Siemens Advance Network Gateway User Manual

Page 1
Siemens Applied AutomationSiemens Applied Automation
Advance Network Gateway with Ethernet (ANG_EN)
December 2000 User’s Manual
2000590-001
Page 2
Copyright Notice
2000 by Siemens Applied Automation Bartlesville, Oklahoma, 74005, U.S.A.
All rights reserved. This publication is for information only. The contents are subject to changes without notice and should not
be construed as a commitment, representation, warranty, or guarantee of any method, product, or device by Siemens Applied Automation.
Reproduction or translation of any part of this publication beyond that permitted by Sections 107 and 109 of the United States Copyright Act without the written consent of the copyright owner is unlawful.
Inquiries regarding this manual should be addressed to: Siemens Applied Automation Technical Communications 500 West Highway 60 Bartlesville, Oklahoma, 74003, U.S.A.
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Table of Contents
Preface iii Technical Support v Safety Practices and Precautions vii
Chapter 1:
Chapter 2:
Chapter 3:
Advance Network Gateway 1
Introduction 1 Specifications 3
Installation 9
Introduction 9 Unpacking & Inspection 10 Pre Installation Planning 11 Wall or Rack Mounting Installation 14 CE Installations 14 Wiring Connections 17 AC Power (Mains) Connections 18 Data Hiway Connections 20 Ethernet Connections 23
Data Communication Setup 25
Introduction 25 Configuring Your PC 26 Establishing a Connection 30 Setting Network Address & Loop and Unit Numbers 33 Assigning an IP Address 37 Editing the Address Translation Table 38 Firm Updates 43 Command Summary 45
Chapter 4:
2000590-001 Table of Contents •• i
Troubleshooting 47
ANCB Description 48 ANCB LEDs Description & Operation 49 Ethernet Troubleshooting Guide 52 Guide to Network Health 54 Obtaining Diagnostic Information 55
Page 4
Table of Contents, Continued
Chapter 5:
Appendix
Glossary
Parts Catalog 57
Introduction 57 Available Parts 58 Power Supply Assembly Removal 59
Data Hiway Testing 61
Definitions of Important Terms 63
ii •• Table of Contents 2000590-001
Page 5
Preface
Audience & Purpose
Chapter Contents
This manual is intended to introduce users to the Advance Network Gateway Ethernet (ANG_EN) unit that uses the ANCB Communications Board P/N 2020951-001. The manual includes complete instructions for proper and safe installation of the ANG_EN by installation personnel.
The manual provides the following information:
Topic Page
Chapter 1. Advance Network Gateway 1 Chapter 2. Installation 9 Chapter 3. Data Communication Setup 25 Chapter 4. Troubleshooting 47 Chapter 5. Parts Catalog 57 Appendix. Data Hiway Testing 61 Glossary 63
2000590-001 Preface •• iii/iv
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Technical Support
Getting Help
Before You Call
At Siemens Applied Automation we take pride in the on going support we provide our customers. When you purchase a product, you receive a detailed manual, which should answer your questions; however, our technical support service provides a special “hot” line as an added source of information.
If you require assistance call:
Inside Oklahoma: (918) 662-7430 Outside Oklahoma: (800) 448-8224 Internationally: 001-918-662-7430
Before you call one of our technical support lines. Please have the fol­lowing information available to help our representative answer your questions:
1. Unit Serial Number and Date of Installation
2. Description of problem
3. LEDs status on Communication Board
2000590-001 Technical Support •• v/vi
Page 7
Safety Practices and Precautions
Safety First
Terms in This Manual
Terms as Marked on Equipment
This product has been designed and tested in accordance with IEC Pub­lication 1010-1, Safety Requirements for Electronic Measuring Appara­tus, and has been supplied in a safe condition. This manual contains in­formation and warnings, which have to be followed by the user to ensure safe operation and to retain the product in a safe condition.
WARNING statements identify conditions or practices that could result in personal injury or loss of life.
CAUTION statements identify conditions or practices that could result in damage to the equipment or other property.
DANGER indicates a personal injury hazard immediately accessible as one reads the markings.
CAUTION indicates a personal injury hazard not immediately accessible as one reads the markings, or a hazard to property, including the equip­ment itself.
Symbols in This Manual
Symbols Marked on Equipment
Grounding the Product
This symbol indicates where applicable cautionary or other information is to be found.
DANGER - High voltage
Protective ground (earth) terminal
ATTENTION - Refer to Manual
A grounding conductor should be connected to the grounding terminal before any other connections are made.
2000590-001 Safety Practices and Precautions •• vii
Page 8
Safety Practices and Precautions, Continued
Correct Operating Voltage
Danger Arising from Loss of Ground
Safe Equipment
Use the Proper Fuse
Before switching on the power, check that the operating voltage listed on the equipment agrees with the available line voltage.
Any interruption of the grounding conductor inside or outside the equip­ment or loose connection of the grounding conductor can result in a dan­gerous unit. Intentional interruption of the grounding conductor is not permitted.
If it is determined that the equipment cannot be operated safely, it should be taken out of operation and secured against unintentional usage.
To avoid fire hazard, use only a fuse of the correct type, voltage rating and current rating as specified in the parts list for your product. Use of repaired fuses or short-circuiting of the fuse switch is not permitted.
Safety Guidelines
DO NOT open the equipment to perform any adjustments, measure­ments, maintenance, parts replacement or repairs until all power sup­plies have been disconnected.
Only a properly trained technician should work on any equipment with power still applied.
When opening covers or removing parts, exercise extreme care since "live parts or connections can be exposed".
Capacitors in the equipment can retain their charge even after the unit has been disconnected from all power supplies.
viii •• Safety Practices and Precautions 2000590-001
Page 9
Introduction
ANG
Channel
Network
Data
Advance GC
10BaseT
(Fiber Optics
or Coax)
Ethernet
TCVR
Wall Mounted
ANG
Wall Mounted
ANG
Data
Network
APC
Advance GC
Chapter 1
Advance Network Gateway
Overview
Read This
Figure 1-1. Typical ANG_EN Network
Features
High speed implementation of Advance Data Hiway using Ethernet
Permits joining of multiple segments of standard Data Hiway
Significantly increases com- munication data capacity
Allows use of fiber optics and other Ethernet transmission media
The Advance Network Gateway with the Ethernet (ANG_EN) option connects Siemens Applied Automation’s equipment residing on an Advance Data Hi­way to a high speed Ethernet communication system. The ANG_EN is a self­contained unit with its own power supply and electronics. It is available for 19-inch rack or wall mounting.
This manual provides installation instructions for the Advance Network Gateway Ethernet (ANG_EN) unit that uses the ANCB Communications Board P/N 2020951-001. For Installation instructions for the Advance Net­work Gateway (ANG_EN) that uses the Com 1 board refer to user manual part number 20000579-001.
2000590-001 Advance Network Gateway •• 1
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Introduction, Continued
Available Configurations
The Advance Network Ethernet Gateway is available in the following configu­rations:
Description SAA Part Number
CSA/NRTL, Div 2, ADH to Ethernet, Wall Mount, CE (Copper)
CSA/NRTL, Div 2, ADH to Ethernet, Rack Mount, CE (Copper)
CENELEC, ZONE 1, ADH to Ethernet, Wall Mount, CE (Copper)
2015840-001
2015838-001
2015850-001
2 •• Advance Network Gateway 2000590-001
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Specifications
Media Interface
Ethernet Specifications
Data Hiway Specifications
Power (Mains) Requirement
Advance Network Communication Board (ANCB): 10BASE-T RJ-45 STP connector
Data rate: 10Mbits/sec. Maximum Cable Length Per Ethernet Specifications Maximum length to adapter
concentrator/hub: Cable Type (minimum req.): AT&T D-inside wire (DIW &
Cable Characteristics: 100 Ohms nominal impedance
248 Advance Units Maximum / 31 Units per Loop 8 Loops Maximum
Input Voltage 85-264 VAC, 47-63 Hz Single Phase, Grounded Neutral 1 Ampere Maximum (<100 Watts)
100m (328 ft)
PDS, IBM Type 3, Category 3 or 5 data grade cabling)
Electrical Connections
Dimensions
Input Power Terminal Strip for braided or solid 12 AWG (2.5mm2) maximum wire size
Data Hiway Terminal Strip for dual or single pair Data Hiway cable
Interfaces Laptop PC RS 232: 9-pin Sub D plug Ethernet 10BASE-T: standard RJ-45 connector
Rack Mounted Package Configuration See Figure 1-2 for Outline Drawing and Dimensions
Wall-Mounted Package Configuration See Figure 1-3 for Outline Drawing and Dimensions
Zone 1 - Wall-Mounted Package Configuration See Figure 1-4 for Outline Drawing and Dimension
2000590-001 Advance Network Gateway •• 3
Page 12
Specifications, Continued
Housing, Explosion Protection, Ratings and Certifications
Wall Mounted Configuration NEMA 3 (IP-54) CSA Certified for Class I, Division 2, Group A,B,C,D CENELEC non-Ex (Air purge is not required for fire protection as indicated; however, the unit may be air purged, if desired, for additional protection from envi­ronmental elements.)
