Siemens 6SE7011-5EP60, 6SE7018-0EP60, 6SE7021-0EP60, 6SE7021-4EP60, 6SE7022-1EP60 Operating Instructions Manual

SIMOVERT MASTERDRIVES
Vector Control

Betriebsanleitung

Operating Instructions

Frequenzumrichter (AC-AC) Bauform Kompakt PLUS
Frequency Converter (AC-AC) Compact PLUS Type

Ausgabe / Edition: AB Bestell-Nr. / Order No.: 6S E7087-6JP60

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Weitergabe sowie Vervielf äl tigung dieser Unterlage, Verwertung
und Mitteilung ihres Inhalts ni cht gestattet, soweit nicht ausdrück­lich zugestanden. Zuwiderhandlungen verpflichten zu Schadener­satz. Alle Rechte vorbehalten, insbesondere für den Fall der
Patenterteilung oder GM-Eintragung.

Wir haben den Inhalt der Druckschrift auf Übereinstimmung mit der
beschriebenen Hard- und Software überprüft. Dennoch können
Abweichungen nicht ausgeschlossen werden, so daß wir für die
vollständige Übereinstimmung keine Garantie übernehmen. Di e
Angaben in dieser Druckschrift werden jedoch regelmäßig überprüft
und notwendige Korrekturen sind in den nachfolgenden Auflagen
enthalten. Für Verbesserungsvors chläge sind wir dankbar

SIMOVERT ist ein Warenzeichen von Siemens

The reproduction, transmission or use of this document or its con­tents is not permitted without express written authority. Off enders
will be liable for damages. All rights, including rights created by
patent grant or registration of a utility model or design, are
reserved.

We have checked the contents of this document to ensure that they
coincide with the described hardware and soft ware. However,
differences cannot be completely excluded, so that we do not
accept any guarantee for complete conformance. However, the
information in this document is regularly check ed and necessary
corrections will be included in subsequent editions. We are grateful
for any recommendations for improvement.

SIMOVERT Registered Trade Mark

 Siemens AG 2001 All rights reserved

Diese Betriebsanleitung gilt für den Gerätesoftwarestand ab V3.32.

Änderungen von Funktionen, technischen Daten, Normen, Zeichnungen und Parametern vorbehalten.

These Operating Instructions are valid for software release from V3.32.

We reserve the right to make changes to functions, technical data, standards, drawings and parameters.

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05.2003 Contents

Siemens AG 6SE7087-6JP60
SIMOVERT MASTERDRIVES Operating Instructions 1

Contents

1 DEFINITIONS AND WARNINGS .....................................................................1-1

2 DESCRIPTION..................................................................................................2-1

3 FIRST START-UP.............................................................................................3-1

4 TRANSPORT, STORAGE, UNPACKING........................................................4-1

5 INSTALLATION................................................................................................5-1

5.1 Installing the units .............................................................................................5-1

5.2 Installing the optional boards ............................................................................5-4

5.2.1 Installing optional boards on units with a width up to 90 mm ...........................5-4

5.2.2 Installing optional boards on units with a width of 135 mm and 180 mm .........5-7

6 INSTALLATION IN CONFORMANCE WITH EMC REGULATIONS ..............6-1

7 CONNECTING-UP............................................................................................7-1

7.1 Power connections............................................................................................7-5

7.1.1 Power connections for units with a width up to 90 mm.....................................7-5

7.1.2 Power connections for units with a width of 135 mm........................................7-8

7.1.3 Power connections for units with a width of 180 mm......................................7-10

7.2 Control connections ........................................................................................7-12

7.3 Conductor cross-sections, fuses, reactors......................................................7-22

7.4 Combinations of units......................................................................................7-23

8 PARAMETERIZATION.....................................................................................8-1

8.1 Parameter menus..............................................................................................8-1

8.2 Changeability of parameters.............................................................................8-5

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Contents 05.2003

6SE7087-6JP60 Siemens AG

2 Operating Instructions SIMOVERT MASTERDRIVES

8.3 Parameter input with DriveMonitor....................................................................8-6

8.3.1 Installation and connection ...............................................................................8-6

8.3.1.1 Installation.........................................................................................................8-6

8.3.1.2 Connection........................................................................................................8-6

8.3.2 Drive configuration DriveMonitor.......................................................................8-7

8.3.2.1 Setting the interface ..........................................................................................8-9

8.3.2.2 Drive settings ..................................................................................................8-10

8.3.3 Parameterization.............................................................................................8-15

8.3.3.1 Structure of the parameter lists, parameterization with DriveMonitor.............8-15

8.3.3.2 Diagnostic menu .............................................................................................8-16

8.4 Parameter input via the PMU..........................................................................8-17

8.5 Parameter input via the OP1S ........................................................................8-21

8.5.1 General............................................................................................................8-21

8.5.2 Connecting, run-up..........................................................................................8-23

8.5.2.1 Connecting......................................................................................................8-23

8.5.2.2 Run-up.............................................................................................................8-24

