Siemens CP-8000, CP-8021, CP-8022 User Manual

Preface

1

2

3

4

5

6

7

8

9

10

11

A

B

C

Engineering

D

E

Open Source Software

Table of Contents

General Information

System Overview

SICAM A8000 Series

CP-8000, CP-8021, CP-8022

User Manual

Function Packages

Ambient Conditi ons

System Components and Technical Data

Installation and Circuitry

Preparing the Engineering

Engineering via SICAM TOOLBOX II

Engineering via SICAM WEB

Engineering via SICAM Device Manager

Service

Order Informati on

Examples for Instruction Lists

Error Handling

Set Up Dial-Up Connection on
PC

Use Cases

Glossary

DC8-037-2.02 Unrestricted

Note

Disclaimer of Liability

the hardware and software described, we cannot

releases. Any suggestions for improvement are

welcome.

Copyright

Please t ake notice of the notes and warnings for your safety in t he preface.

Although we have carefully checked the contents of this publication
for conformity with
guarantee complete conformity since errors cannot be excluded.

The information provided in this manual is checked at regular
intervals and any corrections that might become necessary are
included in the next

Subject to change without prior notice.
Document Label: SIC8000-HBCP802xCP8000-ENG_V2.02

Release Date: 2017-10-05

Unrestricted
Siemens AG Order No.: DC8-037-2.02
Energy Automation
Humbold ts traße 59
90459 Nürnberg
Deutschland

Copyright © Siemens AG 2017
The reproduction, transmission or use of this document or its

contents is not permitted without express written authority. Of­fenders will be liable for damages. All rights, including rights
created by patent grant or registration of a utility model or design,
are reserved.

Preface

Purpose of this manual

This manual describes the characteristics and functions of the following products:

• CP-8000

• CP-8021

• CP-8022 (GPRS)

Particularly it contains the following information:

• Safety instructions

• Fields of application and advantages of the system

• Configuration possibilities

• Functional overviews

• Technical specifications

• Order information

• Installation instructions

• Hardware descriptions (modules)

• Engineering options

• Parameterization of telecontrol applications

• Programming of open-/closed-loop control functions

• Savi ng and l oading of application data

• Test functions

• Loading of firmware

• Diagnosis

Target Group

The d ocument you are reading right now i s addr essed to us ers, who are in charge of the fol­lowing engineering tasks:

• Evaluation of the suitability of the system

• Evaluation of the module specifications

• Evaluation of quotation criteria, such as technical specifications of the system or environ-

mental conditions

• Conceptual activities, such as design and configuration

• Mechanical installation

• C reati on of th e assem bly t echnic al doc umentat ion

• Engineering and testing with the designated engineering tools

• Technical system maintenance and service, module handling

Within this manual there are hints how to obtain information or files by means of the website

http://www.siemens.com/sicam . If you have no access please consult your project manager at

Siemens.

SICAM A8000 / CP-8000 • CP-8021 • CP-8022 Manual Unrestricted 3
DC8-037-2.02, Edition 10.2017

Preface

sometimes with

Recommendations for Third-party Products

Siemens does neither receive liability nor warranty for recommendations which are given or
implied by this manual. For the correct and intended use of the respective product the associ­ated technical descriptions must be paid attention to in any case.

Links to Third-Party Websites

Siemens is not responsible for the contents of third-party websites mentioned in this docu­ment, as well as the correctness of the publications and links. For all product information the
respective manufacturer is respons ib le.

Conventions Used

• Manuals to be referred to are represented in italics, such as for instance SICAM RTUs
Common Functions Protocol Elements, chapter "Dial-Up Traffic (DIA)".

• Outputs vi sible on the screen are desc ribed in this font.

• Inputs via keyboard or mouse keys and visible on the screen are described in this

font.

• Men u pos ition s visi ble o n the scr een are descri bed in this font.

• Unchangeable texts that are contained in windows and are visible on the screen ARE

DESCRIBED IN T HIS FONT.

• Buttons in windows visible on the screen and to be operated by keyboard or mouse
are described in this font.

• Operation code fr om programs and variable names ar e described in thi s font.

• Path statements in the directory tree, which lead to parameters, are described in this

font.

• Names of parameters are described in this font.

• Names of values are described in this font.

• Sym bolic names, pro gram names and f ile name exten sio ns are described in this font.

Note

Within this manual described functions for operation, diagnosis and test of CP- 8000/CP-802x have been
recorded by means of an ind ustrial PC with op er ating system Microsoft Windows 7 Enterprise ® (Service
Pack 1) [6 4 b it] and web browser Microsoft Internet Explorer ® 10. They are valid li k ew ise –
inessential deviations – for other operating systems and web browser s.

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Placement into the Information Landscape

Document na me Item number

SICAM RTUs IEC 60870-5-101/104 Interoperability DC0-013-2
SICAM RTUs IEC 60870-5-103 Interoperability DC0-026-2
SICAM RTUs TG800 Interoperability DC0-041-2
SICAM RTUs DNP3 Interoperability DC0-046-2
SICAM RTUs MODBUS Interoperability DC0-073-2
Data Sheet CM-0819 MC0-043-2
Data Sheet CM-0821 MC0-031-2
Data Sheet CM-0822 MC0-033-2
Data Sheet CM-0823 MC0-035-2
Data Sheet CM-0827 MA0-025-2
SICAM TM System Data Sheet MC6-007-2
SICAM T M I /O Modules Manual DC6-041-2
SICAM I/O Modules Manual DC8-012-2
SICAM RTUs Common Functions Perip heral Elements According to

IEC 60870-5-101/104
SICAM RTUs Common Functions System and Basic System Elements DC0-015-2
SICAM RTUs • Ax 1703 Comm on Functions Protocol Elements DC0-023-2
SICAM RTUs Common Functions MODBUS DC0-088-2
SICAM RTUs Common Functions DNP3 DC0-090-2
SICAM RTUs Common Functions Print er Logging (ASCII) and SMS Alarms DC0-096-2
SICAM RTUs Common Functions Landis & Gyr TELEGYR 800 GV-S DC0-103-2
SICAM RTUs Common Func tions ABB RP5UT1 MPT-S DC0-105-2
SICAM RTUs • SICAM TOOLBOX II Administrator Security Manual DC0-115-2
Folder SICAM TOOLBOX II M30-001-5
SICAM TOOLBOX II License Catalog D30-017-5
SICAM TOOLBOX II Online Help
CAExplus Online Help
SICAM Device Manager Product Information D51-001
SICAM Device M anager User Manual D51-003
PC Products Referenc e List D95- 003-1

*)

avail able in the engineering system SICAM TOOLBO X I I

Preface

DC0-011-2

*)
*)

SICAM A8000 / CP-8000 • CP-8021 • CP-8022 Manual Unrestricted 5
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Preface

Further Support

For more information, plea se co ntac t our Customer Support Center:
Phone: [phone]
Fax: [phone]
(charges depending on provider)
e-mail: [e-mail]

The Siemens Power Acad emy offers a compreh ensi ve program of profes sional training events
in the fields of power generation, distribution and transmission.

Main training centers are:

Nuremberg, Germany (Head Office)
Phone: [phone]
Fax: [phone]

[e-mail]

Schenectady, NY, USA
Phone: [phone]
Fax: [phone]

[e-mail]

Notes on Safety

This manual does not constitute a complete catalog of all safety measures required for operat­ing the equipment (module, device) in question because special operating conditions might
require additional measures. However, it does contain notes that must be adhered to for your
own personal safety and to avoid damage to property. These notes are highlighted with a
warning triangle and different keywords indicating different degrees of danger.

Danger

means that death, serious bodily injury or considerable pr operty dam age will occur, if the appropriate
precaut ionary measures ar e n ot carried out.

Vienna, Austria
Phone: [phone]
Fax: [phone]

[e-mail]

Hebburn, United Kingdom
Phone: [phone]
Fax: [phone]

[e-mail]

Warning

means that death, serious bodily injury or considerable pr operty dam age can occur, if the appropriat e
precaut ionary measures ar e n ot carried out.

Caution

means that minor bodily injury or property damage could occur, if th e appropri ate precautionary measures
are not c arr ied out.

Note

is important inf or mation about the product, the handling of the product or the resp ective par t of the docu­mentation, to which special attention is to be given.

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Qualified Electrical Engineering Personnel

Qualified electrical eng ineering pers onnel may commission and o perate the device described
in this document. Qualifi ed electrical engi neering personnel in the sense of this document are
peop le who can demo nstrate u p to date technical qualifications as electrical technicians in­cluding safety and first aid training. These person may commission, isolate, ground and label
devices, systems and circuits according to the standards of safety engineering.

Use as Prescribed

The device may only be used for such applications as set out in the catalogs and the technical
descri ption, an d only in combination wit h thi rd-party equipment recommended and approved
by Siemens.

Correct and safe operation of the product requires adequate transportation, storage, installa­tion and mounting in a control cabinet, as well as appropriate use and maintenance.

During operation of electrical equipment, it is unavoidable that certain parts of this equipment
will carry dangerous voltages. Severe injury or damage to property can occur if the appropri­ate measures are not taken:

• Before m aking any connections, ground the equipment and the grounding terminal.

• Hazardous voltages can be present on all switching components connected to the power

supply.

• The device does not repr esent a s afety -orien ted appli cation.

• Even after the supply voltage has been disconnected, hazardous voltages can still be pre-

sent in the equipment (capacitor storage).

• LED display does not ensure that the connectors are free of voltage.

• The limit values indicated in the manual must not be exceeded; that also applies to testing

and commissioning.

Preface

Danger

Consider obligatory the safety rules for the accomp lishment of works at electrical plants:

1. Switch off electr icity all- p ole and on all s ides!

2. Ensure that electricity c annot be switc hed on ag ain!

3. Double c heck that no electrical current is flowing!

4. Discharge, ground, short circuit!

5. Cover or otherwise isolate components that are still electrically act ive!

SICAM A8000 / CP-8000 • CP-8021 • CP-8022 Manual Unrestricted 7
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Preface

Information on Conformity

The product described conforms to the regulations of the following European Directives:

• 2014/30 /EU
Directi v e of the European P ar liament and of the Cou ncil of 26 February 2014 on the harmon ization of
the laws of the Member States rel ating to electromagnetic compatibility; Official Journal of th e EU L96,
29/03/2 01 4, p. 79–106

• 2014/35 /EU
Directi v e of the European P ar liament and of the Cou ncil of 26 February 2014 on the harmon ization of
the laws of the Member States relat ing to the m aking available on the market of electrical equipment
designed for us e within certain v oltage limits; Official Journal of the EU L96, 29/03/2014, p. 357–374

• 2014/ 53 /EU (ap pl i es for CP-8 022)
Directi ve of the European Parliam ent and of t he Counci l of 16 April 2014 on the harm onisation of the
laws of the Member States r elating t o th e making availabl e on the market of radi o equipment and repeal­ing Directive 1999/5/EC; Official Journal of the EC L153, 22/05/2014, p. 62–106

• 2011/65 /EU
Directi ve of the European Parliamen t and of the Council of 8 June 2 011 on the restriction of the use of
certain hazardous substances in electrical and el ectronic equipment ; Official Journal of the EU L174,
01/07/2 01 1, p. 88–110

The conformity of the prod uct with the regulations of the above mentioned directives is proven through the
observ ance of th e following harmonized s tandards :

• EN 60870- 2- 1:1 996 for 2014 /30/E U

• EN 61010- 1: 20 10 f or 2014/ 35/ EU

• EN 301 48 9-1:2011 an d EN 3 01 51 1:2 0 03 f or 201 4/5 3/EU

• EN 50581: 201 2 for 2011/ 65/E U

This declaration certifies the conformity with the specified dir ectives, but is not an assurance of character­istics in the sense of the product liability law.

The prod uct is int ended exclus ively for use in an i ndustrial envir onment.

Maintenance, Cleaning and Disposal

• Maintenance

─ The devi ce i s m aint enance- free.
─ With handling on the bus – or its vicinity – a sufficient ESD protection must be consid-

ered.

• Cleaning

─ If necessary, wish the device with a clean, dry, soft and fluff-free cotton cloth.
─ D eter gent s may caus e damag e. Do not use a deter gen t.
─ Humidity and wetness may impair the functionality of the components. Make sure that

humidity or wetness do es not enter into the device.

• Disposal
─ For the disposal of the device it is necessary to observe the local and national direc-

tives.

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Open Source Software

This product contains, among other things, Open Source Software developed by third parties.
The Open Source Softwar e used in this pr oduct and the license agreements concerning thi s
software ca n be fou nd in the Readme_OSS. These Open Source Softwar e files are protected
by copyright.

Your compliance with those license conditions will entitle you to use the Open Source Soft­ware as foreseen in the relevant lic ense. In the event of conflicts between Siemens license
con ditions a nd the Open S ourc e Software l icen se conditions , the O pen Source Software con­ditions shall prevail with respect to the Open Source Software portions of the software. The
Open Source So ftware is licen sed r oyalty-free.

Insofar as the applicable Open Source Software License Conditions provide for it you can or­der the source code of the Open Source Software from your Siemens sales contact - against
payment of the shipping and handling charges - for a period of at least 3 years since purchase
of the Product.

We are liable for this product including the Open Source Software contained in it pursuant to
the license conditions applicable to the Product. Any liability for the Open Source Software
beyond the program flow intended for this product is explicitly excluded. Furthermore any lia­bility for defects resulting from modifications to the Open Source Software by you or third par­ties is excluded. We do not provide any technical support for this Product if it has been modi­fied.

The Open Source Softwar e used in this pr oduct and the license agreements concerning thi s
software can be found on the SICAM RTUs SD card in the file ReadmOSS.htm.

Path for Readme_OSS: SD card:\OSS\<Firmwarenumber>\<Revision>\ReadmOSS.htm
(e.g.: SD card:\OSS\CPC80\01.01\ReadmOSS.htm).

You need a SD card reader and a webbrowser to read the htm file.

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Open Source Software

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Table of Contents

1 General Informati on .................................................................................................... 27

1.1 The Basic Units CP- 80 00 , CP-802 1, CP- 80 22 ................................................ 28

1.1.1 High Performing ........................................................................................ 29

1.1.2 Differen t Fields o f Application .................................................................... 30

1.1.3 Mechan ical Des ign .................................................................................... 31

1.1.4 Local Operat ion with CP-800 0 ................................................................... 31

1.1.5 Versa tile Communica tion, Integrate d Node Functional ity ............................ 32

1.1.6 Expandibility .............................................................................................. 33

1.1.7 Data Storage on SD Card .......................................................................... 34

1.1.8 Compatibility .............................................................................................. 34

1.2 Perfor mance Characteristics ........................................................................... 35

1.3 System Architec ture ....................................................................................... 36

1.3.1 CP-8000 .................................................................................................... 36

1.3.2 CP-802 1 and CP-8022 .............................................................................. 36

2 System Overv iew ........................................................................................................ 3 7

2.1 Modules ......................................................................................................... 38

2.1.1 Powe r Supply ............................................................................................ 38

2.1.1.1 CP-8000 ............................................................................................... 38

2.1.1.2 CP-802 1 and CP-8022 ......................................................................... 38

2.1.2 Maste r Module........................................................................................... 40

2.1.3 Protoco l Elements ..................................................................................... 4 1

2.1.3.1 Suppo rted Protocols ............................................................................. 41

2.1.4 I/O Master Modu le ..................................................................................... 42

2.1.5 I/O Modules ............................................................................................... 4 3

2.1.5.1 Interna l I/O Modules ............................................................................. 43

2.1.5.2 Externa l SICAM I/O Modules ................................................................ 44

2.1.5.3 Externa l SICAM TM I/O Modules .......................................................... 45

2.1.5.4 Configu rat ion Rules for I/O Modu les ..................................................... 46

2.2 Commun ication .............................................................................................. 4 7

2.2.1 Interface s .................................................................................................. 4 7

2.2.2 Configu ration Examples ............................................................................. 49

2.2.3 Trans miss ion Facilities .............................................................................. 50

2.3 Firmware Structu re and Data Flow .................................................................. 51

2.4 Engineering .................................................................................................... 52

2.4.1 SICAM TOOLBOX II .................................................................................. 52

2.4.2 SICAM WEB for Simp le Applica tions ......................................................... 53

2.4.3 Difference s with the Engine er ing Too ls ...................................................... 5 4

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3 Function Pack ages ..................................................................................................... 55

3.1 System Service s............................................................................................. 56

3.1.1 IPSec VPN ................................................................................................ 56

3.1.2 Securit y Lo gging ........................................................................................ 56

3.1.3 Commun ica t ion w ith th e Engineer ing System (SICAM TOOLBOX II) ......... 57

3.1.4 Simpli fied Engineer ing via SICAM WEB ..................................................... 5 7

3.1.5 Data Flow Control ...................................................................................... 58

3.1.5.1 Messa ges with Proces s Information ...................................................... 5 8

3.1.6 Address ing ................................................................................................ 59

3.1.6.1 Address ing of Automa tion Units ............................................................ 59

3.1.6.2 Addressing of Process Infor ma t ion ....................................................... 59

3.1.7 Time Manage ment..................................................................................... 59

3.1.7.1 Clock .................................................................................................... 59

3.1.7.2 Time Setting a nd Synch ro niza tion......................................................... 60

3.1.8 General Interrog ation ................................................................................. 60

3.1.9 Monitor ing Functions ................................................................................. 6 0

3.1.10 Failure Management .................................................................................. 61

3.1.11 Diagno stics and Signa ling .......................................................................... 61

3.1.12 Storage o f Applicat ion Data ....................................................................... 61

3.1.13 Storage of Firmware .................................................................................. 6 2

3.1.14 Autonomy .................................................................................................. 62

3.2 Telecontro l ..................................................................................................... 63

3.2.1 Commun ication with other Stations ............................................................ 63

3.2.1.1 Protoco l Elements ................................................................................ 6 3

3.2.1.2 Automat ic or Selective Data Flow Rou ting ............................................ 64

3.2.1.3 Data Storage ........................................................................................ 6 4

3.2.1.4 Priority Contro l...................................................................................... 65

3.2.2 Commun icat ion within the Auto mation Un it ................................................ 65

3.2.3 Protoco l Element Control and Return Informat ion ...................................... 6 5

3.2.4 Decen tralized Archive ................................................................................ 6 6

3.2.5 Proces s Data Archive ................................................................................ 66

3.2.6 Test Function s via SICAM WEB ................................................................ 67

3.2.7 Proces s Data Input and Output .................................................................. 6 7

3.3 Automation ..................................................................................................... 68

3.3.1 Telecontro l Interface .................................................................................. 68

3.3.1.1 Trans fer of Messa ges with Proces s In format ion .................................... 68

3.3.1.1.1 Treatment for Commands According to IEC 60870-101/104 ............. 68

3.3.1.2 Change Monitoring and Generation of Messages with Time Tag ........... 69

3.3.2 Open-/C losed-Lo op Control Function ......................................................... 70

3.3.2.1 Non-Vo latile Storage ............................................................................ 70

3.3.2.2 Task Manag ement ................................................................................ 70

3.3.2.3 Loading Applica tion Program ................................................................ 7 1

3.3.2.4 Test Function s ...................................................................................... 71

3.3.3 Proces s Data Input and Output .................................................................. 7 3

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4 Ambient Conditions .................................................................................................... 75

4.1 Protect ion Type .............................................................................................. 76

4.2 Mechan ical Ambien t Condition s ...................................................................... 77

4.3 Climat ic Ambient Condit ions ........................................................................... 78

4.4 Electro magnetic Compatibi lity ......................................................................... 79

4.4.1 System Propert ies ..................................................................................... 79

4.4.2 Powe r Supply ............................................................................................ 80

4.4.3 Digital I/Os................................................................................................. 82

4.4.4 Analog I/Os ............................................................................................... 83

4.4.5 Commun ication with Insu lation: RS-485 /RS-232 ........................................ 84

4.4.6 Commun ication withou t Insulation : RS-23 2 ................................................ 84

4.4.7 Commun ication with Insulation: LAN .......................................................... 8 5

4.4.8 Storage and Trans port ............................................................................... 86

5 System Comp onents and Tech nical Data .................................................................. 87

5.1 Powe r Consumption Total System .................................................................. 88

5.1.1 Maste r Module withou t Externa l Cons umers .............................................. 8 8

5.1.2 Maste r Module with Externa l Consu mers ................................................... 88

5.2 Mechan ical Design ......................................................................................... 89

5.3 Powe r Supply Modules ................................................................................... 90

5.3.1 CP-800 0 (integrated ) ................................................................................. 90

5.3.1.1 Technica l Data ..................................................................................... 90

5.3.2 PS-8620, PS-8622 ..................................................................................... 91

5.3.2.1 Technica l Data ..................................................................................... 91

5.3.3 PS-8640, PS-8642 ..................................................................................... 92

5.3.3.1 Technica l Data ..................................................................................... 92

5.4 Maste r Modules .............................................................................................. 9 3

5.4.1 CP-8000 .................................................................................................... 93

5.4.1.1 Technica l Data ..................................................................................... 93

5.4.2 CP-802 1 and CP-8022 .............................................................................. 95

5.4.2.1 Technica l Data ..................................................................................... 95

5.5 Protoco l Elemen ts .......................................................................................... 98

5.5.1 UMPMT0 , UMPST0 ................................................................................... 98

5.5.1.1 Function s ............................................................................................. 98

5.5.1.2 Operating Modes ................................................................................ 101

5.5.1.3 Commun ication .................................................................................. 1 02

5.5.2 DIAST0 ................................................................................................... 103

5.5.2.1 Function s ........................................................................................... 103

5.5.2.2 Operating Modes ................................................................................ 104

5.5.2.3 Commun ication .................................................................................. 1 04

5.5.3 103MT0 ................................................................................................... 105

5.5.3.1 Function s ........................................................................................... 105

5.5.3.2 Operating Modes ................................................................................ 107

5.5.3.3 Commun ication .................................................................................. 1 07

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5.5.4 BPPT0 .................................................................................................... 1 08