Rack Mounted Configuration NEMA 2 (IP-20) CSA Certified for Class I, Division 2, Group A,B,C,D CENELEC non-Ex
Zone 1 Configurations CENELEC approved EEx d IIC T6 Cortem CCA-04 enclosure
Electromagnetic and Radio Frequency Compatibility and Electrical Safety CE Compliance; certified to 89/336/ECC (EMC directive) CE Compliance; certified to 73/23/EEC (Low Voltage directive) Tested per EN 61010-1 / IEC 1010-1
Housing Materials and Colors Stainless steel (1.4016); Front and top are commercial gray B (RAL 7043), housing is light gray (RAL 7035)
Ambient Installation Conditions
Weight Rack/Wall: 15 kg (35 pounds) approximately Zone 1: 33 kg (73 pounds)
Operation: -18° to +50°C (0° to 122°F) 0-99% relative humidity (non-condensing) maximum
0-75% relative humidity year-round average (Purge with dry air or nitrogen if required in tropical conditions.)
Must not be exposed to direct sunlight. Must be protected from rain.
Storage and Transport: -25° to +65°C
4 •• Advance Network Gateway 2000590-001
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Specifications, Continued
Rack Mount, Front View
Rack Mount, Side View
Rack Mount, Rear View
Figure 1-2. Rack Mount Dimensions
A
A
Dimension Table
C B
L
M
M
D
E
U.S.
Figure 1-2 Description
Inches
A Rack Height 6 15/16 177 B Rack Total Width 19 483 C Rack Mounting Holes Spacing 18 1/4 464 D Rack Depth of Case Only 16 1/4 413 E Rack Depth Including Cable Housing 22 1/8 563 F Handle Depth in Front of Rack 1 3/8 35 L Height of Rear Access Panels 5 127 M Width of Rear Access Panels 7 ½ 190
F
Metric mm
2000590-001 Advance Network Gateway •• 5
Page 14
Specifications, Continued
Figure 1-3. Wall Mount Dimensions
K
H
I
G
A
Dimension Table
J
D
E
Bell housing shields to provide for hazardous area connection of field wiring.
Wall Mount, Front View Wall Mount, Left Side View
U.S.
Figure 1-3 Description
Inches
G Wall Depth 7 13/16 199 H Wall Width 17 1/2 444 I Wall Mount Holes Horizontal Spacing 15 9/16 396 D Wall Height of Case Only 16 1/4 413 E Wall Height Including Cable Housing 22 1/8 563 J Wall Mount Holes Vertical Spacing 17 11/16 450 K Left Side Wall Clearance for Door
2 3/8 60
Opening
Metric mm
6 •• Advance Network Gateway 2000590-001
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Specifications, Continued
Figure 1-4. Zone 1 – Wall Mount
R
c/l
0
P
BOTTOM
K
Q
RIGHT
B
E
D
c/l
J
I
H
G
F
S
FRONT
P
O N
M
c/l
T
TOP
A
K
L
C
Q
LEFT
Dimension Table
Figure 1-4 Description Metric
U.S. (inches)
(mm)
A Overall enclosure height 523 20 9/16 B Overall enclosure width 431 16 15/16 C Overall enclosure depth from wall mounting 271 10 11/16 D Vertical distance between wall mounting holes 481 19 E Horizontal distance between wall mounting holes 390 15 3/8 F Clearance of wall mounting holes 20 13/16 G Distance from wall to front cable entry hole (left and right) 120 4 3/4 H Distance from wall to back cable entry hole (left and right) 76 3 I Spacing between holes on sides (left and right) 76 3 J Spacing from center line to outer hole on side (left and right) 153 6 K Spacing from wall to back cable entry hole (top and bottom) 76 3 L Spacing from wall to front cable entry hole (top and bottom) 127 5 M Spacing between front cable entry holes (top) 102 4 N Spacing between center line and outer cable entry hole (top) 102 4 O Spacing between center line and outer cable entry hole (top
51 2
and bottom) P Spacing between rear cable entry holes (top and bottom) 102 4 Q 9 threaded cable entry holes each on left and right sides M25 x 1.5 R 2 threaded cable entry holes on bottom M25 x 1.5 S 2 threaded cable entry holes on top 1-1/4 x 11 NPT T 2 threaded cable entry holes on top 3/4 x 14 NPT
2000590-001 Advance Network Gateway •• 7
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Page 17
Introduction
Chapter 2
Installation
Overview
WARNING
Installation Overview
This chapter is intended for installation personnel. After completing the pro­cedures, within this Chapter, the Advance Network Gateway will be ready for operation.
Ensure that all AC Power (Mains) Specification requirements and advisories are met. Failure to do so, and operating the equipment in a manner not specified, may impair the safety protection provided by the equipment.
Before beginning the installation process read through this Chapter to famil­iarize yourself with the installations requirements.
The following table provides a recommended sequence of events you should follow to ensure a safe and trouble free installation.
Topic See Page
Unpacking and Inspection 10 Pre Installation Planning 11 Wall or Rack Mounting 14 CE Installations 15 Wiring Connections 17 AC Power (Mains) Connections 18 Data Hiway Connections 20 Ethernet Connections 23
2000590-001 Installation •• 9
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Unpacking & Inspection
Instructions
Reporting Damage
After opening the carton containing the unit, remove the unit from the carton and inspect it for damage that my have occurred during transportation.
Points of inspection are:
Inspect exterior of unit for dents, chipped paint, scratches, etc.
Open unit and visually inspect interior mounted assemblies, con-
nectors and printed circuit boards for damage.
If there is any damage, notify your local Siemens Applied Automation repre­sentative. Keep all shipping materials as evidence of damage, for carrier’s inspection. Siemens Applied Automation will arrange for immediate repair or replacement.
Telephone:
Inside Oklahoma: 918-662-7430 Outside Oklahoma: 800-448-8224 toll free Internationally: 001-918-662-7430
10 •• Installation 2000590-001
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Pre Installation Planning
AC BREAKER
PROTECTION
Description
CAUTION
Figure 2-1. ANG_EN in Analyzer House
This section provides information that can help you in preplanning your in­stallation. Subsequent information includes examples of how an Advance Network Gateway (ANG_EN) can be used to physically extend a single loop of the Advance Data Hiway (ADH) and a Fiber optic installation.
Before installing the Advance Network Gateway (ANG_EN) within an existing LAN consult with the LAN administrator. You should also adhere to all the ANG_EN Specification requirements; see Chapter 1. Specifications; page 3.
The ANG_EN is designed for wall or 19-inch rack mounting. Figure 2-1 shows the ANG_EN wall mounted in an analyzer house. Note that the AC Power (Mains) breaker is located in close proximity of the ANG_EN. Also note the I/O connections to the ANG_EN.
POWER & CABLE CONNECTIONS
2000590-001 Installation •• 11
Page 20
Pre Installation Planning, Continued
Distant Analyzer House
APC
Control
Analyzer House
Analyzer House
Advance
Network
Advance Data Hiway
Advance
Data Hiway
Advance Data Hiway
I/O Unit
Fiber optics/
or STP
Figure 2-2. ANG_EN Installation
Figure 2-2 illustrates how a ANG_EN can be used to physically extend a sin­gle loop of the Advance Data Hiway (ADH) by providing a conversion from the ADH media to Ethernet, and back to the ADH media.
