user in the range 1 to 31
(delivery status = bus address 0), supply voltage from the AS-Interface network
Passive bus component (no bus address), supply voltage from the AS-Interface network
5 (according to AS-Interface specification)
Safe slave
M 12 plug:
Pin 1 = ASI+
Pin 3 = ASI-
6/20
Siemens IK PI · 2004
Page 21
■
Selection and Ordering data
Design
SIGUARD Standard Light Curtain, 14 mm resolution
Type 4 acc. to IEC 61 496-1, -2
Height of light curtain in mm Function
150 Transmitter
150 Receiver
225 Transmitter
225 Receiver
300 Transmitter
300 Receiver
450 Transmitter
450 Receiver
600 Transmitter
600 Receiver
750 Transmitter
750 Receiver
900 Transmitter
900 Receiver
1050 Transmitter
1050 Receiver
1200 Transmitter
1200 Receiver
1350 Transmitter
1350 Receiver
1500 Transmitter
1500 Receiver
1650 Transmitter
1650 Receiver
1800 Transmitter
1800 Receiver
SIGUARD Standard Light Curtain, 30 mm resolution
Type 4 acc. to IEC 61 496-1, -2
150 Transmitter
150 Receiver
225 Transmitter
225 Receiver
300 Transmitter
300 Receiver
450 Transmitter
450 Receiver
600 Transmitter
600 Receiver
750 Transmitter
750 Receiver
900 Transmitter
900 Receiver
1050 Transmitter
1050 Receiver
1200 Transmitter
1200 Receiver
1350 Transmitter
1350 Receiver
1500 Transmitter
1500 Receiver
1650 Transmitter
1650 Receiver
1800 Transmitter
1800 Receiver
AS-Interface
AS-Interface Safety at work
AS-Interface light curtains and light arrays
for Category 4
Order No.
3SF7 842-6BB00
3SF7 842-6BB01
3SF7 842-6BC00
3SF7 842-6BC01
3SF7 842-6BD00
3SF7 842-6BD01
3SF7 842-6BE00
3SF7 842-6BE01
3SF7 842-6BF00
3SF7 842-6BF01
3SF7 842-6BG00
3SF7 842-6BG01
3SF7 842-6BH00
3SF7 842-6BH01
3SF7 842-6BJ00
3SF7 842-6BJ01
3SF7 842-6BK00
3SF7 842-6BK01
3SF7 842-6BL00
3SF7 842-6BL01
3SF7 842-6BM00
3SF7 842-6BM01
3SF7 842-6BN00
3SF7 842-6BN01
3SF7 842-6BP00
3SF7 842-6BP01
3SF7 842-6DB00
3SF7 842-6DB01
3SF7 842-6DC00
3SF7 842-6DC01
3SF7 842-6DD00
3SF7 842-6DD01
3SF7 842-6DE00
3SF7 842-6DE01
3SF7 842-6DF00
3SF7 842-6DF01
3SF7 842-6DG00
3SF7 842-6DG01
3SF7 842-6DH00
3SF7 842-6DH01
3SF7 842-6DJ00
3SF7 842-6DJ01
3SF7 842-6DK00
3SF7 842-6DK01
3SF7 842-6DL00
3SF7 842-6DL01
3SF7 842-6DM00
3SF7 842-6DM01
3SF7 842-6DN00
3SF7 842-6DN01
3SF7 842-6DP00
3SF7 842-6DP01
6
Siemens IK PI · 2004
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Page 22
6
AS-Interface
AS-Interface Safety at work
AS-Interface light curtains and light arrays
for Category 4
■
Selection and Ordering data (continued)
Design
SIGUARD Standard Light Curtain, 50 mm resolution
Type 4 acc. to IEC 61 496-1, -2
Height of light curtain in mm Function
450 Transmitter
450 Receiver
600 Transmitter
600 Receiver
750 Transmitter
750 Receiver
900 Transmitter
900 Receiver
1050 Transmitter
1050 Receiver
1200 Transmitter
1200 Receiver
1350 Transmitter
1350 Receiver
1500 Transmitter
1500 Receiver
1650 Transmitter
1650 Receiver
1800 Transmitter
1800 Receiver
2100 Transmitter
2100 Receiver
2400 Transmitter
2400 Receiver
2700 Transmitter
2700 Receiver
3000 Transmitter
3000 Receiver
SIGUARD Standard Light Curtain, 90 mm resolution
Type 4 acc. to IEC 61 496-1, -2
750 Transmitter
750 Receiver
900 Transmitter
900 Receiver
1050 Transmitter
1050 Receiver
1200 Transmitter
1200 Receiver
1350 Transmitter
1350 Receiver
1500 Transmitter
1500 Receiver
1650 Transmitter
1650 Receiver
1800 Transmitter
1800 Receiver
2100 Transmitter
2100 Receiver
2400 Transmitter
2400 Receiver
2700 Transmitter
2700 Receiver
3000 Transmitter
3000 Receiver
Order No.
3SF7 842-6EE00
3SF7 842-6EE01
3SF7 842-6EF00
3SF7 842-6EF01
3SF7 842-6EG00
3SF7 842-6EG01
3SF7 842-6EH00
3SF7 842-6EH01
3SF7 842-6EJ00
3SF7 842-6EJ01
3SF7 842-6EK00
3SF7 842-6EK01
3SF7 842-6EL00
3SF7 842-6EL01
3SF7 842-6EM00
3SF7 842-6EM01
3SF7 842-6EN00
3SF7 842-6EN01
3SF7 842-6EP00
3SF7 842-6EP01
3SF7 842-6ER00
3SF7 842-6ER01
3SF7 842-6ES00
3SF7 842-6ES01
3SF7 842-6ET00
3SF7 842-6ET01
3SF7 842-6EU00
3SF7 842-6EU01
3SF7 842-6JG00
3SF7 842-6JG01
3SF7 842-6JH00
3SF7 842-6JH01
3SF7 842-6JJ00
3SF7 842-6JJ01
3SF7 842-6JK00
3SF7 842-6JK01
3SF7 842-6JL00
3SF7 842-6JL01
3SF7 842-6JM00
3SF7 842-6JM01
3SF7 842-6JN00
3SF7 842-6JN01
3SF7 842-6JP00
3SF7 842-6JP01
3SF7 842-6JR00
3SF7 842-6JR01
3SF7 842-6JS00
3SF7 842-6JS01
3SF7 842-6JT00
3SF7 842-6JT01
3SF7 842-6JU00
3SF7 842-6JU01
6/22
Siemens IK PI · 2004
Page 23
■
Selection and Ordering data (continued)
Design
SIGUARD Light Array
Type 4 acc. to IEC 61 496-1, -2
Sensing range in m Function
18 Transmitter
18 Receiver
18 Transmitter
18 Receiver
18 Transmitter
18 Receiver
60 Transmitter
60 Receiver
60 Transmitter
60 Receiver
60 Transmitter
60 Receiver
AS-Interface
AS-Interface Safety at work
AS-Interface light curtains and light arrays
for Category 4
Order No.
3SF7 842-6SE00
3SF7 842-6SE01
3SF7 842-6PG00
3SF7 842-6PG01
3SF7 842-6MH00
3SF7 842-6MH01
3SF7 842-6SE50
3SF7 842-6SE51
3SF7 842-6PG50
3SF7 842-6PG51
3SF7 842-6MH50
3SF7 842-6MH51
6
Siemens IK PI · 2004
6/23
Page 24
AS-Interface
AS-Interface Safety at work
AS-Interface laser scanner LS4
■
Overview
The LS4 Laser Scanner is an optical distance sensor. The device
periodically transmits light pulses within an operating range of
190°.
If the pulses hit an obstruction or a person, the light is reflected
and then received and evaluated by the LS4 laser scanner. The
scanner calculates the precise coordinates of the obstruction
"seen" from the light propagation time.
If the obstruction or the person is located within defined ranges,
a Stop function is executed. Switch-off is then performed via the
safe interface within the system response time.
The Stop function is reset when the protective zone is free again,
depending on the operating mode, either automatically or following acknowledgement.
Accessories
Accessories include a twistable mounting support, suitable preassembled connecting cables in diverse lengths as well as
spare parts.
6
6/24
Siemens IK PI · 2004
Page 25
■
Application
Horizontal danger zone protection
AS-Interface
AS-Interface Safety at work
AS-Interface laser scanner LS4
Route monitoring for driverless transport systems
Reliable detection of persons and objects in danger zones of
machines and plants
Flexible configuration of any protection and warning zones to a
great extent
Horizontal danger zone protection with several zones
to be protected
Safe detection of persons in various danger zones by switching
over protection zones
Better availability when specifically securing only live zones
Detection of persons and objects that approach the vehicle
The laser scanner offers a greater protection range than
bumpers and therefore permits higher speeds.
Collision protection for shifting units
Protection of persons who are in the path of the vehicle
Objects in the path of the vehicle are detected early; damage to
the vehicle or load is therefore prevented.
Further applications
• All types of hazardous area protection,
• Room protection and access protection,
• Projecting object monitoring (protection of machines and
persons)
• Non-safety-related measurement or recognition tasks
(e. g. distance, position or contour recognition)
6
Siemens IK PI · 2004
6/25
Page 26
AS-Interface
AS-Interface Safety at work
AS-Interface laser scanner LS4
■
Function
Function principle
Protection and warning field pairs
6
Bundled light pulses are created via a laser diode with coupled
transmission optics. These are diverted by a rotating mirror in
such a way that within 40 ms a light pulse is triggered in all angle
segments (scan rate: 25 scans/s). If the light pulse hits an object
or a person, the light is reflected and acquired and evaluated by
the scanner.
Measuring pulse propagation time
The SIGUARD LS4 laser scanner operates by measuring the
pulse propagation time. When extremely short light pulses are
emitted, a time difference occurs between the transmitted and
received light pulse. The propagation time of the light pulse is a
direct measurement of the target distance.
The operating range of the scanner (190°) is subdivided into
angle segments of 0.36°.
The device has 4 switchable protection and warning field pairs.
LS4Soft operating software
The SIGUARD LS4 laser scanner must be parameterised using
the associated LS4Soft software. The personal protection and
warning fields required are set in this manner. Also configuration
parameters, such as automatic/manual start, response time and
restart time can be parameterised.
Additional information is available in the Internet under:
6/26
http://www.siemens.de/laserscanner
Siemens IK PI · 2004
Page 27
■
Technical specifications
LS4-4 AS-Interface laser scanner 3SF7 834-6DD00
Protective zone
• Sensing range in m 0 to 4
• Luminance factor in %
• Object size (diameter) in mm
• Response time
- Double evaluation (2 scans)
in ms
- Adjustable up to 16 scans in ms
•Number
• Safety category
•Output
•Start-up
•Restart
Protective zone supplement
• For deactivated dust suppression
in mm
• For activated dust suppression
in mm
- For protective zone size
< 3.5 mm
- For protective zone size
> 3.5 mm
• Additional for reflectors in mm
- Over 1.2 m behind the
protective zone line
- In the protective zone or up to
1.2 m behind the protective
zone line
Warning zone
• Sensing range in m 0 to 15
• Luminance factor in %
• Object size in mm
• Response time in ms
- Double evaluation (2 scans) 85
- Adjustable up to 16 scans
• Number of warning zones
•Output
Contour measurement
• Sensing range in m 0 to 50
• Luminance factor in %
•Output
• Radial resolution in mm
• Lateral resolution in °
Supply voltage
• Via AS-Interface network in V 29.5 to 31.6 (according to AS-
• Via AS-Interface auxiliary voltage
in V
• Via external supply in V
•Note
Overcurrent protection
Supply current in mA
Min. 1.8
70 (cylindrical test object)
85
645
4 (selectable via switch inputs)
Category 3 according to
EN 954-1, Type 3 according to
IEC 61496-1 or EN 61496-3
Safe AS-Interface connection
Start-up testing and start-up
disable can be set separately
160 ms to 10 s
(adjustable or manual)
81
81
98
0
110
Min. 20
150 ´ 150
645
4 (selectable via switch inputs)
Connection of AS-Interface
Min. 20
RS 232 serial interface
via infra-red interface
5
0.36
Interface specification)
Up to DC 30
24 DC (+/-20 %)
The power supply unit for the
external supply voltage as well as
the AS-Interface power supply
unit for supplying the AS-Interface components must feature
safe mains isolation according to
IEC 60742 and must bridge temporary mains failures of up to
20 ms (e.g. AS-Interface power
pack 3RX9 307-0AA00)
1.25 A fuse, medium-slow
Typ . 3 50
AS-Interface
AS-Interface Safety at work
AS-Interface laser scanner LS4
LS4-4 AS-Interface laser scanner 3SF7 834-6DD00
Inputs
• Restart/Reset Connection of a command device
• Zone-pair switchover
• Signal definition in V
- High (logical 1) 16 to 30
- Low (logical 0)
• AS-Interface address
programming
RS232 interfaces for each infrared
interface
Optical system
• Angular zone in ° 190
• Angular resolution in °
• Lateral tolerance in °
- Without mounting system (with
reference to the rear panel of the
housing)
- With mounting system (with ref-
erence to the mounting surface)
• Scan rate
• Laser protection class
- According to standard EN 60825-1, Class 1
- Wave length in nm
- Beam divergence in mrad
- Time base in s
Degree of protection
Ambient temperature in °C
•Operation 0 to +50
•Storage
Housing insulation class
Humidity
Dimensions (W x H x D) in mm
Control cable X3
• Length in m Max. 50 (for cable cross-section
•Note
Tran sm it te r
Dimension spacing in mm
• Middle of the scan plane to
bottom edge of housing
• Rear edge of housing to axis of
rotating mirror
Housing
•LS4 Cast aluminum, plastic
• AS-Interface rucksack
Vibration stress over three axes
acc. to IEC 60068, Part 2-6
Continuous shock over three axes
acc. to IEC 60068, Part 2-29
Rotating mirror drive
Rotating mirror bearings
for "with restart lockout“ operating
mode and/or device resets,
dynamically monitored,
24 V DC opto-decoupled
Selection of zone pairs via
4 control cables with internal
monitoring (one zone pair =
one protective zone and one
warning zone),
24 V DC opto-decoupled
< 3
Connection of a generally
available AS-Interface address
programmer
For device parameterization and
zone function
0.36
±
0.18
±
0.22
25 scans/s or 40 ms/scan
(safe for eyes)
905
2
100
IP65
-20 to +60
Protection class 2
Acc. to DIN 40040, Table 10,
Code Letter E (medium dry)
140 ´ 168 ´ 165
2
of 0.5 mm
Shield must be connected to PE
at the cabinet end only
Infrared laser diode (l = 905 nm)
48,75
101
Plastic, steel connection plate
10 to 150 Hz, max. 5 g
10 g, 16 ms
Brushless DC motor
Maintenance-free ball bearings
, shielded)
6
Siemens IK PI · 2004
6/27
Page 28
AS-Interface
AS-Interface Safety at work
AS-Interface laser scanner LS4
■
Technical specifications (continued)
LS4-4 AS-Interface laser scanner 3SF7 834-6DD00
AS-Interface
• ID code B
• I/O code
• Slave address
• Cycle time according to
AS-Interface specification in ms
• Profiles
• Electrical connection
-X1 M 12 plug, AS-Interface
-X2
Assignment of data bits D0 ... D3
Assignment of the diagnostic
parameter bits
Assignment of SF coding
0 (four data bits as outputs)
Programmed by the user in the
range 1 to 31 (delivery status = 0)
5
Safe slave
M 12 plug, 24 V external
Protective zone empty:
Code sequence
Protective zone occupied: 0
P0 = Alarm (according to LS4
programming)
P1/2 = SF coding
(see assignment of SF coding)
P3 = LS4-RESET (via PC/ASInterface master call)
P2
0
0
1
1
P1
0
1
0
1
SF
1
2
3
4
LS4-4 AS-Interface laser scanner 3SF7 834-6DD00
Assignment
• X1 (M12 plug for device
connection)
• X2 (M12 connector for external
power supply)
• X3 (M12 socket for protective
zone changeover)
• X4 (AS-Interface addressing
socket)
Assignment
• X1 (M12 plug for device
connection)
• X2 (M12 connector for external
power supply)
• X3 (M12 socket for protective
zone changeover)
• X4 (AS-Interface addressing
socket)
PIN1 PIN2 PIN3
AS-i+ -- AS-i-
24 V DC
supply
SF pair 1 SF pair 2 SF pair 3
AS-i+ AS-i- --
PIN 4 PIN 5
– –
Start/
Reset
SF pair 4 24 V Out
– –
24 V Out Mass
PE
6
■
Selection and Ordering data
Accessories
Design
AS-Interface LS4-4 laser scanner
Including LS4soft Software
Mounting system
Adapter plate
PC cable connector
Including plug, 9-pole and optical interface
Order No.
3SF7 834-6DD00
3RG7 838-1AA
3RG7 838-1AB
3RG7 838-1DC
6/28
Siemens IK PI · 2004
Page 29
■
23
56,6
51,5
74,4
90
158
166
192
155,4
9°
NSC 00610
9
Dimensional drawings
AS-Interface
AS-Interface Safety at work
AS-Interface laser scanner LS4
LS4 laser scanner
6 1
L E D
( 5 x )
1 6 8
1 4 0
1 3 , 5
N S C 0 _ 0 0 6 3 0
1 4 9
1 6 3
4 9
1 0 1
1 6 5
1 6 8
■
Schematics
1 2 2
5 , 2
9 , 5
1 4 4
5 , 2
5
9 , 5
1 2 9
6
X 2
O p t i c a l i n t e r f a c e
N S C 0 _ 0 0 6 3 1 a
X 3 X 4 X 1
X 1 :
M 1 2 c o n n e c t o r , A S - I n t e r f a c e
X 2 :
M 1 2 c o n n e c t o r ,
o p t io n a l a u x i l i a r y v o l t a g e
M 1 2 s o c k e t , p r o t e c t i o n f i e l d
X 3 :
c h a n g e - o v e r
A d d r e s s i n g s o c k e t ,
X 4 :
A S - I n t e r f a c e
Assembly system
Siemens IK PI · 2004
6/29
Page 30
AS-Interface
AS-Interface Safety at work
AS-Interface EMERGENCY STOP pushbuttons
■
Overview
It is also possible now to connect EMERGENCY STOP devices
via the standard AS-Interface with safety-oriented communication. This only applies to EMERGENCY STOP devices of the
SIGNUM 3SB3 command devices for front panel installation and
for installation in an enclosure.
6
■
Selection and Ordering data
3SF5 801-3AA08
3SF5 402-1AA01
Accessories
1) See Catalog LV 10, Section Pushbuttons and Indicator Lamps
Design
AS-Interface EMERGENCY STOP housing
Two NC contacts
AS-Interface F adaptor
• Yellow cover
• Yellow cover with protective collar
AS-Interface EMERGENCY STOP front plate /
AS-Interface F adaptor
For AS-Interface EMERGENCY STOP
Front panel mounting
EMERGENCY STOP actuator is not included
Safety Integrated manual
•German
• English
Order No.
3SF5 801-3AA08
3SF5 801-3AB08
3SF5 402-1AA01
1)
E20001-A110-M103
E20001-A110-M103-X-7600
6/30
Siemens IK PI · 2004
Page 31
AS-Interface Master
Masters for SIMATIC S5
$6,QWHUIDFH0DVWHU
■
Overview
• Master connection for SIMATIC S5-115U to -155U
• Simple operation in the I/O address area of the
SIMATIC S5-115U, -135U, -155U
• No need for CP configuration
• Two AS-Interface masters in one module
• Control of up to 2 x 31 AS-Interface slaves according to
AS-Interface Specification V2.0
• Up to 496 binary elements can be controlled when using bidirectional slaves
• Monitoring of the supply voltage on the AS-Interface shaped
cable
■
Benefits
• Saving on slots and costs because two AS-Interface masters
are located on one module
• Shorter startup times due to easy configuration at the press of
a button
• Reduction of standstill or service times in the event of a fault
through LED displays:
- status of the AS-Interface network
- connected slaves and their operational readiness
- monitoring of the AS- Interface voltage level
CP 2430
■
Application
Master connection for:
• SIMATIC S5-115U:
CP can be inserted at CP slots in the central controller and
expansion unit
• SIMATIC S5-135/S5-155U:
For exclusive use of I/O mode can be plugged into the I/O slots
in the central controller and expansion unit; in cache mode, CP
can be inserted at CP slots in the central controller and expansion unit
• Up to four CP 2430s can be used in the PLC, depending on
PLC configuration.
■
Design
• Two AS-Interface masters in one module
• Occupies a slot in SIMATIC S5
• For operation in the S5-115U an adapter casing is required.
• In I/O mode 32 byte are used in the I/O address space
• Display of the connected and activated slaves and their operational readiness
• Connection of the two AS-Interface cables through connectors
with terminal strip (solder-free connection with screw lock)
• One pushbutton per master unit for switching the operating
status and entering the existing configuration
■
Function
Each of the AS-Interface masters in the CP 2430 independently
controls its own AS-Interface segment with up to 31 AS-Interface
slaves. This allows control of a maximum of 2 x 31 AS-Interface
slaves with a total of 248 binary sensors/actuators (496 when bidirectional slaves are used).
The front plate has separate status indicators for each master
section, and a common LED matrix display for the active slaves.
The module address, page address and mode are set through
encoding switches.
Two mod es:
• Standard mode
Only the data bits of the slaves in the I/O address space of the
PLC can be accessed in this operating mode. No master calls
can be executed.
• Extended mode
Access to the master calls is provided through data handling
blocks and the page interface in accordance with the AS-Interface Specification V2.0 (e.g. writing parameters).
User interface
There is a choice of three versions:
• I/O operation:
Only access to slave data in the I/O address space, no master
calls
• I/O and page mode:
Access to slave data in the I/O address space and master calls
through page access
•Page mode:
Access to slave data and master calls through page access
6
Siemens IK PI · 2004
6/31
Page 32
AS-Interface Master
Masters for SIMATIC S5
CP 2430
■
Technical specifications
Bus cycle time 5 ms with 31 slaves
AS-Interface Specification
Interfaces
• I/O address space used i
n the PLC
• AS-Interface connection
Supply voltage
Current consumption
• Through backplane bus Typ. 700 mA at 5 V DC
• From the AS-Interface shaped
cable
Power loss
Perm. environmental conditions
• Operating temperature 0°C to +60°C
• Transport/storage temperature
• Relative humidity max.
Design
• Module format Double-height Eurocard format
• Dimensions (W x H x D) in mm
•Weight
• Space required
V 2.0
32 byte in I/O operation
2 x 4-pin socket for connector
with terminal clamp
+5 V DC through backplane bus
Max. 100 mA per AS-Interface
segment
7.9 W
-40 °C to +70 °C
95% at +25 °C
160 x 233.4 x 20.32
400 g
1 slot
■
Ordering data Order No.
CP 2430
communications processor
For connecting
SIMATIC S5-115U, -135U, -155U
to AS-Interface;
including connector
Manual for AS-Interface
Including:
CP 2413/CP 2430/CP2433 Manual,
Introduction and Fundamentals;
including software
(FB60 and examples)
•German
Electronic manuals
Communications systems,
protocols, products
on CD-ROM
German/English
6GK1 243-0SA20
6GK1 971-2SA01-0AA0
6GK1 975-1AA00-3AA0
6
6/32
Siemens IK PI · 2004
Page 33
■
Overview
AS-Interface Master
Masters for SIMATIC S7
CP 142-2
■
Design
• 16 byte inputs and 16 byte outputs are used in the address
space of the ET 200X
• Operating statuses displayed by LEDs in the frontplate
• Display of the connected and activated slaves and their operational readiness by LEDs
• One pushbutton for switching the operating status, entering the
existing configuration and switching the display
• Connection of the AS-Interface cable to M12 connector
• Monitoring of the supply voltage on the AS-Interface cable
■
Function
The CP 142-2 can be used in two operating modes:
• Standard mode with BM 141/BM 142/BM 147
• A maximum of all 124 input and output bits of the AS-Interface
slaves can be addressed.
• Extended mode with BM 147
A function call facilitates master calls in accordance with the
AS-Interface Specification V2.0 (e.g. writing parameters).
Calls are described in the manual. The manual also contains
program examples.
