Siemens Factory Automation User Manual

Factory Automation
Svibanj 2020.
siemens.com/simatic© Siemens 2020
Razvojni alat, softver
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Energy Management
Safety integrated
Totally Integrated Automation Portal (TIA Portal) One for all…
Security integrated
HMI Controller
Distributed
I/O
Motion
Control
DrivesIPC
PROFINET
Totally Integrated Automation Portal
Common data management
WinCC STEP 7 SCOUT Startdrive
One common database
Consistent and unified operator concept
Common, central
services
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TIA Portal V16 Your gateway to automation in the Digital Enterprise
Digital Workflow with TIA Portal
NEW
Feature / Function Feature / Function
TIA Portal Openness
Support of Software Units
PLC Online Fingerprint
Support of SINAMICS DCC
TIA Add-Ins
Extension of the TIA Portal functionality
with the help of the Openness API
Version Control Interface (VCI)
Interface to external versioning systems
(GIT, SVN, TFS)
Export/import of software objects via the TIA
Portal interface
Project Trace
Coordination of traces in multiple devices
(multiple CPUs, different device types)
Representation in a common diagram
Alternative trigger sources
TIA Portal Test Suite
Automated creation and review of
programming guidelines
Creation and execution of application tests
with S7-PLCSIM Adv
Support for new HW functions
S7-1200 OPC Server
S7-1500 - R/H, Web Server invation,
IP forwarding, Drive controller
WinCC Unified panels
NEW
SIOS dodatne informacije: link
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STEP 7 - Innovations Detailed block compare for project library
Benefit
Easier handling of blocks in libraries
Better usability for tracking changes
between type versions
Function
Detailed block compare for blocks
from a project and
Mastercopies(project or global library)
Single versions of Types (from project
or global library)
Via Quick Compare or High-Level
Compare Editor
Detailed block compare between library
blocks (e.g. V1.0 vs V2.0)
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STEP 7 - Innovations Multilingual comments in SCL programs
Advantage of the function
The code implementation can be commented in different languages. This enables the use and maintenance of complex algorithms at distributed production sites worldwide.
Function
The syntax (/* ... */) enables the entry of multilingual comments and regions in SCL blocks.
S7-1200S7-1500 S7-300/400/WinAC
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STEP 7 - Innovations Project Trace
S7-1500 S7-1500T Drive
1
Trigger-1 Trigger-2
S7-1500
Drive Contr.
ET 200SP
CPU
Function
Coordination of traces in several devices
Supports multiple CPUs
Supports a wide range of device types
Display in a common diagram
Alternative trigger sources possible
Benefits
Cross-device troubleshooting
Extensive trigger options
Simple combination of
related traces
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System functions TIA Portal Support Gateway
Overview
The TIA Portal Support Gateway is the integrated connection
of the Siemens Industry Online Support pages to the TIA Portal
The Support Gateway includes the following functions:
Forum search
Product search
Generation of support request file
Benefits
Seamless integration of SIOS added value functions into the TIA
Portal
Know-how management without change of media
Simple and fast forum search
Pre-filtered product search based on the components contained in
the TIA Portal
Generation of a support request file with the most important
computer and TIA Portal data
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Hardware configuration Improvement of display of the device name
in network and topology view
Function
Device name can be displayed in network view and topology view.
Advantage
The clarity and orientation of projects with long device names is
facilitated.
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System functions VCI – Interface for external version management
Functionality
Ex-/Import of program objects
Blocks
User data types
Tagtables
Compare
Objectstatus (equal/unequal)
Detailed Block compare
Interfaces for
External compare tool
Userscripts
Openness Interface
API with VCI operations
Without User-Interface
Source Control System
(Repository)
Transfer
via Openness
Check-In
Check-Out
Git
Adapter
TFS
Adapter
SVN
Adapter
1
1 Samplescripts available
Workspace
Copy of SCL/XML files to Filesystem
Version Control
Interface
Preparation of versionable objects
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System functions CAx export/import
TIA Portal V16
ECAD
AML
Extension of the CAx export and import
Support of the AR APC V1.1
Use of objects from TIA Portal libraries
Support of BaseUnits for ET200SP modules (except Safety
modules)
Advantages of the function
Due to the extension, the relevant data is retained in round-trip
scenarios and saves manual post-configuration
The use of references to library objects (master copies) enables
the integration of pre-configured hardware components
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Virtual commissioning of automation solutions Using the TIA and Digital Enterprise Suite to simulate,
validate, and optimize controllers and machines
Feature/ Function Benefit
Virtual Controller SIMATIC S7-PLCSIM Advanced V3.0
extended hardware support: S7-1500 MFP
incl. ODK
PLCSIM Advanced API improvements:
browse for available runtimes in the network
no changes of the STEP 7 program / HW
configuration necessary to use the functionalities of the S7-1500 MFP-CPU
Better and simpler applicability in complex
scenarios
Simulation platform SIMIT V10.1
Functional Mockup Unit (FMU)
Functional Mockup Interface (FMI)
Integration of manufacturer-independent
standardized behavior models e.g. from AMESIM or Matlab in SIMIT
Standardized interface for the data
exchange of different simulation software (via FMU)
NEW
NEW
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New functions in S7-PLCSIM V16 Cycle control
Function
In order to improve the applicability of PLCSIM while testing the PLC
programs, the functionality has been extended to include “Cycle control”.