All segments of the system labeled “Advance Data Hiway” are according to standard installation practices (9182 Belden cable or equivalent); see Chap­ter 1. Specifications; page 3.
ANG
Hub
ANG
GC GC GC
SAA SAA
ANG
GC
GC
12 •• Installation 2000590-001
Page 21
Pre Installation Planning, Continued
FIBER
OPTICS HUB
FIBER OPTICS
CONVERTER
I/O Unit
Analyzer House
Distant
Analyzer House
Control Room
APC
FIBER
OPTICS
CONVERTER
Advance Data Hiway
Advance Data Hiway
Advance Hiway Data
STP (10BaseT)
from each
Gateway to
fiber optic hubs
or converters
Figure 2-3. ANG_EN Fiber Optics Installation
Figure 2-3 shows an ANG_EN in a 10BASE-T to fiber optic installation. Fiber optic equipment including converters, hubs and interconnecting cable are not provided by Siemens Applied Automation.
As shown in Figure 2-3. multiple ANG_EN’s may be interconnected into a single large system by using appropriate Ethernet hubs.
The APC (Advance Personal Computer) must be connected to a standard segment of Advance Data Hiway via the Advance Personal Computer Inter­face (PCI).
ANG
GC GC
ANG
ANG
PC-1
GCGC
2000590-001 Installation •• 13
Page 22
Wall or Rack Mounting Installation
Instructions
Package Configurations
Wall Mounting
The Advance Network Gateway Unit (ANG_EN) should be:
Installed in a location that is free from shock and vibration.
Protected from direct sunlight and extremes of temperature.
It is recommended that the ANG_EN be mounted within a shel-
ter. This prevents ANG_EN from being exposed to outside envi­ronmental conditions.
The ANG_EN is available in three models;
Wall mount unit
19-inch rack unit
Zone 1 wall mount.
The mounting wall must be capable of supporting the weight of the ANG_EN; see Chapter 1., Specifications and Figures 1-2 through 1-4.
Wall Mount Unit: Use four, 5/16-inch (M8) or 3/8-inch (M10) lag bolts to mount the ANG_EN to the wall. Mounting bolts must be secured to solid wall construction members such as studs and into the wall only. Allow adequate clearance on the left side to allow the door to swing open.
Zone 1 Wall Mount Unit: Use four, ¾ inch (M20) lag bolts to mount the NAU to the wall. Mounting bolts must be secured to solid wall construc­tion members such as studs and into the wall only.
14 •• Installation 2000590-001
Page 23
CE Installations
Description
CE Installation Kit
Instructions
Installation with Steel Conduit
This section should be used for installation sites that must conform to CE (Conformite Europeene) Certification. Typically, this does not apply to installations outside the EC unless the equipment was purchased with the explicit requirements and expectations that it shall conform to EC Electromagnetic and Radio Frequency Interference (EMI/RFI) rejection specifications.
Available from Siemens Applied Automation CE Installation Kit P/N 2020264-001. This kit has all the parts for all the installations referenced in this section.
The following information pertains to CE Installation of General Purpose, Zone 1 and Division 2 Equipment. For Zone 1 Installations all cabling is terminated in the ANG_EN Zone 1 Enclosure.
The preferred method is to route the field wiring in steel conduit. If steel conduit is used unshielded power and signal wires can be used. The power and signal wires (Ethernet and Data Hiway) must be routed in separate conduit.
Installation without Steel Conduit
Using flexible conduit and/or armored cable is equivalent to using “steel conduit”. Flexible conduit or armored cable must have its flexible conduit and/or armoring conductivity 360-degree terminated at its entry to the ANG_EN enclosure (or bulkhead).
If conduit is not used, the following installation practices must be used to ensure that the CE certification remains valid:
1. A shielded power cord or cable must be used for the input power wiring. The shield must be terminated at the ANG_EN in a 360­degree termination at the enclosure (bulkhead); use Siemens Ap­plied Automation P/N 2015729-001 contained in the CE Installation Kit or an equivalent part. For Zone 1 Installation use Siemens Ap­plied Automation P/N 1311001-014 Installation Kit.
2. The Data Hiway cables shields must be terminated in a 360-degree termination at the enclosure or bulkhead; use Siemens Applied Automation P/N 2015729-001 contained CE Installation Kit or an equivalent part. For Zone 1 Installation use Siemens Applied Auto­mation P/N 13111001-014 Installation Kit.
2000590-001 Installation •• 15
Page 24
CE Installations, Continued
3. A split ferrite must be clamped to Data Hiway cables and fixed im-
4. Shielded Ethernet cable must be used for all Ethernet connections,
mediately to the outside of the ANG_EN; use Siemens Applied Automation part number 1173000-013 ferrite contained in CE Instal­lation Kit. This is required to meet the Conducted Immunity require­ment for CE/EMC Heavy Industrial. All other CE/EMC Heavy Indus­trial requirements are met without the use of a ferrite clamp.
in and outside the GC, and coupled through the enclosure using a shielded RJ-45 coupler; use Siemens Applied Automation part num­ber 1183200-003 contained in CE Installation Kit. A mounting plate (Siemens part number 2020261-001) is also available to accomplish this. If needed for Zone 1 installation Siemens Applied Automation part numbers 2017984-001 and 2017985-001 is available to maintain purge. If a PG gland is used to make the 360-degree termination of the Ethernet shield at the enclosure, the Installation Kit and other parts are not required.
16 •• Installation 2000590-001
Page 25
Wiring Connections
Port 1& 2
Switch
Description
Figure 2-4. Power Supply/ANCB Assembly
I/O Wiring
All input ac power and communications connections are made to con­nectors located on the chassis power supply assembly. To gain access to the assembly, open the front panel of the ANG_EN. For Zone 1 units refer to the Figure 1-4, Zone 1 Outline Drawing.
Advance Data Hiway
Ethernet Port
AC Power
ANCB (Advance Network Communications Board)
Power ON/OFF
Two removable wiring access plates permit all the wiring to be made through the bottom section (wall units) or rear section (rack units) of the ANG_EN. The plates can be punched to accommodate conduit or cable gland connectors. For Zone 1 units refer to the Figure 1-4, Zone 1 Out­line Drawing.
Figure 2-5. Wiring Access Plate
Instructions
ACCESS PLATES
AC Power (Mains) Connections Page 18 Data Hiway Cable Connections Page 20 Ethernet 10BaseT Connections Page 23
2000590-001 Installation •• 17
Page 26
AC Power (Mains) Connections
ANG_EN Power Supply
WARNING
Instructions
The ANG_EN Power Supply can accept 90-264 VAC, 47-63 Hz inputs without the need for setting switches or jumpers.
Installation personnel shall adhere to all AC Power (Mains) Specification requirements; see Chapter 1. Specifications; page 3. Failure to do so, and operating the equipment in a manner not specified, can impair the safety protection provided by the equipment.
Step Action
1. Shut off the primary AC Power Supply line to this location.
2. Open the front panel of the ANG_EN by loosening the four captive screws located on each corner; use 4mm Allen wrench.
3. Install a 15-Ampere circuit breaker, disconnect switch or a receptacle in the power supply line or a switched receptacle near the ANG_EN unit to make sure the unit can be com­pletely separated from the power source. Label the breaker or receptacle box to make sure that the circuit is clearly identifiable.
Installation Note
4. Remove the wiring access plate; see Figure 2-5. Punch holes as required for either conduit or cable gland connec­tors. Install connectors and replace the plate.
5. Route input power, in accordance with pertinent electrical codes and regulations, to ANG_EN.
To make the connections easier we have provided J1 as a removable connector. Simply grasp the top portion of the connector and pull it straight out from the base connector.
18 •• Installation 2000590-001
Page 27
AC Power (Mains) Connections, Continued
Step Action
6. Locate the power-input connector on the power supply as­sembly. Loosen the wire retaining screws on top of con­nector. Strip the insulation ¼ -inch back from each of the power supply leads. Insert each lead in the correct location, and tighten down retaining screws.
7.
8. Inspect all connections for shorts or loose connections.
9. You are now ready to connect the Data Hiway cable; con-
Locate the ANG_EN chassis ground lug and connect wire from it to the building’s ground connection.
tinue with Data Hiway Connections, page 20.
