Siemens MASS 2100, FC300, FCT030 Operating Instructions Manual
SITRANS F
Coriolis Flowmeters
MASS 2100 & FC300 (FCT030)
These Operating Instructions apply to Siemens
products
Introduction
1
Operating Instructions
Safety notes
Description
Installing/mounting
Connecting
Commissioning
Operating MASS 2100/
FC300 with FCT030
Functions
2
3
4
5
6
7
8
Service and maintenance
Diagnosing and
troubleshooting
Technical data
Dimension drawings
Technical reference
Default settings
Certificates and support
9
10
11
12
A
B
C
06/2017
A5E39789040-AA
HMI menu structure
D
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in
this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Siemens AG
Division Process Industries and Drives
Postfach 48 48
90026 NÜRNBERG
GERMANY
Document order number: A5E39789040
Ⓟ 10/2017 Subject to change
Copyright © Siemens AG 2017.
All rights reserved
Table of contents
1 Introduction.................................................................................................................................................11
1.1 Document history...................................................................................................................11
1.2 Product compatibility..............................................................................................................12
1.3 Device documentation package.............................................................................................12
1.4 Items supplied........................................................................................................................13
1.5 Checking the consignment.....................................................................................................15
1.6 Security information...............................................................................................................15
1.7 Transportation and storage....................................................................................................16
2 Safety notes................................................................................................................................................17
2.1 Preconditions for safe use......................................................................................................17
2.2 Laws and directives................................................................................................................17
2.2.1 FCC Conformity.....................................................................................................................18
2.2.2 Conformity with European directives......................................................................................18
2.3 Requirements for special applications...................................................................................19
2.4 Use in hazardous areas.........................................................................................................20
2.4.1 Qualified personnel for hazardous area applications.............................................................20
2.4.2 Use in hazardous areas.........................................................................................................20
2.4.3 Loss of safety of device with type of protection "Intrinsic safety Ex i"....................................20
2.4.4 Installation in hazardous areas..............................................................................................21
2.4.5 Special conditions for safe use..............................................................................................23
2.4.6 Maximum temperature specifications for Ex use...................................................................24
3 Description..................................................................................................................................................27
3.1 Overview................................................................................................................................27
3.2 System configuration..............................................................................................................27
3.3 Design....................................................................................................................................28
3.3.1 Applications............................................................................................................................28
3.3.2 Versions.................................................................................................................................29
3.4 Features.................................................................................................................................32
3.5 Applications............................................................................................................................34
3.6 Approvals...............................................................................................................................34
3.7 Theory of operation................................................................................................................34
4 Installing/mounting......................................................................................................................................37
4.1 Basic safety notes..................................................................................................................37
4.1.1 Installation location requirements...........................................................................................39
4.1.2 Proper mounting.....................................................................................................................40
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Table of contents
4.2 Installation instructions...........................................................................................................40
4.2.1 Sensor installation..................................................................................................................40
4.2.1.1 Determining a location ..........................................................................................................40
4.2.1.2 Orientation of the sensor........................................................................................................41
4.2.1.3 Mounting the sensor...............................................................................................................45
4.2.1.4 Hydrostatic testing..................................................................................................................47
4.2.1.5 Process pipe connection........................................................................................................48
4.2.1.6 Mounting a pressure guard....................................................................................................48
4.2.2 Transmitter installation...........................................................................................................50
4.2.2.1 Remote transmitter mounting.................................................................................................51
4.2.2.2 Turning the local display........................................................................................................53
4.2.2.3 Wall mount housing transmitter..............................................................................................54
4.3 Disassembly...........................................................................................................................56
5 Connecting.................................................................................................................................................57
5.1 Basic safety notes..................................................................................................................57
5.1.1 Energized devices..................................................................................................................61
5.1.2 Safety notes for connecting....................................................................................................61
5.1.3 Lack of equipotential bonding................................................................................................62
5.2 Connecting MASS 2100/FC300.............................................................................................62
5.2.1 Cable requirements................................................................................................................63
5.2.2 Connection safety information................................................................................................63
5.2.3 Connecting the multiple plug to the sensor............................................................................64
5.2.4 Transmitter power supply and I/Os connection......................................................................64
5.2.4.1 Step 1: Connecting the DSL and the transmitter....................................................................64
5.2.4.2 Step 2: Preparing for the transmitter connections..................................................................68
5.2.4.3 Connecting the Current HART, CH1......................................................................................70
5.2.4.4 Connecting the Modbus (CH1)...............................................................................................73
5.2.4.5 Connecting the Profibus (CH1)..............................................................................................74
5.2.4.6 Step 3: Connecting the power supply....................................................................................75
5.2.4.7 Connecting the power supply (with DSL)...............................................................................76
5.2.4.8 Step 4b: Connecting the inputs and outputs (channels 2 to 4)..............................................78
5.2.4.9 Step 5: Finishing the transmitter connection..........................................................................81
5.2.5 Ready for commissioning.......................................................................................................82
5.3 Wiring information..................................................................................................................82
5.3.1 Wiring in hazardous areas.....................................................................................................82
5.3.2 Signal wiring...........................................................................................................................82
5.3.3 Wiring.....................................................................................................................................83
5.4 Device nameplates.................................................................................................................84
5.4.1 Transmitter identification nameplate......................................................................................85
5.4.2 Sensor identification nameplate FC300.................................................................................89
6 Commissioning...........................................................................................................................................91
6.1 Basic safety notes..................................................................................................................91
6.1.1 Warnings................................................................................................................................93
6.2 General requirements............................................................................................................93
6.3 Local commissioning..............................................................................................................93