In the options below the operator panels the following modes can be set via the new section "Scan Control".
Pause allows the cycle to stop
For analyzing process values at a selectable time
Specify simulation duration (image)
Observing the program behavior in slow motion. At least one cycle is always running through
The following can be set: number of cycles or running time in ms./ sec./ min.
Pause after execution of the startup OB
To analyze and verify the OB startup behavior, the program is stopped after its execution
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System functions Project upgrade
TIA Portal V16 TIA Portal >V13 TIA Portal V13 SP1/SP2
Side-by-side installation of V13 SP1/SP2 up to V16 allows access to all project versions. The V16 license can be used for all available versions from V11.
V13 SP1 project
Project upgrade to V16Project upgrade to V13 SP1
≤V13 project
V16 project>V13 project
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System functions Spare parts compatibility S7-1500 and ET 200 CPUs –
FW 2.8 with older TIA Portal versions
TIA Portal V16 TIA Portal V12/V13/V14/V15/V15.1
Full spare part functionality: Online support: ID 109744163
New functions can be used with TIA Portal V16 and firmware V2.8
Firmware V2.8
V15/V15.1
project with
FW 2.5/FW 2.6
Firmware V2.8
V14/V14 SP1
project with
FW 2.0/2.1
Firmware V2.8
V12
project
with FW 1.0/1.1
Firmware V2.8
V13/V13 SP1
project with FW
1.5/1.6/1.7/1.8
Firmware V2.8
V16 project
with FW 2.8
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TIA Portal V16 Your gateway to automation in the Digital Enterprise
NEW
Feature / Function Benefit
Simple cloud environment for TIA Portal Engineering
fast ad-hoc use of TIA Portal
Simplified trial use of TIA Portal and TIA
Portal options
Simple test environment for TIA Portal usecases in the cloud
Simplified test environment with high
performance
simulation capability with
S7-PLCSIM Advanced
web-based access to TIA Portal engineering in the cloud
No installation effort at all
Flexible application possibilities on any PC
and tablet hardware
Very low hardware requirements
Cloud-based FileShare for TIA Portal projects
Easy management with centralized data
storage of TIA Portal projects
TIA Portal + SIMATIC Tools
Step 7 Prof. / WinCC Adv. / Safety Adv.
Startdrive Adv. / SINAMICS DCC
S7-PLCSIM Adv. / Energy Suite / SiVArc
Sinetplan / Proneta / SAT
TIA Portal Cloud as 21-day free TRIAL
New
www.siemens.com/simulation-cloud
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TIA Portal V16 Your gateway to automation in the Digital Enterprise
NEW
Feature / Function Benefit
Simple cloud environment for TIA Portal Engineering
fast ad-hoc use of TIA Portal
Simplified trial use of TIA Portal and TIA
Portal options
Simple test environment for TIA Portal usecases in the cloud
Simplified test environment with high
performance
simulation capability with
S7-PLCSIM Advanced
web-based access to TIA Portal engineering in the cloud
No installation effort at all
Flexible application possibilities on any PC
and tablet hardware
Very low hardware requirements
Cloud-based FileShare for TIA Portal projects
Easy management with centralized data
storage of TIA Portal projects
TIA Portal + SIMATIC Tools
Step 7 Prof. / WinCC Adv. / Safety Adv.
Startdrive Adv. / SINAMICS DCC
S7-PLCSIM Adv. / Energy Suite / SiVArc
Sinetplan / Proneta / SAT
TIA Portal Cloud as 21-day free TRIAL
New
www.siemens.com/simulation-cloud
NAJAVA
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TIA Portal V16 u vrijeme COVID-19
„Home-Office ponuda” do 31.7.2020.
Svjedoci smo da je u ovim izazovnim vremenima vrlo važna fleksibilnost i mogućnost rada neovisno o lokaciji. Kako bismo omogućili rad izvan firme, pripremili smo posebnu ponudu koja će našim korisnicima omogućiti korištenje najnovijeg TIA PORTALA V16.
Trajanje licenci vremenski je ograničeno do 31.12.2020.
U promotivni paket uključene su TIA Portal floating licence:
STEP 7 Professional V16
WinCC Advanced V16 i WinCC Unified V16 (10K PT)
STEP 7 Safety Advanced V16
Kataloški broj za naručivanje: 6ES7822-1AE06-0YS0 >> Narudžbe su moguće do 31.7.2020.
>> Kataloška cijena: 25 € >> Isporuka isključivo putem standardnog Online Software Delivery (OSD) procesa.
PLC oprema
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SIMATIC pregled aktualne PLC opreme
Složenost aplikacije
Modularni, kompaktni PLC primjeren za jednostavnije aplikacije.
