siemens IOP-2 User Manual

SINAMICS

Intelligent Operating Panel 2 (IOP-2)

Operating Instructions

Edition 06/2020, Firmware IOP-2 V2.6

06/2020, FW V2.6

A5E39549448B AH

	Changes in this manual	1
	Fundamental safety
		2
	instructions
	Safety notes	3
	Overview	4
	Installation	5
	Setup Menu	6
	Control menu	7
	Menu	8
	Options	9
	Technical data	10

Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE

indicates that property damage can result if proper precautions are not taken.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

Siemens AG	Document order number: (null)	Copyright © Siemens AG 2020.
Division Digital Factory	07/2020 Subject to change	All rights reserved
Postfach 48 48
90026 NÜRNBERG
GERMANY

Table of contents

1	Changes in this manual .........................................................................................................................		5
2	Fundamental safety instructions...........................................................................................................		7
	2.1	General safety instructions...................................................................................................	7
	2.2	Warranty and liability for application examples.....................................................................	7
	2.3	Security information ............................................................................................................	7
3	Safety notes...........................................................................................................................................		9
	3.1	Warnings and cautions.........................................................................................................	9
4	Overview..............................................................................................................................................		11
	4.1	Introduction ......................................................................................................................	11
	4.2	Layout and functions .........................................................................................................	12
	4.3	Screen icons ......................................................................................................................	14
	4.4	Menu structure ..................................................................................................................	16
5	Installation...........................................................................................................................................		17
	5.1	Fitting the IOP-2 ................................................................................................................	17
	5.2	Initial set-up ......................................................................................................................	18
	5.3	Changing the Status screens ..............................................................................................	22
	5.4	User definable labels on status screen ................................................................................	24
	5.5	Upgrading the IOP-2 firmware............................................................................................	25
6	Setup Menu	.........................................................................................................................................	27
	6.1	Example Setups .................................................................................................................	28
	6.1.1	Quick Startup with the IOP-2 ..............................................................................................	31
	6.1.2	Advanced Startup with the IOP-2........................................................................................	35
7	Control menu.......................................................................................................................................		39
	7.1	Setpoint ............................................................................................................................	40
	7.2	Reverse..............................................................................................................................	40
	7.3	Jog ....................................................................................................................................	41
	7.4	Custom Hand mode ...........................................................................................................	41
	7.5	Startup in Hand mode........................................................................................................	43
	7.6	HAND/AUTO disable...........................................................................................................	44
8	Menu....................................................................................................................................................		47
	8.1	Menu overview..................................................................................................................	47
	8.2	Diagnostics........................................................................................................................	48
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Table of contents

	8.3	Parameters ........................................................................................................................	51
	8.4	Up/Download ....................................................................................................................	54
	8.5	Support .............................................................................................................................	59
	8.6	Customer parameter sets ...................................................................................................	61
	8.7	Extras Menu ......................................................................................................................	65
9	Options	................................................................................................................................................	71
	9.1	Door mounting kit .............................................................................................................	71
	9.2 ...............................................................................................................	Hand - held device	74
10	Technical ......................................................................................................................................data		79
	10.1 .....................................................................................................	Technical specifications	79
	Index....................................................................................................................................................		81

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Changes in this manual	1

Changes to this manual - Edition 06/2020

Listed below and the specific changes that have been incorporated in this new version of the IOP-2 Operating Instructions.

Changes

• New topic: Command Line Interface (CLI).Up/Download (Page 54).

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Changes in this manual

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Fundamental safety instructions	2

2.1General safety instructions

WARNING

Danger to life if the safety instructions and residual risks are not observed

If the safety instructions and residual risks in the associated hardware documentation are not observed, accidents involving severe injuries or death can occur.

•Observe the safety instructions given in the hardware documentation.

•Consider the residual risks for the risk evaluation.

WARNING

Malfunctions of the machine as a result of incorrect or changed parameter settings

As a result of incorrect or changed parameterization, machines can malfunction, which in turn can lead to injuries or death.

•Protect the parameterization against unauthorized access.

•Handle possible malfunctions by taking suitable measures, e.g. emergency stop or emergency off.

2.2Warranty and liability for application examples

Application examples are not binding and do not claim to be complete regarding configuration, equipment or any eventuality which may arise. Application examples do not represent specific customer solutions, but are only intended to provide support for typical tasks.