2000590-001 Installation •• 19
Page 28
Data Hiway Connections
Pin 6- Ground
Description
Figure 2-6. Data Hiway Connector
Data Hiway Cable
This section provides instructions for connecting the ANG_EN to an ex­isting Data Hiway.
Pin 1
Data Hiway Port 1 & 2 Connections
Pin 1-ADH-A+ Pin 2-ADH-A­Pin 3- Ground Pin 4-ADH-B+ Pin 5-ADH-B-
The Advance Data Hiway requires a low capacitance, twin axial, 150­ohm cable. The cable can be purchased from Siemens Applied Automa­tion. See the table below for ordering the correct cable:
Dual Channel Installation Standard Oval Cable
Siemens Applied Automation P/N 1681000-003 (Belden P/N SSD1743)
Dual Channel Installation Used for larger radius bends
Siemens Applied Automation P/N 1686002-002 (Alpha P/N 516689)
Single Channel Installation Siemens Applied Automation
P/N 1686002-001 (Belden 9182, Alpha P/N 9283, Manhattan P/N 39240)
20 •• Installation 2000590-001
Page 29
Data Hiway Connections, Continued
More Information
Instructions
Installation Note
For technical information on the Data Hiway refer to Appendix A in the Optichrom Advance Library Set, Volume 2, Board Installation and Strap­ping Manual.
Step Action
1. Place the ANG_EN AC Power Supply (Mains) circuit breaker to OFF. On the ANG_EN Power Supply Assembly place toggle ON/OFF switch to OFF.
WARNING
Placing the Power Supply Assembly toggle ON/OFF switch to OFF does not remove the main voltage to the J1 termi­nals. To remove all input power to the ANG_EN, the AC Power (Mains) to the ANG_EN needs to be shut off.
2. Route the Data Hiway cable to the ANG_EN in accordance with national or local electrical codes and regulations; see Figure 2-1.
To make the Data Hiway connections easier we have made it a remov­able connector. Simply grasp the top portion of the connector and pull it straight out from the base connector; see Figure 2-6.
CAUTION
2000590-001 Installation •• 21
Do not plug the Data Hiway connector in until you have set the loop and unit number; see Chapter 3. Data Communications Setup.
Page 30
Data Hiway Connections, Continued
Pin 6- Ground
Instructions,
continued
Step Action
3. Connect the Channel A Data Hiway cable to port 1, ADH + and - terminals. Repeat for port 2 for Channel B Data Hi­way Cable.
Pin 1
Data Hiway Port 1 & 2 Connections
Pin 1-ADH-A+ Pin 2-ADH-A­Pin 3- Ground Pin 4-ADH-B+ Pin 5-ADH-B-
Advance Data Hiway cable shields is grounded at one end only. If ground is at ANG_EN end, use GND terminal.
4. Perform Data Hiway Post Installation Test; refer to Appen­dix A. How to Test the Data Hiway.
5. Remove the ADH plug connector from board. Do not make final connections until you have set the loop and unit num­ber; see Chapter 3. Data Communications Setup
6. You are now ready for the Ethernet connections; go to Ethernet Connections, page 23.
22 •• Installation 2000590-001
Page 31
Ethernet Connections
Description
Figure 2-7. RJ-45 STP Connector
Before You Begin
The DataNET Gateway connects to the Ethernet local area network via the RJ-45 STP connector located on the topside of the ANCB.
Read the following notes.
1. The 10BASE-T data cable requires a minimum of two twisted pair (transmit pair and a receive pair). Wire used should conform to the AT&T D-inside wire (DWI&PDS), or IBM Type 3 or better twisted-pair cable specifications, or Category 3 or 5 data grade cabling or better.
2. The maximum length of a 10BASE-T data cable can not exceed 328 feet (100 meters). Typically to increase the distance each ANG_EN will connect to a hub or other type of repeater/medium converter.
3. The cable should be terminated at both ends with RJ-45 STP male connectors. The table below shows the RJ-45 wiring connections for the ANG_EN end of the cable.
Pin No. MDI Function
1 TX+ 2 TX­3 RX+ 4 NC 5 NC 6 RX­7 NC 8 NC
2000590-001 Installation •• 23
Page 32
Ethernet Connections, Continued
Installation
Do not perform the following procedure until you have defined the IP and Subnetmask addresses; see Chapter 3. Data Communications Setup.
Step Action
1. Connect the incoming Ethernet line from the Hub to the
RJ-45 STP connector on the ANCB board.
RJ45 STP Connector
2. Place the ANG_EN AC Power Supply (Mains) circuit
breaker to ON. On the ANG_EN Power Supply Assembly place toggle ON/OFF switch to ON (Figure 2-4).
3. After the ANG_EN has been connected to a hub and both
the ANG_EN and hub have been powered on, verify the connection by looking at the LEDs visible on the top card edge of the ANCB; see page 49, ANCB LEDs Description and Operation.
24 •• Installation 2000590-001
Page 33
Introduction
Chapter 3
Data Communications Setup
Overview
Getting Started
Chapter Preview
This chapter provides maintenance personnel instructions for configuring the Advance Network Gateway (ANG_EN). Once configured the ANG_EN will “tunnel” Advance Data Hiway (ADH) messages across Ethernet to another ADH by way of an Advance Maxum Analyzer or another ANG_EN.
… read through this Chapter prior to performing any procedures.
This chapter provides the following information:
Topic Page
Configuring Your PC 26 Establishing a Connection 30 Setting Network Address & Loop and Unit Numbers 33 Assigning an IP Address 37 Editing the Address Translation Table 38 Firmware Updates 43 Command Summary 45
2000590-001 Data Communications Setup •• 25
Page 34
Configuring Your PC
Description
Instructions
The Advance Network Gateway (ANG_EN) has a built-in utility for con­figuring the ANG_EN. The Windows HyperTerminal program, which resides on most PCs, can be used to access the utility. Other serial communication packages that support the following settings can also be used.
Baud rate: 57.6k baud Data bits: 8 Parity: none Stop bits: 1 Flow control: none
The following procedure uses the Windows HyperTerminal program, to connect to the ANG_EN.
1. Click the Start button, and then click on Programs.
2. Click the HyperTerminal icon to start the Program. The Connection Description dialog box will open
26 •• Data Communications Setup 2000590-001
3. In the Name field type in a Connection Name. Example: Advance Network Gateway.
4. In the Icon field select an Icon to represent the name selected.
Page 35
Configuring Your PC, Continued
5. Click OK. The Connect to dialog box opens
6. From the Connect Using scroll list choose the COM port number you will be using on the PC to connect to the ANG_EN configuration port.
7. Click OK to save the selection. The COM Properties box opens
2000590-001 Data Communications Setup •• 27
Page 36
Configuring Your PC, Continued
8. Scroll each field and select the following Port Settings:
Bits per second: 57600 Data Bits: 8 Parity: None Stop bits: 1 Flow Control: None
9. Click OK. The Main Menu will appear.
10. Click File and choose Properties from the drop-down menu. The Advance Network Gateway Properties box will appear
28 •• Data Communications Setup 2000590-001
11. Click Setting tab.
12. From the Emulation scroll list select VT100. Do not change the de­fault settings for the other parameters.
Page 37
Configuring Your PC, Continued
13. Click Terminal Settings button. The Terminal Settings dialog box will appear
14. Click OK to accept the default settings. The Advance Network Gateway Properties box will appear
16. Click ASCII Setup button. The ASCII Setup dialog box will appear
17. Click OK to accept the default settings and return to the Settings tab.
18. Click OK to return to main menu.
19. From the Main menu select File/Save As. The Save AS dialog box will appear
2000590-001 Data Communications Setup •• 29
20. Enter the short cut name. Click Save to complete the setup.
Your PC is now setup to connect to the ANG_EN. To create a shortcut to the new connection you just entered and place it
on your Desktop, select the file name entered in step 19 and click the right mouse button. From the pop-up menu select Create Shortcut.
Once the shortcut is created it can be moved to the Desktop. Simply click the shortcut icon and drag the icon while holding down the left mouse button. Release the mouse button to place the icon.
Page 38
Establishing a Connection
Description
Getting Started
Before You Begin
Password Protection
Once your PC is set up, as described in Configuring Your PC, you are ready to connect to an Advance Network Gateway (ANG_EN).