• Master connection for the distributed I/O system ET 200X at
AS-Interface through 12-pin connector
• Simple operation in the I/O address area of SIMATIC ET 200X
• No need to configure CP for AS-Interface
• Addressing of up to 31 AS-Interface slaves according to the
AS-Interface Specification V2.0
• Monitoring of the supply voltage on the AS-Interface shaped
cable
• Considerable increase in the number of inputs/outputs of the
ET 200X.
■
Benefits
• In connection with the BM 147, the ET 200X enables PLC functionality in degree of protection IP65
• Can also be used in a rugged industrial environment without
additional casing due to the high degree of protection IP67
• More flexible and extended application options of the ET 200X
thanks to considerable increase in available inputs/outputs
• Shorter startup times due to easy configuration at the press of
a button
• Reduction of standstill or service times in the event of a fault
through LED displays:
- status of the AS-Interface network
- connected slaves and their operational readiness
- monitoring of the AS- Interface voltage level
PROFIBUS
ET 200X with CP 142-2
1
0
AS-Interface
AS-Interface
AS-Interface shaped cable
System configuration
Parameter assignment
The CP 142-2 is parameterized with STEP
of V2.1. Separate configuration for AS-Interface is not necessary.
®
7 basic package as
G_IK10_XX_20013
6
■
Application
The CP 142-2 enables the connection of the distributed I/O system ET 200X to AS-Interface.
This module can be used to activate up to 31 AS-Interface
slaves and, if bi-directional slaves are implemented, up to 248
binary components.
Up to 6 CP 142-2 can be operated on the ET 200X.
Siemens IK PI · 2004
6/33
Page 34
6
AS-Interface Master
Masters for SIMATIC S7
CP 142-2
■
Technical specifications
Bus cycle time 5 ms with 31 slaves
Configuration
• AS-Interface Using pushbutton on front plate
• PROFIBUS
AS-Interface Specification
• With BM 141/BM 142
• With BM 147 and FC, ASI-3422
Connection of the AS-Interface
cable
Address range
Supply voltage
• Through backplane bus 24 V DC
• From the AS-Interface shaped
cable
Power loss
Current consumption
• Through backplane bus Typ. 50 mA at 24 V DC
• Through AS-Interface from the
AS-Interface shaped cables
Perm. environmental conditions
• Operating temperature 0°C to +55°C
• Transport/storage temperature
• Relative humidity
Design
• Module format
• Dimensions (W x H x D) in mm
•Weight
• Space required
Degree of protection
The CP 142-2 occupies 16 byte
inputs and 16 byte outputs in the
PROFIBUS configuration of the
ET 200X
V 2.0
Only I/O transmission
All functions
Through M12 connector on the
front plate
16 input bytes
16 output bytes
According to the AS-Interface
Specification V2.0
2 W
According to the AS-Interface
specification V 2.0
-40 °C to +70 °C
95% at +25 °C
ET 200X design
Expansion module
87 x 110 x 63
Approx. 310 g
1 slot
IP66/67
■
Ordering data Order No.
CP 142-2
communications processor
For connecting SIMATIC ET 200X
to AS-Interface
CP 142-2 manual
•German
Electronic manuals
Communications systems,
protocols, products
on CD-ROM
German/English
6GK7 142-2AH00-0XA0
6GK7 142-2AH00-8AA0
6GK1 975-1AA00-3AA0
6/34
Siemens IK PI · 2004
Page 35
■
Overview
AS-Interface Master
Masters for SIMATIC S7
CP 243-2
■
Application
The CP 243-2 is the AS-Interface master connection exclusively
for the CPUs 22x of the innovated SIMATIC S7-200 generation.
By connecting to AS-Interface, the available digital inputs and
outputs for S7-200 are significantly increased (max. 248 DI /
186 DO on AS-Interface per CP).
In addition, the integrated analog value processing also makes
analog values (per CP max. 31 analog slaves, each with up to
4 channels) available to the S7-200 at the AS-Interface. Up to
two CP 243-2s can be operated simultaneously on the S7-200.
■
Design
The CP 243-2 is connected to the S7-200 like an expansion
module. It features:
• Two terminals for direct connection of the AS-Interface cable
• LEDs in the front panel for displaying the operating status and
the operational readiness of all connected and activated
slaves
• Two pushbuttons for displaying the status information of the
slaves, for switching the operating status and entering the
existing ACTUAL configuration as the SETPOINT configuration
The CP 243-2 is the AS-Interface master for the new generation
of SIMATIC S7-200. The communications processor (6GK1 2432AX01-0AX0) supports the expanded AS-Interface specification
V2.1 and has the following functions:
• Connection of up to 62 AS-Interface slaves and integrated analog value transmission (according to expanded AS-Interface
Specification V2.1)
• Supports all AS-Interface master functions according to expanded AS-Interface Specification V2.1
• Display of operating status and operational readiness of the
connected slaves through LEDs in the frontplate
• Display of errors (incl. AS-Interface voltage errors, configuration errors) through LEDs in the frontplate
• Compact housing in the design of the innovative SIMATIC
S7-200 generation
■
Benefits
• More flexible and extended application options of the SIMATIC
S7-200 due to the considerable increase in the available digital
and analog inputs/outputs
• Shorter startup times due to easy configuration at the press of
a button
• In the event of a fault, shorter standstill and service times due
to LED indication of:
• Status of the CPs
- connected slaves and their operational readiness
- monitoring of the AS-Interface voltage level
■
Function
The CP 243-2 supports all functions stipulated in the expanded
AS-Interface Specification V2.1. Double address assignment
(A-B) makes it possible to operate up to 62 digital or 31 analog
slaves at the AS-Interface.
Access to analog values is just as easy as access to digital values, thanks to the integrated analog value processing.
The CP 243-2 occupies one digital input byte (status byte), one
digital output byte (control byte) and 8 analog input and 8 analog
output words in the process image of the S7-200. This means
that the CP 243-2 occupies two slots. The operating mode of the
CP 243-2 can be set with the status and control byte through the
application program.
Depending on the operating mode, the CP 243-2 either stores
the I/O data of the AS-Interface slaves or diagnostic values in the
analog address space of the S7-200 or enables master calls
(e.g. readdressing of slaves).
All connected AS-Interface slaves are configured at the press of
a button. No further configuration of the CP is necessary.
6
Siemens IK PI · 2004
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Page 36
AS-Interface Master
Masters for SIMATIC S7
CP 243-2
■
Technical specifications
AS-Interface Specification V 2.1
Interfaces
• Address space used in the PLC Corresponding to 2 I/O modules
• AS-Interface connection
Current consumption
• Via AS-Interface Max. 100 mA
• Through backplane bus
Power loss
Perm. environmental conditions
• Operating temperature
- Horizontal mounting 0°C to +55°C
- Vertical mounting
• Transport/storage temperature
• Relative humidity
Design
• Module format S7-22x expansion module
• Dimensions (W x H x D) in mm
•Weight
• Space required
(8 DI/8 DO and 8 AI/8 AO)
Te rm i na l
Typ. 220 mA at 5 V DC
Approx. 2 W
0°C to +45°C
-40 °C to +70 °C
Max. 95% at +25 °C
71.2 x 80 x 62 (H+16 mm with
holes for wall mounting)
Approx. 250 g
1 slot
■
Ordering data Order No.
CP 243-2
communications processor
For connection of SIMATIC S7-200
nd
(2
generation) to AS-Interface
with bus connector
Manual for CP 243-2
Including AS-Interface
fundamentals and diskette
with program examples
paper version
•German
• English
•French
•Spanish
• Italian
6GK7 243-2AX01-0XA0
6GK7 243-2AX00-8AA0
6GK7 243-2AX00-8BA0
6GK7 243-2AX00-8CA0
6GK7 243-2AX00-8DA0
6GK7 243-2AX00-8EA0
6
6/36
Siemens IK PI · 2004
Page 37
■
Overview
The CP 343-2 is the AS-Interface master for PLC SIMATIC
S7-300 and the distributed I/O device ET 200M. The communications processor offers the following functions:
• Connection of up to 62 AS-Interface slaves and integrated analog value transmission (according to expanded AS-Interface
Specification V2.1)
• Supports all AS-Interface master functions according to expanded AS-Interface Specification V2.1
• Display of operating status and operational readiness of the
connected slaves through LEDs in the frontplate
• Display of errors (incl. AS-Interface voltage errors, configuration errors) through LEDs in the frontplate
• Compact housing in the design of the SIMATIC S7-300
■
Benefits
AS-Interface Master
Masters for SIMATIC S7
CP 343-2
■
Application
The CP 343-2 is the AS-Interface master connection for SIMATIC
S7-300 and ET 200M. Connection to the AS-Interface allows access to max. 248 DI/186 DO per CP.
The integrated analog value processing also supports evaluation of very simple analog signals (per CP at max. 31 analog
slaves, each with four channels).
■
Design
The CP 343-2 is connected to the S7-300 like an expansion
module. It features:
• Two terminals for direct connection of the AS-Interface cable
• LEDs in the frontplate for displaying the operating status and
the operational readiness of all connected and activated
slaves
• Pushbuttons for displaying the status information of the slaves,
for switching the operating status and entering the existing
ACTUAL configuration as the SETPOINT configuration
■
Function
The CP 343-2 supports all functions stipulated in the expanded
AS-Interface Specification V2.1. Double address assignment (AB) makes it possible to operate up to 62 digital or 31 analog
slaves at the AS-Interface. Access to analog values is easy
thanks to the integrated analog value processing.
All connected AS-Interface slaves are configured at the press of
a button. No further configuration of the CP is necessary.
■
Mode of operation
In I/O mode, the CP 343-2 reserves 16 bytes in the analog address space of the SIMATIC S7-300. The I/O data of the standard
slaves or A slaves is stored here. The I/O data of the B slaves can
be accessed using the "read/ write data record “ function.
A and B slaves are slaves in accordance with the extended
AS-Interface specification V2.1. For the AS-Interface master
calls (e.g. Write parameter, read diagnostic values), a Function
Call (FC) is provided on the diskette that accompanies the
manual.
6
• Shorter startup times due to easy configuration at the press of
a button
• Flexible decentralized topologies can be constructed by using
this communications processor in the ET 200M DP slave.
• Reduction of standstill or service times in the event of a fault
through LED displays:
- status of the AS-Interface network
- connected slaves and their operational readiness
- monitoring of the AS- Interface voltage level
• Reduced costs for spare parts inventories because the CP can
be used in both the SIMATIC S7-300 and in ET 200M.
• Ideal for complex applications through the connection option
of 62 slaves and integrated analog value processing
Siemens IK PI · 2004
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Page 38
AS-Interface Master
Masters for SIMATIC S7
CP 343-2
■
Technical specifications
AS-Interface Specification V 2.1
Bus cycle time
Interfaces
• Assignment of analog address
space in the PLC
• AS-Interface connection
Supply voltage
Current consumption
• through backplane bus Typ. 200 mA at 5 V DC
• through AS-Interface from the
AS-Interface shaped cables
Power loss
Perm. environmental conditions
• Operating temperature 0°C to +60°C
• Transport/storage temperature
• Relative humidity, max.
Design
• Module format S7-300 design
• Dimensions (W x H x D) in mm
•Weight
• Space required
5 ms for 31 slaves
10 ms for 62 slaves
16 byte I/O and P-bus S7-300
S7-300 front connector
with terminal
+5 V DC through backplane bus
Max. 100 mA
2 W
-40 °C to +70 °C
95% at +25 °C
40 x 125 x 120
Approx. 190 g
1 slot
■
Ordering data Order No.
CP 343-2
communications processor
For connection of SIMATIC S7-300
and ET 200M to the AS-Interface;
without front connector
Front connector
20-pin, with screw contacts
CP 343-2 and CP 343-2 P manual
including software (FC)
and examples
paper version
•German
• English
•French
•Spanish
• Italian
Electronic manuals
Communication systems, logs,
products
on CD-ROM
German/English
6GK7 343-2AH00-0XA0
6ES7 392-1AJ00-0AA0
6GK7 343-2AH00-8AA0
6GK7 343-2AH00-8BA0
6GK7 343-2AH00-8CA0
6GK7 343-2AH00-8DA0
6GK7 343-2AH00-8EA0
6GK1 975-1AA00-3AA0
6
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Siemens IK PI · 2004
Page 39
■
Overview
AS-Interface Master
Masters for SIMATIC S7
CP 343-2 P
■
Application
The CP 343-2 P is the AS-Interface master connection for
SIMATIC S7-300 and ET 200M. Connection to the AS-Interface
allows access to max. 248 DI/186 DO per CP.
The integrated analog value processing also supports evaluation of very simple analog signals (per CP at max. 31 analog
slaves, each with four channels).
The CP 343-2 P functionality is identical to that of the CP 342-2.
An old S7 user program can therefore be used with the new
CP without any limitations. Also, the AS-Interface configuration
can be downloaded or uploaded with the STEP 7 hardware configuration.
■
Design
The CP 343-2 P is connected to the S7-300 like an expansion
module. It features:
• Two terminals for direct connection of the AS-Interface cable
• LEDs in the frontplate for displaying the operating status and
operational readiness of all connected and activated slaves
• Pushbuttons for displaying the status information of the slaves,
for switching the operating status and entering the existing
ACTUAL configuration as the SETPOINT configuration
The CP 343-2 P is the AS-Interface master for PLC SIMATIC
S7-300 and the distributed I/O device ET 200M. The communications processor offers the following functions:
• Supports configuration of the AS-Interface network with STEP 7
V5.2 and higher
• Connection of up to 62 AS-Interface slaves and integrated analog value transmission (according to expanded AS-Interface
Specification V2.1)
• Supports all AS-Interface master functions according to expanded AS-Interface Specification V2.1
• Display of errors (incl. AS-Interface voltage errors, configuration errors) through LEDs in the frontplate
• Compact housing in the design of the SIMATIC S7-300
■
Benefits
• Improved plant documentation and support for servicing
thanks to documentation of the AS-Interface configuration in
the STEP 7 project
• Diagnosis of the AS-Interface network is supported
• Shorter startup times due to easy configuration at the press of
a button
• Flexible decentralized topologies can be constructed by using
this communications processor in the ET 200M DP slave.
• Reduction of standstill or service times in the event of a fault
through LED displays:
- status of the AS-Interface network
- connected slaves and their operational readiness
- monitoring of the AS- Interface voltage level
• Reduced costs for spare parts inventories because the CP can
be used in both the SIMATIC S7-300 and in ET 200M.
• Ideal for complex applications through the connection option
of 62 slaves and integrated analog value processing
■
Mode of operation
In I/O mode, the CP 343-2 P reserves 16 bytes in the analog
address space of the SIMATIC S7-300. The I/O data of the
standard slaves or A slaves is stored here. The I/O data of the B
slaves can be accessed using the "read/ write data record “
function.
A and B slaves are slaves in accordance with the extended
AS-Interface specification V2.1. For the AS-Interface master
calls (e.g. Write parameter, read diagnostic values), a Function
Call (FC) is provided on the diskette that accompanies the
manual.
All connected AS-Interface slaves are configured at the press of
a button. No further configuration of the CP is necessary.
■
Function
The CP 343-2 P supports all functions stipulated in the expanded AS-Interface Specification V2.1. Double address
assignment (A-B) makes it possible to operate up to 62 digital or
31 analog slaves at the AS-Interface. Access to analog values is
easy thanks to the integrated analog value processing.
The CP 343-2 P enables the AS-Interface configuration to be
read out with STEP 7 V5.2 and higher.
6
Siemens IK PI · 2004
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Page 40
6
AS-Interface Master
Masters for SIMATIC S7
CP 343-2 P
■
Technical specifications
AS-Interface Specification V 2.1
Bus cycle time
Interfaces
• Assignment of analog address
space in the PLC
• AS-Interface connection
Supply voltage
Current consumption
• Through backplane bus, typical 200 mA at 5 V DC
• Through AS-Interface from the
AS-Interface shaped cables, max.
Power loss
Perm. environmental conditions
• Operating temperature 0°C to +60°C
• Transport/storage temperature
• Relative humidity, max.
Design
• Module format S7-300 design
• Dimensions (W x H x D) in mm
•Weight
• Space required
Configuration software
5 ms for 31 slaves
10 ms for 62 slaves
16 byte I/O and P-bus S7-300
S7-300 front connector
with terminal
+5 V DC through backplane bus
100 mA
2 W
-40 °C to +70 °C
95% at +25 °C
40 x 125 x 120
Approx. 190 g
1 slot
Optional:
STEP 7 V5.2 or later
■
Ordering data Order No.
CP 343-2 P
communications processor
For connection of SIMATIC S7-300
and ET 200M to the AS-Interface;
without front connector
CP 343-2 and CP 343-2 P manual
including software (FC)
and examples
paper version
•German
• English
•French
•Spanish
• Italian
Electronic manuals
Communication systems, logs,
products
on CD-ROM
German/English
6GK7 343-2AH10-0XA0
6GK7 343-2AH00-8AA0
6GK7 343-2AH00-8BA0
6GK7 343-2AH00-8CA0
6GK7 343-2AH00-8DA0
6GK7 343-2AH00-8EA0
6GK1 975-1AA00-3AA0
6/40
Siemens IK PI · 2004
Page 41
$6,QWHUIDFH6ODYHV
■
Overview
AS-Interface Slaves
I/O modules for operation in the field
Introduction
K60
The AS-Interface compact modules belong to a new generation
of AS-Interface modules designed to a high degree of protection. They include digital, analog and pnewmatic compact modules.
They comprise a top section which is the actual module and a
base section which is the mounting plate. The top section contains all the electronics, connections for sensors and actuators,
K45
The mounting plate accepts the AS-Interface flat cables and allows the module to be wall mounted or snapped onto a standard
rail.
Two series of compact modules are available:
• Series K60
• Series K45
an addressing socket and status/diagnostics LEDs.
■
Selection and Ordering data
Seriese Type Current carry-
K60
(digital)
K45
(digital)
Function and order no. overview for digital compact modules 1) Start of delivery as of the end of 2003.
8 Inputs/2 Outputs 2 A A/B special M12
8 Inputs – Standard Y-II
4 Inputs/4 Outputs 2 A Standard
4 Inputs/3 Outputs 2 A A/B Y-II
4 Inputs/2 Outputs Standard
4 Inputs –
2 x 2 Inputs/2 x 2 Outputs 1 A Y
4 Outputs 2 A Y-II
4 Inputs – Standard Standard M12
2 x 2 Inputs Y M12
2 Inputs/2 Outputs 2 A Standard Standard
2 x (1 Input/1 Output) 0.2 A Y
4 Outputs 1 A Standard
3 Outputs A/B
2 Outputs/2 Inputs
1)
ing capacity
outputs
1 A Y-II
2 A
Slave-Type Pin-
A/B new
A/B M12
assignment
Standard
Standard
Connection
technique
M8-Screw
M8-Snap
M8-Screw
M8-Snap
6
Order No.
3RK2 400-1HQ00-0AA3
3RK1 200-0DQ00-0AA3
3RK2 200-0DQ00-0AA3
3RK1 400-1DQ00-0AA3
3RK1 400-1CQ00-0AA3
3RK1 400-1DQ01-0AA3
3RK1 400-1DQ03-0AA3
3RK2 400-1FQ03-0AA3
3RK1 400-1MQ00-0AA3
3RK1 200-0CQ00-0AA3
3RK1 400-1DQ02-0AA3
3RK1100-1CQ00-0AA3
3RK1 200-0CQ20-0AA3
3RK1 200-0CT20-0AA3
3RK1 200-0CU20-0AA3
3RK2 200-0CQ20-0AA3
3RK2 200-0CT20-0AA3
3RK2 200-0CU20-0AA3
3RK2 200-0CQ22-0AA3
3RK1 400-1BQ20-0AA3
3RK1 400-0GQ20-0AA3
3RK1 100-1CQ20-0AA3
3RK2 100-1EQ20-0AA3
3RK2 400-1BQ20-0AA3
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Page 42
AS-Interface Slaves
I/O modules for operation in the field
Introduction
■
Function
AS-Interface compact modules features comprehensive diagnostic indication. This supports diagnosis at a glance.
The status of a module is either displayed via two LEDs or one
dual LED with continuous or flashing light.
Compact modules of Series K60 have three LEDs for diagnostic
indication.
Compact modules of Series K45 have one single and one dual
LED (two-color LED) for status and diagnostic indication.
6
LED
AUX PWR
AS-Interface
FAULT
LED diagnostic indication of the K60 compact module
LED
AUX PWR
AS-i / FAULT
States
1
)
Off Off
On
On On On
NSA0_00318
States
On
Off Off
On On On Flashing Flashing
NSA0_00313
Off
OffOff Off
Off
Flashing
On On
Flashing
On
Flashing
Status description
Sensor overload with RESET of slaves
Slave has address = 0
No communication:
Master in STOP mode
Slave not entered in the LPS
Slave has wrong IO&D code
Slave in RESET state
Module completely without voltage
failure Normal operation and
U
Aux
applied
U
Aux
Status description
Sensor overload with RESET of slaves
Slave has address = 0
No communication:
Master in STOP mode
Slave not entered in the LPS
Slave has wrong IO&D code
Slave in RESET state
Module completely without voltage
failure
U
Aux
Normal operation and U
Aux
applied
LED diagnostic indication of the K45 compact module
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Siemens IK PI · 2004
Page 43
■
Overview
The digital AS-Interface compact modules of Series K60, are
characterized by optimized handling and greater user friendliness as compared with the application modules. They enable
the user to reduce the installation and start-up times for
AS-Interface by up to 40%.
AS-Interface modules of the K60 compact series comprise two
sections:
• the mounting plate and
• the compact module.
The AS-Interface shaped cables and the compact module are
connected to the mounting plate. Two mounting plates are offered for
• wall mounting and
• mounting onto standard mounting rails
AS-Interface modules of the compact series feature a connection for protective earth conductors. Addressing can also be
performed in the installed state via an addressing socket integrated in the compact module.
K60 compact modules with up to four digital inputs
and outputs
These compact modules contain the communications electronics and the standard M12 connections for inputs and outputs.
Up to four sensors and four actuators can be connected to the
compact module easily and reliably via standard M12 plugs.
The mounting plate and compact module are connected together with a single screw which simultaneously causes contact
to be made with the AS-Interface cable using the insulation penetration technique.
K60 compact modules with up to eight digital inputs
This module has eight digital inputs which can be connected via
M12 plugs.
The module requires two AS-Interface addresses for processing
all eight inputs. The addresses can be assigned here in the
same manner as for a compact module via a double addressing
socket.
■
Design
K60 compact module
AS-Interface Slaves
I/O modules for operation in the field
Digital I/O modules IP67 - K60
The compact modules are mounted on the mounting plate in just
two work stages:
• The AS-Interface flat cable is laid on the mounting plate.
• The module is located and fixed with a screw.
Contact is made with the AS-Interface cable by the insulation
piercing terminals integrated in the top section when the screw
is screwed down.
Addressing is performed via an integrated addressing socket.
M12 sockets that are not required must be sealed with
3RK1 901-1KA00 sealing caps in order to guarantee the specified degree of protection. The compact module with eight digital
inputs requires two AS-Interface addresses. The addresses are
assigned using a double addressing socket integrated into the
module.
K60 mounting plate
The K60 mounting plate is used for mounting digital and analog
K60 compact modules. They have cable connectors for the
yellow and black AS-Interface flat cable.
If the yellow and black AS-Interface cables are completely
routed through the module, no additional seals are necessary.
Additional seals are only necessary when both leads or only one
lead ends inside the module. In this case, additional seals
(straight and shaped) must be inserted in the mounting plate.
The seals are not included in the scope of supply and must be
ordered separately (3RK1 902-0AR00, see Selection and
Ordering data).
6
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Page 44
6
AS-Interface Slaves
I/O modules for operation in the field
Digital I/O modules IP67 - K60
■
Technical specifications
Technical specifications common to all IP67 – K60 digital I/O modules
Operational voltage in accordance
with AS-Interface specification in V
Input connection
Inputs
• Sensor supply via AS-Interface Short-circuit and overload
•Sensors
• Voltage range in V
• Current carrying capacity f
or all inputs (T
• Switching level High in V
• Input current Low/High in mA
Outputs
• Type of output Electronics
• Short-circuit protection
• Inductive interference protection
(free-wheeling diode)
• External 24 V DC supply voltage
• Watchdog
AS-Interface certificate
Approvals
Total current input in mA
Socket assignment, inputs
Outputs
• Current carrying capacity per
output in A DC 12 / DC 13 typ.