As the user you yourself are responsible for ensuring that the products described are operated correctly. Application examples do not relieve you of your responsibility for safe handling when using, installing, operating and maintaining the equipment.

2.3Security information

Siemens provides products and solutions with industrial security functions that support the secure operation of plants, systems, machines and networks.

In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens’ products and solutions constitute one element of such a concept.

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Fundamental safety instructions 2.3 Security information

Customers are responsible for preventing unauthorized access to their plants, systems, machines and networks. Such systems, machines and components should only be connected to an enterprise network or the internet if and to the extent such a connection is necessary and only when appropriate security measures (e.g. firewalls and/or network segmentation) are in place.

For additional information on industrial security measures that may be implemented, please visit

https://www.siemens.com/industrialsecurity (https://www.siemens.com/industrialsecurity).

Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure to cyber threats.

To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed under

https://www.siemens.com/industrialsecurity (https://new.siemens.com/global/en/products/services/cert.html#Subscriptions).

Further information is provided on the Internet:

Industrial Security Configuration Manual (https://support.industry.siemens.com/cs/ww/en/view/108862708)

WARNING

Unsafe operating states resulting from software manipulation

Software manipulations, e.g. viruses, Trojans, or worms, can cause unsafe operating states in your system that may lead to death, serious injury, and property damage.

•Keep the software up to date.

•Incorporate the automation and drive components into a holistic, state-of-the-art industrial security concept for the installation or machine.

•Make sure that you include all installed products into the holistic industrial security concept.

•Protect files stored on exchangeable storage media from malicious software by with suitable protection measures, e.g. virus scanners.

•On completion of commissioning, check all security-related settings.

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Safety notes	3

3.1Warnings and cautions

Warnings and cautions

DANGER

Ensuring a safe and stable state

During commissioning of the converter it is essential to ensure that the system is in a safe and stable state, as some commissioning processes have the potential to start the motor. Therefore it is important to secure any loads and ensure that should the motor start, no potentially dangerous conditions exist.

WARNING

The converter will stop if the IOP-2 is removed when in Hand mode

When the IOP-2 is in Hand mode, that is, when the command source is switched to Hand and all OFF and RUN commands are given via the IOP-2 buttons.

When in the Hand mode, if the IOP-2 is removed from the converter, the converter will stop within a few seconds of the IOP-2 being removed.

Before removing the IOP-2, ensure that the IOP-2 is placed in AUTO mode and receiving its command source from the PLC.

WARNING

Risk of death due to software manipulation when using exchangeable storage media

Storing files onto exchangeable storage media amounts to an increased risk of infection of the commissioning PCs, e.g. with viruses or malware. Incorrect parameter assignment can cause machines to malfunction, which can lead to injuries or death.

•Protect files stored on exchangeable storage media from malicious software using appropriate protection measures, e.g. virus scanners.

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Safety notes

3.1 Warnings and cautions

WARNING

Risk of death due to software manipulation when using exchangeable storage media

Storing the parameterization (incl. Safety Integrated parameterization) on exchangeable storage media carries the risk that the original parameterization (with Safety Integrated) will be overwritten, for example, by the IOP-2 of another drive without Safety Integrated. Incorrect parameter assignment can cause machines to malfunction, which can lead to injuries or death.

•Ensure that only the IOP-2 that belongs to the respective converter is used.

•Ensure that only trained or authorized personnel have access to the enclosures, cabinets or electrical equipment rooms.

Note

•The IOP-2 can be fitted to and removed from the converter while power is applied.

•The IOP-2 will set the USS PZD (P2012) length to 4 when connected to the converter.

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Overview	4

4.1Introduction

Compatibility

The Intelligent Operator Panel 2 (IOP-2) has been designed to enhance the interface and communications capabilities of SINAMICS Inverters.