5.5.4.1 Function s ........................................................................................... 108

5.5.4.2 Operating Modes ................................................................................ 109

5.5.4.3 Commun ication .................................................................................. 1 10

5.5.5 ET84 ....................................................................................................... 11 1

5.5.5.1 Function s ........................................................................................... 111

5.5.5.2 Operating Modes ................................................................................ 113

5.5.5.3 Commun ication .................................................................................. 1 13

5.5.6 ET85 ....................................................................................................... 11 4

5.5.6.1 Function s ........................................................................................... 114

5.5.6.2 Operating Modes ................................................................................ 117

5.5.6.3 Commun ication .................................................................................. 1 18

5.5.6.3.1 ET85 Client ................................................................................... 1 18

5.5.6.3.2 ET85 Server .................................................................................. 11 8

5.5.7 COUMT0 ................................................................................................. 119

5.5.7.1 Function s ........................................................................................... 119

5.5.7.2 Operating Modes ................................................................................ 120

5.5.7.3 Commun ication .................................................................................. 1 21

5.5.8 MODMT2 , MODST0 ................................................................................ 12 2

5.5.8.1 Function s ........................................................................................... 122

5.5.8.2 Operating Modes ................................................................................ 124

5.5.8.3 Commun ication .................................................................................. 1 25

5.5.9 DNPMT0, DNPST0 .................................................................................. 126

5.5.9.1 Function s ........................................................................................... 126

5.5.9.2 Operating Modes ................................................................................ 126

5.5.9.3 Commun ication .................................................................................. 1 27

5.5.10 DNPiT1 , DNPiT2 ..................................................................................... 128

5.5.10.1 Functions ........................................................................................... 1 28

5.5.10.2 Operating Modes ................................................................................ 1 29

5.5.10.3 Communicat ion .................................................................................. 129

5.5.11 ST1ST0 ................................................................................................... 131

5.5.11.1 Functions ........................................................................................... 1 31

5.5.11.2 Operating Modes ................................................................................ 1 31

5.5.11.3 Communicat ion .................................................................................. 132

5.5.12 TG8ST0 .................................................................................................. 133

5.5.12.1 Functions ........................................................................................... 1 33

5.5.12.2 Operating Modes ................................................................................ 1 33

5.5.12.3 Communicat ion .................................................................................. 134

5.5.13 SMST0 .................................................................................................... 135

5.5.13.1 Functions ........................................................................................... 1 35

5.5.13.2 Operating Modes ................................................................................ 1 35

5.5.13.3 Communicat ion .................................................................................. 136

5.5.13.3.1 Printer contro l ................................................................................ 136

5.5.13.3.2 SMS Alert and Contro l ................................................................... 136

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5.5.14 PCBST0 .................................................................................................. 137

5.5.14.1 Functions ........................................................................................... 1 37

5.5.14.2 Operating Modes ................................................................................ 1 38

5.5.14.3 Communicat ion .................................................................................. 138

5.5.15 RP5UT1 .................................................................................................. 139

5.5.15.1 Functions ........................................................................................... 1 39

5.5.15.2 Operating Modes ................................................................................ 1 39

5.5.15.3 Communicat ion .................................................................................. 140

5.6 Integra ted Protocol SNMP ............................................................................ 141

5.6.1 Overview ................................................................................................. 141

5.7 I/O Master Mod ule and I/O Modu les ............................................................. 142

5.7.1 Interna l I/O Modules ................................................................................ 14 3

5.7.1.1 DI-810 0 .............................................................................................. 143

5.7.1.1.1 Functions ....................................................................................... 143

5.7.1.1.2 Technica l Data............................................................................... 1 44

5.7.1.2 DO-820 3 ............................................................................................ 1 45

5.7.1.2.1 Functions ....................................................................................... 145

5.7.1.2.2 Technica l Data............................................................................... 1 46

5.7.2 Externa l SICAM I/O Modules ................................................................... 147

5.7.2.1 DI-811 0, DI-811 1, DI-81 12 , DI-8113 ................................................... 14 8

5.7.2.1.1 Functions ....................................................................................... 148

5.7.2.2 DO-821 2 ............................................................................................ 1 49

5.7.2.2.1 Functions ....................................................................................... 149

5.7.2.3 AI-8310 .............................................................................................. 150

5.7.2.3.1 Functions ....................................................................................... 150

5.7.2.4 AI-8320 .............................................................................................. 151

5.7.2.4.1 Functions ....................................................................................... 151

5.7.2.5 AI-8510 .............................................................................................. 152

5.7.2.5.1 Functions ....................................................................................... 152

5.7.2.6 AI-8511 .............................................................................................. 153

5.7.2.6.1 Functions ....................................................................................... 153

5.7.2.7 AO-8380 ............................................................................................. 154

5.7.2.7.1 Functions ....................................................................................... 154

5.7.2.8 CM-882 0 ............................................................................................ 15 4

5.7.2.8.1 Functions ....................................................................................... 154

5.7.3 Externa l SICAM TM I/O Modules (only with CP-8 000 ) .............................. 15 4

5.7.3.1 DI-610 0, DI-6101, DI-61 04 .................................................................. 155

5.7.3.1.1 Functions ....................................................................................... 155

5.7.3.2 DI-610 2, DI-6103 ................................................................................ 156

5.7.3.2.1 Functions ....................................................................................... 156

5.7.3.3 AI-6300 , AI-6307, AI-6308 .................................................................. 157

5.7.3.3.1 Functions ....................................................................................... 157

5.7.3.4 AI-6310 .............................................................................................. 158

5.7.3.4.1 Functions ....................................................................................... 158

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5.7.3.5 TE-6430 ............................................................................................. 1 59

5.7.3.5.1 Functions....................................................................................... 159

5.7.3.6 DO-620 0 ............................................................................................ 1 60

5.7.3.6.1 Functions....................................................................................... 160

5.7.3.7 DO-621 2 ............................................................................................ 1 61

5.7.3.7.1 Functions....................................................................................... 161

5.7.3.8 DO-622 0, DO-6221 , DO-623 0 ............................................................ 162

5.7.3.8.1 Functions....................................................................................... 162

5.7.3.9 AO-6380............................................................................................. 163

5.7.3.9.1 Functions....................................................................................... 163

5.8 MTBF Values of the SICAM A800 0 Modules ................................................. 164

6 Installa ti on and Circu itry .......................................................................................... 165

6.1 Mechan ical Design ....................................................................................... 166

6.1.1 CP-8000 .................................................................................................. 166

6.1.1.1 Locking Hook ..................................................................................... 167

6.1.1.2 Type Plate .......................................................................................... 168

6.1.2 CP-802x .................................................................................................. 169

6.1.2.1 Locking Hook ..................................................................................... 169

6.1.2.2 Type Plate .......................................................................................... 170

6.2 Dimens ions .................................................................................................. 171

6.2.1 CP-800 0 Front View ................................................................................ 171

6.2.2 CP-800 0 Side View ................................................................................. 171

6.2.3 CP-802 x Front and Side View .................................................................. 17 2

6.3 Installat ion Location and Posit ion .................................................................. 17 3

6.3.1 DIN Rail (TS35 Rail) ................................................................................ 173

6.3.2 Cable Duct .............................................................................................. 17 4

6.4 Mounting CP-80 00 ....................................................................................... 175

6.4.1 Space Requirement ................................................................................. 175

6.4.1.1 Space Requ ire ment with SICA M I/O Modules ..................................... 17 6

6.4.1.2 Space Req uire ment with SICA M TM I/O Modu les ............................... 1 77

6.4.2 Mounting of the Master Module ................................................................ 1 78

6.4.3 Remova l/Shi fting of the Master Module .................................................... 179

6.4.4 Coupling of extern al SICAM I/O Mod ules ................................................. 180

6.4.4.1 Mounting o f the Coupl ing Mod ule for SIC AM I/O Modu l es ................... 18 0

6.4.4.2 Mounting o f the Bus Conn ecto r for SIC AM I/O Mo du les ...................... 1 81

6.4.4.3 Mounting o f the SICAM I/O Modules ................................................... 18 1

6.4.5 Coupling of External SICAM TM I/O Modules ........................................... 183

6.4.5.1 Mounting o f the Coupl ing Mo du le for SICAM TM I/O Mo d ules ............. 1 83

6.4.5.2 Mounting o f the SICAM TM I/O Modu les ............................................. 18 4

6.4.6 Separa ting of Master Mod u le an d I/O Coupling Mo d u le............................ 186

6.5 Mounting CP-802x ........................................................................................ 1 87

6.5.1 Space Requ ire ment for the Mas ter Module .............................................. 187

6.5.1.1 Space Requ ire ment with SICA M I/O Modules ..................................... 18 8

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6.5.2 Mounting of the Master Module ................................................................ 1 89

6.5.3 Remova l/Shi fting of the Master Module .................................................... 190

6.5.3.1 Mounting of the Powe r Supply Module ................................................ 1 91

6.5.4 Coupling of extern al SICAM I/O Mod ules ................................................. 192

6.5.4.1 Mounting o f the Bus Conn ecto r for SIC AM I/O Mo du les ...................... 192

6.5.4.2 Mounting o f the SICAM I/O Modules ................................................... 193

6.6 Memory Cards .............................................................................................. 194

6.6.1 SD Card .................................................................................................. 1 94

6.6.1.1 Inserting the SD Card ......................................................................... 194

6.6.1.2 Removin g the SD Card ....................................................................... 194

6.6.2 SIM Card (only CP-802 2)......................................................................... 195

6.6.2.1 Inserting the SIM Card ........................................................................ 195

6.6.2.2 Removin g the SIM Card ..................................................................... 195

6.7 Wiring ........................................................................................................... 196

6.7.1 Powe r Supply .......................................................................................... 196

6.7.2 Commun ication RS-485 ........................................................................... 19 6

6.7.3 Proces s Periphera ls ................................................................................ 197

6.7.4 Shielding ................................................................................................. 197

6.7.5 Protect ive Earth /Groun d .......................................................................... 197

6.8 Switching th e De vice On and Off .................................................................. 198

6.9 Block Diagra ms and Externa l Circuitry .......................................................... 199

6.9.1 CP-8000 .................................................................................................. 199

6.9.1.1 Overview ............................................................................................ 199

6.9.1.2 Powe r Supply ..................................................................................... 199

6.9.1.3 Maste r Module CP-8000 ..................................................................... 20 0

6.9.1.4 Digital Input DI-8 100 ........................................................................... 20 1

6.9.1.5 Digital Outp ut DO-82 03 ...................................................................... 202

6.9.1.5.1 1 and 2-pole Circuitry ..................................................................... 2 02

6.9.1.5.2 1½-pole Circui try ........................................................................... 2 03

6.9.2 CP-802x .................................................................................................. 204

6.9.2.1 Powe r Supp ly Modules PS -8 62 0 and PS-8 62 2 ................................... 2 0 4

6.9.2.2 Powe r Supp ly Modules PS -8 64 0 and PS-8 64 2 ................................... 2 0 5

6.9.2.3 Maste r Modu le CP-80 21 an d CP-8 02 2 ............................................... 206

6.10 Interfaces ..................................................................................................... 2 07

6.10.1 CP-8000 .................................................................................................. 207

6.10.1.1 Position of the Interface s on the Hous ing ............................................ 207

6.10.1.2 Pin Assign ment .................................................................................. 208

6.10.2 CP-802x .................................................................................................. 210

6.10.2.1 Position of the Interfaces .................................................................... 210

6.10.2.2 Pin Assign ment .................................................................................. 210

6.11 Installation of Externa l Communica tion Con nectio ns ..................................... 212

6.11.1 Serial Communica tion.............................................................................. 21 3

6.11.1.1 Multi-Point Traffic via Leased Line Modem/VFT Channel Modem ........ 213

6.11.1.1.1 CP-8000 ........................................................................................ 213

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6.11.1.1.2 CP-802x ........................................................................................ 214

6.11.1.2 Multi-Point Tra ffic via Glass Fiber Optic .............................................. 21 5

6.11.1.2.1 CP-8000 ........................................................................................ 215

6.11.1.2.2 CP-802x ........................................................................................ 217

6.11.1.3 Dial-up Traffic Ana log w ith Wes ter mo TD-36 (TDW-33) ...................... 227

6.11.1.3.1 CP-8000 ........................................................................................ 227

6.11.1.3.2 CP-802x ........................................................................................ 228

6.11.1.4 Dial-up Traffic ISDN with Wester mo IDW-90 ....................................... 229

6.11.1.4.1 CP-8000 ........................................................................................ 229

6.11.1.4.2 CP-802x ........................................................................................ 230

6.11.1.5 Dial-up Traffic GSM, SMS Sende r/Rece iver ........................................ 2 31

6.11.1.5.1 CP-8000 ........................................................................................ 231

6.11.1.5.2 CP-802x ........................................................................................ 232

6.11.1.6 Point-toPoint T ra ffic w ith ano the r AU .................................................. 233

6.11.1.6.1 CP-8000 ........................................................................................ 233

6.11.1.6.2 CP-802x ........................................................................................ 234

6.11.2 Etherne t TCP/IP ...................................................................................... 235

6.11.2.1 Communicat ion via LAN/ WAN ............................................................ 235

6.11.2.1.1 CP-8000 ........................................................................................ 235

6.11.2.2 Communicato n via GPRS ................................................................... 236

6.11.2.2.1 CP-8000, CP-8021 ........................................................................ 2 36

6.11.2.2.2 CP-8022 ........................................................................................ 236

7 Prepar ing the Engine ering ........................................................................................ 237

7.1 Enginee ring Tools ........................................................................................ 238

7.1.1 Differences .............................................................................................. 238

7.1.2 Interlocking .............................................................................................. 238

7.2 Softwa re for the Enginee ring ........................................................................ 239

7.2.1 SICAM TOOLBOX II ................................................................................ 239

7.2.1.1 Prereq uisites ...................................................................................... 240

7.2.2 SICAM WEB ............................................................................................ 241

7.2.2.1 Prereq uisites ...................................................................................... 241

7.2.2.2 Progra m Sicam_Firs t_Startup ............................................................. 242

7.2.3 SICAM Device Mana ger .......................................................................... 2 42

7.2.3.1 Prereq uisites ...................................................................................... 243

7.3 Loada ble Firmwares ..................................................................................... 244

7.4 Integra ted Protocol SNMP ............................................................................ 245

7.4.1 Downloa d of the MIB-Files ....................................................................... 2 45

7.4.2 Import of the MIB-Files in MIB-Brow s er .................................................... 2 45

7.4.3 Display of SNMP-Var iab les in MIB-Brow se r ............................................. 246

7.5 Memory Cards .............................................................................................. 248

7.5.1 SD Card .................................................................................................. 2 48

7.5.1.1 SD Card Reader/ Writer ....................................................................... 248

7.5.2 SIM Card (only CP-8 02 2) ........................................................................ 248

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7.6 Interface s for the Communica tion ................................................................. 249

7.6.1 Required Accesso ries .............................................................................. 249

7.7 Conne cting Eng inee r ing PC with the Ta rge t Device ...................................... 250

7.7.1 SICAM TOOLBOX II ................................................................................ 250

7.7.1.1 Physica l Connection ........................................................................... 251

7.7.1.1.1 Serial Point- to-Po int Connect ion .................................................... 251

7.7.1.1.2 Serial Conn ection via Teleco mmunication Facilities ....................... 253

7.7.1.1.3 LAN/WAN Con ne ction via Ethern et Inter face ................................. 254

7.7.1.1.4 LAN/WAN Connection via Serial Interface and Terminalserver ....... 255

7.7.1.1.5 Remote Conn ection via further Auto mation Unit(s ) ......................... 256

7.7.2 SICAM WEB ............................................................................................ 257

7.7.2.1 Physica l Connection ........................................................................... 258

7.7.2.1.1 Point-to -Po in t Conn ect ion via Ser ial Inte r face ................................ 258

7.7.2.1.2 Point-to -Po int Conne ct ion via Ethernet Inte rfa ce ............................ 2 60

7.7.2.1.3 LAN/WAN Con ne ction via Ethern et Inter face ................................. 261

7.7.2.2 Commun ication with the Target De vice ............................................... 262

7.7.2.2.1 Point-to -Po in t Conn ect ion via Ser ial Inte r face ................................ 263

7.7.2.2.2 Point-to -Po int Conne ct ion via Ethernet Inte rfa ce ............................ 2 64

7.7.2.2.3 LAN/WAN Con ne ction via Ethern et Inter face ................................. 265

7.8 Interact ion with the Enginee ring Too l ............................................................ 26 9

7.8.1 SICAM TOOLBOX II ................................................................................ 269

7.8.1.1 Structure ............................................................................................ 269

7.8.2 SICAM WEB ............................................................................................ 270

7.8.2.1 Dashboard.......................................................................................... 270

7.8.2.2 Genera l Butto ns ................................................................................. 2 72

7.8.2.3 Parame ter Entry ................................................................................. 274

7.8.2.3.1 Show Expert Paramete rs ............................................................... 2 78

7.8.2.4 Automat ic Res tart Requ est ................................................................. 2 79

7.8.2.5 SICAM TOOLBOX II Locking .............................................................. 279

7.8.2.6 Langu age Versions ............................................................................. 2 79

7.8.2.7 Navigation w ith the Web Bro ws er ....................................................... 280

7.8.2.8 Session Monitoring ............................................................................. 281

7.8.2.9 Exception s with Enginee ring via SICAM WEB ..................................... 2 82

8 Engineer ing via SICA M TOOLBOX I I ........................................................................ 28 3

8.1 Telecontro l ................................................................................................... 284

8.1.1 Presets .................................................................................................... 286

8.1.1.1 User and Rights .................................................................................. 286

8.1.1.2 Passw ord ........................................................................................... 28 7

8.1.1.3 Language ........................................................................................... 287

8.1.2 Entrance into the Projec t .......................................................................... 287

8.1.2.1 Logon ................................................................................................. 287

8.1.2.2 Logoff ................................................................................................. 287

8.1.2.3 Chang e Passw ord .............................................................................. 288

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8.1.3 Plant Con figuration .................................................................................. 288

8.1.4 Import Firmware ...................................................................................... 288

8.1.5 Configu rat ion and Sett ing s for Teleco nt rol ............................................... 289

8.1.5.1 Hardw are Configuration ...................................................................... 290

8.1.5.2 System- Technica l Settings ................................................................. 2 91

8.1.5.2.1 Communication.............................................................................. 291

8.1.5.2.2 Periphery ....................................................................................... 291

8.1.5.3 Proces s-Te chnica l Setting s ................................................................ 29 2

8.1.5.3.1 Levels ............................................................................................ 292

8.1.5.3.2 Types ............................................................................................ 292

8.1.5.3.3 Images .......................................................................................... 2 93

8.1.5.4 Decen tralized Archi ving (DEAR) ......................................................... 2 94

8.1.6 Trans form Paramete rs ............................................................................. 294

8.1.7 Import, Expo rt and Backup o f Engineer ing Data ....................................... 294

8.1.8 Documen tation ........................................................................................ 294

8.1.8.1 Hardw are Configuration ...................................................................... 295

8.1.8.2 Assembly Techn ique .......................................................................... 29 5

8.1.8.3 Interface to ELCAD ............................................................................. 295

8.1.8.4 Telecontro l Function ........................................................................... 296

8.1.8.4.1 System- Techn ical Configu rat ion .................................................... 296

8.1.8.4.2 Proces s-Tech nical Settings............................................................ 2 96

8.1.9 Commis sion ing and Test ......................................................................... 296

8.1.9.1 Loading Eng ineering Data .................................................................. 296

8.1.9.2 Parame ter Compariso n....................................................................... 297

8.1.9.3 Test Function s .................................................................................... 298

8.1.9.3.1 Status Of Spontane ous Data Points ............................................... 2 98

8.1.9.3.2 Simulat ion O f Sponta ne ou s Da ta Points ........................................ 299

8.1.9.3.3 Check The Conne ction To Auto mation Un its .................................. 299

8.1.9.4 Display ing Decentral ized Archive (DEAR) ........................................... 30 0

8.2 Automation ................................................................................................... 301

8.2.1 Creating a Function Diagram with CAEx plus ........................................... 302

8.2.1.1 Restrictions w ith the Cre a t ion o f a Funct ion Diagram .......................... 303

8.2.1.2 Configu ring Externa l Signa ls ............................................................... 304

8.2.1.3 Progra m Code Genera tion .................................................................. 304

8.2.2 Documen tation ........................................................................................ 306

8.2.2.1 Cross Reference List .......................................................................... 306

8.2.2.2 Open-/C losed-Lo op Control Function .................................................. 306

8.2.3 Commis sion ing and Test ......................................................................... 307

8.2.3.1 Loading Prog ram Code ....................................................................... 307

8.2.3.2 Test Function s .................................................................................... 307

8.2.3.2.1 Simulat ing Function Diag ra m Offline .............................................. 307

8.2.3.2.2 Testing Function Diag ram Online ................................................... 30 8

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9 Engineeri ng via SICAM WEB .................................................................................... 309

