siemens IOP-2 User Manual

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SINAMICS

Intelligent Operating Panel 2 (IOP

Operating Instructions

Edition 06/2020, Firmware IOP-2 V2.6

06/2020, FW V2.6

A5E39549448B AH

Changes in this manual

Fundamental safety instructions

Safety notes

Overview

Installation

Setup Menu

Control menu

Options

Technical data

-2)

Siemens AG Divis Postfach 48 48 90026 NÜRNBERG GERMANY

Document order number: (null)

Ⓟ

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE

indicates that property damage can result if proper precautions are not taken.

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical

ambient conditions must be complied with. The information in the relevant documentation must be observed.

Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible

Trademarks

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

ion Digital Factory

07/2020 Subject to change

1 Changes in this manual ......................................................................................................................... 5

2 Fundamental safety instructions ........................................................................................................... 7

2.1 General safety instructions ................................................................................................... 7

2.2 Warranty and liability for application examples ..................................................................... 7

2.3 Security information ............................................................................................................ 7

3 Safety notes ........................................................................................................................................... 9

3.1 Warnings and cautions ......................................................................................................... 9

4 Overview .............................................................................................................................................. 11

4.1 Introduction ...................................................................................................................... 11

4.2 Layout and functions ......................................................................................................... 12

4.3 Screen icons ...................................................................................................................... 14

4.4 Menu structure .................................................................................................................. 16

5 Installation ........................................................................................................................................... 17

5.1 Fitting the IOP-2 ................................................................................................................ 17

5.2 Initial set-up ...................................................................................................................... 18

5.3 Changing the Status screens .............................................................................................. 22

5.4 User definable labels on status screen ................................................................................ 24

5.5

6 Setup Menu ......................................................................................................................................... 27

6.1 Example Setups ................................................................................................................. 28

6.1.1 Quick Startup with the IOP-2 .............................................................................................. 31

6.1.2 Advanced Startup with the IOP-2 ........................................................................................ 35

7 Control menu ....................................................................................................................................... 39

7.1 Setpoint ............................................................................................................................ 40

7.2 Reverse .............................................................................................................................. 40

7.3 Jog .................................................................................................................................... 41

7.4 Custom Hand mode ........................................................................................................... 41

Upgrading the IOP-2 firmware ............................................................................................ 25

7.5 Startup in Hand mode ........................................................................................................ 43

7.6 HAND/AUTO disable ........................................................................................................... 44

8 Menu .................................................................................................................................................... 47

8.1 Menu overview .................................................................................................................. 47

8.2 Diagnostics ........................................................................................................................ 48

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

Table of contents

8.3 Parameters ........................................................................................................................ 51

8.4 Up/Download .................................................................................................................... 54

8.5 Support ............................................................................................................................. 59

8.6 Customer parameter sets ................................................................................................... 61

8.7 Extras Menu ...................................................................................................................... 65

9 Options ................................................................................................................................................ 71

9.1 Door mounting kit ............................................................................................................. 71

9.2 Hand-held device ............................................................................................................... 74

10 Technical data...................................................................................................................................... 79

10.1 Technical specifications ..................................................................................................... 79

Index .................................................................................................................................................... 81

Intelligent Operating Panel 2 (IOP-2)

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Changes to this manual - Edition 06/2020

Listed below and the specific changes that have been incorporated in this new version of the IOP-2 Operating Instructions.

Changes

• New topic: Command Line Interface (CLI).

Up/Download (Page 54).

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Changes in this manual

Intelligent Operating Panel 2 (IOP-2)

6 Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

WARNING

Danger to life if the safety instructions and residual risks are not observed

• Consider the residual risks for the risk evaluation.

WARNING

emergency off.

2.1 General safety instructions

If the safety instructions and residual risks in the associated hardware documentation are not observed, accidents involving severe injuries or death can occur.

• Observe the safety instructions given in the hardware documentation.

Malfunctions of the machine as a result of incorrect or changed parameter settings

As a result of incorrect or changed parameterization, machines can malfunction, which in turn can lead to injuries or death.

• Protect the parameterization against unauthorized access.

• Handle possible malfunctions by taking suitable measures, e.g. emergency stop or

2.2 Warranty and liability for application examples

Application examples are not binding and do not claim to be complete regarding configuration, equipment or any eventuality which may arise. Application examples do not represent specific customer solutions, but are only intended to provide support for typical tasks.

As the user you yourself are responsible for ensuring that the products described are operated correctly. Application examples do not relieve you of your responsibility for safe handling when using, installing, operating and maintaining the equipment.

2.3 Security information

Siemens provides products and solutions with industrial security functions that support the secure operation of plants, systems, machines and networks.

In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens’ products and solutions constitute one element of such a concept.

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

Fundamental safety instructions

WARNING

• On completion of commissioning, check all security-related settings.

2.3 Security information

Customers are responsible for preventing unauthorized access to their plants, systems, machines and networks. Such systems, machines and components should only be connected to an enterprise network or the internet if and to the extent such a connection is necessary and only when appropriate security measures (e.g. firewalls and/or network segmentation) are in place.

For additional information on industrial security measures that may be implemented, please visit https://www.siemens.com/industrialsecurity (https://www.siemens.com/industrialsecurity

Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure to cyber threats.

To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed under https://www.siemens.com/industrialsecurity (https://new.siemens.com/global/en/products/services/cert.html#Subscriptions

Further information is provided on the Internet:

Industrial Security Configuration Manual (https://support.industry.siemens.com/cs/ww/en/view/108862708

)

Unsafe operating states resulting from software manipulation

Software manipulations, e.g. viruses, Trojans, or worms, can cause unsafe operating states in your system that may lead to death, serious injury, and property damage.

• Keep the software up to date.

• Incorporate the automation and drive components into a holistic, state-of-the-art

industrial security concept for the installation or machine.

• Make sure that you include all installed products into the holistic industrial security

concept.

• Protect files stored on exchangeable storage media from malicious software by with

suitable protection measures, e.g. virus scanners.

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DANGER

Ensuring a safe and stable state

potentially dangerous conditions exist.

WARNING

command source from the PLC.

WARNING

appropriate protection measures, e.g. virus scanners.

3.1 Warnings and cautions

Warnings and cautions

During commissioning of the converter it is essential to ensure that the system is in a safe and stable state, as some commissioning processes have the potential to start the motor. Therefore it is important to secure any loads and ensure that should the motor start, no

The converter will stop if the IOP-2 is removed when in Hand mode

When the IOP-2 is in Hand mode, that is, when the command source is switched to Hand and all OFF and RUN commands are given via the IOP-2 buttons.

When in the Hand mode, if the IOP-2 is removed from the converter, the converter will stop within a few seconds of the IOP-2 being removed.

Before removing the IOP-2, ensure that the IOP-2 is placed in AUTO mode and receiving its

Risk of death due to software manipulation when using exchangeable storage media

Storing files onto exchangeable storage media amounts to an increased risk of infection of the commissioning PCs, e.g. with viruses or malware. Incorrect parameter assignment can cause machines to malfunction, which can lead to injuries or death.

• Protect files stored on exchangeable storage media from malicious software using

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

Safety notes

WARNING

Risk of death due to software manipulation when using exchangeable storage media

Note

•

• The IOP-2 will set the USS PZD (P2012) length to 4 when connected to the converter.

3.1 Warnings and cautions

Storing the parameterization (incl. Safety Integrated parameterization) on exchangeable storage media carries the risk that the original parameterization (with Safety Integrated) will be overwritten, for example, by the IOP-2 of another drive without Safety Integrated. Incorrect parameter assignment can cause machines to malfunction, which can lead to injuries or death.

• Ensure that only the IOP-2 that belongs to the respective converter is used.

• Ensure that only trained or authorized personnel have access to the enclosures, cabinets

or electrical equipment rooms.

The IOP-2 can be fitted to and removed from the converter while power is applied.

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4.1 Introduction

Compatibility

The Intelligent Operator Panel 2 (IOP-2) has been designed to enhance the interface and communications capabilities of SINAMICS Inverters.

The IOP-2 connects to the Inverter through an RS232 interface. It has been designed to automatically recognize the following devices from the SINAMICS range:

• SINAMICS G120 CU230P-2

• SINAMICS G120 CU240B-2

• SINAMICS G120 CU240E-2

• SINAMICS G120 CU250S-2

• SINAMICS G120C

• SINAMICS G120D-2 CU240D-2*

• SINAMICS G120D-2 CU250D-2*

• SINAMICS ET 200pro FC-2*

• SINAMICS G110D*

• SINAMICS G110M*

• SINAMICS G120X

• SINAMICS G120XA

*Denotes Control Units that require the IOP-2 Hand-Held Kit to connect the IOP to the Control Unit.

Hand-Held Kit order number: 6SL3255-0AA00-4HA1. Optical cable order number: 3RK1922-2BP00

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

Overview

Note IOP functional support

•

– The selected functional group filtering of the parameters.

4.2 Layout and functions

For information on firmware and language upgrades, please see Upgrading the IOP-2 firmware (Page 25).

Drives with SINAMICS firmware 4.7 SP3 or above will support the new commission

processes of "Quick Startup" and "Advanced Startup".