6.3.1 Power-up................................................................................................................................93
6.3.2 Local display..........................................................................................................................93
MASS 2100 & FC300 (FCT030)
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6.3.3 Initial startup...........................................................................................................................94
6.3.4 Commissioning via HMI.........................................................................................................95
6.3.4.1 Wizard introduction................................................................................................................95
6.3.4.2 Quick Commissioning wizard (menu item 1.1).......................................................................96
6.3.4.3 Zero point adjustment............................................................................................................97
6.3.4.4 Zero Point Adjustment wizard (menu item 1.2)......................................................................99
6.3.4.5 Wizards................................................................................................................................100
6.4 Commissioning with PDM....................................................................................................110
6.4.1 Operating via SIMATIC PDM...............................................................................................110
7 Operating MASS 2100/FC300 with FCT030............................................................................................111
7.1 Chapter overview Operating................................................................................................111
7.2 Operating instructions..........................................................................................................111
7.2.1 Local display (HMI)..............................................................................................................111
7.2.1.1 Display view structure..........................................................................................................113
7.2.1.2 Access control......................................................................................................................117
7.2.1.3 Operation view.....................................................................................................................118
7.2.1.4 Measurement views.............................................................................................................119
7.2.1.5 Operating views...................................................................................................................122
7.2.1.6 Alarm views..........................................................................................................................123
7.2.1.7 Diagnostic views..................................................................................................................125
7.2.1.8 Fixed display texts................................................................................................................126
7.2.1.9 Navigation view....................................................................................................................127
7.2.1.10 Parameter view....................................................................................................................129
8 Functions..................................................................................................................................................135
8.1 Process values.....................................................................................................................135
8.2 Zero point adjustment..........................................................................................................138
8.3 Low flow cut-off....................................................................................................................140
8.4 Empty tube monitoring.........................................................................................................140
8.5 Process noise damping........................................................................................................141
8.6 Inputs and outputs................................................................................................................143
8.6.1 Current output......................................................................................................................143
8.6.2 Pulse output.........................................................................................................................149
8.6.3 Frequency output.................................................................................................................150
8.6.4 Redundancy mode (frequency)............................................................................................151
8.6.4.1 Redundancy mode...............................................................................................................151
8.6.5 Digital output........................................................................................................................153
8.6.6 Input.....................................................................................................................................153
8.7 Totalizers..............................................................................................................................154
8.8 Dosing..................................................................................................................................155
8.8.1 Dosing control configuration.................................................................................................156
8.8.2 Valve control configuration...................................................................................................157
8.8.3 Dosing operation..................................................................................................................162
8.8.4 Fault handling.......................................................................................................................163
8.9 Audit trail logging..................................................................................................................163
8.10 Diagnostic log.......................................................................................................................163
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Table of contents
8.11 Custom unit..........................................................................................................................164
8.12 SensorFlash.........................................................................................................................164
8.13 Datalogging on sensorFlash................................................................................................165
8.14 Process peak values on sensorFlash..................................................................................165
8.15 Simulation............................................................................................................................165
8.16 Maintenance.........................................................................................................................166
9 Service and maintenance.........................................................................................................................167
9.1 Basic safety notes................................................................................................................167
9.2 Recalibration........................................................................................................................168
9.3 Cleaning...............................................................................................................................169
9.4 Maintenance and repair work ..............................................................................................169
9.4.1 Service information..............................................................................................................171
9.5 Replacing the device............................................................................................................172
9.6 Return procedure.................................................................................................................172
9.7 Disposal...............................................................................................................................173
9.8 Spare parts/Accessories......................................................................................................173
9.8.1 Ordering of spare parts........................................................................................................173
9.8.2 Ex approved products..........................................................................................................173
9.8.3 Replaceable components.....................................................................................................174
9.8.4 Field Enclosure Spareparts..................................................................................................182
10 Diagnosing and troubleshooting...............................................................................................................185
10.1 Device status symbols.........................................................................................................185
10.1.1 Device status icons..............................................................................................................185
10.2 Fault codes and corrective actions.......................................................................................188
10.2.1 Sensor diagnostic events.....................................................................................................189
10.2.2 Transmitter diagnostic events..............................................................................................194
10.3 Operation troubleshooting....................................................................................................208
10.3.1 How do I copy application setup from one device to another?.............................................208
10.3.2 Troubleshooting sensor-related problems............................................................................209
10.3.3 How do I update the firmware?............................................................................................213
10.4 Diagnosing with PDM...........................................................................................................213
11 Technical data..........................................................................................................................................215
11.1 Power...................................................................................................................................215
11.2 Performance.........................................................................................................................215
11.3 Interface...............................................................................................................................218
11.3.1 Modbus interface..................................................................................................................218
11.3.2 HART interface.....................................................................................................................218