9 PARAMETERIZING STEPS.............................................................................9-1

9.1 Parameter reset to factory setting.....................................................................9-2

9.2 Power section definition ....................................................................................9-4

9.2.1 Parameterizing with parameter modules (quick parameterization, P060 = 3)..9-5

10 MAINTENANCE..............................................................................................10-1

10.1 Replacing the fan ............................................................................................10-1

10.1.1 Replacing the fan in units up to 45 mm wide..................................................10-2

10.1.2 Replacing the fan in units up to 90 mm wide..................................................10-2

10.1.3 Replacing the fan in units 135 mm wide.........................................................10-3

10.1.4 Replacing the fan in units up to 180 mm wide................................................10-3

11 FORMING .......................................................................................................11-1

12 TECHNICAL DATA ........................................................................................12-1

13 FAULTS AND ALARMS.................................................................................13-1

13.1 Faults...............................................................................................................13-1

13.2 Alarms...........................................................................................................13-18

13.3 Fatal errors (FF)............................................................................................13-27

14 ENVIRONMENTAL FRIENDLINESS .............................................................14-1

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10.2001 Definitions and Warnings

Siemens AG 6SE7087-6JP60
SIMOVERT MASTERDRIVES Operating Instructions 1-1

1 Definitions and Warnings

For the purpose of this documentation and the product warning labels,
a "Qualified person" is someone who is familiar with the installation,
mounting, start-up, operation and maintenance of the product. He or
she must have the following qualifications:

♦ Trained or authorized to energize, de-energize, ground and tag

circuits and equipment in accordance with established safety
procedures.

♦ Trained or authorized in the proper care and use of protective

equipment in accordance with established safety procedures.

♦ Trained in rendering first aid.

indicates an imminently hazardous situation which, if not avoided, will
result in death, serious injury and considerable damage to property.

indicates a potentially hazardous situation which, if not avoided, could
result in death, serious injury and considerable damage to property.

used with the safety alert symbol indicates a potentially hazardous
situation which, if not avoided, may result in minor or moderate injury.

used without safety alert symbol indicates a potentially hazardous
situation which, if not avoided, may result in property damage.

NOTICE used without the safety alert symbol indicates a potential
situation which, if not avoided, may result in an undesirable result or
state.

For the purpose of this documentation, "Note" indicates important
information about the product or about the respective part of the
documentation which is essenti al to highl ight.

Qualified personnel

DANGER

WARNING

CAUTION

CAUTION

NOTICE

NOTE

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Definitions and Warnings 10.2001

6SE7087-6JP60 Siemens AG

1-2 Operating Instructions SIMOVERT MASTERDRIVES

Hazardous voltages are present in this elec tric al equ ipment during
operation.

Non-observance of the warnings can thus result in severe personal
injury or property damage.

Only qualified personnel should work on or around the equipment
This personnel must be thoroughly familiar with all warning and

maintenance procedures contained in this documentation.
The successful and safe operation of this equipment is dependent on

correct transport, proper storage and ins ta l lat ion as well as caref ul
operation and maintenance.

This documentation does not purport to cover all details on all types of
the product, nor to provide for every possible contingency to be met in
connection with installation, operation or maintenance.

Should further information be desired or should particular problems
arise which are not covered sufficiently for the purchaser's purposes,
the matter should be referred to the local SIEMENS sales office.

The contents of this documentation shall not become part of or modify
any prior or existing agreement, commitment or relationship. The sales
contract contains the entire obligation of SIEMENS AG. The warranty
contained in the contract between the parties is the sole warranty of
SIEMENS AG. Any statements contained herein do not create new
warranties or modify the existing warranty.

WARNING

NOTE

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10.2001 Definitions and Warnings

Siemens AG 6SE7087-6JP60
SIMOVERT MASTERDRIVES Operating Instructions 1-3

Components which can be destro yed by electros tatic disc har g e (ESD)
The board contains components which can be destroyed by

electrostatic discharge. These components can be easily destroyed if
not carefully handled. If you have to handle elec tr onic boar ds, pl eas e
observe the following:

Electronic boards should only be touched when absolutely necessary.
The human body must be electrically discharged before touching an

electronic board.
Boards must not come into contact with highly insulating materials - e.g.

plastic parts, insulated desktops, articles of clothing manufactured from
man-made fibers.

Boards must only be placed on conductive surfaces.
Boards and components should only be stored and transported in

conductive packaging (e.g. metalized plastic boxes or metal
containers).

If the packing material is not conductive, the boards must be wrapped
with a conductive packaging material, e.g. conductive foam rubber or
household aluminium foil.

The necessary ESD protective measures are clearly shown again in the
following diagram:

♦ a = Conductive floor surface
♦ b = ESD table
♦ c = ESD shoes
♦ d = ESD overall
♦ e = ESD chain
♦ f = Cubicle ground connection

StandingSitting Standin g / Sit ti ng

a

b

e

d

c

d

a

c

d

b

c

a

e

f

f

f f f

Fig. 1-1 ESD protective measures

CAUTION

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Definitions and Warnings 10.2001

6SE7087-6JP60 Siemens AG

1-4 Operating Instructions SIMOVERT MASTERDRIVES

Safety and Operating Instructions

for Drive Converters

(in conformity with the low-voltage directive 73/23/EEC)

1. General

In operation, drive converters, depending on thei r degree
of protection, may have live, uninsulated, and possibly
also moving or rotating parts, as well as hot surfaces.