• Maximum summation current
per module in A
• Socket assignment, outputs
I/O configuration
ID/ID2 code
Assignment of data bits
• Socket 1 PIN4 = IN1(D0) (Addr. 1)
• Socket 2
• Socket 3
• Socket 4
• Socket 5
• Socket 6
• Socket 7
• Socket 8
Number of I/O sockets
Note
£ 40 °C) in mA
u
26.5 to 31.6
PNP
withstand capability
2- and 3-wire
20 to 30
200
³
10
£
1.5 / ³ 6
Built-in
Built-in
Over black AS-Interface flat cable
Built-in
Available (or under application
in the case of new products)
UL, CSA, marine certification
(or under application in the case
of new products)
8 inputs/2 outputs 8 inputs 8 inputs new
2 A -- --
A/B slave Standard slaves A/B slaves
Special assignment Y-II assignment Y-II assignment
3RK2 400–1HQ00–0AA3 3RK1 200–0DQ00–0AA3 3RK2 200–0DQ00–0AA3
£
300
PIN 1 = Sensor supply L+
PIN 2 = Data input II
PIN 3 = Sensor supply LPIN 4 = Data input I
PIN 5 = Earth connection
2 -- --
4 -- --
3 = "-"
4 = Output
5 = Ground connection
0 (Addr. 1) / 7 (Addr. 2) 0 0
A/E (Addr. 1 and 2) 1/F A/E
PIN2 = IN2(D1) (Addr. 1)
PIN4 = IN2(D1) (Addr. 1) PIN4 = IN2(D1) (Addr. 1) PIN4 = IN2(D1) (Addr. 1)
PIN4 = IN3(D2) (Addr. 1)
PIN2 = IN4(D3) (Addr. 1)
PIN4 = IN4(D3) (Addr. 1) PIN4 = IN4(D3) (Addr. 1) PIN4 = IN4(D3) (Addr. 1)
PIN4 = IN1(D0) (Addr. 2)
PIN2 = IN2(D1) (Addr. 2)
PIN4 = IN2(D1) (Addr. 2) PIN4 = IN2(D1) (Addr. 2) PIN4 = IN2(D1) (Addr. 2)
PIN4 = OUT1(D0) (Addr. 2)
PIN2 = IN3(D2) (Addr. 2)
PIN4 = OUT2(D1) (Addr. 2)
PIN2 = IN4(D3) (Addr. 2)
8 8 8
Module requires two addresses Module requires two addresses Module requires two addresses
Degree of protection IP67
Ground connection
Ambient temperature in °C
Storage temperature in °C
Status indications
• I/O display Yellow LED
•Display U
• AS-Interface/diagnostics display
Connection
Note 1
Note 2
£
270
PIN 1 = Sensor supply L+
PIN 2 = Data input II
PIN 3 = Sensor supply LPIN 4 = Data input I
PIN 5 = Earth connection
-- --
PIN4 = IN1(D0) (Addr. 1)
PIN2 = IN2(D1) (Addr. 1)
PIN4 = IN3(D2) (Addr. 1)
PIN2 = IN4(D3) (Addr. 1)
PIN4 = IN1(D0) (Addr. 2)
PIN2 = IN2(D1) (Addr. 2)
PIN4 = IN3(D2) (Addr. 2)
PIN2 = IN4(D3) (Addr. 2)
PIN4 = IN4(D3) (Addr. 2) PIN4 = IN4(D3) (Addr. 2)
Aux
PIN 5 of each M12 socket is
connected with the grounding
sheet in the mounting plate
through a pin
-25 to +85
-40 to +85
Green LED
Green/red LED
Using mounting plate for K60
compact module
All K60 compact modules are
supplied with high-grade steel
screws/sockets
To supply the output circuit,
an external supplementary
supply (AUX POWER)
of 20 to 30 V DC is necessary.
The supplementary supply must
comply with VDE 0106 (PELV),
Safety Class III.
£
270
PIN 1 = Sensor supply L+
PIN 2 = Data input II
PIN 3 = Sensor supply LPIN 4 = Data input I
PIN 5 = Earth connection
PIN4 = IN1(D0) (Addr. 1)
PIN2 = IN2(D1) (Addr. 1)
PIN4 = IN3(D2) (Addr. 1)
PIN2 = IN4(D3) (Addr. 1)
PIN4 = IN1(D0) (Addr. 2)
PIN2 = IN2(D1) (Addr. 2)
PIN4 = IN3(D2) (Addr. 2)
PIN2 = IN4(D3) (Addr. 2)
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■
Technical specifications (continued)
Total current input in mA
Socket assignment, inputs
Outputs
• Current carrying capacity per
output in A DC 12 / DC 13 typ.
• Maximum summation current
per module in A
• Socket assignment, outputs
I/O configuration
ID/ID2 code
Assignment of data bits
• Socket 1 PIN4 = IN1 (D0)
• Socket 2
• Socket 3
• Socket 4
• Socket 5
• Socket 6
• Socket 7
• Socket 8
Number of I/O sockets
4 inputs/4 outputs 4 inputs/4 outputs 4 inputs/4 outputs
2 A 2 A 1 A
Standard slaves Standard slaves Standard slaves
Y-II assignment Standard assignment Y-II assignment
3RK1 400–1DQ00–0AA3 3RK1 400–1CQ00–0AA3 3RK1 400–1DQ00–0AA3
£
270
PIN 1 = Sensor supply L+
PIN 2 = Data input II
PIN 3 = Sensor supply LPIN 4 = Data input I
PIN 5 = Earth connection
2 2 1
4 4 4
3 = "-"
2/4 = Output
5 = Ground connection
7 7 7
F/F 0/F F/F
PIN2 = IN2 (D1)
PIN4 = IN2(D1) PIN2/4 = IN2(D1) PIN4 = IN2(D1)
PIN4 = IN3 (D2)
PIN2 = IN4 (D3)
PIN4 = IN4(D3) PIN2/4 = IN4(D3) PIN4 = IN4(D3)
PIN4 = OUT1 (D0)
PIN2 = OUT2 (D1)
PIN4 = OUT2(D1) PIN4 = OUT2(D1) PIN4 = OUT2(D1)
PIN4 = OUT3(D2)
PIN2 = OUT4(D3)
PIN4 = OUT4(D3) PIN4 = OUT4(D3) PIN4 = OUT4(D3)
8 8 8
AS-Interface Slaves
I/O modules for operation in the field
Digital I/O modules IP67 - K60
£
270
PIN 1 = Sensor supply L+
PIN 2 = Data input I
PIN 3 = Sensor supply LPIN 4 = Data input I
PIN 5 = Earth connection
3 = "-"
4 = Output
5 = Ground connection
PIN2/4 = IN1(D0) PIN4 = IN1 (D0)
PIN2/4 = IN3(D2) PIN4 = IN3 (D2)
PIN4 = OUT1(D0) PIN4 = OUT1 (D0)
PIN4 = OUT3(D2) PIN4 = OUT3(D2)
£
270
PIN 1 = Sensor supply L+
PIN 2 = Data input II
PIN 3 = Sensor supply LPIN 4 = Data input I
PIN 5 = Earth connection
3 = "-"
2/4 = Output
5 = Ground connection
PIN2 = IN2 (D1)
PIN2 = IN4 (D3)
PIN2 = OUT2 (D1)
PIN2 = OUT4(D3)
6
Total current input in mA
Socket assignment, inputs
Outputs
• Current carrying capacity per
output in A DC 12 / DC 13 typ.
• Maximum summation current
per module in A
• Socket assignment, outputs
I/O configuration
ID/ID2 code
4 inputs/4 outputs 4 inputs/ 3 outputs 4 inputs/2 outputs
1 A 2 A 2 A
Standard slaves A/B slaves Standard slaves
Standard assignment Y-II assignment Y-II assignment
3RK1 400–1DQ03–0AA3 3RK2 400–1FQ03–0AA3 3RK1 400–1MQ00–0AA3
£
270
PIN 1 = Sensor supply L+
PIN 2 = Data input I
PIN 3 = Sensor supply LPIN 4 = Data input I
PIN 5 = Earth connection
1 2 2
4 4 4
3 = "-"
4 = Output
5 = Ground connection
7 7 7
0/F A/2 F/F
£
270
PIN 1 = Sensor supply L+
PIN 2 = Data input II
PIN 3 = Sensor supply LPIN 4 = Data input I
PIN 5 = Earth connection
3 = "-"
2/4 = Output
5 = Ground connection
£
270
PIN 1 = Sensor supply L+
PIN 2 = Data input II
PIN 3 = Sensor supply LPIN 4 = Data input I
PIN 5 = Earth connection
3 = "-"
2/4 = Output
5 = Ground connection
Siemens IK PI · 2004
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Page 46
6
AS-Interface Slaves
I/O modules for operation in the field
Digital I/O modules IP67 - K60
■
Technical specifications (continued)
Assignment of data bits
• Socket 1 PIN2/4 = IN1(D0) PIN4 = IN1 (D0)
• Socket 2
• Socket 3
• Socket 4
• Socket 5
• Socket 6
• Socket 7
• Socket 8
Number of I/O sockets
Total current input in mA
Socket assignment, inputs
Outputs
• Current carrying capacity per
output in A DC 12 / DC 13 typ.
• Maximum summation current
per module in A
• Socket assignment, outputs
I/O configuration
ID/ID2 code
Assignment of data bits
• Socket 1 PIN4 = IN1 (D0)
• Socket 2
• Socket 3
• Socket 4
• Socket 5
• Socket 6
• Socket 7
• Socket 8
Number of I/O sockets
4 inputs/4 outputs 4 inputs/ 3 outputs 4 inputs/2 outputs
1 A 2 A 2 A
Standard slaves A/B slaves Standard slaves
Standard assignment Y-II assignment Y-II assignment
3RK1 400–1DQ03–0AA3 3RK2 400–1FQ03–0AA3 3RK1 400–1MQ00–0AA3
PIN2 = IN2 (D1)
PIN2/4 = IN2(D1) PIN4 = IN2(D1) PIN4 = IN2(D1)
PIN2/4 = IN3(D2) PIN4 = IN3 (D2)
PIN2/4 = IN4(D3) PIN4 = IN4(D3) PIN4 = IN4(D3)
PIN4 = OUT1(D0) PIN4 = OUT1 (D0)
PIN4 = OUT2(D1) PIN4 = OUT2(D1) PIN4 = OUT2(D1)
PIN4 = OUT3(D2) PIN4 = OUT3(D2) Unassigned (sealed)
PIN4 = OUT4(D3) Unassigned (sealed) Unassigned (sealed)
8 7 6
4 inputs 2 x 2 inputs / 2 x 2 outputs 4 outputs
-- 1 amp 2 amps
Standard slaves Standard slaves Standard slaves
Y-II assignment Y assignment Y-II assignment
3RK1 200–0CQ00–0AA3 3RK1 400–1DQ02–0AA3 3RK1 100–1CQ00–0AA3
£
270
PIN 1 = Sensor supply L+
PIN 2 = Data input II
PIN 3 = Sensor supply LPIN 4 = Data input I
PIN 5 = Earth connection
-- 1 2
-- 4 4
-- 3 = "-"
0 7 8
1/F F/F 1/F
PIN2 = IN2 (D1)
PIN4 = IN2(D1) Unassigned (sealed) -PIN4 = IN3 (D2)
PIN2 = IN4 (D3)
PIN4 = IN4(D3) Unassigned (sealed) -Unassigned (sealed) PIN4 = OUT1 (D0)
Unassigned (sealed) Unassigned (sealed) PIN4 = OUT2(D1)
Unassigned (sealed) PIN4 = OUT3(D2)
Unassigned (sealed) Unassigned (sealed) PIN4 = OUT4(D3)
4 4 4
PIN2 = IN4 (D3)
PIN2 = OUT2 (D1)
£
270
PIN 1 = Sensor supply L+
PIN 2 = Data input II
PIN 3 = Sensor supply L-
PIN 4 = Data input I
PIN 5 = Earth connection
2/4 = Output
5 = Ground connection
PIN4 = IN1 (D0)
PIN2 = IN2 (D1)
PIN4 = IN3 (D2)
PIN2 = IN4 (D3)
PIN2 = OUT2 (D1)
PIN2 = OUT4(D3)
PIN4 = IN1 (D0)
PIN2 = IN2 (D1)
PIN4 = IN3 (D2)
PIN2 = IN4 (D3)
PIN4 = OUT1 (D0)
PIN2 = OUT2 (D1)
£
270
--
3 = "-"
2/4 = Output
5 = Ground connection
--
--
PIN4 = OUT1 (D0)
PIN2 = OUT2 (D1)
PIN4 = OUT3(D2)
PIN2 = OUT4(D3)
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Siemens IK PI · 2004
Page 47
■
Technical specifications (continued)
Ambient temperature in °C
Protection
Connection technique
Mounting
Note
AS-Interface Slaves
I/O modules for operation in the field
Digital I/O modules IP67 - K60
K60 mounting plate Hub
For wall mounting For rail mounting -3RK1 901-0CA00 3RK1 901-0CB00 3RK1 901-1NN00
-40 to +85 -40 to +85 -40 to +85
IP67 with K60 compact module
screwed on
For shaped AS-Interface cable,
contacted through the insulationpiercing terminals integral to the
compact module
• Wall mounting
• On shaped bracket (the corre-
sponding slide rings are required)
• Hole spacing is compatible to
K45 mounting plate for wall
mounting
Additional seals are only
necessary when the flat cables
terminate inside the module
(3RK1 902-0AR00)
IP67 with K60 compact module
screwed on
For shaped AS-Interface cable,
contacted through the insulation-
piercing terminals integral to the
compact module
• Standard rail mounting • Standard mounting rail/wall
Additional seals are only
necessary when the flat cables
terminate inside the module
(3RK1 902-0AR00)
Standard rail adapter can be
ordered separately as spare parts:
3RX1 660-0B
IP65 with upper part screwed on
For yellow or black, shaped
AS-Interface cable
contacted through the insulationpiercing terminals integral to the
upper part
mounting
• On shaped bracket (the corresponding slide rings are required)
• Hole spacing also compatible to
coupling module FK/FK-E
(application module)
Distributors can be used for the
following purposes:
• Configuration of network structures (branch function)
• Isolation of cable segments
(isolating function)
• Sealing cable ends inside the
module (sealing function)
If one or both cables terminate in
the module, seals are required
(straight and shaped) that can
be inserted in the lower part of the
distributor. These seals are not
included in the scope of supply
and must be ordered separately
(3RK1 902-0AR00).
If both cables are routed into and
out of the module, additional seals
are not required.
6
Siemens IK PI · 2004
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Page 48
6
AS-Interface Slaves
I/O modules for operation in the field
Digital I/O modules IP67 - K60
■
Selection and Ordering data
3RK1 400-1DQ00-0AA3
Accessories
Design
Digital I/O modules IP67 - K60
PNP transistor
Current loading capacity of inputs: 200 mA
Connection type: M12
Modules supplied without mounting plate.
Typ e Current loading
8 Inputs/2 Outputs 2 A A/B special
8 Inputs – Standard Y-II
4 Inputs/4 Outputs 2 A Standard
4 Inputs/3 Outputs 2 A A/B Y-II
4 Inputs/2 Outputs Standard
4 Inputs –
2 x 2 Inputs/
2 x 2 Outputs
4 Outputs 2 A Y-II
K60 mounting plate
To fit all K60 compact modules
• Wall mounting
• Mounting onto standard rails
capacity of outputs
1 A Y-II
1 A Y
Slave type Pin
A/B
assignments
Standard
Standard
Order No.
3RK2 400-1HQ00-0AA3
3RK1 200-0DQ00-0AA3
3RK2 200-0DQ00-0AA3
3RK1 400-1DQ00-0AA3
3RK1 400-1CQ00-0AA3
3RK1 400-1DQ01-0AA3
3RK1 400-1DQ03-0AA3
3RK2 400-1FQ03-0AA3
3RK1 400-1MQ00-0AA3
3RK1 200-0CQ00-0AA3
3RK1 400-1DQ02-0AA3
3RK1100-1CQ00-0AA3
3RK1 901-0CA00
3RK1 901-0CB00
3RK1 901-0CA00
3RK1 901-1KA00
3RK1 901-1NN00
3RK1 902-0AR00
AS-Interface M12 sealing caps
For spare M12 sockets
(one packing contains ten sealing caps)
Distributor
For AS-Interface flat cable
Supplied with a special mounting plate
Seals (3RK1 902-0AR00) are only necessary when a cable must end
in the distributor and they must be ordered separately
Sealing kit
For K60 mounting plate and distributor
Cannot be used for K45 mounting plate
(one set contains five straight and five shaped seals)
3RK1 901-1KA00
3RK1 901-1NN00
3RK1 902-0AR00
6/48
Siemens IK PI · 2004
Page 49
■
N S A 0 _ 0 0 0 2 7 a
7 3
4 , 5
6 0
3 3
3 9
1 5 2
3 4
9
1 0
N S A 0 _ 0 0 1 8 0
7 3
4 , 5
6 0
3 3
3 9
1 5 2
3 4
9
1 0
2 0
Dimensional drawings
AS-Interface Slaves
I/O modules for operation in the field
Digital I/O modules IP67 - K60
■
Schematics
Terminal assignment, input, pnp (M12 socket)
3 1
6 0
2 9
P i n 1 : S u p p l y L +
4 , 5
Æ
1 5 2
5
S i d e v i e w w i t h
m o u n t i n g p l a t e
N S A 0 _ 0 0 0 2 6
3 R K 1 9 0 1 - 0 C A 0 0
1
4
N S A 0 _ 0 0 0 0 6 a
2
P i n 2 : I n p u t s i g n a l ( b r i d g e d w i t h P i n 4 )
5
P i n 3 : S u p p l y L
P i n 4 : I n p u t s i g n a l ( b r i d g e d w i t h P i n 2 )
3
P i n 5 : E a r t h c o n n e c t i o n
I/O module
Mounting plate for wall mounting
3RK1 901-0CA00
Standard assignment
Y assignment
Y c a b l e / s i n g l e c a b l e
1 2
5
4 3
Y c a b l e / S i n g l e c a b l e S i n g l e c a b l e
1 2
5
4 3
P i n 1 : S u p p l y L +
P i n 2 : I n p u t s i g n a l 2
P i n 3 : S u p p l y L
P i n 4 : I n p u t s i g n a l 1
P i n 5 : E a r t h c o n n e c t i o n
N S A 0 _ 0 0 0 0 8 a
1 2
4 3
5
6
Mounting plate for rail mounting
3RK1 901-0CB00
Y-II assignment
I N 1 I N 2
L e f t c o l u m n ( p l a n v i e w )
P i n 1 : S u p p l y L +
P i n 2 : I n p u t s i g n a l 2
P i n 3 : S u p p l y L
P i n 4 : I n p u t s i g n a l 1
P i n 5 : E a r t h c o n n e c t i o n
N S A 0 _ 0 0 0 1 0 a
I N 2
R i g h t c o l u m n ( p l a n v i e w )
P i n 1 :
P i n 2 :
P i n 3 :
P i n 4 :
P i n 5 :
L +
S u p p l y
L
S u p p l y
I n p u t s i g n a l
E a r t h c o n n e c t i o n
Siemens IK PI · 2004
2
6/49
Page 50
AS-Interface Slaves
3
2
4
1
N S A 0 _ 0 0 0 0 7 a
5
P i n 1 : n o t a s s i g n e d
P i n 2 :
n o t a s s i g n e d
P i n 3 : S u p p l y L
P i n 4 : O u t p u t s i g n a l
P i n 5 : E a r t h c o n n e c t i o n
I/O modules for operation in the field
Digital I/O modules IP67 - K60
■
Schematics (continued)
Terminal assignment, output, pnp (M12 socket)
S i n g l e c a b l e
1 2
5
4 3
N S A 0 _ 0 0 0 1 1
L e f t c o l u m n ( p l a n v i e w )
P i n 1 :
P i n 2 : O u t p u t s i g n a l 2
P i n 3 : S u p p l y L
P i n 4 : O u t p u t s i g n a l 1
P i n 5 : E a r t h c o n n e c t i o n
1 2
5
4 3
R i g h t c o l u m n ( p l a n v i e w )
P i n 1 :
P i n 2 :
P i n 3 : S u p p l y L
P i n 4 : O u t p u t s i g n a l 2
P i n 5 : E a r t h c o n n e c t i o n
6
Standard assignment
1 2
5
4 3
Y assignment
P i n 1 :
P i n 2 : O u t p u t s i g n a l 2
P i n 3 : S u p p l y L
P i n 4 : O u t p u t s i g n a l 1
P i n 5 : E a r t h c o n n e c t i o n
N S A 0 _ 0 0 0 0 9 a
Y-II assignment
6/50
Siemens IK PI · 2004
Page 51
■
Overview
AS-Interface Slaves
I/O modules for operation in the field
Digital I/O modules IP68 / IP69K - K60R
■
Design
Mounting
The same mounting plates are used as for the K60 modules.
The K60R is connected using a 4-conductor round cable with an
M12 connection instead of using ribbon cables. The mounting
plate therefore only serves for the K60R as a mounting point and
grounding connection.
Addressing
Modules with the degree of protection IP67 cannot be used in
environments with permanently high humidity, with drilling emulsions and cutting oils or for cleaning with high-pressure cleaners. For these applications, the extension for the K60 compact
modules, the K60R module with degree of protection IP68 /
IP69K, is the solution.
The K60R modules are connected via a round cable with a M12
cable plug instead of the AS-Interface ribbon cable.
The AS-Interface bus cable and 24 V DC auxiliary power are
routed in a common round cable.
The degree of protection IP68 permits many new areas of applications for which the previous field modules with degree of protection IP67 could not be used. The K60R with degree of protection IP68 makes it possible to use the module for applications
such as bottling plants or machine tools on-site in areas subjected to permanently high humidity. This allows the savings in
wiring outlay due to AS-Interface to be implemented with even
greater consistency. For IP68 test conditions see Section
Tests IP68 / IP69K.
Cleaning with pressurized cleaning equipment, as is frequently
necessary in the food, beverages and tobacco industries, is
problem-free (IP69K).
When trailing cables are used, many users require that the ASInterface bus cable is routed in a round cable. The K60R module
permits direct connection to a round cable. An adapter is not required.
6
NSA0_00338
Socket for bus connection and addressing
Addressing is carried out using the same socket as for the bus
connection. The connection of the module to the addressing unit
3RK1 904-2AB01 is carried out with a standard M12 cable
(e.g. 3RX1 642). A special addressing line (3RK1901-3RA00) is
required when using the older version of the addressing unit
3RK1 904-2AB00. Following mounting, the module is connected
to the addressing unit using the addressing line, and then
addressed. The addressing line is subsequently removed, and
the module connected to the bus cable.
Siemens IK PI · 2004
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Page 52
6
AS-Interface Slaves
I/O modules for operation in the field
Digital I/O modules IP68 / IP69K - K60R
■
Design (continued)
Connection
IP68
3RX1 672 (5 m)
3RX1 674 (5 m)
3RX1 641 (0,5 m)
3RX1 640 (1,0m)
3RX1 642 (1,5 m)
3RX1 536 (5 m)
3RX1 542 (5 m)
NSA0_00339
3RX1 641 (0,5 m)
3RX1 640 (1,0 m)
3RX1 642 (1,5 m)
In the IP67 environment, the proven standard components are
connected using ribbon cables. Branch lines are made into
the IP68 environment via a round cable distributor (3RK19011NR00). The module is connected using a round cable with M12
socket. The module has an M12 bus connection for this instead
of the previous addressing socket. The AS-Interface bus cable
and the 24 V DC power supply are routed together in a 4-conductor round cable. This round cable must not have an earthing
conductor. The earthing connection is made via the mounting
plate.