11.4 Inputs...................................................................................................................................219
11.4.1 Digital input..........................................................................................................................219
11.4.2 Process variables.................................................................................................................219
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11.4.3 Input.....................................................................................................................................219
11.5 Outputs.................................................................................................................................220
11.5.1 Current output......................................................................................................................222
11.5.2 Pulse output.........................................................................................................................227
11.5.3 Frequency output.................................................................................................................228
11.5.4 Digital output........................................................................................................................229
11.5.5 Redundancy mode...............................................................................................................229
11.6 Construction.........................................................................................................................230
11.6.1 Local display (HMI)..............................................................................................................233
11.6.2 Cables and cable entries......................................................................................................233
11.7 Operating conditions............................................................................................................234
11.7.1 Rated operating conditions..................................................................................................234
11.8 Process................................................................................................................................235
11.8.1 Pressure drop curves...........................................................................................................235
11.8.2 Pressure drop.......................................................................................................................236
11.8.3 FC300 DN4..........................................................................................................................236
11.8.4 MASS2100 Di3, Di6 & Di15.................................................................................................237
11.9 Bus communication..............................................................................................................238
11.10 Approvals.............................................................................................................................239
11.11 SensorFlash.........................................................................................................................240
11.12 PED......................................................................................................................................241
11.13 Pressure - temperature ratings............................................................................................245
11.13.1 Pressure - temperature ratings (stainless steel sensors).....................................................246
11.13.2 Pressure - temperature ratings (Hastelloy sensors).............................................................248
12 Dimension drawings.................................................................................................................................249
12.1 Sensor dimensions...............................................................................................................249
12.2 MASS2100 DI3, DI6 & DI15.................................................................................................254
12.3 Transmitter dimensions........................................................................................................256
12.4 Mounting bracket..................................................................................................................257
A Technical reference..................................................................................................................................259
A.1 Sensor dimension dependent default settings.....................................................................259
A.1.1 Sensor dimension dependent default settings (Inputs/Outputs)..........................................269
B Default settings.........................................................................................................................................271
B.1 Sensor..................................................................................................................................271
B.2 Process Values....................................................................................................................273
B.3 Standard volume flow...........................................................................................................276
B.4 Totalizer...............................................................................................................................284
B.5 Inputs and outputs................................................................................................................291
B.6 Dosing..................................................................................................................................377
B.7 Date and time.......................................................................................................................403
MASS 2100 & FC300 (FCT030)
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Table of contents
B.8 Local display........................................................................................................................404
B.9 Maintenance and diagnostics...............................................................................................422
B.10 Audit Trail.............................................................................................................................465
B.11 Resets..................................................................................................................................466
B.12 Firmware update..................................................................................................................466
B.13 Communication....................................................................................................................466
B.14 Security................................................................................................................................476
B.15 Language.............................................................................................................................477
C Certificates and support............................................................................................................................479
C.1 Technical support.................................................................................................................479
C.2 QR code label......................................................................................................................479
C.3 Certificates...........................................................................................................................480
D HMI menu structure..................................................................................................................................481
D.1 Main menu...........................................................................................................................481
D.2 Menu item 2.1: Sensor.........................................................................................................483
D.3 Menu item 2.2: Process values............................................................................................484
D.4 Menu item 2.3: Totalizer.......................................................................................................487
D.5 Menu item 2.4: Inputs and outputs.......................................................................................488
D.6 Menu item 2.5: Dosing.........................................................................................................495
D.7 Menu item 2.7: Date and time..............................................................................................500
D.8 Menu item 2.8: Local display................................................................................................501
D.9 Menu item 3.1: Identification................................................................................................503
D.10 Menu item 3.2: Diagnostic events........................................................................................504
D.11 Menu item 3.3: Maintenance................................................................................................505
D.12 Menu item 3.4: Diagnostics..................................................................................................505
D.13 Menu item 3.5: Peak values.................................................................................................507
D.14 Menu item 3.6: Characteristics.............................................................................................507
D.15 Menu item 3.7: SensorFlash................................................................................................508
D.16 Menu item 3.8: Simulation....................................................................................................510
D.17 Menu item 3.9: Audit trail.....................................................................................................511
D.18 Menu item 3.10: Self test.....................................................................................................511
D.19 Menu item 3.11: Resets.......................................................................................................512
D.20 Menu item 3.12: Firmware update.......................................................................................512
D.21 Menu item 4: Communication..............................................................................................512
D.22 Menu item 5: Security..........................................................................................................514
MASS 2100 & FC300 (FCT030)
8 Operating Instructions, 06/2017, A5E39789040-AA
Table of contents
Index.........................................................................................................................................................515
MASS 2100 & FC300 (FCT030)
Operating Instructions, 06/2017, A5E39789040-AA 9
Table of contents
MASS 2100 & FC300 (FCT030)
10 Operating Instructions, 06/2017, A5E39789040-AA
Introduction
Note
This manual applies to the Coriolis flowmeter SITRANS FC MASS 2100 / FC300 with
transmitter FCT030, from firmware xx
This document are standard delivered in electronic media with the device. Latest version can
be downloaded at www.siemens.com (http://support.automation.siemens.com/WW/view/en/
60666565/134200)
These instructions contain all information required to commission and use the device. Read
the instructions carefully prior to installation and commissioning. In order to use the device
correctly, first review its principle of operation.