In case of inadmissible removal of the required covers, of
improper use, wrong installation or maloperation, t here is
the danger of serious personal injury and damage to
property.

For further information, see documentation.
All operations serving transport, installation and

commissioning as well as maintenance are to be carried
out by skilled technical personnel (observe IEC 364 or
CENELEC HD 384 or DIN VDE 0100 and IEC Report
664 or DIN VDE 0110 and national accident prevention
rules).

For the purposes of these basic safety instructions,
"skilled technical personnel" means persons who are
familiar with the installation, mounting, commissioning
and operation of the product and have the qualifications
needed for the performance of their functions.

2. Intended use

Drive converters are components designed for inclusion
in electrical installations or machinery.

In case of installation in machinery, commissioning of the
drive converter (i.e. the starting of normal operation) is
prohibited until the machinery has been proved to
conform to the provisions of the EC directive 89/392/EEC
(Machinery Safety Directive - MSD). Account is to be
taken of EN 60204.

Commissioning (i.e. the start of normal operation) is
admissible only where conformity with the EMC directive
(89/336/EEC) has been established.

The drive converters meet the requirements of the low­voltage directive 73/23/EEC. They are subject to the
harmonized standards of the series prEN 50178/DIN
VDE 0160 in conjunction with EN 60439-1/DIN VDE
0660 Part 500 and EN 60146/DIN VDE 0558.

The technical data as well as information concerning t he
supply conditions shall be taken from the rating plate and
from the documentation and shall be strictly observed.

3. Transport, storage

The instructions for transport, storage and proper use
shall be complied with.

The climatic conditions shall be in conformity with prEN

50178.

4. Installation

The installation and cooling of the appliances shall be in
accordance with the specifications in the pertinent
documentation.

The drive converters shall be protected against
excessive strains. In particular, no components must be
bent and/or isolating distances altered in the course of
transportation or handling. No contact shall be made with
electronic components and contacts.

Drive converters contain electrostatic sensitive
components which are liable to damage through
improper use. Electronic components must not be
mechanically damaged or destroyed (potential health
risks).

5. Electrical connection

When working on live drive converters, the applicable
national accident prevention rules (e.g. VBG 4) must be
complied with.

The electrical installation shall be carried out in
accordance with the relevant requirements (e.g. cross­sectional areas of conductors, fusing, PE connection).
For further information, see documentation.

Instructions for the installation in accordance with EMC
requirements, such as screening, grounding, location of
filters and wiring, are contained in the drive converter
documentation. They must always be complied with, also
for drive converters bearing a CE marking. Observance
of the limit values required by the EMC law is the
responsibility of the manufacturer of the installation or
machine.

6. Operation

Installations which include drive converters shall be
equipped with additional monitoring and protective
devices in accordance with the relevant applicable s afet y
requirements, e.g. Act respecting technical equipment,
accident prevention rules, etc. Changes to the drive
converters by means of the operating software are
permissible.

After disconnection of the drive converters from the
voltage supply, live appliance parts and power terminals
must not be touched immediately because of possibly
energized capacitors. In this regard, the corresponding
signs and markings on the drive converter must be
respected.

During operation, all covers and doors shall be kept
closed.

7. Maintenance and servicing

The manufacturer's documentation shall be followed.

Keep these safety instructions in a safe place!

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05.2003 Description

Siemens AG 6SE7087-6JP60
SIMOVERT MASTERDRIVES Operating Instructions 2-1

2 Description

The converters are power electronics components for feeding three­phase motors.

They can be operated from a three-phase system with a voltage
between 380 V and 480 V and a frequency of 50/60 Hz.

The line voltage from the system is rectified and fed into the DC link.
The power section enables a three-phase system with a variable output

frequency between 0 Hz and 500 Hz maximum to be generated from
the DC link direct voltage with the pulse width modulation method
(PWM).

The internal DC 24 V voltage is supplied through an integral power
supply unit.

The unit is controlled by the internal control electronics which consists
of a microprocessor system. The functions are provided by the unit
software.

Operator control is effected via the PMU operator control panel, the
user-friendly OP1S operator control panel, the terminal strip or via a
bus system. For this purpose, the unit has a number of interfaces and
two slots for the use of optional boards.

Pulse encoders can be used as motor-specific encoders.

Motor
connection

U2/T1
V2/T2
W2/T3
PE2

Cont rol electronics

Serial
interface

Terminal strip

Optional

boards

DC link

U1/L1
V1/L2
W1/L3
PE1

PMU

InverterPrechargingRectifier

Internal

power

supply

G

H

Braking
resistor

24 V

==

==

Brake choppe r

C / L+
D / L ­PE3

-X9
external DC 24 V
supply

Fig. 2-1 Circuit principle of the frequency converter

Range of application

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10.2001 First Start-up

Siemens AG 6SE7087-6JP60
SIMOVERT MASTERDRIVES Operating Instructions 3-1

3 First Start-up

After removing the packaging, check that the unit is
intact and undamaged. Only intact units may be started
up. Please also check that the unit is complete and that
the correct optional boards are fitted.