Only cables with molded M12 plugs may be used in the IP68 environment. This cable is available as a preassembled M12 cable
plug/socket:
• 3RX1641: 0.5 m long
• 3RX1640: 1.0 m long
• 3RX1642: 1.5 m long
Freely-assembled cables with an M12 cable socket and a free
cable end can be used for the connection between the distributor and K60R module over longer distances, where the free end
is fitted with an M12 plug (straight version: 3RX1586, angled
plug 3RX1587) and connected to the distributor. This cable is
available in two versions:
• 3RX1536: 5 m long, with M12 cable socket
• 3RX1542: 5 m long, with M12 angled cable socket
If more than one K60R module is to be connected to a branch
line, this can be distributed further using a T-distributor
(3RK1901-1TR00) in degree of protection IP68.
max. 1,5 m
IP67
3RX1 9 01 1NRO
connector
+
3RX1 586
3RX1 587
max. 5 m
3RK1 901-1TR00
The following conditions must be observed: The design guide-
lines for the AS-Interface are applicable. The maximum permissible current is limited to 4 A for all M12 connection cables.
The cross-section of these cables is only 0.34 mm². The M12
connection cables mentioned (max. length 5 m) can be used for
the branch lines to connect the K60R modules. The voltage drop
resulting from the ohmic resistance (approx. 0.11
taken into account. The total maximum load for all four connections of the round cable distributor 3RK1901-1NR00 is 4 A.
In applications with only round cables, the AS-Interface bus cable and the 24 V DC power supply can be routed together up to
20 m when using a round cable 4 x 1.5 mm². With longer cables,
routing is made using two separate cables of 2 x 1.5 mm² each.
A round cable distributor (3RK1901-1NR00) is not required for
such applications. Distribution to the K60R modules is then
made using a terminal box and the M12 cables referred to.
IP68 / IP69K tests
K60R modules are tested as follows:
• Extra testing compared to IP67: 90 min under 1.8 m water
(IP67: 30 min under 1 m water)
• Salt water test: five months immersed in salt water, 20 cm deep
at room temperature
• Test with particularly creeping oil: five months completely under oil at room temperature
• Test with drilling emulsion: five months at room temperature
(components of drilling emulsion: anionic and non-ionic emulsifiers, paraffinic low-aromatic mineral oil, boric acid alkanolamines, corrosion inhibitors, oil content 40 %)
• Test in oil bath (Oil Excellence 416) with changing oil tempera-
ture: 130 cycles from 15 to 55 °C, two months
• Cleaning with high-pressure cleaner according to IP69K:
80 to 100 bar, distance 10 to 15 cm, time per side > 30 s, water
temperature 80 °C
In order to simulate demands which are as realistic as possible,
the modules have been artificially aged prior to the tests by 15
temperature cycles of -25/+85 °C. The modules were connected
by 3RX1 cables during the tests. Unused connections were
closed by sealing caps 3RK1901-1KA00.
Note: Sealing caps and M12 connections must be tightened with
the correct torque.
W
/m) must be
6/52
Siemens IK PI · 2004
Page 53
■
Technical specifications
Slave type
Operational voltage in accordance
with AS-Interface specification in V
Total current input in mA
Input connection
Inputs
• Sensor supply via AS-Interface Short-circuit and overload proof
•Sensors
• Voltage range in V
• Current carrying capacity for all inputs
£ 40 °C) in mA
(T
u
• Switching level High in V
• Input current Low/High in mA
• Pin assignments for inputs
Outputs
• Type of output Electronics
• Current carrying-capacity
DC 12/13 typically
(max. 4 A per module) in A
• Maximum summation current
per module in A
• Pin assignments for outputs
• Short-circuit protection
• Inductive interference protection
• External voltage supply
DC 24 V
• Watchdog
I/O configuration
ID/ID2 code
Assignment of data bits
• Socket 1 (data bit D0) PIN2/4 = IN1(D0)
• Socket 2 (data bit D1)
• Socket 3 (data bit D2)
• Socket 4 (data bit D3)
• Socket 5 (data bit D0)
• Socket 6 (data bit D1)
• Socket 7 (data bit D2)
• Socket 8 (data bit D3)
4 inputs/4 outputs IP68 / IP69K
Standard assignment
3RK1 400–1CR00–0AA3
Standard slaves
26.5 to 31.6
£
270
PNP
2- and 3-wire
20 to 30
200
³
10
£
1.5 / ³ 6
PIN 1 = Sensor supply L+
PIN 2 = Data input I
PIN 3 = Sensor supply LPIN 4 = Data input I
PIN 5 = Ground connection
2
4
3 = „-“
4 = Output
5 = Earth connection
built-in
built-in
Shared round cable connection
with AS-Interface connection via
M12 socket connector
built-in
7
0/F
PIN2/4 = IN2(D1)
PIN2/4 = IN3(D2)
PIN2/4 = IN4(D3)
PIN4 = OUT1(D0)
PIN4 = OUT2(D1)
PIN4 = OUT3(D2)
PIN4 = OUT4(D3)
AS-Interface Slaves
I/O modules for operation in the field
Digital I/O modules IP68 / IP69K - K60R
4 inputs/4 outputs IP68 / IP69K
Standard assignment
3RK1 400–1CR00–0AA3
AS-Interface certificate
Approvals
Degree of protection
Earth connection
Ambient temperature in °C
Storage temperature in °C
Number of I/O sockets
Status indications
• I/O indication Yellow LED
• IndicationU
• AS-Interface/diagnostics
indication
Conductor
Note 1
Note 2
Help
Yes
UL, CSA, ship building
IP68 / IP69K with mounting plate
3RK1 901-0CA00
IP68 test conditions see Section
Overview / Tests IP68 / IP69K
The degree of protection is only
achieved if all M12 connections
are tightened with the correct
torque. I/O sockets which are not
required must be covered with
sealing caps 3RK1 901-1KA00.
PIN5 of each M12 socket is
connected to the grounding plate
in the mounting plate via a pin.
-25 to +85
-40 to +85
8
Green LED
Green/red LED
via mounting plate for K60
compact module
All K60 compact modules are
supplied with stainless steel
screws/sockets
To supply the output circuit,
an external supplementary
supply (AUX POWER)
of 20 to 30 V DC is necessary.
The supplementary supply must
comply with VDE 0106 (PELV),
safety class III.
6
Siemens IK PI · 2004
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Page 54
AS-Interface Slaves
I/O modules for operation in the field
Digital I/O modules IP68 / IP69K - K60R
■
Technical specifications (continued)
Function
Operating voltage in V
Voltage range in V
Total current carrying capacity for
all distributors in A
Socket assignment
Conductor
Degree of protection
Ambient temperature in °C
Storage temperature in °C
Number of M 12 sockets
Connection
IP67 round cable distributor
AS-i / U
4 x M12, passive without LED
3RK1 901–1NR00
Connection of K60R modules to
AS-Interface ribbon cable in IP-67
environment
26.5 to 31.6 DC (AS-Interface)
20 to 30 DC
4
1 = AS-i "+"
2 = U
3 = AS-i "–"
4 = U
4 ´ M12 socket for connection to
AS-Interface (sensors/actuators)
IP67
–25 to +85
–40 to +85
4
via contact pins on FCI coupling
module (in scope of delivery)
Ribbon cable for
aux
"-"
aux
"+"
aux
Function
Voltage range in V
Current-carrying capacity in A
Conductor
Degree of protection
Ambient temperature in °C
Storage temperature in °C
Number of M 12 sockets
M12-T distributor
3RK1 901–1TR00
for connecting several K60R to
one M12 spur line
20 to 30 DC
4 at T = 40 °C
M12
IP68
-25 to +85
-25 to +85
1 x M12 connector /
2 x M12 sockets
6
■
Selection and Ordering data
Accessories
3RK1 901-0CA00
3RK1 901-1NR00
3RK1 901-1TR00
Design
4 inputs/4 outputs 1)
IP68 / IP69K
Standard assignment
Current carrying capacity:
200 mA (inputs)
2 A (outputs)
Standard slave
Delivery of modules is without mounting plate
Mounting plate K60
appropriate for all K60 and K60R compact modules
• Wall mounting
• Onto standard rails
Round cable distributor IP67
4-way AS-i/U
Ribbon cable to 4 x M12
Current carrying capacity: 4 A
Passive without LED
Scope of delivery including coupling module
M12 T-distributor
IP68
1 x M12 plug
2 x M12 socket
Addressing cable M12
for addressing K60R modules
(only required for addressing unit 3RK1 904-2AB00;
when using the latest version of the addressing unit 3RK1 904-2AB01,
the addressing is carried out with a standard M12 cable 3RX1 642)
aux
Order No.
3RK1 400-1CR00-0AA3
3RK1 901-0CA00
3RK1 901-0CB00
3RK1 901-1NR00
3RK1 901-1TR00
3RK1 901-3RA00
3RK1 901-3RA00
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Siemens IK PI · 2004
Page 55
■
4 0
1 5 2
N S A 0 _ 0 0 3 4 2
6 0
2 9
N S A 0 _ 0 0 0 2 7 a
7 3
4 , 5
6 0
3 3
3 9
1 5 2
3 4
9
1 0
Dimensional drawings
AS-Interface Slaves
I/O modules for operation in the field
Digital I/O modules IP68 / IP69K - K60R
6 0
I/O module
9
3 3
3 9
Mounting plate for mounting onto standard rail
56
45
Fem.
cable
M12x1
plug
1
2
3
4
Male
cable
plug
M12x1
Wiring diagram
4-pole
1234
N S A 0 _ 0 0 1 8 0
3 4
1 5 2
7 3
1 0
2 0
4 , 5
17
M12x1
Cover ring
1
2
3
4
NSA0_00340
6
Mounting plate for wall mounting
M12-T hub
Siemens IK PI · 2004
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Page 56
AS-Interface Slaves
I/O modules for operation in the field
Digital I/O modules IP67 - K45
■
Overview
Large K60 compact modules, well-proven in industry, are now
complemented by the new K45 compact module series. They
round off the existing product spectrum at the lower end and
form the basis of a future generation of small compact modules.
The recognized advantages of the existing K60 compact
modules are entirely mirrored in the considerably smaller K45
modules. They have the same base area as the application modules, but the installed depth is only 2/3 of that of the application
modules and therefore matches the compact module family.
Despite these small dimensions, all modules feature large engraving plates and the integrated addressing socket.
Two mounting plates are offered for the K45 compact modules:
■
Design
Mounting
• The first mounting plate has the same hole pattern as the K60
compact module. This means that K60 compact modules can
be mounted flush in combination with K45 modules. The flat
cables are laid without obstructions in the special depressions
in the mounting plates.
• The second mounting plate has the drilled holes and the standard rail mounting adapter of the application modules.
Installation of the flat cables has been simplified. The yellow and
black AS-Interface
plates from the left or right depending on the position of the coding lug. The polarity of the applied voltages cannot be reversed.
The sensors/actuators are connected via M12 sockets. The 4I
module can be ordered as an alternative with M 8 connection
sockets.
®
flat cable can be inserted in the mounting
6
The yellow or black and yellow AS-Interface flat cables are laid in the
appropriate cable guides of the mounting plate. They can be inserted in
any direction.
The top of the module is located onto the mounting plate.
6/56
The top section is fixed to the mounting plate with just one screw.
Siemens IK PI · 2004
Page 57
■
Design (continued)
Mounting possibilities
AS-Interface Slaves
I/O modules for operation in the field
Digital I/O modules IP67 - K45
Standard rail mounting with 3RK1 901-2DA00 mounting plate.
Wall mounting with 3RK1 901-2EA00 mounting plate.
Mounting (horizontal and vertical fixing is possible) on generally available
shaped rails with screws-on slides (max. M5, not included in the scope
of supply) on mounting plate 3RK1 901-2EA00 or 3RK1 901-2DA00.
Addressing
The addresses are assigned using an integrated addressing
socket.
M12 sockets that are not required must be sealed with
3RK1 901-1KA00 blank plugs in order to guarantee the specified degree of protection.
6
Siemens IK PI · 2004
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Page 58
6
AS-Interface Slaves
I/O modules for operation in the field
Digital I/O modules IP67 - K45
■
Technical specifications
Technical specifications common to all IP67 – K45 digital I/O modules
Operational voltage in accordance
with AS-Interface specification in V
Polarity reversal protection U ASInterface
Input connection
Inputs
• Sensor supply via AS-Interface Short-circuit and overload with-
•Sensors
• Voltage range in V
• Current carrying capacity
for all inputs
(T
£ 40 °C) in mA
u
• Switching level High in V
• Input current Low/High in mA
Outputs
• Type of output Electronics
• Short-circuit protection
• Inductive interference protection
(free-wheeling diode)
• External 24 V DC supply voltage
• Watchdog
AS-Interface certificate
1) for 3RK2 400-1BQ20-0AA3 U
Total current input in mA
Socket assignment, inputs
I/O configuration
ID/ID2 code
Assignment of data bits
• Socket 1 PIN4/2 = IN1(D0) PIN4 = IN1(D0) PIN4 = IN1(D0)
• Socket 2
• Socket 3
• Socket 4
Number of I/O sockets
Total current input in mA
Socket assignment, inputs
I/O configuration
ID/ID2 code
Assignment of data bits
• Socket 1 PIN4/2 = IN1(D0) PIN4 = IN1(D0) PIN4 = IN1(D0)
• Socket 2
• Socket 3
• Socket 4
Number of I/O sockets
26.5 to 31.6
Built-in
PNP
stand capability
2- and 3-wire
20 to 30
200
³
10
£
1.5 / ³ 6
Built-in
Built-in
Over black AS-Interface flat cable
Built-in
Available (or under application
in the case of new products)
= 16.5 V
min
4 inputs 4 inputs 4 inputs
Standard slaves Standard slaves Standard slave
Standard assignment Standard assignment Standard assignment
M12 M8 screw connection M8 screw connection
3RK1 200–0CQ20–0AA3 3RK1 200–0CT20–0AA3 3RK1 200–0CU20–0AA3
£
270
PIN1 = Sensor supply L+
PIN3 = Sensor supply LPIN4 + 2 = Data input
PIN5 = Ground connection
0 0 0
0/F 0/F 0/F
PIN4/2 = IN2(D1) PIN4 = IN2(D1) PIN4 = IN2(D1)
PIN4/2 = IN3(D2) PIN4 = IN3(D2) PIN4 = IN3(D2)
PIN4/2 = IN4(D3) PIN4 = IN4(D3) PIN4 = IN4(D3)
4 4 4
4 inputs 4 inputs 4 inputs
A/B slave A/B slaves A/B slaves
Standard assignment Standard assignment Standard assignment
M12 M8 screw connection M8 screw connection
3RK2 200–0CQ20–0AA3 3RK2 200–0CT20–0AA3 3RK2 200–0CU20–0AA3
£
270
PIN1 = Sensor supply L+
PIN3 = Sensor supply LPIN4 + 2 = Data input
PIN5 = Ground connection
0 0 0
A/0 A/0 A/0
PIN4/2 = IN2(D1) PIN4 = IN2(D1) PIN4 = IN2(D1)
PIN4/2 = IN3(D2) PIN4 = IN3(D2) PIN4 = IN3(D2)
PIN4/2 = IN4(D3) PIN4 = IN4(D3) PIN4 = IN4(D3)
4 4 4
Approvals UL, CSA, marine certification
Degree of protection
Ground connection
Ambient temperature in °C
Storage temperature in °C
Status indications
• I/O display Yellow LED
•Display U
• AS-Interface/diagnostics display
Connection
Note 1
Note 2
£
270
PIN1 = Sensor supply L+
PIN3 = Sensor supply LPIN4 = Data input
£
270
PIN1 = Sensor supply L+
PIN3 = Sensor supply LPIN4 = Data input
Aux
(or under application in the case
of new products)
IP67 (IP65 for M8 snap-on connection)
Through PIN5 of the M12 socket
and outgoing through a 2.8 mm
tab connector (no earth connection for M8 sockets)
-25 to +85
-40 to +85
Green LED
Dual LED, green/red
Using mounting plate for K45
compact module
All K45 compact modules are
supplied with high-grade steel
screws/sockets
To supply the output circuit, an
external supplementary supply
(AUX POWER) of 20 to 30 V DC is
necessary. The supplementary
supply must comply with VDE
0106 (PELV), Safety Class III.
£
270
PIN1 = Sensor supply L+
PIN3 = Sensor supply LPIN4 = Data input
£
270
PIN1 = Sensor supply L+
PIN3 = Sensor supply LPIN4 = Data input
6/58
Siemens IK PI · 2004
Page 59
AS-Interface Slaves
I/O modules for operation in the field
Digital I/O modules IP67 - K45
■
Technical specifications (continued)
2x2 inputs 2 inputs / 2 outputs 2 x (1 input / 1 output)
-- Current carrying capacity
A/B slaves Standard slave Standard slaves
Y assignment Standard assignment Standard assignment
M12 M12 M12
3RK2 200–0CQ22–0AA3 3RK1 400–1BQ20–0AA3 3RK1 400–0GQ20–0AA3
£
Total current input in mA
Polarity reversal protection U Aux
Socket assignment, inputs
Outputs
• Current carrying capacity per
output in A DC 12 / DC 13 typ.
• Maximum summation current
per module in A
I/O configuration
ID/ID2 code
Assignment of data bits
• Socket 1 PIN4 = IN1 (D0)
• Socket 2
• Socket 3
• Socket 4
Number of I/O sockets
1) The typical current carrying capacity per output increases with Version "E12" from 1.5 to 2 A (available from approx. 07/2003).
270
Not applicable Through coding U Aux not required
PIN1 = Sensor supply L+
PIN3 = Sensor supply LPIN4 + 2 = Data input
PIN5 = Ground connection
-- 2 1) 0,2
-- 3 0,2
0 3 3
A/0 0/F F/F
PIN2 = IN2 (D1)
-- PIN4/2 = IN2(D1) --
-- PIN4 = OUT3(D2) -PIN4 = IN3 (D2)
PIN2 = IN4 (D3)
2 4 2
of outputs: 2 A
£
270
PIN1 = Sensor supply L+
PIN2 = Data input
PIN3 = Sensor supply L
PIN4 = Data input
PIN5 = Earth connection
PIN4/2 = IN1(D0) PIN4 = IN1(D0)
PIN4 = OUT4(D3) PIN4 = IN2(D1)
1
)
Current carrying capacity
of outputs: 0.2 A
£
270
PIN1 = Sensor supply L+
PIN2 = Output
PIN3 = Sensor supply LPIN4 = Data input
PIN5 = Earth connection
PIN2 = OUT3(D2)
PIN2 = OUT3(D3)
6
4 outputs 3 outputs 2 outputs / 2 inputs
Current carrying capacity
of outputs: 1 A
Standard slaves A/B slaves A/B slave
Standard assignment Standard assignment Standard assignment
M12 M12 M12
3RK1 100–1CQ20–0AA3 3RK2 100–1EQ20–0AA3 3RK2 400–1BQ20–0AA3
£
Total current input in mA
Polarity reversal protection U Aux
Socket assignment, inputs
Outputs
• Current carrying capacity per output in A DC 12 / DC 13 typ.
• Maximum summation current per
module in A
I/O configuration
ID/ID2 code
Assignment of data bits
• Socket 1 PIN4 = OUT1(D0) PIN4 = OUT1(D0) PIN4/2 = IN3(D2)
• Socket 2
• Socket 3
• Socket 4
Number of I/O sockets
45
Through coding Through coding Through coding
-- -- PIN1 = Sensor supply L+
1 1 2
3 3 3
8 8 B
0/F A/0 A/0
PIN4 = OUT2(D1) PIN4 = OUT2(D1) PIN4/2 = IN4(D3)
PIN4 = OUT3(D2) PIN4 = OUT3(D2) PIN4 = OUT1(D0)
PIN4 = OUT4(D3) Not available PIN4 = OUT2(D1)
4 3 4
Current carrying capacity
of outputs: 1 A
£
45
Current carrying capacity
of outputs: 2 A
£
270
PIN2 = Data input
PIN3 = Sensor supply L
PIN4 = Data input
PIN5 = Earth connection
Siemens IK PI · 2004
6/59
Page 60
6
AS-Interface Slaves
I/O modules for operation in the field
Digital I/O modules IP67 - K45
■
Technical specifications (continued)
K45 mounting plate Hub Cable end piece
For wall mounting For standard rail
3RK1 901-2EA00 3RK1 901-2DA00 3RK1 901-1NN00 3RK1 901-1MN00
Ambient temperature in °C
Degree of protection
Connection technique
Mounting
Note
-40 to +85 -40 to +85 -40 to +85 40 to +85
IP67 with K45 compact
module screwed on
For shaped AS-Interface
cable, contacted through
the insulation-piercing terminals integral to the compact module
• Wall mounting
• On shaped bracket
(the corresponding slide
rings are required)
• Hole spacing compatible with K60 mounting
plate
The yellow and black
AS-Interface cable can
be inserted from any
direction
mounting
IP67 with K45 compact
module screwed on
For shaped AS-Interface
cable, contacted through
the insulation-piercing terminals integral to the compact module
• Standard mounting
rail/wall mounting
• On shaped bracket
(the corresponding slide
rings are required)
• Hole spacing compatible to coupling module
FK/FK-E (application
module)
The yellow and black
AS-Interface cable can
be inserted from any
direction
-- --
IP65 with upper part
screwed on
For yellow or black,
shaped AS-Interface
cable, contacted through
the insulation-piercing terminals integral to the
upper part
• Standard mounting
rail/wall mounting
• On shaped bracket
(the corresponding slide
rings are required)
• Hole spacing compatible to coupling module
FK/FK-E (application
module)
Distributors can be
used for the following
purposes:
• Configuration of
network structures
(branch function)
• Isolation of cable
segments (isolating
function)
• Sealing cable ends
inside the module
(sealing function)
If one or both cables
terminate in the module,
seals are required
(straight and shaped)
that can be inserted in the
lower part of the distributor.
These seals are not
included in the scope
of supply and must be
ordered separately
(3RK1 902-0AR00).
If both cables are routed
into and out of the module, additional seals are
not required.
IP67 with shaped ASInterface cable inserted
Heavy-gauge threadedjoint connector with integrated seal (seal shaped
for AS-Interface cable)
Cable end piece can be
fixed, for example, to a
machine by means of
integral ring
--
6/60
Siemens IK PI · 2004
Page 61
■
Selection and Ordering data
3RK1 400-0GQ20-0AA3
Accessories
AS-Interface Slaves
I/O modules for operation in the field
Digital I/O modules IP67 - K45
Design Order No.
Digital I/O modules IP67 - K45
PNP transistor
Current loading capacity of inputs: 200 mA
Modules supplied without mounting plate.
Typ e Current load-
ing capacity
of outputs
4 inputs -- Standard Standard M12
2 x 2 inputs -- A/B Y M12
2 inputs/2 outputs 2 A 1) Standard Standard
2 x (1 input / 1 output) 0.2 A Y
4 outputs 1 A Standard
3 outputs A/B
2 outputs / 2 inputs 2) new 2 A
K45 mounting plate
• For wall mounting
• For mounting onto standard rails
Slave
type
Pin
assign-
Connection
technique
ments
M8 screws
M8 snap-on
A/B M12
M8 screws
M8 snap-on
3RK1 200-0CQ20-0AA3
3RK1 200-0CT20-0AA3
3RK1 200-0CU20-0AA3
3RK2 200-0CQ20-0AA3
3RK2 200-0CT20-0AA3
3RK2 200-0CU20-0AA3
3RK2 200-0CQ22-0AA3
3RK1 400-1BQ20-0AA3
3RK1 400-0GQ20-0AA3
3RK1 100-1CQ20-0AA3
3RK2 100-1EQ20-0AA3
3RK2 400-1BQ20-0AA3
3RK1 901-2EA00
3RK1 901-2DA00
6
3RK1 901-2EA00
3RK1 901-1NN00
3RK1 901-1KA00
3RK1 901-1PN00
3RK1 901-1MN00
Distributor
For AS-Interface flat cable
Supplied inclusive of special mounting plate
Seals (3RK1 902-0AR00) are only necessary when a cable
must end in the distributor and must be ordered separately
AS-Interface sealing caps
(one set contains ten sealing caps)
• For spare M12 sockets
• For spare M8 sockets
Cable end piece
For sealing open cable ends (of the shaped AS-Interface cable) in IP67
(one set contains ten cable end pieces)
Sealing set
For K60 mounting plate and distributor
Cannot be used for K45 mounting plate
(one set contains five straight and five shaped seals)
3RK1 901-1NN00
3RK1 901-1KA00
3RK1 901-1PN00
3RK1 901-1MN00
3RK1 902-0AR00
3RK1 902-0AR00
1) The typical current carrying capacity per output increases with Version "E12“ from 1.5 to 2 A (available from approx. 07/2003).