The instructions are aimed at persons mechanically installing the device, connecting it
electronically, configuring the parameters and commissioning it, as well as service and
maintenance engineers.
1.1 Document history
1
The following table shows major changes in the documentation compared to the previous
edition.
Edition Remarks EDD version FW revision
02/2017
● First edition
Use the device to measure process medium in accordance with the information in the
Operating Instructions.
Note
Use in a domestic environment
This Class A Group 1 equipment is intended for use in industrial areas.
In a domestic environment this device may cause radio interference.
MASS 2100 & FC300 (FCT030)
Operating Instructions, 06/2017, A5E39789040-AA 11
Introduction
1.3 Device documentation package
1.2 Product compatibility
Edition Remarks Product compatibility Compatibility of device integration package
06/2017 First revision HW revision 03
Compact FW revision 4.xx.xx-xx
Remote FW revision 4.xx.xx-xx
Service channel: SIMATIC
V8.2 Service Pack 1 or later
Modbus: SIMATIC V8.2 Serv‐
ice Pack 1 or later
HART: SIMATIC V8.2 Serv‐
ice Pack 1 or later
HART: SITRANS DTM V4.1 5.00.xx-xx
HART: AMS Device manager
V12
PROFIBUS: SIMATIC V8.2
Service Pack 1 or later
PROFIBUS: AMS Device
manager V12
PROFIBUS : SITRANS DTM
V4.1
5.00.xx-xx
5.00.xx-xx
5.00.xx-xx
5.00.xx-xx
1.00.xx-xx
1.00.xx-xx
1.00.xx-xx
1.3 Device documentation package
The user documentation package for this product includes the following documents
Document Purpose Intended users Availability
Operating Instruc‐
tions
Compact Operating
Instructions - Ex
Functions Manual Contains
Contains all information needed to
● check and identify the delivered
package
● install and electrically connect the
product
● commission the product, (setting
parameters via HMI menu)
● operate and maintain the device on a
daily basis
● troubleshoot and remedy minor
operation interruptions
Contains all information needed to
● satisfy the Special conditions for
installation of Ex-certified products
● descriptions of all functions that can be
accessed via the local display (HMI)
● guide to setting parameters to obtain
optimum operation of the device
Instrument techni‐
cians, plant opera‐
tors
Instrument techni‐
cians, plant opera‐
tors with special
training in systems
for hazardous
areas.
Instrument techni‐
cians, plant opera‐
tors
● Available for download from
homepage
● Hardcopy can be purchased
via PIA Life Cycle Portal
(only English and German
versions)
● On documentation disk
● Available for download from
homepage
● Hardcopy can be ordered
via PIA Life Cycle Portal
● Available for download from
homepage
MASS 2100 & FC300 (FCT030)
12 Operating Instructions, 06/2017, A5E39789040-AA
1.4 Items supplied
Safety N
ote
C
al.
rep.
Safety N
ote
C
al.
rep.
Safety N
ote
C
al.
rep.
Flowsensors
● MASS 2100 DI 1.0, DI 1.5, DI 2.1
● Sensorprom or SensorFlash
● Calibration report
● Calibration certificate
● MASS 2100 DI 3, DI 6, DI 15
● Sensorprom or SensorFlash
● Calibration report
● Calibration certificate
Introduction
1.4 Items supplied
● FC300 DN 4
● Sensorprom or SensorFlash
● Calibration report
● Calibration certificate
Flow transmitters:
● FCT010
● FCT030
● SIFLOW
● Calibration report
● Calibration certificate
MASS 2100 & FC300 (FCT030)
Operating Instructions, 06/2017, A5E39789040-AA 13
Safety N
ote
C
al.
rep.
Safety N
ote
C
al.
rep.
Safety N
ote
C
al.
rep.
Introduction
1.4 Items supplied
Compact systems
● Packet of cable glands
● Calibration report
● Calibration certificate
● SensorFlash
(installed in FCT030 transmiiter)
Remote system
● Remote field mount
● Packet of cable glands
● Calibration report
● Calibration certificate
● Remote wall mount
● Packet of cable glands
● Calibration report
● Calibration certificate
Note
Supplementary information
Supplementary product and production specific certificates are included on the SensorFlash®
SD card in the transmitter socket.