Drives with GP firmware prior to version 3.4 are not fully supported by the IOP-2. The actual menu structure and functionality of the IOP-2 will be influenced by the

following factors:

– The software version and type of Control Unit to which the IOP-2 is fitted. – The firmware and software version of the IOP-2.

4.2 Layout and functions

Overview

Figure 4-1 Layout of the IOP-2

The physical layout of the IOP-2 is shown below:

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Overview

Key

Function

The Sensor Control Field has the following functions:

The ON key has the following functions:

When the converter is running in HAND mode, the motor stops when switched to AUTO.

The OFF key has the following functions:

down time set in parameter P1121.

The ESC key has the following functions:

When using the ESC key in the parameter editing mode, no data is saved unless the OK key is pressed first.

4.2 Layout and functions

The IOP-2 is operated by using a Sensor Control Field and five additional buttons. The specific functions of the Sensor Control Field and buttons are shown in the table below.

Table 4- 1 Function of the IOP-2 controls

• In a menu, sliding your finger around the Sensor Control Field changes the selection.

• When a selection is highlighted, pressing the OK button in the centre of the Sensor Control Field confirms

the selection.

• When editing a parameter, sliding your finger around the Sensor Control Field changes the displayed

value; clockwise increases the value and anti-clockwise decreases the displayed value.

• When editing parameter or search values there is a choice to edit individual digits using the arrow keys or

an entire value using the Sensor Control Field. The speed with which you slide your finger around the Sensor Control Field increases or decreases the speed of movement of the cursor.

• The Sensor Control Field has integrated arrows which can be used to navigate through the menus and

individual digits in the inputs fields.

• In AUTO mode can be changed by pressing the HAND/AUTO key.

• In HAND mode the converter is started - the converter status icon starts turning. Notes: For Control Units with firmware versions less than 4.0:

When running in AUTO mode, HAND mode cannot be selected unless the converter is stopped. For Control Units with firmware versions 4.0 or greater: When running in AUTO mode, HAND mode can be selected and the motor will continue to run at the last selected setpoint speed.

• If pressed for longer than 3 seconds the converter will perform an OFF2; the motor will then coast down

to a standstill. Note: 2 presses of the OFF key within 3 seconds will also perform and OFF2.

• If pressed for less than 3 seconds the following actions will be performed: – If in AUTO mode the screen will display an information screen stating that the command sources is

AUTO and can be changed using the HAND/AUTO key. The converter will not be stopped.

– If in HAND mode the converter will perform an OFF1; the motor will come to a standstill in the ramp-

• If pressed for less than 3 seconds the IOP-2 returns to the previous screen or if a value has been edited, the new value is not saved.

• If pressed longer than 3 seconds the IOP-2 returns to the status screen.

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

Overview

Key

Function

The INFO key has the following functions: The HAND/AUTO key switches the command source between HAND and AUTO mode.

the standard status screen.

Function

Icon

Remarks

Command

Auto - the converter receives the command signals from the network controller

Displayed when the JOG function is active

Hand - the converter is under control of the IOP-2

4.3 Screen icons

• Displays additional information for the currently selected item.

• Pressing the INFO key again will display the previous screen.

• Pressing the INFO key during power-up of the IOP-2 will place the IOP-2 in DEMO mode. To exit DEMO

mode, power-cycle the IOP-2.

• HAND sets the command source to the IOP-2.

• AUTO sets the command source to an external source, for example, fieldbus. Note: When switching from the HAND mode back to the AUTO mode, the setpoint screen will change back to

Locking and unlocking the keypad

The keypad can only be locked once the power-up cycle has been completed. If the keys are activated before the power-up cycle is completed, the IOP-2 will enter the DEMO mode.

To lock the IOP-2 keypad press ESC and INFO simultaneously for 3 seconds or more. To unlock the keypad press ESC and INFO simultaneously for 3 seconds or more.

DEMO mode

DEMO mode allows the IOP-2 to be used for demonstration purposes without affecting the converter to which it is connected. Menus can be navigated and functions selected, but all communications with the converter are blocked to ensure that the converter does not react to any commands issued from the IOP-2.

To enter the DEMO mode it is necessary to do a long press of the ESC key or INFO key during the power-up cycle. The IOP-2 must be power cycled again to exit the DEMO mode.

4.3 Screen icons

Overview

The IOP-2 displays a number of icons at the top right-hand edge of the display to indicate various states or current conditions of the converter. These icons are explained in the table below.

Table 4- 2 Screen icons

source

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Overview

Function

Icon

Remarks

Inverter status

Icon rotates when the motor is running

Fault pending Alarm pending

Saving to RAM

Indicates that all recent changes to parameters have been saved in RAM

must be performed.

PID autotuning

Hibernation mode

Write Protection

Parameters cannot be modified.

Know How Protection

Parameters cannot be viewed or modified.

ESM Essential Services Mode

Battery condition

The battery status is only shown when the IOP-2 Hand-held kit is used.

Red

Error status: Indicates a fault is active and the Control Unit is in an error condition.

White

Neutral status: The IOP-2 has no connection to the Control Unit.

Green

Run status: The converter is running with no active faults. Active alarms will be displayed on the status bar.

Blue

Blue denotes the selected item on the screen.

4.3 Screen icons

only. In the event of a power failure, then all recent changes saved to RAM will be lost. To prevent loss of parameter data a RAM-to-ROM save

Screen faults and alarm indicators

When a fault or an alarm is active on the converter the top label on the screen will turn red. The top label will remain red until the fault or warning has been acknowledged or rectified.

Figure 4-2 Fault and alarm notifications

Use of screen colours

A brief explanation of the use of the different colours on the screen is given below:

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

Overview

4.4 Menu structure

Overview

The Menu structure of the IOP-2 is shown in the figure below.

Figure 4-3 IOP-2 menu structure

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Note IOP

The IOP-2 has no internal power supply and derives its power directly from the Control Unit of the converter through the RS232 interface. The IOP derives its power through the USB connection.

5.1 Fitting the IOP-2

Fitting the IOP-2 to the Control Unit

-2 power supply

To fit the IOP-2 to the converter Control Unit the following procedure should be performed:

-2 can also be connected to a PC and

1. Place the bottom edge of the IOP-2 casing into the lower recess of the Control Unit housing.

2. Push the IOP-2 forward until the top fastening clicks into place on the Control Unit housing.

To use the IOP-2 with a decentralized drive, for example an ET200pro FC-2, an IOP-2 Handheld kit is required and an optical cable. The IOP-2 Handheld kit and optical cable are fitted as shown in the following figure.

The order details of both the IOP-2 Handheld kit and the optical cable are given in the Introduction (Page 11).

Figure 5-1 Fitting IOP-2 on CU and ET200pro FC-2

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

Installation

Note Saving and cloning of the IOP

All changes made to an IOP the IO

To copy/clone all this data to another, or multiple IOP Customer parameter sets (Page 61).

Splash screen is displayed

Select the required language

Select date format

Set correct date and time

Select Quick Startup

Select "Yes, reset to factory settings"

5.2 Initial set-up

Initial set-up sequence

Once the IOP-2 is fitted and powered-up it will automatically detect the type of Control Unit and Power Module to which it has been fitted. On first-time use, the IOP-2 automatically displays the option to select the default language and allow the time and date to be set (if the Control Unit to which the IOP-2 is fitted has a real-time clock). The IOP-2 will then display the choice between "Quick Startup" or Advanced Startup"; "Quick Startup" is the recommended selection. The procedure is outlined below.

-2 configuration data

-2 configuration, included all saved parameter sets, are stored in

P-2 file structure in the "user" folder.

-2s, the procedures are shown in

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Installation

Wait until the factory reset is finished

Change or confirm settings

Status screen on completion

Note

The IOP Startup setups. For information on Firmware upgrades, please see

firmware

The status screen can be reconfigured to show a number of different views and values; these can be configured using the "Status Screen Wizard" in the "Extras" menu, see

Extras Menu (Page 65).

Select Menu

Select Extras

Select Panel settings

5.2 Initial set-up

Language selection

The IOP-2 on first start-up will display the language screen for the user to select their required language, should you wish to select you language manually, the following actions should be performed:

-2 is delivered with all available languages and the Quick Startup and Advanced Upgrading the IOP-

(Page 25).

types of

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

Installation

Select language

Select required language

Press and hold down ESC for Status Screen

Select Menu

Select Extras

Select Panel settings

Select Time and date settings

Set the Time and date settings

Set time and date

Press and hold down ESC for Status Screen

5.2 Initial set-up

All available languages are delivered with the IOP-2.

Setting time and date

When the IOP-2 is first fitted to a Control Unit, which has a real-time clock, it will automatically display the time and date screen. Should you wish to manually set the time on the IOP-2, the following actions should be performed:

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Installation

Select Menu

Select Extras

Select Panel settings

Select Lighting duration

Select Lighting duration time

Press and hold down ESC for Status Screen

Note Screen will flash when an active fault condition exists

When an active fault condition exists on the IOP one minute then the screen will start to flash on and off. The screen will dim a few seconds prior to the lighting duration time been set to "Always on" the screen will not dim.