2) Start of delivery approx. end of 2003.
Siemens IK PI · 2004
6/61
Page 62
AS-Interface Slaves
33
NSA00028
3
45
33
45
73
4,5
80
10
N S A 0 _ 0 0 3 0 9
I/O modules for operation in the field
Digital I/O modules IP67 - K45
■
Dimensional drawings
14
66
80
6
Mounting plate for wall mounting
3RK1 901-2EA00
Drilled holes and mounting possibilities as for the K60 compact module
Distributor
3RK1 901-1NN00
7
31
45
Mounting plate for standard rail mounting
3RK1 901-2DA00
Drilled holes and mounting possibilities as for the application module
NSA0_00029b
6/62
Siemens IK PI · 2004
Page 63
■
13
4
N S A 0 _ 0 0 1 9 6
P i n 1 : S u p p l y L +
P i n 4 : S u p p l y L
P i n 4 : I n p u t s i g n a l
Schematics
Terminal assignment input, pnp (M8 socket)
AS-Interface Slaves
I/O modules for operation in the field
Digital I/O modules IP67 - K45
Terminal assignment output, pnp (M12 socket) 24 V DC
P i n 1 : n o t a s s i g n e d
1
4
N S A 0 _ 0 0 0 0 7 a
2
P i n 2 :
5
P i n 3 : S u p p l y L
P i n 4 : O u t p u t s i g n a l
3
P i n 5 : E a r t h c o n n e c t i o n
n o t a s s i g n e d
Standard assignment
Terminal assignment input, pnp (M12 socket)
P i n 1 : S u p p l y L +
1
4
N S A 0 _ 0 0 0 0 6 a
2
P i n 2 : I n p u t s i g n a l ( b r i d g e d w i t h P i n 4 )
5
P i n 3 : S u p p l y L
P i n 4 : I n p u t s i g n a l ( b r i d g e d w i t h P i n 2 )
3
P i n 5 : E a r t h c o n n e c t i o n
Standard assignment
Terminal assignment input, pnp (M12 socket)
Standard assignment
6
Y c a b l e / s i n g l e c a b l e
1 2
5
4 3
P i n 1 : S u p p l y L +
P i n 2 : I n p u t s i g n a l 2
P i n 3 : S u p p l y L
P i n 4 : I n p u t s i g n a l 1
P i n 5 : E a r t h c o n n e c t i o n
N S A 0 _ 0 0 0 0 8 a
Y assignment
Siemens IK PI · 2004
6/63
Page 64
AS-Interface Slaves
I/O modules for operation in the field
Digital I/O modules IP67 - application modules
■
Overview
The AS-Interface application modules are the first module generation for AS-Interface. The K45 and K60 modules of the compact series are further developed and enhanced modules.
We recommend that in the future the application modules will be
replaced with the K45 compact modules. For existing systems
and as replacement parts, the application modules will, however, still be available..
Additional information is available in the Internet under:
http://mall.ad.siemens.com
Advantages of the K45 compact modules
The K45 compact modules offer further advantages over the
functionality of the application modules:
• An integrated addressing socket allows the module to be addressed while built-in
• Time savings on installing the module: Hinging method means
they are mounted with just one screw
• Comprehensive diagnostics thanks to a LED on the module
(display of null address, no communication with master, overload, etc.)
• Insertion of the AS-Interface flat cable regardless of the position of the protruding lug
• More compact dimensions
• Versions with M12 and M8 connection sockets permit direct
connection of all sensors
• Modules in A/B technology permit up to 62 stations to be connected to an AS-Interface network
6
Application module decoding table
Application module Comparison type K45
Order No. Design Order No. Design
3RG9 001-0AA00
3RG9 001-0AG00
3RG9 001-0AH00
3RG9 001-0AC00
3RG9 001-0CC00
3RG9 001-0AM00
3RG9 001-0AJ00
3RG9 001-0AB00
3RG9 001-0AL00
3RG9 001-0CB00
Note:
When using the K45 module instead of coupling modules 3RG9 010-0AA00 and 3RG9 030-0AA00,
the K45 mounting plates 3RK1 901-2EA00 (wall mounting) or 3RK1 901-2DA00 (mounting onto standard rails) are required.
®
K45
4 inputs (100 mA) 3RK1 200-0CQ20-0AA3 4 inputs (200 mA)
4 inputs (200 mA) 3RK1 200-0CQ20-0AA3 4 inputs (200 mA)
2 x 2 inputs 3RK2 200-0CQ22-0AA3 2 x 2 inputs
2 inputs / 2 outputs
Relay outputs
2 inputs / 2 outputs
Electronic outputs
2 inputs / 2 outputs
Electronic outputs
U
via M12 plug
aux
2 x (1 input / 1 output)
I/O supply via AS-Interface cable
4 outputs
Relay outputs
4 outputs
via M12 plug
U
aux
4 outputs
Electronic outputs
3RK1 400-1BQ20-0AA3 2 inputs / 2 outputs
3RK1 400-1BQ20-0AA3 2 inputs / 2 outputs
3RK1 400-1BQ20-0AA3
3RK1 400-0GQ20-0AA3 2 x (1 input / 1 output)
3RK1 100-1CQ20-0AA3 4 outputs
3RK1 100-1CQ20-0AA3
3RK1 100-1CQ20-0AA3 4 outputs
A/B slave
Electronic outputs
Electronic outputs
2 inputs / 2 outputs
Electronic outputs
U
via black flat cable
aux
I/O supply via AS-Interface cable
Electronic outputs
4 outputs
via black flat cable
U
aux
Electronic outputs
6/64
Siemens IK PI · 2004
Page 65
AS-Interface Slaves
I/O modules for operation in the field
Digital I/O modules IP67 - application modules
■
Technical specifications
Slave type
Operational voltage in accordance
with AS-Interface specification in V
Total current input in mA
Input connection
Inputs
• Sensor supply via AS-Interface Short-circuit and overload proof
• Voltage range in V
• Current carrying capacity
for all inputs (T
• Connection of sensors
• Switching level High in V
• Input current Low/High in mA
Connection of AS-Interface
Watchdog
I/O configuration
ID code
Assignment of data bits
• Socket 1 Input (D0) PIN4 = IN1 (D0)
• Socket 2
• Socket 3
• Socket 4
AS-Interface certificate
Approvals
Degree of protection
Ambient temperature in °C
Storage temperature in °C
Number of I/O sockets
I/O display
AS-Interface display
AS-Interface/diagnostics display
Connection
£ 40 °C) in mA
u
4 inputs 2 x 2 inputs
100 mA 200 mA
PNP transistor NPN transistor PNP transistor
Standard assignment Y-II assignment Y assignment
3RG9 001–0AA00 3RG9 001–0AG00 3RK1 200-0CQ01-0AA3 3RG9 001–0AH00
Standard slaves
26.5 to 31.6
£
120
PNP PNP NPN PNP
20 to 30 20 to 27 20 to 30
100 200
2- and 3-wire system 2-, 3- and 4-wire system
³
10
£
1.5 / ³ 5
EMI
-0
0 1
Input (D1) PIN4 = IN2(D1) -Input (D2) PIN4 = IN3 (D2)
Input (D3) PIN4 = IN4(D3) Input (D2 and D3)
Yes
UL, CSA, ship building
IP67
-25 to +85
–40 to +85
4 2
Yellow LED
Green LED Red/yellow/green LED Green LED
Not available "AS-i" LED:
Via contact pin on the FK or Pg coupling module
£
250
£
290
PIN2 = IN2 (D1)
PIN2 = IN4 (D3)
green = OK
red =
no data communication
flashing red/yellow =
null address
flashing red =
overload sensor
£
250
Input (D0 and D1)
--
Not available
6
Siemens IK PI · 2004
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Page 66
6
AS-Interface Slaves
I/O modules for operation in the field
Digital I/O modules IP67 - application modules
■
Technical specifications (continued)
2 inputs/2 outputs
Relay PNP transistor NPN transistor
3RG9 001–0AC00 3RG9 001–0CC00 3RG9 001–0AM00 3RK1 400–1BQ01–0AA3
Slave type
Operational voltage in accordance
with AS-Interface specification in V
Total current input in mA
Input connection
Inputs
• Sensor supply via AS-Interface Short-circuit and overload proof
•Sensors
• Voltage range in V
• Current carrying capacity
for all inputs (T
• Connection of sensors
• Switching level High in V
• Input current Low/High in mA
Outputs
• Type of output Relay Electronics
• Current carrying capacity per
output in A DC 12 / DC 13 typ.
• Maximum summation current
per module in A
• Short-circuit protection
• Inductive interference protection
(free-wheeling diode)
• External 24 V DC supply voltage
• Watchdog
Connection of AS-Interface
I/O configuration
ID code
Assignment of data bits
• Socket 1 Input (D0) PIN4 = IN1 (D0)
• Socket 2
• Socket 3
• Socket 4
AS-Interface certificate
Approvals
Degree of protection
Ambient temperature in °C
Storage temperature in °C
Number of I/O sockets
I/O display
AS-Interface display
AS-Interface/diagnostics display
Connection
Note 1
Note 2
£ 40 °C) in mA
u
Standard slaves
26.5 to 31.6
£
140
PNP NPN
2- and 3-wire
20 to 30 20 to 27
100 200
2- and 3-wire system
³
10
£
1.5 / ³ 5
1 (DC 12)
0.5 (DC 13 24 V)
2
Built-in
Built-in
Via M 12 plug 24 V DC via black flat
Not available Built-in
EMI EEMI EMI EEMI
3
0 1
Input (D1) PIN4 = IN2(D1)
Output (D2) PIN4 = OUT1 (D2)
Output (D3) PIN4 = OUT2 (D3)
Yes
UL, CSA, ship building
IP67
-25 to +85
-40 to +85
4
Yellow LED
Green LED Red/yellow/green LED
Without LED "AS-i" LED:
Via contact pin on the FK or Pg coupling module
To supply the output circuit, an external supplementary supply (AUX POWER) of 20 to 30 V DC is necessary.
The supplementary supply must comply with VDE 0106 (PELV), Safety Class III.
In the event of a commu-
nications failure, the relay
outputs remain in the
current switching state.
£
270
2 1
cable
–
£
270
Via M 12 plug 24 V DC via black flat
£
290
cable
PIN2 = IN2 (D1)
PIN2 = OUT2 (D3)
green = OK
red =
no data communication
flashing red/yellow =
null address
flashing red =
overload sensor
6/66
Siemens IK PI · 2004
Page 67
■
Technical specifications (continued)
2 x (1 input/1 output)
PNP transistor
3RG9 001–0AJ00
Slave type
Operational voltage in accordance
with AS-Interface specification in V
Total current input in mA
Input connection
Inputs
• Sensor supply via AS-Interface Short-circuit and overload proof
• Voltage range in V
• Load rating for all inputs in mA
• Connection of sensors
• Switching level High in V
• Input current Low/High in mA
Outputs
• Type of output Electronics
• Current carrying capacity per
output in A DC 12 / DC 13 typ.
• Maximum summation current
per module in A
• External supply voltage
• Short-circuit protection
• Inductive interference protection
(free-wheeling diode)
• External 24 V DC supply voltage
• Watchdog
Connection of AS-Interface
I/O configuration
ID code
Assignment of data bits
• Socket 1 Input D0 and output D2
• Socket 2
• Socket 3
• Socket 4
AS-Interface certificate
Approvals
Degree of protection
Ambient temperature in °C
Storage temperature in °C
Number of I/O sockets
I/O display
AS-Interface voltage display
Diagnostics
Connection
Note
Standard slaves
26.5 to 31.6
£
270
PNP
20 to 30
200
2-wire system
³
10
£
1.5 / ³ 5
0.2
0.2
Not required
Built-in
Built-in
The outputs are supplied via the
yellow AS-Interface cable
Built-in
EMI
3
F
-Input D1 and output D3
-Yes
UL, CSA, ship building
IP67
-25 to +85
-40 to +85
2
Yellow LED
Green LED
Without LED
Via contact pin on the FK or Pg
coupling module
The black AS-Interface cable is
not required
AS-Interface Slaves
I/O modules for operation in the field
Digital I/O modules IP67 - application modules
4-fold distributor passive
without LED
3RG9 001-0AD00
Function
Operating voltage in V
Voltage range in V
Current load for all total in A
Socket assignment
Connection
Degree of protection
Ambient temperature in °C
Non-operating temperature in °C
Number of M12 sockets
Connection
The passive 4V application module is used for connecting the
intelligent I/O to the AS-Interface
26.5 to 31.6 DC (AS-Interface)
20 to 30 DC
2
1 = AS-i ”+“3 = AS-i ”–“
4 x M12 socket for connecting AS-
Interface (Sensors/actuators)
IP67
–25 to +85
–40 to +85
4
Via contact pin on the FK or Pg
coupling module
6
Siemens IK PI · 2004
6/67
Page 68
6
AS-Interface Slaves
I/O modules for operation in the field
Digital I/O modules IP67 - application modules
■
Technical specifications (continued)
4 outputs
Relay PNP transistor NPN transistor PNP transistor
3RG9 001–0AB00 39 001–0AL00 3RK1 100–1CQ01–0AA3 3RG9 001–0CB00
Slave type
Operational voltage in accordance
with AS-Interface specification in V
Total current input in mA
Output connection
Outputs
• Type of output Relay Electronics
• Current carrying capacity per
output in A DC 12 / DC 13 typ.
• Maximum summation current
per module in A
• Short-circuit protection
• Inductive interference protection
(free-wheeling diode)
• External 24 V DC supply voltage
Watchdog
Connection of AS-Interface
I/O configuration
ID code
Assignment of data bits
• Socket 1 Output (D0) PIN4 = OUT1 (D0)
• Socket 2
• Socket 3
• Socket 4
AS-Interface certificate
Approvals
Degree of protection
Ambient temperature in °C
Storage temperature in °C
Number of I/O sockets
Display of outputs
AS-Interface display
Diagnostics
Connection
Note 1
Note 2
Standard slaves
26.5 to 31.6
£
60
PNP NPN PNP
1 (DC 12) 0.5 (DC 13 24 V)1
2
Built-in
Built-in
Via M12 connector on the end face of the module Via FK-E or PG-E coupling module
Not available Built-in
EMI EEMI
8
0 1 0
Output (D1) PIN4 = OUT2(D1) Output (D1)
Output (D2) PIN4 = OUT3(D2)
Output (D3) PIN4 = OUT4(D3) Output (D3)
Yes
UL, CSA, ship building
IP67
-25 to +85
–40 to +85
4
Yellow LED
Green LED Red/yellow/green LED Green LED
Without LED "AS-i" LED:
Via contact pin on the FK or Pg coupling module Via contact pin on the FK-E or Pg-E coupling module
To supply the output circuit, an external supplementary supply (AUX POWER) of 20 to 30 V DC is necessary.
The supplementary supply must comply with VDE 0106 (PELV), Safety Class III.
In the event of a commu-
nications failure, the relay
outputs remain in the
current switching state.
–
£
50
PIN2 = OUT2 (D1)
PIN2 = OUT4(D3)
green = OK
red =
no data communication
flashing red/yellow =
null address
flashing red =
overload sensor
£
60
Output (D0)
Output (D2)
Without LED
6/68
Siemens IK PI · 2004
Page 69
■
Technical specifications (continued)
Operating voltage in accordance
with AS-Interface specification in V
Loading capability in A
Interface
Ambient temperature in °C
Degree of protection
Connection technique
Mounting possibilities
Scope of delivery
Special features
Note
AS-Interface Slaves
I/O modules for operation in the field
Digital I/O modules IP67 - application modules
FK coupling module FK-E coupling module
for 2 x AS-Interface cable (yellow) for 1 x AS-Interface cable (yellow) and
Standard version Version with high-grade
3RG9 010–0AA00 3RK1 901–1HA00 3RG9 030–0AA00 3RK1 901–1JA00
26.5 to 31.6
£
2
EMI EEMI
-40 to +85
IP67 (with cover/application module)
Insulation piercing technique for AS-Interface flat cable
For wall and standard rail mounting
1 ´ coupling module
4
´
shaped seal
3
´
terminating seal
-- Integrated high-grade
Cable baskets are connected electrically in parallel
and are suitable for single T and double T junctions
steel components and
Viton seals
1 ´ coupling module
4
´
shaped seal (Viton)
3
´
terminating seal
(Viton)
steel threaded bushings
1 x AS-Interface cable (black)
Standard version Version with high-grade
1 ´ coupling module
4
´
shaped seal
3
´
terminating seal
-- High-grade steel
--
steel components and
Viton seals
1 ´ coupling module
4
´
shaped seal (Viton)
3
´
terminating seal
(Viton)
threaded bushings
Operational voltage in accordance
with AS-Interface specification in V
Loading capability in A
Interface
Ambient temperature in °C
Degree of protection
Connection technique
Mounting possibilities
Supply includes
External cable diameter in mm
Conductor cross-section in mm
Screwed cable gland
Note
2
PG coupling module PG-E coupling module
3RG9 220-0AA00 3RG9 240-0AA00
26,5 to 31,6
4
EMI EEMI
-25 to +85
IP67 (with cover/application module)
Via screw terminals to AS-Interface cable
with top section of module
For wall and standard rail mounting
1 ´ PG coupling module
4
´
nuts
2
´
cable gland PG11
´
locking bolts
3
6 to 10
1 to 2.5
Pg11
When using AS-Interface flat cables, shaped PG gaskets are required(3RX9 805-0AA00)
Via screw terminals to AS-Interface cable and U
male contact connection to top section of module
Aux
6
via
Siemens IK PI · 2004
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Page 70
AS-Interface Slaves
N S A 0 0 0 3 9
8 0
6 6
3 1
9 , 6
4 5
2 5
- 1
- 2 -
3 4 -
2 7
N S A 0 0 0 4 0
8 0
6 6
3 1
9 , 6
4 5
2 5
1 0
3 , 8 5
M 1 2
- 1
- 2 -
3 -
4 -
1 6
2 7
N S A 0 0 0 4 1
8 0
6 6
3 1
9 , 6
4 5
2 5
2 7
I/O modules for operation in the field
Digital I/O modules IP67 - application modules
■
Dimensional drawings
Application modules
Coupling modules
6
3RG9 001-0AA00
3RG9 001-0AD00
3RG9 001-0AG00
3RG9 001-0CB00
3RG9 001-0CC00
3RK1 200-0CQ01-0AA3
3RK1 400-1BQ01-0AA3
3RK1 100-1CQ01-0AA3
FK coupling module
3RG9 010-0AA00
PG coupling module
3RG9 220-0AA00
6 6
8 0
2 2 - 2 8
1 7 , 2 5
4 5
8 0
3 1
4 5
5 , 3
3 1
6 6
5 , 3
4
1 3 , 2 5
P g 1 1
6
5 , 3
3 3
9 , 6
N S A 0 0 0 4 3
2 0
N S A 0 0 0 4 4
9 , 6
3RG9 001-0AB00
3RG9 001-0AC00
3RG9 001-0AL00
3RG9 001-0AM00
4 5
6 6
8 0
3 1
6
5 , 3
9 , 6
N S A 0 0 0 4 5
2 0
FK-E coupling module
3RG9 030-0AA00
3RG9 901-1NA00
3RG9 901-1JA00
4 5
3RG9 001-0AH00
3RG9 001-0AJ00
3 1
8 0
6/70
Siemens IK PI · 2004
2 2 - 2 8
4
1 7 , 2 5
PG-E coupling module
3RG9 240-0AA00
3 3
5 , 3
P g 1 1
N S A 0 0 0 4 6
6 6
9 , 6
5 , 3
1 3 , 2 5
Page 71
■
Overview
■
Function
AS-Interface Slaves
I/O modules for operation in the field
Analog I/O modules IP67 - K60
u s e r p r o g r a m c y c l e ,
O n e
w i t h s y s t e m f u n c t i o n c a l l
The two-channel modules in the K60 compact series collect or
supply analog signals locally. These modules are linked to a
higher-level programmable controller via an AS-Interface master
acc. to Specification 2.1.
The analog modules are grouped into five categories:
• Input module for two current sensors
• Input module for two voltage sensors
• Input module for two temperature sensors
• Output module for two current actuators
• Output module for two voltage actuators
The input and output channels are galvanically isolated from the
AS-Interface network. If sensors with a greater power consumption are to be connected, instead of the internal supply, more
power can be supplied via the auxiliary voltage.
The modules, complete with their technical specifications and
detailed operating instructions, are presented in the manual in
considerable detail. This is supplemented with function block
examples.
A S -
C P U
NSA0_00352a
N o t e : T h e i n t e g r a t e d s t a n d a r d f u n c t i o n b l o c k s S F C 5 8 , S F C 5 9
c a n b e u s e d f o r a c c e s s t o t h e v a l u e s .
Data transfer in accordance with the 7.3/7.4 analog profile (simplified)
I n t e r f a c e
m a s t e r
A S -
S e v e n
I n t e r f a c e c y c l e s
( m a x . 5 m s e a c h )
A n a l o g
m o d u l e
In the case of the 7.3/7.4 analog profile, at least seven AS-Interface cycles are executed until data transfer is complete. For this
purpose, a master with the expanded specification V2.1
must be used.
In the case of input modules, the complete analog value is then
available in the AS-Interface master. Preprocessing takes place
in the master.
The user program fetches the analog value as one value into the
user program on the next system function call. The analog value
is therefore updated extremely quickly.
This procedure takes place in reverse order in the case of output
modules.
6
■
Technical specifications
Slave type Analog-Slave
Profile
Numerical format
Operational voltage in accordance
with AS-Interface specification in V
Total current consumption of the
module including the connection
of sensors/actuators in mA
Current drawn with two sensors
connected in mA
(without U
Additional supply of sensors
via U
Current drawn from U
connection of 2 sensors
(not short-circuit-proof) in mA
Current drawn on connection of 2
current / voltage actuators in mA
Aux
Aux
in V
infeed)
Aux
on
7.3
S7
26.5 to 31.6
150
Max. 46
24 to 30
Max. 500
Max. 30 / max. 24
I/O configuration 7
ID code
AS-Interface certificate
Approvals
Degree of protection
Ambient temperature in °C
Storage temperature in °C
AUX PWR display (U
AS-i display
FAULT display
Connection
) Green LED
Aux
3
In preparation
UL/CSA/ship building
IP67
-20 to +60
-40 to +85
Green LED
Red LED
Mounting plate for K60 compact
module
Siemens IK PI · 2004
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Page 72
6
AS-Interface Slaves
I/O modules for operation in the field
Analog I/O modules IP67 - K60
■
Selection and Ordering data
3RK1 207-1BQ40-0AA3
Accessories
Design
Analog I/O modules IP67 - K60
Active channels 1 and 2
Analog profile 7.3
The modules are supplied without a mounting plate
Measurement/
output variable
Current 2 inputs
Thermal resistance
Resistance
Volt age 2 inputs
Manual, German
K60 mounting plate
• Wall mounting
• Mounting onto standard rails
Typ e Measurement
Deactivated smoothing
function
50 Hz line filter
2 outputs
For 2-wire actuators
2 inputs
For 4-wire sensors
Deactivated smoothing
function
50 Hz line filter
Deactivated smoothing
function
50 Hz line filter
2 outputs
For 2-wire actuators
/output range
4 to 20 mA or
±
20 mA
(selectable)
4 to 20 mA or
±
20 mA or
0 to 20 mA
(selectable)
Pt 100 or
Ni 100 or
0 to 600 mA
(selectable)
±
10 V
±
10 V or
0 to 10 V
(selectable)
Order No.
3RK1 207-1BQ40-0AA3
3RK1 107-1BQ40-0AA3
3RK1 207-3BQ40-0AA3
3RK1 207-2BQ40-0AA3
3RK1 107-2BQ40-0AA3
3RK1 701-2AB40-0AA0
3RK1 901-0CA00
3RK1 901-0CB00
3RK1 901-0CA00
3RK1 901-1KA00
3RK1 902-0AR00
Additional information is available in the Internet under:
http://mall.ad.siemens.com
The analog modules to the profile 7.1/7.2 can be ordered at this
address.
