SiemensActuators SAX.., SAY.., SAV.., SAL.. for valvesCE1P4040en
Building TechnologiesAbout this documentation2018-12-05
Page 7
1.4 Before you start
TM
1.4.1 Trademarks
The table below lists the third-party trademarks used in this document and their
legal owners. The use of trademarks is subject to international and domestic
provisions of the law.
TrademarksLegal owner
Acvatix
All product names listed in the table are registered (®) or not registered (™)
trademarks of the owner listed in the table. We forgo the labeling (e.g. using the
symbols ® and ™) of trademarks for the purposes of legibility based on the
reference in this section.
1.4.2 Copyright
This document may be duplicated and distributed only with the express permission
of Siemens, and may be passed on only to authorized persons or companies with
the required technical knowledge.
1.4.3 Quality assurance
Siemens Switzerland Ltd
These documents were prepared with great care.
· The contents of all documents are checked at regular intervals
· All necessary corrections are included in subsequent versions
· Anpassungen bzw. Documents are automatically amended as a consequence of
modifications and corrections to the products described
Please make sure that you are aware of the latest document revision date.
If you find lack of clarity while using this document, or if you have any criticisms or
suggestions, please contact the product manager in your nearest branch office.
The addresses of the Siemens regional companies are available at
www.siemens.com/acvatix.
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1.4.4 Document use / request to the reader
Before using our products, it is important that you read the documents supplied
with or ordered at the same time as the products (equipment, applications, tools
etc.) carefully and in full.
We assume that persons using our products and documents are authorized and
trained appropriately and have the technical knowledge required to use our
products as intended.
More information on the products and applications is available:
· From the Siemens branch office near you www.siemens.com/acvatix or from
your system supplier.
· From the support team at headquarters fieldsupport-zug.ch.sbt@siemens.com if
there is no local point of contact.
Siemens assumes no liability to the extent allowed under the law for any losses
resulting from a failure to comply with the aforementioned points or for the
improper compliance of the same.
1.5 Scope of this documentation
This document shall serve as a source of knowledge. In addition to basic
information, it provides general technical information about the actuators used in
HVAC plants. It is also targeted at engineering staff, HVAC electrical planners,
system integrators and service engineers and provides all information required for
planning work, correct installation, commissioning and service.
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2Engineering
2.1Product description
The line of large actuators is comprised of stroke actuators SAX.., SAY.., SAV.. and
rotary actuators SAL..
Mechanical design
Components
User interface and
1
electrical connections
Power transmission and
2
preparation
Yoke (for assembly of
3
actuator and seat, slipper
or butterfly valve)
Page
Manual adjuster
A
(with slide switch)
Cable glands
B
(M20 / M25)
CPosition indication74
Wiring
(installation)
73
44
Network functions
DStatus indication74
EHousing cover
FValve stem coupling
HValve neck coupling
See Section 3.2.2 Commissioning Modbus RTU
Spare parts22
Removal /
fitting
Coupling73G Yoke
36
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2.2 Use
SAX.., SAV..
SAY
..
SAL..
For use in connection with Siemens 2-port or 3-port valves with 20/40 mm stroke,
as control or shutoff valves for HVAC plants.
For the operation of Siemens combi valves of type VPI46.40F9.5Q and
VPI46.50F12Q with 15 mm stroke as control valves in ventilation, air conditioning,
and district heating systems.
For use in connection with Siemens butterfly or slipper valves, as control or shutoff
valves for HVAC plants.
Note
When using the actuators outdoors, weather shield ASK39.1 must be fitted.
SAX61../MO is not suitable for outdoor applications.
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2.3 Type summary
Spring
return
, forced
, forced
2)
2)
-
,
-
,
-
-
,
-
2.3.1 Stroke actuators
Product no.Stock no.Stroke
1)
2)
2)
S55150-A105
S55150-A106
S55150-A100
S55150-A100-A100
S55150-A140
S55150-A102
S55150-A103
S55150-A103-A100
S55150-A112
S55150-A110
S55150-A110-A100
S55150-A111
S55150-A111-A100
20 mm800 N
40 mm 1600 N
SAX31.00
SAX31.03
SAX61.03
SAX61.03U
SAX61.03/MO
SAX81.00
SAX81.03
SAX81.03U
SAV31.00
SAV61.00
2)
SAV61.00U
SAV81.00
SAV81.00U
Pos.
force
Operating
voltage
Positioning
signal
AC 230 V3-position
DC 0…10 V
DC 4…20 mA
0…1000 Ω
AC 24 V
DC 24 V
Modbus RTU
3-position
AC 230 V3-position
DC 0…10 V
AC 24 V
DC 24 V
DC 4…20 mA
0…1000 Ω
3-position--
time
-
-120 s
Pos.
time
120 s
30 s
120 s
30 s
Manual
LED
adjuster
-
feedback
control, change
P
Press and
of characteristic
fix
feedback
--
-
P
Press and
fix
feedback,forced
control, change
of characteristic
Extra
functions
-
Position
Position
control
-
Position
1)
Fixed connection cable 5 x 0.75 mm
2)
SAV..: This product line of actuators might not be available in all countries. Please talk to your local contact or consult your local internet
2
pages of www.buildingtechnologies.siemens.com.
2.3.2 Stroke actuators – combi valves
Spring
return
time
-30 s
-30 s
-120 s
Pos.
time
LED
-
P
P
P
-
-
-
Manual
adjuster
Press and
fix
Press and
fix
Press and
fix
Extra functions
Position feedback
forced control,
change of
characteristic
-
Position feedback
forced control,
change of
characteristic
Position feedback
forced control,
change of
characteristic
Product no.Stock no.Stroke
SAY31P03
SAY61P03
SAY61.03U
SAY81P03
SAY81.03U
SAX31P03
SAX61P03
SAX81P03
SAV31P00
SAV61P00
SAV81P00
S55150-A132
S55150-A133
S55150-A135
S55150-A134
S55150-A136
S55150-A118
S55150-A114
S55150-A116
S55150-A121
S55150-A119
S55150-A120
15 mm500 N
20 mm500 N
40 mm1100 N
Pos.
force
Operating
voltage
Positioning
signal
AC 230 V3-Point
DC 0…10 V
DC 4…20 mA
AC 24 V
0…1000 Ω
DC 24 V
3-Point-
AC 230 V3-position
DC 0…10 V
AC 24 V
DC 24 V
DC 4…20 mA
0…1000 Ω
3-position
AC 230 V3-position
DC 0…10 V
AC 24 V
DC 24 V
DC 4…20 mA
0…1000 Ω
3-position-
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For the combination SIMATIC S5/S7 and position feedback message, we
recommend actuators with DC 0…9.8 V feedback signals.
The signal peaks that occur in the potentiometer ASZ7.5 may result in error
messages on Siemens SIMATIC.
This is not the case when combined with Siemens HVAC controllers.
The reason is that SIMATIC has a higher resolution and faster response time.
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1 potentiometer (1000 Ω)
--ASZ7.4ASZ7.4ASC10.51 + ASZ7.5ASC10.51 + ASZ7.5
-
-
1)
Used auxiliary switches or potentiometer (order accessories additionally were applicable):
§ Check used functionality
§ Check compatibility with controller
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Page 22
2.8Spare parts
The following spare part sets are available:
SAY.., SAX.., SAV..
SAL..
Stock number
8000060843
Single components from the spare part sets are not available.
Stock number
8000060844
Single components from the spare part sets are not available.
Housing cover
Screw
(valve stem coupling)
U-bracket
Housing cover
2 adapters
1 pc. 14 mm
1 pc. 11 mm
4screws
2 pcs. M5 x 20 mm
2 pcs. M6 x 20 mm
SA..31.. and SA..81..
SA..61..
SAX61../MO
2.9Sizing
2.9.1Parallel operation of actuators
3-position actuators must have one specific controller each, refer to "Connection
diagrams" (page 82).
Up to 10 actuators can drive in parallel on a controller output with a rating of 1 mA.
Modulating actuators have an input impedance of 100 kΩ.
The Modbus converter is designed for analog control on 0..10 V on the actuator
side.
Note: Keep the setting of the analog signal on the actuator as is (switch 1 to
"OFF"), adjustment is not allowed.
The actuators are factory-set to equal-percentage characteristic curve.
Note: The DIL switch (actuator-internal changeover of characteristic curve) must be
set to "log" (switch 2 to "OFF").
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Note
− voltage
2.9.2 Permissible cable lengths and wire cross-sectional
areas
Cable lengths and wire cross-sectional areas depend on the following criteria of the
actuators:
· Current draw
· Permissible voltage drop across the power supply lines
The control accuracy of the modulating actuators can be improved by using 4-wire
connections, thus ensuring that voltage drops on G0 will not distort the positioning
signal.