Unpack and check the

units

See section

"Transport,

Storage,

Unpacking"

Retrofit any optional boards which have not yet been
installed, if necessary. Then install the units taking into
account the requirements at the point of installation and
the EMC instructions.

Mount the unit and

install optional boards

which have not yet

been fitted

See section

"Installation"
and "Installation
in Conformance

with EMC

Regulations"

If the DC link of the unit was de-energized for more than
one year, you have to newly form the DC link capacitors

Form the DC link

capacitors, if necessary

See section

"Forming"

Please connect, starting with the protective conductor,
the power cables or DC link buses and, if present, the
external 24 V supply. Pay attention to EMC instructions
when laying the cables. Please do not at this stage
connect any control, communication, encoder and motor
cables (exception: cable for connecting up an OP1S, if
parameterization is to be effected via the OP1S).

Connect the protective

conductor, the power

cables or buses and, if

present, the ext. 24 V

supply

See section

"Connecting-up"

and

"Installation in

Conformance

with EMC

Regulations"

Please connect the remaining control, communication,
encoder and motor cables. Pay attention to the EMC
instructions when laying the cables.

Connect the control
cables, communication
cables, encoder cables

and motor cables

See section
"Connecting-up"
and "Installation

in Conformance

with EMC

Regulations"

WARNING

The device must be

disconnected

from
its voltage supplies (24 V DC electronics
supply

and

DC link / mains voltage)
before the control and encoder leads are
connected or disconnected!
Failure to observe this advice can result in
encoder defects, which may in turn cause
uncontrolled axis movements.

After checking that the cabling has been correctly
connected and that it sits properly, power up the
external 24 V supply or the line voltage. After the
electronics power supply has been started, the unit
initializes itself. The action can take several seconds.
The drive status is subsequently shown on the PMU.

Power up the external

24 V supply or the line

voltage

111

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First Start-up 10.2001

6SE7087-6JP60 Siemens AG

3-2 Operating Instructions SIMOVERT MASTERDRIVES

If the PMU does not show status °009 after completion
of the unit initialization, or if the unit has already been
parameterized before, you should carry out a parameter
reset to factory setting.

If necessary, carry out

parameter reset to

factory setting

See section

"Parameterization"

AAA

Parameterizing by

download or with

parameter modules

See section

"Parameterization"

After checking the unit and the cabling once more,
power up the line voltage or DC bus voltage, if you have
not already done so, and perform a function test
according to your parameterization.

Function test

siehe

"Anschließen"

und "EMV-

gerechter

Aufbau"

It must be ensured that no danger for
persons and equipment can occur by
energizing the power and the unit. It is
recommended not to couple the driven
machine until the function test has
been successfully completed.

WARNING

Further start-up and parameterization according to

your specific requirements

siehe "Ans

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10.2001 Transport, Storage, Unpacking

Siemens AG 6SE7087-6JP60
SIMOVERT MASTERDRIVES Operating Instructions 4-1

4 T ran sport, Storage, Unp acking

The units and components are packed in the manufacturing plant
corresponding to that specified when ordered. A packing label is
located on the outside of the packaging. Please observe the
instructions on the packaging for transport, storage and professional
handling.

Vibrations and jolts must be avoided during transport. If the unit is
damaged, you must inform your shipping company immediately.

The units and components must be stored in clean, dry rooms.
Temperatures between -25 °C (-13 °F) and +70 °C (158 °F) are
permissible. Temperature fluctuations must not be more than 30 K per
hour.

If the storage period of one year is exceeded, the unit must be newly
formed. See Section ”Forming".

The packaging comprises board and corrugated paper. It can be
disposed of corresponding to the appropriate local regulations for the
disposal of board products. The units and components can be installed
and commissioned after they have been unpacked and checked to
ensure that everything is complete and that they are not damaged.

Transport

Storage

CAUTION

Unpacking

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05.2003 Installation

Siemens AG 6SE7087-6JP60
SIMOVERT MASTERDRIVES Operating Instructions 5-1

5 Installation

5.1 Installing the units

Safe converter operation requires that the equipment is mounted and
commissioned by qualified personnel taking into account the warning
information provided in these Operating Instructions.

The general and domestic installation and safety regulations for work
on electrical power equipment (e.g. VDE) must be observed as well as
the professional handling of tools and the use of personal protective
equipment.

Death, severe bodily injury or significant material damage could result if
these instructions are not followed.

When installing the units, make sure that the mains connection is
located at the top section and the motor connection at the lower section
of the unit.

The units can be mounted flush with each other.
In order to ensure an adequate supply of cooling air, a clearance of

100 mm must be left at the top of the unit and at the bottom of the unit
respectively to components which may considerably affect the flow of
cooling air.

When mounting in cabinets, the cabinet cooling must be designed
according to the power loss. Please refer to the Technical Data in this
regard.

♦ Foreign particles

The units must be protected against the ingress of foreign particles
as otherwise their function and operational safety cannot be
ensured.