5.2 Initial set-up

The settings for time are normally done on the Control Unit if it has a Real-time Clock (RTC). If the Inverter has an RTC the IOP-2 will take its settings from the Control Unit.

Lighting duration

To set the length of time that the display remains lit, the following actions should be performed:

-2, if no key has been pressed for more than

-out period. If the screen is set to never dim, that is, it has

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

Installation

Select Menu

Select Extras

Select Panel settings

Select Display backlight

Select display backlight level

Press and hold down ESC for Status Screen

5.3 Changing the Status screens

Display backlight

To change the intensity of the backlight, the following actions should be performed:

The display backlight setting will be automatically changed to the "Low" setting after 60 seconds from the last key press to extend the life of the display. When any key is pressed the backlight setting will automatically return to the user setting.

5.3 Changing the Status screens

Changing the status screens

The status screens of the IOP-2 can show three different styles of screens.

• Bar graph view - This shows the selected data on up to two separate sliding bar scales.

• Scalar view - This shows the selected data as numerical values in up to four separate

quadrants on the screen.

• Trend view - This shows the selected data as two separate real-time plots on the screen.

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Installation

5.3 Changing the Status screens

Select a different status screen

To select a different status screen the following procedure should be performed:

1. When the status screen is displayed, use the UP arrow key to enter the screen selected

mode.

2. Using the LEFT and RIGHT arrow keys, select the required status screen.

3. Press ESC or the DOWN arrow key to accept the new status screen and exit the screen

selection mode.

Modify the display data

To modify the data that is displayed on the status screen, the following procedure should be performed:

1. Use the UP key to enter the status screen selection mode.

2. Press OK to edit the displayed data.

3. Use the arrow keys to navigate around the screen until the data you wish to change is

highlighted. Press OK to edit the highlighted data.

4. Press OK to edit the parameter to be displayed.

5. Select the new parameter you wish to be displayed. Press OK to accept the new selection.

6. The new parameter selection is shown in the list. Press ESC or the DOWN arrow key to return

to normal functions of the IOP-2.

7. The status screen is shown with the new data values and the screen menu is shown.

An overview of the basic procedures is shown in the figure below.

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

Installation

5.4 User definable labels on status screen

Figure 5-2 Selecting and modifying the IOP-2 status screens

5.4 User definable labels on status screen

User definable labels

User defined labels allow the user to customize the labels that appear on the status screen of the IOP-2.

There are a maximum of four labels that can be defined and they are located on the IOP-2 in the "cps" folder. The IOP-2 must be connected to the PC via the USB connection and in "Mass

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Installation

5.5 Upgrading the IOP-2 firmware

Storage" mode to access the files on the IOP-2.The files are basic text files and can be opened with any basic text editor. The default label names are "default", when the labels have the "default" text, the IOP-2 will ignore the labels. There are the following restrictions when creating your own labels:

• A maximum of 20 characters for each label name.

• The characters that can be used conform to the normal windows file naming conventions.

• The number of labels are restricted depending on the type of status screen view that is

selected in the "Status screen wizard". See

Extras Menu (Page 65).

The four files are named:

• BotLeft.txt

• BotRight.txt

• TopLeft.txt

• TopRight.txt

The file names relate to the area of the status where they will appear.

Simply selected the file you wish to use as a label; open it with a text editor, change the name and then save it back to the same location in the IOP-2 file system. If the file name itself is changed the IOP-2 will not recognize the label.

An example of the status screen with new label names (using all four text files) is shown in the figure below.

Figure 5-3 Example of defining your own labels

5.5 Upgrading the IOP-2 firmware

Upgrading the IOP-2 firmware

The IOP-2 contains firmware, which can be upgraded by the user by means of a firmware upgrade. To perform the upgrade of the IOP-2 firmware the following steps should be performed.

1. Plug the IOP-2 into a PC using the USB connection. Note: Connect the IOP-2 only to an

internal USB interface. Do not use an USB interface which is connected to your PC externally (e.g. via a docking station, external USB-Hub or desktop PCs with front sockets).

2. The IOP-2 will automatically enter the "Mass Storage" mode.

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

Installation

Note English language is mandatory

The English language file is essential to the correct functioning of the IOP cannot be deleted.

5.5 Upgrading the IOP-2 firmware

3. Open the file explorer on the PC.

4. Navigate to the IOP-2 (removable media). Note: Back up data (e.g., readme, parameter

records) that you will need later on the connected PC.

5. Format the IOP-2 (do not use quick formatting). Set the size of the allocation units to 2048

bytes (FAT Standard).

6. Go to the Service and Support site at the link shown below.

7. Download the zip file with the current firmware of the IOP-2 into a folder on the PC and

unpack it into a separate directory.

8. Copy the downloaded files from the PC directory directly into the IOP-2 folder (the copying

process takes approximate 6 minutes).

9. When the copying has been completed, wait approximate 5 seconds before disconnecting

the IOP-2 from the USB port. The new firmware is now available on the IOP-2 and you can now connect the IOP-2 to a SINAMICS G inverter.

10.When you turn on the SINAMICS G inverter, the IOP-2 will automatically upgrade.

Only IOP-2 firmware update packages obtained through the Siemens Service and Support website at the following link should be used:

IOP-2 firmware download: IOP-2 Firmware upgrade (https://support.industry.siemens.com/cs/ww/en/view/109762019

Reading the OSS License

The IOP-2 contains open-source software (OSS). The OSS comprises open-source text and satisfies special license terms. If you wish to read the license terms, see: efs/readme_OSS.zip on the IOP-2.

-2 and therefore

)

Intelligent Operating Panel 2 (IOP-2)

26 Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

WARNING

not produce an unpredicted or unsafe effect on personnel, equipment or premises.

WARNING

Safe and stable state of the converter

dangerous conditions exist.

CAUTION

Default datasets

changed to the other datasets, the Setups may not function correctly.

Overview

The IOP-2 Setups are question-driven environment that assist the user to set-up various functions and applications of the converter.

Motor Identification (Motor ID) function will run automatically

Using the "Standard Drive Control" or "Dynamic Drive Control" in Quick Startup, the Motor ID function, if selected, is activated at the end of the commissioning squenence.

The motor identification (motor ID) function, after the completion of the Quick Startup, upon the first startup, will start automatically after approx. 8 to 30 s and accelerate the motor to the setpoint speed.

This action must be taken into account when the Quick Startup procedure has been completed, to ensure that the first ON/RUN command when given for your application, does

During the setup of the converter it is essential to ensure that the system is in a safe and stable state, as some setup processes have the potential to start the motor. Therefore it is important to secure any loads and ensure that should the motor start, no potentially

The Setups use the default Drive datasets (DDS0 and CDS0), if the default datasets are

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

Setup Menu

CAUTION

application.

6.1 Example Setups

Overview of Setup

The following example of how Setup work on the IOP-2 are purely for demonstration purpose only.

Before setting up an application

Prior to using Setup, it is essential that the user's Control Unit and Power Module have been installed and wired correctly, in accordance with the requirements of the user's application. This is extremely important in the case of setting up safety-integrated applications. All inputs and outputs must be defined and configured before any setting up can take place, including the observation and adherence of all local, national and international safety regulations required for the user's application and all devices utilized by the user's

Quick Startup/Advanced Startup

Quick Startup

The Quick Startup procedure is all the user needs to setup the converter in quickly and easily. The Quick Startup allows the user to configure the following converter data:

• Motor Standard

• Motor Type

• Supply Voltage

• Motor Current

• Motor Power

• Motor Speed

• Motor Voltage

• Motor Frequency

• Minimum Frequency

• Maximum Frequency

• Ramp-up Time

• Ramp-down Time

• I/O Setup

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28 Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

The default settings of the converter will be automatically read into the IOP-2, but it is recommended that you check that these settings are correct for your converter by comparing the settings with the data from the converter and motor rating labels.

Setup Menu

6.1 Example Setups

Advanced Startup

The Advanced Startup provides the user with a more comprehensive range of settings that can be configured for specific requirements and applications. The settings that are available are as follows:

• Drive Information: This displayed detailed information about the connected Control Unit

and Power Module.

• Factory Reset: This allows the converter to be reset to the factory default settings.

• Hardware options: This allows the configuring of and Output Filter and a Braking Resistor.

• Control Type: This allows the selection of the control types, Standard Drive Control,

Dynamics Drive Control and Expert. A brief explanation of each Control Type is given below.

• Motor Data: This allows the user to configure the Motor settings which consist of the data

presented in the Quick Setup.

• Limit Settings: This gives the user the opportunity to setup the dynamics settings of the

converter.

• Optimization: This allows the user to optimize the converter for technological applications

and ensure that the correct motor data will be used.

Control Types

• I/O Setup: This allows the user to configure the Input and Output settings of the converter.

The I/O configuration is pre-assigned using macros so that no further settings are necessary.

• Fieldbus Setup: This allows the user to configure the interface settings.

• Application Setup: This allows the user to configure the application specific functions of

the converter.