SIMATIC S7-200
RANIJE ............................................................................................DANAS
SIMATIC S7-300
SIMATIC S7-400
S7-1500
FW 2.8
S7-1200
FW 4.4.
Modularni PLC sa
mnoštvom mogućnosti i
opcija za srednje zahtjevne aplikacije.
Modularni PLC za najzahtjevnije aplikacije i procesnu industriju.
Discontinued
10/2017
PHASE
OUT
2023.
Logo! 8.3
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ET200M
ET200S
ET200MP
ET200SP
SIMATIC – pregled distribuirane periferije ET200
PHASE OUT
10/2020.
PHASE OUT
2023.
HW inovacije
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Innovation Basic Controller SIMATIC S7-1200 New Firmware 4.4 – enhanced connectivity
NEW
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Companion Specification
Browsing SubscriptionRead/Write
OPC UA S7-1200 V4.4 - Functional scope
Asynchronous data access
Information modeling
Browsing of CPU data
Load reduction for HMI / monitoring applications
S7-1200 exceptions in the 1st version
No registered read/write
No structured
data types and arrays
No methods
No alarms
and conditions
Client ClientClientClient
Server Server
DB
Server
DB
Server
Browse request
Browse response
R/W request
R/W response
Publishing
Sampling
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Hardware configuration S7-1200 V4.4 – E-mail encryption with TMAIL_C – optionally
with attachment
Encrypted e-mail communication with TMAIL_C via internal CPU interfaces
Requirements
TIA Portal V16, CPU FW V4.4 and
TMAIL_C block version V6.0
Procedure
1. Import of certificate from the e-mail provider to the TIA
Portal
2. Programming with TMAIL_C and reference to imported
certificate (assignment of certificate to the CPU)
3. Program download with TMAIL_C and referenced
certificate for encrypted communication
4. Sending of an encrypted e-mail with fault/diagnostics
information to service staff/center; display on PC, tablet or smart watch
5. Optional: Sending of data log, recipes or user files
1 Certificate import
3
2
4
4
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Hardware configuration S7-1200 V4.4 – DNS name resolution for OUC
Open user communication with DNS name resolution
CPUs query IP addresses from one another on the DNS
server
DNS server configuration in the CPU properties
Benefits
Clear configuration thanks to name-based addressing
No IP addresses needed for configuration of Open User
Communication
OUC independent of IP address
PLC 1
IP: 192.168.0.10 DNS: 192.168.0.1
PLC 2
IP: 146.254.222.212
DNS server
IP: 192.168.0.1
Entries
PLC2: 146.254.222.212 PLC1.local: 192.168.0.10
DNS query: PLC2
DNS answer: 146.254.222.212
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Hardware configuration S7-1200 – DC signal modules with 16 digital outputs sinking
2 additional 16-channel DC output modules
sinking
Sourcing/PNP Sinking/NPN
SM 1222 DC DQ16xDC
6ES7222-1BH32-0XB0
SM 1222 DC DQ16xDC SINK
6ES7222-1BH32-1XB0
SM 1223 DC/DC DI 16xDC/ DQ 16xDC
6ES7223-1BL32-0XB0
SM 1223 DC/DC DI 16xDC/ DQ 16xDC SINK
6ES7223-1BL32-1XB0
New
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SIMATIC S7-1500
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System functions New product features for SIMATIC S7-1500 and
ET 200 CPUs – Enhanced environmental conditions
Planning
Adjustment in stages
-25°C for CPUs
I/O modules down to -30°C in some cases
Examples of possible applications
Outdoor plants
AGV (deep-freeze) cold storage facilities
Tunnel construction
Cranes
Shipbuilding
Additional benefits of SIPLUS versions
-40°C to +70°C
Condensation, 100% rel. humidity and icing allowed
Higher resistance to harmful gases and salt mist
Railway standards
Previous standard
0°C
60 °C
SIPLUS Extreme
-40°C
70 °C
New
standard
1
-25°C
60 °C
1) Please observe the information in the manual with regard to condensation
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System functions New features for the SIMATIC S7-1500 system and
ET 200SP CPUs – Enhanced environmental conditions
Extended installation altitude
Adjustment in stages
Permissible installation altitude depends on the
module
Information about the possible installation altitude can
be found in the technical specifications or in the system manual
2,000 m
2,000 m + x
Possible applications
Cable railways
Wind farms
Automobile (e.g. Mexico)
Surface mining (e.g. South America)
Benefits
Extended range of applications
Additional benefits of SIPLUS versions
Portfolio largely released for 5,000 m
Higher operational temperature at higher altitudes
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CPU 1515(F) and CPU 1516(F)
Hardware configuration Improvement of the mechanical ruggedness
S7-1500 CPUs with new mechanical design
The integration of the display into the CPU results in a
new mechanical design
Installation dimensions remain identical