When determining the cable length and the wire cross-sectional area, adherence to
the permissible operating voltage tolerance at the actuator is of importance, in
addition to the permissible voltage drop across the operating voltage and signal
lines (see table below).
Basic diagram
drop across the power
supply cables
Product no.Operating voltageTerminal
SA..31..AC 230 VN, Y1, Y22% each (total of 4%)
SA..61..
SA..81..G, Y1, Y24% each (total of 8%)
AC/DC 24 V
G0, G
G0, Y, U
Max. permissible
voltage drop
4% each (total of 8%)
1% each (at DC 0…10 V)
The following criteria must be considered:
· With modulating control, the permissible positioning signal error must not exceed
1%, the reason being the voltage drop on the G0 wire.
· The voltage drop, caused by charging current peaks in the actuator’s DC circuit,
must not exceed 2 Vpp.
· If the G0 line is not correctly sized, load changes of the actuator due to changes
of the DC voltage drop might lead to self-oscillations.
· The operating voltage drop at AC/DC 24 V may be a maximum of 8% (4% above
the G0 wire).
The following diagram can be used to determine the cable lengths and wire crosssectional areas.
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L/P-diagram for
AC/DC 24 V
Cable length L
Power Consumption P
Permissible cable length L as a function of power P and cross-sectional area of wire as a parameter
Note
Formulas for wire
lengths
P is the decisive power consumption of all actuators connected in parallel. When
operating on AC 24 V, power consumption is in VA; when operating on DC 24 V, in
W.
Operating voltagePermissible voltage drop / wireFormula for wire length
AC 230 V2% of AC 230 V
4% of AC 24 V
AC/DC 24 V
1% of DC 10 V
ACross-sectional area of wire in mm
LPermissible wire length in m
PPower consumption in VA (AC) or W (DC) (see actuator’s rating plate)
I(DC) DC current part (in A) on G0 wire
2
L = 46 ·
L =
L =
P
(DC)I
A1313·
[m]
P
A1313·
[m]
A5.47 ·
[m]
2.10 Warranty
The engineering data specified in chapter "Equipment combinations" (page 14) are
only guaranteed in connection with the Siemens valves listed.
Note
When using the actuators in connection with valves of other manufacture, correct
functioning must be ensured by the user, and Siemens will assume no
responsibility.
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3 Handling
1)
3.1 Mounting and installation
3.1.1 Mounting positions
Indoor useOutdoor use
1)
Only in connection with weather shield ASK39.1
SAX61../MO is not suitable for outdoor applications.
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3.1.2 Fitting stroke actuators to seat valves VVF.. / VXF.. or
Caution!
Risk of burns from hot surfaces!
1
234
VVG.. / VXG..
First, observe "Mounting positions" (page 25).
If you touch heated parts, you will get burns as result.
· Allow to cool parts.
· Wear protective gloves.
Actuator’s stem retracted
5
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10 mm
6
Page 27
78
Caution!
Risk of burns from hot surfaces!
1
2
10 mm
3.1.3 Avoid missalignement on V..G41.. valves with fittings
If you touch heated parts, you will get burns as result.
· Allow to cool parts.
· Wear protective gloves.
On threaded valves it’s possible that the actuator is missaligned on the valve due
to a collision with the fitting. If so, please take care for correct mounting, either by
turning the actuator or by adjusting the fitting (e.g. use a second sealing to change
fitting position).
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3.1.4Fitting rotary actuators to butterfly valves VKF41..
Caution!
Risk of burns from hot surfaces!
1
3
First, observe "Mounting positions" (page 25).
Mounting set ASK33N
Note
Scope of delivery
Mounting set (2 parts)5 screws
4 pcs. M6 x 16 mm
1 pc. M5 x 20 incl. nut
1 adapter inc.
fixing screw
1 adapter
Actuators SAL.. are not compatible with mounting sets ASK31, ASK32, ASK33,
ASK35, ASK40, and ASK41.
If you touch heated parts, you will get burns as result.
· Allow to cool parts.
· Wear protective gloves.
2
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5 mm
5 mm
Page 29
4
12 mm
5
5 mm
67
1)
1)
Angle position errors between actuator shaft and valve stem must be corrected via manual control
(refer to "Manual adjuster" page 73).
4 mm
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3.1.5Fitting rotary actuators to slipper valves VBF21..
Caution!
Risk of burns from hot surfaces!
1
1
First, observe "Mounting positions" (page 25).
Mounting set ASK31N
for VBF21.., DN 65…150
Mounting set ASK32N
for VBF21.., DN 40…50
Scope of delivery
Mounting set (2 parts)5 screws
4 pcs. M6 x 16 mm
1 pc. M5 x 20 mm incl. nut
Mounting set (2 parts)5 screws1 adapter
4 pcs. M6 x 16 mm
1 pc. M5 x 20 mm incl. nut
1 adapter inc. fixing
screw
1 adapter
With VBF21.. (e.g. DN 125), the following steps must be performed prior to fitting
the mounting set.
2a
ASK31N
If you touch heated parts, you will get burns as result.
· Allow to cool parts.
· Wear protective gloves.
2b
ASK32N
3
90°
2
10 mm,
13 mm
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Opening counterclockwise
3.1a
ASK31N12 mmASK32N
4 mm, 5 mm
3.1b
4 mm, 5 mm
3.2a
ASK31N12 mmASK32N
4 mm, 5 mm
3.2b
4 mm, 5 mm
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Opening clockwise
3.3a
ASK31N12 mmASK32N
4 mm, 5 mm
3.3b
4 mm, 5 mm
3.4a
ASK31N12 mmASK32N
4 mm, 5 mm
3.4b
4 mm, 5 mm
For further mounting positions of VBF 21.. and routing of the connection cables the
rotary actuators and adapters must be mounted according to the sketches above.
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3.1.6Fitting rotary actuators to butterfly valves VKF46..
Caution!
Risk of burns from hot surfaces!
1
–
–
–
First, observe "Mounting positions" (page 25).
Standard scope of
delivery
VKF46..
Product no.Scope of delivery
2 screws1 dapter
SAL..T202 pcs. M5 x 20 mm1 pc. 11 mm
SAL..T402 pcs. M6 x 20 mm1 pc. 14 mm
If you touch heated parts, you will get burns as result.
· Allow to cool parts.
· Wear protective gloves.
–
2
11 mm (DN 40…50)
– 14 mm (DN 80…125)
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–
34
–
4 mm (DN 40…65)
5 mm (DN 80…125)
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Page 34
3.1.7Fitting rotary actuators to butterfly valves VKF45..
Caution!
Risk of burns from hot surfaces!
1
First, observe "Mounting positions" (page 25).
Mounting set ASK35N
For VKF45..
Note
Scope of delivery
Mounting set (2 parts)5 screws2 adapters
2 pcs. M8 x 50 mm
1 pc. M5 x 20 mm incl. nut
4040U15
4040U19
1 pc. 12 mm
1 pc. 16 mm
16 mm
12 mm
Actuators SAL.. are not suited for use with mounting sets ASK31, ASK32, ASK33,
ASK35, ASK40, and ASK41.
If you touch heated parts, you will get burns as result.
· Allow to cool parts.
· Wear protective gloves.
2
12 mm (DN 40…125)
16 mm (DN 150 / 200)
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3
4 mm
456
4
0
4
0
J
5
5
4040J52
6 mm
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3.1.8Fitting accessories
Danger!
Danger to life from electrical current!
1
2
·
·
4
Special notes on
mounting
SA..31..
Before fitting the accessory items shown below, the following steps must be
performed:
There is an immediate risk of fatal injury in case of contact with
live parts of SA..31...
· Disconnect actuator from power.
1.Actuator is mechanically connected to a Siemens valve.
2.Observe compatibility and choice of combinations. Refer to "Accessories"
(page 19).
3.Disconnect actuator from power.
4.Only required with actuators without fail safe function: Using the manual
adjuster, drive the actuator’s stem to the fully retracted position and fix the
coupling. See “Manual operation” and “Fixing coupling” (page 73).
5.When mounting two different accessories watch out for correct plug-in space
A or B (see below).
6.To fit an auxiliary switch, potentiometer or function module, the housing cover
must be removed.