9.1 Telecontro l ................................................................................................... 310

9.1.1 Start and Termina te Sess ion.................................................................... 311

9.1.1.1 Logon ................................................................................................. 311

9.1.1.1.1 Rights of the Users ........................................................................ 312

9.1.1.2 Logoff ................................................................................................. 313

9.1.2 Basic Settings.......................................................................................... 313

9.1.2.1 Authen tication Procedure.................................................................... 31 4

9.1.2.1.1 Authen tication via Locally Stored Credent ials ................................. 3 14

9.1.2.1.2 Authen tication via Externa l Service ................................................ 3 15

9.1.2.2 Chang e Web Server Passwo rd ........................................................... 316

9.1.2.3 Differen tiation Secure/Non-S ecure Passw ords .................................... 317

9.1.2.4 Set IP Addres ses ................................................................................ 32 0

9.1.2.4.1 MAC Address es of the Etherne t Interface s ..................................... 321

9.1.2.4.2 Acces s Options for the Engineering PC in Operation ...................... 322

9.1.2.5 Securit y Settings for Interne t Security (IPSe c) ..................................... 3 22

9.1.2.6 Setting s for Interna l GPRS Mod e m (CP-8022) .................................... 323

9.1.2.6.1 Monitor ing of the GPRS Mode m..................................................... 324

9.1.2.6.2 Monitor ing of the Mobile Radio Ne tw ork ......................................... 324

9.1.2.7 Autoconfiguration................................................................................ 325

9.1.3 Common Settings .................................................................................... 32 8

9.1.3.1 Configu ration of the Target Device ...................................................... 328

9.1.3.1.1 Applica tion Progra m ...................................................................... 328

9.1.3.2 Topolog y ............................................................................................ 3 29

9.1.3.3 Failure Beha vior upon Fault ................................................................ 329

9.1.4 Configu ration of Optional Modules ........................................................... 3 30

9.1.4.1 Overview ............................................................................................ 330

9.1.4.2 Protoco l Elements .............................................................................. 3 32

9.1.4.3 I/O Master Modu le .............................................................................. 333

9.1.5 Configu rat ion of the Time Manag emen t ................................................... 335

9.1.5.1 Time Synchroniza tion ......................................................................... 335

9.1.5.1.1 Time Synchro n izat ion with Mult i-Po int Tra ffic ................................. 3 36

9.1.5.1.2 Time Synchron ization with Dial-up Traffic ....................................... 336

9.1.5.1.3 Time Synchron izat ion with Etherne t ............................................... 336

9.1.5.2 Daylight Saving Time Rule .................................................................. 337

9.1.6 Local Time Setting ................................................................................... 338

9.1.7 Configu ration of the Communica tion ........................................................ 339

9.1.7.1 Common Settings ............................................................................... 33 9

9.1.7.2 Physica l Interface for the Commun ica tion ........................................... 34 0

9.1.7.2.1 Protoco ls via Ethernet .................................................................... 341

9.1.7.3 Selection o f the Transmis s ion Facility ................................................. 3 42

9.1.7.4 Setting s of the Messa ges.................................................................... 343

9.1.7.5 Data Manag emen t and Priori ty Con tro l ............................................... 34 4

9.1.8 Configu rat ion o f the Decentra lize d Arch i ve ............................................... 345

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9.1.9 Configu rat ion of the Process Data Archive ............................................... 347

9.1.10 Configuration of the Local Process Data Display (only CP-8000) ............. 348

9.1.11 Configu ra t ion o f Periph e ra l and Inte rn al Signals....................................... 349

9.1.11.1 Defining Signals ................................................................................. 349

9.1.11.1.1 Duplicate and Delete Rows ............................................................ 35 2

9.1.11.1.2 Automatic Filling and Auto matic Incre men tat ion ............................. 35 3

9.1.11.2 Assign Signals to the Mas ter Modu le .................................................. 354

9.1.11.2.1 Configurable Log g ing and D is play o f Sign al Sta tes ........................ 356

9.1.11.2.2 Parameters with Ass ign ment on the Maste r Module ....................... 36 0

9.1.11.3 Assigning Signa ls to the I/O Master Modu le ........................................ 366

9.1.11.3.1 Parameters w ith As signment on the I/O Master Mod ule ................. 369

9.1.11.4 Assigning Sign a ls to th e I/O Mo du le ................................................... 370

9.1.11.4.1 Automatic Disp lay of Sign a l States ................................................. 373

9.1.11.4.2 Parameters w ith Ass ignmen t on the DI Module .............................. 3 73

9.1.11.4.3 Parameters w ith As s ign men t on the DO Mod u le ............................ 3 7 6

9.1.11.4.4 Parameters w ith Ass ign men t on the AI Modu le .............................. 387

9.1.11.4.5 Parameters with Assign men t on th e A O Mod ule ............................ 392

9.1.11.5 Circuitry of Signals.............................................................................. 394

9.1.11.5.1 Binary Informa tion Acquisition ........................................................ 395

9.1.11.5.2 Counting Pulse Acquis ition ............................................................ 395

9.1.11.5.3 Current/Volta ge Acquisition ............................................................ 396

9.1.11.5.4 Temperature Acquisition ................................................................ 397

9.1.11.5.5 Command Output .......................................................................... 398

9.1.11.5.6 Binary Infor mation Output .............................................................. 403

9.1.11.5.7 Current/Volta ge Output .................................................................. 403

9.1.11.6 Import and Export o f the Signal List .................................................... 40 4

9.1.11.6.1 Export Signal List ........................................................................... 404

9.1.11.6.2 Import Signa l List ........................................................................... 405

9.1.12 Usag e of CP-80 00 /C P- 80 2x as SICAM PAS I/O ..................................... 4 0 6

9.1.12.1 Synchroniza t ion of the I/O Con figuration in SIC AM PAS ..................... 407

9.1.13 Test Function s ......................................................................................... 408

9.1.13.1.1 Supported Signal Type s................................................................. 409

9.1.13.2 Display Process Values ...................................................................... 4 10

9.1.13.2.1 Supported Type Iden t i fica tion s an d Pos sible Values ...................... 4 13

9.1.13.3 Change Process Value s ..................................................................... 414

9.1.14 Logging ................................................................................................... 418

9.1.14.1 Show Event List.................................................................................. 418

9.1.14.1.1 Export Event List ........................................................................... 420

9.1.14.2 Show Alarm List ................................................................................. 421

9.1.14.2.1 Export Alarm List ........................................................................... 423

9.2 Automation ................................................................................................... 424

9.2.1 Creating an Instru ction Lis t (IL) ................................................................ 4 25

9.2.1.1 Structure o f the Ins truct ion Lis t ........................................................... 425

9.2.1.2 Synta x for Instruction s ........................................................................ 42 6

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9.2.1.2.1 Genera l ......................................................................................... 4 26

9.2.1.2.2 Adress ing of I/O Variab les ............................................................. 426

9.2.1.2.3 Address ing of Flags ....................................................................... 427

9.2.1.2.4 Call of Functions ............................................................................ 427

9.2.1.2.5 Call of Function Blocks .................................................................. 428

9.2.1.3 Instru ction Commen ts ......................................................................... 429

9.2.1.4 Setting s in the Applicat ion Program .................................................... 429

9.2.1.4.1 Setting the Cycle Time ................................................................... 429

9.2.1.4.2 Sponta neous Program Execut ion ................................................... 4 30

9.2.1.5 System Informa tion ............................................................................. 432

9.2.1.6 Command Processing According to IEC 60870-5-101/104 .................. 433

9.2.1.7 Genera tion of Inte gra ted To tals .......................................................... 434

9.2.2 Commis sion ing and Test ......................................................................... 434

9.2.2.1 Common Function s ............................................................................ 435

9.2.2.1.1 Import Application Program ............................................................ 435

9.2.2.1.2 Load Application Progra mm Offline ................................................ 437

9.2.2.1.3 Export Applica t ion Progra m ........................................................... 438

9.2.2.1.4 Synta x Check ................................................................................ 4 38

9.2.2.2 Test Function s .................................................................................... 439

9.2.2.2.1 Statis tic Informa tion ....................................................................... 44 0

9.2.2.2.2 Display Curre n t Value of Selec ted Var iab les .................................. 441

9.2.2.2.3 Chang e Status of the Application Prog ra m ..................................... 442

9.2.2.2.4 Chang e Value of Selected Variab le ................................................ 445

9.3 Adminis trative Functions ............................................................................... 448

9.3.1 Resta rt Device ......................................................................................... 4 48

9.3.2 Downloa d Device Sett ings ....................................................................... 4 50

9.3.3 Resto re Device Settings .......................................................................... 451

9.3.3.1 Loading De vice Settings Offl ine .......................................................... 45 3

9.3.4 Upload ICD/IID File .................................................................................. 455

9.3.5 Downloa d SICAM PAS I/O Configura tion ................................................. 457

9.3.6 Downloa d Process Data Archive .............................................................. 46 1

9.3.7 Update Firmware ..................................................................................... 464

9.3.8 Update SICAM WEB................................................................................ 465

9.3.9 Install Languag e Package ........................................................................ 466

10 Engineer ing via SICAM Device Mana ger .................................................................. 469

10.1 General Information ...................................................................................... 470

11 Service ....................................................................................................................... 471

11.1 Operation and Display Elemen ts ................................................................... 47 2

11.1.1 Descr iption o f the LED Dis p lay ................................................................ 473

11.1.2 Descr iption o f the LCD Display (on ly CP-8 00 0) ........................................ 475

11.1.2.1 Navigation .......................................................................................... 476

11.1.2.2 Device Information .............................................................................. 476

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11.1.2.2.1 Device ........................................................................................... 477

11.1.2.2.2 Language ...................................................................................... 4 77

11.1.2.2.3 Display .......................................................................................... 478

11.1.2.2.4 Start Page ..................................................................................... 479

11.1.2.3 Configuration ...................................................................................... 480

11.1.2.3.1 I/O Modules ................................................................................... 480

11.1.2.3.2 Protocols ....................................................................................... 48 2

11.1.2.3.3 Version .......................................................................................... 484

11.1.2.4 Monitoring .......................................................................................... 4 84

11.1.2.4.1 Events | ALL Events ...................................................................... 485

11.1.2.4.2 Events | DEF Events ...................................................................... 4 87

11.1.2.4.3 Events | DIA Events ....................................................................... 4 88

11.1.2.4.4 Alarms ........................................................................................... 489

11.1.2.4.5 Cockpit .......................................................................................... 490

11.1.2.4.6 I/O Modules ................................................................................... 491

11.2 Checks and System Display ......................................................................... 492

11.2.1 Checks during Startup ............................................................................. 492

11.2.2 Checks after Startup ................................................................................ 49 4

11.2.3 Beha vior o f the P rocess Ou tp u ts upon Startu p an d Failure ...................... 495

11.3 Diagnosis ..................................................................................................... 49 6

11.3.1 Distinct ion of the Error Types ................................................................... 49 6

11.3.2 SICAM TOOLBOX II ................................................................................ 497

11.3.2.1 Connection Poss ibilities for the Diagnosis ........................................... 4 97

11.3.2.2 Diagnosis Overview ............................................................................ 4 99

11.3.2.3 System Perfor mance .......................................................................... 5 01

11.3.2.4 Diagnosis of the Open-/C lose d-L oop Contro l Function ........................ 501

11.3.3 SICAM WEB ............................................................................................ 503

11.3.3.1 Connection Poss ibilities for the Diagnosis ........................................... 5 03

11.3.3.2 Diagnosis Overview ............................................................................ 5 04

11.3.3.3 Device Information .............................................................................. 5 05

11.3.3.4 Diagnosis ........................................................................................... 5 07

11.3.3.4.1 Diagnosis Status............................................................................ 50 7

11.3.3.4.2 Diagnosis Logbook ........................................................................ 5 09

11.3.3.4.3 Export Diag nos is Logbook ............................................................. 5 11

11.3.3.4.4 Security Logboo k ........................................................................... 512

11.3.3.4.5 Export Securit y Logboo k ................................................................ 513

11.3.3.5 Diagnosis of the Time ......................................................................... 514

11.3.3.6 Diagnosis of the Open-/C lose d-L oop Contro l Function ........................ 514

11.4 Maintenance of the Hardw are ....................................................................... 515

11.4.1 Recog nition of Hardware Errors ............................................................... 515

11.4.1.1 Internal Modules ................................................................................. 5 15

11.4.1.2 SD Card ............................................................................................. 515

11.4.2 Replace ment of a Module ........................................................................ 5 16

11.4.3 Adapt New E q u ipp e d I/O Mod u les in the Parameteriza t i o n ....................... 517

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11.4.3.1 Adding I/O Modules ............................................................................ 517

11.4.4 Replace men t of the SD Card ................................................................... 517

11.4.4.1 Initializat ion of the Firmware ............................................................... 518

11.4.5 Replace ment of the SIM Ca rd (o n ly CP -8 0 2 2 ) ......................................... 518

11.5 Firmware Update .......................................................................................... 519

11.5.1 SICAM TOOLBOX II ................................................................................ 519

11.5.1.1 Interrogation o f the Firmware Revision ................................................ 5 19

11.5.1.2 Importing Mas ter Da ta into th e SIC AM T OOL B OX II ........................... 520

11.5.1.3 Loading Firmw are Code s into the Target Device ................................. 520

11.5.1.3.1 Loading Firmware Online ............................................................... 5 20

11.5.1.3.2 Loading Firmware Offline ............................................................... 521

11.5.2 SICAM WEB ............................................................................................ 521

11.5.2.1 Loading Firmw are Code s into the Target Device ................................. 521

11.5.2.1.1 Loading Firmware Online ............................................................... 5 21

11.5.2.1.2 Loading Firmware Offline ............................................................... 522

11.5.3 Errors w ith Loading o f Firmw are .............................................................. 522

11.6 Remote Maintenance ................................................................................... 523

11.6.1 Configu rat ion o f Server and Clien ts .......................................................... 523

A Order Inform ation ...................................................................................................... 525

A.1 Basic Units ................................................................................................... 526

A.2 Powe r Supply Modules ................................................................................. 5 27

A.3 SICAM I/O Modules ...................................................................................... 528

A.3.1 Accessory................................................................................................ 530

A.4 SICAM TM I/O Modules ................................................................................ 53 1

A.4.1 Accessory................................................................................................ 534

A.5 Interface Modules ......................................................................................... 53 5

A.6 Transmis sion Facilit ies ................................................................................. 53 6

A.6.1 Recommen ded Third-Par ty Products ....................................................... 537

A.7 Recommen ded Ups tre am Pow er Supp ly Devices ......................................... 538

A.8 Cables and Plugs ......................................................................................... 539

A.8.1 Recommen ded Third-Par ty Products ....................................................... 540

A.9 Memory Cards .............................................................................................. 541

A.10 En gineering Too ls ........................................................................................ 542

A.10.1 SICAM TOOLBOX II ..................................................................................... 5 42

A.10.2 SICAM WEB ................................................................................................. 542

A.10.3 SICAM Device Manag er ............................................................................... 542

B Example s for Instructi on Lists (IL) ........................................................................... 5 43

B.1 Transfer an Input to a Signalling Output and to a Command Output .............. 544

B.2 Combine tw o Inputs w ith AND ...................................................................... 5 45

B.3 Linear Adapta tion with Value Se lect ion ......................................................... 546

B.4 Operating Hours Counter .............................................................................. 547

B.5 Bounce Suppre ssion .................................................................................... 549

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B.6 Setpoint Command ....................................................................................... 55 1

B.7 Speed Compar ison ....................................................................................... 552

C Error Handli ng ........................................................................................................... 553

C.1 Erro rs with the Enginee r ing via S ICAM WEB ................................................ 554

D Set Up Dial-Up Con nec tio n on Enginee ri ng PC ....................................................... 557

D.1 Se tting s in Microso ft Window s 8 ................................................................... 558

D.1.1 Mo dem Installat ion .................................................................................. 55 8

D.1.2 N etwork Configurat ion ............................................................................. 56 0

D.2 Se tting s in Microso ft Window s 7 ................................................................... 568

D.2.1 Mo dem Installat ion .................................................................................. 56 8

D.2.2 N etwork Configurat ion ............................................................................. 57 0

D.3 Se tting s in Micros o ft Windo ws Vis ta ............................................................. 577

D.3.1 Mo dem Installat ion .................................................................................. 57 7

D.3.2 N etwork Configurat ion ............................................................................. 57 9

D.4 Re s tore Settings for the Intern et Us e ............................................................ 58 6

E Use Cases.................................................................................................................. 58 7

E.1 Usag e as Telecontrol Subs tation .................................................................. 5 88

E.2 Usage as Telecontrol Substation with Node Function (Protocol Converter) ... 589
E.3 Usage as Telecontrol Substation with Integrated Switch for External System

Connection ................................................................................................... 590

E.4 Usage as Telecontrol Substation with Integrated Switch for SICAM TOOLBOX II

Connection ................................................................................................... 591

E.5 Usag e with Static Routes .............................................................................. 59 2

E.5.1 Genera l ................................................................................................... 592

E.5.2 Configuration ........................................................................................... 592

E.6 Usag e with IPSec VPN ................................................................................. 5 95

E.6.1 Usag e as Te lec o n tro l Su b station with IPSec VPN via fixed Network ........ 596

E.6.2 Usage as Telecontrol Substation with IPSec VP N via GPRS Router and

ADSL Netwo rk ......................................................................................... 597

E.6.3 Usag e as Teleco ntro l Sub s ta tion w ith IP Se c VPN via G PRS Ne tw o rk ...... 5 98

E.7 Usag e of the Internal GPRS Modem (CP-8 022 ) ............................................ 5 99

E.7.1 GPRS Commu nica tion w ithou t IPSe c VPN .............................................. 60 0

E.7.2 GPRS Commun ica tion with 1 IPSec VPN Tunnel ..................................... 601

E.7.3 GPRS Commun ica tion with 2 IPSec VPN Tunnel ..................................... 602

Glossa ry .............................................................................................................................. 605

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1 General Information

Contents

1.1 The Basic Units CP- 80 00 , CP-802 1, CP- 80 22 ................................................ 28

1.2 Perfor mance Characteristics ........................................................................... 35

1.3 System Architec ture ....................................................................................... 36

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General Information

1.1 The Basic Units CP-8000, CP-8021, CP-8022

CP-8000

CP-8021 CP-8022

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1.1.1 High Performing

With CP-8000/CP-802x you can implement different applications, depending on the require­ments: telecontrol applications and automation solutions. Evidently all applications can be
combin ed wit h each other .

CP-8000/CP-802x can be deployed universally and is suitable for electrical distribution substa­tions, gas distribution substations, hydropower plants, pipelines, railway power supplies, as
well as in building protection or for alarm signaling.

Your advantages at a glance:

• Local operation via display and function keys (only CP-8000)

• Coupling of additional devices thanks to integrated node functionality

• Expandable with external I/O Modules

• Configuration, diagnostics and tests via the engineering system SICAM TOOLBOX II, al-

ternatively via a Web server

• User-friendly through remote m aintenance, remote diagnosis and remote parameterization

• Int erlocking and local control in compliance with IEC 61131-3 thanks to smart user pro-

grams

• Data storage on SD card; plug-and-play for start-up and service

• Use of CP-8000/CP-802x under varied ambient conditions thanks to wide temperature

range and extremely high degree of EMC

General Information

Note

Please consid er the performance features of the systems and of its components in chapter 5, System

Components and Technical Dat a.

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General Information

SMART METER

1.1.2 Different Fields of Application

Due to their node functionality, CP-8000/CP-802x can be used in a variety of ways:

• Classical small telecontrol unit

• Remote terminal unit with m anifold communication to the central station

• Automation and supervision of local network stations

• Transformer control

• Automation in the fields of gas, water and waste water

In principle, for thi s all n ecessary functionalities are available. The actual application is defined
through the corresponding configuration and parameterization.

Main Field of Application: Local Network Control

With this application, CP-8000/CP-802x enables a three-stage intelligence:

• Supervision

─ High availability
─ Rapid fault location

• Telecontrol

─ Minimizing downtime

• Load flow control

─ Management of distributed infeeds
─ Minimizing losses

HIGH VOLTAGE

SICAM A8000 series

SIC AM CP-8000

F1 F2 F3 F4

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1.1.3 Mechanical Design

The mechanical design is focused on achieving highest ease in handling. As a result,
CP-8000/CP-802x is designated for mounting on a DIN rail (TS35).

General Information

The communication interfaces are designed according to the RJ45 standard or as removable
terminals.

Process signals can be connected via removable screw terminals directly at CP-8000 or at
additionally equipped I/O Modules. This efficient and simple way of interfacing permits a direct
sensor/actuator wiring without requiring the use of intermediate terminals. Wherethrough the
peripheral signals can be acquired very close to their point of origin, a wide cabling can be re­duced to a minimum.

When the system is exchanged no connections need to be detached, since the screw termi­nals carry the wiring. Thereby the assembly effort required for the connection is considerable
less.

Wi th delivery, th e screw termi nals are plugged on th e devic e.

1.1.4 Local Operation with CP-8000

In addition to status LEDs, CP-8000 provides function keys and a display on the front of the
housing in order to enable a variety of .

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General Information

Ethernet TCP/IP - IEC 60870-5-104

SICAM TOOLBOX II

DNS

Server

Server

Server

RADIUS

Server

Station Operation

Control Center

1.1.5 Versatile Communication, Integrated Node Functionality

There are several possible means of communicating with the control c enter:

• Multi-point communications
You can connect external communications modules via the RS-232 or via the RS-485 in-

terface for transmission in joint traffic. The standard protocols are freely selectable
(IEC 80870-5-101, DNP 3.0, Modbus RTU). Additional protocols are available on request.