For more detailed information of the application classes, see the document at the link below:

Application classes (https://support.industry.siemens.com/cs/ww/en/view/109480663

)

Standard Drive Control

• Standard Drive Control is preset for the Power Modules PM240, PM240-2 and G120C in

frame sizes FSA-C. This application class can, for example, be used for the following applications:

– Pumps, fans and compressors with flow characteristic – Wet or dry beam technology, mills, mixers, kneaders, crushers, agitators – Horizontal conveyor technology (conveyor belts, roller conveyors, chain conveyors) – Basic spindles

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

Setup Menu

WARNING

setting for p1900 = 2.

Note Macro source selection

During the Quick Startup process, the user will be presented with a list of preset macros that determine the configuration of the converter. Every Control Unit Operating Instructions contain a list of the macros that are specific for that particular Contro wiring configurations for each macro. For further information, see the relevant Operating Instructions.

6.1 Example Setups

Dynamic Drive Control

• Dynamic Drive Control is preset for the Power Modules PM240, PM240-2 and PM330 in

frame sizes ≥ FSD. This application class can, for example, be used for the following applications:

– Pumps and compressors with displacement machine – Rotary furnaces – Extruders – Centrifuges

Expert

• Expert is fixed assigned to the Power Modules PM230, PM250 and PM260 as soon as for

G120D, G110M and ET200pro FC-2. This setting corresponds to the existing Setup and will also be assigned to existing projects. It allows the flexibly setup of the converter, but requires a detailed understanding of the drive.

Motor data identification (motor ID)

When selecting motor data identification (motor ID) with subsequent ramp-up to the setpoint speed (p1900 = 11 or 12; 12 = standard setting based on SINAMICS Firmware V4.7 SP3 with "Standard Drive Control" and "Dynamic Drive Control"), the motor is, upon the first Power ON command, directly accelerated to the setpoint speed, following a short delay time caused by the motor ID (approx. 15 to 30 s). From SINAMICS Firmware V4.7 SP6 the default

l Unit and show the

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30 Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

Setup Menu

NOTICE

motor rating label, an example of which is included in the Operating Instructions for your

"Installation" section of the Operating Instructions for your converter.

6.1 Example Setups

Info Screens

Info Screens (Information Screens) are accessed with a press of the INFO button. There may be multiple INFO screens and these you can navigated between each screen using the arrow keys.

Figure 6-1 Using the INFO button

6.1.1 Quick Startup with the IOP-2

Quick Startup

Requirements prior to using the Quick Startup

• The user must be fully conversant with all safety instructions as detailed in the

"Fundamental Safety Instructions" section of the Operating Instructions for your converter.

• The converter must be installed and checked as per the relevant instructions in the

"Installation" sections of the converter Operating Instructions.

• Macro source selection: During the Quick Startup process, the user will be presented

with a list of preset macros that determine the configuration of converter. Every Control Unit Operating Instructions contain a list of the macros that are specific for that particular Control Unit and show the wiring configurations for each macro. For further information, see the relevant Operating Instructions.

• The information required to be input into the Quick Startup process can be found on the

converter.

• If the motor is to operate with the "87 Hz characteristic"; You need to use the "Advanced

Startup" process and you need to connect the motor in Delta (Δ), this is shown in the

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

Setup Menu

Select Setup

Select Quick Startup

Select Factory Reset (yes or no)

Factory Reset begins

Select Motor Standard

Select mains frequency and units

Select Motor Type

Select Input Mode

Enter Motor Data or Motor Code

Select Supply Voltage

Enter Supply Voltage from rating label

Select Motor Current

6.1 Example Setups

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Setup Menu

Enter Motor Current from rating label

Select Motor Power

Enter Motor Power from rating label

Select Motor Speed

Enter Motor Speed from rating label

Select Motor Voltage

Enter Motor Voltage from rating label

Select Motor Frequency

Enter Motor Frequency Select Min. Freq.

Enter the required Min. Freq.

Select Max. Freq.

6.1 Example Setups

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

Setup Menu

Enter the required Max. Freq.

Select Ramp-up Time

Enter required Ramp-up Time

Select Ramp-down Time

Enter required Ramp-down Time

Select I/O Setup Select the required Macro

Save the Settings

Saving Settings in progress

Settings have been saved

Motor ID ran on next ON command

Setup up completed

6.1 Example Setups

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34 Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

Setup Menu

The settings for the function at the default settings.

The settings for the function have been changed and saved.

The settings for the function must be checked to ensure the safety settings are correct.

The settings for the function must be checked and corrected if necessary.

This icon indicates that information is available on the selected function by pressing the INFO key.

6.1 Example Setups

6.1.2 Advanced Startup with the IOP-2

Advanced Startup overview

Advanced Startup is a commissioning process for all application which provides a high degree of flexibility when dealing with the converter settings. The provided settings allow an optimized adaption of the converter to the target application.

The setup process will guide the user through the commissioning process by presenting a number of categories where the user can choose the necessary options and values to commission the converter and motor.

At the conclusion of the setup process, the data can be saved to the converter's memory.

Setup Icons

The setup process uses a number of very important icons to indicate the status of the settings. A description of the various icons is given below.

Advanced Startup

The Advanced Startup process is outlined below and is should be remembered that the screenshots are for example purposes only and may vary from your own IOP-2 display, depending on the firmware version and the actual converter that is being commissioned.

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

Setup Menu

Advanced Startup Menu This screen lists all the advanced settings that are available for

the user to modify for their sp

Drive Information This screen provides general information concerning the used

converter configuration (Power Module, Control Unit and the Intelligent Operator Panel IOP

Factory Reset This function resets all the parameters to their factory default

settings. Any safety parameters that have been modified not be reset.

It is recommended that you reset to the factory settings before commissioning the converter.

Hardware Options This screen gives the user the opportunity to setup the

converter options, for example, an Output Filter or a Braking Resistor.

Control Type This screen allows the application class to be set. Depending on the particular Power Module, the converter

selects the right application class and assigns the motor control the appropriate default settings.

6.1 Example Setups

ecific application.

-2).

will

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36 Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

Setup Menu

Motor Data The motor data stored here corresponds to the 4

standard motor with the same converter power. For dynamic applications and when other OEM motors are in

operation, adaptation of the settings will need to be made.

Limit Settings This screen give the user the opportunity to setup the dynamics

settings of t motor speed, ramp ramp

Optimisation This screen makes is possible to optimise the converter for the

technological applications and ensures that the correct motor data will be used.

I/O Setup This screen allows the I/O configuration to be defined. The I/O

configuration is pre settings are necessary.

Fieldbus Setup This screen allows the communications interface settings on

the converter to be configu

6.1 Example Setups

-pole SIEMENS

he motor, for example, minimum and maximum

-up and ramp-down timings and OFF-3

-down time.

-assigned using macros so that no further

red.

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

Setup Menu

Application Setup This screen allows the applications specific functions to be

config presented with some default applications functions, depending on the type of Control Unit that is being used. The user can setup their own list of functions using the "Adjust function list" feature which allows functions to be added to or removed from the displayed list. A grey tick is displayed beside the functions that have not been configured using the IOP function has been configured using the IOP shown beside the fu

If a function is removed from the list disabled and the settings restored to the factory defaults for that specific function.

6.1 Example Setups

ured. When "Application Setup" is selected, the user is

nction in the list.

-2 and when a

-2, a green tick is

- the function will be

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38 Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

Overview

The Control menu allows the user to change the following settings in real-time:

• Setpoint

• Reverse

• Jog

• Custom Hand mode

• Startup in Hand mode

• Hand/Auto disable

The control menu is accessed from the menu at the bottom-centre of the Status screen, as shown below.

Figure 7-1 Select Control Menu

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

Control menu

Select Control

Select Setpoint

Use Touch-wheel to set the Setpoint

Note Setpoint in Hertz (Hz) for SINAMICS CU230P

The setpoint screen by default displays the motor speed as a percentage of the total possible speed of the motor.

This behaviour changes for the SINAMICS CU230P displayed in Hertz (Hz).

Select Control

Select Reverse

Select Off or On

7.1 Setpoint

Setting the Setpoint

The setpoint value determines the speed at which the motor runs as a percentage of its full range of motion.

To change the setpoint, the following actions should be performed:

7.2 Reverse

Setting Reverse

The function of the reverse command is to set the direction of rotation of the motor from its normal forward motion.

To reverse the direction of the motor, the following actions should be performed:

-2

-2 where the default setpoint value is

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Control menu

Select Control

Select Jog

Select Off or On

Note Selection of Jog frequencies

It is important that the Jog parameters P1058 (Jog right) and P1059 (Jog left) are set to the required frequencies for the users application. The default jogging setpoint for both parameters is 5

When the Jog left and Jog right (Jog1 and Jog 2) have been set; it is necessary to do a long press of the "INFO" key to select the other jog mode.

7.3 Jog

Setting Jog

The Jog function, when selected will allow the motor to be manually rotated by a predetermined value with each press of continuously until

is released.

To enable or disable the Jog function, the following actions should be performed:

. If is pressed continuously, the motor will rotate

Hz (150 rpm).

7.4 Custom Hand mode

Overview

The custom hand mode allows the user to setup a command source and setpoint source directly from the Intelligent Operator Panel 2 (IOP-2).

When the custom hand mode has been set, the IOP-2 Sensor Control Field can be used as the setpoint source.

The Auto mode is unaffected by any changes made by the custom hand mode function.