… read through this Chapter prior to performing any procedures.
1. Ensure that the ANG_EN is not connected to the network by remov­ing the RJ-45 plug from connector (J6) located on the edge of the Communications board; reference page 23.
2. Connect a standard 9-pin COM cable from the PC COM port you designated when you configured your PC (see page 26; step 6. ) to the Configuration Port J2 located on the Communications Board (Figure 2-7).
3. Turn on the AC power to the ANG_EN Power Supply board; refer­ence page on page 17.
All programs on the ANG_EN Communication board are password pro­tected. This insures the data integrity of all configuration data and limits unwanted access of the User’s network. To access any of the configura­tion or diagnostic information the user must log in using the password.
How to Change Password
How to Log Out
A password name can consist of any combination of alphanumeric char­acters. The alphanumeric name must have a minimum of five and a maximum of twenty characters. The ANG_EN Communication board is shipped from the factory with the word “password” entered as the de­fault password name.
The user can change the password name at any time. To do this login using the current password then type: password stand stand”. Where the word stand is the new password entered twice to verify that it was properly entered.
You may log out or close the Configuration and Diagnostic program at any time by typing logout. However, the Configuration and Diagnostic program will automatically log you out after five minutes.
30 •• Data Communications Setup 2000590-001
Page 39
Establishing a Connection, Continued
How to Log On
The following procedure assumes that the Windows Hyper Terminal pro­gram residing on your PC has been configured, the ANG_EN is opera­tional and the PC is connected to the ANG_EN.
1. Open Windows Hyper Terminal program on your PC or double click the shortcut icon to start; See Configuring PC.
2. Press ↵↵ Enter twice. The following dialog box appears
3. At the >> prompt type: login password and press ↵↵ Enter. The Connect Screen will appear with the log in information and the
local prompt. The local prompt indicates that your are communicating with the ANG_EN connected directly to the PC.
2.0.1
You are now ready to configure the Advance Network Gateway (ANG_EN) with its own Network Address and ADH Loop and Unit Num­ber; go to page 33.
2000590-001 Data Communications Setup •• 31
Page 40
Establishing a Connection, Continued
Remote Connection Log On
If your PC is connected to the ANG_EN configuration port you can con­nect to any other ANG_EN on the same network if you know the IP ad­dress of the device.
1. Open Windows Hyper Terminal program on your PC or double click the shortcut icon to start; See Configuring PC.
2. Press ↵↵ Enter twice, the Command Request dialog box will appear.
3. At the >> prompt type: login password [IP Address].
Once the password is verified the system responds with the login infor­mation and displays the remote prompt which includes the IP address of the connected ANG_EN.
32 •• Data Communications Setup 2000590-001
Page 41
Setting Network Address & Loop and Unit Numbers
Description
Before You Begin
Important Definitions
This section provides instructions to configure an Advance Network Gateway (ANG_EN) with its own Network Address.
1. Open Windows Hyper Terminal program on your PC; reference Con- figuring Your PC, page 26.
2. Connect and Log on to ANG_EN; reference Establishing a Con- nection, page 26.
Familiarize yourself with the following definitions.
address ip:
subnetmask:
This is the 12-digit address that defines each ANG_EN’s network ID and host ID. The IP ad­dress must be assigned before the ANG_EN is placed on-line to the network. Typically the cus­tomer’s network administrator assigns this ad­dress. The address ip is entered in dotted decimal notation. Ex: xxx.xxx.xxx.xxx
Subnetting, dividing the host ID into a subnet and host ID, helps hide the details of an internal net­work organization to external routers. The sub­netmask is used to reduce the size of routing ta­bles and restrict broadcast messages to the sub­network. The subnetmask is a 32-bit value con­taining one bits for the network and subnet ID and zero bits for the host ID. Typically the same sub­net mask is used on all ANG_EN’s on a given network. Ex: 255.255.000.000.
2000590-001 Data Communications Setup •• 33
address ethernet:
loop:
This is the 48-bit unique Ethernet address. This address is assigned at manufacturing time and is not user configurable.
Loop refers to the Advance Data Hiway (ADH) Loop number. Each ANG must be assigned a Loop number. All ADH units physically connected to the same bus as the ANG must have the same Loop number. Allowable Loop numbers range from 1 - 8.
Page 42
Setting Network Address & Loop and Unit Numbers, Continued
Instructions
unit:
iproute:
1. Log on locally to the ANG_EN. The Connect Screen will appear with the log in information and the
local prompt. The local prompt indicates that your are communicating with the ANG_EN connected directly to the PC.
Unit refers to a numeric number assigned to a de­vice on the Advance Data Hiway (ADH). Typically an ANG device can have a unit number from 0- to
31. However, If the ANG is connected to an Ad­vance Network Interface Unit (NIU), the ANG unit number must not be set to 0.
The iproute variable defines the network path to the default router. This value may be set to zero if not used.
Learning Hint
2.0.1
Parameters entered below are not saved until the ANG_EN is reset! Even though you are given the option to save after each entry you can make all your entries and then reset to save your entries.
2. To configure the ANG_EN IP address, at the Local >> prompt type:
config address ip xxx.xxx.xxx.xxx
Where xxx.xxx.xxx.xxx should be replaced with the 12 digit unique network address. See Assigning an IP (Internet Protocol) Address page 37.
34 •• Data Communications Setup 2000590-001
Page 43
Setting Network Address & Loop and Unit Numbers, Continued
3. Press ↵↵ Enter. The following message appears Configuration Change verified.
Type: reset - to save configuration changes
4. To save your entry, at the Local >> prompt type: reset
5. To configure the ANG_EN subnetmask, at the Local >> prompt type:
config netmask xxx.xxx.xxx.xxx
Where xxx.xxx.xxx.xxx is the subnet mask for your network. Typi­cally, this would be 255.255.0.0 or 255.255.255.0.
6. Press ↵↵ Enter, and save your entry by typing at the Local >> prompt:
reset.
7. To configure the ANG_EN Loop number, at the Local >> prompt type:
config loop x
Where x is a number in the range from 1 - 8 depending on the ADH Loop number of the Units to be connected directly to the ANG_EN ADH bus.
8. Press ↵↵ Enter, and save your entry by typing at the Local >> prompt:
reset
9. To configure the ANG_EN Unit number at the Local >> prompt type:
config unit x
Where x is a number in the range of 0 - 31. Typically this number is set to zero to give the ANG_EN the top priority on its local ADH bus. If the ANG_EN is connected to an NIU the Unit number must be in the range of 1 - 31. Note parameters are not saved until the ANG_EN is reset.
2000590-001 Data Communications Setup •• 35
Page 44
Setting Network Address & Loop and Unit Numbers, Continued
10. Save all changes. At the Local >> prompt Type: reset This forces the ANG_EN to save the Configuration Information and
reboot using the new values. The ANG_EN has now been configured. To display the current set-
tings, type at Local >> prompt: config display
11. Connect the ANG_EN to the Advance Data Hiway; reference page
20.
12. Connect the ANG_EN to the network; see page 23.
36 •• Data Communications Setup 2000590-001
Page 45
Assigning an IP Address
Overview
IP Address
How to Assign an IP Address
Each Advance Network Gateway (ANG_EN) unit on a network must be assigned an IP address. This 32-bit number defines each ANG_EN’s network ID and host ID. The IP address is assigned by the user before the Gateway is physically connected to a network.
See Setting Network Address & Loop and Unit Numbers, for instructions on how to enter the IP address.
The IP Address consists of a 32-bit number divided into four 8-bit fields. Each field is expressed as a decimal number from 1 to 255 with each field separated by periods. This is referred to as “dotted decimal” nota­tion. For example, 192.16.9.52 is an IP address.
Ask your network administrator to assign you an IP Address, or if the ANG_EN will be in a closed plant area and not connected to the Internet (World Wide Web) you can select an address from Table 3-1.
See Setting Network Address & Loop and Unit Numbers, for instructions on how to enter the IP address.