Slight variation regarding connection placement of the
connectors (PN connector 90° rotated, DP connector)
RUN/STOP switch is replaced with RUN/STOP buttons
No more "cancelling" of the RUN/STOP switch
"STOP ACTIVE" indicates that the CPU was switched to STOP
via the STOP button
Memory reset/Reset operation: Same as before
Display can now be read – even when the cover is open
Mechanical manipulation protection is retained
Spare part functionality
The CPUs are fully "spare part compatible" with previous versions
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Hardware configuration S7-1500 based CPUs - IP-Forwarding
IP forwarding in PLC
PLC can forward received IP frames to directly reachable
IP subnets. IP route table is automatically generated by the IP configuration of the PLC interfaces
Optional default IP route if
external IP routers are used
Additional external router is not needed X
Area of application
Simplified integration of devices for remote access,
e.g. for diagnostics for remote maintenance or firmware update
Simple access from control to field level for configuration
and parameter assignment of devices, e.g. via PDM or
Web browser …
Restriction
Additional IP routes cannot be entered in the route table of the PLC
New
New
Router + VLAN
Device 1
IP: 192.168.1.2/24 Router: 192.168.1.1
Device 2
IP: 192.168.2.2/24 Router: 192.168.2.1
Firewall
P C
Router
IP: 10.10.0.1/24
X3:10.10.0.1
X2:192.168.2.1
X1:192.168.1.1
PLC – IP route table
Network target Interface
Gateway
0.0.0.0/0 X3: 10.10.0.10 10.10.0.1
192.168.1.0/24 X1:192.168.1.1 –
192.168.2.0/24 X2:192.168.2.1 –
10.10.0.0/24 X3:10.10.0.10 –
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SIMATIC S7-1500 based CPUs – Web server innovations New JSON API
Function
Web server with JSON RPC2.0 as new
"Web data interface" for access
to web server data such as
Process values (tag values)
Status and CPU diagnostics data (partly)
CPU Web server response in JSON format
Advantages of the function
Future basis for "state of the art" creation of user-defined web
pages
JSON as web-capable data format for simple linking to web data
consumers, e.g. MES systems, SCADA systems
JSON as a stable data format for accessing web server data, i.e.
no adjustment of web client code (e.g. JavaScript code) needed after firmware update
Spare part compatibility as the new web data interface can be used
in addition to the current options
Process data
System data
Web pages
File system
JSON
NEW
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SIMATIC ET 200MP – New Products
New products for more flexibility and better scalability
Feature / Function Benefit
AI 8xU/I/R/RTD BA
Cost-effective 8-channel analog input module for measuring
current, voltage, resistance and temperature (25% less than for ST version)
Connection of resistance thermometers via 3-wire
connection
Toolless mounting of the shielding
Optimized price-performance solution for
price-sensitive measurement applications
Continuous scalability of the ET 200MP in
terms of cost, functionality and performance
Time saving for mounting
CM 8xIO-LINK
8 Port IO-Link Master (V1.1)
Up to 32 Byte In-/Output data per port
Engineering with the S7-Port Configuration Tool or
directly in the TIA Portal („Autostart-function“)
Master-Backup via TIA Portal function block
Space saving in the control cabinet due to
the possibility to connect IO-Link devices directly and centrally to the S7-1500
Reduction of engineering and wiring effort
CM 8xIO-LINK
AI 8xU/I/R/RTD BA
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SIMATIC S7-1500 / ET 200MP – New products New products & features for better availability and minimum
footprint
Feature / Function Benefit
New modules with high channel density
64-channel digital modules:
DI 64x24VDC BA (p-/m-reading)
DQ 64x24VDC/0.3A BA
DQ 64x24VDC/0.3A SNK BA (m-switching)
DI 32x24VDC/DQ 32x24VDC/0.3A SNK BA
16-channel analog modules:
AI 16xU BA
AI 16xI BA
Optimized price-performance solution for
price-sensitive applications
Minimum footprint due to highest possible
channel density
Time saving for mounting through the tool-
free assembly of shielding and use of TOP Connect
Active backplane bus / Hot Swapping
By using the active backplane bus for the ET 200MP, hot swapping (module exchange at RUN of the PLC) is possible even with multiple modules. Up to 12 S7-1500 / ET 200MP modules can be plugged in per station.
Highest machine / system availability, since in the event of failure and replacement of one or more modules, the PLC and unaffected modules remain in operation.
High channel modules
NEW
NEW
Active backplane bus
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SIMATIC Connectivity
TCP
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Infrastructure/ building technology
Which networks can SIMATIC S7 communicate with?