• Dial-up traffic
Various connection-oriented transmission media are supported as standard via dial-up

traffic (PSTN, ISDN, GSM, TETRA).

• LAN/WAN
In the case of communication via LAN/WAN networks, transmission is implemented in ac-

cordance with the standards IEC 60870-5-104 or IEC 61850 or DNP(i) – based on Ether­net TCP/IP.

Further local devices can be connected in a very simple way via the further communication in­terfaces, in order to connect them to an entire unit.

Networked Plant (Example)

CP-8000

SICAM AK 3

PSTN/ISDN/GSM

based on

IEC 60870-5-101

Ethernet TCP/IP - IEC 60870-5-104

IEC 60870-5-101

CP-8000

CP-8000

NTP

TFTP

CP-802x

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SIPROTEC

CP-802x

IEC 60870-5-10 1

CP-802x

IEC 60870-5-101

CP-802x

CP-8000

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1.1.6 Expandibility

max. 6 I/O modules

CP-8021

max. 8 I/O modules

CP-8022

max. 8 I/O modules

If the scope of signals of a substation should ever be insufficient, additional I/O Modules can
be equipped or further CP-8000/CP-802x can be connected via the communication interfaces.

Freely programmable user programs for local control or regulating functions round out the
versatile attributes of the system.

General Information

POK
RY
ER

ETH

LK1
PK1

RS-232

OH2

RS-485

OH3

ETH

LK4
PK4

SD

X4

F4F3F2F1

TS35 rail

CP-8000

Coupling module

TS35 r ail

TS35 r ail

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General Information

1.1.7 Data Storage on SD Card

Wi th the engi neering, all da ta of a device – such as firmw are an d par ameters – a re stored
centrally on an exchangeable SD card in a non-volatile manner.

Upon startup of the device, all required data is checked and is - in case of differences to the
device settings - automatically transferred from the SD card. The transfer only occurs in case
of valid firmware and parameter signatures. Thus, when the device is exchanged with the
same type, no subsequent loading process, this means, no engineering tool, will be required.
The configuration is transferred directly to the replacement device (plug and play).

1.1.8 Compatibility

CP-8000/CP-802x is in the range of IEC 60870-5-101/103/104, when using standard proto­cols, compatible with the hitherto existing SICAM RTUs system family (SICAM AK,
SICAM TM, SICAM EMIC, SICAM MIC, SICAM BC).

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1.2 Performance Characteristics

General features CP-8000 CP-8021 CP-8022

Maintenance-free, small compact device for mounting on DIN rail ü ü ü
Local op eration vi a function keys and display (LCD) ü - ­Internal digit al inputs f or bi nary inf or m ation acq uis ition 12 - ­Internal digit al outputs for command output 8 - ­Expand ab le with external SICA M I/O Modul es 6 8 8
Expandable with external SICAM TM I/O Modules 6 - ­Combin ed automation and tel econtrol function ü ü ü
Freely pr ogrammable application programs accor ding to

IEC 61131-3

Communication

Ethernet interf ac es 10/ 100Base-TX with p ar am eter-sett ab le proto­cols according to IEC 60870-5 -104, IEC 6 1850 Ed. 2 Cli ent/Ser ver,
DNP 3 TCP/IP Slave

Serial interfaces with parameter-settable prot ocols according t o
IEC 60870-5-10 1/-103, Modbus RTU, DNP 3 and others

Integrated GPRS modem - - ü
Engineering, di ag nosis and test via SIC AM TOOLBOX II

• SICAM TOOLBO X II conn ec ti on vi a LAN/WAN (“r em ot e c onnec­tion”)

• C onn ect i on vi a prop ri et ar y TCP/IP protocol (one
SICAM TOOLBOX II session c an be served at the same time)

Integrated web server for the engineering, diagn osis and tes t via
web browser (application SICAM WEB)

• Ac c ess to the web server wit h st an d ard web browser vi a htt p(s)

Engineering via SICAM D evice Manager ü ü ü
Optional autoconfiguration via DHC P servic e ü ü ü
Optional dynamic IP settings via DHCP server ü ü ü
Integrated protocol SNMP ü ü ü
Time synchronization via SNTP server ü ü ü
Simplified maintenance operat ion by mean s of data storage on SD

card
Optional authentication via RA DIUS s erver ü ü ü
Secure password storage ü ü ü
Security

• BDEW White Paper conform it y and integr ated crypto ch ip

• IPS ec

• Securi ty Logging

Process signal status display via LC D ü - ­Functi on and error d is pl ay via LED ü ü ü

1)

c omm on or separate IP address c onfigur abl e (2 MAC addresses reser ved , see type label of the de-

vice)

2)

1x RS-232 and 1x RS-485

3)

1x selec table RS-23 2 or RS- 485

General Information

ü ü ü

1)

2

2)

2

1)

2

2)

2

ü ü ü

ü ü ü

ü ü ü

ü ü ü

1)

2

2) 3)

3

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General Information

alternatively up to 6

SICAM I/O modules

Bus

Bus

up to

Process

1.3 System Architecture

1.3.1 CP-8000

CP-8000 consists of a power supply, a Master Module, up to 4 protocol elements, and
2 internal I/O Modules.

Additionally, up to 6 external I/O Modules can be attached via a coupling module.

Higher-level automation unit

or control center

SICAM CP-8000

internal power supply

internal I/O module 0

internal I/O module 1

1.3.2 CP-8021 and CP-8022

CP-8021 and CP-8022 consist each of a Master Module with up to 4 optional protocol ele­ments. The power supply is provided by an external power supply module. For purpose of re­dundancy also 2 power supply modules are possible.

Additionally, up to 8 external I/O Modules can be attached.

SICAM

CP-802x

Higher-level
automation unit
or control center

Protocolelement

Bus

SD card

Display

Keys

Bus

up to

external SICAM I/O module 2

ProcessProcess

external SICAM I/O module 7

TM

Protocol element

Master module

Master module

external SICAM I/O module 0

SD Card

external SICAM I/O module 7

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2 System Overview

Contents

2.1 Modules ......................................................................................................... 38

2.2 Commun ication .............................................................................................. 4 7

2.3 Firmware Structu re and Data Flow .................................................................. 51

2.4 Engineering .................................................................................................... 52

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System Overview

2.1 Modules

2.1.1 Power Supply

2.1.1.1 CP-8000

With CP-8000 the supply is carried out via an internal power supply module. This provides the
operating voltage for the internal modules (Master Module and I/O Modules) and for selected
transmission facilities with multi-point traffic and dial-up traffic, as well as for the external
I/O Modules.

Features

• Input voltage DC 24…60 V

• System output voltages

─ DC 5.2/10 V for internal supply and for external modem
─ DC 5.2 V for external I/O Modules
─ Wiring block for contact wetting

• Monitoring of the output voltage

• Environm ental conditions with enhanced electromagnetic compatibility

• Withdrawable srew terminals

• Function display via LED

2.1.1.2 CP-8021 and CP-8022

With CP-8021 and CP-8022 the power supply is carried out by the external power supply
modules PS-862x and PS-864x. These provide the operating voltage for the Master Module
and for selected transmission facilities with multi-point traffic and dial-up traffic, as well as for
the external I/O Modules.

PS-8620 PS-8622

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PS-8640 PS-8642

System Overview

Features PS-86xx

• Different i nput voltages as according to the following table

─ PS-862x: DC voltage input
─ PS-864x: AC or DC voltage input

• Output voltages for system-internal use

─ DC 5 V/28 V

• Output voltages for external use (only PS-8642)

─ DC 24 V

• Monitoring of the output voltages

• Monitoring of the input voltage

• 2 redundant power supply modules possible (not for power enhancement)

• Environm ental conditions with enhanced electromagnetic compatibility

• Withdrawable srew terminals

• Function display via LED

Product Overview

Type Designation

PS-8620 Power supply DC 24 to 60 V, 12 W
PS-8622 Power supply DC 110 to 220 V, 12 W
PS-8640 Power supply DC 24 to 60 V, 45 W
PS-8642 Power supply DC 100 to 240 V, AC 100 to 240 V, 45 W

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System Overview

2.1.2 Master Module

The Mast er Module i s the central processing unit. Its functionality is provi ded by means of a
loadable and parameter-setta ble fi rmware.

The Master Module integrates the function packages for the telecontrol function (spontaneous
processing and communication) and the open-/closed-loop control function (periodical pro-
cessing and peripheral functions) into one common device.

Additionally, it serves as centrally coordinating element for all system servi ces.

Features

• Data node functionality

• Organization of the data flow from and to the communication interfaces

─ Ethernet (TCP/IP) for LAN/WAN connections according to IEC 60870-5-104
─ RS-232 for multi-point, point-to-point or dial-up traffic according to IEC 60870-5-101

with su pply for an external tra nsmission facility

─ RS-485 for m ulti-point traffic

• Main focus in telecontrol

─ Parameter-settable telecontrol function accordin g to IE C 61131-3
─ Parameter-settable communication protocols
─ Tim e man agem ent a nd tim e sync hr oni za ti on vi a SNTP (Simpl e Network Time Protocol)

− Up to 4 different NTP servers (redundancy)

− Cyc lic al, can be set in a s econd s grid, self-a dapt ing

─ Monit oring and simulation of process signals

• Automation

─ Freely programmable open-/closed-loop control func tion
─ Deterministic behavior of the open-/closed-loop control function with guaranteed reaction

times and thereby time-consistent

─ Test and diagnosis of the open-/closed-loop control function

• Autonomous behavior (for i nstance in the case of communication fail ure)

• Logging and display of events and al arms

• Decentralized archive (DEAR) for the avoidance of data loss during communication fault

• Loadable firmware

• Storage of application data and firmware on SD card

Product Overview

Type Designation

CP-8000 Master module with I/O
CP-8021 Master modul e
CP-8022 Master modul e with GPRS

CPC80 Firmware Central Processing and Communication
SWEB00 Firmware SICAM WEB
Sicam_first_s

tartup
SD card Memory card for parameters and firmware

Note

In a system of the SICAM A8000 series only 1 Master Modul e may be used.

Initiali z ation tool f or the detecti on of devices and IP address allocation

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2.1.3 Protocol Elements

A protocol element serves for the exchange of data – and thus for the transmission of mes­sages – via a communication interface to other automation uni ts or process control sy stems.

The hardware for the protocol elements is integrated on the Master Module, and their func­tionality is provided by means of loadable and parameter-settable firmwares.

Via the commu nication interfa ces the Master Module is able to communic ate with an arbitrary
superior or subordinate automation unit in multi-point, point-to-point or dial-up traffic (with the
aid of an external transmission facility), or via LAN/WAN.

2.1.3.1 Supported Protocols

CP-8000/CP-802x supports the following protocols and interfaces.

Type Designation Interface
Standard protocols

103MT0 IEC 60870 -5-103 Master RS-232, RS-485
BPPT0 IEC 60870-5-101 point-to- point RS-232, RS-422
DIAST0 Dial-up traffic Slave RS-232

ET83 IEC 61850 Ed. 1 (Client, Server, GOOSE) LAN

ET84 IEC 60 870-5-104 LAN
ET85 IEC 61850 Ed. 2 (Client, Server, GOOSE), Ed. 1

(Client)
UMPMT0 IEC 60870-5-10 1 Master RS-232, RS-485
UMPST0 IEC 60870-5-101 Slave RS-232, RS-485

Third-party protocols

AGPMT0 AGP coupling Master RS-232, RS-485
BMCUT0 Benning MCU ASCII protocol RS-232, RS-422
COUMT0 IEC 62056-21 (IEC 1107) Master RS-232, RS-485
DNPST0 DNP3 Slave RS-232, RS-485
DNPMT0 DNP3 Mast er RS-232, RS-485
DNPiT1 DNP3 TCP/IP Slave LAN
DNPiT2 DNP3 TCP/IP Master LAN
MODST0 MODBUS RTU Slave RS-232, RS-485
MODMT2 MODBUS RTU Master RS-232, RS-485
PCBST0 SAT SK 1703 PCMBA Slave RS-232, RS-485
RP5UT1 ABB RP570/571 Slave RS-232, RS-485
SMST0 ASCII pr otocol for SMS alerti ng RS-232
ST1ST0 Siemens SINAUT-ST1 Slave RS-232, RS-485
TG8ST0 L&G Telegyr 800 Slave RS-232, RS-485

System Overview

LAN

Additional information on interfacing to third-party systems and further protocols is available
on request.

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System Overview

2.1.4 I/O Master Module

The virtual I/O Master Module serves for the acquisition or output of process signals and per­forms the process-compliant adaptation, monitoring and processing of the process signals at
each point of entrance or exit of the system. Its functionality is provided by means of a
loadable and parameter-setta ble fi rmware.

Features

• Support of I/O Modules

─ CP-8000: 2 internal and up to 6 external I/O Modul es (maximal 116 I/Os)
─ CP-802x: up to 8 external I/O Modules (maximal 128 I/Os)

• Acquisition and preprocessing of process data according to IEC 60870-5-101/104 with and
without time tag

─ Transmission of process information to the telecontrol function (for fu rther distribution)

and to the open-/closed-loop control function (for further processing)

− Single-point and double-point information items

− Count pulses

− Measured values

─ T ran smissi on of system inform ati on (exampl e: diagn osis data)

• Postprocessing and output of process data according to IEC 60870-5-101/104

─ Reception of process information from the telecontrol function and from the open-/close d-

loop control function

− Single-point information items

− Single-point and double-point commands

− Setpoint commands

─ Rec ept ion of system inform ati on (exam pl e: paramet ers)

• Test functions for process signals

• Secured data exchange with the I/O Modules

• Supervision of the I/O Modules and fail ure handling

• Sta tus for pro cess signal s v ia displa y ( CP-8 000 only)

• Error display via LED

Product Overview

Type Designation

USIO80 Firmware Universal Signal Input and Output for the connection of

SICAM TM I /O Modules (only with CP-8000)

USIO81 Firmware Universal Signal Input and Output for the connection of

SICAM I/O Modules

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2.1.5 I/O Modules

The I/O Modules support the I/O Master Module with the input and output of process data.
The I/O Modules communicate with the Master Module via an internal bus. This bus transports

data of different classes:

• Spontaneous data for the spontaneous telecontrol function including communication
Process information and system information that is transmitted acknowledged between the

Master Module and the I/O Modules within the acquisition and output grid

• Periodical data for the function package Automation
Is transmitted between the Master Module and the I/O Modules in the cycle of the

open-/closed-loop control function

Features

• Acquisition of process signals and preprocessing by m eans of hardware

─ Binary inputs
─ An alog input s ( curr ents, volt ages, temper atur es)

• Output of process signals and postprocessing by m eans of hardware

─ Binary outputs
─ Analog outputs (currents and voltages)

System Overview

Types and Field of Operation

System-internal I/O Mod ules 2 - ­External SICAM A8000 I/O Modules max. 6
External SICAM TM I/O Modules max. 6

1)

conn ect able via c oupling module CM-8811

2)

conn ect able via c oupling module CM-6811

2.1.5.1 Internal I/O Modules

Intern al I/O Modules ar e avai lable only with C P-8000. They are fixed integrated.

Product Overview

Type Designation

DI-8100 Binary input 12x DC 24 to 60 V, 1 ms
DO-8203 Binary output relays 8x DC 24 to 220 V / AC 230 V

CP-8000 CP-8021 CP-8022

1)

2)

max. 8 max. 8

- -

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System Overview

2.1.5.2 External SICAM I/O Modules

The external SICAM I/O Modules can be used with all products of the SICAM A8000 series:

• With CP-8000, up to 6 external SICAM I/O Modules can be used

• With CP-8021 and CP-8022, up to 8 external SICAM I/O Modules can be used

Note

With CP-8000 the coupling module CM-8811 is required.

AI-83 20

X4

SICAM A8000 DI-8110

X2

X1

SICAM A800 0

X3

RY

X2

X1

SICAM A8000 CM-8820

X2

X1

SICAM I/O Modules (type overview)

Product Overview

Type Designation Max. power

DI-8110 Binary input 2x8 DC 24 V 130 mW
DI-8111 Binary input 2x8 DC 4 8/60 V 130 mW
DI-8112 Binary input 2x8 DC 110 V 13 0 mW
DI-8113 Binary input 2x8 DC 220 V 13 0 mW
DO-8212 Binary output relays 8x DC 24 to 220 V / AC 230 V 800 mW
AI-8310 Analog input 2x2 Pt100/Pt1000 500 mW
AI-8320 Analog input 4x ±20 mA/±10 V 180 mW
AI-8510 Analog input 3x V (230 V), 3 x I (LoPo) 80 0 mW
AI-8511 Analog input 3x V (LoPo), 3x I (LoPo) 800 mW
AO-8380 Analog outpu t 4 x ±20 mA/±10 V 2200 mW

CM-8811 Coupling m odule for SICA M I/O Modul es –
CM-8812

*)

Bus connector for SICAM I/O Modules –

CM-8820 C urrent transformer adapter for AI-8510 ( 1 A /5 A) –

*)

supplied with each I/O Module

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2.1.5.3 External SICAM TM I/O Modules

The external SICAM TM I/O Modules can be used only with CP-8000.
Up to 6 external SICAM TM I/O Modules can be used. Thereby, also a 2-line arrangement is

possible with TM I/O Modules extension cable CM-6810.

Note

With CP-8000 the coupling module CM-6811 is required.

System Overview

SICAM T M I/O Modules (typ e overvi ew)

Product Overview

Type Designation Max. power

DI-6100 Binary input 2x8 DC 24 to 60 V 170 mW
DI-6101 Binary input 2x8 DC 110/220 V 170 mW
DI-6102 Binary input 2x8 DC 24 to 60 V, 1 ms 170 mW
DI-6103 Binary input 2x8 DC 110 /220 V, 1 ms 170 mW
DI-6104 Binary input 2x8 DC 220 V 17 0 mW
DO-6200 Binary output transistor 2x8 DC 24 to 60 V 600 mW
DO-6212 Binary output relays 8x DC 24 to 220 V / AC 230 V 800 mW
DO-6220 Checked comm and out basic m odule 560 mW
DO-6221 Checked command out b asic module measurement 1380 mW
DO-6230 Checked command outp ut relay module 130 mW
AI-6300 Analog input 2x2 ±20 mA/±10 V 480 mW
AI-6307 Analog input 2x2 ±2.5 mA/±5 mA/±10 V 480 mW
AI-6308 Analog input 2x2 ±1 mA/±2 mA/±10 V 480 mW
AI-6310 Analog input 2x2 Pt100/Ni100 480 mW
AO-6380 Analog out put 4x ±20 mA/±10 mA/±10 V 1900 mW
TE-6430 Counter input 2x DC 24 to 60 V 600 mW

CM-6811 Couplin g module for SICAM TM I/O Modul es

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System Overview

2.1.5.4 Configuration Rules for I/O Modules

With use of external I/O Modules please pay attention to the following rules.

General

• The total power of all modules must not exceed the avail able power of the power supply
module

• The total power of the external I/O Modules must not exceed the following values:

─ CP-8000: 5 W
─ CP-802x: 7 W (PS-862x), 8 W (PS-864x)

(when using the fiberoptical interface CM-0847, 1 W is less available)

• I/O Modules with a power consumption >800 mW must be mounted as of the first slot

• Maximal 2 AO modules possible, with 2-line arrangement only in the first line permitted

• Mixing of current and voltage on the same AI module is not possible

• Mixing of binary information and pulse commands on the same DO module is not possible,

except with usage of the categories DO_SX and DO_DX (for details refer to manual

SICAM RTUs Common Functions Peripheral Elements According to IEC 60870-5­101/104, chapter "Binary Information and Command Output "

Mixing of signals on one module DO-820x or DO-821x:

─ Mixing of DO_SX, DO_DX, DO_SC_1.5POL and DO_DC_1.5POL possible
─ Mixing of DO_SC_1POL and DO_DC_1POL possible
─ Mixing of DO_SC_2POL and DO_DC_2POL possible
─ Mixing of DO_SX and/or DO_DX with DO_SC_1POL and/or DO_DC_1POL not possi-

ble

• With use of AI-8510 (with current measurement), for each module a CM-8820 must be
equipped; the modules CM-8820 must be always equipped at the end of a module line or
at a separate line

Option “Assignment of Return Information to Pulse Command”

• W ith th e param eter- set tab le assi gnm ent the sequ ence of DI modul es and DO modul es is
arbitrary

• With the fixed assig nment respec tiv ely after a DI -811 x (DI-610x) a DO-821x (DO-62xx)
must be equipped

For further details refer to section 9.1.11.5.5, Command Output.

Option “Checked Command Output” (applies for CP-8000 with SICAM TM I/O Modules)

• Only 1 command output basic module may be connected, alternatively

─ DO-6220, command output according to IC1
─ DO-6221, command output according to RC1

• The command output via DO-6220 or DO-6221 without a DO-6230 is not possible

• Up to 7 command output relay modules DO-6230 may be connected

• The command output via DO-6230 without a DO-6220 or DO-6221 is not possible

• On a DO-6230 either 1-, or 1.5- or 2-pole impulse commands can be assigned (mi xture on

the same module is not permitted)

• Additionally, further DO module types can be used

For further details refer to section 9.1.11.5.5, Command Output.