♦ Dust, gases, vapors

Equipment rooms must be dry and dust-free. Ambient and cooling
air must not contain any electrically conductive gases, vapors and
dust which could diminish the functionality. If necessary, filters
should be used or other corrective measures taken.

♦ Cooling air

The units must only be operated in an ambient climate in
accordance with DIN IEC 721-3-3 Class 3K3. For cooling air
temperatures of more than 45 °C (113 °F) and installation altitudes
higher than 1000 m, derating is required.

WARNING

Clearances

Requirements at the
point of installation

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Installation 05.2003

6SE7087-6JP60 Siemens AG

5-2 Operating Instructions SIMOVERT MASTERDRIVES

Mounting
surface

100 mm

100 mm

Cooling air

Fig. 5-1 Minimum clearances for cooling

The unit is mounted directly to a mounting surface. Fixing is by means
of two or four M5 screws.

Side view Front view (without front panel)

22.5 mm

220 mm

360 mm

Mounting surface

Cutouts

for M5 screws

414 mm

45 mm

250 mm

33.75 mm

67.5 mm

45 mm
90 mm

0.55 kW 1.1 / 1.5 kW 3.0 / 4.0 kW

Fig. 5-2 Dimension drawings for housings up to 90 mm wide

Installation

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05.2003 Installation

Siemens AG 6SE7087-6JP60
SIMOVERT MASTERDRIVES Operating Instructions 5-3

Side view Front view

22.5 mm

220 mm

360 mm

Mounting surface

Cutouts

for M5 screws

414 mm

135 mm

250 mm

5.5 / 7.5 kW

180 mm

11 / 15 kW

Fig. 5-3 Dimension drawings for housings 135 mm and 180 mm wide

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Installation 05.2003

6SE7087-6JP60 Siemens AG

5-4 Operating Instructions SIMOVERT MASTERDRIVES

5.2 Installing the optional boards

The unit has hazardous voltage levels up to 5 minutes after it has been
powered down due to the DC link capacitors. The unit or the DC link
terminals must not be worked on until at least after this delay time.

5.2.1 Installing optional boards on units with a width up to 90 mm

Disconnecting the unit from the supply
Disconnect the unit from the power supply and power down the unit.

Remove the 24 V voltage supply for the electronics. Remove all
connecting cables.

Dismantle the unit as follows:

♦ Open the terminals of the DC link bus module.
♦ Remove the fixing screws by means of which the unit is fixed to the

mounting surface.

♦ Pull the unit down until the DC link bus module is completely

exposed.

♦ Pull the unit out towards you.
♦ Lay the unit on its left side.

If you are using an AC unit as a single drive, there is no DC link bus
module. You can then withdraw the unit directly after removing the
fixing screws.

♦ Unscrew the two fixing screws of the right-hand side wall. The fixing

screws are located at the top of the unit at the rear right-hand
corner, and at the bottom of the unit in the middle of the right-hand
side wall.

♦ You do not have to remove the two fixing screws completely, as the

wall of the unit is provided with a cutout to enable you to swing out
the cover once the screws have been loosened.

♦ Open the right-hand side wall. To open it, swing the right-hand side

wall towards you and pull it upwards out of the guide on the front
edge.

♦ Remove the cover of the selected slot on the front panel.
♦ To do so, you must carefully cut through the four connecting points

of the cover on the front panel with a thin knife.

DANGER

DANGER

Dismantling the unit

Opening the unit

Removing the slot
cover

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05.2003 Installation

Siemens AG 6SE7087-6JP60
SIMOVERT MASTERDRIVES Operating Instructions 5-5

SIEMENS

A

S1

BX101

CX103

Fixing screw for side
cover

Fixing screw for
side cover

Designation plates
for the optional
boards

Fig. 5-4 Position of the fixing screws on the right-hand side wall

Slot A

Slot B

Slot C

Rear wall

Slots for optional
boards

Right-han d side wall open

CU

PBI

Fig. 5-5 Removing the right-hand side wall

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Installation 05.2003

6SE7087-6JP60 Siemens AG

5-6 Operating Instructions SIMOVERT MASTERDRIVES

Optional boards can only be inserted in slot A and slot B. Slot C of the
unit is permanently pre-assigned for the terminal module EBV.

Push the optional board from behind into the opening on the front cover
(

) until the position of the 64-pole system connector on the main

board corresponds with the position of the socket.
Insert the optional board from the right onto the 64-pole system

connector on the main board (

). The view shows the installed state.

Screw the optional board tight at the fastening points in the front section
of the optional board (

).

Slot A

Slot B





Slot B

Rear wall



Slot A

Slot C



Slot C

Rear wall

Fig. 5-6 Installing the optional board

Installing the
optional board

NOTICE

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05.2003 Installation

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SIMOVERT MASTERDRIVES Operating Instructions 5-7

Close the right-hand side wall of the unit as follows
♦ Insert the right-hand side wall from above into the guide on the front

right-hand side.

♦ Swing back the side wall.
♦ Screw the side wall tight again by means of the two fixing screws.

Mount the unit as follows:
♦ Insert the unit into its mounting position from the front underneath

the DC link bus module.

♦ Lift the unit upwards until the DC link bus module is completely in its

original position again.