Sensor/actuator level
Field level
Control
level
MQTT OPC UA
Modbus TCP PROFIBUS OPC UA
AS-i Master
SIMATIC S7 controller
IO-Link Master
IE/Profibus Link
Modbus RTU
M-Bus
SIMATIC PN/M-Bus LINK
SAE J1939
SIMATIC PN/J1939 LINK
BACnet
SIMATIC PN/ BACnet
LINK
DALI
ET 200SP
CM 1xDALI
PROFINET
*) MF: Multifunctionbus
Legend: Link Modules Coupler
Modbus TCP PROFIBUS
PN/PN PN/MF*
Sensors, actuators
CAN/-open
ET 200SP CM CAN
CAN/-open
SIMATIC PN/CAN LINK
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SIMATIC ET 200 MultiFieldbus Interfaces for ET 200MP, ET 200SP, ET 200eco PN, Coupler
BenefitFeature / Function
Additional Information | PROFINET
Products
ET 200MP IM: IM155-5MF ST
ET 200SP IM: IM156-6MF HF
ET 200eco PN “Next generation”*
PN/MF Coupler
Functions
Support for PROFINET, EtherNET/IP and
Modbus TCP
Simultaneous communication with all protocols
to modules of a station via the same cable (e.g.
Standard I/O via EIP, F-IO via PROFIsafe, Energy Metering via MTCP)
Engineering via MFCT Tool
Support of Shared Device in MultiFieldbus
configurations
(Allocation of a station to several controllers)
Savings in costs and planning effort when
designing machines/plants, since the same IO
configuration can be used independently of the overarching controller
High flexibility due to the possibility of access to
the ET 200 station / modules from several controllers via shared device
PN/MF Coupler:
Easy to configure deterministic data exchange, even across network boundaries, between
SIMATIC and 3rdparty controllers
Simple integration of SIMATIC controls into existing machines / plants
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SIMATIC ET 200SP innovations
Feature / Function Benefit
SIWAREX TM WP351
New ET 200SP module for fast, precise weighing processes
in confined spaces (e.g. rotary fillers)
Legal for trade according OIML R51, R61, R76 & R107
Easy commissioning and service
via Webserver-Interface
Cycle times < 1ms
Simple and cost-effective solution for automated and calibrated weighing applications:
Saves time during commissioning due to
the simple user interface of the web server interface
Saves space in the control cabinet thanks
to the small footprint of the ET 200SP
NEW
SIWAREX
TM WP351
Feature / Function Benefit
CM 1 x CAN
ET 200SP module for integrating CAN/CANopen* nodes into the automation solution in confined spaces (e.g. for AGV­systems, eCar charging stations, …) *Implementation acc. to specification "CiA 301"
Compact and cost-effective solution for the
connection of CAN / CANopen devices
Time savings in engineering thanks to
simple parameterization possibility in the TIA Portal
Saves space in the control cabinet thanks
to the small footprint of the ET 200SP
CM 1 x CAN
NEW
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SIMATIC ET 200SP for lighting control Simple integration of lighting controls into the automation
system
Feature / Function Benefit
Upgrade CM PtP for DMX 512
Use of the ET 200SP CM PtP as master module for lighting control with DMX 512 (Digital MultipleX 512)
Typical applications: Stage and show lighting, large light
shows, …
Simple and cost-effective integration of lighting controls into automation:
Saves space in the control cabinet thanks
to the small footprint of the ET 200SP
Time savings in engineering due to simple
parameterization and programming in the TIA Portal
Saves space and costs for additional control
units
Scalability of the quantity structure due to
the possibility of inserting several modules per station
CM 1 x DALI (Digital Addressable Lighting Interface) ET 200SP DALI Multi-Master module for connecting one DALI bus (per module) with up to 64 luminaires and 63 sensors
Control of the connected devices via function blocks
Integrated power supply up to 160 mA
Typical applications: tunnels, hall lighting, shipbuilding,
etc.
CM 1 x DALI
NEW
CM PtP
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Efficient engineering
Innovative design
Reliable diagnostics
Safety
Integrated
Technology
Integrated
Constistent scalability
SIMATIC ET 200
Portfolio Overview
OUTDOORINDOOR
IP20
IP65/67
SIMATIC ET 200SP
SIMATIC ET 200MP
SIMATIC ET 200AL
SIMATIC ET 200pro
SIMATIC
ET 200eco PN
Ruggedness
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SIMATIC ET 200pro Scalable control solutions directly at the machine
SIMATIC CPU 1513pro (F)
Feature / Function Benefit
Two new SIMATIC CPU 1513pro
controllers in IP65/67 for mounting outside the control cabinet
Two (!) independent PROFINET interfaces
with 4 ports
Programming interface RJ45
Safety Integrated
Integrated OPC UA Server/Client
Integrated Webserver
Station width up to 1,2m possible
The performance and functionality of the
S7-1500 for mounting directly on the machine
Good price-performance solution
for small
to medium-sized applications
Easy commissioning and high