PZ 2
Interior view of setting
F
elements and plug-in
spaces
B
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E
D
C
9
3
A
J
0
4
0
Plug-in space for…
A
· Potentiometer ASZ7.5, or
Auxiliary switch ASC10.51
Plug-in space for…
B
· Function module AZX61.1 , or
Auxiliary switch ASC10.51
CLED
DDIL switches
ECalibration slot
FConnection terminals
Page 37
5
Potentiometer
ASZ7.5
Scope of delivery
1 potentiometer ASZ7.51 screw2 screw covers
1 pc.
First, observe "Special notes on mounting" (page 36).
Danger!
Danger to life from electrical current!
If a live wire gets in contact with the screws the whole actuator
housing is a live.
· Fit the screw covers first.
Plug-in space A
12
34
No.: 1
Turn to 0%
3
7
J
0
4
0
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6
3
4
No.: 2
Function module
AZX61.1
Plug-in space B
Observe "Wiring" (page 44)
7
Observe "
8
Connection terminals" (page 81)
First, observe "Special notes on mounting” (page 36).
Set function module (page 57)
1
2
Nr.: 3
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5
Auxiliary switch
ASC10.51
Scope of delivery
1 auxiliary switch ASC10.511 screw2 screw covers
1 pc.
First, observe "Special notes on mounting" (page 36).
Danger!
Danger to life from electrical current!
If a live wire gets in contact with the screws the whole actuator
housing is a live.
· Fit the screw covers first.
Plug-in space A
12
34
Adjust switch position (refer also to "Manual operation" page 73)
No.: 1
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6
When initial situation: 0 ΩWhen initial situation: ∞ Ω
No.:1
Plug-in space B
Observe "Wiring" (page 44)
7
Observe "Connection terminals" (page 81)
8
First, observe "Special notes on mounting" (page 36).
Danger!
Danger to life from electrical current!
If a live wire gets in contact with the screws the whole actuator
housing is a live.
· Fit the screw covers first.
12
34
No.: 1
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5
Adjust switch position (refer also to "Manual operation" page 73)
6
When initial situation: 0 Ω
Observe "Wiring" (page 44)
7
No.: 1
When initial situation:∞ Ω
Observe "Connection terminals" (page 81)
8
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1
234
Stem heating element
ASZ6.6
Scope of delivery
1 stem heating element ASZ6.61 screw
1 pc. M4 x 30 incl. nut
When fitting the stem heating element, stroke actuator and valve must be
assembled. The stem heating element is powered separately.
First, observe "Special notes on mounting” (page 36).
10 mm14 mm
8 mm
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1
2
4
0
4
0
J
3
1
a
Weather shield
ASK39.1
First, observe "Special notes on mounting” (page 36).
Scope of delivery
Weather shield ASK39.12 UV-proof cable ties
Notes
· To protect the actuator when used outdoors, the weather shield must always be
fitted.
· If fitted several times, 2 UV-proof cable ties (800 x 4 mm) must be used.
· The manual adjuster cannot be used when the weather shield is mounted.
· SAX61../MO is not suitable for outdoor applications.
4040J30a
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Page 44
Preparation of wire
endings
3.1.9Wiring (installation)
Conduct the electrical connections in accordance with local regulations on
electrical installations as well as the "Connection diagrams" on page 81.
The cable endings must be prepared before as
follows.
EU: M20
A
US: ½“
EU: M25
B
US: ½“
EU: M20
C
US: ½“
Cable glands (not contained in scope of delivery)
MetricMetricInch thread
M20M25½“
Standard
Ground cable
for outdoor
installation
Connection
actuator
Connection
accessorie
s
Communicating
actuators
Prior to installation, the following preconditions must be satisfied:
· Actuator is mechanically connected to a Siemens valve.
· Housing cover is removed (step 6 "Special notes on mounting", page 36).
Device contains fixed connecting
cable. Left cable duct used (A).
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1
2
1
2
4
G
-
4
0
4
0
J
7
9
Actuator
No.: 4
2
4
J
0
4
0
Auxiliary switch
ASC10.51
and
Potentiometer
ASZ7.5
34
8
7
J
0
4
0
No.: 4
34
Observe "
Connection terminals" (page 81)
Observe "
Connection terminals" (page 81)
+
0
8
J
0
4
0
4
1
8
J
0
4
0
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3.2 Commissioning and operation
1
2
4
0
4
0
J
4
0
3.2.1 Function check and Calibration
Mechanically
Notes
Electrically
Before making the function check, the following preconditions must be satisfied:
· Environmental conditions specified in chapter "Technical data" (page 77)
· Actuator is mechanically connected to a Siemens valve
· Actuator is in "Manual operation" mode (page 73).
The actuator can be operated with the help of the "Manual adjuster" (see page 73).
Manual adjuster
Turning in clockwise
direction
Turning in counterclockwise direction
Stroke
actuator
Actuator’s
stem
extends
Actuator’s
stem retracts
Rotary actuator
Actuator’s spindle turns in
clockwise direction
Actuator’s spindle turns in
counterclockwise direction
Control path
valve AàAB
OpeningClosing
ClosingOpening
Bypass valve
B à AB
· Ensure that the actuator’s and valve’s stem, or actuator’s and valve’s spindle are
securely connected in all positions.
· If the actuator is forced to travel beyond its end positions, overload protection
responds.
· Observe information given in chapter "Acting direction and flow characteristic"
on page 61.
Before making the function check, the following preconditions must be satisfied:
· Environmental conditions specified in chapter "Technical data" (page 77).
· Actuator is mechanically connected to a Siemens valve.
· Actuator is in "Automatic" mode (page 73).
Actuator and, if required, accessories are correctly fitted and connected. Also refer
to "Connection Terminals” (page 81)
· Power is applied.
SA..61..
General notes on
calibration
Calibration is required with modulating actuators and SA..61.. before the function
check.
Before making the calibration, the following preconditions must be satisfied:
· A description of the calibration function is given in chapter "Calibration" (page 64
for non-Modbus actuators, page 68 for Modbus actuators).
· Housing cover is removed (step 6 "Special notes on mounting", page 36).
Bridge contact
If required, calibration can be repeated any number of times.
Check LED (page 74)
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Make the function check for modulating actuators after the calibration with a point
SAX61.03.. and SAV61.00.. factory setting log, SAL61.. factory setting lin
Rotary actuator
Actuator’s spindle turns in
clockwise direction (60%)
Actuator’s spindle turns in
counterclockwise direction
(50%)
Actuator’s spindle turns in
clockwise direction
Actuator’s spindle turns in
counterclockwise direction
Actuator’s spindle
turns in clockwise
direction
Actuator’s spindle
turns in counterclockwise direction
Actuator’s spindle
maintains the position
Voltage at Y1
Voltage at Y2
No voltage at Y1 and Y2
Actuator’s stem
extends
Actuator’s stem
retracts
Actuator’s stem
maintains the position
Control
path valve
AàAB
OpeningClosing
ClosingOpening
Maintains the position
Bypass
valve
B à AB
· If function module AZX61.1 is used, observe information given in chapter
"Changeover of acting direction" (page 59).
· Observe information given in chapter "Acting direction and flow characteristic"
on page 61.
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Auxiliary switch
ASC10.51
Make the function check for mounted auxiliary switches according to the following
table – example switching point at 25% position:
Potentiometer ASZ7.5
Connection terminals
Voltage at Y2
No voltage at Y1
und Y2
Voltage at Y1 for
desired valve
position % + 2% x
positioning time
Example:
SAX31.00 = 27% x
120 sec = 32.5 sec
Check switching point with
voltmeter
Y = 0 V
Y = 0 V
Valve
position %
+ 2%
Y = 2.7 V
Stroke
actuator
Actuator’s stem
retracts (until
end position is
reached)
Actuator’s stem
maintains the
position
Actuator’s stem
extends to
desired position
(27%)
Actuator’s stem
maintains the
position
Rotary actuator
Actuator’s spindle
turns in counterclockwise direction
(until end position is
reached)
Actuator’s spindle
maintains the
position
Actuator’s spindle
turns in clockwise
direction to desired
position (27%)
Actuator’s spindle
maintains the
position
Terminal
S1 – S3
--
--
Terminal
S1 – S2
Make the function check for mounted potentiometer according to the following table
(Example values for ASZ7.5):
Connection terminals
Voltage at Y2
No voltage at Y1 und Y2
Voltage at Y1 for desired valve
position % positioning time
Example:
SAX31.00 = 75% x 120 sec = 90
sec
Check position value with
ohmmeter
Voltage at Y2 for desired change
of valve position % x positioning
time
Example:
SAX31.00 = 10% x 120 sec = 12
sec
Check position value with
ohmmeter
Stroke
actuator
Actuator’s stem
retracts (until
end position is
reached)
Actuator’s stem
maintains the
position
Actuator’s stem
extends to
desired position
(75%)
Actuator’s stem
maintains the
position
Actuator’s stem
retracts to
desired position
(65%)
Actuator’s stem
maintains the
position
Rotary actuator
Actuator’s spindle
turns in counterclockwise direction
(until end position is
reached)
Actuator’s spindle
maintains the
position
Actuator’s spindle
turns in clockwise
direction to desired
position (75%)
Actuator’s spindle
maintains the
position
Actuator’s spindle
turns in counterclockwise to desired
position (65%)
Actuator’s spindle
maintains the
position
Terminal
P1 – P2
--
< 1 Ω> 996 Ω
--
~ 560 Ω~ 436 Ω
--
~ 485 Ω~ 511 Ω
Terminal
P2 – P3
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3.2.2 Commissioning Modbus RTU
The devices were developed specifically for use with Climatix push-button
configuration as described in document CE1A39751).