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2.2 Communication

CP-8000

X7: GPRS

CP-8021

CP-8022

2.2.1 Interfaces

For a multitude of communication possibilities CP-8000/CP-802x provides the following inter­faces:

• 2 Ethernet TCP/IP interfaces LAN/WAN (X1 and X4)
both Ethernet interfaces have optionally one common IP address or two independent

IP addresses (2 separate MAC a ddres ses

• 1 serial interface according to standard RS-232 (X2)

• 1 seri al interface according to standard RS-485 (X3)

CP-8022 provides moreover

• 1 serial interface configurable for standard RS-232 or RS-485 (X6)

• 1 GPRS antenna connection for integrated GPRS modem (X7)

System Overview

All interfaces can be operated simultaneously.

1.0

F4F3F2F1

X1: RJ45 Ether ne t

POK
RY
ER

ETH

LK1
PK1

RS-232

OH2

RS-485

OH3

ETH

LK4
PK4

SD

X4

X2: RS-232

Main menu

Device information

Configuration
Monitorin
Alarms

ESC

X4: R J45 Ethernet

X1: R J45
Ethernet

X3: R S-485

g

X1: RJ45
Ethernet

X4: R J45
Ethernet

X2: R S-232

X3: R S-485

X4: RJ45
Ethernet

X2: RS-232

X3: RS-485

X6: RS-485/
RS-232

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System Overview

The protocols ar e available via the respective interfaces at the Master Modul e.

Firmware Protocol name

CPC80 Remote operation X1, X4 X2 X1, X4 X2 X1, X4 X2 X7
CPC80 SNMP X1, X4 X1, X4 X1, X4 X7
CPC80 SysLog client X1, X4 X1, X4 X1, X4 X7
CPC80 NTP/SNTP X1, X4 X1, X4 X1, X4 X7
CPC80 RADIUS X1, X4 X1, X4 X1, X4 X7

103MT0 IEC 60870-5-103 Master X2 X3 X2 X3 X2, X6 X3, X6
BPPT0 IEC 608 70-5-10 1 point-to-

DIAST0 Dial-up traffi c Slave X2 X2 X2, X6

ET83 IEC 61850 Ed. 1 (Client,

ET84 IEC 60870-5-1 04
ET85 IEC 61850 Ed. 2 (Client,

UMPMT0 IEC 60870-5-10 1 Master X2 X3 X2 X3 X2, X6 X3, X6
UMPST0 IEC 60870-5-101 Slave X2 X3 X2 X3 X2, X6 X3, X6

AGPMT0 AGP interfacing Master X2 X3 X2 X3 X2, X6 X3, X6
BMCUT0 Benning MCU ASCII

COUMT0 IEC 62056-21 (IEC 1107)

DNPST0 DNP3 Slave X2 X3 X2 X3 X2, X6 X3, X6
DNPMT0 DNP3 Mast er X2 X3 X2 X3 X2, X6 X3, X6
DNPiT1 DNP3 TCP/IP Slave X1, X4 X1, X4 X1, X4
DNPiT2 DNP3 TCP/IP Master X1, X4 X1, X4 X1, X4
MODST0 MODBUS RTU Slave X2 X3 X2 X3 X2, X6 X3, X6
MODMT2 MODBUS RTU Master X2 X3 X2 X3 X2, X6 X3, X6
PCBST0 SAT SK 1703 PCMBA

RP5UT1 ABB RP570/571 Slave X2 X3 X2 X3 X2, X6 X3, X6
SMST0 ASCII protocol for SMS

ST1ST0 Siemens SINAUT-ST1

TG8ST0 L&G Telegyr 800 Slav e X2 X3 X2 X3 X2, X6 X3, X6

CP-8000 CP-8021 CP-8022

LAN

RS-232

RS-485

LAN

Integrated st and ard protocols

Equipable standard protocols

3)

X2

X2

point

X1, X4 X1, X4 X1, X4

Server, GOOSE)

1)

2)

X1, X4 X1, X4 X1, X4 X7

X1, X4 X1, X4 X1, X4
Server, GOOSE), Ed. 1
(Client)

Equipable third-party protocols

3)

X2

X2

protocol

X2 X3 X2 X3 X2, X6 X3, X6

Master

X2 X3 X2 X3 X2, X6 X3, X6

Slave

X2 X2 X2, X6

alerting

X2 X3 X2 X3 X2, X6 X3, X6

Slave

1)

onl y if Server Ed. 1 is requir ed, else is ET85 to be used

2)

GPR S commu nicati on possib le via X1, X4 and external GPRS modem

3)

X3 in RS-422 mode

RS-232

RS-485

LAN

3)

3)

RS-232

X2, X6

3)

X2, X63), X6

RS-485

GPRS

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2.2.2 Configuration Examples

System Overview

Modem

Interface to central station:
IEC 60870-5-101,
(RS-232)

unbalanced

Switch/Router etc.

ESC

IEC 60870-5-101, balanced (RS-485)

Interface to control center
IEC 60870-5-104, Ethernet
(10/100 Mbps)

further SICAM A8000 or
any other local IED possible

Interface to remote devices:
GPRS

Interface to local devices:
IEC 60870-5-103, Modbus
(RS-485)

Switch/Router etc.

IEC 60870-5-101, balanced (RS-485)

Interface to control center
IEC 60870-5-104, Ethernet
(10/100 Mbps)

Further SICAM A8000 or
any other local IED possible

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System Overview

2.2.3 Transmission Facilities

CP-8000/CP-802x supports the following transmission facilities.

Connection Transmission facility Protocol

Multi-point
traffic

Point-to-point
traffic

(serial)

Dial-up traffic
(serial)

SMS
GPRS integrated GPRS modem (CP-8022) ET84

Ethernet ET84, ET85

1)

suppl y 5 V via mod em c able for C E-070x

2)

s uppl y 5 V via RS-232 interf ace (in cas e of CP-8022 as of production level CC)

3)

pr ovides RS-2 32 and RS-485 interf ace

4)

transmission of SMS possible

5)

without IPsec VPN tunnel

CE-070 0 V.23 Leased lin e m odem

CE-0701 VFT Channel modem

CM-0819 conve rter RS-232/RS-485
(galvanically insulated)

CM-0821 field bus interface ring (3x FO,
1x electrical)

CM-0822 field bus interface star (4x FO) 103MT0, MODMT2, MODST0, UMPMT0,

CM-0823 field bus interface ring (3x FO,
1x RS-485)

CM-0829 converter RS-232/RS-422;-485 MODST0, PCBST0, RP5UT1
CM-0847 (CM-0827) fib eroptic al interface

(electrical-FO)
Westermo TD-23 (analog)
SATELLINE 2ASxE PCBST0, ST1ST0, TG8ST0, UMPMT0
TP Radio WDM 8000 UMPST0
Radio digit al PCBST0, ST1ST0, TG 8ST0, UMPMT0,

Radio anal og PCBST0, ST1ST0, TG8 ST0, UMPMT0,

Direct connection RS-232 103MT0, BPPT0, DNPMT0, DNPST0,

Direct connection RS-485 DNPMT0, DNPST0, MODMT2, ST1ST0,

Westermo TD-36 / TDW-33 (analog) DIAST0
Westermo IDW-90 (ISDN) DIAST0
Westermo GDW-11 (GSM) DIAST0
Cinterion MC52iT (dualband GSM)
MC Technologies MC55iw Terminal SMST0

Siemens S C ALANC E M874-2 ET84
Siemens MD7 41-1
Dr. Neuhaus Tainy EMOD-V2-IO ET84
Dr. Neuhaus Tainy EMOD-L1-IO
Welotech TK701G / TK704G ET84

1)

PCBST0, RP5UT1, ST1ST0, TG8ST0,
UMPMT0, UMPST0

1)

PCBST0, RP5UT1, ST1ST0, TG8ST0,
UMPMT0, UMPST0

103MT0, DNPST0, MODMT2, ST1ST0,
TG8ST0, UMPMT0

103MT0, DNPST0, MODMT2, MODST0,
UMPMT0, UMPST0

UMPST0
103MT0, MODMT2, MODST0, UMPMT0,

UMPST0

103MT0, DNPST0, MODMT2, MODST0,

2)

3)

UMPMT0, UMPST0
UMPMT0, UMPST0

UMPST0

UMPST0,

MODMT2, MODST0, PCBST0, RP5UT1,
ST1ST0, TG8ST0, UMPMT0, UMPST0,

UMPMT0, UMPST0

4)

4)

5)

DIAST0

ET84

ET84

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2.3 Firmware Structure and Data Flow

I/O Master Module

Open-/closed loop

I/O bus

The basis for CP-8000/CP-802x is a modular, open, and thus non-technology-dependent sys­tem architecture for processing, communication, and peripherals (single-processor system,
firmware).

The adaptation to the specific needs of the application is accomplished by relying on an indi­vidual hardware configuration and by loading standard firmware and parameters. The parame­ters influence, within their defined limits, not only the behavior of the firmware functions, but
also that of the hardware functions. As a result, mechanical parameterizations such as the
changing of jumpers or loads are no longer necessary on any of the module types. This per­mits not only online rec onfiguration but a lso the gapless documentatio n of set parameters by
the engineering system, as well as simplified inventory management.

Due to the different requirements in terms of functionality, also different data flow concepts are
produced:

• Telecontrol
For telecontrol tasks and the distribution of user data in networked plants, the use of spon-

taneous transmission proves advantageous for optimizing the utilization of the in many
cases limited communication bandwidth. This helps avoid constant burdening of the data
sinks wi th unnecess ary data.

• Automation
For the implementation of a freely definable open-/closed- loop control function a det erminis-

tic guaranteed reaction time is needed. This is achieved by using the consistently periodic
concept with regard to data acquisition, execution of functions, and data transfer, regard­less of the number of changing signals.

System Overview

As interface to the process serve the integrated I/O Modules. The input/output and processing
of the process signals is performed by means of the I/O Master Module.

Internal Data Flow

Communication
interfaces

Protocol

Element

Communication

control function

Master Module

System Services

Telecontrol

Preprocessing /
postprocessing

Automation

Acquisition /
output

P R O C E S S

spontaneous data

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periodical data

System Overview

2.4 Engineering

Engineering, diagnosis and test of CP-8000/CP-802x takes place alternatively via

• SICAM TOOLBOX II (as of Version 6.01)

• SICAM WEB

• SICAM Device Manager

2.4.1 SICAM TOOLBOX II

The integrated engineering system SICAM TOOLBOX II comprises all stages of plant configu­ration and maintenance, this means data collection, configuring, parameter setting, expand­ing, changing, testing, system diagnosis, and documentation.

The introduc tion of object o rientation allows project engineers to describe real uni ts and piec­es of equi pmen t in the conf iguration process (cir cuit break ers, feeders, etc.). Projec t engi­neers can take advantage of these structural advantages especially in cases where systems
are constituted of a plurality of primary units and pieces of equipment of equal type (for exam­ple a transformer substation). This yields enormous streamlining effects for the engineering
process.

The SICAM TOOLBOX II stores all information in one central database. Once a piece of in­formation has been entered, it will immediately a nd always be available in its latest updated
form to all tools of the SICAM TOOLBOX II and to all people working on a project.

This reaches from stand-alone terminal solutions all the way to co mplex network solutions. In
networks, several engineers may work on one o r more projects at the same time. Whether on
a standalone terminal or in a network, always the same SICAM TOOLBOX II is used.

Implementation of Application Programs

When configuring via the SICAM TOOLBOX II, application programs (open-/closed-loop control
function) can be created as function diagram (FUD) with the tool CAEx plus. Optionally, also

an existing instruction list can be imported into the SICAM TOOLBOX II.
In view of its conformity with IEC 61131-3, CAEx plus grants the user access to a well-

established and generally acknowledged standard. This helps shorten staff training times con­siderably.

By means of the available standard-conformal module libraries and standard-conformal data
types, the engineering becomes more transparent and is possible with high application quality.

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2.4.2 SICAM WEB for Simple Applications

A top priority was also a simpl ified eng ineerin g possibility.
For the configuration, diagnosis and testing, CP-8000/CP-802x provides an integrat ed web

server that is operated with a standard web browser (Microsoft Internet Explorer® as of Ver-
sion 9). By means of that, no special tools or additional licenses are needed.

System Overview

When configuring via web browser, there are some restrictions in the engineering options.
You can find more details thereto in the following section.

Implementation of Application Programs

Simple application programs can be created with an ASCII text editor as instruction list (IL),
based on the standard IEC 61131-3. Via the web browser, the instruction list can be uploaded
into the automation unit for execution.

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System Overview

2.4.3 Differences with the Engineering Tools

SICAM TOOLBOX II SICAM WEB

License required ü –
Interfacing

Address ing Via region, component Vi a IP addres s
Engineering mod e Offline, subsequently transform

Remote m aintenanc e ü –
HW configuration I/O Modules must be configured in

Process -technic al p ar am et eri­zation

Applic ati on program Based on IEC 61131-3, with re-

Test functions for Telecontrol

Test of ap plication progr am

Diagnosis ü With restrictions
Sum diagnosis information ü Via instruction list

Extras Program Sicam_first_startup

• D irectl y via RS-232

• R emotel y via Toolb ox cab le and

further SICAM RT Us automation
units

• V ia Eth er n et

parameters and load into target
system

the OPM II after configuring the
I/O Master Module

• Imag es c an be cr eated f or the
instancing of object types

• Bulk edit for the values of the
images possible

strictions (memory)

• Funct ion chart via CAE x plus

• Instruct ion list

• D ata flow test

• Topology test

• I/O test

• Onlin e test

• Offlin e simulation

• D irectl y via RS-232

• V ia Eth er n et

Online in the t arget system

I/O Modules will be “learnt” auto­matic ally after configur ation of the
I/O Master Module and restart

• Pr ocess sig nals are conf ig ur ed
individually per hardware I/O

• N o automatic prot ocol par ame­terizati on

Based on IEC 61131-3, with re­strictions (memory)

• Instruct ion list

I/O test (with restrictions)

Online test (with restrictions)

Via SNMP traps

(find all C P-8000/CP-802 x devices
in a network and preset IP ad­dresses)

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3 Function Packages

Contents

3.1 System Services ............................................................................................. 56

3.2 Telecontro l ..................................................................................................... 63

3.3 Automation ..................................................................................................... 68

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Function Packages

3.1 System Services

The function package Sy stem Ser vices provides general functions and basic services that are
required by other function packages. It contains

• IPSec VPN

• Security Logging

• Communi cation with the engi neering system

• Integrated webserver

• Data flow control

• Addressing

• Real-time concept

• General interrogation

• Monitoring functions

• Failure management

• Diagnostics and signaling

• Autonomy

• Storage of application data

• Storage of firmware

3.1.1 IPSec VPN

IPSec VPN (Internet Protocol Security – Virtual Private Network) is an extension of the Inter­net Protocol (IP) for encryption and aut hentication mecha nisms. IPSec VPN actively estab­lishes a VPN tunnel (initiator), which guarantees the required confidentiality, authenticity and
integrity of data transmission in IP networks. The termination of the IPSec VPN tunnel takes
place in a router. CP-8000/CP-802x supports one IPSec VPN tunnel.

Thus, it is e. g. possib le, to com pletely secur e the I EC 60870-104 communication between
CP-8000/CP-802x and a higher-level control center, even if the connection is running over a
public network.

CP-8000/CP-802x uses the IKE protocol (Internet Key Exchange) and the PSK
authentification process (Pre-Shared Key). The used pre-shared key can be set by means of
the engineering tool (e.g. SICAM TOOLBOX II) and is securely stored in SICAM TOOLBOX II
and also in CP-8000/CP-802x.

3.1.2 Security Logging

CP-8000/CP-802x provides a security logbook which acquires security-relevant events and
transmits it by means of a SysLog client to a SysLog server. One automation unit can operate
several SysLog clients (up to 20).

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3.1.3 Communication with the Engineering System (SICAM TOOLBOX II)

For the communication between the SICAM TOOLBOX II and CP-8000/CP-802x exist differ­ent variants:

• Physical connection

─ Locally by m eans of a direct cable (RS-232 interface)
─ Remotely

− Serial communication link via modems (RS-232 or RS-485 interface)

− Eth ernet conn ecti on (T CP/I P) and Termi nal Server (RS- 232 inter face)

− Ethernet connection (TCP/IP)

• Logical connection of the SICAM TOOLBOX II with that automation unit, that is the subject

of the engineering task:
─ Local automation unit

(that is that one, to which the physical connection exists, regardless in which of the
previously mentioned forms)

─ Remote automation unit

(automation unit that can be reached via the local automation unit; consistent remote
communication according to IEC 60870-5-101 or -104 is required)

Function Packages

Except for first-time initialization processes, all tasks are possible in each of the variants listed
above:

• Parameter setting

• Diagnostics

• Test

• Load firmware, load parameters

3.1.4 Simplified Engineering via SICAM WEB

For simple eng ineerin g tasks a webserver resides on the Master Module. The webserver p ro­vides the menus for the engineering and maintenance designed as websites. The engineering
takes place online via the Microsoft Interne t Explorer ®.

The following functions are supported:

• Configuration of I/O Master Module and protocol elements

• System-technical parameter-setting

• Diagnosis

• Event list, alarm list

• Process display, process simulation

• Load backup file, save backup fil e

• Application program handling (IL)

─ Configuration
─ Load code
─ Diagnosis
─ Online test

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Function Packages

3.1.5 Data Flow Control

The data flow cont rol is that system function which coordinates the communication of mes­sages within the automation unit.

This function supports:

• Messages with Process Information

• Messages with System Information

For the tracking of m essages within an automation unit the following test functio ns are availa­ble:

• Data Flow Test

• Message Simulation

3.1.5.1 Messages with Process Information

IEC 60870-5 distinguishes between the following classes of messages. The type identification
of each message provides information about the class to which a message belongs and with
which methods it is to be distributed:

• Messages with process information in monitor direction
─ binary information, measured values, integrated totals and bit patterns

• Messages with process information in control direction
─ c omma nds, setpoi nt values and bit patt erns

The distribution of messages with process information takes place by way of routing (telecontrol
function) or assignment (open/closed-loop control function) based on the message address and
type identification in the message.

Messages with process information, that are to be transmitted to other automation units via pro­tocol elements, are distributed with the help of the function Automatic Data Flow Routing.

For messages w ith process in formation that are to reach sinks within the automation unit
(I/O Modules, open-/closed-loop control function) the routing information or as-signments are au-
tomatically derived from parameters (datapoint address).

Predominantly used are message formats according to IEC 60870-5-101/104 in the public
range with the excepti on of user data cont ainers. Therefor e, for their part the messages are
compatible and interope rable with many other manufacturers.

Messages with process information have a 5-stage message address. Message addresses must
be pa rameterized a t the sour ces (I/O Modules, open-/closed-loop control function).

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3.1.6 Addressing

3.1.6.1 Addressing of Automation Units

Each device CP-8000/CP-802x forms an automation unit and is addressed with

• Region number (0…249)

• Component number (0…255)

Within a system-technical plant, the automation unit must be uniquely addressed, which
makes the maximum size of a system-technical plant 64000 automation units.

3.1.6.2 Addressing of Process Information

Addressing and the structure of the process information to be passed on by CP-8000/CP-802x
are consistent with the IEC 60870-5-101/104 standard. Therefore, the information is in turn
compatible and interoperable with many other vendors.

Function Packages

In the automation network, each data point is addressed by means of
CASDU 1………Common address of ASDU, octet 1

CASDU 2………Common address of ASDU, octet 2
IOA 1……………Information object address, octet 1
IOA 2……………Information object address, octet 2
IOA 3……………Information object address, octet 3
TI………………..Type identification

3.1.7 Time Management

3.1.7.1 Clock

Generally, CP-8000/CP-802x supports automatical time tagging for all data. On the Master
Module resides the central clock of the automation unit.

Time tagging takes place automatically at each point in the system where spontaneous data
originates. Data is transferred priority-controlled, in standard protocols with 7 octet date and
time with resolution of 1 ms.

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Function Packages

3.1.7.2 Time Setting and Synchronization

For time setting and synchronization, the following possibilities are available:

• Time setting and synchronization via serial communication

• Time setting and synchronization via LAN/WAN (NTP)

NTP/SNTP Client

Up to 4 different NTP servers can be parameterized for the time setting. The time for the syn­chroni zation is determined vi a a defined algorithm from the received tim es of th e NTP servers.

Integrated NTP Server

Wi th the integrated NTP serv er time can be pr ovided to furth er dev ices via L AN comm unica­tion lines.

3.1.8 General Interrogation

During startup and after errors in the system (communication errors, FIFO overflow events),
the aut omation units involved ensure that operations are r esumed automatically i n a coordi­nated manner.

This means that the communication connection is established and all data concerned as well
as relevant system information are transferred from their sou rce all the way to their sink, in or­der to update the process images throughout the system (taking a multi-hierarchical network
into account). This is done by prompting a general interrogation of the respective portion of
the automati on net w ork where the error h as occurred.