Note
Scope of delivery may vary, depending on version and add-ons. Make sure the scope of
delivery and the information on the nameplate correspond to your order and the delivery note.
MASS 2100 & FC300 (FCT030)
14 Operating Instructions, 06/2017, A5E39789040-AA
1.5 Checking the consignment
1. Check the packaging and the delivered items for visible damage.
2. Report any claims for damages immediately to the shipping company.
3. Retain damaged parts for clarification.
4. Check the scope of delivery by comparing your order to the shipping documents for
correctness and completeness.
WARNING
Using a damaged or incomplete device
Risk of explosion in hazardous areas.
● Do not use damaged or incomplete devices.
1.6 Security information
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines, and networks.
Introduction
1.6 Security information
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens’ products and solutions only form one element of such a concept.
Customer is responsible to prevent unauthorized access to its plants, systems, machines and
networks. Systems, machines and components should only be connected to the enterprise
network or the internet if and to the extent necessary and with appropriate security measures
(e.g. use of firewalls and network segmentation) in place.
Additionally, Siemens’ guidance on appropriate security measures should be taken into
account. For more information about industrial security, please visit:
http://www.siemens.com/industrialsecurity.
Siemens’ products and solutions undergo continuous development to make them more secure.
Siemens strongly recommends to apply product updates as soon as available and to always
use the latest product versions. Use of product versions that are no longer supported, and
failure to apply latest updates may increase customer’s exposure to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed under
http://www.siemens.com/industrialsecurity.
MASS 2100 & FC300 (FCT030)
Operating Instructions, 06/2017, A5E39789040-AA 15
Introduction
1.7 Transportation and storage
1.7 Transportation and storage
To guarantee sufficient protection during transport and storage, observe the following:
● Keep the original packaging for subsequent transportation.
● Devices/replacement parts should be returned in their original packaging.
● If the original packaging is no longer available, ensure that all shipments are properly
packaged to provide sufficient protection during transport. Siemens cannot assume liability
for any costs associated with transportation damages.
NOTICE
Insufficient protection during storage
The packaging only provides limited protection against moisture and infiltration.
● Provide additional packaging as necessary.
Special conditions for storage and transportation of the device are listed in Technical data
(Page 215).
The contents of this manual shall not become part of or modify any prior or existing agreement,
commitment or legal relationship. The sales contract contains all obligations on the part of
Siemens as well as the complete and solely applicable warranty conditions. Any statements
regarding device versions described in the manual do not create new warranties or modify the
existing warranty.
The content reflects the technical status at the time of publishing. Siemens reserves the right
to make technical changes in the course of further development.
MASS 2100 & FC300 (FCT030)
16 Operating Instructions, 06/2017, A5E39789040-AA
Safety notes
2.1 Preconditions for safe use
This device left the factory in good working condition. In order to maintain this status and to
ensure safe operation of the device, observe these instructions and all the specifications
relevant to safety.
Observe the information and symbols on the device. Do not remove any information or symbols
from the device. Always keep the information and symbols in a completely legible state.
Symbol Explanation
Consult operating instructions
Use the device only for flow measurement in accordance with this operating instruction and
observe the technical data.
WARNING
2
Improper device modifications
Risk to personnel, system and environment can result from modifications to the device,
particularly in hazardous areas.
● Only carry out modifications that are described in the instructions for the device. Failure
to observe this requirement cancels the manufacturer's warranty and the product
approvals.
Note
Functional safety applications (SIL)
If the device is used in a functional safety application, refer to the functional safety manual.
2.2 Laws and directives
Observe the safety rules, provisions and laws applicable in your country during connection,
assembly and operation. These include, for example:
● National Electrical Code (NEC - NFPA 70) (USA)
● Canadian Electrical Code (CEC) (Canada)
MASS 2100 & FC300 (FCT030)
Operating Instructions, 06/2017, A5E39789040-AA 17
Safety notes
2.2 Laws and directives
Further provisions for hazardous area applications are for example:
● IEC 60079-14 (international)
● EN 60079-14 (EC)
2.2.1 FCC Conformity
US Installations only: Federal Communications Commission (FCC) rules
WARNING
Improper device modifications
Danger to personnel, system and environment can result from improper modifications to the
device.
● Changes or modifications not expressly approved by Siemens could void the user’s
authority to operate the equipment.
Note
● This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a
commercial environment.
● This equipment generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the operating instructions, may cause harmful interference to
radio communications. Operation of this equipment in a residential area is likely to cause
harmful interference to radio communications, in which case the user will be required to
correct the interference at his own expense.