The IOP-2 connects to the Inverter through an RS232 interface. It has been designed to automatically recognize the following devices from the SINAMICS range:

•SINAMICS G120 CU230P-2

•SINAMICS G120 CU240B-2

•SINAMICS G120 CU240E-2

•SINAMICS G120 CU250S-2

•SINAMICS G120C

•SINAMICS G120D-2 CU240D-2*

•SINAMICS G120D-2 CU250D-2*

•SINAMICS ET 200pro FC-2*

•SINAMICS G110D*

•SINAMICS G110M*

•SINAMICS G120X

•SINAMICS G120XA

*Denotes Control Units that require the IOP-2 Hand-Held Kit to connect the IOP to the Control Unit.

Hand-Held Kit order number: 6SL3255-0AA00-4HA1. Optical cable order number: 3RK1922-2BP00

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Overview

4.2 Layout and functions

For information on firmware and language upgrades, please see	Upgrading the IOP-2
firmware (Page 25).

Note

IOP functional support

•Drives with SINAMICS firmware 4.7 SP3 or above will support the new commission processes of "Quick Startup" and "Advanced Startup".

•Drives with GP firmware prior to version 3.4 are not fully supported by the IOP-2.

•The actual menu structure and functionality of the IOP-2 will be influenced by the following factors:

–The software version and type of Control Unit to which the IOP-2 is fitted.

–The firmware and software version of the IOP-2.

–The selected functional group filtering of the parameters.

4.2Layout and functions

Overview

The physical layout of the IOP-2 is shown below:

Figure 4-1 Layout of the IOP-2

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Overview 4.2 Layout and functions

	The IOP-2 is operated by using a Sensor Control Field and five additional buttons. The specific
	functions of the Sensor Control Field and buttons are shown in the table below.
Table 4- 1	Function of the IOP-2 controls
Key	Function
	The Sensor Control Field has the following functions:

•In a menu, sliding your finger around the Sensor Control Field changes the selection.

•When a selection is highlighted, pressing the OK button in the centre of the Sensor Control Field confirms the selection.

•When editing a parameter, sliding your finger around the Sensor Control Field changes the displayed value; clockwise increases the value and anti-clockwise decreases the displayed value.

•When editing parameter or search values there is a choice to edit individual digits using the arrow keys or an entire value using the Sensor Control Field. The speed with which you slide your finger around the Sensor Control Field increases or decreases the speed of movement of the cursor.

•The Sensor Control Field has integrated arrows which can be used to navigate through the menus and individual digits in the inputs fields.

The ON key has the following functions:

•In AUTO mode can be changed by pressing the HAND/AUTO key.

•In HAND mode the converter is started - the converter status icon starts turning. Notes:

For Control Units with firmware versions less than 4.0:

When running in AUTO mode, HAND mode cannot be selected unless the converter is stopped. For Control Units with firmware versions 4.0 or greater:

When running in AUTO mode, HAND mode can be selected and the motor will continue to run at the last selected setpoint speed.

When the converter is running in HAND mode, the motor stops when switched to AUTO.

The OFF key has the following functions:

•If pressed for longer than 3 seconds the converter will perform an OFF2; the motor will then coast down to a standstill. Note: 2 presses of the OFF key within 3 seconds will also perform and OFF2.

•If pressed for less than 3 seconds the following actions will be performed:

–If in AUTO mode the screen will display an information screen stating that the command sources is AUTO and can be changed using the HAND/AUTO key. The converter will not be stopped.

–If in HAND mode the converter will perform an OFF1; the motor will come to a standstill in the rampdown time set in parameter P1121.

The ESC key has the following functions:

•If pressed for less than 3 seconds the IOP-2 returns to the previous screen or if a value has been edited, the new value is not saved.

•If pressed longer than 3 seconds the IOP-2 returns to the status screen.

When using the ESC key in the parameter editing mode, no data is saved unless the OK key is pressed first.

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Overview

4.3 Screen icons

Key Function

The INFO key has the following functions:

•Displays additional information for the currently selected item.

•Pressing the INFO key again will display the previous screen.

•Pressing the INFO key during power-up of the IOP-2 will place the IOP-2 in DEMO mode. To exit DEMO mode, power-cycle the IOP-2.

The HAND/AUTO key switches the command source between HAND and AUTO mode.

•HAND sets the command source to the IOP-2.

•AUTO sets the command source to an external source, for example, fieldbus.

Note: When switching from the HAND mode back to the AUTO mode, the setpoint screen will change back to the standard status screen.