M12 sealing cap
Sealing kit
3RK1 901-1KA00
3RK1 902-0AR00
6/72
Siemens IK PI · 2004
Page 73
■
Schematics
Pin assignment input module
AS-Interface Slaves
I/O modules for operation in the field
Analog I/O modules IP67 - K60
1 2
5
4 3
N S A 0 _ 0 0 0 1 3 a
3RK1 207-1BQ40-0AA3
Current input 4-wire-sensor
1 2
5
4 3
3RK1 207-1BQ40-0AA3
Current input 2-wire-sensor
N S A 0 _ 0 0 0 1 4 b
B r i d g e f r o m t o M ( 3 )
c a n b e s e t i n t e n a l l y v i a
p a r a m e t e r i s a t i o n
n
1 2
5
4 3
3RK1 207-2BQ40-0AA3
Voltage input 4-wire-sensor
N S A 0 _ 0 0 0 1 7 a
1 2
5
4 3
N S A 0 _ 0 0 0 1 8 a
3RK1 207-3BQ40-0AA3
Thermo-resistor 4-wire-sensor
P i n 1 : S u p p l y L + ( D C 2 4 V )
P i n 2 :
n +
P i n 3 : S u p p l y M ( g r o u n d )
P i n 4 :
n
P i n 5 : C a b l e s h i e l d
A l l p i n a s s i g n m e n t s a r e s h o w n w i t h o u t
e x t e r n a l s e n s o r s u p p l y .
m a x 5 0 m A f o r b o t h c h a n n e l s f r o m
P i n 1 a n d P i n 3 .
P i n 1 : S u p p l y L + ( D C 2 4 V )
P i n 2 :
n +
P i n 3 : S u p p l y M ( g r o u n d )
P i n 4 :
n
P i n 5 : C a b l e s h i e l d
A l l p i n a s s i g n m e n t s a r e s h o w n w i t h o u t
e x t e r n a l s e n s o r s u p p l y .
m a x 5 0 m A f o r b o t h c h a n n e l s f r o m
P i n 1 a n d P i n 3 .
P i n 1 : S u p p l y L + ( D C 2 4 V )
P i n 2 :
n +
P i n 3 : S u p p l y M ( g r o u n d )
P i n 4 :
n
P i n 5 : C a b l e s h i e l d
A l l p i n a s s i g n m e n t s a r e s h o w n w i t h o u t
e x t e r n a l s e n s o r s u p p l y .
m a x 5 0 m A f o r b o t h c h a n n e l s f r o m
P i n 1 a n d P i n 3 .
P i n 1 :
c o n s t +
P i n 2 : I N +
P i n 3 :
c o n s t
P i n 4 : I N
P t 1 0 0
P i n 5 : C a b l e s h i e l d
A l l p i n a s s i g n m e n t s a r e s h o w n w i t h o u t
e x t e r n a l s e n s o r s u p p l y .
m a x 5 0 m A f o r b o t h c h a n n e l s f r o m
P i n 1 a n d P i n 3 .
P i n 1 :
c o n s t +
P i n 2 :
1 2
5
P t 1 0 0
4 3
N S A 0 _ 0 0 0 1 5 b
n +
P i n 3 :
c o n s t
P i n 4 :
n
P i n 5 : C a b l e s h i e l d
A l l p i n a s s i g n m e n t s a r e s h o w n w i t h o u t
e x t e r n a l s e n s o r s u p p l y .
m a x 5 0 m A f o r b o t h c h a n n e l s f r o m
P i n 1 a n d P i n 3 .
3RK1 207-3BQ40-0AA3
Thermo-resistor 2-wire-sensor
P i n 1 :
1 2
5 P t 1 0 0
4 3
N S A 0 _ 0 0 0 1 9 a
3RK1 207-3BQ40-0AA3
Thermo-resistor 3-wire-sensor
m e a s +
P i n 2 : S u p p l y L +
P i n 3 :
P i n 4 : S u p p l y L ( g r o u n d )
P i n 5 : C a b l e s h i e l d
m e a s
All Pin assignments without external supply of the sensors.
Pin assignment output module
1
2
5
4
3
3RK1 107-1BQ40-0AA3
Current output
1 2
5
4 3
N S A 0 _ 0 0 0 1 6
N S A 0 _ 0 0 0 2 0
P i n 5 : C a b l e s h i e l d
P i n 5 : C a b l e s h i e l d
6
3RK1 107-2BQ40-0AA3
Voltage output
All Pin assignments without external supply of the sensors.
Siemens IK PI · 2004
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Page 74
6
AS-Interface Slaves
I/O modules for operation in the field
Pneumatic I/O modules
■
Overview
All pneumatic I/O modules must now be ordered directly from
the manufacturer (Fa. Kuhnke). An order via Siemens is no
longer possible.
Order informationen of Kuhnke GmbH
Module groupe Module type Siemens Order No. Kuhnke order code Ordering adress
Pneumatic compact module K60
4 inputs
2 outputs
monostable
Pneumatic compact module K60
4 inputs
2 outputs
bistable
Pneumatic application module
2 inputs
2 outputs
monostable
Pneumatic application module
´
2 inputs
2
2 outputs
monostable
Exhaust air via sintered filter 3RK 1408-0MT00-0CA0 AirBox K-F-GE-MO Kuhnke GmbH
Exhaust air via plug-in
connector
Exhaust air via sintered filter
valve supply via U aux
Exhaust air via plug-in
connector
valve supply via U aux
Exhaust air via sintered filter 3RK 1408-0CT00-0CA0 AirBox K-F-GE-BI
Exhaust air via plug-in
connector
Exhaust air via sintered filter
valve supply via U aux
Exhaust air via plug-in
connector
valve supply via U aux
Exhaust air via sintered filter 3RK 1408-0BT00-0CA0 AirBox 1-F-GE-MO
Exhaust air via plug-in
connector
Exhaust air via plug-in
connector
with stainless-steel components and Viton seals
Exhaust air via sintered filter
recessed hand operation
Exhaust air via sintered filter
recessed hand operation
valve supply via U aux
Exhaust air via sintered filter 3RK 1408-0MT02-0CA0 AirBox 32-F-GE-MO
Exhaust air via plug-in con-
nector
Exhaust air via sintered filter
valve supply via U aux
Exhaust air via plug-in
connector
valve supply via U aux
3RK 1408-0MT01-0CA0 AirBox K-S-GE-MO
3RK 1408-1MT00-0CA0 AirBox K-F-SW-MO
3RK 1408-1MT01-0CA0 AirBox K-S-SW-MO
3RK 1408-0CT01-0CA0 AirBox K-S-GE-BI
3RK 1408-1CT00-0CA0 AirBox K-F-SW-BI
3RK 1408-1CT01-0CA0 AirBox K-S-SW-BI
3RK 1408-0BT01-0CA0 AirBox 1-S-GE-MO
3RK 1408-0BT03-0CA0 AirBox 1-S-GE-MO-VA
3RK 1408-0BT02-0CA0 AirBox 1-F-GE-MO-GH
3RK 1408-1BT02-0CA0 AirBox 32-F-SW-MO-GH
3RK 1408-0MT03-0CA0 AirBox 32-S-GE-MO
3RK 1408-1BT00-0CA0 AirBox 32-F-SW-MO
3RK 1408-1BT01-0CA0 AirBox 32-S-SW-MO
Lütjenburger Str. 101
D-23714 Malente
Te l.
x49-4523-402-386
Fax.
x49-4523-402-481
E-mail:
sales@kuhnke.de
Contact person:
Mr Pöhls
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Siemens IK PI · 2004
Page 75
■
Overview
AS-Interface Slaves
I/O modules for operation in IP20 control cabinet
Introduction
SlimLine S22.5/S45
Module F90
For AS-Interface applications in the switchgear cabinet, various
module series are available for different requirements:
• SlimLine S22.5
• SlimLine S45
• Module F90
• Flat module
All modules of these series can be directly snapped onto stan-
dard rails or fixed with screws.
AS-Interface modules to the degree of protection IP20 have ter-
minals for direct connection to the AS-Interface cables and
therefore do not require a base unit.
Flat module
Series Range Mounting on 35 mm
SlimLine S22.5
SlimLine S45
Module F90
Flat module
1) For further information about these modules, see Section Actuator-Sensor-Interface / Modules with special functions / Counter modules
•4I
•4O
• 2I/2O (electronic/relay outputs)
• Counter
• Earth fault detection module
• 4I/4O (electronic/relay outputs)
• 4I/4O with floating I/O
• 4I/3O (A/B modules)
• 4I/4O (screw terminals)
• 4I/4O (connected via Combicon
• 16I
• 4I/4O (screw terminals)
• (encapsulated and embedded
connector)
PCB)
1
)
standard rails to
DINEN50022
• • –
• • –
• – –
– – Integrated tags
Wall mounting using
push-in lugs
(Order No.: 3RP1 903)
Other
possibilities
for screw fixing
6
Siemens IK PI · 2004
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Page 76
AS-Interface Slaves
I/O modules for operation in IP20 control cabinet
Introduction
■
Function
Addressing
All modules of the Slimline S22.5, S45 and F90 series as well as
the flat module can be addressed via an integrated addressing
socket also in the mounted state. An addressing unit is therefore
necessary (AS-Interface addressing and diagnostics unit 3RK1
904-2AB01).
LED diagnostics indication
SlimLine Series
AS-Interface modules of the SlimLine Series have, in addition to
status indicators for inputs and outputs, two LEDs for indicating
the status of the module.
6
LED
AUX PWR1)
AS-Interface
FAULT
1) No LED for 3RK1 400-0BE00-0AA2, 3RK1 402-0BE00-0AA2 and 3RK1 100-0CE00-0AA2.
States
Off Off
On
On On On
NSA0_00318
Off
OffOff Off
Flashing
On On
On
Flashing
F90 module (16I)
All modules of this series have, in addition to status indicators for
inputs and outputs, one LED to indicate the status of the AS-Interface voltage.
LED
AS-Interface
States
On
NSA0_00319
Off
Status description
Sensor overload with RESET of slaves
Slave has address = 0
No communication:
Master in STOP mode
Slave not entered in the LPS
Slave has wrong IO&D code
Slave in RESET state
Module completely without voltage
failure Normal operation and
U
Aux
applied
U
Aux
Status description
AS-Interface voltage not applied
AS-Interface voltage applied
Flat module and F90 module (4I/4O)
The flat module and F90 module with four inputs and four outputs have a dual LED for diagnostics functions.
6/76
LED
AUX PWR
AS-i / FAULT
Siemens IK PI · 2004
States
On
Off Off
On On On Flashing Flashing
NSA0_00313
Off
Flashing
Status description
Sensor overload with RESET of slaves
Slave has address = 0
No communication:
Master in STOP mode
Slave not entered in the LPS
Slave has wrong IO&D code
Slave in RESET state
Module completely without voltage
failure
U
Aux
Normal operation and U
Aux
applied
Page 77
■
Overview
SlimLine modules of Series S22.5 and S45
The AS-Interface module series for the "SlimLine“ control cabinet
to the degree of protection IP20 creates space in the control
cabinet or in the distributed on-site control box.
The emphasis of this module series is on its slim design. The
modules are 22.5 mm or 45 mm in width.
Via screw-type or Cage Clamp terminals, standard sensors/
actuators and the AS-Interface cable can be connected.
Integrated adapters allow the modules to be mounted on standard rails. Deinstallation from the standard rail is quick and easy
without the need for tools.
The modules can also be screwed in place by an additional
accessory.
All modules have LEDs on the front which indicate the status of
the module.
An addressing socket built into the front allows addresses to be
assigned in the installed state.
Apart from the digital input and output modules, modules with
special functions are also available in S22.5 format. These include:
• Counter module
• Earth fault detection module
For further information on these modules, see the Section
AS-Interface / Modules with Special Functions.
AS-Interface Slaves
I/O modules for operation in IP20 control cabinet
SlimLine
■
Design
Removable terminals
The removable terminal is the innovative connection technique
from Siemens for AS-Interface SlimLine modules of the S22.5
and S45 Series. The complete terminal block can be quickly and
easily dismantled and reassembled. It is not necessary to disconnect the terminals during this process.
Note
• The devices will be converted from 2004 and will be available
under the same order number.
• Before the terminal block is removed, the device must be disconnected from the supply.
Features
Removeable
terminal blocks
Contact
NSA0_00363
• Well-proven terminal system
The complete ease of handling for connecting wires is retained
in the design of the new removable terminals. The familiar conductor cross sections can continue to be used.
• Variable connection techniques
All modules are available with screw-type or Cage Clamp terminals.
• Coding
The terminal blocks cannot be mistakenly interchanged thanks
to coding (EN50178).
• Secured against detachment and vibration
The terminal blocks are latched into the housing. The terminal
blocks can be removed using a screwdriver VDE0100T410
(IEC-4-41). Inadvertent removal is therefore not possible.
• Safety against finger touch
Even in the removed state, the contacts of the modules are safe
against finger touch according to DIN 61140(IEC 60529).
• Labeling
All terminal connections are labelled on the terminal block
which makes preassembly possible.
6
Siemens IK PI · 2004
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Page 78
6
NSA0_00364
NSA0_00365
N
S
A
0
_
0
0
3
6
6
a
AS-Interface Slaves
I/O modules for operation in IP20 control cabinet
SlimLine
■
Design (continued)
Releasing removable terminals
Step 1: Release latch using a screwdriver
Locking removable terminals
CLICK
NSA0_00367a
Push terminal backwards until latch snaps into place
Customer benefits
• Quick replacement of the basic unit minimizes service costs
and reduces downtimes
• Mistakes are avoided during replacement thanks to coding of
the terminals
• Preassembly is possible without the device
• Safety to finger touch during replacement
• The ease of connection with screw-type and Cage Clamp terminals is fully retained
Step 2: Pull terminal forwards
Step 3: Lift off terminal
■
Technical specifications
Technical specifications common to all SlimLine modules
Operational voltage in accordance
with AS-Interface specification in V
Input connection
AS-Interface certificate
Approvals
Degree of protection
Ambient temperature in °C
Storage temperature in °C
26.5 to 31.6
PNP
Available (or under application in
the case of new products)
UL, CSA, ship building (or under
application in the case of new
products)
IP20
-25 to +70
-40 to +85
Status indications
• I/O display Yellow LED
• AS-i display
• FAULT display
Note
Green LED
Red LED
To supply the output circuit,
an external supplementary
supply (AUX POWER)
of 20 to 30 V DC is necessary.
The supplementary supply must
comply with VDE 0106 (PELV),
Safety Class III.
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Siemens IK PI · 2004
Page 79
AS-Interface Slaves
I/O modules for operation in IP20 control cabinet
■
Technical specifications (continued)
SlimLine S22.5
4 inputs 4 inputs 4 inputs new
Screw-type connection Screw-type connection Screw-type connection
Standard slave Standard slave A/B slave
2-wire 2- and 3-wire 2- and 3-wire
3RK1 200-0CE00-0AA2 3RK1 200-0CE02-0AA2 3RK2 200-0CE02-0AA2
£
Total current input in mA
Inputs
• Sensor supply via AS-Interface Short circuit and overload
• Voltage range in V
• Current carrying capacity
for sensor supply in mA
• Connection of sensors
• Switching level High in V
• Input current Low/High in mA
I/O configuration
ID/ID2 code
Assignment of data bits
•Data bit D0 IN1 IN1 IN1
•Data bit D1
•Data bit D2
•Data bit D3
Connection
50
withstand capability
20 to 30 20 to 30 20 to 30
-- 200 200
2-wire system 2- and 3-wire system 2- and 3-wire system
³
10
£
1.5 / ³ 5
0 0 0
0/F 0/F A/0
IN2 IN2 IN2
IN3 IN3 IN3
IN4 IN4 IN4
Via screw terminal Via screw terminal Via screw terminal
£
270
Short circuit and overload
withstand capability
³
10
£
1.5 / ³ 5
SlimLine
£
270
Short circuit and overload
withstand capability
³
10
£
1.5 / ³ 5
6
4 inputs 4 inputs 4 inputs new
Spring-loaded connection Spring-loaded connection Spring-loaded connection
Standard slave Standard slave A/B slave
2-wire 2- and 3-wire 2- and 3-wire
3RK1 200-0CG00-0AA2 3RK1 200-0CG02-0AA2 3RK2 200-0CG02-0AA2
£
Total current input in mA
Inputs
• Sensor supply via AS-Interface Short-circuit and overload
• Voltage range in V
• Current carrying capacity
for sensor supply in mA
• Connection of sensors
• Switching level High in V
• Input current Low/High in mA
I/O configuration
ID/ID2 code
Assignment of data bits
•Data bit D0 IN1 IN1 IN1
•Data bit D1
•Data bit D2
•Data bit D3
Connection
Conductor cross-sections in mm
Note
50
withstand capability
20 to 30 20 to 30 20 to 30
-- 200 200
2-wire system 2- and 3-wire system 2- and 3-wire system
³
10
£
1.5 / ³ 5
0 0 0
0/F 0/F A/0
IN2 IN2 IN2
IN3 IN3 IN3
IN4 IN4 IN4
Spring-loaded terminal connection Spring-loaded terminal connection Spring-loaded terminal connection
2
Solid: 2 ´ (0.25–1.5)
Finely stranded with end sleeve:
2
´
(0.25–1)
Finely stranded without end sleeve:
2
´
(0.25–1.5)
AWG conductor connections solid
or stranded: AWG 2
Disassembly tool for springloaded terminal connection:
See "Accessories"
´
(24–16)
£
270
Short-circuit and overload
withstand capability
³
10
£
1.5 / ³ 5
Solid: 2 ´ (0.25–1.5)
Finely stranded with end sleeve:
2
´
(0.25–1)
Finely stranded without end sleeve:
2
´
(0.25–1.5)
AWG conductor connections solid
or stranded: AWG 2
Disassembly tool for springloaded terminal connection:
See "Accessories"
´
(24–16)
£
Short-circuit and overload
withstand capability
³
£
Solid: 2 ´ (0.25–1.5)
Finely stranded with end sleeve:
2
Finely stranded without end sleeve:
2
AWG conductor connections solid
or stranded: AWG 2
Disassembly tool for springloaded terminal connection:
See "Accessories"
270
10
1.5 / ³ 5
´
(0.25–1)
´
(0.25–1.5)
´
(24–16)
Siemens IK PI · 2004
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Page 80
6
AS-Interface Slaves
I/O modules for operation in IP20 control cabinet
SlimLine
■
Technical specifications (continued)
2 inputs/2 outputs 2 inputs/2 outputs 2 inputs/2 outputs
Screw-type connection Screw-type connection Spring-loaded connection
Standard slave Standard slave Standard slave
2-wire 2-wire 2-wire
PNP transistor (2 A) Relay PNP transistor (2 A)
3RK1 400-0BE00-0AA2 3RK1 402-0BE00-0AA2 3RK1 400-0BG00-0AA2
£
Total current input in mA
Inputs
• Sensor supply via AS-Interface Short-circuit and overload with-
• Voltage range in V
• Current carrying capacity
for sensor supply in mA
• Connection of sensors
• Switching level High in V
• Input current Low/High in mA
Outputs
• Type of output PNP transistor Relay PNP transistor
• Current carrying capacity
per output in A DC 12 / DC 13 typ.
• Maximum summation current
per module in A
• Short-circuit protection
• Inductive interference protection
(free-wheeling diode)
• Polarity reversal protection
• External 24 V DC supply voltage
•I
th
•AC-15
•DC 13 24 V
• DC 13 110 V
• DC 13 230 V
• Watchdog
I/O configuration
ID/ID2 code
Assignment of data bits
•Data bit D0 IN1 IN1 IN1
•Data bit D1
•Data bit D2
•Data bit D3
Connection
Conductor cross-sections in mm
Note
50
stand capability
20 to 30 20 to 30 20 to 30
-- -- --
2-wire system 2-wire system 2-wire system
³
10
£
1.5 / ³ 5
2 -- 2
4 -- 4
Built-in External back-up fuse Built-in
Built-in Not applicable Built-in
Not built-in Not applicable Not built-in
Via terminals:
Terminal 7 = "+“
Terminal 10 = "-“
-- 6 --
-- 3 --
-- 1 --
-- 0.2 --
-- 0.1 -Built-in Built-in Built-in
3 3 3
0/F 0/F 0/F
IN2 IN2 IN2
OUT1 OUT1 OUT1
OUT2 OUT2 OUT2
Screw terminals Screw terminals Spring-loaded terminal connection
2
-- -- Solid: 2 ´ (0.25–1.5)
-- -- Disassembly tool for spring-
£
50
Short-circuit and overload withstand capability
³
10
£
1.5 / ³ 5
Not applicable Via terminals:
£
50
Short-circuit and overload withstand capability
³
10
£
1.5 / ³ 5
Term i n al 7 = "+“
Term i n al 1 0 = "- “
Finely stranded with end sleeve:
2
´
(0.25–1)
Finely stranded without end sleeve:
2
´
(0.25–1.5)
AWG conductor connections solid
or stranded: AWG 2
loaded terminal connection:
See accessories
´
(24–16)
6/80
Siemens IK PI · 2004
Page 81
AS-Interface Slaves
I/O modules for operation in IP20 control cabinet
■
Technical specifications (continued)
2 inputs/2 outputs 4 outputs 4 outputs
Spring-loaded connection Screw-type connection Spring-loaded connection
Standard slave Standard slave Standard slave
2-wire -- -Relay PNP transistor (1 A) PNP transistor (1 A)
3RK1 402-0BG00-0AA2 3RK1 100–1CE00–0AA2 3RK1 100–1CG00–0AA2
£
Total current input in mA
Inputs
• Sensor supply via AS-Interface Short-circuit and overload with-
• Voltage range in V
• Current carrying capacity
for sensor supply in mA
• Connection of sensors
• Switching level High in V
• Input current Low/High in mA
Outputs
• Type of output Relay
• Current carrying capacity
per output in A DC 12 / DC 13 typ.
• Maximum summation current
per module in A
• Short-circuit protection
• Inductive interference protection
(free-wheeling diode)
• Polarity reversal protection
• External 24 V DC supply voltage
• I
th
•AC-15
•DC 13 24 V
• DC 13 110 V
• DC 13 230 V
• Watchdog
I/O configuration
ID/ID2 code
Assignment of data bits
•Data bit D0 IN1 OUT1 OUT1
•Data bit D1
•Data bit D2
•Data bit D3
Connection
Conductor cross-sections in mm
Note
50
stand capability
20 to 30 -- --
-- -- --
2-wire system -- --
³
10 -- --
£
1.5 / ³ 5 -- --
changeover, floating
-- 1 1
-- 2 2
External back-up fuse necessary Built-in Built-in
Not applicable Built-in Built-in
Not applicable Built-in Built-in
Not applicable Via screw terminals
6 -- -3 -- -1 -- --
0.2 -- --
0.1 -- -Built-in Built-in Built-in
3 8 8
0/F 0/F 0/F
IN2 OUT2 OUT2
OUT1 OUT3 OUT3
OUT2 OUT4 OUT4
Spring-loaded terminal connection Screw terminals Spring-loaded terminal connection
2
Solid: 2 ´ (0.25–1.5)
Finely stranded with end sleeve:
2
´
(0.25–1)
Finely stranded without end sleeve:
2
´
(0.25–1.5)
AWG conductor connections solid
or stranded: AWG 2
Disassembly tool for springloaded terminal connection:
See "Accessories"
´
(24–16)
£
40
-- --
Electronics (PNP) Electronics (PNP)
Terminal 7 ="+"
Terminal 10 = M
-- Solid: 2 ´ (0.25–1.5)
-- Disassembly tool for spring-
SlimLine
£
40
Via screw terminals
Term i n al 7 = "+"
Term i n al 1 0 = M
Finely stranded with end sleeve:
2
´
(0.25–1)
Finely stranded without end sleeve:
2
´
(0.25–1.5)
AWG conductor connections solid
or stranded: AWG 2
loaded terminal connection:
See "Accessories"
´
(24–16)
6
Siemens IK PI · 2004
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Page 82
6
AS-Interface Slaves
I/O modules for operation in IP20 control cabinet
SlimLine
■
Technical specifications (continued)
SlimLine S45
4 inputs/4 outputs 4 inputs/4 outputs 4 inputs/4 outputs
Screw-type connection Screw-type connection Screw-type connection
Standard slave Standard slave Standard slave
2- and 3-wire 2- and 3-wire 2- and 3-wire (floating)
PNP transistor (1 A) PNP transistor (2 A) PNP transistor (1 A) floating
3RK1 400-1CE00-0AA2 3RK1 400-1CE01-0AA2 3RK1 402-3CE01-0AA2
£
Total current input in mA
Inputs
• Sensor supply via AS-Interface Short-circuit and overload
• Voltage range in V
• Current carrying capacity
for sensor supply in mA
• Connection of sensors
• Switching level High in V
• Input current Low/High in mA
Outputs
• Type of output Electronics Electronics Electronics
• Current carrying capacity
per output in A DC 12 / DC 13 typ.