2.2.2 Conformity with European directives
The CE marking on the device symbolizes the conformity with the following European
directives:
Electromagnetic
compatibility EMC
2014/30/EU
Low voltage direc‐
tive LVD
2014/35/EU
18 Operating Instructions, 06/2017, A5E39789040-AA
Directive of the European Parliament and of the Council on the harmoni‐
sation of the laws of the Member States relating to electromagnetic com‐
patibility
Directive of the European Parliament and of the Council on the harmoni‐
sation of the laws of the Member States relating to the making available
on the market of electrical equipment designed for use within certain volt‐
age limits
MASS 2100 & FC300 (FCT030)
Safety notes
2.3 Requirements for special applications
Atmosphère explosi‐
ble ATEX
2014/34/EU
Pressure equipment
directive PED
2014/68/EU
The applicable directives can be found in the EC conformity declaration of the specific device.
Note
CE declaration
The CE declaration certificate is available on the SensorFlash SD card delivered with the
device.
Directive of the European Parliament and the Council on the harmonisa‐
tion of the laws of the Member States relating to equipment and protective
systems intended for use in potentially explosive atmospheres
Directive of the European Parliament and of the Council on the approxi‐
mation of the laws of the Member States concerning pressure equipment
2.3 Requirements for special applications
Due to the large number of possible applications, each detail of the described device versions
for each possible scenario during commissioning, operation, maintenance or operation in
systems cannot be considered in the instructions. If you need additional information not
covered by these instructions, contact your local Siemens office or company representative.
Note
Operation under special ambient conditions
We highly recommend that you contact your Siemens representative or our application
department before you operate the device under special ambient conditions as can be
encountered in nuclear power plants or when the device is used for research and development
purposes.
MASS 2100 & FC300 (FCT030)
Operating Instructions, 06/2017, A5E39789040-AA 19
Safety notes
2.4 Use in hazardous areas
2.4 Use in hazardous areas
2.4.1 Qualified personnel for hazardous area applications
Qualified personnel for hazardous area applications
Persons who install, connect, commission, operate, and service the device in a hazardous
area must have the following specific qualifications:
● They are authorized, trained or instructed in operating and maintaining devices and systems
according to the safety regulations for electrical circuits, high pressures, aggressive, and
hazardous media.
● They are authorized, trained, or instructed in carrying out work on electrical circuits for
hazardous systems.
● They are trained or instructed in maintenance and use of appropriate safety equipment
according to the pertinent safety regulations.
2.4.2 Use in hazardous areas
WARNING
Use in hazardous areas
Risk of explosion.
● Only use equipment that is approved for use in the intended hazardous area and labelled
accordingly.
2.4.3 Loss of safety of device with type of protection "Intrinsic safety Ex i"
WARNING
Loss of safety of device with type of protection "Intrinsic safety Ex i"
If the device has already been operated in non-intrinsically safe circuits or the electrical
specifications have not been observed, the safety of the device is no longer ensured for use
in hazardous areas. There is a risk of explosion.
● Connect the device with type of protection "Intrinsic safety" solely to an intrinsically safe
circuit.
● Observe the specifications for the electrical data on the certificate and/or in Technical
data (Page 215).
MASS 2100 & FC300 (FCT030)
20 Operating Instructions, 06/2017, A5E39789040-AA
2.4.4 Installation in hazardous areas
WARNING
Equipment used in hazardous locations
Equipment used in hazardous locations must be Ex-approved for the region of installation
and marked accordingly. It is required that the special conditions for safe use provided in the
manual and in the Ex certificate are followed!
Hazardous area approvals
The device is approved for use in hazardous area and has the approvals listed below. Special
conditions for safe installation and operation specified by each approval authority are included
in the relevant certificate.
ATEX:
Safety notes
2.4 Use in hazardous areas
IECEx:
EAC Ex
CSA:
FCT030 field mount transmitter (can be installed in Zone 1 for gas and Zone 21 for dust):
Certificate: SIRA 11ATEX1342X
II 2(1) GD
Ex db eb [ia Ga] IIC T6 Gb Ta = -40°C to +60°C
Ex tb [ia Da] IIIC T85°C Db
FCT030 field mount transmitter (can be installed in Zone 1 for gas and Zone 21 for dust):
Certificate: IECEx SIR 11.0150X
Ex db eb ia [ia Ga] IIC T6 Gb Ta = -40°C to +60°C.
Ex tb [ia Da] IIIC T85°C Db
FCT030 field mount transmitter / -40°C ≤ Tamb ≤ +60°C
1Ex db eb ia [ia Ga] IIC T6 Gb
Ex tb [ia Da] IIIC T85°C Db
Ex Canada:
FCT030 field mount transmitter (can be installed in Zone 1 for gas and Zone 21 for dust):
Certificate: cCSAus 2508628
Ex db eb ia [ia Ga] IIC T6 Gb
Ex tb [ia Da] IIIC T85°C Db
MASS 2100 & FC300 (FCT030)
Operating Instructions, 06/2017, A5E39789040-AA 21
Safety notes
2.4 Use in hazardous areas
For US:
FCT030 field mount transmitter (can be installed in Zone 1 for gas and Zone 21 for dust) and
Class I +II+III Group A, B, C, D, E, F:
Certificate: cCSAus 2508628
Class I, II, III Division 1 Gp A, B, C, D, E, F, G
Class I Zone 1: AEx db eb ia [ia Ga] IIC T6 Gb
Class II Zone 21: AEx tb [ia Da] IIIC T85°C Db
Installation variations
Note
Requirements for safe installation
● Standard remote installation with FCT030 because the connection is certified Intrinsically
Safe. however flameproof seals and conduit (for IS cable) can be used.