A breakdown of all the interconnection inputs are given in the table below.

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

Control menu

Standard interconnection

mode

Bit0

ON/OFF key

Bit0

ON/OFF1

Bit1

Two quick press of the OFF key

Bit1

OFF2

Bit2

A long press of the OFF key

Bit2

OFF3

Bit3

Reserved

Bit3

Inhibit/enable operation

Bit4

Reserved

Bit4

Ramp-function generator enable

Bit5

Reserved

Bit5

Continue ramp-function generator

Bit6

Reserved

Bit6

Setpoint enable

Bit7

Alarms menu acknowledge all faults

Bit7

Acknowledge faults Bit8

Jog 1 (Control menu)

Bit8

Jog 1

Bit9

Jog 2 (Control menu)

Bit9

Jog 2

Bit10

Reserved

Bit10

Control by PLC

Bit11

Change direction (Control menu)

Bit11

Direction of rotating - reversed

Bit12

Reserved

Bit12

Speed control enable

Bit13

Reserved

Bit13

Motorized potentiometer, setpoint, increase

Bit14

Reserved

Bit14

Motorized potentiometer, setpoint, decrease

Bit15

Reserved

Bit15

CDS selection

Standard interconnection

r8541

Speed setpoint from IOP-2

Connector Inputs (CI)

p8543

Effective speed setpoint in Custom Hand mode

N_soll OP

-> Speed setpoint

Select Control

Select Custom Hand Mode

Select Custom Hand Mode On

7.4 Custom Hand mode

An example of setting up the custom hand mode is given in the instructions below.

Table 7- 1 Interconnection inputs for Status Word 1 in Custom Hand mode

r8540 STW 1 from IOP-2 Binector Inputs (BI) p8542 Effective STW1 in Custom Hand

Setting up Custom Hand mode example

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42 Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

Control menu

Select Control Parameter

Select required function

Select source of command signal

Select the input that will receive command signal

Select Setpoint Parameter

Select the setpoint signal source

Select the input to receive the setpoint signal

7.5 Startup in Hand mode

Overview

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

Once the setpoint signal input has been selected, the IOP-2 will return to the Setpoint selection screen then press ESC for >3 secs, to return to the status screen.

In this example, the converter is now setup to receive the ON/OFF1 command from Digital Input 0 (DI0) and the speed setpoint from Analog Input 0 (AI0), from the controlling PLC.

Startup in Hand mode allows the converter, under the control of the Intelligent Operator Panel (IOP-2), to startup in Hand mode automatically. The command source is then taken from the off and on buttons of the IOP-2.

An example of setting up the Startup in Hand mode is given in the instructions below.

Control menu

Select Control

Select Startup in Hand Mode

Set the required speed setpoint as a percentage value

Select Control

Select Hand/Auto Disable

Enter password (default:

00000000)

7.6 HAND/AUTO disable

Setting up Startup in Hand mode example

The IOP-2 will automatically return to the Control menu and show that "Startup in Hand Mode" is "On".

The converter, after a power-cycle will automatically startup in Hand mode, but the attached motor will not run until the run command is given by the buttons on the IOP-2.

7.6 HAND/AUTO disable

Overview

The HAND/AUTO disable function disables the HAND/AUTO key on the Intelligent Operator Panel (IOP-2) and pressing the key will not produce any action by the IOP-2.

An example of setting up the Hand/Auto disable mode is given in the instructions below.

Setting up the HAND/AUTO disable function

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44 Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

Control menu

Select On: Hand/Auto from PLC or DI

Enter password again or create a new password

Select signal source

Select input to receive control signal

Press ESC to return to Control Menu

Note Power

When the HAND/AUTO disable function is initiated the function will not become active until a power turned off, again, a power function.

7.6 HAND/AUTO disable

The HAND/AUTO button is now disabled and local control of the IOP-2 cannot be activated by the HAND/AUTO button. In this example, the converter is now setup to receive the HAND/AUTO command from Digital Input 1 (DI1).

-cycle required to complete the HAND/AUTO disable function

-cycle of the IOP-2 has been performed. When the HAND/AUTO disable function is

-cycle of the IOP-2 is required to complete the deactivation of the

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

Control menu

7.6 HAND/AUTO disable

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46 Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

WARNING

Protection of project data files from unauthorized usage

with, for example, the use of credentials.

8.1 Menu overview

Overview

Transportation of project data files have to be secured by technical means, for example, encrypted/signed emails, encrypted/signed USB-sticks etc., especially in the public internet.

Project data files have to be stored with restricted access within the OEM/end customer area, for example, access restrictions to SharePoints, databases, etc. by user management

The "Menu" is selected from the five menu options at the bottom of the IOP-2 screen.

When the "Menu" option is selected the following functions are displayed:

• Wizards

• Parameters

• Diagnostic

• Up/Download

• Extras

By sliding your finger around the Sensor Control Field or using the arrow keys, the required function can be highlighted. Pushing the OK confirms the selection and further sub-menus will be displayed. Pressing ESC once will return the IOP-2 to the previous screen, a longer press will return the display to the "Status" screen.

For information on the IOP-2 compatibility, see

Introduction (Page 11).

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

•

• Drive enables

When this option is selected the screen will display any active faults and alarms that have not yet been acknowledged.

Each fault and alarm can be selected and by pressing the INFO key displayed.

When this option is selected the screen will display a list of all previous faults and alarms with the time that they occurred.

Each fault and alarm can be selected and by pressing the INFO key displayed.

Displays specific technical information regarding the Control Unit and Power Module to which the IOP displayed. The actual information displayed depends on the type of Control Unit and Power Module to which the IOP connected.

8.2 Diagnostics

Diagnostics menu

When the diagnostic function is selected the following options are presented:

Active faults/alarms History Identification/Maintenance I/O status Communications status I/O simulation

Active faults/alarms

or the OK key, an explanation of the fault or alarm will be

History

or the OK key, an explanation of the fault or alarm will be

Identification/Maintenance

-2 is attached will be

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48 Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

-2 is

This option displays a list of the digital and analog inputs and outputs of the converter and their current status.

This is an information screen and cannot be changed. Pressing ESC will return the display to the previous menu. In the example shown opposite, the status of the digital inputs

are displayed.

This option displays the status of the fieldbus interface and the d status words and control word lengths.

In the example shown opposite, the status of the fieldbus communications is shown.

WARNING

Loss of control of the converter

simulation is activated, then only the I/O simulation can be used to stop the converter.

8.2 Diagnostics

I/O status

Communications status

etails of the settings for the data exchange, for example

I/O simulation

If the converter is started using the I/O simulation and the IOP-2 is removed from the converter it will not be possible to stop the converter running the motor. If the I/O

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

The IOP-2 simulation screen allows digital and analog IOs to be simulated without the requirement for external signals. These features are of great benefit during commissioning and fault finding, as the user can quickly simulate a situation without using w

For example:

•

The drive enables screen displays a list of all the current enabling signals for the converter. If the enable signal is present and active it will be selected not present and is not active it will be unselected

This screen is read

8.2 Diagnostics

ires, tools and external equipment.

A digital input can be made high without any wires in the

terminals.

An analog input or output can be driven to any value

without any wires in the terminals.

A simulation can be overridden and made high.

e screen presents the following options:

I/O - Three I/Os can be simulated - two digital and one

analog.

Status - this indicates the real-time status of the input or

output. If the square is shaded then the input or output signal is present. This is a read-only section of the screen.

Control - this column of the screen displays the present

status of the input or output and can be altered.

Drive enables

-only and is for information purposes only.

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. If the enable signal is

☐.

The parameter menu allows the user extensive functionality and access to all the converter parameters. When this option is selected the user is given the opportunity to perform parameter orientated functions grouped in the following manner:

•

When searching through any large parameter list, the Fast scroll function will automat their finger around the Sensor Control Field in a fast motion.

A large blue box will appear on the screen, showing the current parameter number, with each scroll the number will increase by 100. When the user stops scrolli number nearest to the number displayed will be selected.

8.3 Parameters

Parameter menu

For information on IOP-2 compatibility, see Introduction (Page 11).

Parameter groups Search by number My parameters Changed parameters Parameter filter

Fast scroll

ically start when the user slides

Parameter groups

All parameters

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

This option allows the user access to the individual parameters of the converter. The default filter is "Standard" which allows the user access to the most frequently used parameters.

Commissioning

This screen displays a complete listing of all the parameters required for quick commissioning. The parameters are listed in numerical order and can be accessed to either confirm the set values or modified should there be a need to fine tune the application or correct any errors in the parameter values.

Commissioning interface

Selects the storage medium for access via the USB mass storage.

ng, the parameter

8.3 Parameters

Saving & reset

This option allows the user access to all the parameters regarding the saving and reset functions of the converter. Each parameter displays it's currently set value and these can be modified if required.

System information

This screen displays all the parameters that contain system information regarding the converter. The majority of these parameters are read-only and are for information purposes only.

Basic settings

Displays the effective Drive Data Set (DDS). Each basic setting can be selected and modified if necessary.

Inputs/outputs

This option allows access to all the available parameters to configure the digital and analog I/Os.