• Maximum summation current
per module in A
• Short-circuit protection
• Inductive interference protection
(free-wheeling diode)
• Polarity reversal protection
• External 24 V DC supply voltage
• I
th
•AC-15
•DC 13 24 V
• DC 13 110 V
• DC 13 230 V
• Watchdog
I/O configuration
ID/ID2 code
Assignment of data bits
•Data bit D0 IN1/OUT1 IN1/OUT1 IN1/OUT1
•Data bit D1
•Data bit D2
•Data bit D3
Connection
Note
270
withstand capability
20 to 30 20 to 30 20 to 30
200 200 200
2- and 3-wire system 2- and 3-wire system 2- and 3-wire system
³
10
£
1.5 / ³ 5
1 2 1
4 4 4
Built-in Built-in Built-in
Built-in Built-in Built-in
Built-in Built-in Built-in
Terminal 13 = L24+
Terminal 19 = M24
-- -- --
-- -- --
-- -- --
-- -- --
-- -- -Built-in Built-in Built-in
7 7 7
0/F 0/F 0/F
IN2/OUT2 IN2/OUT2 IN2/OUT2
IN3/OUT3 IN3/OUT3 IN3/OUT3
IN4/OUT4 IN4/OUT4 IN4/OUT4
Via screw terminal Via screw terminal Via screw terminal
-- -- The module has four floating inputs
£
270
Short-circuit and overload
withstand capability
³
10
£
1.5 / ³ 5
Terminal 13 = L24+
Terminal 19 = M24
£
40
Short-circuit and overload
withstand capability
³
10
£
1.5 / ³ 5
Sensor supply:
Term i n al 1 3 = U_ s +
Term i n al 1 9 = U_ s –
Actuator supply:
Terminal 14 = L+
Terminals 20 to 24 = M
and four floating switching outputs.
For the input and output circuits, an
external additional supply of 20 to
30 V according to VDE 0106 (PELV)
Safety Class III is required.
6/82
Siemens IK PI · 2004
Page 83
AS-Interface Slaves
I/O modules for operation in IP20 control cabinet
■
Technical specifications (continued)
4 inputs/4 outputs 4 inputs/4 outputs 4 inputs/4 outputs
Screw-type connection Spring-loaded connection Spring-loaded connection
Standard slave Standard slave Standard slave
2- and 3-wire 2- and 3-wire 2- and 3-wire
Relay PNP transistor (1 A) PNP transistor (2 A)
3RK1 402-3CE00-0AA2 3RK1 400-1CG00-0AA2 3RK1 400-1CG01-0AA2
£
Total current input in mA
Inputs
• Sensor supply via AS-Interface Short-circuit and overload
• Voltage range in V
• Current carrying capacity
for sensor supply in mA
• Connection of sensors
• Switching level High in V
• Input current Low/High in mA
Outputs
• Type of output Relay Electronics Electronics
• Current carrying capacity
per output in A DC 12 / DC 13 typ.
• Maximum summation current
per module in A
• Short-circuit protection
• Inductive interference protection
(free-wheeling diode)
• Polarity reversal protection
• External 24 V DC supply voltage
• I
th
•AC-15
•DC 13 24 V
• DC 13 110 V
• DC 13 230 V
• Watchdog
I/O configuration
ID/ID2 code
Assignment of data bits
•Data bit D0 IN1/OUT1 IN1/OUT1 IN1/OUT1
•Data bit D1
•Data bit D2
•Data bit D3
Connection
Conductor cross-sections in mm
Note
270
withstand capability
20 to 30 20 to 30 20 to 30
200 200 200
2- and 3-wire system 2- and 3-wire system 2- and 3-wire system
³
10
£
1.5 / ³ 5
-- 1 2
-- 4 4
External back-up fuse 6 A gL/gG Built-in No (internal
Not applicable -- --
-- Built-in Built-in
Not applicable Terminal 13 = L24+
5 -- -3 -- -1 -- --
0.2 -- --
0.1 -- -Built-in Built-in Built-in
7 7 7
0/F 0/F 0/F
IN2/OUT2 IN2/OUT2 IN2/OUT2
IN3/OUT3 IN3/OUT3 IN3/OUT3
IN4/OUT4 IN4/OUT4 IN4/OUT4
Via screw terminal Spring-loaded terminal connection Spring-loaded terminal connection
2
-- Solid: 2 ´ (0.25–1.5)
-- Disassembly tool for spring-
£
270
Short-circuit and overload
withstand capability
³
10
£
1.5 / ³ 5
Terminal 19 = M24
Finely stranded with end sleeve:
2
´
(0.25–1)
Finely stranded without end sleeve:
2
´
(0.25–1.5)
AWG conductor connections solid
or stranded: AWG 2
loaded terminal connection:
See "Accessories"
´
(24–16)
£
270
Short-circuit and overload
withstand capability
³
10
£
1.5 / ³ 5
fusible link)
Terminal 13 = L24+
Term i n al 1 9 = M2 4
Solid: 2 ´ (0.25–1.5)
Finely stranded with end sleeve:
2
Finely stranded without end sleeve:
2
AWG conductor connections solid
or stranded: AWG 2
Disassembly tool for springloaded terminal connection:
See "Accessories"
´
(0.25–1)
´
(0.25–1.5)
SlimLine
´
(24–16)
6
Siemens IK PI · 2004
6/83
Page 84
6
AS-Interface Slaves
I/O modules for operation in IP20 control cabinet
SlimLine
■
Technical specifications (continued)
Total current input in mA
Inputs
• Sensor supply via AS-Interface Short-circuit and overload withstand capability Short-circuit and overload withstand capability
• Voltage range in V
• Current carrying capacity
for sensor supply in mA
• Connection of sensors
• Switching level High in V
• Input current Low/High in mA
Outputs
• Type of output Electronics Relay
• Current carrying capacity
per output in A DC 12 / DC 13 typ.
• Maximum summation current
per module in A
• Short-circuit protection
• Inductive interference protection
(free-wheeling diode)
• Polarity reversal protection
• External 24 V DC supply voltage
• I
th
•AC-15
•DC 13 24 V
• DC 13 110 V
• DC 13 230 V
• Watchdog
I/O configuration
ID/ID2 code
Assignment of data bits
•Data bit D0 IN1/OUT1 IN1/OUT1
•Data bit D1
•Data bit D2
•Data bit D3
Connection
Conductor cross-sections in mm
Note 1
Note 2
4 inputs/4 outputs 4 inputs/4 outputs
Spring-loaded connection Spring-loaded connection
Standard slave Standard slave
2- and 3-wire 2- and 3-wire
PNP transistor (1 A) Relay
3RK1 402-3CG01-0AA2 3RK1 402-3CG00-0AA2
£
40
20 to 30 20 to 30
200 200
2- and 3-wire system 2- and 3-wire system
³
10
£
1.5 / ³ 5
1 --
4 --
Built-in External back-up fuse 6 A gL/gG
Built-in Not applicable
Built-in Built-in
Sensor supply:
Terminal 13 = U_s+
Terminal 19 = U_s–
Actuator supply:
Terminal 14 = L+
Terminals 20 to 24 = M
-- 5
-- 3
-- 1
-- 0.2
-- 0.1
Built-in Built-in
7 7
0/F 0/F
IN2/OUT2 IN2/OUT2
IN3/OUT3 IN3/OUT3
IN4/OUT4 IN4/OUT4
Spring-loaded terminal connection Spring-loaded terminal connection
2
Solid: 2 ´ (0.25–1.5)
Finely stranded with end sleeve: 2
Finely stranded without end sleeve: 2
AWG conductor connections solid or stranded:
AWG 2
´
(24–16)
Disassembly tool for spring-loaded terminal
connection: See "Accessories"
The module has four floating inputs and four
floating switching outputs. For the input and output
circuits, an external additional supply of 20 to 30 V
according to VDE 0106 (PELV) Safety Class III is
required.
´
(0.25–1)
´
(0.25–1.5)
£
270
³
10
£
1.5 / ³ 5
Not applicable
Solid: 2 ´ (0.25–1.5)
Finely stranded with end sleeve: 2
Finely stranded without end sleeve: 2
AWG conductor connections solid or stranded:
AWG 2
´
(24–16)
Disassembly tool for spring-loaded terminal
connection: See "Accessories"
--
´
(0.25–1)
´
(0.25–1.5)
6/84
Siemens IK PI · 2004
Page 85
AS-Interface Slaves
I/O modules for operation in IP20 control cabinet
■
Technical specifications (continued)
Total current input in mA
Inputs
• Sensor supply via AS-Interface Short-circuit and overload withstand capability Short-circuit and overload withstand capability
• Voltage range in V
• Current carrying capacity
for sensor supply in mA
• Connection of sensors
• Switching level High in V
• Input current Low/High in mA
Outputs
• Type of output Electronics Electronics
• Current carrying capacity
per output in A DC 12 / DC 13 typ.
• Maximum summation current
per module in A
• Short-circuit protection
• Inductive interference protection
(free-wheeling diode)
• Polarity reversal protection
• External 24 V DC supply voltage
• I
th
•AC-15
•DC 13 24 V
• DC 13 110 V
• DC 13 230 V
• Watchdog
I/O configuration
ID/ID2 code
Assignment of data bits
•Data bit D0 IN1/OUT1 IN1/OUT1
•Data bit D1
•Data bit D2
•Data bit D3
Connection
Conductor cross-sections in mm
Note
4 inputs/ 3 outputs 4 inputs/ 3 outputs
Screw-type connection Spring-loaded connection
A/B slave A/B slave
2- and 3-wire 2- and 3-wire
PNP transistor (2 A) PNP transistor (2 A)
3RK2 400-1FE00-0AA2 3RK2 400-1FG00-0AA2
£
270
20 to 30 20 to 30
200 200
2- and 3-wire system 2- and 3-wire system
³
10
£
1.5 / ³ 5
2 2
4 4
Built-in Built-in
Built-in Built-in
Built-in Built-in
Terminal 13 = L24+
Terminal 19 = M24
-- --
-- --
-- --
-- --
-- -Built-in Built-in
7 7
A/0 A/0
IN2/OUT2 IN2/OUT2
IN3/OUT3 IN3/OUT3
IN4 IN4
Via screw terminal Spring-loaded terminal connection
2
-- Solid: 2 ´ (0.25–1.5)
-- Disassembly tool for spring-loaded terminal
£
270
³
10
£
1.5 / ³ 5
Terminal 13 = L24+
Terminal 19 = M24
Finely stranded with end sleeve: 2
Finely stranded without end sleeve: 2
AWG conductor connections solid or stranded:
AWG 2
´
(24–16)
connection: See "Accessories"
´
(0.25–1)
SlimLine
´
(0.25–1.5)
6
Siemens IK PI · 2004
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Page 86
6
AS-Interface Slaves
I/O modules for operation in IP20 control cabinet
SlimLine
■
Selection and Ordering data
SlimLine S22.5
3RK1 200-0CE00-0AA2
SlimLine S45
3RK1 400-1CE00-0AA2
Accessories
Design
SlimLine S22.5 module
Inputs: PNP transistor
Typ e Connection
4 inputs Screw-type Standard 2-wire --
2 inputs/2 outputs Screw-type Standard 2-wire PNP transistor
4 outputs Screw-type Standard -- PNP transistor
SlimLine S45 module
Inputs: PNP transistor
Typ e Connection
4 inputs/4 outputs Screw-type Standard 2- and 3-wire PNP transistor
4 inputs/ 3 outputs Screw-type A/B slaves 2- and 3-wire PNP transistor
Sealable cap
For protection against unauthorized addressing
Plug-in lugs
For screw mounting
SlimLine opening tool
For all units with Cage Clamp terminals
up to max. 1.5 mm
partly insulated
terminals
Cage Clamp Standard 2-wire --
Cage Clamp Standard 2-wire PNP transistor
Cage Clamp Standard -- PNP transistor
terminals
Cage Clamp Standard 2- and 3-wire PNP transistor
Cage Clamp A/B slaves 2- and 3-wire PNP transistor
2
conductor cross-section
Slave
type
A/B slave 2- and 3-wire
A/B slave 2- and 3-wire
Slave
type
Inputs Outputs
2- and 3-wire
2- and 3-wire
2 A
Relay
2 A
Relay
1 A
1 A
Inputs Outputs
1 A
PNP transistor
2 A
2- and 3-wire
floating
2- and 3-wire Relay
2- and 3-wire
floating
2- and 3-wire Relay
PNP transistor
1 A
floating
1 A
PNP transistor
2 A
PNP transistor
1 A floating
2 A
2 A
Order No.
3RK1 200-0CE00-0AA2
3RK1 200-0CE02-0AA2
3RK2 200-0CE02-0AA2
3RK1 200-0CG00-0AA2
3RK1 200-0CG02-0AA2
3RK2 200-0CG02-0AA2
3RK1 400-0BE00-0AA2
3RK1 402-0BE00-0AA2
3RK1 400-0BG00-0AA2
3RK1 402-0BG00-0AA2
3RK1 100-1CE00-0AA2
3RK1 100-1CG00-0AA2
3RK1 400-1CE00-0AA2
3RK1 400-1CE01-0AA2
3RK1 402-3CE01-0AA2
3RK1 402-3CE00-0AA2
3RK1 400-1CG00-0AA2
3RK1 400-1CG01-0AA2
3RK1 402-3CG01-0AA2
3RK1 402-3CG00-0AA2
3RK2 400-1FE00-0AA2
3RK2 400-1FG00-0AA2
3RP1 902
3RP1 903
8WA2 807
6/86
Siemens IK PI · 2004
Page 87
■
4 7
45
NSB0_01412
102
5
36
65
86
A
C
68
92
Standard terminal
Removeable terminal
Screw-type terminal
Spring-type terminal
A
84
108
C
83
106
A
84.3
107.6
C
81
104
N S B 0 _ 0 1 4 1 3
A
B
C
7 4
8 6
5
3 6
1 2 0
1 1 0 x 1 5
6 8
4 7
2 2 , 5
4 7
45
NSB0_01412
102
5
36
65
86
A
C
68
92
Standard terminal
Removeable terminal
Screw-type terminal
Spring-type terminal
A
84
108
C
83
106
A
84.3
107.6
C
81
104
Dimensional drawings
AS-Interface Slaves
I/O modules for operation in IP20 control cabinet
SlimLine
■
Schematics
Typical circuit diagram for SlimLine S22.5
+ +
A S - i -
A S - i +
L E D ' s f o r c o m m u n i c a t i o n
L E D ' s f o r i n p u t s 1 - 4
A S - i -
1 2 3
A S - i + N 1 N 2
4 5 6
A S - i
A D D R
N 1
N 2
N 3
N 4
7 8 9
N 3 N 4
2 - w i r e
s e n s o r
+
A d d r e s s i n g
s o c k e t
O U T
SlimLine S22.5
SlimLine S45
1 0 1 1 1 2
N S A 0 _ 0 0 3 2 7
+
+
3RK1 200-0CE00-0AA2
A S - i -
1 2 3
A S - i + N 1 N 2
4 5 6
A S - i
N 1
N 2
N 3
N 4
7 8 9
I N 3 I N 4
-
1 0 1 1 1 2
-
N S A 0 _ 0 0 3 2 8
- +
A D D R
+
6
3 - w i r e
s e n s o r
+
O U T
-
+
3RK1 200-0CE02-0AA2
Typical circuit diagram for SlimLine S45
M e c h a n i c a l
s w i t c h e s
A d d r e s s i n g s o c k e t
L E D ' s f o r c o m m u n i c a t i o n
L E D ' s f o r i n p u t 1 - 2
L E D ' s f o r o u t p u t s 1 - 2
A S - i -
A S - i +
A S - i -
1 4 5 6
A S - i + I N 1 I N 2
7 1 0 1 1 1 2
A D D R
-
+ + + +
2
3
-
8
9
A S - i
A U X P O W E R
I N 1
I N 2
O U T 1
O U T 2
I N 3
I N 4
I N 3
I N 4
O U T 3
O U T 4
+
O U T
-
S e n s o r 3 - L ( P N P )
+
O U T
-
S e n s o r 2 - L ( P N P )
L E D A U X P O W E R
a v a i l a b l e
L E D ' s f o r i n p u t 3 - 4
L E D ' s f o r o u t p u t s 3 - 4
1 4
1 3 1 6 1 7 1 8
A U X P O W E R 2 4 V D C
+
-
1 5
L 2 4 +
O U T 2
O U T 1
2 0
1 9 2 2 2 3 2 4
M 2 4
O U T 3 O U T 4
2 1
- - - -
N S A 0 _ 0 0 3 2 9
Siemens IK PI · 2004
+
C o n s u m e r
-
6/87
Page 88
AS-Interface Slaves
NSA0_00321
ASInterfacecycle
PLC Master Module Note
PIQ PII QI QI II
1000 xxxx
1 1000 xxxx 0111 xxxx xxxx xxxx fault in MC or SR
2 1000 xxxx 0111 xxxx xxxx xxxx fault in MC or SR
3 1000 xxxx 0111 EEEE 1000 EEEE I invalid because of
switchover time in modu
4 1000 xxxx 0111 xxxx 1000 EEEE fault in MC or SR
5 1000 xxxx 0111 xxxx 1000 EEEE fault in MC or SR
6 1000 xxxx 0111 EEEE 1000 EEEE
no fault in MC or SR
1000 EEEE 0111
Legend:
QI Output image
II Input image
MC Master call
PIQ Process image of the outputs
PII Process image of the inputs
SR Slave response
PLC Programmable logic controller
I/O modules for operation in IP20 control cabinet
Module F90
■
Function
Principle of operation of the 16E module (3RG9 002-0DE00
and 3RG9 004-0DE00)
The 16 inputs are arranged in four groups of four inputs.
Only one group is permitted to be activated at a time. The PLC
activates each group in sequence and reads the four input signals into the process image of the inputs in each case. The user
program assigns the input information to the appropriate
groups, i .e. the output process image of the PLC must correspond to the set output of the module otherwise input information
will be read in from the wrong group.
When a fault occurs in AS-i transmission, it can take up to three
AS-i cycles (15 ms) until the output image of the slave corresponds to the output image of the master and therefore of the
PLC. It can also take three cycles to transfer the input image of
the slave. If messages to a particular slave are faulty over more
than three consecutive AS-i cycles, the slave outputs a "Config
error" to the master. The input image in the master is set to zeroes
and the fault bit is set in the PLC.
Example: Response of the output image and the input image
in the master and in the slave to faulty AS-Interface transfer
Note 1
:
The following function blocks (FBs) are available for
sequence control:
•FB 21 (E16-2433) for the AS-Interface master CP2433
(S5-95 U)
•FB 22 (E16-2430) for the AS-Interface master CP2430
(S5-115 U)
•FC 22 for S7
At least 30 ms must elapse between two function block calls for
a module to ensure that the switching status of the inputs can be
reliably read.
Note 2
:
Programming examples can be requested from out
Technical Support, Tel. (+49 91 31) 74 38 33, or downloaded from the Internet:
Additional information is available from in the Internet under:
6
The example shows that the output image and input image are
not consistent in the master and slave until six AS-Interface
cycles have elapsed. The PLC cycle is not synchronous with the
AS-Interface cycle. For this reason, the time that must elapse before the output image and input image of the master and PLC are
consistent is extended by one AS-Interface cycle and one PLC
cycle respectively.
Formula for the cycle time:
4 · ((6 · 5 ms) + 5 ms + 10 ms) =180 ms
6/88
Siemens IK PI · 2004
http://www.siemens.de/as-interface
Page 89
■
Technical specifications
Slave type
Operational voltage in accordance
with AS-Interface specification in V
Total current input in mA
Input connection
Inputs
• Sensor supply via AS-Interface Short-circuit and overload proof
• Voltage range in V
• Load rating for sensor supply in
mA
• Connection of sensors
• Switching level High in V
• Input current Low/High in mA
Outputs
• Type of output Electronics
• Current carrying capacity in A
DC 12 / DC 13 typ.
• Total current of all outputs in A
• Short-circuit protection
• Inductive interference protection
(free-wheeling diode)
• External voltage supply 24 V DC
Watchdog
I/O configuration
ID/ID2 code
Assignment of data bits
•Data bit D0 IN1/OUT1
•Data bit D1
•Data bit D2
•Data bit D3
AS-Interface certificate
Approvals
Degree of protection
Ambient temperature in °C
Storage temperature in °C
Displays
• Inputs/outputs Yellow LEDs
• AS-I voltage
Connection
Addressing
Note
4 inputs/4 outputs
1 A 2 A 1 A 2 A
screw-type terminals Combicon connection
3RG9 002-0DB00 3RG9 002-0DA00 3RG9 004-0DB00 3RG9 004-0DA00
Standard slaves
26.5 to 31.6
£
270
PNP
20 to 30
200
2- and 3-wire system
³
10
£
1.5 / ³ 5
1 2 1 2
4 6 4 6
Built-in
Built-in
Built-in via terminal screws Built-in via Combicon male connector
Built-in
7
0/F
IN2/OUT2
IN3/OUT3
IN4/OUT4
Yes
UL, CSA, ship building
IP20
-25 to +70
-40 to +85
Green LED
Via screw terminal Via Combicon pin connector
An integrated addressing socket can be used
To supply the output circuit, an external supplementary supply (AUX POWER) of 20 to 30 V DC is necessary.
The supplementary supply must comply with VDE 0106 (PELV), safety class III.
AS-Interface Slaves
I/O modules for operation in IP20 control cabinet
Module F90
6
Siemens IK PI · 2004
6/89
Page 90
6
AS-Interface Slaves
I/O modules for operation in IP20 control cabinet
Module F90
■
Technical specifications (continued)
4 inputs/4 outputs
2 A, floating
screw-type terminals Combicon connection
3RG9 002-0DC00 3RG9 004-0DC00
Slave type
Operational voltage in accordance
with AS-Interface specification in V
Total current input in mA
Input connection
Inputs
• Sensor supply via AS-Interface Short-circuit and overload proof
• Voltage range in V
• Load rating for all inputs in mA
• Connection of sensors
• Switching level High in V
• Input current Low/High in mA
Outputs
• Type of output Electronics
• Current carrying capacity in A
DC 12 / DC 13 typ.
• Total current of all outputs in A
• Short-circuit protection
• Inductive interference protection
(free-wheeling diode)
• External voltage supply 24 V DC
Watchdog
I/O configuration
ID/ID2 code
Assignment of data bits
•Data bit D0 IN1/OUT1
•Data bit D1
•Data bit D2
•Data bit D3
AS-Interface certificate
Approvals
Degree of protection
Ambient temperature in °C
Storage temperature in °C
Displays
• Inputs/outputs Yellow LED
• AS-i voltage
Connection
Addressing
Note 1
Note 2
Standard slaves
26.5 to 31.6
£
30
PNP
20 to 30
200
2- and 3-wire system
³
10
£
1.5 / ³ 5
2
6
Built-in
Built-in
Via screw terminal Via Combicon pin connector
Built-in
7
0/F
IN2/OUT2
IN3/OUT3
IN4/OUT4
Yes
UL, CSA, ship building
IP20
-25 to +70
-40 to +85
Green LED
Via screw terminal Via Combicon pin connector
An integrated addressing socket can be used
The module has four floating inputs and four floating switching outputs. For the input and output circuits,
an external additional supply of 20 to 30 V according to VDE 0106 (PELV) safety class III is required.
To supply the output circuit, an external supplementary supply (AUX POWER) of 20 to 30 V DC is necessary.
The supplementary supply must comply with VDE 0106 (PELV), safety class III.