3.1.9 Monitoring Functions

Monitoring of an automation unit

• Fu nc ti on ali ty of the proc ess or and of the memori es ( peri odi c al test of th e progr am, dat a,
and parameter memories, as well as watchdog function)

• Int ernal comm unication capability (periodical internal test messages with monitoring func­tion)

• Data integrity (internally secured data transmission with parity, plausibility check at the in­ternal interfaces, identification of data of failing modules)

• Information loss due to a buffer overflow

• Correctness of internal workflow sequences

Monitoring of system environment

• Plausibility of process states

• Plausibility of process sequences

• Availability of process circuits

Monitoring of communication

• Functionality (periodical call messages with monit oring function, monitoring of transmis­sion quality)

• Data integrity (secured transmission, identification through failure of data concerned)

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3.1.10 Failure Management

The failure management system concept implemented in CP-8000/CP-802x ensures the indi­vidual identification of data of failing system components and the correct system and process
behavior in disturbance events. For this purpose, the failure management function includes

• a system function for failure detection (for i nstance for modules, communication)

• d eri ved t her efr om a system si gna li ng in the form of stat us inf orm ati on in spon tan eou s

messages and in the form of special data points for the open-/closed loop control function

• a param eter -set tabl e behavi or of I/ O Master Mod ules with outpu t functi on.

This way, the state for each process information is available at all data sinks (peripheral out­puts, open-/closed-loop control function, process control system), and it is possible - depending
on the requirement and functionality - to elicit an appropriate counterreaction therefrom.

3.1.11 Diagnostics and Signaling

The diagnostics function manages the system states and error information detected by the
various functions and their watchdogs. It permits the indication of the internal system and error
information, and of the process states by means of the engineering tool.

Function Packages

System and error states are filed in tables as current and saved information. This information
can be displayed in detail locally and from remote locations. The saved information can be
acknowledged and can therefore be updated again. For the sake of better clarity, these tables
are divided into various classes.

The internal I/O Modules supply the detected system and error states together with additional
information (for ins tance cause of error, originator descrip tion).

A sum information about the detailed errors is transmitted via the communication to the clos­est automation units, where it is managed.

Important detailed and sum information is indicated by means of LEDs, process states via the
display at the front p anel.

3.1.12 Storage of Application Data

With engineering via the SICAM TOOLBOX II, application data are stored in a data base on
the engineering PC. From there they can be loaded into a target system, or else be written on
a suitable SD card.

Wi th engineer ing via the web brow ser, applicat ion data are wri tten directly on the SD card in
the target system.

The application data of a project created via the web browser can be saved in a file on the en­gineering PC. With the aid of the program Sicam_first_startup this data can be written on a
suitable SD card (for instance for the duplication of a project).

After putting a written SD card into a target system, the target system transfers changed or
added data into its main memory during a subsequent startup.

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Function Packages

3.1.13 Storage of Firmware

Current firmware revisions for CP-8000/CP-802x can be loaded as binary files

• online into a target system with an equipped SD card

• offline through storage on a suitable SD card

In both cases, the target system unp ackes the corresponding files and stores the firmwares in
the main memory during startup.

3.1.14 Autonomy

This system concept ensures that, if central parts succumb to a failure, as much of the func­tionality as possible will remain intact. CP-8000/CP-802x is capable of functioning autono­mously – this means, it will continue carrying out its defined local function even where the en­tire communication is disturbed.

In such events, the system invariably ensures that the failure is detected and signaled. Based
thereon, a functional behavior may be defined, if necessary, that is adapted to the disturbance
event at hand.

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3.2 Telecontrol

The function package Telecontrol includes the following functions:

• Comm unicat ion wit h ot her stat ions via select able protocol s

─ Protocol elements
─ Automatic or selective data flow routing
─ Data storage
─ Priority control
─ Monit oring of the communication links upon failure

• Communi cation within the Aut omation Unit

• Protocol element control and return information

• Archiving of events (DEAR)

• Process data archive

• Test functions

• Process data input and output

Function Packages

Note

The listed functions are described in detail in the document SICAM SICAM RTUs Common Functions
System and Bas ic Sy stem Elements.

3.2.1 Communication with other Stations

3.2.1.1 Protocol Elements

The communication function controls the transmission of messages via protocol elements to
other automation units or control systems.

A protocol element is based on hardware integrated in the Master Module for serial or
LAN/WAN communication, and supports protocols according to IEC 60870-5-101/103/104, as
well as various protocols for the communication with third-party systems.

Communication in Transmit Direction

• The messages to be transmitted are learned through the automatic data flow routing and
stored in the data storage

• T he tr ans fer of th e messa ges fr om th e data stor a ge to the proto col el em ent s tak es pla ce
via a priority control in order to optimally utilize the transmission route

Communication in Receive Direction

• Messages with process information are distributed to all functions within the automation unit

• Messages with system information are eith er processed di rectly (exam ple: s tati on interroga-

tion) or distributed further based on their dest ination address (CASDU) (example: mes­sages for remote maintenance)

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Function Packages

3.2.1.2 Automatic or Selective Data Flow Routing

For the data flow routing, a routing of individual process information items is not necessary.
Simply only the direction (monitor direction, control direction, both directions) in which the
messages are to be transmitted must be parameterized.

The type identification of each message provides information about the class (refer to Mes-

sages with Process Information) to which a message belongs and with which methods it is to

be distributed:

• Messages with process information in monitor direction

─ For simple applications, the m essages can be distributed via an entry in the topology
─ For mor e comp l ex appl ic ati o ns, t he mess ag es can be dis tri b uted s el ect i vel y by mea ns

of data flow filters
For each communication interface, pass-through filters or blocking filters can be set;
since wildcards can also be used for all address attributes of the message, it is possi­ble to control the data flow very specifically with simple means

• Messages with process information in control direction
─ The mes s ag es ar e dist ri b ut ed to th e dest i nation s det erm i ned by th ei r CASD U ov er in-

terfaces that are defined in the topology; the CASDU is interpreted as destination ad­dress

3.2.1.3 Data Storage

The messages that are i ntended for transmission over commun ication interfaces, are in prin­ciple stored chronol ogically in rings. Ther e is a process image both before and after a ring.
The arrangement, consisting of one ring and two process images, is called a priority channel
(priority channels for transparent data do not have any process images).

Dependi ng on the data communication mode of the protocol elem ent over which the commu­nication is processed, priority channels are provided for every priority of the messages to be
transmitted and for every station that can be reached via the protocol element:

• Data communication mode "multi-point" (e.g. multi-point traffic, LAN )
One priorit y cha nnel for every transmission priority, for every station and f or every protocol

element

• Data communication mode "single-point"
One priorit y channel for every transmission priority and for ever y protocol elemen t

With regard to the data that they transport, priority channels are distinguished as follows:

• Time synchronization

• System information

• Process inf ormation in control directi on

• Process information in monitor direction priority HIGH with class 1 data

• Process information in monitor direction priority MEDIUM with class 2 data

• Process information in monitor direction priority LOW with class 2 data

• Transparent information

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Functions for priority channels:

• St at e compr ess io n for measur ed val ues (ca n be set using param et ers ) for the redu cti on of
the flood of messages, that can continuously generate fluctuating measured values

• Behavior with a priority channel overl oad

• Behav ior during a comm unicat ion fai lure (transm it direc tion)

• Mon itori ng o f th e dw ell tim e (p aramet er-set tabl e) of messages with process information in

control direction
Messages that are stored too long in the priority channel are discarded

• Answering of station interrogations

• Behavior during fail ure of I/O Master Modul es, communication interfaces etc.

• Bl ocking (series of inform ation el ements)

3.2.1.4 Priority Control

The priority controller has the task of selecting messages recorded in the data memories in­dependently and individually for each interface and station, and to direct the transmission of
the messages via the protocol elements in accordance with their priority. This ensures that
with simultaneous existence of several active information items, the higher-priority, highly im­portant information is transmitted first.

Function Packages

The prioritization does not however represent an absolute priority status, but rather a measure
for dividing up the channel capacity. This ensures that even with continuously available high­er-priority data, those of lower priority can also be transmitted.

3.2.2 Communication within the Automation Unit

Within the automation unit, the function package Telecontrol communicates with the function
package Automation via its Telecontrol Interface.

3.2.3 Protocol Element Control and Return Information

This function is used for the user-specific influencing of the functions of the protocol elements.
The main application lies with protocol elements with multi-point data communication mode
and especially for dial-up traffic configurations.

This function contains two separate independent parts:

• Protocol element control

─ Test if st ations are reachable
─ Suppression of errors with intentionally switched-off stations

• Protocol element return information

─ Cost control of telephone charges
─ Cost-efficient utilization of the telephone line

(for instance command initiation only if a connection has already been established)

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Function Packages

3.2.4 Decentralized Archive

In c ase of a communication fault, occurri ng events can be recorded in a dec entralized archive.
After elimination of the fault the superior control system can demand the archive of the re­spective target system. By means of this function, a possible data loss will be prevented .

• Reconstruction of all process-relevant data during a communication fault

• Transmission of the archive to the control system

─ Automatic initiation by the control system
─ File transfer acc. to IEC 60870-5-101, section 7.4.11

• Data saving

─ Datapoint-specific parameter-settable
─ Num ber of files, memory size param eter -set tabl e
─ Spontaneous for binary information items and integrated totals
─ Def inab le cycl e f or m easur ed v alues
─ Non -volat ile o n flas h card

• Configuration acc. to IEC 60870-5-101/104 (point-to-point, multi-point traffic, dial-up traffic,
Ethernet), also multi-hierarchical configurations possible

• Also multi-hierarchical configurations are possible

• Reading of the archive via SICAM TOOLBOX II possible

• Front-end: SICAM AK3, optionally redundant

• Supported by SICAM 230 (also third-party control system possible)

─ Update of the archive i n the control system
─ Own status marking
─ Automatic subsequent billing of

− Counter differencies

− Secondary values

− Mean values and extreme values

3.2.5 Process Data Archive

Binary information states, measured values and integrated totals can be recorded in a process
data archive. This archive comprises up to 5.000.000 records over a maximal period of
3 months.

• Data saving

─ Datapoint-specific parameter-settable
─ Spontaneous for binary information items and integrated totals
─ Def inab le cycl e f or m easur ed v alues
─ Non -volat ile o n flas h card

• Reading of the archive via SICAM WEB by m eans of file download possible

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3.2.6 Test Functions via SICAM WEB

The test functions provide a status display with the actual process values at each optional
I/O Module. Additionally, process data outputs can be changed manually

3.2.7 Process Data Input and Output

The process data input and output comprises

• Acquisition and preprocessing of the process data from the process image of the
I/O Modules

• Generation and spontaneous transfer of messages with process information to the communi-
cation for f urther processin g
therein included are

─ tim e information (resolution 1 ms)
─ processed input signals

− change-monitored conditioned values

− change-monitored derived information

• Spontaneous reception of messages with process information from the communic ation

• Postprocessing and forwarding of the process data for the output via I/O Modul es

Function Packages

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Function Packages

3.3 Automation

The function package Automation contains the following functions:

• Telecontrol interface

─ Reception of messages with process information
─ Handling of commands according to IEC 60870-5-101/104
─ Change m anagement and generation of messages with time tag

• Open-/closed-loop control function

─ Test functions

• Process data input and output

3.3.1 Telecontrol Interface

3.3.1.1 Transfer of Messages with Process Information

Reception of messages with process information and transfer to the open-/closed-loop control func-
tion for the purpose of further processing.

Messages with process information in monitor dire ction:

• Single-point information, double-point i nformation, step position information

• Measured values

• Integrated totals

• Bitstring of 32 bit

Messages with process information in control direction:

• Single commands, double commands, regulating step commands

• Setpoint commands

• Bitstring of 32 bit

3.3.1.1.1 Treatment for Co mmands According to IEC 60870-101/104

The treatment fo r commands ser ves for the check of the spontaneous inform ation objects to
be processed with the help of the open-/closed loop control function and transmission of the con-
firmation for:

• Pulse commands (single commands, double commands, regulating step commands)

• Setpoint values (setpoint command)

• Bitstring of 32 bit

The data transfer of the spontaneous information objects to the open-/closed-loop control func­tion for further processing is dependent on the result of the checks.

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Function Packages

The activation of the element or function to be controlled is the task of the open-/closed-loop
control function.

For the proper operation of this function, information is required by the open-/close d- loop control
function (e.g. from an interlocking logic) for the choice of a posi-t ive or negative confirmation.

The treatment for commands can be activated individually for each command via a parameter.
The treatment for pulse command comprises the following processing functions:

• Prepare command output procedure

─ Formal check
─ Retry suppression
─ 1 out of n check
─ Direct command or
─ Select and execute command
─ Control location check
─ Command locking

• Initiate command output procedure

─ Comm and to applicat ion pr ogram

• Monitor pulse duration (only pulse commands)

─ Command output time
─ Return information monitoring

• Terminate command output procedure

3.3.1.2 Change Monitoring and Generation of Messages with Time Tag

For the generation of messages wit h process informa tion, the signals in the output process imag­es that are assigned to an element of a spontaneous information object, are monitored for
change.

The change monitoring takes place in the grid of the cycle time of the open-/closed-loop control
function, in which the signal is assigned to a spontaneous information object.

On a change of the state in a corresponding element of the spontaneous information object,
the generation of the message is initiated.

If a spontaneous information object has been activated for transmission due to a change, a
message with process information is generated. Th e time tag co rresponds either cycle­synchronous with the current time (resolution corresponds with the cycle time) or the time in­formation from an assigned spontaneous information object.

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Function Packages

3.3.2 Open-/Closed-Loop Control Function

The open-/closed-loop control function is used for the management of automation tasks with the
help of a freely programmable application program.

The creation of the application program is carried out by the SICAM TOOLBOX II with the tool
CAEx plus predominantly in function diagram technology according to IEC 61131-3. Alterna-
tively, the application program can be created as instruction list with an ASCII editor.

The application program processes process information (so-called signals) from the connect­ed I/O Modules and/or from other system elements in the automation network of the specific
process-technical plant.

Process images form the interface of the application program to the outside world. It is distin­guished between input process images and output process images.

The exchange of the process information can take place in two ways:

• Transmission of periodical information objects from and to the I/O Master Module (process
data input and output)

• Transmission of spontaneous information objects from and to functions within the automa­tion unit, other automation units or control systems via the telecontrol interface

3.3.2.1 Non-Volatile Storage

Variables, signals (input process images for spontaneous information objects) and function
blocks can be saved non-volatile. That means, that after a power failure these variables and
signals are immed iately available a gain with thei r values before the p ower failure.

3.3.2.2 Task Management

The open-/closed-loop control function manages the application program in a periodica lly run-
ning tas k.

Coordination of the Sequences of a Task

• Periodical start in the selected cycle

• Programmable single-run upon change of a signal from the communication or from the

I/O Modules (no hardware interrupt)

• Input handling

• Program processing

• Output handling

Cycle Time

• Within the cycle time, the application programs must process the i nput handling and the
output handling

• The cycle time can be set i n the application program

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Watchdog Timer

This function monitors the proper sequence of the task within its set cycle time. If the task is
not finished with its input handling, program processing and its output handling wi thin this
time, the next cycle for this task is omitted and a time-out is signaled.

With serious time-outs, for example due to a malfunction, the reliability of the application pro­gram becomes questionable. A time scale can be defined for such cases, the exceeding of
which l eads to an er ror messa ge and a controlled shutd own of parts or the entire application
program as well as all I/O Master Modules connected.

3.3.2.3 Loading Application Program

The initial loading of an application program is always associated with a startup.
Fundamentally however, the fault-free operation and consequently the availability of every

control or controller depends on the quality of the program – in other words the measure of
how free they are of formal and logical errors. The loading of error-burdened changes can al­ways lead to interruptions to operation.

Function Packages

3.3.2.4 Test Functions

The entire functionality of the test functions applies to

• the engineering tool ("CAEx plus Online Test" of the SICAM TOOLBOX II or SICAM WEB)

• the online test function of the open-/closed-loop control function of the automation unit

While in the engineering tool all functions of the user interface can be found, the open-/closed­loop control function provides functions for the execution of the operator inputs.

If for example a value is to be displayed, the selection of the value and its display takes place
in the engineering tool. For this purpose, the open-/closed-loop control function is given the task
of reading out the selected value and transmit it to the user interface.

In the following, those functions are listed that the test function of the open-/closed-loop control
function provides.

Display and Setting of Variables and Signals

• Display of variables and signals

• Single setting of variables (single forcing)

─ The value of a variable can change again at any time after setting, due to the function

of the program (“CAEx plus Online Test”)

─ The val u e of a vari able rem ai ns m ai nt ai ned u nt il t h e tes t mode i s ac ti v e (SI CA M WEB )

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Function Packages

Blocking and Enabling of Messages with Process Information and Periodical
Information

The copy operation of messages with process information and periodical information can be
blocked and enabled:

• in the input-side process images

• in the output-side process images

This can take place with the following granularity:

• Per message

• All messages

• Per periodical information

• I/O Master Module

Changing the Execution Status of the Open-/Closed-Loop Control Function

• Halt and continue program

• Perform cold start or warm start of the program

Test Means

The available test means are:
(a) Halting of the execution due to a trigger condition (breakpoint)

(b) Execution of the task in cycle steps
The function (a) is not supported by SICAM WEB.
For the function (a) a trigger condition is defined in the tool "CAEx plus Online Test". A trigger

conditions consists of up to 4 conditions. The conditions of a trigger condition are combined
equal-ranking with AND or OR.

A co ndition compares a variab le with a consta nt value to b e speci fied:

Variable of the Type Condition <operator>

BOOL variable <operator> value = <>
INT or REAL variable <operator> value < = <> >

The function "halting the execution due to a trigger condition" halts the task, if the trigger con­dition is satisfied. The trigger condition is evaluated at the end of the task.

Display Statistic Information

The following information on the application program is made available:

• Parameterized cycle time

• Current run time

• Maximum run time

• Num ber of ti me- outs that the syst em has r egist ered

• Used memory space

• Compiler errors

During the course of the interrogation, the current run time and the number of time-outs can
be optionally reset (does not apply for SICAM WEB).

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3.3.3 Process Data Input and Output

The peripheral functions comprise the process signal input and output.

• Acquisition and preprocessing of the process data from the process image of the
I/O Modules

• Peri odic al tr ansf er of the pro cess inform atio n t o the open-/closed-loop control function
therein included are

─ Processed input signals as not change-monitored conditioned values
─ Processed input signals as change-monitored conditioned values
─ For processing, operations-relevant error information of the processed i nput signals

(f or in stance "measured value faulty")

• Periodical reception of the process i nformation from the open-/closed-loop control function
therein included are

─ Derived information items
─ Processing results
─ Operations-relevant error information (for instance “command output fault”)

• Postprocessing and forwarding of the process data for the output via I/O Modules

Function Packages

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Function Packages

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4 Ambient Conditions

Contents

4.1 Protect ion Type .............................................................................................. 76

4.2 Mechan ical Ambien t Condition s ...................................................................... 77

4.3 Climat ic Ambient Condit ions ........................................................................... 78

4.4 Electro magnetic Compatibi lity ......................................................................... 79

Note

The following data applies for CP-8000/CP-802x wit h out external SICAM TM I/O Modules.
If CP-8000/CP-802x is expanded with external SICAM TM I/O Modules, the corresponding data of the

SICAM TM system apply. Refer to SICAM TM System Datasheet, MC6-007-2.

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Ambient Conditions

4.1 Protection Type

Operational equipment Protection type acc. to

IEC 60529

CP-8000
CP-8021
CP-8022

PS-8620
PS-8622
PS-8640
PS-8642

SICAM I/O Modules
SICAM TM I/O Modules

• Fr ont: IP 40

• Oth er housing sid es: IP 20

(incl. terminals)

• Front: IP 40

• Oth er housing sid es: IP 20

(incl. terminals)

• Front: IP 40

• Oth er housing sid es: IP 20

(incl. terminals)

Protection class acc. to
IEC 61140

Class II
Protection through double or

reinforced insul ati on
Class II

Protection through double or
reinforced insul ati on

Class II
Protection through double or

reinforced insul ati on

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4.2 Mechanical Ambient Conditions

Parameter Value Test standard Produ ct st a ndard Class
Harmonic

Amplitude of the excursi on
1…9 Hz

Acceleration 9…200 Hz
Acceleration 200…500 Hz

Amplitude 10…60 Hz
Acceleration 60…150 Hz

Shock

Acceler ation; 11 ms dura­tion (functional capability)

Acceler ation; 11 ms dura­tion (resistivity)

Continuous sh oc k

Acceleration; 16 ms
duration

Seismic harmonic

Amplitu de 1…8 Hz
(horizontal)

Amplitu de 1…8 Hz
(vertical)

Acceleration 8…35 Hz
(horizontal)

Acceleration 8…35 Hz
(vertical)

±3.0 mm

10 m/s²
15 m/s²

±0.075 mm
1 g

100 m/s² IEC 60068-2-27 IEC 60870-2-2 Bm

15 g IEC 60068-2-27 IEC 60255-21-2 1

10 g IEC 60068-2-27 IEC 60255-21-2 1

±7.5 mm

±3.5 mm

2 g

1 g

IEC 60068-2-6 IEC 60870-2-2 Bm

IEC 60068-2-6 IEC 60255-21-1 2

IEC 60068-3-3 IEC 60255-21-3 2

Ambient Conditions

The listed values cover or exceed the required seismic loading according to IEC 60870-2-2
Cl.S3 and IEC 60255-21-3 Cl.1. The values apply in operation and for storage.

The permitted mechanical stresses during transport depend on the transport packaging.
The device packaging is not a transport packaging.