The user can navigate through the various inputs and outputs to see the current configuration of the inputs and outputs and, if necessary access the parameters directly to modify their values.

Setpoint channels

This option allows the user to display and modify the setpoint parameters.

Operating mode

This option allows the user to display and modify the operating mode parameters.

Drive functions

This option allows the user direct access to the parameters regarding the drive functions.

It is important that if any parameters concerning the above mentioned functions are to be modified, that the converter/motor system is in a safe state prior to the parameter changes.

Communications

This option allows the user direct access to the parameters that control and configure the communications fieldbus of the converter. The parameters can be viewed to confirm their settings and values, they can also be modified if they are not read-only parameters.

Diagnostics

This option allows the user direct access to the parameters that monitor the state of the system.

All the parameters under these groupings are read-only and cannot be modified.

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52 Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

This option allows the user to search for a specific parameter number.

If the parameter number does not exist, the screen will display a choice between "Select a new number" or "Go to the nearest parameter number".

This option allows the user to select the parameters that they wish to list. The user is presented with a list of parameters that can be selected. Once selected displayed when the "My Parameters" option is selected. There are additional options that allow the user to manage their list of pa

Copying the "My Parameters" list to another IOP-2 When a "My Parameters" list is

config.bin

To copy the config.bin, the following procedure should be performed:

When the "Changed parameters" option is selected the IOP-2 will search the converter parameter list for all the parameters that have had their values changed from the factory default settings.

Once the search is complete, the screen will present a list of all parameters that have changed values.

The individual parameters can be accessed so that their current values can be displayed and modified if necessary.

8.3 Parameters

Search by number

My parameters

- only those parameters are

rameters.

file on the IOP-2.

Connect the IOP-2 via the USB to your PC (the IOP-2 will

enter "Mass Storage" mode.

Navigate to the config folder (shown in the screenshot). Copy the config.bin file to a suitable location on your PC. Disconnect the IOP-2 and connect a new IOP-2 and copy the

config.bin file to the new IOP-2.

Changed parameters

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

created, it saves the lists in the

This option allows the user to select the parameter access level. Standard is the default access level, which gives the user access to the most frequently used parameters. Expert level gives access to all available parameters.

The upload and download options allow the user to save parameter sets to the various memory storage that is available to the system.

For further information on saving, copying, cloning and creating custom parameter sets, see parameter sets (Page 61).

WARNING

Unexpected behavior of converter

the hyperlink below:

8.4 Up/Download

Parameter filter

8.4 Up/Download

Overview

During the transfer of data to and from the converter, it is essential that the transfer is not interrupted and the process is allowed to be completed. If the process is interrupted, it is possible that the data could be corrupted and the system may behave in an unexpected manner. Should an interruption of the transfer process occur, then it is highly recommended that a factory reset of the converter is performed prior to any further parameterization or giving the converter control of the application.

Fault screen during up/download

If during the up/download process a fault occurs and the fault screen is displayed, press ESC if you wish the up/download to be continued. If OK is pressed, it will cancel the up/download process.

Safety Parameters

If safety parameters are to be downloaded a function test of the safety functions has to be performed. Please refer to the "Safety Integrated Function Manual" which can be found at

Customer

Safety Integrated Function Manual (http://support.automation.siemens.com/WW/view/en/50736819

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54 Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

)

WARNING

appropriate protection measures, e.g. virus scanners.

WARNING

Risk of death due to software manipulation when using exchangeable storage media

or electrical equipment rooms.

8.4 Up/Download

Using the IOP-2

The IOP-2 must be handled with particular care for all SINAMICS devices that use an IOP-2 so that no malicious software or erroneous parameterizations are spread between different commissioning PCs or inverters.

Risk of death due to software manipulation when using exchangeable storage media

• Protect files stored on exchangeable storage media from malicious software using

• Ensure that only the IOP-2 that belongs to the respective converter is used.

• Ensure that only trained or authorized personnel have access to the enclosures, cabinets

Command Line Interface (CLI)

Overview

The CLI function allows the user to create a custom parameter listing and download the listing directly to the drive using the IOP-2 download process.

The CLI file can be created using a suitable text editor, for example, the Windows Notepad application. The format of the CLI is as follows:

wrp <number> <index> <value>

Where wrp is the command to write a parameter, followed by the parameter number, the parameter index and the parameter value. For example, to write a parameter to the drive to set the Ramp-up time to 5 seconds, the following format would be used:

wrp 1120 0 5.0

Each parameter in the listing must be on its own line, with no excess spaces between the individual components of the command line, followed by a return.

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

Once the file has been created, the file should be stored on the IOP-2 in the "user/cps" folder with the file extension cli, for example, ramp.cli.

Command

Format

Example

Remarks

Write a parameter

wrp <number> <index> <value>

wrp 1120 0 5.0

There must be only one parameter on each line.

Read a parameter

rdpw <param> <index> <value> <timeout ms>

rdpw 10 0 0 5000

Wait 5 seconds for p10 to go back to 0

Read a BICO parameter

rdpw <param> <index>

ms>

wrp 840 0 722 5 1

Allows 1 ms to confirm the

Input 5

Read a BICO parameter 1 or 0

wrp <param> <index> <1/0> <timeout ms>

wrp 1070 0 1 1

Allows 1 ms to confirm the signal source is set 100%

Comment

rem <text>

rem This is a comment line

Only one comment on each line

Navigate to the Up/Download screen and select "Download: panel to

Select the CLI file to be downloaded to the drive.

A progress screen will be displayed, indicating the status of the

8.4 Up/Download

The naming of the file follows the normal conventions and is restricted to only the ASCII character set, but it is suggested that the file name should be in lower case with only numbers and letters without spaces, followed by the correct file extension.

List of commands

Downloading procedure

drive".

<param> <index> < timeout

OFF1 signal is set to Digital

download.

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When the download is completed, the "Parameter transfer completed"

If Safety parameters are contained within the CLI file, the user will be

Enter the safety password and press OK.

A progress screen will be displayed, indicating the status of the

When the download is completed, the "Parameter transfer completed"

8.4 Up/Download

with be displayed. Press OK to return to the main download screen.

Safety parameter download

prompted to enter the safety password.

If the correct password has not been entered, the download process will be stopped.

download.

with be displayed. Press OK to return to the main download screen.

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

WARNING

ensure that the drive is in a known, safe state.

Incorrect type of argument

Parameter not written

to the normal download screen.

The download of the parameters to the drive was not completed

8.4 Up/Download

Error messages

Unexpected behavior

If the download process is canceled for any reason, all parameters that have been overwritten by the download process will remain changed. The drive may be in an unknown state and its behavior may not be as expected. A factory reset should be performed to

The format of the parameter in the file does not conform to the required format.

Press OK will return the IOP-2 to the download screen. Remedy Edit the CLI file and correct the formatting of the parameter, in this case,

delete the "tt" and replace it with the correct parameter number then restart the download process.

The parameter could not be written to the drive because the parameter was not set to the correct value or range of the index.

The user has three options: Try again: The IOP-2 will attempt to write the parameter to the drive

again, but if it is a restricted parameter it will fail again. If successfully written, the download process will continue until it has completed.

Skip: Ignore the parameter and do not attempt to write it to the drive. The download will continue until it is completed.

Cancel: The download process will be canceled and the IOP-2 will return

successfully. Press OK to return to the normal download screen.

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Select "Support" option from menu

Select "Industry Online Support"

Select the information you wish to provide

8.5 Support

Overview

The Support function on the IOP-2 allows the user to access Siemens Customer Support assistance and information in a number of ways depending upon the individual requirements.

Industry Online Support

The Online Support option gives the user the ability to gather technical information about the connected whole system, or an individual component of the system, such as Order number, Serial number, firmware version, active alarms.

When the generate 2D matrix code is scanned (in the example below, using the Siemens app) the user is presented with all the available technical information for their device, for example, Serial numbers, Version numbers, FAQs, Manuals, Certificates, Product Notes, Downloads and Application examples, plus the ability to initiate a Technical Support request.

Local Siemens Partner Support

This option takes user to the Siemens online Industrial automation help site.

After completed some very simple dropdown menu selections, the contact details of the Local Siemens Partner for your region is display.

Download the Siemens App

You can download the necessary Siemens app using the menu item "Download the Siemens App" which will take you to the appropriate Siemens site that will direct the user to the correct site for either Android or iPhone Smartphone platforms.

The Siemens mobile app site is given at the link below:

Siemens mobile app (https://support.industry.siemens.com/cs/ww/en/sc/2067

Industry Online Support example

A brief example of the various options are shown below:

)

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

Once scanned with the Siemens app, the user is presented with the product information for their device.

The product information includes, Serial Version numbers, FAQs, Manuals, Certificates, Product Notes, Downloads and Application examples, plus the ability to initiate a Technical Support request.

Select the device used to scan the code

Scan the code

Select "Support" option from menu

Select "Local Siemens Partner"

Scan the QR code

Select "Support" option from menu

Select "Product Registration"

Scan the QR code

8.5 Support

numbers,

Local Siemens Partner example

When the QR code is scanned, the user is taken to the Siemens Industrial support site. After selecting the correct country, region, the user is given the contact details of their Local Service Partner.