As an alternative, the bus can be configured via the local HMI; see Section User
interface, pg. 50.
Check the following during commissioning:
· Bus configuration (address, baud rate, type of transmission and optional
termination). Standard address 255 allows for installation and
commissioning of several actuators simultaneously without mutual
interference.
· The actuator parameters (direction for opening, position limits, position
adjustment etc.) can be read via the Modbus register.
1)
Documents can be downloaded at http://www.siemens.com/bt/download
Full or partial configuration via bus
The actuators can be configured via bus connection if the settings prior to
commissioning allow for a connection to the Modbus master/programming tool (no
address conflicts and correct baud rates/transmission format settings).
· Full configuration via bus: With a unique Modbus address, a connection can
be established from Modbus master/programming tool following startup by
means of the preset transmission format and baud rate (or auto-baud).
· Partial configuration via bus: If the Modbus address is not unique, it must
first be set to a unique value, either by using the address input with push
button (cf. page 51) or by setting the address to 246 with push button press
> 5s und < 10s (cf. page 50). Full configuration via bus: With a unique
Modbus address, a connection can be established from Modbus
master/programming tool following startup by means of the preset
transmission format and baud rate (or auto-baud)..
With an existing connection, the bus and actuator parameters can be set to target
values via the bus. During write access to the bus parameters,
"1 = Load“ must be written to register 768 within 30 seconds to ensure the changes
are not discarded.
Example: The table shows the register values before and after the change via bus
access.
Reg.NameBefore changeAfter change
764
Modbus address24612
765
Baud rate0 = auto1 = 9600
766
Transmission format0 = 1-8-E-13 = 1-8-N-2
767
Bus termination0 = Off0 = Off
768
Bus conf. command0 = Ready1 = Load
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User interface
Pushbutton operation
ActionPushbutton operationFeedback message
Current Modbus address
(starting from lowest address
position)
Switches bus termination On/Off
Switch-on 1. Press button 3xBlinking or flickering of LED stops
Switch-off 1. Press button 3xBlinking or flickering of LED stops
Enter Modbus address using
pushbutton
Enable pushbutton addressing
(together with Climatix
controllers)
Reset to factory settingsPress button > 10sOrange LED blinking
TM
Button pressure < 1s1st digit: red
2nd digit: green
3rd digit: orange
The LED blinks blue once after address
indication and when bus termination is On
Example:
124 = 4x red, 2x green, 1x orange
(termination mode)
2. Press button 1x brieflyBlue LED blinks once
3. Press button until the LED
turns red
4. Release buttonLED not lit
2. Press button until the LED
turns red
3. Release buttonDevice enters normal mode
Press button > 1s and < 5sSee “Enter address using pushbutton”,
1. Press button > 5s and < 10s
2. Release button
RED LED is lit (confirmation)
Address is indicated
LED blinks blue once following address
indication
Device enters normal mode
(termination mode)
RED LED is lit (confirmation)
page 51
Red LED is lit and goes off after 5 s
Orange LED is lit
LED colors and
blinking patterns
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ColorBlinking patternDescription
Green1s On / 5s OffNormal mode without bus traffic
FlickeringNormal mode with bus traffic
Orange / green1s orange / 1s greenDevice is in override control mode
Orange1s On / 1s OffBus parameter not yet configured
1s On / 5s OffDevice is in backup mode (replacement mode)
0.1s On / 1s OffInvalid configuration, e.g. Min = Max
BlueFlickering once after address indicationBus termination active
Page 51
Reset actuator with
pushbutton
1. Press button >10s à LED blinking orange
2. Release button while blinking à LED blinking for another 3s
3. Reset is interrupted if the pushbutton is pressed during the 3s
4. After 3s, à LED is lit red (reset) while the device restarts.
Enter address using
pushbutton
Enter new address
(starting from the lowest
address position)
Enter new address
(starting from lowest
address position)
The Modbus address can be set without extra tool by means of pushbutton
addressing.
To display the current Modbus address, press the button <1s.
Colors
1st digit: red2nd digit: green3rd digit: orange
Example for address 124:
LED
The address is entered and displayed beginning at the lowest digit (1st digit), see
Note
figure above.
(Example: 124 starts with 4x red)
1. Enable addressing mode: Press button > 1s until the LED is red, then release
button (before LED goes off).
2. Enter the numbers: Push button n-times à LED blinks each time the button is
pressed as a feedback.
Colors: 1st digit: red / 2nd digit: green / 3rd digit: orange
3. Save digits: Press button until LED is lit in the color of the next digit, then
release the button,
4. Save address: Press button until LED is red (confirmation) à, then release
button.
An address can be saved any time, i.e., after entering the 1st digit or after
entering the1st digit and 2nd digit.
5. The entered address is displayed again 1x for confirmation.
Note: Address entry is interrupted when the button is released before the LED is
red, address entry is interrupted.
Example
Set address "124":
1. Enable addressing mode
2. Enter the 1st digit: Press button 4x à LED blinks red each time the button is
pressed
3. Save 1st digit: Press button until LED is green – release button
4. Enter the 2nd digit: Press button 2x à LED blinks green each time the button is
pressed
5. Save 2nd digit: Press button until LED is orange – release button
6. Enter the 3rd digit: Press button 1x à LED blinks orange each time the button
is pressed
7. Save address: Press button until LED is red – release button
à The address is saved and displayed 1x for confirmation
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Page 52
Set address "50":
1. Enable addressing mode
2. Skip over 1st digit: Press button until LED is green – release button
3. Enter the 2nd digit: Press button 5x à LED blinks green each time the button is
pressed
4. Save address (skip 3rd digit): Press button until LED is red – release button
à The address is saved and displayed 1x for confirmation
Set address "5":
1. Enable addressing mode
2. Enter the 1st digit: Press button 5x à LED blinks red each time the button is
pressed
Save address: Press button until LED is red – release buttonà The address is saved and displayed 1x for confirmation
3.2.3 Maintenance
The actuators are maintenance-free.
3.2.4 Disposal
The device is considered electrical and electronic equipment for
disposal in terms of the applicable European Directive and may not
be disposed of as domestic garbage.
·Dispose of the device through channels provided for this
purpose.
·Comply with all local and currently applicable laws and
regulations.
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4Functions and control
4.13-position control
Note
A 3-position signal drives the actuator
via connection terminals Y1 or Y2. The
required position is transferred to the
valve.
Positioning
signal
Voltage at Y1
Voltage at Y2
No voltage at Y1
and Y2
Stroke actuatorRotary actuator
Actuator’s stem
extends
Actuator’s stem
retracts
Actuator’s stem
maintains the
position
Actuator’s spindle
turns in clockwise
direction
Actuator’s spindle
turns in counterclockwise direction
Actuator’s spindle
maintains the position
1A/D conversion
Identification of seat
Control
2
functions
3Brushless DC motor
4Gear train
Manual adjuster
Control path
valve AàAB
OpeningClosing
ClosingOpening
Control of direction
Motor control
Manual adjustment
Maintains the position
Bypass valve
B à AB
Observe information given in chapter "Acting direction and flow characteristic" on
page 61.
Internal control ensures very constant positioning times and determination of the
actuator’s position.
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Stroke of valve
-
actuator combination [mm]
Positioning times stroke
model
The specified positioning times refer to the respective nominal stroke / nominal
angular rotation. Since the end positions of rotary actuators are inside the actuator,
the following remarks refer to stroke actuators.
The resulting effective strokes vary, depending on the type of valve, resulting in
shorter or longer actuator positioning times.
Notes
Positioning time [sec]
Legend diagram
AMechanical end position in SAX.. / SAV..