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Ambient Conditions

4.3 Climatic Ambient Co nditions

Parameter Value Test standard Produ ct st a ndard Class

Minimum air temperature
(cold)

Maximum air temperatur e
(dry heat)

Cyclic damp heat 25/40°C/120 h

Temper ature gradi ent ≤ 30°C/h IEC 60870-2-2

Relative ai r humidity 5…95% IEC 60870-2-2

Absolut e air humidit y ≤ 35 g/m

Air pressure 70…106 kP a

Temperature with storage
and transport

Polluti on d egree 2 IEC 61010-1

1)

applies for CP-8000 (6MF21010AB100AA0)

2)

appli es for C P-800 0 (6M F21011A B100AA 0), CP-8021, CP-802 2, SIC AM I/O Modul es

-25°C/9 6 h

-40°C/9 6 h
70°C/96 h

10% rH

95% rH

(up t o 3000 m)

-30…+85°C

1)

2)

3

IEC 60068-2-1
Ad

IEC 60068-2-2
Bd

IEC 60068-2-30

IEC 60870-2-2
IEC 60654-1

IEC 60870-2-2
IEC 60654-1

IEC 60654-1

IEC 60654-1
IEC 60870-2-2

IEC 60654-1
IEC 60870-2-2

IEC 60654-1

C2/C3
C2/C3

C3
C3

C2
C2

C1
C1

C2
C2

C2
C2

SICAM TM I/O modules are tested partially against deviating values. You will find the details
in the SICAM TM System Datasheet.

The listed values apply for the use in open-air cabinets for bay devices. The products can be
exposed to sun and heat. They can be exposed as well to air flow caused by draught in build­ings, e.g. by open windows or influences of technical processes.

Bedewing is possible for a short time, e.g. during the course of maintenance tasks (not in op­eration). Condensation, precipitations, water and icing are not permitted in operation.

Heating and cooling is used to maintain the necessary conditions, especially in case of great
differences between indoor and outdoor climate.

The conditions of this class normally occur in living and working areas, as well as in produc­tion rooms for electronic and electrotechnical products, telecontr ol rooms, storage rooms for
valuable and sensible devices.

Note

CP-8000: W ith cold temperatures the display becomes m ore sluggish and the legibility m ay be restricted
(at –25°C the reaction time is 5 s).

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4.4 Electromagnetic Compatibility

4.4.1 System Properties

Parameter Value Test standard Produ ct st a ndard Class

Discharge of static elec­tricity (ESD)

Electromagnetic fields 10 V/m

50 Hz magnetic fields 100 A/m (c ont.)

Pulse-s h aped magnet ic
fields

Radio int erferenc e volt ag e
approx. p eak val u e

Radio int erferenc e volt ag e
mean valu e

Radio interference field
strength (10 m) approx.
peak valu e

8 kV-A
6 kV-C

80 MHz… 1 GHz
3 V/m

1…6 GHz

1000 A/m (3 s)
1000 A/m IEC 61000-4-9

79 dBµV
(0.15…0.5 MHz)
73 dBµV
(0.5…30 MHz)

66 dBµV
(0.15…0.5 MHz)
60 dBµV
(0.5…30 MHz)

40 dBµV/ m
(30…230 MHz)

47 dBµV/ m
(0.23…2 GHz)

Ambient Conditions

IEC 61000-4-2 IEC 60870-2-1

IEC 60255-26

IEC 61000-4-3 IEC 60870-2-1

IEC 60255-26

IEC 61000-4-8 IEC 60870-2-1 4

CISPR22 IEC 60870-2-1

CISPR22

CISPR22 IEC 60870-2-1

CISPR22

CISPR22 IEC 60870-2-1

CISPR22

3

3

A
A

A
A

A
A

The characteristics required according to the standards IEC 61000-6-2 and IEC 61000-6-4 are
covered by the listed values.

Warning

This is a cl ass A pr oduct. In a domestic environ ment this product may cause radi o in terference in which
case the user may be r eq uired to tak e adequate measures.

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Ambient Conditions

4.4.2 Power Supply

Parameter Value Test standard Produ ct st a ndard Class

Dielectrical test (50 Hz)
U ≤ DC 70 V/AC 33 V

Dielectrical test (50 Hz)
DC 70 V/AC 33 V ≤ U ≤
DC 286 V/AC 253 V

(220 VDC+30%/230 VAC+10%)

Impuls e voltage 1. 2/50 µs

common

Impuls e voltage 1. 2/50 µs

normal

Voltage tolerance DC +30/-25% IEC 60870-2-1

Voltage tolerance AC +10/-15% IEC 60870-2-1

Starting current Kl asse S1 IEC 60870-4

3.0 kV

60 s IEC 6101 0-1 IEC 61010-1

eff

VW3

3.0 kV

3.8 kV

60 s

eff

5 s

eff

IEC 61010-1 IEC 61010-1

VW3

5.0 kVp IEC 60255-27 IEC 60870-2-1 VW3

5.0 kVp IEC 60255-27 IEC 60870-2-1 VW3

DC3

IEC 60654-2

DC4
AC2

IEC 60654-2

AC3

Fast transient burst

4.0 kVs 5 kHz IEC 61000-4-4 IEC 60870-2-1 4

common

Fast transient burst (fast

4.0 kVp 100 kHz IEC 61000-4-4

repitition)
Fast transient burst

4.0 kV IEEE C37.90.1

common

Fast transient burst

4.0 kV IEEE C37.90.1

transverse

Surge 1.2/50 µs

4.0 kVp IEC 61000-4-5 IEC 60870-2-1 4

common

Surge 1.2/50 µs

4.0 kVp IEC 61000-4-5 IEC 60870-2-1 >4

normal

Induc ed HF voltag e 10 V 0.15…80 MHz

IEC 61000-4-6 IEC 60870-2-1 3

80% AM 1 kHz

Voltage dips, short-time
interru pt i on an d vol tage
fluctuat ions on AC input
connections

Einbrüche: (∆UN)
20% 5s
30% 20ms
30% 500ms

IEC 61000-4-11 IEC 60870-2-1

IEC 61850-3 Ed.2

40% 200ms
60% 200ms
60% 1s
70% 500ms

Unterbrechungen:
(∆UN)
100% 10ms
100% 20ms
100% 50ms
100% 100ms
100% 1s
100% 5s

Schwankungen: (∆UN)

±8% 5s
Frequency fluctuations AC 10% IEC 61000-4-11 IEC 60870-2-1 >F3
Ring wav es 100 kHz

2.0 kVp IEC 61000-4-12 IEC 60870-2-1 3

common

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Ambient Conditions

Parameter Value Test standard Produ ct st a nd ar d Class

Ring wav es 100 kHz

2.0 kVp IEC 61000-4-12 IEC 60870-2-1 >3

normal

Conducted common mode
disturbances common

30…3 V
15 Hz…15 0 kHz

IEC 61000-4-16

30 V
16⅔/50/60 Hz 60 s

300 V

16⅔/50/60 Hz 1 s
Voltage ripple DC 10% U
Damped oscillot or y waves

2.5 kVp IEC 61000-4-18 IEC 60870-2-1 4

N

IEC 61000-4-17 IEC 60870-2-1 >VR3

1 MHz com mon
Damped oscillot or y waves

2.5 kVp IEC 61000-4-18 IEC 60870-2-1 >4

1 MHz norm al
Damped oscillot or y waves

2.5 kVp IEEE C37.90.1

1 MHz com mon
Damped oscillot or y waves

2.5 kVp IEEE C37.90.1

1 MHz trans verse
Voltage dips, short-time

interru pt i on an d vol tage
fluctuat ions on DC input
connections

Dikps: (∆Un)

30% 100ms

30% 500ms

60% 100ms

IEC 61000-4-29 IEC60870-2-1

IEC 61850-3 Ed.2

60% 500ms

Interruptions: (∆Un)

100% 10ms

100% 50ms

100% 100ms

100% 500ms

100% 5s

*)

f or interrupti ons/fluc tuat ions > 50 ms appl ies criteri on B: restart of the device allowed

(CP-8000: > 100 ms)

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Ambient Conditions

4.4.3 Digital I/Os

Parameter Value Test standard Produ ct st a nd ar d Class

Dielectrical test (50 Hz)
U ≤ DC 70 V/AC 33 V

Dielectrical test (50 Hz)
DC 70 V/AC 33 V ≤ U ≤
DC 286 V/AC 253 V

(220 VDC+30%/230 VAC+10%)

Impuls e voltage 1. 2/50 µs

common

Impuls e voltage 1. 2/50 µs

normal

Fast transient burst

common

Fast transient burst (fast
repitition)

Fast transient burst

common

Fast transient burst

transverse

Surge 1.2/50µs

common

Surge 1.2/50µs

normal

Conduct ed dis turbances
(induced HF)

Ring wav es 100 kHz

common

Ring wav es 100 kHz

normal

Conducted common mode
disturbances (induced HF)

Damped oscillot or y waves
1 MHz com mon

Damped oscillot or y waves
1 MHz norm al

Damped oscillot or y waves
1 MHz com mon

Damped oscillot or y waves
1 MHz trans verse

3.0 kV

60 s IEC 61010-1 IEC 61010-1

eff

VW3

3.0 kV

3.8 kV

eff
eff

60 s
5 s

IEC 61010-1 IEC 61010-1

VW3

5.0 kVp IEC 60255-27 IEC 60870-2-1 VW3

5.0 kVp IEC 60255-27 IEC 60870-2-1 VW3

4.0 kVp 5 kH z IEC 61000-4-4 IEC 60870-2-1 4

4.0 kVp 100 kHz IEC 61000-4-4

4.0 kVp IEEE C37.90.1

4.0 kVp IEEE C37.90.1

4.0 kVp IEC 61000-4-5 IEC 60870-2-1 4

4.0 kVp IEC 61000-4-5 IEC 60870-2-1 >4

10 V 0.15…80 MHz

IEC 61000-4-6 IEC 60870-2-1 3

80% AM 1 kHz

2.0 kVp IEC 61000-4-12 IEC 60870-2-1 4

2.0 kVp IEC 61000-4-12 IEC 60870-2-1 4

30…3 V

IEC 61000-4-16

15 Hz…15 0 kHz
30 V

16⅔/50/60 Hz 60 s
300 V

16⅔/50/60 Hz 1 s

2.5 kVp IEC 61000-4-18 IEC 60870-2-1 4

2.5 kVp IEC 61000-4-18 IEC 60870-2-1 >4

2.5 kVp IEEE C37.90.1

2.5 kVp IEEE C37.90.1

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4.4.4 Analog I/Os

Parameter Value Test standard Produ ct st a nd ar d Class

Dielectrical test (50 Hz)
U ≤ DC 70 V/AC 33 V

Impuls e voltage 1. 2/50 µs

common

Impuls e voltage 1. 2/50 µs

normal

Fast transient burst

common

Fast transient burst (fast
repetition)

Fast transient burst

common

Surge 1.2/50µs

common

Surge 1.2/50µs

normal

Conduct ed dis turbances
(induced HF)

Ring wav es 100 kHz

common

Ring wav es 100 kHz

normal

Conducted common mode
disturbances common

Damped oscillat or y waves
1 MHz com mon

Damped oscillat or y waves
1 MHz norm al

Damped oscillat or y waves
1 MHz com mon

1)

AO-83 80: tested with 4.0 kV p

2)

AI-8 310: tested with 10…1 V

3)

AI-8 310: tested with 10 V

4)

AI-8 310: tested with 100 V

Ambient Conditions

1.6 kV

1.8 kV

eff
eff

60 s
5 s

IEC 61010-1 IEC 61010-1

IEC 60870-2-1 >VW2

2.5 kVp IEC 60255-27 IEC 60870-2-1 >VW2

2.5 kVp IEC 60255-27 IEC 60870-2-1 >VW2

4.0 kVp 5 kH z IEC 61000-4-4 IEC 60870-2-1 3

4.0 kVp 100 kHz IEC 61000-4-4

4.0 kVp IEEE C37.90.1

1)

2.0 kVp

IEC 61000-4-5 IEC 60870-2-1 4

2.0 kVp IEC 61000-4-5 IEC 60870-2-1 4

10 V 0.15…80 MHz

IEC 61000-4-6

80% AM 1 kHz

2.0 kVp IEC 61000-4-12 IEC 60870-2-1 4

2.0 kVp IEC 61000-4-12 IEC 60870-2-1 4

30…3 V

2)

IEC 61000-4-16

15 Hz…15 0 kHz

3)

30 V

16⅔/50/60 Hz 60 s

4)

300 V

16⅔/50/60 Hz 1 s

2.5 kVp IEC 61000-4-18 IEC 60870-2-1 4

1.0 kVp IEC 61000-4-18 IEC 60870-2-1 4

2.5 kVp IEEE C37.90.1

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Ambient Conditions

4.4.5 Communication with Insulation: RS-485/RS-232

Parameter Value Test standard Produ ct st a nd ar d Class

Dielectrical test (50 Hz)
U ≤ DC 70 V/AC 33 V

Impuls e voltage 1. 2/50 µs

common

Impuls e voltage 1. 2/50 µs

normal

Fast transient burst

common

Fast transient burst

common

Fast transient burst

normal

Surge 1.2/50µs

common

Surge 1.2/50µs

normal

Conduct ed dis turbances
(induced HF)

Ring wav es 100 kHz

common

Ring wav es 100 kHz

normal

Conducted common mode
disturbances common

Damped oscillat or y waves
1 MHz com mon

Damped oscillat or y waves
1 MHz common

*)

CP-8000: tested with 2.0 kVp

1.5 kV

60 s IEC 60255-27 IEC 60870-2-1 >VW2

eff

2.5 kVp IEC 60255-27 IEC 60870-2-1 >VW2

2.5 kVp IEC 60255-27 IEC 60870-2-1 >VW2

4.0 kVp 5 kH z

4.0 kVp IEEE C37.90.1

4.0 kVp IEEE C37.90.1

2.0 kVp IEC 61000-4-5 IEC 60870-2-1 3

2.0 kVp IEC 61000-4-5 IEC 60870-2-1 3

10 V 0.15…80 MHz
80% AM 1 kHz

2.0 kVp IEC 61000-4-12 IEC 60870-2-1 4

2.0 kVp IEC 61000-4-12 IEC 60870-2-1 4

30…3 V
15 Hz…15 0 kHz

30 V
16⅔/50/60 Hz 60 s

300 V
16⅔/50/60 Hz 1 s

2.5 kVp IEC 61000-4-18 IEC 60870-2-1 4

2.5 kVp IEEE C37.90.1

*)

IEC 61000-4-4 IEC 60870-2-1 3

IEC 61000-4-6 IEC 60870-2-1 3

IEC 61000-4-16 IEC 61850-3 Ed.2

The listed values are valid for shielded cables.

4.4.6 Communication without Insulation: RS-232

The communication vi a RS-232 is desi gned only for distan ces ≤ 2.5 m. Theref ore this inter ­face does not need to show an immunity. The immunity and the galvanic insulation is as­sumed by the external data communications equipment.

You can find the electrical ambient conditions of data transmission equipment in the related
data sheets.

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4.4.7 Communication with Insulation: LAN

Parameter Value Test standard Product stand. Class

Dielectrical test (50 Hz)
U ≤ DC 70 V/AC 33 V

Impuls e voltage 1. 2/50 µs

common

Impuls e voltage 1. 2/50 µs

normal

Fast transient burst

common

Fast transient burst

normal

Surge 1.2/50µs

common

Surge 1.2/50µs

normal

Conduct ed dis turbances
(induced HF)

Ring wav es 100 kHz

common

Ring wav es 100 kHz

normal

Conducted common mode
disturbances common

Damped oscillat or y waves
1 MHz com mon

Damped oscillat or y waves
1 MHz com mon

*)

CP-8000: tested with 2.0 kVp

1.5 kV

60 s IEC 60255-27 IEC 60870-2-1 >VW2

eff

2.5 kVp IEC 60255-27 IEC 60870-2-1 >VW2

2.5 kVp IEC 60255-27 IEC 60870-2-1 >VW2

4.0 kVp 5 kH z

*)

IEC 61000-4-4 IEC 60870-2-1 3

4.0 kVp IEEE C37.90.1

2.0 kVp IEC 61000-4-5 IEC 60870-2-1 3

2.0 kVp IEC 61000-4-5 IEC 60870-2-1 3

10 V 0.15…80 MHz

IEC 61000-4-6 IEC 61850-3

80% AM 1 kHz

2.0 kVp IEC 61000-4-12 IEC 60870-2-1 4

2.0 kVp IEC 61000-4-12 IEC 60870-2-1 4

30…3 V

IEC 61000-4-16 IEC 61850-3 Ed.2

15 Hz…15 0 kHz

30 V

16⅔/50/60 Hz 60 s

300 V

16⅔/50/60 Hz 1 s

2.5 kVp IEC 61000-4-18 IEC 60870-2-1 4

2.5 kVp IEEE C37.90.1

Ambient Conditions

The listed values are valid for shielded cat.5 cables with a length of up to 100 m.

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Ambient Conditions

4.4.8 Storage and Transport

Storage

Store the device in dry and clean rooms. The rel ative humidity must not lead to the formation
of either condensation water or ice.

For storage Siemens recommends that you maintain a limited temperature range of between
+10°C and +35°C, in order to prevent premature ageing of the electrolytic capacitors used.

For a longer storage period Siemens also recommends connecting the device to the supply
voltage once a year for 1 to 2 days, in order to form the electrolytic capacitors used. You
sho uld proceed likewise bef ore a p lann ed use of the device.

Transport

The transport packaging of the devices can be re-used for forwarding. If other packaging is
used the observance of the transport requirements according to ISO 2248 must be ensured.
Storage packaging of the individual devices is not adequate for transport.

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5 System Components and Technical Data

Contents

5.1 Powe r Consumption Total System .................................................................. 88

5.2 Mechan ical Design ......................................................................................... 89

5.3 Powe r Supply Modules ................................................................................... 90

5.4 Maste r Modules .............................................................................................. 9 3

5.5 Protoco l Elemen ts .......................................................................................... 98

5.6 Integra ted Protocol SNMP ............................................................................ 141

5.7 I/O Master Mod ule and I/O Modu les ............................................................. 142

5.8 MTBF Values of the SICAM A800 0 Modules ................................................. 164

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System C omponents and Technical Data

5.1 Power Consumptio n Total S ystem

5.1.1 Master Module without External Consumers

Designation Article number Power con-

CP-800 0 Master Mod ule with I/O - 25 to +70°C 6MF21010AB100AA0 4.3 W
CP-800 0 Master Mod ule with I/O - 40 to +70°C 6MF21011AB100AA0 4.3 W
CP-802 1 M aster Mod ule 6MF28021AA00 1.6 W
CP-802 2 Master Module with GPRS 6MF28022AA00 BB

6MF28022AA00 CC

*)

inclusive internal periphery

5.1.2 Master Module with External Consumers

sumption

*)

*)

12 W
6 W

If a Master Module is expanded with external consumers (modem, I/O Modules) then you
have to add their power consumption to that of the Master Module.

With the power supply modules (with CP-8000 internal), it must be considered that due to the
efficiency factor (typical 80%; s ub-zero temperatu re 77%) the power consumption values of
the external con sumers must be corrected.

Example:

External consumer DO-8212 0.8 W
Addition based on PS efficiency factor 0.2 W
Power consumption for DO-8212 1.0 W

This results in following power consumption:

Power consumption CP-8000 4.3 W
Power consumption for DO-8212 1.0 W
Power consumption for system 5.3 W

Note

For the power consumption values of the e xternal I/O Modules please refer to the sect ions 2.1.5.2, Ex-

ternal SICAM I/O Modules and 2.1.5.3, External SICAM TM I/O Modules.

For the values of th e used modems see the documentation of the res pective m odem.