Table 3-1. Available IP Addresses
192.165.0.1
192.165.0.2
192.165.0.3
192.165.0.4
192.165.0.5
192.165.0.6
192.165.0.7
192.165.0.8
192.165.0.9
192.165.0.10
192.165.0.11
192.165.0.12
192.165.0.13
192.165.0.14
192.165.0.15
192.165.0.16
192.165.0.17
192.165.0.18
192.165.0.19
- 192.165.0.254
- 192.165.1.254
- 192.165.2.254
192.165.3.1 - 192.165.3.254
2000590-001 Data Communications Setup •• 37
Page 46
Editing the Address Translation Table
Overview
Table Description
Important
The Advance Network Gateway (ANG_EN) monitors the “local” ADH bus for messages with a “remote” destination address. The ANG_EN determines if the message destination is “remote” by searching it’s Address Translation Table (ATT). If the destination address is located remotely, the ANG_EN encapsulates the ADH message within the data portion of an IP packet and sends the message out the Ethernet port.
The Address Translation Table (ATT) records all known units that reside on the Advance Data Hiway (ADH). Each record within the ATT contains an ADH Loop / Unit number and the IP address of the ANG_EN the unit is directly connected to. The ATT records are automatically added or updated each time an ADH broadcast is received. Each ANG_EN broadcasts it’s ATT every 10 minutes. This insures the data intgerity of all ATT tables. An uninitalized ATT is automatically updated after 10 minutes by receiving ADH broadcasts and ANG_EN ATT broadcasts.
Only Advance analyzer units broadcast on a periodic basis so it may be necessary to add other type units when a new ANG_EN is added. An alternate method of updating the ATT is to force all ADH units to send a power-up broadcast by pressing the reset button or cycling the power.
Before You Begin
The following procedure assumes that the Windows Hyper Terminal pro­gram residing on your PC has been configured, the ANG_EN is opera­tional and the PC is connected to the ANG_EN.
38 •• Data Communications Setup 2000590-001
Page 47
Editing the Address Translation Table, Continued
Displaying the ATT
The Address Translation Table (ATT) can be displayed using the Configuration Management routines.
1. Log on locally to the ANG_EN.
2. To display the entire ATT type at the Local >> prompt: display all
3. To display a single Loop only type: display adh x Where x is the ADH Loop number. Allowable values are 1 - 8. If you
leave off the x value then the Loop number will default to the Loop number of the local ANG_EN.
2000590-001 Data Communications Setup •• 39
Page 48
Editing the Address Translation Table, Continued
4. To display the ATT by IP number type: display ip xxx.xxx.xxx.xxx Where xxx.xxx.xxx.xxx is the IP address. If you leave off the IP ad-
dress, the IP portion will default to the value of the local ANG_EN. Note: 255.255.255.255 and 0.0.0.0 are not allowed.
Editing the ATT
1. To delete a single entry from the ATT type: del adh loop unit Where loop is the ADH loop number (1 - 8) and unit is the ADH unit
number (1-31). All parameters must be specified.
40 •• Data Communications Setup 2000590-001
Page 49
Editing the Address Translation Table, Continued
2. To delete all ATT entries associated with a single IP address type:
del ip xxx.xxx.xxx.xxx
Where xxx.xxx.xxx.xxx is the IP address in dotted decimal notation. Note: 255.255.255.255 and 0.0.0.0 are not allowed.
3. To delete all entries in the ATT type: delete all
2000590-001 Data Communications Setup •• 41
Page 50
Editing the Address Translation Table, Continued
4. To add entries to the ATT type: add adh loop unit Where loop is the ADH loop number (1 - 8) and unit is the ADH unit
number (1-31). All parameters must be specified. You can only add entries that are local to the ANG_EN. If it is not di-
rectly connected to the ADH terminals you cannot edit it.
42 •• Data Communications Setup 2000590-001
Page 51
Firmware Updates
Description
Instructions
Periodically we will provide our ANG_EN users with firmware upgrades. Perform the following instructions to download a new ANG_EN firmware upgrade to the Communications board. A firmware upgrade will take ap­proximately 5 minutes.
The following procedure assumes that the Windows Hyper Terminal pro­gram residing on your PC has been configured, the ANG_EN is opera­tional and the PC is connected to the ANG_EN.
1. Log on to the ANG_EN.
2. At the >> prompt type: download You should see the following response on the screen. At this point
the ANG_EN Communications board is ready to receive the new firmware version.
2000590-001 Data Communications Setup •• 43
3. From the Main Menu bar click on Transfer.
Page 52
Firmware Updates, Continued
4. Click on Send Text File. The Send Text File dialog box will appear.
5. Under Files of type select All files (*.*).
6. Under File name type in the upgrade version file name (for this ex­ample Gateway.hex).
This will start the down loading of the files. Once the download has begun the block numbers will be displayed as they are transmitted. The upload will take approximately 5 minutes to complete.
44 •• Data Communications Setup 2000590-001
Page 53
Command Summary
Description
add
config
del
This section summarizes the command syntax for the Advance Network Gateway (ANG_EN) software.
Adds an ADH Unit to the Address Translation Table format: add adh loop unit
Where loop is a number in the range 1- 8. Where unit is a number in the range 1-31.
This command permits configuration of the ANG_EN format: config display format: config time server ip xxx.xxx.xxx.xxx
Where xxx.xxx.xxx.xxx is the IP address of the time server
format: config address ip xxx.xxx.xxx.xxx
Where xxx.xxx.xxx.xxx is the IP address.
format: config address ethernet xx.xx.xx.xx.xx.xx
Where xx.xx.xx.xx.xx.xx is the Ethernet address.
format: config loop x
Where x is a number in the range 1-8.
format: config unit x
Where x is a number in the range 1-31.
format: config iproute xxx.xxx.xxx.xxx
Where xxx.xxx.xxx.xxx is the IP address.
format: config netmask xxx.xxx.xxx.xxx
Where xxx.xxx.xxx.xxx is the IP address.
Deletes the specified ADH Unit from the Address Translation Table format: del all format: del adh loop unit
Where loop is a number in the range 1- 8. Where unit is a number in the range 1-31.
format: del ip xxx.xxx.xxx.xxx
Where xxx.xxx.xxx.xxx is the IP address.
display
2000590-001 Data Communications Setup •• 45
Generates display of the specified ADH Unit(s) from the ATT format: display all format: display adh loop unit
Where loop is a number in the range 1-8. Where unit is a number in the range 1-31. loop & unit are optional parameters
no options defaults to this ANG_EN loop
loop only displays all Units in specified loop loop unit displays specified ADH unit
format: display ip xxx.xxx.xxx.xxx
Where xxx.xxx.xxx.xxx is the optional IP address.
no option defaults to this ANG_EN IP
Page 54
Command Summary, Continued
download
errorlog
Help
login
logout
netstat net
Netstat adh (a or b)
password
This command starts download of ANG_EN firmware (used for up­grades) format: download
Generates and displays error log format: errorlog
Displays Command Summary List Permits User access to display and configuration commands
format: login password Permits a User to end a User session
format: logout Note: The user is automatically logged out after 5 minutes
Displays network statistics for Ethernet port. Displays the Advance Data Hiway A or B channel status
format: netstat adh a or netstat adh b Permits a User to alter the User password
The password is case-sensitive and can be up to 20 alphanumeric char­acters long. No pass
reset
format: password stand stand
Where stand is the new User supplied password.
Reboots the ANG_EN and saves all configuration parameters format: reset
46 •• Data Communications Setup 2000590-001
Page 55
Introduction
Chapter 4
Troubleshooting
Overview
Chapter Highlights
This chapter provides installation personnel with troubleshooting infor­mation to solve problems associated in the setup of the Advance Net­work Gateway.
Before beginning the installation process read through this Chapter to familiarize yourself with the information provides.
Topic See Page
ANCB Description 48 ANCB’s LEDs Description & Operation 49 Ethernet Troubleshooting Guide 52 Guide to Network Health 54 Obtaining Diagnostic Information 55
2000590-001 Troubleshooting •• 47
Page 56
ANCB Description
DataNET-
DataNET-B
57.6 KB
Operation
J2 (N/A for ANG-EN Operation)
Description
Figure 3-1. ANCB Board
J10 & J11 Connections
The ANCB (Advance Network Communication Board) is the communica­tions electronics for the unit. The ANCB plugs into to PCI slot located on the power supply assembly. A bracket fastens it to the chassis. See Fig­ure 2-4 Power Supply/ANCB Assembly.