BVVF.. / VXF.. valves with 20 / 40 mm nominal stroke = kvs- value reached
A…BInternal end position of VVF.. / VXF.. valves with 20 / 40 mm nominal stroke
Deviations occur…
· after several positioning signals Y1 and Y2 in the same direction since the stroke
movement starts with a delay of 300 ms.
· when positioning signals Y1 and Y2 are active for less than 300 ms since the
stroke movement cannot be made in that case.
ABCY1Y20
Calculated position Actual position
Positioning
time [ms]
Positioning signals
(power applied)
No power
applied
Accurate position feedback is made possible with the help of a potentiometer
(page 75).
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Notes
4.1.1 Combination with RVD.. controller for direct domestic
hot water distribution by heat exchanger
The design based slow reaction on control signals of SAX31.., SAX81.., SAV31..
and SAV81.. actuators doesn’t allow the actuator to react on very short control
pulses. Only control pulses with a length greater than 400 ms allow a sufficient
reaction.
Especially the direct domestic hot water control does not allow such long control
pulses. The specific optimized control loops – equipped with an SIGMAGYR RVD..
controller and Acvatix SQS359.05 actuator– work with pulses down to 40 ms.
SAX31.. and SAX81.. are not able to work with these short pulses.
The following table gives alternatives which actuators can be used within these
control loops.
ControllerPlant
type
RVD130
RVD135/109
RVD135/309
RVD140
RVD144/109
RVD145/109
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4.2Modulating control
The modulating positioning
signal drives the actuator
steplessly. The positioning
signal range
(DC 0...10 V / DC 4...20 mA,
0...1000 Ω) corresponds in a
linear manner to the positioning
range (fully closed...fully open,
or 0…100% stroke).
The actuator is driven via
connection terminal Y or forced
control Z (page 66). The
required stroke / rotation is
transferred to the valve’s stem /
spindle.
Positioning
signal
Signal Y, Z
increasing
Signal Y, Z
decreasing
Signal Y, Z
constant
Stroke actuatorRotary actuator
Actuator’s stem
extends
Actuator’s stem
retracts
Actuator’s stem
maintains the position
1Calibration slot
2LED (2 colors)
3DIL switches
4Function module
5A/D conversion
6Power supply
Control
7
functions
8Brushless DC motor
9Gear train
Manual adjuster
Actuator’s spindle turns in
clockwise direction
Actuator’s spindle turns in
counterclockwise direction
Actuator’s spindle
maintains the position
Changeover of characteristic
Positioning signal
Identification of seat
Position control
Motor control
Detection of foreign bodies
Calibration
Forced control
Characteristics function
Manual adjustment
Control
path valve
AàAB
OpeningClosing
ClosingOpening
Maintains the position
Bypass
valve
B à AB
Notes
· If function module AZX61.1 is used, observe the information given in chapter
"Changeover of acting direction" (page 59).
· Observe the information given in chapter "Acting direction and flow
characteristic" on page 61.
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4.3Function module AZX61.1
DIL switches
DIL switches
HEX switches
Acting directionSequence control
1)
OFF
ON 1) Reverse acting positioning signal Y or Z
1)
Factory setting: All switches set to OFF
Direct acting positioning signal Y or ZSequence control not active
Sequence control
(signal adaptation)
The funktion module may not be used in combination with SAX61.03/MO.
4.3.1Sequence control (signal adaptation)
Sequence control
1)
ON
1)
Factory setting: All switches set to OFF
Sequence control (signal adaptation)
Nr.: 1Setting sequence control
Rotary switches LO and UP are used to set the starting point or
working range of a sequence.
Position
"LO"
00,3 V09,4 V
11 V13 V
22 V24 V
33 V35 V
44 V46 V
55 V57 V
66 V68 V
77 V79 V
88 V810 V
99 V912 V
A10 VA14 V
B11 VB16 V
C12 VC18 V
D13 VD20 V
E14 VE25 V
F15 VF30 V
Starting point
Position
"UP"
Working range
Invalid HEX switches combinations
LO0 1 2 3 4 5 6 7 89 A B C D E F
UPF F F F F F F F F F D D C C B
UPE E E E E E E D D C
UPF F E E D
UPF F E
UPF
Notes
· Can only be used with voltage input.
· Maximum input voltage is DC 30 V. If the configuration is invalid, the actuator
operates on DC 0…10 V.
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Examples
Legend diagram
ADC 2…10 V26DC 0…10 V
BDC 0…5 V03DC 0…10 V
CDC 12…17 VC3DC 0…10 V
HStroke or rotary angle
Positioning signal
range
Acting direction: Direct (A, B, C)
Acting direction: Reverse (A', B', C')
Position LO Position UP
Position
feedback U
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4.3.2Changeover of acting direction
DIL switches
Selecting the acting
direction
SAX61.03
SAV61.00
SAY61P03
SAX61P03
SAV61P00
Acting direction
1)
OFF
1)
Factory setting: All switches set to OFF
Direct acting
positioning signal Y or Z
ON
1)
Reverse acting
positioning signal Y or Z
· With valves whose stem is extended in the fully closed position, "direct acting"
means that the valve is fully closed (0%) when positioning signal Y = 0 V resp.
Z = 0 Ω. This applies to all Siemens valves according to "Equipment
combinations" (page 14).
· With valves whose stem is retracted in the fully closed position, "direct acting"
means that the valve is fully open (100%) when positioning signal Y = 0 V resp.
Z = 0 Ω.
Direct actingReverse acting
Positioning signal Y:DC 0…10 V
4…20 mA
Positioning signal Z:0...1000 W
Y, ZPositioning signal
VVolumetric flow
Acting direction: Direct
Acting direction: Reverse
Reverse actingDirect acting
Positioning signal Y:DC 0…10 V
4…20 mA
Positioning signal Z:0...1000 W
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4.4Positioning signal and flow characteristic
selection
DIL switches
Flow characteristic
SAX61.03 / SAV61.00
with VVF..
Positioning signal "Y"
1)
OFF
ONDC 4…20 mADC 0…10 V
1)
Factory setting: All DIL switches set to OFF Ω
log
DC 0…10 VDC 0…10 V
ActuatorValve VVF.. / VVG41..Totally
Position
feedback "U"
Flow characteristic
log =
equalpercentage
lin =
linear
Flow characteristic
SAY61P03 / SAX61P03 /
SAV61P00 with VPF..
lin
ActuatorCombi-Valve VPF43/VPF53Totally
log
lin
Y, ZPositioning signal
HStroke
VVolumetric flow
Acting direction: Direct
Acting direction: Reverse
Note
SAX61.03/MO: Positioning signal and flow characteristic selection are not
permissible.
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4.5Acting direction and flow characteristic
The selection of changeover of acting direction and characteristic with the DIL
switches of the function module AZX61.1 depends on the type of actuator (with or
without fail safe function) and the associated type of valve (valve characteristic,
push to open, pull to open).
When the positioning signal increases (DC 0…10 V, DC 4…20 mA, 0...1000 Ω), the
objective is to have the valve’s volumetric flow V rising, but to fully open the valve,
V = 100% (NO = normally open), or to fully close it, V = 0% (NC = normally closed)
in the event of a power failure.
DIL
switches
Without fail
safe
function
Acting
direction
Flow
characteristic
No power
applied
Linear
DirectReverse
Equal-
percentage
Maintains the position
Linear
4.6Position Feedback U
The position feedback U (DC 0...10 V) is always proportional to stroke H of the
actuator’s stem.
Actuator
Positioning signal Y, Z
log = equal-
percentage
Actuator
Position feedback U
Equal-
percentage
lin = linear
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Actuator
Positioning signal Y, Z
Direct acting
Reverse acting
Y, ZPositioning signal
HStroke
UPosition feedback
Acting direction: direct
Acting direction: reverse
Actuator
Position feedback U
4.7 Position control with ClosedPosition-
Synchronisation
Within SAX/SAV/SAL61/SAY61.. actuators the position control works based on the
HALL-sensor pulses from the brushless DC-motor calculating with an internal
stroke model calculating the actual position. This kind of control is more accurate
and wearless compared with a physical element for position measurement and
grants a precise position control with high resolution.
During manual operation the motor is declutched from the gear train and the
internal position control get’s not sensor pulses. So real position will deviate from
the internally calculated position. As a consequence the position feedback on
terminal U is set to “0V” during manual operation.
To grant – after manual operation – that real mechanical position and internal
position control are matching all SA..61.. operate after manual operation an
automatic ClosedPosition-Synchronisation.