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5.2 Mechanical Design

CP-8000 CP-8021 CP-8022

Mechanics

Structure System for mounting on

35 mm DIN rail
Dimension (HxWxD) 124 x 128 x 123 mm 132 x 30 x 142 mm 132 x 30 x 142 mm
W eight ca. 800 g ca. 210 g ca. 260 g

Connections

Connection system
for peripheral signals
and power supply

Ethernet/LAN Com­munication via

Communication via
RS-232

Communication via
RS-485 (RS-422)

Peripheral bus 5-pole connector for

Communication via
GPRS

1)

int erfac e c an be used option ally for RS-2 32 or R S-485 commun icati on

2)

ext . GPRS modem/rou ter wit h Eth ernet/LAN interface

Removeable screw

terminals, wire cross

secti on u p to 2.5 mm²

(applies for wires wit h

realization rigid/multi-

wire/fine-wir e with con-

ductor end sleeve)

2x RJ45 socket connect-

or 8-pole, for connecting

cat. 5 cable

X1, X4

D-SUB 9-pole, m ale,

with additional supply

output for exter nal

transmission facility

X2

1x removable screw

terminal 6-pole

X3

SICAM I/O coupling

module or

SICAM TM I/O coupling

module

2) 2)

System C omponents and Technical Data

System for mounting on
35 mm DIN rail

– –

2x RJ45 socket connect­or 8-pole, for connecting
cat. 5 cable

X1, X4
1x RJ45 socket 8-p ole,

with supply output for
external transmission
facility

X2

1x removable push-in
terminal 8-pole

X3
18-pole connector for

bus connector

System for mounting on
35 mm DIN rail

2x RJ45 socket connect­or 8-pole, for connecting
cat. 5 cable

X1, X4
1x RJ45 socket 8-p ole,

with supply output for
external transmission
facility

X2
1x removable push-in

terminal 8-pole

1)

X6
2x removable push-in

terminal 8-pole

1)

X3, X6
18-pole connector for

bus connector

SMA connector
X7

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System C omponents and Technical Data

5.3 Power Supply Modules

5.3.1 CP-8000 (integrated)

5.3.1.1 Technical Data

Voltage input

Input volt ag e DC 24…60 V +15%/-25%

*)

the input voltage must be < DC 70 V

**)

DC 78 V
Input pow er 34 W
Protection type Double insulation
Rated impu lse voltag e 4 kV

Voltage outputs

Output v oltage 1 (internal) DC 5.2 V ±3%
Output v oltage 2 (internal) DC 12 V +30/-5%
Output v oltage 3 (external) DC 5.2 V1) ±3%
Output voltage for c ontact wetti ng Equals in put vol tage 3x each 100 mA
Output p ower 1 2.5 W
Output p ower 2 3 W
Output p ower 3 5 W
Guarant eed int errupti on ti m e 100 ms

Mechani cs

Connect i ons Removable screw terminals for direct conductor assembly

cross-section up to 2.5 mm²

1)

not short- circuit proof and not overload pro of

2)

prot ective mechanis m is a s elf resetting fuse (PTC)

statistic al values : operati on voltag e: DC 60 V max.

switching capacity: < 40 A
ohmic resistance: < 5 Ω
perman ent floati ng current after activation of the fus e: < 1.3 A

*)

+30%/-25%

caused by the connection b etween input voltage and AUXV0

the reliable function of the power supply is guaranteed up to

**)

2)

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5.3.2 PS-8620, PS-8622

External power supply modules for

• CP-8021

• C P-802 2 (as of pro ductio n level CC)

5.3.2.1 Technical Data

Voltage input

(voltage is provi ded via terminals) PS-8 620 PS-8622
Input volt ag e DC 24…60 V DC 110…220 V
Operati ng volt ag e DC 18…70 V (78 V1)) DC 82.5…253 V (286 V1))
Input current 0.8 A at DC 24 V

Revers e voltage protection Yes
Overl oad pr otection Yes
Short-circ u it protection Yes
Can be connected in parallel Yes (for redun dancy, n ot for power enhancement)
Inrush peak current Specified acc. to IEC 60870-4 (90) class S1

Voltage outputs

Output n om in al vol t ag e 1 DC 5.15 V ± 2% static, ±3% dynamic
Output nominal current 1 0…1.8 A
Output n om in al vol t ag e 2 DC 28 V ±10%static, ±3% dynamic
Output nominal current 2 0…0.43 A
Output p ower 1 (P
Output p ower 2 (P
Total outp ut power 12 W
Guarant eed int errupti on ti m e 50 ms
Startup time < 2 s
Permanent short-circuit proof Yes

Mechanics

Connections Removable screw terminals, 4-pole (grid size 5.08)

Dimension (LxWxH) 124 x 30 x 132 mm (m easure without DIN r ail)
W eight Approx. 240 g (i ncl. bus mod ule 12 g)

1)

as of production level CC

2)

f or the generati on of the auxiliar y voltage f or specific transmissi on facilities

) 9 W

out 1

) 12 W - P

out 2

System C omponents and Technical Data

0.4 A at DC 48 V

0.3 A at DC 60 V

(12 W if P

out 1

out 1

= 0 W)

wire cross sections up to 2.5 mm²

0.16 A at DC 110 V

0.08 A at DC 220 V

1)

2)

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System C omponents and Technical Data

5.3.3 PS-8640, PS-8642

External power supply modules for CP-8021 and CP-8022.

5.3.3.1 Technical Data

Voltage input

(voltage is provi ded via terminals) PS-8 640 PS-8642
Input volt ag e DC 24…60 V DC 100…240 V AC 100…240 V
Operati ng volt ag e DC 18…78 V DC 82.5…286 V AC 85…264 V

Input current 3.05 A at DC 18 V

Power consumption 55 W at DC 18 V

Revers e voltage protection Yes
Overl oad pr otection Yes
Short-circ u it protection Yes
Can be connected in parallel Yes (for redun dancy, n ot for power enhancement)
Inrush peak current Specified acc. to IEC 60870-4 (90) class S1

Voltage outputs

Output n om in al vol t ag e 1 DC 5.15 V ± 2% static, ±3% dynamic
Output nominal current 1 0…2 A
Output n om in al vol t ag e 2 DC 28 V ±10%s tatic, ±3% dynamic
Output nominal current 2 0…1.79 A
Output n om in al vol t ag e 3 DC 24 V +0%/-15%
Output nominal current 3 0.42 A
Output p ower 1 (P
Output p ower 2 (P
Output p ower 3 (P
Total outp ut power 45 W
Guarant eed int errupti on ti m e 50 ms
Startup time < 2 s
Permanent short-circuit proof Yes

Mechanics

Connections Removable screw terminals, 4-pole (grid size 5.08)

Dimension (LxWxH) 124 x 30 x 132 mm (m easure without DIN r ail)
W eight Approx. 400 g (i nkl. bus mod ule 12 g)

1)

f or the generati on of the auxiliar y voltage f or specific transmissi on facilities

2)

applies only for PS-8642

) 10 W

out 1

) 45 W - P

out 2

) 10 W (30 W peak)

AUX

0.68 A at DC 82,5 V

2.20 A at DC 24 V

0.90 A at DC 60 V

0.67 A at DC 78 V

0.55 A at DC 100 V

0.24 A at DC 240 V

0.20 A at DC 286 V

55.5 W at DC 82,5 V

52.9 W at DC 48 V

52.5 W at DC 78 V

2)

– P

out 1

55.1 W at DC 220 V

55.3 W at DC 286 V

2)

(45 W if P

AUX

2)

out 1/AUX

wire cross sections up to 2.5 mm²

(45…66 Hz)

0.66 A at AC 85 V

0.56 A at AC 100 V

0.26 A at AC 240 V

0.25 A at AC 264 V

55.2 W at AC 85 V

55.0 W at AC 100 V

54.8 W at AC 264 V

1)

= 0 W)

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5.4 Master Modules

5.4.1 CP-8000

5.4.1.1 Technical Data

Processor and memory

Processor Blackfin BF536
Clock pulse frequency Core clock appr ox. 40 0 MHz

Accuracy clock pulse ± 3.5 ppm (-40°C to +80°C), ± 2 ppm (0°C to 40°C)
Internal real tim e clock and ext er-

nal synchronization

Free run accurac y 12.6 ms/h
Program m em or y Flash-PROM 16 MB ( parallel conn ected)
Main memory SDRAM 32 MB
Local non-volatile memory FRAM 8 KB
Changeable non-volatile memor y SD card up to 2 GB
Max. number of data points 20000 (sum of process im ages over all 4 interf ac es)
Memor y f or applicati on program 128 KB, thereof 4 KB temporary memory for vari ables
Number of variables for applica-

tion program
Program sampling

Acquisi tion grid digital I/O 10 ms
Decentralized arc hive Recording raster for measured values 1, 2, 3, 5, 10, 15, 30,

System C omponents and Technical Data

System clock approx. 133 MHz

• Buf f ered maint enanc e-f ree (72 h)

• Aut omat ic al daylig ht-savin g time/ nor mal ti me chang e

• (S)NT P time server

512 vari ables possi bl e, t hereof 25 6 b ytes non-volatile
(variables: BOOL = 1 bit, DINT = 4 bytes, REAL = 4 bytes)

• C yclic al 10… 200 0 ms (s ettab l e raster 1 ms )

• Sp ontan eous ( s ett abl e; run n ot bas ed on int errup t)

60 min, settabl e
Max. message len gth of a s egment 1…200 bytes, settable
Memory configuration, settable

10 files of 1000 records each (= 10000 records)
20 files of 500 records eac h (= 100 00 records)
50 files of 400 records eac h (= 200 00 records)
80 files of 450 records eac h (= 360 00 records)
100 files of 100 records eac h (= 10000 records)
100 files of 25 records each (= 2500 records)
200 files of 50 records each (= 10000 records)
200 files of 25 records each (= 5000 records)

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System C omponents and Technical Data

Communication

2 Ethernet/LAN interf aces
(X1, X4)

1 serial interface (X2)

1 serial interface (X3)

Power supply

Power supply DC 5.2 V 1.5 W
Internal operati ng vol t ag es Logic DC 3.3 /2.5/1.2 V

Optional power supply for exter­nal modem via X2

*)

Connections/mechanics

Ethernet/LAN (X1 , X4) RJ45 socket connector 8-pole (IEC 6060 3-7)
Serial RS-232 (X2) C onnection D-S UB 9-pole, male (D IN 41652)
Serial RS-485 (X3) Screw terminal 6-p ole with shield interception
Ethernet/LAN (X4) RJ45 socket connector 8-pole (IEC 603.7)
Dimension (LxWxH) 124 x 128 x 123 mm (measure without DIN rail)
Weight Approx. 80 0 g

*)

only for specific transmission facilities

• Eth ern et acc . t o IEE E 80 2.3 (1 0Base-T or 100B as e-TX)

• Galvanic all y insul ated

• Trans miss i on rate 10 Mbit/s or 100 Mbit /s

• H alf dupl ex or full dup l ex

• Auto-MDI(X)

• Tim e synchr on i zati on vi a NTP ser ver

• Sub st ati on functi on

• Lin e length 0…100 m

• R ated im puls e voltag e 2 kV

• Unbal anc ed int erc han g e circui t RS-23 2, V.2 4/V .28

• G alvan ic ally not insul ated

• ESD protection

• Trans mis s i on rat e up to 115. 2 kbit/s ( d ep en din g on prot oc ol)

• Line l ength up t o 2.5 m

• Balanc ed int erch an ge circui t RS-42 2/R S- 485

• Galvanic all y insul ated

• ESD protection

• C onfiguration 4- wir e/2- w ir e with/ with ou t ter min atin g res is tor

(paramet er- s ett abl e)

• Transmissi on r ate up to 115. 2 kbit/s ( d ep en din g on prot oc ol)

• R ated im puls e voltag e 2 kV

LCD DC 12 V

• De-energi zed (f or modem res et)

• DC 5.2 V ± 5 % 2.5 W

• DC 12 V ± 5 % 2.5 W

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5.4.2 CP-8021 and CP-8022

5.4.2.1 Technical Data

Processor and memory

Processor Blackfin BF536
Clock pulse frequency Core clock appr ox. 40 0 MHz

Accuracy clock pulse ± 3.5 ppm (-40°C to +80°C), ± 2 ppm (0°C to 40°C)
Internal real tim e clock and ext er-

nal synchronization

Free run accurac y 12.6 ms/h
Program m em or y Flash-PROM 1 6 MB
Main memory SDRAM 32 MB
Local non-volatile memory FRAM 8 KB
Changeable non-volatile memor y

Max. number of data points 20000 (sum of process images over all 4 interfaces)
Memor y f or applicati on program 128 KB, thereof 4 KB temporary memory for vari ables
Number of variables for applica-

tion program
Program sampling

Acquisi tion grid digital I/O 10 ms
Decentralized arc hive Recording raster for measured values 1, 2, 3, 5, 10, 15, 30,

System C omponents and Technical Data

System clock approx. 133 MHz

• Buf f ered maint enanc e-f ree (72 h)

• Aut omat ic al daylig ht-savin g time/ nor mal ti me chang e

• (S)NT P time server

• SD c ard up to 2 GB

• SIM card standard ( m ini SIM) for GPRS communication

512 vari ables possi bl e, t hereof 25 6 b ytes non-volatile
(variables: BOOL = 1 bit, DINT = 4 bytes, REAL = 4 bytes)

• C yclic al 10… 2 00 0 ms (sett abl e rast er 1 ms )

• Sp ont an eous (settabl e; run n ot b as ed on i nt err u pt)

60 min, settabl e
Max. message len gth of a s egment 1…200 bytes, settable
Memory configuration, settable

10 files of 1000 records each (= 10000 records)
20 files of 500 records eac h (= 100 00 records)
50 files of 400 records eac h (= 200 00 records)
80 files of 450 records eac h (= 360 00 records)
100 files of 100 records eac h (= 10000 records)
100 files of 25 records each (= 2500 records)
200 files of 50 records each (= 10000 records)
200 files of 25 records each (= 5000 records)

1)

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System C omponents and Technical Data

Communication

2 Ethernet/LAN interf aces
(X1, X4)

1 serial interface (X2)

1 serial interface (X3)

1 serial interface (X6)

1 radio interface (X7)

1)

1)

• Eth ern et acc . t o IEE E 80 2.3 (1 0Base-T or 100B as e-TX)

• Galvanic all y insul ated

• Trans miss i on rate 10 Mbit/s or 100 Mbit /s

• H alf dupl ex or full dup l ex

• Auto-MDI(X)

• Tim e synchr on i zati on vi a NTP ser ver

• Lin e length 0…100 m

• R ated im puls e voltag e 2 kV

• Unbal anc ed int erc han g e circui t RS-23 2, V.2 4/V .28

• G alvan ic ally not insul ated

• ESD protection

• Trans mis s i on rat e up to 115. 2 kbit/s ( d ep en din g on prot oc ol)

• Time synchron izati on

• Line l ength up t o 2.5 m

• Balanc ed int erch an ge circui t RS-42 2/R S- 485

• Galvanic all y insul ated

• ESD protection

• C onfiguration 4- wir e/2- w ir e with/ with ou t ter min atin g res is tor

(paramet er- s ett abl e)

• Transmissi on r ate up to 115. 2 kbit/s ( d ep en din g on prot oc ol)

• R ated im puls e voltag e 2 kV

RS-232 M od e:

• Unbal anc ed int erc han g e circui t RS-23 2, V.2 8

• Galvanic all y insul ated

• ESD protection

• Trans mis s i on rat e up to 115. 2 kbit/s ( d ep en din g on prot o-

col)Rated impulse voltage 2 kV

• Line l ength up t o 2.5 m
RS-485 M od e:

• Balanc ed int erch an ge circui t RS-42 2/R S- 485

• Galvanic all y insul ated

• ESD protection

• C onfiguration 4- wir e/2- w ir e with/ with ou t ter min atin g res is tor

(paramet er- s ett abl e)

• Transmissi on r ate up to 115. 2 kbit/s ( d ep en din g on prot oc ol)

• R ated im puls e voltag e 2 kV

GPRS

• Quad ban d EGSM 8 50/ 9 00/ 1800 /1 90 0 MH z

• GPRS multislot class 10

2)

• C odin g schem e CS 1-4

• Upli nk up to 80 kbit/s (HW rev. BB: 60 kb it/s )

• D ownlink up to 40 kbit/s (H w rev. BB : 20 kb it/s )

• M axim um trans mitt ed RF power :

− 2 W (33 dBm) for GSM 850 and GSM 900

− 1 W (30 dBm) for GSM 1800 and GSM 1900

• P ermitt ed antenn a gain:

− GSM 850 MHz ≤ 6 dBi

− GSM 900 MHz ≤ 6 dBi

− GSM 1800 MHz ≤ 2.25 dB i

− GSM 19 00 MHz ≤ 2.2 5 dBi

• ESD protection

• Lic ens ing RED 2014/ 53/ EU

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System C omponents and Technical Data

Power supply

Operati ng volt ag e Input DC 5 V:

DC 4.75…5.5 V 1.5 W
Input DC 28 V:
DC 25.2…30.8 V 3.5 W (CP-8021)

5.5 W (CP-8022)
Internal operati ng vol t ag es Logic DC 3.3 /2.5/1.2 V
Optional power supply for exter-

nal modem via X2

3)

(CP-8021; CP-8 022 with deac -

• D e- ener giz ed (f or reset of mod em)

• DC 5.2 V ± 5 % 2.5 W

• DC 12 V ± 5 % 2.5 W

tivated internal GPRS modem4))
Optional power supply for exter-

nal modem via X2

3)

• D e-en ergi z ed (for res et of mod em)

• DC 5.2 V ± 5 % 0.75 W

(CP-8022 with activated internal
GPRS modem)

Connections/mechanics

Ethernet/LAN (X1 , X4) RJ45 socket 8-pole (IEC 60603-7)
Serial RS-232 (X2) RJ45 socket 8-p ole (IEC 60603-7)
Serial RS-485 (X3) Push-in terminal 8-pole (without interception)

max. wire cross section: 1.5 mm2

serial RS-232/RS-485 (X6)

1)

Push-in terminal 8-pole (without interception)
max. wire cross section: 1.5 mm2

GPRS (X7)

1)

SMA connector
Dimension (LxWxH) 132 x 30 x 142 mm ( measure without DIN rail)
W eight Approx. 210 g (CP-8021), ca. 260 g (CP-80 22)

1)

only CP-8022

2)

for CP-8022 with production level BB applies class 4

3)

only for specific transmission facilities

4)

as of production level CC

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System C omponents and Technical Data

5.5 Protocol Elements

Note

The hardware of the protocol elements is integrated on the Mast er Module. The relevant technical data
are described there.

5.5.1 UMPMT0, UMPST0

5.5.1.1 Functions

Communication of a central station with one or several substations in multi-point traffic.

Central Station

• Serial communication protocol according IEC60870-5-101
UMPT0 is central station

• Unbalanced transmission Master

─ Network configuration

− Multipoint-partyline

− Multipoint-star

− Max. connections: 100

─ System or device (application function)

− Controlling station

• Physical layer / data flow control

─ Unbalanced interchange circuit accordingV.24/V.28 standard
─ Transmission medium (half duplex)
─ Byte Frame (8E1)
─ Da ta flow contr ol Bit in receiv e direct ion
─ Data flow control Bit supervision

• Int eroperability according to IEC 60870-5-101 Ed.1

• I ntero perabil ity a ccordi ng to t he fol lowing docum ent:

─ SICAM RTUs Interoperability IEC 60870-5-101/104 (DC0-013-2)

• Data acquisition by polling (station i nterrogation)

─ Continuous Interrogation of a Remote Terminal Unit
─ Station failure delay

• Acquisition of events (transmission of data ready to be sent)

• General interrogation, outstation interrogation

• Clock synchronization according IEC 60870-5-101

─ Clock synchronization with <TI:=103> cl ock synchronization command
─ Acquisition of transmission delay (primary station) used for correction of clock syn-

chronization (with request status of link = proprietary)

• Command transmission

─ Demand
─ Set control location
─ Check control location

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System C omponents and Technical Data

• Transmission of integrated totals

• File transfer

• Opt imized param eters for s elected tran smissi on f aciliti es (m odem s)

─ Predef in ed optim ized par am eters for sel ect ed transmi ssi on facil iti es
─ Free definable parameters for transmission facility
─ 5 V power supply for external modem

ATTENTION: check power consumption of external modem!

• Standby transmission line over the public telephone network (PSTN)

• Data transmission using time slot radio

• Co-ordination of several masters

• Data transmission in relay operation mode (multi-point traffic with routing)

─ Main and Standby Transmission Line

• Prot ocol element control and return information

─ Protocol element control messages

− Sen d ( general ) i nterr ogatio n comm and t o al l

− Send (gen eral) inter roga tion command to sel ectiv e CA SDU

− Set control location

− Data filter in transmit direction “ON/OFF”

− Data filter in receive direction “ON/OFF”

− “Activate/Deactivate” interface

− “Activate/Deactivate” interface + protocol functions

− Add / Remove station to station polling

− Call cycle START / STOP / CONTINUE

− Continuous call station x ON / OFF

− Main/ Standby transmission line ACTIVE

─ Protocol element return information

− Station failure

− Station status

− Status DTR (1 = state line active)

− Status DSR (1 = state line active)

− Prot ocol-specific return information 0-3, 6, 7, 8-11

• Remote m aintenance with SICAM TOOLBOX II via serial connection

• Special functions

─ Summer time bit (SU) = 0 for all messages in transmit direction (summer time bit in

time tag)

─ Day of week ( DOW) = 0 for all m ess a ges i n tr an sm it di r ec tion (d ay of week t i me tag)
─ Originator address = 0 for all messages in transmit direction

• Transparent Mode (Tunneling)

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System C omponents and Technical Data

Substation

• S erial communi cation protoc ol acc ording to IEC 60870-5 -101
UMPST0 is substation

• Unbalanced transmission Slave

─ Network configuration

− Multipoint-partyline

− Multipoint-star

− Max. connections: 1

─ System or device (application function)

− Controlled station

• Physical layer / data flow control

─ Unbalanced interchange circuit according to V.24/V.28 standard
─ Transmission medium (half duplex)
─ Byte Frame (8E1)

• Int eroperability according to IEC 60870-5-101 Ed.1

• I ntero perabil ity a ccordi ng to t he fol lowing docum ent:

─ SICAM RTUs Interoperability IEC 60870-5-101/104 (DC0-013-2)

• Acquisition of events (transmission of data ready to be sent)

• General interrogation, outstation interrogation

─ Non Interruptible GI
─ Send GI-data as class 1 data
─ Convert general interrogation command in receive direction to Broadcast

• Clock synchronization according to IEC 60870-5-101

─ Clock synchronization with <TI:=103> cl ock synchronization command
─ Acquisition of transmission delay (secondary station) used for correction of clock syn-

chronization with <TI:=106>

─ Correction of clock synchronization (via parameter)
─ Accuracy +/-20ms
─ Accuracy (relay operation) +/-20ms

• File transfer

• Opt imized param eters for s elected tran smissi on f aciliti es (m odem s)

─ Predef in ed optim ized par am eters for sel ect ed transmi ssi on facil iti es
─ Free definable parameters for transmission facility
─ 5 V power supply for external modem

ATTENTION: check power consumption of external modem!

• Data transmission in relay operation mode (multi-point traffic with routing)

• Prot ocol element control and return information

─ Protocol element control messages

− Sen d ( general ) i nterr ogatio n comm and t o al l

− I bit handling for time ON/OFF

─ Protocol element return information

− Status DTR (1 = state line active)

− Status DSR (1 = state line active)

*)

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