Locking and unlocking the keypad

The keypad can only be locked once the power-up cycle has been completed. If the keys are activated before the power-up cycle is completed, the IOP-2 will enter the DEMO mode.

To lock the IOP-2 keypad press ESC and INFO simultaneously for 3 seconds or more. To unlock the keypad press ESC and INFO simultaneously for 3 seconds or more.

DEMO mode

DEMO mode allows the IOP-2 to be used for demonstration purposes without affecting the converter to which it is connected. Menus can be navigated and functions selected, but all communications with the converter are blocked to ensure that the converter does not react to any commands issued from the IOP-2.

To enter the DEMO mode it is necessary to do a long press of the ESC key or INFO key during the power-up cycle. The IOP-2 must be power cycled again to exit the DEMO mode.

4.3Screen icons

Overview

The IOP-2 displays a number of icons at the top right-hand edge of the display to indicate various states or current conditions of the converter. These icons are explained in the table below.

	Table 4- 2	Screen icons
	Function		Icon	Remarks
	Command			Auto - the converter receives the command signals from the network
	source			controller
				Displayed when the JOG function is active
				Hand - the converter is under control of the IOP-2
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Overview 4.3 Screen icons

Function	Icon	Remarks
Inverter status
		Icon rotates when the motor is running
Fault pending
Alarm pending
Saving to RAM		Indicates that all recent changes to parameters have been saved in RAM
		only. In the event of a power failure, then all recent changes saved to
		RAM will be lost. To prevent loss of parameter data a RAM-to-ROM save
		must be performed.
PID autotuning
Hibernation
mode
Write Protection		Parameters cannot be modified.
Know How		Parameters cannot be viewed or modified.
Protection
ESM		Essential Services Mode
Battery		The battery status is only shown when the IOP-2 Hand-held kit is used.
condition

Screen faults and alarm indicators

When a fault or an alarm is active on the converter the top label on the screen will turn red. The top label will remain red until the fault or warning has been acknowledged or rectified.

Figure 4-2 Fault and alarm notifications

Use of screen colours

A brief explanation of the use of the different colours on the screen is given below:

Red Error status: Indicates a fault is active and the Control Unit is in an error condition. White Neutral status: The IOP-2 has no connection to the Control Unit.

Green Run status: The converter is running with no active faults. Active alarms will be displayed on the status bar.

Blue Blue denotes the selected item on the screen.

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Overview

4.4 Menu structure

4.4Menu structure

Overview

The Menu structure of the IOP-2 is shown in the figure below.

Figure 4-3 IOP-2 menu structure

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Installation	5

5.1Fitting the IOP-2

Fitting the IOP-2 to the Control Unit

Note

IOP-2 power supply

The IOP-2 has no internal power supply and derives its power directly from the Control Unit of the converter through the RS232 interface. The IOP-2 can also be connected to a PC and derives its power through the USB connection.

To fit the IOP-2 to the converter Control Unit the following procedure should be performed:

1.Place the bottom edge of the IOP-2 casing into the lower recess of the Control Unit housing.

2.Push the IOP-2 forward until the top fastening clicks into place on the Control Unit housing.

To use the IOP-2 with a decentralized drive, for example an ET200pro FC-2, an IOP-2 Handheld kit is required and an optical cable. The IOP-2 Handheld kit and optical cable are fitted as shown in the following figure.

The order details of both the IOP-2 Handheld kit and the optical cable are given in the Introduction (Page 11).

Figure 5-1 Fitting IOP-2 on CU and ET200pro FC-2

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Installation

5.2 Initial set-up

5.2Initial set-up

Initial set-up sequence

Once the IOP-2 is fitted and powered-up it will automatically detect the type of Control Unit and Power Module to which it has been fitted. On first-time use, the IOP-2 automatically displays the option to select the default language and allow the time and date to be set (if the Control Unit to which the IOP-2 is fitted has a real-time clock). The IOP-2 will then display the choice between "Quick Startup" or Advanced Startup"; "Quick Startup" is the recommended selection. The procedure is outlined below.

Note

Saving and cloning of the IOP-2 configuration data

All changes made to an IOP-2 configuration, included all saved parameter sets, are stored in the IOP-2 file structure in the "user" folder.

To copy/clone all this data to another, or multiple IOP-2s, the procedures are shown in Customer parameter sets (Page 61).