Product Registration example

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When the QR code is scanned, the user is taken to the Siemens Industrial support site, where the reigstration information for your product can be entered and submitted to complete the registration process.

Note Custom parameter set filename limitations

Although the filename for a custom parameter set can be up to 96 characters in length, if all the filenames are 96 characters long, it will eventually limit the number of parameter sets that can be saved on the IOP

This is due to the specialized nature

Standard parameter set access

New standard parameter sets can be uploaded from the drive to the IOP stored in the "user/cps" folder on the IOP

Parameter set naming convention

The IOP convention:

yymmdd

When the IOP parameter 180125

When the IOP filename as yymmdd

Deletion of characters or filename

When editing the filename with the on noted:

•

8.6 Customer parameter sets

Overview

Custom parameter sets can now be created and stored on the Intelligent Operator Panel (IOP-

2).

The IOP-2 can store up to 255 parameter sets with customized names.

The steps to create and store a custom parameter set on the IOP-2 is given in the procedure outlined below.

-2.

of the IOP-2's internal memory system.

-2.

-2 automatically names the uploaded parameter sets using the following naming

-hhmm-PS???, where ??? is the sequential parameter set number.

-2 is connected to a control Unit with a Real-Time Clock (RTC), it will display the

set filename with the current time and date stored on the IOP-2, for example,

-1126-PS001.

-2 is connected to a Control Unit without a RTC, it will display the parameter set

-hhmm-PS001, so only the parameter set number will be changed.

-screen keyboard the following actions should be

When the name is displayed, typing any character will append the character to the

filename automatically.

When the filename is first displayed, the whole filename can be deleted by a two second

press of the OK button.

If individual characters need to be deleted, then use the on-screen keyboard backspace

icon.

-2, these files will be

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

WARNING

appropriate protection measures, e.g. virus scanners.

WARNING

Risk of death due to software manipulation when using exchangeable storage media

or electrical equipment rooms.

Select Menu

Select Up/Download

Select Upload: Drive to Panel

8.6 Customer parameter sets

Using the IOP-2

Risk of death due to software manipulation when using exchangeable storage media

• Protect files stored on exchangeable storage media from malicious software using

• Ensure that only the IOP-2 that belongs to the respective converter is used.

• Ensure that only trained or authorized personnel have access to the enclosures, cabinets

Creating a custom parameter set

This procedure makes the following assumptions:

• The user is conversant with the copying and renaming of files in the Windows

environment

• The user is conversant with commissioning the converter

• The user has already changed all the relevant parameters for their application

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The number of available parameter sets are displayed

The drive parameter settings are uploaded

The filename of the parameter set is displayed

Select rename parameter set

Select the parameter set to be renamed

Rename the file using onscreen keyboard

Select return icon to accept new name

The new file name is displayed

Long press of ESC returns user to Status Screen

WARNING

Risk of death due to software manipulation when using exchangeable storage media

appropriate protection measures, e.g. virus scanners.

8.6 Customer parameter sets

Copying IOP-2 parameter sets and configuration data

• Protect files stored on exchangeable storage media from malicious software using

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

WARNING

Risk of death due to software manipulation when using exchangeable storage media

8.6 Customer parameter sets

• Ensure that only the IOP-2 that belongs to the respective converter is used.

• Ensure that only trained or authorized personnel have access to the enclosures, cabinets

or electrical equipment rooms.

The IOP-2 file structure has been designed to allow the easy copying of parameter sets and other configuration data from one IOP-2 to another by using the Windows File Explorer function.

This is accomplished by simply copying the "user" folder from the IOP-2 to any number of other IOP-2 operator panels. The IOP-2 file structure is shown below.

Figure 8-1 File structure of the IOP2

The "config" folder contains all the settings that have been changed on the IOP-2 itself, for example, the language settings, lighting duration and the date/time settings, etc.

The "cps" folder contains all the downloaded or customised parameters sets and the text files used for customising the screen labels when using the Screen Wizard.

Copying specific parameter sets

When you have saved a number of parameter sets to an IOP-2, it is possible to copy your saved parameter sets to another IOP-2 using the simple process outlined below.

1. Connect the IOP-2 via the USB connector to a PC.

2. The IOP-2 will enter the "Mass Storage Device" Mode.

3. On the PC, navigate to the "user/cps" folder.

4. Select the parameter sets you require and save them to a new folder on the local drive of the

PC.

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The Extras menu presents a number of options for the configuration of the section.

This option allows the user to display the technical details of the components that comprise the converter system. This includes the details of the Control Unit and Power Module. This is a read

There are two factory reset options:

Factory reset

factory default settings. Any safety parameters that have been modified will not be reset.

Safety factory reset

parameters back to the factory default settings. No other parameters will be changed.

8.7 Extras Menu

5. Disconnect the IOP-2 from the PC.

6. Connect another IOP-2 and copy the saved parameter sets to the "user/cps" on the new IOP-

This procedure can be repeated for any number of IOP-2s.

8.7 Extras Menu

Overview

IOP-2, these are explained in this

Drive identity

Parameter settings

Drive factory reset

-only screen and cannot be modified.

- This option reset all parameters to their

- This option resets all the safety

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

This option allows the user to determine which is the default command dataset when viewing or selecting a new default dataset from the options provided.

Note:

Some applications require that both co used at the same time. On the IOP parameters for both command datasets, then the command datasets screen must be set to "No default Command Dataset".

If the IOP only one co parameter settings.

This option allows the user to set the default location for any save function performed on the converter.

This option allows the user to manually save all drive data from the converters internal memory to the internal non volatile memory conver

8.7 Extras Menu

Default dataset

mmand datasets be

-2 to access the

-2 is not set to "No default Command Dataset" then mmand dataset will be visible to the IOP-2 in the

Parameter saving mode

Save RAM to ROM

- thus data save will be retained within the

ter until it is overwritten.

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This option allows the user to select the language that is used to display information and text on the IOP option has been previously described in the initial set section of this manual. Languages can be added or deleted using the USB connection on the IOP

For details of selecting this function see (Page Select Menu

Select Extras

Select Time and date settings

Select Daylight saving time

Set DST time difference

Set month DST starts

8.7 Extras Menu

Panel settings

Language

-2. This

-up

-2 and a PC.

Initial set-up

18)

Time and date settings (including Daylight savings time)

If the CU to which the IOP-2 is fitted has a real-time clock, then the option to set the correct date and time (including daylight savings time is presented in the "Panel settings" menu.

The Time and date settings allow you to setup up the following:

• Date format- This allows the date format to be select either DD/MM/YY or MM/DD/YY.

• Time and date settings- This allows the user to set the required date and time of the

internal real-time clock of the Control Unit.

• Daylight saving time- This allows the user to setup the daylight saving time difference on

the Control Unit (CU230P-2) real-time clock. The daylight saving time is set to take into account not only the time difference but also the date and time of the change to and from daylight saving time. The setup of the DST function is shown in the following procedure.

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

Set week DST starts

Set day DST starts

Set time DST starts

Set month DST ends

Set week DST ends

Set day DST ends

Set time DST ends

Set date and time

IOP-2 returns to previous screen (this may take a few seconds)

This option resets the IOP-2 to its default factory settings. All previous settings stored on the IOP parameter sets stored on the IOP

8.7 Extras Menu

Operator panel factory reset

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68 Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

-2 will be lost. Any

-2 will not be deleted.

This option allows the user to change intensity of the display lighting.

For details of selecting this function see (Page

The backlight display, by default, is set to automatically turn off after 60 seconds from the last key press. This time can be adjusted to 30 seconds, 60 seco permanently on.

For details of selecting this function see (Page

The panel identity screen displays the following technical information regarding the IOP

•

• Wizard description version.

8.7 Extras Menu

Display backlight

Initial set-up

18)

Lighting duration

nds, 300 seconds or

Initial set-up

18)

Panel identity

IOP-2 firmware version Bootloader version menu description version Parameter description version Menu texts version Parameter name index version

-2:

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8.7 Extras Menu

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9.1 Door mounting kit

Door mounting kit

The door mounting kit (DMK) has been designed to allow the IOP, IOP-2 or BOP-2 to be mounted into the door of a cabinet.

The Operator Panels (OP), when installed correctly in the door of the cabinet, provide the following IP ratings around the DMK:

• IOP: IP54

• IOP-2: IP55

• BOP-2: IP55

There are two types of mounting screws, one is designed for use with the brass insert on the back of the OP and the other is thread-forming screws which is to be used on the OP without the Brass inserts.

The fitting of the DMK is accomplished as shown in the figures below.

Figure 9-1 Fitting Operator Panel (brass inserts)

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

Options

CAUTION

brass inserts.

9.1 Door mounting kit

Figure 9-2 Fitting Operator Panel DMK (thread-forming screws)

Thread-forming screws maximum torques

Using a torque greater than 1.2 Nm with the thread-forming screws may lead to permanent damage of the threads. The thread-forming screws must be correctly aligned with the holes on the back of the OP; the thread-forming screws must not be used with the OPs with the

Prior to the installation of the DMK, it is necessary to create a hole in the panel or cabinet with the dimensions as shown in the figure below:

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Options

9.1 Door mounting kit

The depth of the panel or cabinet door should be between 1 mm to 3 mm.