4.7.1 ClosedPosition-Synchronisation
Returned into automatic operation the actuator runs for 0.5.. 2 s into opening
direction to grant secure closed-position detection. Then the actuator runs into
closed position (seat A-AB in the valve). Reaching the closed position the internal
stroke model is synchronized. Positioning signal, position feedback and
meachnical position now match perfectly again.
With this function it’s granted that the position feedback U – which was zero during
manual operation and synchronization - always represents the real mechanical
position of the actuator.
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After synchronization the actuator follows the control signal again.
4.7.1.1Active forced position input on Z
If after return to automatic mode a signal on Z is active (GND, AC/DC 24 V or
0…1000 Ohm) the ClosedPosition-Synchronisation is deactivated as long as the
signal on Z remains.
After Z is deactivated the ClosedPosition-Synchronisation will be performed.
Note
ClosedPosition-Synchronisation is only automatically activated after manual
operation. A power failure does not activate this function automatically, to avoid that
all actuators in a section close in parallel.
If the customer likes synchronization also after a power failure he should take care
that the plant restarting routine drives the actuator automatically into an end
position. This will also synchronies the internal position control and the real
position.
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4.8 Calibration
To match the actuator to production-related mechanical tolerances of the individual
valves, accurate positioning and position feedback must be ensured, if calibration
is performed when the plant is commissioned (page 46). During commissioning,
the actuator detects the valve’s end positions and files the exact stroke in its
internal memory.
Calibration takes place in the following phases:
· Actuator drives to H0 (1), valve closes. Detection
of upper end position.
· Actuator drives to H
Detection of lower end position.
· The detected values are stored (3). Then the
actuator follows the positioning signal.
(2), valve opens.
100
Note
Examples
· Observe status indication (actuator LED) during and after calibration (page 74).
· If the actuator does not detect the second end position within an appropriate
stroke range (SAX.., SAY.. max. 25 mm; SAV.. max. 45 mm), the first end stop
will be adopted and the actuator operates with a working range of 20 mm,
respectively 40 mm.
4.9 Signal priorities
The actuators are controlled via different interlinked positioning signal paths
(positioning signal “Y“, forced control input “Z“, manual adjuster). The signal paths
are assigned the following priorities:
PriorityDescription
1
(highest)
2
3
(lowest)
Manual
adjuster
Automatic
mode
Automatic
mode
Automatic
mode
Operated
(30%) and
engaged
Bold printing = positioning signal currently active
The manual adjuster always has priority 1, thus overriding all signals active at
“Z“ or “Y“, independent of whether or not power is applied.
Only SA..61..: As soon as a valid positioning signal is active at input “Z“, the
position is determined via positioning signal “Z“ (forced control). Prerequisite:
The manual adjuster is not used.
The position is determined via positioning signal ”Y”. The manual adjuster is
not used and on Z there is no active signal.
Forced
control (Z)
Not
connected
G3 VActuator’s stem extends
G03 VActuator’s stem retracts
G8 V
Positioning
signal (Y)
5 V
Stroke actuatorRotary actuator
Actuator’s stem travels to
position (50%)
Actuator’s stem retracts
manual (to 30%)
Actuator’s spindle travels to
position (50%)
Actuator’s spindle turns in
clockwise direction
Actuator’s spindle turns in
counter-clockwise direction
Actuator’s spindle turns
manual in counterclockwise direction (to 30%)
Z
Y
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4.10 Detection of valve seat
The actuators feature force-dependent valve seat detection. After calibration, the
exact valve stroke is filed in the actuator’s memory. When the actuator reaches the
respective end of stroke, it does not hit the valve’s seat at full speed, but stops for 5
seconds at about 1% before the stored position is reached. If the positioning signal
stays at 0% or 100%, the actuator travels to the calculated end position at reduced
positioning speed and builds up the required nominal force.
This function extends the actuator’s service life since the dynamic forces are
reduced when approaching the valve seat and there will be less strain on the gear
train.
In addition, the actuator’s oscillations in the case of instable control are
suppressed.
If no force is built up in the calculated end position (e.g. in the event of temperature
effects for instance), the actuator continues to operate at a reduced positioning
speed until the nominal positioning force is restored. This ensures that the valve
always fully closes.
After a power failure, valve seat identification is not active – the actuators define
their stroke position on power resoration to be at 50%. From now on, the actuator
follows the positioning signal.
When the valve plug reaches its seat for the first time, the actuator readjusts its
stroke model.
Example
The supposed position is 50%, Y = 2 V, the actuator travels 30% of the stored
valve stroke in the direction of "Actuator’s stem retracted".
If the actuator reaches the seat within this 30% travel, it interprets the position as
"Valve fully closed" and shifts the position of the valve’s stroke accordingly without
changing the extent of travel.
From now on, the actuator follows the changed valve stroke position.
This means: New position 0%, Y = 2 V, actuator travels 20% of the stored valve
stroke in the direction "Actuator’s stem extended".
4.11 Detection of foreign bodies
The actuator detects when the valve is clogged and adjusts its operational
behavior accordingly to prevent damage to itself or the valve.
If the actuator hits an obstacle within the calibrated stroke and is not able to
overcome it with its nominal positioning force, it stores the position at which the
obstacle was hit. Depending on the direction of travel, as …
· "Lower limit of valve clogging", if the clogging was detected when
traveling in the direction of "Actuator’s stem retracting".
· "Upper limit of valve clogging", if the clogging was detected when
traveling in the direction of "Actuator’s stem extending".
Now, the actuator status LED blinks green and the actuator only follows the
positioning signal between the positions "Actuator’s stem retracted" and "Upper
limit of valve clogging" or "Actuator’s stem extended" and "Lower limit of valve
clogging".
After detection of clogging, 3 attempts are made to overcome clogging by traveling
about 15% in the opposite direction and then trying again to overcome the position
of clogging. If the attempts made are unsuccessful, the actuator continues to follow
the positioning signal within the restricted range only and the actuator LED
continues to blink green (refer to "Indicators" on page 74).
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4.12 Forced control Z
SA..61.. only
Forced control is affected by changeover of acting direction. It uses the following
operating modes:
Z-mode
Overriding
No functionFully openFully closed
ConnectionsTransmission
Equal-percentage or
linear characteristic
Contact “Z“ not
connected,
valve follows
positioning signal ”Y”
Contact “Z“ is
connected directly to
“G“,
positiong signal ”Y” has
no impact
Contact “Z“ is
connected directly to
“G0“,
positiong signal ”Y”
has no impact
positioning signal “Y“
by 0…1000 Ω
Equal-percentage or
linear characteristic
Contact “Z“ is
connected to “M“ via
resistor “R“,
starting point at 50 Ω,
end point at 900 Ω,
positioning signal ”Y”
has no impact
Note
The operating modes "Z" shown are based on factory setting "direct acting" and a
"push to open" valve.
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4.13 Communicating actuators Modbus RTU
4.13.1 Detection of valve seat
The actuators feature force-dependent valve seat detection. After calibration, the
exact valve stroke is filed in the actuator’s memory. When the actuator reaches the
respective end of stroke, it does not hit the valve’s seat at full speed, but stops for 5
seconds at about 1% before the stored position is reached. If the positioning signal
stays at 0% or 100%, the actuator travels to the calculated end position at reduced
positioning speed and builds up the required nominal force.
This function extends the actuator’s service life since the dynamic forces are
reduced when approaching the valve seat and there will be less strain on the gear
train.
In addition, the actuator’s oscillations in the case of instable control are
suppressed.
If no force is built up in the calculated end position (e.g. in the event of temperature
effects for instance), the actuator continues to operate at a reduced positioning
speed until the nominal positioning force is restored. This ensures that the valve
always fully closes.
After a power failure, valve seat identification is not active – the actuators without
fail safe function define their stroke position upon return of power at 50% and
automatically set their internal setpoint in register 1 to the startup setpoint (register
516). The actuator closes at this setting. There is a short-term deviation between
the setpoint and the internal stroke position.
When the valve plug reaches each seat for the first time, the actuator readjusts its
stroke mode.
Example
Setpoint prior to power outage 35%, no manual adjustment during the power
outage. Internal stroke position value after return of power 50%. Internal setpoint
after return of power equal to startup setpoint (register 516, here 0%). The actuator
moves 35% in the direction of "Retract actuator stem" and reaches the valve seat
(if the setpoint has not been changed in the meantime). The internal stroke position
is set to 0%.
The actuator now follows the changed valve stroke position effective immediately.
4.13.2 Detection of foreign bodies
The actuator detects when the valve is clogged and adjusts its operational
behavior accordingly to prevent damage to itself or the valve.