♦ Screw the unit tight to the mounting surface with the fixing screws.
♦ Interlock the DC bus module.

If you are using an AC unit as a single drive, you can fix the unit directly
to the mounting surface.

♦ Re-connect all previously removed connecting cables.
♦ Check all connecting cables and the shield to make sure they sit

properly and are in the correct position.

♦ To designate the optional board, insert the relevant designation

plate into the envisaged position on the front of the unit.

♦ When the voltage has been switched in, the software of the unit

recognizes which optional bo ar ds have bee n ins tal le d and you can
then commence start-up.

5.2.2 Installing optional boards on units with a width of 135 mm and
180 mm

Disconnecting the unit from the supply

Disconnect the unit from the power supply and power down the unit.
Remove the 24 V voltage supply for the electronics. Remove all
connecting cables.

♦ Loosen the 2 fixing screws on the front of the unit at the top. There

is no need to remove the screws completely, since cutouts are
provided in the housing to permit the front to come away after the
screws have been loosened.

♦ Carefully swing the upper front section forwards (approx. 30 °) away

from the housing.

♦ At the power section, open the locking lever of the ribbon cable that

connects up with the control electronics.

♦ Take off the front of the unit by moving it forwards.

Assembling and
mounting the unit

Designating the
optional board

DANGER

Opening the unit

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Installation 05.2003

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5-8 Operating Instructions SIMOVERT MASTERDRIVES

♦ Remove the cover of the selected slot on the front panel.
♦ To do so, you must carefully cut through the four connecting points

of the cover on the front panel with a thin knife.

♦ Undo the two optional board screws by about one turn each.
♦ Loosen the connection between the system connector and the

board so as to prevent any mechanical tension arising when the
screws are fully unscrewed.

♦ Take out the optional board screws and remove the board.

Optional boards can only be inserted in slot A and slot B. Slot C of the
unit is permanently pre-assigned for the terminal module EBV.

♦ Insert the optional board from the behind the broken-out slot conver

(

) until the position of the 64-pole system connector on the

electronic board corresponds with the position of the socket.

♦ Insert the option board into the 64-pole system connector on the

electronic board (

).

♦ Screw the optional board tight at the fastening points in the front

section of the optional board with the two screws (

).

Slot C Slot C

Slot B



Slot B







Slot A

Fig. 5-7 Installing the optional board

Removing the slot
cover

Removing the
optional board

Mounting the
optional board

NOTICE

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SIMOVERT MASTERDRIVES Operating Instructions 5-9

♦ Keep the front of the unit tilted about approximately 30 ° forwards

and insert the cutout of the lower guide plate - approaching from
below - into the strip on the power section.

♦ Insert the connection cable plug into the power section socket and

close the locking lever.

♦ Carefully return the front of the unit into the housing. Make sure that

the guide plates on the right-hand side of the front (viewed from the
front) enter the housing cutouts.

♦ Screw the front of the unit securely to the power section with the two

fixing screws.

♦ Re-connect all previously removed connecting cables.
♦ Check all connecting cables and the shield to make sure they sit

properly and are in the correct position.

♦ To designate the optional board, insert the relevant designation

plate into the envisaged position on the front of the unit.

♦ When the voltage has been switched in, the software of the unit

recognizes which optional bo ar ds have bee n ins tal le d and you can
then commence start-up.

Assembling and
mounting the unit

Connecting up the
unit

Designating the
optional board

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05.2003 Installation in Conformance with EMC Regulations

Siemens AG 6SE7087-6JP60
SIMOVERT MASTERDRIVES Operating Instructions 6-1

6 Installation in Conformance with EMC

Regulations

The following contains a summary of general information and
guidelines which will make it easier for you to comply with EMC and CE
regulations.

♦ Ensure that there is a conductive connection bet ween the housing of

the converters or inverters and the mounting surface. The use of
mounting surfaces with good conducting properties (e.g. galvanized
steel plate) is recommended. If the mounting surface is insulated
(e.g. by paint), use contact washers or serrated washers.

♦ All of the metal cabinet parts must be connected through the largest

possible surface area and must provide good conductivity.
If necessary, use contact washers or serrated washers.

♦ Connect the cabinet doors to the cabinet frame using grounding

strips which must be kept as short as possible.

♦ For the connection between converter/inverter and motor, use

shielded cables which have to be grounded on both sides over a
large surface area.
If the motor terminal box is of plastic, additional grounding strands
have to be inserted.

♦ The shield of the motor supply cable must be connected to the

shield connection of the converter and to the motor mounting panel
through the largest possible surface area.

♦ The motor cable shield must not be interrupted by output reactors,

fuses or contactors.

♦ All signal cables must be shielded. Separate the signal cables

according to signal groups.
Do not route cables with digital signals unshielded next to cables
with analog signals. If you use a common signal cable for both, the
individual signals must be shielded from each other.

♦ Power cables must be routed separately away from signal cables (at

least 20 cm apart). Provide partitions between signal cables and
power cables. The partitions must be grounded.

♦ Connect the reserve cables/conductors to ground at both ends to

achieve an additional shie ldi ng ef f e ct .