The IOP-2 Door Mounting Kit can be ordered using the following order number:

6SL3256-0AP00-0JA0

The DMK contains the following items:

• Door seal

• Door mounting brackets (x 4)

• Retaining screws (x 4)

• RS232 Straight-through cable (5 m)

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

Options

WARNING

held device

power supply units could seriously damage the hand-held kit.

CAUTION

General precautions

conditions.

9.2 Hand-held device

Hand-held device

Charging unit

• The charging unit for the rechargeable batteries is contained within the hand-

for the sole purpose of charging rechargeable batteries.

• The charging unit contained within the hand-held device should not be used with

standard "AA" batteries as this will result in damage to the batteries and the hand-held device.

• Only the supplied power supply unit should be used with the IOP-2. The use of any other

• There is a risk of explosion if battery is replaced by incorrect type.

• Overcharging, short circuiting, reverse charging, mutilation, or incineration of the cells

and the batteries must be avoided to prevent one or more of the following occurrences; release of toxic materials, release of hydrogen and/or oxygen gas, rise in surface temperature.

• If a cell or a battery has leaked or vented, it should be replaced immediately using

protective gloves.

• If and when necessary, these cells or batteries must be replaced with identical new ones

from the same manufacturer. If a cell or a battery to be replaced is connected with other cells or batteries in series, it is recommended that the other cells or batteries be replaced with new ones at the same time.

• Battery compartments containing these cells or batteries must be provided with means

of ventilation to prevent possible accumulation of any released gases under abnormal

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Options

Note Battery lifetime

With the supplied rechargeable batteries in a fully approximately 10 hours; the use of normal "AA" batteries may last considerably less time.

Industrial environment

The IOP

Disposal of batteries

The batteries supplied with the IOP national environmental policies.

Battery status

The battery status is displayed at the top right

Battery charging

If the batteries are put on charge and the batteries are fully discharged; the charging unit will enter a 'pre may be a delay before the charging LED lights up.

Order number

Item quantity

Item

Remarks

6SL3255-0AA00-4HA1

IOP-2

1 Hand-held module

1 Power supply unit

4 Rechargeable batteries

1.2 V 2100 mAh NiMH (see note below)

RS232 cable

3 m

9.2 Hand-held device

-charged state they should last for

-2 has been designed for use within a Class A Industrial environment only.

-2 must be disposed of in accordance with local and

-hand corner of the IOP-2 display.

-charge' state. During the pre-charge state the LED will not be lit, therefore there

The IOP-2 has no internal power source, so to increase the IOP-2's versatility, the hand-held device has been designed.

The complete list of converters that work with the IOP-2 are listed in (Page 11). The following list comprises the converters that require the hand-held kit because the IOP-2 cannot be mounted directly on the converter:

• SINAMICS G120D-2 CU240D-2

• SINAMICS G120D-2 CU250D-2

• SINAMICS ET 200pro FC-2

• SINAMICS G110D

• SINAMICS G110M

Table 9- 1 Hand-held device order information

Introduction

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

Options

Note Battery order information

The batteries supplied with the IOP type of batteries. The batteries that have been tested for use with the IOP

Company: GP Batteries

Order Number: GP210AAHC

9.2 Hand-held device

-2 Hand-held Kit should be replaced with exactly the same

-2 are given below:

The batteries can be ordered from the following website: GP Batteries (http://www.gpbatteries.com/INT/index.php

)

The layout of the IOP-2 hand-held device is shown in the figure below.

Figure 9-3 IOP-2 Handheld kit layout

1. Intelligent Operator Panel (IOP-2)

2. IOP-2 release catch

3. ON/OFF switch

4. Charging LED - ON when charging, OFF when charged

5. 9-pin Sub-D male connector (RS232)

6. Charging unit input

7. Battery compartment cover

8. IOP-2 retaining screw

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Options

9.2 Hand-held device

Fitting the batteries

The hand-held device is powered by four 'AA' rechargeable batteries; these batteries are supplied with the hand-held kit. The batteries are fitted as shown in the figure below.

Figure 9-4 Installing batteries for handheld kit

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Options

9.2 Hand-held device

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Feature

IOP-2 only

Door mounting kit

Protection

Depending upon the Control Unit IP rating to a max. of IP55 / UL Type 12 enclosure

Dimensions (HxWxD)

106.86 mm x 70 mm x 19.65 mm (Depth includes width of wheel)

Net weight

0.134 Kg (0.295 lbs)

Gross weight

0.206 Kg (0.454 lbs) - Includes packaging

Screw torque

Max. 1 Nm to 1.25 Nm

Operating ambient

0 - 50 °C (32 - 122 °F) when directly connected to the converter. 0 - 55 °C (32 - 131 °F) when using the Door Mounting Kit.

Transport and storage ambient temperature

-40 - +70 °C (-40 - 158 °F) Humidity

Relative humidity <95% non-condensing

Feature

IOP-2 Hand-held kit

Protection

IP20

Dimensions (HxWxD)

195.04 mm x 70 mm x 37.58 mm

Net weight

0.724 Kg (0.1.59 lbs)

Gross weight

0.970 Kg (2.14 lbs) - Inlcudes packaging

Operating ambient temperature

0 - 40 °C (32 - 104 °F) [charging 10 - 40 °C]

Transport and storage ambient temperature

-20 - +55 °C (-4 - 131 °F) Humidity

Relative humidity <95% non-condensing

10.1 Technical specifications

IOP-2-2 Technical data

Table 10- 1 IOP-2 and Door mounting kit specifications

temperature

Table 10- 2 Hand-held specifications

Intelligent Operating Panel 2 (IOP-2) Operating Instructions, 06/2020, FW V2.6, A5E39549448B AH

Index

"config" folder, 64 "cps" folder, 64

Active faults/alarms, 48 Advanced Startup, 35 AUTO mode, 13

Changed parameters, 53 Changing the status screens, 22 cloning, 54 Communications status, 49 Control

Jog, 41 Jog frequencies, 41

Reverse, 40 copying, 54 custom parameter sets, 54

Datasets, 27 Daylight savings time, 67 DEMO mode, 14 Diagnostics menu, 48

Active faults/alarms, 48

Communications status, 49

Drive enables, 50

History, 48

I/O simulation, 49

I/O status, 49

Identification/Maintenance, 48 Display backlight, 22 Door mounting kit, 71 Drive Datasets, 27 Drive enables, 50

Extra menu

Drive identity, 65 Panel settings, 67

Extras menu, 65

file structure, 64 Firmware version, functional support, 12

HAND mode, 13 Hand/Auto disable, 44 Hand-held device, 74 Hand-Held Kit, 11 History, 48

I/O simulation, 49 I/O status, 49 Identification/Maintenance, 48

Jog, 41 Jog frequencies, 41

Key

ESC, 13 INFO, 14 OFF, 13 ON, 13

Keypad

Locking, 14 unlocking, 14

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Index

Language selection, 19 Lighting duration, 21

Macro source selection, 30 Menu, 47 Menu Overview, 47 Menu structure, 16 Modify the display data, 23 My parameters, 53

Panel settings

Display backlight, 69 Language, 67 Lighting duration, 69 Operator panel factory reset, 68 Panel identity, 69

Parameter filter, 54 Parameter groups

All parameters, 51 Commissioning, 51 Commissioning Interface, 51 Communications, 52 Diagnostics, 52 Drive functions, 52 IBasic settings, 52 Inputs/Outputs, 52 Operating mode, 52 Saving & reset, 52 Setpoint channels, 52 System Information, 52

Parameter menu

Changed parameters, 53 My parameters, 53 Parameter groups, 51 Search by number, 53

Parameter settings, 65

Default dataset, 66 Drive factory reset, 65 Parameter saving mode, 66 Save RAM to ROM, 66

Reverse, 40

Safety Parameters, 54 saving, 54 Screen icons

icons, 14 Search by number, 53 Select a different status screen, 23 Sensor Control Field, 13 Setpoint, 40 Setting Reverse, 40 Setting the Setpoint, 40 Setting time and date, 20 Startup in Hand, 44

Time and date settings, 67

Up/Download, 54

wizards, 28

Quick Startup, 31

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siemens IOP-2 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Legal information

Table of contents

2.1 General safety instructions

2.2 Warranty and liability for application examples

2.3 Security information

3.1 Warnings and cautions

4.1 Introduction

4.2 Layout and functions

4.3 Screen icons

4.4 Menu structure

5.1 Fitting the IOP-2

5.2 Initial set-up

5.3 Changing the Status screens

5.4 User definable labels on status screen

5.5 Upgrading the IOP-2 firmware

6.1 Example Setups

6.1.1 Quick Startup with the IOP-2

6.1.2 Advanced Startup with the IOP-2

7.1 Setpoint

7.2 Reverse

7.3 Jog

7.4 Custom Hand mode

7.5 Startup in Hand mode

7.6 HAND/AUTO disable

8.1 Menu overview

8.2 Diagnostics

8.3 Parameters

8.4 Up/Download

8.5 Support

8.6 Customer parameter sets

8.7 Extras Menu

9.1 Door mounting kit

9.2 Hand-held device

10.1 Technical specifications