ADH-B J11
10Base2
J4
10BaseT
J5
ADH-A J10
J12
LEDS
Config Port RS232
Board RESET
Jumpers J10 & J11 select the ANG_EN network interface provided to connector J4.
J10 connects Port1 on J4 to either the Advance Data Hiway (ADH) or Advance DataNET Channel A interface.
J5 Connector
More Information
J11 connects Port2 on J4 to either the Advance Data Hiway (ADH) or Advance DataNET Channel B interface. J10 & J11 are configured for Advance Data Hiway (ADH) on the ANG_EN board.
J2 is used to select the 10Base2-termination resistor. If the 10Base2 port is not used the jumper is placed between pins 3 & 4. If the 10Base2 port is connected as an end point device (ANG-DN) then the jumper is placed between pins 1 & 2.
See ANCB LEDs Description and Operation, page 49.
48 •• Troubleshooting 2000590-001
Page 57
ANCB LEDs Description & Operation
Description
Communications Board LEDs
This section provides maintenance personnel with information on how to use the ANCB LEDs for troubleshooting the Advance Network Gateway (ANG_EN).
2000590-001 Troubleshooting •• 49
Page 58
ANCB LEDs Description and Operation, Continued
ADHA and ADHB -
During normal operation the Green LED for ADHA or ADHB will blink to indicate either receive or transmit activity on the ANG_EN channel. If a message retry is sent the Yellow LED will blink.
The ADHA and ADHB LEDs are status indicators. During reset all of the LED’s will blink for ½ second while the board goes through self-test. If an error is detected during the self-test period the Red FAULT LED will re­main on and the Yellow WARN LED will blink the detected error code. Only the Channel A ADHA LED’s will display FAULT codes. Use the fol­lowing table to determine the error condition.
NUMBER of Blinks Type of Error Corrective Action
1 RAM FAILURE Replace Board 2 FLASH FAILURE Reload Firmware or Replace
Board 3 ETHERNET FAILURE Replace Board 4 DataNET FAILURE Replace Board 5 OTHER HARDWARE FAILURE Replace Board
IMPORTANT
LOCKA and LOCKB -
E1A / E1B OK ER -
6 DUPLICATE IP Change Board IP address 7 CROSS LINK FAILURE Check Cross Link Cable 8 WRONG LOOP Change Loop Number 9 INVALID JUMPER
CONFIGURATION
10 DUPLICATE UNIT NUMBER Change Unit Number
FAULT errors can only be cleared with a board reset. If either of the LOCKA or LOCKB LED’s is on, the board must be reset.
This is indication that the board left the 455Khz Line Contention signal on for more than +/- 2.3 seconds.
These LEDs are used to indicate ANG_EN status and activity. The Green LED will blink whenever a message is received or transmitted on the respective channel. The Red LED will blink if an error has occurred on the channel.
Check J10 and J11 Connec-
tions
50 •• Troubleshooting 2000590-001
Page 59
ANCB LEDs Description and Operation, Continued
Ethernet Controller -
10BaseT / 10Base2 Ethernet HUB -
The Green TX LED blinks whenever a message is transmitted on the Ethernet channel. The Green RX LED blinks whenever a message is received on the Ethernet channel. The Red CL LED indicates there was a collision on the Ethernet. Note: collisions are a normal occurrence on an Ethernet network. The Red JB LED indicates that the Ethernet con­troller has determined that the transmitter has remained on for longer than allowed and indicates a possible hardware problem.
The bi-colored LED’s marked CL, BNC, and TP are used as indicators for the Ethernet HUB. The HUB provides the 10BaseT and 10Base2 ports. The LED’s indicate the following information.
CL
BNC 10Base T Port
TP 10Base T Port
Steady Green indicates a FIFO error Steady Red indicates a Collision on the HUB ports (Receiving on one port while transmitting another)
Blinking Red indicates a packet is being transmitted. Blinking Green indicates a packet is being received. Alternating Red/Green indicates the 10Base2 port is Partitioned Out (Disabled).
Steady Green indicates the 10BaseT port is receiving the Link Integrity Pulse (Keep Alive signal) Blinking Red indicates a packet is being transmitted. Blinking Green indicates a packet is being received. Steady Red indicates the Polarity is reversed on the 10BaseT port. Alternating Red/Green indicates the 10BaseT port is Partitioned Out (Disabled).
2000590-001 Troubleshooting •• 51
Page 60
Ethernet Troubleshooting Guide
Description
The most common problems associated with the Ethernet and how to correct them are given in the table below.
Fault Probable Cause
Collisions Excessive collisions are most often caused by a
physical media problem such as:
1. missing or incorrect terminators (10Base2)
2. impedance discontinuities (such as defec­tive connectors, cable stubs, crushed ca­bles, incorrect cable types)
3. defective network interface cards (NIC)
4. too many network devices on a single colli­sion domain
Late Collisions Causes of Late Collisions are faulty NIC card or
a network that is physically too long. A network is physically too long, if the end-to-end signal propagation time is greater than the minimum legal sized frame (about 57.6 microseconds or ~58 bit times)
1. cable lengths in excess of the maximum permitted for the cable type
2. faulty connectors or improper cabling
3. excessive numbers of repeaters between network devices
4. defective Ethernet transceivers or defective network interface cards (NIC)
FCS Error A FCS error can be caused by a faulty NIC or
driver, cabling, hub or induced noise. A Late Collision can result in a FCS error. Possible causes (listed by highest probability):
1. Late Collision
2. Faulty Cable/Connectors
3. Induced noise
4. Faulty NIC or HUB
52 •• Troubleshooting 2000590-001
Page 61
Ethernet Troubleshooting Guide, Continued
Fault Probable Cause
Jabber Error Jabbering can be caused by faulty NIC or
driver, cabling, or grounding problems Possible causes (listed by highest probability):
1. Faulty Cable/Connectors
2. Ground problem - Induced noise
3. Faulty NIC or HUB
Ghosts Error Possible causes (listed by highest probability):
1. Poor grounding
2. Improper cable routing
2000590-001 Troubleshooting •• 53
Page 62
Guide to Network Health
Recommendations for Network Health
There are no magic numbers for good, or bad, network parameters (such as: utilization and collisions). The parameters that are acceptable for a healthy network are determined by many variables.
1. Utilization should average less than 40%. If you have extended peaks of greater than 70% you may want to investigate the causes and consider configuration changes to lower the average utilization. Generally, the greater the number of stations the lower the acceptable utilization threshold.
2. The collision rate should be less than 5%. Be wary of large bursts of collisions (greater than 20%); this can be an indicator of severe cabling or component problem.
3. Bad FCS errors, late collisions, jabbers, and ghosts should be rare occurrences and should be investigated when they become repetitive. These error conditions are typically a result of some kind of problem with the cabling and/or network configuration.
4. Excessive broadcast traffic adversely affects all stations on the network. Investigate nodes that are transmitting many broad­casts for possible reconfiguration. The average broadcast frame rate should be less than 5%.
54 •• Troubleshooting 2000590-001
Page 63
Obtaining Diagnostics Information
Description
Before You Begin
Ethernet Network Information
You can access the following Diagnostic information from an Advance Network Gateway (ANG_EN).
Ethernet Network Status
ADH Channels Status
Error Log
The following procedures assumes that the Windows Hyper Terminal program residing on your PC has been configured, the ANG_EN is op­erational, the PC is connected to the ANG_EN and you have logged on.
To display current Ethernet network diagnostic information:
1. Log on to the ANG_EN.
2. At the >> prompt type: netstat net The UDP and Interface Statistics screen will appear. The display
shows the number of packets received and transmitted and the number of errors detected.
2000590-001 Troubleshooting •• 55
Page 64
Obtaining Diagnostic Information, Continued
ADH Channel Information
To display the current diagnostic information for the ADH channels:
1. Log on to the ANG_EN.
2. At the >> prompt type: netstat adh (a or b). The display shows the number of packets received, transmitted and
the number of errors detected for each of the 31 units on the as­signed loop.
Error Log
56 •• Troubleshooting 2000590-001
To display an error log specific to each ANG_EN:
1. Log on to the ANG_EN
2. At the >> prompt type: errorlog The Most Recent Error log screen appears.
Page 65
Introduction
Chapter 5
Parts Catalog
Overview
How to Place an Order
This chapter provides maintenance personnel with a list of replaceable parts and assemblies for the Advance Network Gateway (ANG_EN). Subsequent information includes how to remove and replace the re­placement part or assemblies.