transparency due to the possibility of direct connection of a PG and the diagnostic option of the web server
Easy solution for safety requirements up
to SIL3 / PL e via centrally pluggable fail­safe I/Os & motor starters
NEW
NEW
Up to 16 modules
max. 1,2 m
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SIMATIC ET 200eco PN The next generation of rugged I/O in IP65/67
Feature / Function Benefit
6 new ET 200eco PN modules:
DI 8X24VDC
DI 16X24VDC
DQ 8X24VDC/0,5A
DQ 8X24VDC/2A
DIQ 16X24VDC/0,5A/2A
CM 8x IO-Link + DI 4x24VDC
New features:
S2-Redundancy
Shared Device
(Distribution of the outputs of a module to several controllers)
MSI / MSO
(Read access to inputs/outputs from up to 4 controllers)
Clock sync. up to the channel
High supply current up to 12A
Single / Double assignment of channels
via parameterization
Easier mounting & handling due to the
possibility of mounting the modules directly on the machine outside the control cabinet
Less planning effort due to
standardization of the module width
Cost savings in warehousing by
combining the module portfolio
Greater machine/plant transparency
through MSI/MSO and detailed
diagnostics
More flexibility through the
parameterizable channel assignment of the ports
Higher machine availability due to the
possibility to operate the modules also in ring structures
M12, L-coded
(12A / module)
NEW
ET 200eco PN „Next Generation“
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SIMATIC S7-1500 R/H
TIA Portal V16
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SIMATIC S7-1500 Redundant Systems
System overview
High available – S7-1500H
CPU 1517H
via Sync-Module
Yes, ~50 ms switchover time
Consistent concept – Identical synchronization process
Scaling of the switching performance over the available bandwidth of the
sync connection
CPU type
Synchronization
Hot Standby
I/O systems
Type of connection
Redundant – S7-1500R
CPU 1513R / CPU 1515R
via PROFINET Ring (MRP)
Yes, ~300 ms switchover time
ET 200SP and ET 200MP
Single connection (PN redundancy S2) and switched S1
1)
1) See slide Switched S1 Device
Unrestricted © Siemens 2020
May 2020Page 46
SIMATIC S7-1500 Redundant Systems
PLC Hardware
CPU 1513R
-1 PN
6ES7513-1RL00-0AB0
CPU 1515R
-2 PN
6ES7515-2RM00-0AB0
CPU 1517H
-3 PN
6ES7517-3HP00-0AB0
Program / memory
350 kB code 1,5 MB data
500 kB code 3 MB data
2 MB code 8 MB data
Interfaces
Firmware
V2.8 V2.8 V2.8
X1 X1 X1X2 X2 X3 X4
Short Distance
<= 10m
Long Distance
<= 10km
Fiber Optic Cable
Plastic Glass fiber
Sync module SFP
6ES7960-1CB00-0AA5 6ES7960-1FB00-0AA5
SFP = Small Form-factor Pluggable
X1: PROFINET IO Controller, Supports RT, MRP, Transport Protocol TCP/IP, Open User Communication
X2: PROFINET Basic Services, Transport Protocol TCP/IP, Open User Communication
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May 2020Page 47
Primary Backup
ET 200SP
ET 200MP
RUN STOP
Primary Backup
ET 200SP
ET 200MP
RUN-Red RUN-Red
V15.1 V16
Benefits:
No RUN/STOP handling of Backup PLC required
No SyncUp Phase (with temporary loss of communication)
User Program is synchronized automatically
New in V16: Program Download in RUN-Redundant Mode
The Backup-PLC can remain in RUN redundant during download
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May 2020Page 48
Primary Backup
ET 200SP
ET 200MP
ET 200SP
ET 200MP
S2-Devices
e.g. ET 200pro
e.g. G120D
S1-Devices
Primary
Backup
H-Sync
New
System Behavior when Primary
-Backup switch occurs
S2
-Devices
(with System Redundancy)
S1
-Devices
(without System Redundancy)
Activation time of device
Very short (50ms +) because backup
communication relation is already established
Some seconds (depended on the device
itself) since device is restarted
Behavior of Outputs
Keeps last valid value during failover
If the device supports the function “Hold last value”
no difference to S2
Otherwise: Outputs switches to “0” during
activation time.
New in V16: Mode „Switched S1 Device“
Also devices without System Redundancy Feature (S1) can be
connected
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May 2020Page 49
New in V16: Mode „Switched S1 Device“
Comparison with System Redundancy S2
Primary Backup
S2
Primary Backup
S1
Initial Situation
Primary AR
Backup AR
Single AR
Failover R/H
RUN Solo
S2
RUN Solo
S1
Backup AR
X
X
Connection established
RUN Solo
S1
X
X
Single AR
Time
Behavior with System Redundancy S2
Two AR are established
AR = Application Relation
Only 1 AT to primary
PLC established
Backup AR takes over
S2 Device continues communication
AR to primary PLC gets lost
S1 Device without communication
New AR is created by RUN solo PLC to
S1 device
Behavior with
“Switched S1”
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Configuration example SIMATIC S7-1500H
CPU1517H
Panel
Switch
PN
PN
CPU 1517H Primary
CPU 1517H Backup
PN
MRP-RING
PN
Switch
PN
PN
PC Standard PLC
Panel
PN
PN
PN
PN
PN
PN
FO Sync.