● Requirement for IS circuit is that the maximum input voltage Vi to DSL is 20 VDC, Ii is
maximum 484 mA, Pi < 2.3 W
FC300
ATEX Certificate : DEMKO 05 ATEX 138072X.
Sitrans FC300 can be used in zone 0.
Ex ia IIC T6…T3 Ga
IECEx Certificate: IECEx ULD 17.0030
Sitrans FC300 can be used in zone 0.
Ex ia IIC T6…T3 Ga
Canada Certificate. UL E232147
Sitrans FC300 can be used in zone 0 and Class I Division 1.
Class I Div. 1 Grp. A, B, C, D.
Ex ia IIC T6…T3 IIC Ga
US Certifikate. UL E232147
Sitrans FC300 can be used in zone 0 and Class I Division 1.
Class I Div. 1 Grp. A, B, C, D
AEx ia IIC T6…T3 IIC Ga
MASS 2100 & FC300 (FCT030)
22 Operating Instructions, 06/2017, A5E39789040-AA
MASS 2100
Safety notes
2.4 Use in hazardous areas
ATEX Certificate : DEMKO 03 ATEX 135252X
Sitrans FC MASS 2100 can be used in zone 0, 20
Ex ia IIC T6…T3 Ga
Ex ia IIIC T135°C…T180°C Da
IECEx Certificate : IECEx ULD 17.0029
Sitrans FC MASS 2100 can be used in zone 0, 20
Ex ia IIC T6…T3 Ga
Ex ia IIIC T135°C…T180°C Da
Canada Certificate. UL E232147
Sitrans FC MASS 2100 can be used in zone 0, 20 and Class I+II+III Division 1. Grp. A,B,C,D,
E, F, G
Class I+II+III Division 1. Grp. A,B,C,D, E, F, G.
Ex ia IIC T6…T3 Ga
Ex ia IIIC T135°C…T180°C Da
US Certifikate: UL E232147
Sitrans FC MASS 2100 can be used in zone 0 and Class I Division 1.
Class I+II+III Division 1. Grp. A,B,C,D, E, F, G.
AEx ia IIC T6…T3 Ga
AEx ia IIIC T135°C…T180°C Da
2.4.5 Special conditions for safe use
Special conditions for safe use
In general, it is required that:
● The transmitter electronic compartment shall not be opened when energized and when an
explosive gas or dust atmosphere may be present.
● The terminal compartment may be opened when an explosive gas or dust atmosphere may
be present at any time. Access power terminals by lifting the cover only when de-energized.
● Appropriate cable connectors are used.
● Substitution of components may impair Intrinsic Safety.
MASS 2100 & FC300 (FCT030)
Operating Instructions, 06/2017, A5E39789040-AA 23
Safety notes
2.4 Use in hazardous areas
● Sensor and transmitter are connected to the potential equalization throughout the
hazardous area.
● EN/IEC 60079-14 is considered for installation in hazardous areas.
Further information and instructions including approval-specific special conditions for safe use
in Ex applications can be found in the certificates on the accompanying literature CD and at
the product web page (www.siemens.com/FC430).
WARNING
Laying of cables
Explosion hazard
Cable for use in hazardous areas must satisfy the requirements for having a proof voltage of
at least 500 V AC applied between the conductor/ground, conductor/shield and shield/ground.
Connect the devices that are operated in hazardous areas as per the stipulations applicable
in the country of operation.
WARNING
Field wiring installation
Ensure that the national requirements of the country in which the devices are installed are
met.
2.4.6 Maximum temperature specifications for Ex use
MASS2100 remote sensor
Temperature classification with and without dust is related to the process temperature and
ambient temperature as listed below.
The maximum allowable process fluid temperatures with respect to temperature class for the
device when used with potentially explosive gases.
Max media temperature [°C] versus temperature classification (T-ambient: -20 to +50 °C)
Maximum Process Temperature per Temperature Class (°C)
Di1/1.5/2.1/3 Di6 Di15
T6 75 46 38
T5 100 100 100
T4 135 135 135
T3 180 180 180
Additionally, the maximum surface temperature of the overall device shall be:
● For dust application, maximum surface temperature = 135°C
● For media temperature above 135°C surface temperature = media temperature
MASS 2100 & FC300 (FCT030)
24 Operating Instructions, 06/2017, A5E39789040-AA
For MASS 2100 compact with either FCT010 or FCT030
Safety notes
2.4 Use in hazardous areas
Ambient
Temperature
50°C 75 46 38 100 130 130
45°C 80 51 43 100 135 160
40°C 85 56 48 100 135 180
35°C 85 61 53 100 135 180
30°C 85 66 58 100 135 180
Maximum Process Temperature per Temperature Class (°C)
Di3 Di6 Di15
T6 T6 T6 T5 T4 T3
● For dust application, maximum surface temperature = 135°C
● For media temperature above 135°C surface temperature = media temperature
FC300
T3 for liquid temperatures from 135°C to 180°C.