♦ Lay the cables close to grounded plates as this will reduce the

injection of undesired signals.

♦ Eliminate any unnecessary cable lengths because these will

produce additional coupling capacitances and inductances.

♦ Use cables with braided shields. Cables with foil shields have a

shielding effect which is worse by a factor of five.

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Installation in Conformance with EMC Regulations 05.2003

6SE7087-6JP60 Siemens AG

6-2 Operating Instructions SIMOVERT MASTERDRIVES

♦ Use a noise suppression filter in the incoming powerline.

Connect the noise suppression filter to ground and to the converter
through a large surface area.
It is best to directly mount the noise suppression filter on the same
good conductive mounting surface as the converter or inverter.
You must insert a line reactor between the noise suppression filter
and the unit.

♦ Contactor operating coils that are connected to the same supply

network as the converter or that are located in close proximity of the
converter must be connected to overvoltage limiters (e.g. RC
circuits, varistors).

Further information is contained in the chapter 3 "Instructions for
Design of Drives in Conformance with EMC Regulations" of the
Compendium. The Compendium can be found on the attached CD and
can also be ordered as a hard copy (Order No.: 6SE7087-6QX60).

This product has limited availability in accordance with IEC 61800-3.
This product can cause radio interference in residential areas. In such a
case, it may be necessary for the operator to take suitable action.

In line with the EMC product standard for variable-speed drives
EN 61800-3:1996 + A11:2000 Chapter 6.3.2.3 b) drive systems (PDS =
Power Drive Systems) have to compl y with the lim it values (in
accordance with Table 11 and Table 12 of the above-mentioned
standard).
For technical reasons there are a number of applications in which it is
not possible for PDS to comply with these limit values.
Such applications are:

♦ IT networks in complex systems
♦ Applications in which the necessary dynamic operational behavior is

limited on account of filter effects.

This note must be particularly observed for option L20 (operation on
non-grounded network s).

CAUTION

NOTE

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05.2003 Connecting-up

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SIMOVERT MASTERDRIVES Operating Instructions 7-1

7 Connecting-up

SIMOVERT MASTERDRIVES units are operated at high voltages.
The equipment must be in a no-voltage condition (disconnected from
the supply) before any work is carried out!
Only professionally trained, qualified personnel must work on or with
the units.
Death, severe bodily injury or significant property damage could occur if
these warning instructions are not observ ed.

Hazardous voltages are still present in the unit up to 5 minutes after it
has been powered down due to the DC link capacitors. Thus, the
appropriate delay time must be observed before working on the unit or
on the DC link terminals.

The power terminals and control terminals can still be live even when
the motor is stationary.
If the DC link voltage is supplied centrally, the converters must be
reliably isolated from the DC link voltage!

When working on an opened unit, it should be observed that live
components (at hazardous voltage levels) can be touched (shock
hazard).

The user is responsible that all the units are installed and connected-up
according to recognized regulations in that particular country as well as
other regionally valid regulations. Cable dimensioning, fusing,
grounding, shutdown, isolation and overcurrent protection should be
particularly observed.

Due to their physical characteristics, converters can produce DC
residual currents. If a residual-current protective device (residual­current-operated circuit-breaker) is used on the supply side of the
AC/AC converter - or of the rectifier unit in the case of multi-motor
drives - for protective purposes in case of indirect touching, only type B
to IEC 755 is permitted. Due to radio-interference suppression
capacitors and as a result of the parasitic capacity of the motor cable,
leakage currents flow which can lead to undesired responding of the
residual-current protective device.

In general, operation without faults is possible only under the following
conditions:

♦ Rated residual current of the residual-current protective

device ≥ 300 mA

♦ Short motor cables (l < 20 m)
♦ No radio-interference suppression filter built in
♦ Only one converter connected per residual-current protective device

DANGER

NOTICE

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7-2 Operating Instructions SIMOVERT MASTERDRIVES

SIEMENS

X100

A

S1

BX101

CX103

PMU

RS232 / RS485 (U SS) X103

Slot A

Slot B

Terminal strip
X102

Motor connecti on X2

PE3

−−−−

++++

Encoder connection
X104

Mains connection X1

Brake r esisto r, X6
Capaci t or module

X3 DC link bus
module

DC24 V output,
RS485 (USS) X100

Bus terminating resistor (USS) S1

Termina l st r ip X1 01

Shield co nn ec t i on

for cont rol cables

Shield co nn ec t i on
for motor cable

External DC24 V supply X9

X533 Safe STOP (option)

Fig. 7-1 Connection overview for units up to 90 mm wide

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SIMOVERT MASTERDRIVES Operating Instructions 7-3

SIEMENS

A

S1

BX101

CX103

P

V1U1PE W1

PMU

RS232/ RS485 (U SS) X103

PE3

−−−−

++++

Slot A

Slot B

X533 Safe stop (option)

Terminal strip
X102

Encoder connection
X104

Mains connection X1

DC link bus module X3

DC24 V output,
RS485 (USS) X100

Bus termin at in g
resistor (USS) S1

X6 Brake resist or,
Capacitor module

X9 External DC24 V supply

Termina l st r ip X1 01

Motor connection X2

Fig. 7-2 Connection overview for units 135 mm wide

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7-4 Operating Instructions SIMOVERT MASTERDRIVES