S1S2
S2
S2
S1
S1
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Network Configuration with S7-1500 R/H
Basic System Configuration
Structure
MRP-Ring must be connected to the X1 - Port
Synchronization over PN-Ring – no device in this segment
S1 Devices should be connected via a switch to the ring
1)
S2 Devices can be integrated into the ring or also separated with a switch
1
2
3
PNPN
PN
CPU 151xR Primary
CPU 151xR Backup
PN
1
2
3
MRP Ring
4
S1
Switch
S2
S2
4
1) Reason: S1 devices do not forward H-sync telegrams during a MRP reconfiguration phase. This would lead to a high PLC cycle time in the case that segment is interrupted.
See chapter „H-Sync Forwarding“ in the system manual of S7-1500 R/H for details.
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PROFINET System Redundancy
PROFINET IO Network
S1 Device
S → Single interface
1 one connection to one PLC
IM IO
PROFINET IO Network
IM IO
S2 Device
S → Single interface
2 → can switch between two connections
PROFINET IO Network
IM IOIM
R1 Device
R → Redundant interface
1 → each interface has one connection to
one PLC
Standard PLC + R/H For R/H PLC Future 1500H release
S1 Mode S2 Mode R1 Mode
PLC
Unrestricted © Siemens 2020
May 2020Page 53
Engineered with TIA Portal
SIMATIC Drive Controller
Motion control, technology and SIMATIC S7-1500 PLC in the drive
Unrestricted © Siemens 2020
May 2020Page 54
SIMATIC Drive Controller
The attractive solution, optimized for production machines
Easy handling
Easy scalability: powerful interfaces, uniform
across all performance classes
Central data storage (one SIMATIC Memory
Card) for controller and drive
Less wiring and installation costs
Efficient engineering in the TIA portal with
SIMATIC STEP 7 and SINAMICS Startdrive
Optimized for production machines
Powerful for demanding applicationsWell equipped with interfaces, technology I/Os
and memory
Fail-safe CPU and drive-integrated safety
functions for personal and machine safety
High-speed outputs for ultra-short output delay
times and highest switching accuracy, e.g. for output cams
Ultra-Compact – Ideal for mechanical engineering
SIMATIC S7-1500 controller, SINAMICS S120
Control Unit and technology I/Os in one space­saving device
Small compact design
2 performance classes
CPU 1504D TFCPU 1507D TF
SINAMICS Integrated,
based on CU320-2
Technology I/Os
S120 Control Unit
S7-1500 TF-CPU
Unrestricted © Siemens 2020
May 2020Page 55
8 DI/DQ (PLC I/Os)
DI, DQ, Timer DI, Timer DQ, …
(High-Speed outputs)
12 DI, 8 DI/DQ (DRIVE I/Os, usable by PLC) DI, DQ, up to 8 measuring inputs
4 x DRIVE-CLiQ
PN1: PROFINET IO IRT (3 ports / MRPD)
PROFIBUS (Master)
PN2: PROFINET IO RT PN3: PROFINET (1 Gbit)
Slot for SIMATIC Memory Card
2 x 3 LEDs (3 x PLC / 3 x Drive)
7 segment display (diagnostics)
Function key (diagnostics, …)
PLC switch (RUN / STOP / MRES)
Eyelet for access protection
2 x USB 3.0 (currently without function)
fanless
24 V supply
SIMATIC Drive Controller
HW setup
Unrestricted © Siemens 2020
May 2020Page 56
for up to 6
servo drives
Control Unit
SINAMICS
S120 CU320-2
Infeed
Motor
Modules
SIMATIC Drive Controller
Topology
Motors with/without DRIVE-CLiQ­interface
DRIVE-CLiQ
SINAMICS
S120 CU320-2
for up to 6
servo drives
Terminal Modules Sensor Modules
PROFINET Industrial Ethernet
1)
Functional subset (no EPOS/DCC/…)
2)
No CX32-2 like SIMOTION D4x5-2
SINAMICS
S210
ET 200MP
ET 200SP
HMI
Controller
SIMATIC
Drive
Controller
A drive-based SIMATIC solution comprises the following components:
SIMATIC Drive Controller (with integrated SINAMICS S120 drive control, based on CU320-2)
1)
SINAMICS S120 components (infeed, motor modules, etc.)