T4 for liquid temperatures lower than 135°C.
T5 for liquid temperatures lower than 100°C.
T6 for liquid temperatures up to 65°C.
MASS 2100 & FC300 (FCT030)
Operating Instructions, 06/2017, A5E39789040-AA 25
Safety notes
2.4 Use in hazardous areas
MASS 2100 & FC300 (FCT030)
26 Operating Instructions, 06/2017, A5E39789040-AA
Description
3.1 Overview
SITRANS Coriolis flow meter systems consist of a transmitter and a sensor. The following
table lists the available combinations of transmitters and sensors.
Transmitter Sensor type
FCT030 MASS 2100
3.2 System configuration
3
FC300
The flowmeter can be used in a number of system configurations:
● as a field mounted transmitter and display supplied only with the necessary auxiliary power
● as part of a complex system environment, for example SIMATIC S7
MASS 2100 & FC300 (FCT030)
Operating Instructions, 06/2017, A5E39789040-AA 27
Description
3.3 Design
3.3 Design
3.3.1 Applications
Measurement of liquids and gases
SITRANS F C Coriolis mass flowmeters are designed for measurement of a variety of liquids
and gases. The flowmeters are multi-parameter devices offering accurate measurement of
massflow, volumeflow, density, temperature and, depending on product variants, fraction,
including industry-specific fractions.
Main applications
The main applications of the Coriolis flowmeter can be found in all industries, such as:
● Chemical & Pharma: detergents, bulk chemicals, acids, alkalis, pharmaceuticals, blood
products, vaccines, insulin production
● Food & Beverage: dairy products, beer, wine, soft drinks, °Brix/°Plato, fruit juices and pulps,
bottling, CO2 dosing, CIP/SIP-liquids, mixture recipe control
● Automotive: fuel injection nozzle & pump testing, filling of AC units, engine consumption,
paint robots
● Oil & Gas: filling of gas bottles, furnace control, test separators, bore-hole plasticizer dosing,
water-cut metering
● Water & Waste Water: dosing of chemicals for water treatment
MASS 2100 & FC300 (FCT030)
28 Operating Instructions, 06/2017, A5E39789040-AA
3.3.2 Versions
Versions
The SITRANS FC flowmeters uses the Coriolis principle to measure flow and is available in a
remote and a compact version.
● Compact version: The MASS2100 is a single mechanical unit where the transmitter is
directly mounted on the sensor.
● Remote version: The MASS2100 sensor unit is remotely connected to a SITRANS FCT
transmitter. Directly mounted on the sensor, its Digital Sensor Link (DSL) performs the
signal processing of all measured signals in the sensor. The 4-wire connection between
the transmitter and the sensor provides power and high-integrity digital communication
between the DSL and the transmitter.
Description
3.3 Design
Sensor design
Figure 3-1 Compact version
Figure 3-2 Remote version - M12 connection
All primary process measurement of massflow, volumeflow, density and process temperature
are made in the DSL/sensor front end.
The sensor comprises one single continuous bended tube, with no internal welds. The sensor
is available in an intrinsically safe (IS) design for hazardous area installations.
The sensors are available in AISI 316L stainless steel and Hastelloy C22. The enclosure is
made of AISI 316L stainless steel.
The sensor enclosure can be equipped with a pressure guard or flushed with dry inert gas at
the threaded ports for non-hazardous applications only.
In the remote configuration, the sensor front end (DSL) is available in an aluminum enclosure
with an ingress protection grade of IP67/NEMA 4X. For communication and power supply a 4-
MASS 2100 & FC300 (FCT030)
Operating Instructions, 06/2017, A5E39789040-AA 29
Description
3.3 Design
Sensor overview
wire connection can be made via M12 plug and socket or cable gland/conduit entry for cable
termination.
① Earthing terminal
② Sensor enclosure
③ Plug and threaded port for e.g. pressure guard
Figure 3-3 Overview, remote and compact configuration
Transmitter design
The transmitter reads the primary values from the sensor and calculates derived values. It
provides up to four configurable I/Os. On channel 1, HART communication, PROFIBUS DP,
PROFIBUS PA or Modbus RTU RS485 is possible. On channel 2,3,4 each I/O can be
individually configured. A local display (human machine interface - HMI) is available, which
consists of a display and four buttons for user interaction. The transmitter adds functionalities
such as Standard volume flow, fractions, totalizers, dosing, access control, diagnostics,
configuration and logging.
The transmitter has a modular design with discrete, replaceable electronic modules and
connection boards to maintain separation between functions and facilitate field service. All
modules are fully traceable and their provenance is included in the transmitter setup.
30 Operating Instructions, 06/2017, A5E39789040-AA
MASS 2100 & FC300 (FCT030)
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