Parts can be ordered from:
Siemens Applied Automation Customer Service Order Entry 500 West Highway 60 Bartlesville, Oklahoma 74003 918-662-7370
To ensure an immediate response to your request, you should provide the following:
Purchase order number. If ordering by phone, a confirming P.O. should be sent.
Address where the parts are to be shipped.
Address where the invoice is to be sent.
Siemens Applied Automation part numbers as listed.
Quantity needed of each part.
Equipment Serial number or project number of the system (espe-
cially for warranty related orders).
Preferred method of shipment.
2000590-001 Parts Catalog •• 57
Page 66
Available Parts
Description
The available ANG_EN assemblies and parts and applicable part num­bers are shown below.
Part Description Ordering Number
Power Supply, Base Assembly 2015849-802 ANCB Communication Board; Ethernet to Data
Hiway Gateway Debug Port Extension Cable 2020914-001 Power Supply to Circuit Board Cable 2020276-001 Advance Data Hiway Connector 1221007-014 AC Power Connector 1222010-017
2020951-801
58 •• Parts Catalog 2000590-001
Page 67
Power Supply Assembly Removal
Instructions
The following procedure removes the power supply assembly from the ANG_EN enclosure.
Step Action
1. Open the front panel of the ANG_EN by loosening the four
captive screws located on each corner; use 4mm Allen wrench.
2. Shut off the primary AC Power Supply line to this location.
Place Power Supply toggle switch to OFF.
WARNING
Placing the Power Supply Assembly toggle On/Off switch to OFF does not remove the main voltage to the J1 terminals. To remove all input power to the ANG_EN, the AC Power (Mains) to the ANG_EN needs to be shut off.
3. Remove Power Input Connector and Port 1&2 Connector
from board mounted connectors.
4. Remove Ethernet connection from the RJ-45 STP connector
(J2) on the Gateway Communication Board.
5. Remove the ANCB retaining bracket fastened to the chas-
sis.
6. Remove the 4 retaining nuts securing the Power Supply As-
sembly to the ANG_EN.
7. Lift the Power Supply Assembly up and out of the ANG_EN.
2000590-001 Parts Catalog •• 59
Page 68
Data Hiway Testing
How to Test the Data Hiway
Appendix
Post Installation Test
Test Equipment
Measuring Signal Line Continuity
The following test procedure tests the Channel A and Channel B Data Hiway cable connections. These test procedures insures that the signal lines are correctly installed.
Referenced testing points are CH A and CH B (+) and negative (-) and shield ground termination's.
The following test equipment is required to test continuity of installed Data Hiway Channel A and Channel B signal lines:
9 Vdc battery, with connector leads and clips
Digital Volt Ohm Meter (DVM) or equivalent
10K ohm resistor, with leads and clips
Data Hiway channel A and channel B + and - signal line continuity can be checked by performing the following procedures. Devices can be op­erating on the Data Hiway when making continuity checks. Perform the check for each device connected to the Data Hiway.
Do not skip testing any devices connected to the Data Hiway. Check at the incoming termination's on the I/O chassis, the Termination Boards in the Analyzer Electronics enclosures, LINC units, and any other Data Hiway devices. Typical problems are reverse polarity; poor contacts on wiring terminals, opens, and shorts and cross channel wiring. Every point in the Data Hiway wiring should be carefully checked to ensure correct wiring.
2000590-001 Data Hiway Testing •• 61
Step Procedure
1. Connect the positive lead of the 9-volt battery through the 10K ohm resistor to Channel A (+) terminal and connect the negative lead of the battery to the Channel A (-) terminal at any connec­tion point on the Data Hiway.
2. Using DVM measure for 9.0 Vdc across Channel A (+) and Channel A (-).
3. Repeat steps 1 and 2 for Channel B.
Page 69
How to Test the Data Hiway, Continued
Measuring Shield Continuity
Data Hiway shield lead continuity can be checked by performing the fol­lowing procedures:
Ground Data Hiway cable shields at only one end of each segment. This practice reduces ground loop noise.
Step Procedure
1. With Data Hiway communicating with connected Nodes, temporarily disconnect Channel A shield lead from ground.
2. Connect 10K ohm resistor to disconnected shield and con­nect battery positive (+) lead to resistor. Resistor should be in series with the battery. Connect battery negative (-) lead to unit ground.
3. Connect DVM positive (+) lead to channel A and connect shield and negative (-) to unit ground. Measured voltage potential should be 9 Vdc.
4. If 9 Vdc is not measured, the channel A shield line is grounded at another point; correct problem.
5. Reconnect channel A and shield lead.
6. Repeat steps 1 through 5 for Channel B.
7. Repeat steps 1 through 6 for each shield ground point on the Data Hiway cable.
62 •• Data Hiway Testing 2000590-001
Page 70
Definitions
Glossary
Overview
Advance Network Gateway Ethernet
Ethernet
Collisions
CRC - Cyclic Redundancy Check
This section defines important Terms.
The Advance Network Gateway Ethernet (ANG_EN) is a wall- (or rack-) mounted unit that is self-contained with power supply and all electronics. It provides internal field termination points to connect standard Advance Data Hiway cable “on one side” and Ethernet 10BaseT cabling (Un­shielded Twisted Pair) “on the other side”. The Gateway unit requires 120 VAC power wired directly to it.
A data link level protocol comprising the OSI model’s bottom two layers. Ethernet is a broadcast networking technology that uses several different physical media, including twisted-pair cable and coaxial cable. Ethernet usually used CSMA/CD. TCP/IP is commonly used with Ethernet net­works.
The result of two or more LAN stations attempting to use the same transmission medium at the same time. Collisions are a normal occur­rence on Ethernet. A properly functioning Ethernet will experience a rela­tive small percentage of collisions. Typically the collision rate should be less than 5% of the available bandwidth. Most collisions occur during the preamble portion of the frame. Most Ethernet controllers automatically retry, up to 15 times, any packet that has a collision during transmission. (Except for Late Collisions)
CRC is a method to detect errors. A number is derived from the data that will be transmitted. By recalculating the CRC at the remote end and comparing it to the value originally transmitted, the receiving node can detect errors.
DataNET
Data Hiway
2000590-001 Glossary •• 63
The name “DataNET” is used by Siemens Applied Automation to mean the high-speed communication system inclusive of our application soft­ware.
The term “Data Hiway” refers to the Advance Optichrom Network. The Advance Network Gateway and DataNET Gateway are used to bridge the Advance Optichrom network and the Advance DataNET network.
Page 71
Definitions, Continued
Late Collision
FCS - Frame Check Sequence Error
Ghosts
Jabber
A Late Collision is one that occurs after the first 64 bytes in a frame or packet. Since the smallest Ethernet frame (packet) is 64 bytes in length, late collisions will not be detected on small packets. Ethernet controllers do not retransmit packets with late collisions resulting in lost packets. Late Collisions usually appear as a bad FCS frame. The only time a late collision can be detected on a 10BaseT network is when the detecting device is transmitting at the same time.
The CRC (Cycle Redundancy Check) remainder transmitted at the end of a frame. A FCS error is a legal sized Ethernet frame with a bad frame check sequence.
Ghosts are energy on the cable that appears to be a frame, but does not have a valid beginning of frame pattern (start delimiter 10101011). Ground loops and other wiring problems cause some repeaters to be­lieve that a frame is being received. Since the repeater is only reacting to an AC voltage riding on the cable, there is not a valid frame to pass along. The repeater, however, transmits this energy along the network. This may be a jam pattern or a very long preamble. Ghosts events con­sume bandwidth and can slow down a network. Ghosts are the result of network elements reacting to noise. The effect of noise on network wiring is indeterminate. Some network devices will react while others will not. Ghosts cause random events and can be hard to correct.
The term Jabber refers to an Ethernet frame that is greater than the maximum legal size (Greater than 1518 bytes). Many 10BaseT HUBS will partition a port that is jabbering.
64 •• Glossary 2000590-001
Page 72
500 West Highway 60, Bartlesville, OK 74003
Phone 918-662-7000, Fax 918-662-7052
Siemens Applied Automation
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