If the actuator hits an obstacle within the calibrated stroke and is not able to
overcome it with its nominal positioning force, it stores the position at which the
obstacle was hit. Depending on the direction of travel, as …
· "Lower limit of valve clogging", if the clogging was detected when
traveling in the direction of "Actuator’s stem retracting".
· "Upper limit of valve clogging", if the clogging was detected when
traveling in the direction of "Actuator’s stem extending".
Now, the actuator status LED blinks green and the actuator only follows the
positioning signal between the positions "Actuator’s stem retracted" and "Upper
limit of valve clogging" or "Actuator’s stem extended" and "Lower limit of valve
clogging".
After detection of clogging, 3 attempts are made to overcome clogging by traveling
about 15% in the opposite direction and then trying again to overcome the position
of clogging. If the attempts made are unsuccessful, the actuator continues to follow
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the positioning signal within the restricted range only and the actuator LED
continues to blink green (refer to "Indicators" on page 74).
As long as the external setpoint is greater than the position of the high limit valve
clogging, the deviation between the setpoint and position feedback in register 769
is displayed with the warning “Mechanical error, device blocked, manual
intervention or calibration.” The cable adapter LED is red. The warning is reset if
the external setpoint drops below the high limit valve clogging, since the setpoint
and stroke position are once again the same. The cable adapter LED switches to
green blinking (=communication).
4.13.3 Calibration
To match the actuator to production-related mechanical tolerances of the individual
valves, accurate positioning and position feedback must be ensured, if calibration
is performed when the plant is commissioned (page 46). During commissioning,
the actuator detects the valve’s end positions and files the exact stroke in its
internal memory.
Calibration takes place in the following phases:
· Actuator drives to H0 (1), valve closes. Detection
of upper end position.
· Actuator drives to H
Detection of lower end position.
· The detected values are stored (3). Then the
actuator follows the positioning signal.
· If the actuator does not detect the second end
position within an appropriate stroke range
(max. 25 mm), the first end stop will be adopted
and the actuator operates with a working range
of 20 mm.
(2), valve opens.
100
Note
The internal position feedback is set to 0% during calibration. For a setpoint >0%,
the actuator detects calibration based on the deviation between setpoint and stroke
position and reports this in Register 769 with the warning “Mechanical error, device
blocked, manual intervention or calibration”. The actuator LED blinks green, the
cable adapter LED is red.
After calibration is completed, the actuator follows the external setpoint, the
warning is reset, the actuator LED changes to continuous green and the cable
adapter LED blinks green (communication active).
Observe status indication (actuator LED) during and after calibration (page 74).
The calibration cannot be started via the bus.
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4.13.4 Manual adjustment
The actuator’s internal stroke position measurement is inactive during manual
adjustment.
The position feedback changes to 0% once the manual adjuster is pressed and
remains on the value during manual adjustment. The actuator detects manual
action based on the deviation between the setpoint and the stroke position and
after 10 seconds reports in register 769 with the warning “Mechanical error, device
blocked, manual intervention or calibration”. The actuator LED blinks green, the
cable adapter LED is red.
Upon return to automatic mode, the actuator synchronizes to stroke position 0%.
After the synchronization, the actuator follows the pending setpoint, the actuator
LED changes to continuous green and the cable adapter LED blinks green
(communication active). The warning in register 769 is reset.
Bit 011 = Backup mode activeBit 071 = Not available
Bit 021 = Not availableBit 081 = Not available
Bit 031 = Not availableBit 091 = Self test failed
Bit 041 = Mechanical error, device blocked,
manual intervention1) or calibration
Bit 101 = Self test successful
1)
Bit 051 = Not availableBit 111 = Not available
1)
After 10 seconds
Function codes
03 (0x03)Read Holding Registers
04 (0x04)Read Input Registers
06 (0x06) Write Single Register
16 (0x10)
Write Multiple Registers (Limitation: Max. 120 registers on one write access)
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o
o
·
Function description
FunctionReg.Description
Override
control
2The actuator can be operated in override control for commissioning /
maintenance purposes or system-wide functions (e.g. night-cooling).
· Manual override: When the manual adjuster is used, a mechanical jam will
be detected if a mismatch between setpoint and actual position persists for
more than 10s.
· Remote override: The actuator enters this state when an override command
is sent over the bus.
· Available commands:
o Extend / Retract
Stop (with braking distance compensation)
Backup
mode
513,
514, 515
· In case the communication to the controller is lost, the device can be
configured to go into a defined state.
· Default setting mode is “keep last setpoint”, i.e. in case of communication
loss, the device controls to the last received setpoint.
· If the backup mode is enabled, it can be configured as follows:
o go to a predefined backup position
keep current position
Restarting
the device
256Restarting is possible by:
· Power-reset (turning operating voltage off and on) or
· by “Reinitialize” command.
à Device re-initializes and sets all process values except actual
value (= 50%) and setpoint (= startup setpoint) to defaults.
Reset
The actuator supports the following re-initialization / reset behaviour:
· Local reset by push-button
· Remote reset: Using “RemoteFactoryReset” command.
Effect of reset:
Process values except actual value and setpoint: set to ex-works default
values.
· Network parameters (register 513-516 and 764-768) are reset only in case
of local reset, not by remote reset (otherwise loss of communication).
Not reset are: Counters, device info, and factory data.
Self test
256When triggered, the self test drives the actuator to the detected limits and sets
the flags in register 769 according to the result (bit 09 = 1à”failed” or bit 10 = 1
à “passed”).
The self test is not passed when the limits were not reached from the lower
end (results in jam). If the Min/Max limits can be exceeded, the self test is not
evaluated as failed.
Communication
properties
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Communication
Communications protocolModbus RTURS-485, not galvanically separated
Incoming positioning signals are translated to positioning commands for the motor.
A gear train transmits the motor’s positioning steps to the output stage (valve
coupling). Attached to the gear train are the electrical and mechanical accessory
items and the manual adjuster.
In the case of the rotary actuators, the adjustment to the required torque is made in
the output stage. With the stroke actuators, the translation from rotary to stroke
movement takes place in the output stage.
Actuator’s stem retracted /
valve fully closed
Actuator’s stem extended /
valve fully open
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4.14.2 Coupling
SAX.., SAV..SAL..
Automatic
Manual operation
The stem coupling (1) and neck coupling (2)
ensures full backward compatibility with all types
of Siemens large-stroke valves produced since
1975.
4.14.3 Manual adjuster
Mounting sets are available for use with butterfly
and slipper valves.
When the motor drives the manual adjuster
turns. Thus in automatic mode, the manual
adjuster is used for indication of travel. If the
manual adjuster is held firm in this mode, there
is no transmission of power to the gear train.
When pushing the manual adjuster down (1), it
engages and the actuator can be manually
operated.
Stroke actuator: When turning the manual
adjuster in clockwise / counterclockwise
direction (2), the actuator’s stem retracts /
extends.
Rotary actuator: The actuator spindle turns in
the same direction.
An overload protection prevents damage to the
manual adjuster
Fixing the position
Upon actuation and locking the slide switch, the
manual adjuster remains engaged.
When in this mode, do not turn the manual
adjuster.
Disengaging the fixing
When resetting the slide switch, the manual
adjuster returns to automatic mode.
->The modulating SA..61.. will automatically
start a Zero Position Synchronisation
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4.14.4 Indicators
AIndication of travel
BScale
Position indication
CIndicator
DLED Status indication
Operational status
indication
Position indication
Status indication (LED)
In Automatic mode, the manual adjuster serves for the indication of travel. See
"Automatic" (page 73).
Position indication is on 2 opposite sides. When turning the manual adjuster, the
indicator moves in the same direction.
The scale indicates the stroke. When reaching the stops, the valve is either fully
open or fully closed.
Housing cover fittedHousing cover removed
When the housing cover is fitted, the LED can be
viewed through a light conductor.
When the housing cover is removed, the LED
can be viewed through a hole.
The status indication informs about the operational state of the actuator.
OnAutomatic modeNormal operation
BlinkingCalibration (page 46).Wait until calibration is finished
Green
Red
DarkDarkNo power or electronics faultyCheck operating voltage
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OnCalibration errorStart calibration again (page 46)
BlinkingClogged valveCheck valve
In manual modeManual adjuster in MAN position
Detection of foreign bodies
(page 65 / page 67)
(then green or red light)
Check valve / actuator
Page 75
4.14.5 Electrical accessories
AC 24 V...230 V / 6 (2) A
S3
S2
Auxiliary switch
ASC10.51
Application example:
Potentiometer
ASZ7.5/..
The auxiliary switch ASC10.51 switches on or off when a certain position is
reached. The switching point can be set between 0…100%.