DRIVE-CLiQ communication, Terminal Modules, Sensor Modules, …
For more than 6 servo drives the drive quantity can be expanded, e. g., via SINAMICS S120 CU320-2, SINAMICS S210, …
2)
Unrestricted © Siemens 2020
May 2020Page 57
SIMATIC Drive Controller
CPU Portfolio will be enlarged by the SIMATIC Drive Controller
1 50 MB add. for C/C++ (PLC-RT)+500 MB for C/C++ appl. (RT/appl.) 2 At 4 msServo/IPO cycle time and 35 % CPU load due to Motion Control 3 No further TO´s applicable 4 Resources for Motion Control technology objects: Speed axis = 40 | Positioning axis = 80 | Synchr. Axis = 160 | Output cam= 20 | Output cam track= 160 | Measuring input= 40 5 Resources for Extended Motion Control technology objects: Cams = 2 | Kinematic objects= 30 | Leading axis proxy = 3
Technology CPU Standard
CPU
Open Controller
Drive Controller CPU
CPU types
1511TF-1PN1515TF-2 PN1516TF-3
PN/DP
1517TF-3
PN/DP
1518F-4
PN/DP (MFP)
1
1515SP PC2
TF PN
1504D TF 1507D TF
Interfaces
Program memory Data memory
225/225 KB
1 MB
750/750 KB
3 MB
1,5/1,5 MB
5 MB
3/3 MB
8 MB
4/6 MB
20 MB
1
1/1,5 MB
5 MB
2 MB 4 MB
6 MB
20 MB
Bit performance
60 ns 30 ns 10 ns 2 ns 1 ns 10 ns
Scale with motion control performance
Functions
Display, S7-1500 backplane bus SINAMICS S120 Integrated (incl. 12 DI, 8 DI/DQ)
additional PLC technology I/Os (8 DI/DQ)
Positioning axes
Typical
2
Maximum
3
5
10
7
30
55 80
70
128
128 128
30 30
10 30
55
160
Motion Control Resources
4
800 2.400 6.400 10.240 10.240 2.400
2.400 12.800
Extended Motion Control Resources
5
40 120 192 256 120
120 420
PROFINET IO with IRT PROFINET IO with RT PROFINET basic communication (1 Gbit) PROFIBUS
1 2 3
1 1
112 112 112 111
2 3
111
2 3
NEW
112
3
1 1
Logo!8
Unrestricted © Siemens 2020
May 2020Page 59
LOGO!8.0
Brži procesor, udvostručenje broja programskih
blokova
Umrežavanje s drugom SIMATIC opremom
Novi displej sa 6 redaka po 16 znakova i
3-bojnim pozadinskim osvjetljenjem
GSM komunikacijski modul
V8.1 & V8.2
KNX modul za automatizaciju u zgradarstvu
Podrška za Modbus TCP
Custom web stranica na integriranom serveru
LOGO! Web Editor za izradu web stranica.
Logo Access program za prebacivanje podataka
iz LOGO! Modula u MS office aplikacije.
LOGO!8
„Malen, ali moćan”
Unrestricted © Siemens 2020
May 2020Page 60
Innovation LOGO!8.3 IoT and cloud connectivity for everyone
Feature / Function Benefit
Cloud
Use of LOGO! WebEditor V2.0 project for
cloud data visualization
Upload LOGO! WebEditor V2.0 into cloud
Adding additional cloud services
(e.g. alarming)
Usability
Easy configuration in LOGO! SoftComfort
V8.3
Security integrated
LOGO! Web Editor well known by users
Hardware
Cloud communication and configuration
part of LOGO! Soft Comfort V8.3 integrated in any LOGO! 8.3 base module
Create/modify visualization every where
and any time
Flexible user management in the cloud
Added values and new business models
through additional cloud services
Secure communication
Visualization by using the existing LOGO!
WebEditor knowledge
LOGO! goes IoT with familiar usability
NEW
07/2020
Unrestricted © Siemens 2020
May 2020Page 61
Adrian Lucić
Mob: +385 91 6105 128
adrian.lucic@siemens.com
Siemens d.d.
Heinzelova 70a 10000 Zagreb, Hrvatska
Subject to changes and errors. The information given in this document only contains general descriptions and/or performance features which may not always specifically reflect those described, or which may undergo modification in the course of further development of the products. The requested performance features are binding only when they are expressly agreed upon in the concluded contract.
All product designations, product names, etc. may contain trademarks or other rights of Siemens AG, its affiliated companies or third parties. Their unauthorized use may infringe the rights of the respective owner.
Unrestricted © Siemens 2020
May 2020Page 62
SIMATIC Controller
Get more Information…
Always up-to-date!
interesting news from and about AS,
such as product innovations, success news, best practice information etc.
Newsletter
https://sie.ag/2WMmRCj
Detailed product information and related subjects!
Product Websites
Twitter, Youtube..
Internet
http://www.siemens.com/S7-1200
References Center
From customer to customer!
Customers gives account to there experiences using our Products for their applications
Getting Started
www.siemens.com/automation-tasks
Easy Introduction to the new SIMATIC controller generation!
Learn about the new possibilities and get to know the new Hardware
even better
https://webservices.siemens.com/referen zen/#language=en
SIMATIC S7-1200
Unrestricted © Siemens 2020
May 2020Page 63
TIA Portal V16
Zanimljivi linkovi
Digital Training with Highlights of TIA Portal V16
https://support.industry.siemens.com/cs/document/109772991/sitrain%3A-digital-training-with-highlights-of-tia-portal­v16?dti=0&lc=en-WW
TIA Portal Tutorial Centar
https://cache.industry.siemens.com/dl/dl-media/707/106656707/att_961750/v9/106656707_TIA_Portal_-
_Tutorial_Center_web/start.htm#!/en
Automation Tasks in 10 minutes
https://cache.industry.siemens.com/dl/dl­media/570/109767570/att_986452/v1/109476605_Automation_Tasks_web/start.htm#!/de
Basic Process Library
https://support.industry.siemens.com/cs/ww/de/view/109749508
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