Splash screen is displayed

Select the required language Select date format

Set correct date and time	Select Quick Startup	Select "Yes, reset to factory
		settings"

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Installation 5.2 Initial set-up

Wait until the factory reset is Change or confirm settings	Status screen on completion
finished

Note

The IOP-2 is delivered with all available languages and the Quick Startup and Advanced

Startup setups. For information on Firmware upgrades, please see	Upgrading the IOP-2
firmware (Page 25).

The status screen can be reconfigured to show a number of different views and types of values; these can be configured using the "Status Screen Wizard" in the "Extras" menu, see

Extras Menu (Page 65).

Language selection

The IOP-2 on first start-up will display the language screen for the user to select their required language, should you wish to select you language manually, the following actions should be performed:

Select Menu

Select Extras

Select Panel settings

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Installation

5.2 Initial set-up

Select language	Select required language	Press and hold down ESC for
		Status Screen

All available languages are delivered with the IOP-2.

Setting time and date

When the IOP-2 is first fitted to a Control Unit, which has a real-time clock, it will automatically display the time and date screen. Should you wish to manually set the time on the IOP-2, the following actions should be performed:

Select Menu

Select Extras

Select Panel settings

Select Time and date settings Set the Time and date	Set time and date
settings

Press and hold down ESC for

Status Screen

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Installation 5.2 Initial set-up

The settings for time are normally done on the Control Unit if it has a Real-time Clock (RTC). If the Inverter has an RTC the IOP-2 will take its settings from the Control Unit.

Lighting duration

To set the length of time that the display remains lit, the following actions should be performed:

Select Menu

Select Extras

Select Panel settings

Select Lighting duration	Select Lighting duration time Press and hold down ESC for
	Status Screen

Note

Screen will flash when an active fault condition exists

When an active fault condition exists on the IOP-2, if no key has been pressed for more than one minute then the screen will start to flash on and off. The screen will dim a few seconds prior to the lighting duration time-out period. If the screen is set to never dim, that is, it has been set to "Always on" the screen will not dim.

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Installation

5.3 Changing the Status screens

Display backlight

To change the intensity of the backlight, the following actions should be performed:

Select Menu

Select Extras

Select Panel settings

Select Display backlight	Select display backlight level Press and hold down ESC for
	Status Screen

The display backlight setting will be automatically changed to the "Low" setting after 60 seconds from the last key press to extend the life of the display. When any key is pressed the backlight setting will automatically return to the user setting.

5.3Changing the Status screens

Changing the status screens

The status screens of the IOP-2 can show three different styles of screens.

•Bar graph view - This shows the selected data on up to two separate sliding bar scales.

•Scalar view - This shows the selected data as numerical values in up to four separate quadrants on the screen.

•Trend view - This shows the selected data as two separate real-time plots on the screen.

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Installation 5.3 Changing the Status screens

Select a different status screen

To select a different status screen the following procedure should be performed:

1.When the status screen is displayed, use the UP arrow key to enter the screen selected mode.

2.Using the LEFT and RIGHT arrow keys, select the required status screen.

3.Press ESC or the DOWN arrow key to accept the new status screen and exit the screen selection mode.

Modify the display data

To modify the data that is displayed on the status screen, the following procedure should be performed:

1.Use the UP key to enter the status screen selection mode.

2.Press OK to edit the displayed data.

3.Use the arrow keys to navigate around the screen until the data you wish to change is highlighted. Press OK to edit the highlighted data.

4.Press OK to edit the parameter to be displayed.

5.Select the new parameter you wish to be displayed. Press OK to accept the new selection.

6.The new parameter selection is shown in the list. Press ESC or the DOWN arrow key to return to normal functions of the IOP-2.

7.The status screen is shown with the new data values and the screen menu is shown.

An overview of the basic procedures is shown in the figure below.

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Installation

5.4 User definable labels on status screen

Figure 5-2 Selecting and modifying the IOP-2 status screens

5.4User definable labels on status screen

User definable labels

User defined labels allow the user to customize the labels that appear on the status screen of the IOP-2.

There are a maximum of four labels that can be defined and they are located on the IOP-2 in the "cps" folder. The IOP-2 must be connected to the PC via the USB connection and in "Mass

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