GHPE

SIEMENS

A

S1

BX101

CX103

P

W1V1U1PE

PMU

RS232/ RS485 (U SS) X103

PE3

−−−−

++++

Slot A

Slot B

X533 Safe stop

(option)

Terminal strip
X102

Encoder connection
X104

Brake r esisto r X6

Precharging

Capacitor module X7

External DC24 V

supply X9

X1 Mains connection

X3 DC link bus
module

DC24 V output,
RS485 (USS) X100

Bus termin at in g
resistor (USS) S1

Termina l st r ip X1 01

Motor connection X2

Fig. 7-3 Connection overview for units 180 mm wide

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05.2003 Connecting-up

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SIMOVERT MASTERDRIVES Operating Instructions 7-5

7.1 Power connections

Protective conductor

The protective conductor must be connected up both on the mains side
and on the motor side.

On account of leakage current through the interference-suppression
capacitors the following must be observed as per EN 50178

• A minimum cross-section of 10 mm

2

Cu must be used or

• If supply connections with cross-sections less than 10 mm

2

are
used, two protective conductors have to be connected up. The
cross-section of each of the protective conductors corresponds to
the cross-section of an outer conductor.

If the unit is mounted on a grounded mounting surface via a conductive
connection, the protective conductor cross section can be the same as
that of the phase conductor. The function of the second protective
conductor is afforded by the grounded mounting surface.

7.1.1 Power connections for units with a width up to 90 mm

There is an additional ground connection in the form of an M4 threaded
bolt at the upper section of the unit located next to the X1 mains
connection

.

This is used for connecting up the second protective conductor in
accordance with EN 50178.

The mains connection is situated at the top of the unit.

Terminal Meaning Range

PE1 Protective conductor connection

W1 Phase W1 / L3 3 AC 380 V - 480 V

V1 Phase V1 / L2 3 AC 380 V - 480 V
U1 Phase U1 / L1 3 AC 380 V - 480 V

Connectable cross-section: 4 mm² (AWG 10)

Terminal U1 is at the front when installed.

Table 7-1 Mains connection

The connector has to be screwed firmly to the housing (providing
resistance to vibration and protecting against being inadvertently
withdrawn).

WARNING

NOTE

Ground connection

X1 - Mains
connection

W1PE1 V1 U1

CAUTION

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7-6 Operating Instructions SIMOVERT MASTERDRIVES

The DC link bus module serves as the electrical connection of the
individual units on the DC link side. It is of significance if further
inverters also have to be fed.

Bar Designation Meaning Range

3 PE3 Protective conductor connection
2 D / L- DC link voltage - DC 510 - 650 V
1 C / L+ DC link voltage + DC 510 - 650 V

Connectable cross-section: "Electro-plated copper" 3x10 mm, rounded
off according to DIN 46433 (EN 13601)

Bar 1 is at the front when installed.

Table 7-2 DC link bus module

The motor connection is located at the lower section of the unit.

Terminal Meaning Range

PE2 Protective conductor connection

U2 Phase U2 / T1 3 AC 0 V - 480 V
V2 Phase V2 / T2 3 AC 0 V - 480 V

W2 Phase W2 / T3 3 AC 0 V - 480 V

Connectable cross-section: 4 mm² (AWG 10)

Terminal PE2 is at the front when installed.

Table 7-3 Motor connection

The connector has to be screwed firmly to the housing (providing
resistance to vibration and protecting against being inadvertently
withdrawn).

The motor cables must be dimensioned in accordance with VDE 298,
Part 2.

After installation of the connector, the shield of the motor cable must be
fixed to the shield plate through a large surface area.

X3 - DC link bus
module

X2 – Moto

r

connection

U2PE2 V2 W 2

CAUTION

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SIMOVERT MASTERDRIVES Operating Instructions 7-7

The connection for the external braking resistor and the pre-charging of
the capacitor module is provided on the top of the unit.

Terminal Meaning

C´ Pre-charging for capacitor module

G Braking resistor
H Braking resistor

D´ Pre-charging for capacitor module

Connectable cross-section: 4 mm² (AWG 10)

Terminal D’ is at the front when installed.

Table 7-4 Connection of the braking resistor and pre-charging of the capacit or

module

The motor cables must be dimensioned in accordance with VDE 298,
Part 2.
After installation of the connector, the shield of the motor cable must be
fixed to the shield plate through a large surface area.

The connector has to be screwed firmly to the housing (providing
resistance to vibration and protecting against being inadvertently
withdrawn).

♦ During operation, the full DC link voltage is always present at the

terminals for pre-charging the capacitor module.

♦ During pre-charging, the charging current of all connected capacitor

modules flows via the terminals.

♦ For reasons of protection, cables with 4 mm² Cu should be used at

connection X6!

Length of connecting cable between converter and external brake
resistor < 15 m.

X6 – Braking
resistor and pre­charging of the
capacitor module

GHD'C'

CAUTION

DANGER

CAUTION

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