6/90
Siemens IK PI · 2004
Page 91
■
Technical specifications (continued)
16 inputs
Screw-type terminals Combicon connection
Transistor PNP
3RG9 002-0DE00 3RG9 004-0DE00
Slave type
Operational voltage in accordance
with AS-Interface specification in V
Total current input in mA
Input connection
Inputs
• Sensor supply via AS-Interface Short-circuit and overload proof
• Voltage range in V
• Connection of sensors
•Signal 1 U
Group signal
• Current carrying capacity Iout
• Output voltage U
Watchdog
I/O configuration
ID/ID2 code
Assignment of data bits
•Data bit D0 Group signal G1 (D0)
•Data bit D1
•Data bit D2
•Data bit D3
AS-Interface certificate
Approvals
Degree of protection
Ambient temperature in °C
Storage temperature in °C
Displays
• Inputs/outputs Yellow LED
Connection
Addressing
Note 1
Note 2
Note 3
in
out
Standard slaves
26.5 to 31.6
£
70
PNP
20 to 30
Mechanical contacts
20 to 30 V ³ 3 mA
£
25 mA
20 to 30 V
Built-in
7
F/F
Inputs I 1.1 to I 1.4 (D0 to D3)
Group signal G2 (D1)
Inputs I 2.1 to I 2.4 (D0 to D3)
Group signal G3 (D2)
Inputs I 3.1 to I 3.4 (D0 to D3)
Group signal G4 (D3)
Inputs I 4.1 to I 4.4 (D0 to D3)
Yes
UL, CSA, ship building
IP20
-25 to +70
-40 to +85
Via screw terminal Via Combicon pin connector
An integrated addressing socket can be used
The module has four input groups. Each input group has four inputs and one group signal for power supply
of the inputs. The input groups are activated separately, whereby the relevant group signal is set by the control.
Then the switching states of the associated inputs are read in.
Function block required
To supply the output circuit, an external supplementary supply (AUX POWER) of 20 to 30 V DC is necessary.
The supplementary supply must comply with VDE 0106 (PELV), safety class III.
AS-Interface Slaves
I/O modules for operation in IP20 control cabinet
Module F90
6
Siemens IK PI · 2004
6/91
Page 92
6
9 0
7 5
3 7
N S A 0 0 0 7 4
S I E M E N S
AS-Interface Slaves
I/O modules for operation in IP20 control cabinet
Module F90
■
Selection and Ordering data
3RG9 002-0DB00
Accessories
Design
F90 module
Standard slave
Typ e Connection Inputs Outputs
4 inputs/4 outputs Screw-type terminals 2- and 3-wire
Combicon 2- and 3-wire
16 inputs Screw-type terminals PNP transistor --
Combicon
Combicon connector set
For 4I/4O modules with Combicon connection
One set comprises:
• 4 x 5-pin connector for connecting
• Standard sensors/actuators
• 2 x 4-pin connector for AS-Interface and external auxiliary voltage
PNP transistor
2- and 3-wire
PNP transistor
floating
PNP transistor
2- and 3-wire
PNP transistor
floating
Order No.
PNP transistor1A3RG9 002-0DB00
PNP transistor2A3RG9 002-0DA00
3RG9 002-0DC00
PNP transistor1A3RG9 004-0DB00
PNP transistor2A3RG9 004-0DA00
3RG9 004-0DC00
3RG9 002-0DE00
3RG9 004-0DE00
3RX9 810-0AA00
■
Dimensional drawings
■
Schematics
Terminal assignment
1 2 4
L + L + L - L - E 0 A
U
H I
_
_ _ _
1 5 1 6 1 7 1 8
3RG9 002-0D.00
3RG9 004-0D.00
1 5 1 6 1 7 1 8
_
_
+
A S - i
3
++
G 1 I 1 . 2 I 1 . 3 I 1 . 4
1 9 2 0 2 1 2 2 2 3
+
G 3 I 3 . 2 I 3 . 3 I 3 . 4
5 6
7
8 9
_
+
I N 1 O U T 1 I N 2 O U T 2
O U T 3
1 9 2 0 2 2 2 3
I 1 . 1
I 3 . 1
I N 3A S - i
0A
E
2 1
75 6 8 9 1 0 1 1 1 2 1 3 1 4
1 0 1 1 1 2 1 3 1 4
+
E 0 A
O U T 4
+
0A
2 4 2 5 2 7 2 8
I 2 . 1G 2 I 2 . 2 I 2 . 3 I 2 . 4
2 4 2 5 2 6 2 7 2 8
I 4 . 1G 4 I 4 . 2 I 4 . 3 I 4 . 4
_
2 6
N S A 0 0 0 7 5
I N 4
E
N S A 0 _ 0 0 0 7 6
+
3RG9 002-0DE00
6/92
Siemens IK PI · 2004
3RG9 004-0DE00
Page 93
■
Technical Specifications
Flat module
4 input/4 outputs
200 mA for all I/Os
screw-type terminals
3RK1 400-0CE00-0AA3
Slave type
Operational voltage in accordance
with AS-Interface specification in V
Total current input in mA
Input connection
Standard slaves
26.5 to 31.6
£
270
PNP
Inputs
• Sensor supply via AS-Interface Short-circuit and overload proof
• Voltage range in V
• Load rating for all inputs in mA
• Connection of sensors
• Switching level High in V
• Input current Low/High in mA
20 to 30
200
2- and 3-wire system
³
10
£
1.5 / ³ 5
Outputs
• Type of output Electronics
• Current carrying capacity in mA
200
(DC 12 / DC 13)
• Short-circuit protection
• Inductive interference protection
Built-in
Built-in
(free-wheeling diode)
• External voltage supply DC 24 V
Not required
(all inputs and outputs are supplied via the AS-Interface cable)
AS-Interface Slaves
I/O modules for operation in IP20 control cabinet
Flat module
Flat module
4 input/4 outputs
200 mA for all I/Os
screw-type terminals
3RK1 400-0CE00-0AA3
Watchdog
I/O configuration
ID/ID2 code
Assignment of data bits
• Data bit D0 IN1/OUT1
• Data bit D1
• Data bit D2
• Data bit D3
AS-Interface certificate
Degree of protection
Ambient temperature in °C
Storage temperature in °C
Displays inputs/outputs
• AS-i voltage / FAULT Green LED / red LED
Connection
Addressing
Built-in
7
F/F
IN2/OUT2
IN3/OUT3
IN4/OUT4
Yes
IP20
-25 to +70
-40 to +85
Via screw terminal
Via an integrated addressing
socket
6
■
Selection and Ordering data
3RK1 400-0CE00-0AA3
■
Dimensional drawings
n . c .
O U T 3
-
O U T 1
-
A S i +
7 , 5
4
Design
Flat module
4 input/4 outputs
Order No.
3RK1 400-0CE00-0AA3
200 mA for all I/O
screw terminals
4 7 , 5
1 6 , 5
N S A 0 _ 0 0 0 7 7 a
+
+
n . c .
A S i -
8 1 , 5
7 2 , 5
I N 4
I N 3
-
-
-
+
+
I N 1
I N 2
--
7 9 , 8
I n t e g r a t e d
a d d r e s s
s o c k e t
O U T 4
O U T 2
1 8 , 5
1 3 , 5
Siemens IK PI · 2004
6/93
Page 94
AS-Interface Slaves
+
A S I
A S I +
N S A 0 _ 0 0 0 7 8 a
P R O G
N C
+
I N 1
O U T 1
0
I N 2
O U T 2
0
I N 3
O U T 3
0
I N 4
O U T 4
0
U
+
N S A 0 _ 0 0 0 7 9 a
H i l f
N C
+
I N 1
O U T 1
0
I N 2
O U T 2
0
I N 3
O U T 3
0
I N 4
O U T 4
0
+
A S I
A S I +
Special integrated solutions
AS-Interface communication modules
■
Overview
AS-Interface communication module for circuit-board
mounting 3RK1 400-0CD00-0AA3
AS-Interface communication module for circuit-board
mounting 3RG9 005-0SA00
+
U
H i l f
N S A 0 _ 0 0 0 8 0 a
N C
+
I N 1
O U T 1
0
I N 2
O U T 2
0
I N 3
O U T 3
0
I N 4
O U T 4
0
+
A S I A S I +
6
The 4I/4O module for PCB mounting can be used to scan up to
four mechanical contacts or to activate up to four LEDs, whereby
the power is supplied from the AS-i system (yellow AS-Interface
cable).
Note: If the switching outputs are overloaded, the module will not
respond to master calls. Up to 15 addressing procedures are
permitted per module.
AS-Interface communication module for circuit-board
mounting 3RK1 400-0CD01-0AA3
The 4I/4O module for PCB mounting can be used to scan up to
four mechanical contacts or to activate up to four LEDs, whereby
the power is supplied for the inputs and outputs from the auxiliary supply (24 V PELV). If (+) is connected to U
is connected to U
overload proof; if U
overload and short-circuit proof (maximum summation current
-, the outputs will not be short-circuit and
Aux
is connected to (0), the outputs will be
Aux
+ and (NC)
Aux
200 mA). If the switching outputs are overloaded, the module will
not respond to master calls.
The 4I/4O module for PCB mounting can be used to scan up to
four mechanical contacts or to activate up to four LEDs, whereby
the power is supplied for the inputs and outputs from the auxiliary supply (24 V PELV). If (+) is connected to U
is connected to U
overload proof; if U
overload and short-circuit proof (maximum summation current
200 mA). If the switching outputs are overloaded, the module will
not respond to master calls.
6/94
-, the outputs will not be short-circuit and
Aux
is connected to (0), the outputs will be
Aux
Siemens IK PI · 2004
Aux
+ and (NC)
Page 95
■
Overview (continued)
AS-Interface communication module for circuit-board
mounting 3RK1400-1CD00-0AA2
Connection Connection pad
ASi+ 27, 29
ASiSensor+
SensorIN1
IN2
IN3
IN4
+ (L24+) 2, 4
U
Aux
- (M24) 1, 3
U
Aux
OUT1
OUT2
OUT3
OUT4
OUTUnused
1) Note: For pad numbering, see the Section Dimensional Drawings
28, 30
17, 18, 23, 24
13, 14, 19, 20
21
22
15
16
9
10
5
6
7, 8
11, 12, 25, 26
1)
Via the 4I/4O module for PCB mounting, up to four mechanical
switches or 3-wire sensors to IEC 947-5-2 can be connected or
indicator lamps can be controlled, whereby the short-circuitproof electronic switching outputs are supplied from an auxiliary
voltage (24 V PELV).
It is mounted easily via a "Card edge board-to-board-connector“. This can be ordered, for example, from the company AMP
for vertical and horizontal mounting:
• 180° version for vertical mounting (from AMP):
Order No. 530843-2
• 90° version for horizontal mounting (from AMP):
Order No. 650118-1
If the inputs are loaded with more than 200 mA, the module will
not respond to master calls.
AS-Interface Slaves
Special integrated solutions
AS-Interface communication modules
AS-Interface communication module for circuit-board
mounting 3RK1200-0CD00-0AA2
Connection Connection pad
ASi+ 27, 29
ASiSensor+
SensorIN1
IN2
IN3
IN4
Unused
1) Note: For pad numbering, see the Section Dimensional Drawings
28, 30
17, 18, 23, 24
13, 14, 19, 20
21
22
15
16
1, 2, 3, 4, 5, 6, 7, 8, 9,
10, 11, 12, 25, 26
Via the 4I module for PCB mounting, up to four mechanical
switches or 3-wire sensors can be connected, whereby the inputs are supplied from the AS-Interface cable.
It is mounted easily via a "Card edge board-to-board connector“.
This can be ordered for example from the company AMP for vertical and horizontal mounting:
• 180° version for vertical mounting (from AMP):
Order No. 530843-2
• 90° version for horizontal mounting (from AMP):
Order No. 650118-1
If the inputs are loaded with more than 200 mA, the module will
not respond to master calls.
1)
6
Siemens IK PI · 2004
6/95
Page 96
6
AS-Interface Slaves
Special integrated solutions
AS-Interface communication modules
■
Technical specifications
Slave type
Operating voltage in accordance
with AS-Interface specification in V
Total current input in mA
Input connection
Inputs
• Sensor supply Via AS-Interface Via U
• Switching voltage V
• Switching current in mA
Outputs
• Type of output Electronics Electronics Electronics Electronics –
• Load voltage in V
• Short-circuit protection
• Inductive interference protection
(free-wheeling diode)
• External 24 V DC supply voltage
Summation current for all inputs
and outputs in mA
I/O configuration
ID/ID2 code
Assignment of data bits
•Data bit D0 IN1/OUT1 IN1/OUT1 IN1/OUT1 IN1/OUT1 IN1
•Data bit D1
•Data bit D2
•Data bit D3
Approvals
Degree of protection
Ambient temperature in °C
Storage temperature in °C
Display
LED status displays
4 inputs / 4 outputs 4 inputs
I/O supply via ASInterface cable
(max. 200 mA)
Printed-circuit
board with solder
pins protected by
housing
3RK1 400-0CD000AA3
Standard slaves Standard slaves Standard slaves Standard slaves Standard slaves
26.5 to 31.6 26.5 to 31.6 26.5 to 31.6 26.5 to 31.6 26.5 to 31.6
£
270
PNP PNP PNP PNP PNP
20 to 30 20 to 30 20 to 30 20 to 30 20 to 30
3 3 3 – –
20 to 30 19 to 30 19 to 30 U
Built-in Built-in Built-in Built-in –
– – – Built-in (free-wheel-
Via solder pins Via solder pins Via solder pins Via circuit board
200 200 200 200 200
7 7 7 7 0
0/F 0/F 0/F 0/F 0/F
IN2/OUT2 IN2/OUT2 IN2/OUT2 IN2/OUT2 IN2
IN3/OUT3 IN3/OUT3 IN3/OUT3 IN3/OUT3 IN3
IN4/OUT4 IN4/OUT4 IN4/OUT4 IN4/OUT4 IN4
UL, CSA,
ship building
Enclosure IP20
Connection pins
IP00
–25 to +70 –25 to +70 –25 to +70 –25 to +70 –25 to +70
–40 to +80 –40 to +80 –40 to +80 –40 to +85 –40 to +85
Not available Not available Not available AS-i: green
– – – AS-i
I/O supply via external auxiliary voltage
(24 V PELV)
Printed-circuit
board with solder
pins protected by
housing
3RK1 400-0CD010AA3
£
25
Aux
UL, CSA,
ship building
Enclosure IP20
Connection pins
IP00
Printed-circuit
board for horizontal mounting
3RG9 005-0SA00 3RK1 400-1CD00-
£
25
Via U
Aux
UL, CSA,
ship building
IP00 IP00 IP00
Supply of outputs
via external
auxiliary voltage
(24 V PELV)
Printed-circuit board with gold-plated
direct connector for 30-pin male multipoint connector for easy mounting with
a direct connector
0AA2
£
270
Via AS-Interface
cable
- 0.8 V –
Aux
ing diode)
contacts
– –
Fault: red
I/O: yellow
L24+: green
On
On
Flashing
On
Fault
Off
On
On
Flashing
-
3RK1 200-0CD000AA2
£
270
Via AS-Interface
cable
–
–
AS-i: green
Fault: red
inputs: yellow
Status
O.K.
No data traffic
Null address
Overload (sensor)
6/96
Siemens IK PI · 2004
Page 97
■
7 5
3 8
4 0
1 2 , 1
2 0
9
2 , 5 4
N S A 0 0 0 8 1
6
7 3
3 7 , 8
6
2 , 5 4
N S A 0 0 0 8 3
2 , 3
2 0 , 6
3 , 9
9 , 3
Selection and Ordering data
3RK1 400-0CD00-0AA3
AS-Interface Slaves
Special integrated solutions
AS-Interface communication modules
Design
4 inputs / 4 outputs
• I/O supply via AS-Interface cable (max. 200 mA)
Printed-circuit board with solder pins protected by a housing
• I/O supply via external auxiliary voltage (24 V PELV)
- Printed-circuit board with solder pins protected by a housing
- Printed-circuit board with solder pins for horizontal mounting
• Outputs supplied via external auxiliary voltage (24 V PELV)
Printed-circuit board with gold plated direct connector for 30-pole plug
connector for easy installation with direct connector
4 inputs
Printed-circuit board with gold plated direct connector for 30-pole plug
connector for easy installation with direct connector
Order No.
3RK1 400-0CD00-0AA3
3RK1 400-0CD01-0AA3
3RG9 005-0SA00
3RK1 400-1CD00-0AA2
3RK1 200-0CD00-0AA2
3RG9 005-0SA00
■
Dimensional drawings
3RK1 400-0CD00-0AA3
3RK1 400-0CD01-0AA3
6
75
71
60
(Grid 10 x 6 mm)
IN1
IN2
IN3
IN4
AS-i
25.5
Fault
6
40
Connector (gold-plated) for
edge-socket connector
e.g. from AMP 1-0100317-5
(30-pole)
3RK1 400-1CD00-0AA2
3RK1 200-0CD00-0AA2
Pad numbering rear side: 29, 27, 25, to , 5, 3, 1
Pad numbering rear side: 30, 28, 26, to , 6, 4, 2
OUT1
UOT2
Height
9 mm
NSA0_00343
OUT3
OUT4
AUX-PWR
Light
emitted
on top
54
3RG9 005-0SA00
Siemens IK PI · 2004
6/97
Page 98
AS-Interface Slaves
N S A 0 0 0 8 4
U
I N 1
³
1 m s
³
3 0 0 s
t
Modules with special functions
Counter modules
■
Overview
This module is used to transfer hexadecimal coded counter values (LSB=D0, MSB=D3) to a higher-level controller. Each valid
count pulse on terminal 8 causes the counter value to be incremented. The module counts from 0 up to 15 and then starts
again at 0. The control system then loads the current value and
determines the number of pulses between two host calls by generating the difference. The total number of counter pulses is determined by summation of these differences.
To ensure that valid values are transferred, no more than 15
count values must be applied to terminal 8 between two host or
ASI master calls. The maximum permissible transfer frequency
is calculated as follows from these times:
f
= 15 / T
Tmax
T
: Maximum possible transfer time from slave to host.
max
Another restriction on the maximum frequency is the required
pulse shape. To ensure that the counter loads a pulse as valid,
a low value must be applied to the input for at least 300 µs, while
a high value must be applied for at least 1 ms. This results in a
maximum frequency for the counter module independent of the
controller of
f
FCmax
(see diagram nsa00084).
max
= 1 / 1.3 ms = 769 Hz for the counter module
A S i + A S i -
A S i
I N 1
+
I N 1
Typical connections
A D D R
T e r m i n a l 4 : B u s c o n n e c t i o n A S i +
T e r m i n a l 5 : B u s c o n n e c t i o n A S i T e r m i n a l 6 : u n u s e d
T e r m i n a l 7 : S e n s o r s u p p l y +
T e r m i n a l 8 : C o u n t e r i n p u t
T e r m i n a l 9 : S e n s o r s u p p l y -
-
N S A 0 _ 0 0 0 8 5
6
In the event of non-compliance with the time criterion shown in
the adjacent diagram, the counter value is rejected.
The counter is only active for the reset parameter P2 (default). By
setting P2, the counter is erased, but incoming pulses are only
registered when P2 has been reset.
Note:
A customer-specific function block is required
or must be programmed.
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Page 99
Modules with special functions
■
Technical specifications
Slave type
Operational voltage in accordance
with AS-Interface specification in V
Total current input in mA
Input
• Sensor supply via AS-Interface Short-circuit and overload proof
• Assignment
• Voltage range in V
• Current carrying capacity in mA
• Switching level Low/High in V
• Input current Low/High in mA
I/O configuration
ID code
AS-Interface certificate
Approvals
Degree of protection
Ambient temperature in °C
Storage temperature in °C
Displays
•AS-i Green LED on + red LED off = status O.K.
Connection
Conductor cross-sections in mm
• Solid -- 2 ´ (0.25–1.5)
• Finely standed with end sleeve
• Finely stranded without end
sleeves
• AWG conductors,
solid or stranded
Counter modules
With screw-type terminal connection With Cage Clamp terminal connection
3RK1 200-0CE03-0AA2 3RK1 200-0CG03-0AA2
Standard slaves
26.5 to 31.6
£
170
Terminal 7 = +
Terminal 9 = Terminal 8 = IN1
20 to 30
90
£
5 / ³ 10
£
2 / ³ 10
0
F
Yes
UL, CSA, ship building
IP20
-25 to +70
-40 to +85
Green LED off + red LED on = no data traffic
Green LED flashing + red LED on = null address
Green LED off + red LED flashing = overload (sensor)
Screw terminals Cage Clamp terminals
2
-- 2 ´ (0.25–1)
-- 2 ´ (0.25–1.5)
-- AWG 2 ´ (24–16)
AS-Interface Slaves
Counter modules
6
■
Selection and Ordering data
3RK1 200-0CE03-0AA2
3RK1 200-0CG03-0AA2
Design
Counter module
• with screw terminals
• with Cage Clamp terminals
Order No.
3RK1 200-0CE03-0AA2
3RK1 200-0CG03-0AA2
Siemens IK PI · 2004
6/99
Page 100
AS-Interface Slaves
Modules with special functions
Earth fault detection modules
■
Overview
"... Earth faults in control circuits should neither lead to unintentional start-up nor to dangerous motion of a machine and they
must not hinder shutdown of the machine (EN 60204, Part 1 or
DIN VDE 0113)".
The AS-Interface earth-fault detection module has been developed to ensure that these requirements can be met more easily
in the future. This module from the SlimLine Series allows earth
faults in AS-Interface installations to be reliably detected and reported.
The following earth faults are detected:
• Earth fault in AS-i "+"
• Earth fault in AS-i "-"
• Earth fault in sensors and actuators that are supplied from the
AS-Interface voltage
In each case, only one module is necessary for each AS-Interface network.
A S - i -
T
■
Function
The earth fault is detected by the module, indicated via a LED
and signaled via two signaling outputs (1 = no earth fault /OK;
2 = earth fault/fault. The earth fault alarm is stored in the module.
The module can only be reset after the earth fault has been rectified by switching off the AS-Interface voltage via a reset button
or via a high signal on the floating remote-reset input. The reset
button can also be used for checking correct functioning of the
module. External auxiliary voltages are not monitored for earth
faults by this module.
Note: The earth fault detection module is a passive module without an IC. Therefore it does not require an individual address in
the AS-Interface network.
6
A S - i + R - R E S -
A S - i
T E S T /
R E S E T
R - R E S
O . K .
F A U L T
L 2 4 + O . K . F A U L T
M 2 4 M 2 4
T e r m i n a l D e s i g n a t i o n
1
2
3
4
5
6
7
8
9
1 0
1 1
1 2
1 / A S - i -
4 / A S - i +
2 /
3 / T
3 / R
R E S
6 / -
7 / L 2 4 +
8 / O K
9 / F A U L T
1 2 / M 2 4
1 1 / M 2 4
1 0 / M 2 4
M 2 4
A S - i c o n n e c t i o n
C o n n e c t i o n f o r s y s t e m e a r t h
C o n n e c t i o n f o r s y s t e m e a r t h ( f o r t e s t f u n c t i o n )
A s - i + c o n n e c t i o n
R e m o t e r e s e t i n p u t ( R - R E S )
R e m o t e r e s e t g r o u n d ( )
E x t e r n a l v o l t a g e s u p p l y f o r s i g n a l i n g o u t p u t s L 2 4 +
S i g n a l i n g o u t p u t O . K .
S i g n a l i n g o u t p u t F A U L T ( e a r t h f a u l t s i g n a l i n g )
E x t e r n a l v o l t a g e s u p p l y f o r s i g n a l i n g o u t p u t s M 2 4
N e g a t i v e c o n n e c t i o n f o r s i g n a l i n g o u t p u t M 2 4
N e g a t i v e c o n n e c t i o n f o r s i g n a l i n g o u t p u t M 2 4
P E
+
2 4 V
-
A l t e r n a t i v e l y
+ +
O u t p u t
R
-
P L C
I n p u t
O . K . O . K .
I n p u t
F A U L T
O u t p u t
R
R E SR E S
-
I n p u t
I n p u t
F A U L T
A u t o m a t i c t e s t
P L C
P L CP L C
O u t p u t
A S - i f a u l t
O u t p u t
A S - i f a u l t
N S A 0 _ 0 0 0 9 0 a
1 / A S - i -
4 / A S - i +
5 k 6
-
+
5 k 6
P E
Typical connections
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Siemens IK PI · 2004
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