S1
Switching point for S1–S2 and
S1–S3 cannot be set separately.
If S1–S2 is open then S1–S3 is
closed.
Adjustable switching
point
When using an auxiliary switch, position feedback can trigger an automatic stop of
the circulating pump in the end position "Fully closed".
Potentiometer ASZ7.5 delivers an ohmic
value to the controller giving the exact
770
154
104
770
154
104
position of the actuator (continuous position
feedback). A slip clutch prevents damage to
the potentiometer in the mechanical end
positions. This is also used for accurate
balancing of the potentiometer in the fully
closed position.
Ohmic value between P2-P1 increases
with stroke H or rotation, ohmic value
between P2-P3 decreases.
Flow characteristic
The end values of the potentiometers refer to the maximum stroke / maximum
angular rotation of the actuators. For this reason, the resulting values in operation
deviate, depending on the type of valve used in combination with the actuator. The
potentiometer's starting point can be very accurately adjusted during installation
(refer page 37).
ASZ7.5
770 Ohm at nominal stroke/nominal
angular rotation
R = 0 + 7.7 Ohm x nominal
stroke/nominal angular rotation (%)
SAX..
SAV..
SAL..
R = 0 + 38.5 Ohm x stroke (mm)
R = 0 + 19.3 Ohm x stroke (mm)
R = 0 + 8.55 Ohm x rotary angle (°)
Potentiometer measuring value [ohm]
Actuator position in relation to nominal stroke/nominal angular rotation [%]
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Function module
AZX61.1
Function module AZX61.1 offers the following choices for changing control:
· Changeover of acting direction (page 59)
· Sequence control (page 57)
Stem heating element
ASZ6.6
Weather shield
ASK39.1
Mounting sets
ASK3..N
Stem heating element ASZ6.6 prevents the formation of ice on the stem when
medium temperatures drop below 0 °C. It is suited for universal use with valves
having a stem diameter of 10 or 14 mm.
The stem heating element heats up to 85 °C.
This is a PTC element, which means it shows up with a low resistance at
power up – inrush current may reach 8.5 A at low temperatures / high
voltage level
4.14.6Mechanical accessories
Weather shield ASK39.1 protects the actuator when installed outdoors. This does
not lead to a change of IP class (IP54).
SAX61../MO is not suitable for outdoor applications
Mounting sets ASK31N, ASK32N, ASK33N and ASK35Nenable the actuators to be
fitted to slipper valves VBF21.., DN65…150 and butterfly valves VKF41.. and
VKF45 (page 28-35).
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Power
supply
5 Technical data
SAY..SAX..SAV..SAL..
Operating voltage
SA..31..AC 230 V ± 15%
SA..61..AC 24 V ± 20% / DC 24 V + 20% / -15% (SELV)
SA..81..AC 24 V ± 20% / DC 24 V + 20% / -15% (SELV)
Frequenz45…65Hz
External supply line protection (EU)
Power consumption at 50 Hz
SAX31.00Stem retracts / extends3.5 VA / 2 W
SAX31.03Stem retracts / extends6 VA / 3.5 W
SAX61.03..Stem retracts / extends8 VA / 3.75 W
Holding state3.5 VA / 1.5 W
SAX61.03/MO Stem retracts / extends8,7 VA / 4,25 W
SAX81.00..Stem retracts / extends3.5 VA / 2.25 W
SAX81.03..Stem retracts / extends5 VA / 3.75 W
SAV31.00..Stem retracts / extends
SAV81.00..Stem retracts / extends7 VA / 4.5 W
SAL31.00T10 Rotary actuator turns
SAL31.00T20 Rotary actuator turns4.5 VA / 2.75 W
SAL31.00T40 Rotary actuator turns7 VA / 4 W
SAL31.03T10 Rotary actuator turns5.5 VA / 3.25 W
SAL61.00T10 Rotary actuator turns
Holding state
SAL61.00T20 Rotary actuator turns
Holding state
SAL61.00T40 Rotary actuator turns
Holding state
SAL61.03T10 Rotary actuator turns
Holding state
SAL81.00T10 Rotary actuator turns3 VA / 2 W
SAL81.00T20 Rotary actuator turns4 VA / 2.75 W
SAL81.00T40 Rotary actuator turns6 VA / 3.75 W
SAL81.03T10 Rotary actuator turns5 VA / 3.5 W
SAY31P03Stem retracts / extends 6 VA / 3.5 W
SAY61P03Stem retracts / extends 8 VA / 3.75 W
Holding state3.5 VA / 1.5 W
SAY61.03UStem retracts / extends 8 VA / 3.75 W
Holding state3.5 VA / 1.5 W
SAY81P03Stem retracts / extends 5 VA / 3.75 W
SAY81.03UStem retracts / extends 5 VA / 3.75 W
· 6 A...10 A slow
· Circuit breaker max. 13 A
Characteristic B, C, D according to EN 60898
· Power source with current limitation of max. 10 A
6.5 VA / 4 W
-
--
---
--
-SAV61.00..Stem retracts / extends9.5 VA / 4.5 W
3.5 VA / 2 W
5 VA / 2.5 W
3.5 VA / 1.5 W
6 VA / 2.75 W
3.5 VA / 1.5 W
9 VA / 4 W
3.5 VA / 1.5 W
7.5 VA / 3.5 W
3.5 VA / 1.5 W
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Page 78
Function
4)
4)
1)
1)
1)0°1)
2)
data
Signal
inputs
Communication
Parallel
operation
Forced
control
Position
feedback
Connecting
cable
Degree of
protection
SAY..SAX..SAV..SAL..
Positioning times with specified nominal
stroke / nominal angular rotation
SAX..00, SAV.., SAL..00120 s120 s120 s
SAY..03, SAX..03..,
Positioning signal ”Y” SA..31.., SA..81.. 3- position
SA..31..VoltageAC 230 V ± 15%
SA..81..VoltageAC 24 V ± 20% / DC 24 V + 20% / -15%
SA..61.. (DC 0...10 V)
Current draw≤ 0,1 mA
Input impedance≥ 100 kΩ
SA..61.. (DC 4...20 mA)
Current drawDC 4…20 mA ± 1%
Input impedance≤ 500 Ω
Communications protocol
Modbus RTURS-485, not galvanically separated
Number of nodes
1 – 2 frost hazard / sensor is interrupted (thermostat closes with frost)
1 – 3 normal operation
F3Temperature detector
F4Frost protection monitor with 0…1000 Ω signal output, does NOT support QAF21.. or QAF61..
MMeasuring neutral
N1Controller
SNSystem neutral
SPSystem potential AC/DC 24 V
UPosition feedback– (signal common is M)
YPosition signal
ZPositioning signal forced control
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Page 88
8Glossary
TM
vs
8.1Symbols
Caution, general danger – read the notes!
Caution, hot surface – read the notes!
Condition as supplied to costumer
Crosstipscrewdriver (Pozidriv)
Slotted screwdriver
Screw wrench
Allen key
8.2Terms
Climatix
DIL switches
DN
Forced control
HEX switches
kPa
k
LED
Modbus RTU
The complete product range of flexible and scalable control solutions, standardized
up to and including freely programmable solutions.
Specialized for HVAC applications.
A DIL switch shows the switching choices in the form of a place value system (dual
in line) in relation to basis 2 (on and off).
Nominal size: Characteristic for matching parts of the piping system.
Forced control serves for overriding automatic mode and is implemented in the
structure.
A HEX switch shows the switching choices in the form of a place value system
(hexadecimal system) in relation to basis 16 (0…9 and A…F).
Unit of pressure: 100 kPa = 1 bar = 10 mWS.
Nominal flow rate: Nominal flow rate of cold water (5…30 °C) through the fully
open valve (H
Light emitting diode.
Open communications protocol (client/server architecture), transmits data as binary
data.
RTU: Remote Terminal Unit.
) at a differential pressure of 100 kPa (1 bar).
100
PN
Position feedback
Spring return facility
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PN class: Characteristic relating to the combination of mechanical und dimensional
properties of a component in the piping system.
Signal used to acquire the position, fed back via an input.
Refer "fail safe function".
Page 89
Δp
max /ΔpmaxVΔps
slotted screwdriver
Maximum permissible differential pressure across the valve's control path, valid for
the entire actuating range of the motorized valve (V = diverting mode).
Maximum permissible differential pressure at which the motorized valve will close
securely against the pressure (close off pressure).
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SiemensActuators SAX.., SAY.., SAV.., SAL.. for valvesCE1P4040en
Building TechnologiesGlossary2018-12-05
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Index
3-position control ................................................ 53