Siemens 6RA70 User Manual

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SIMOREG DC Master 6RA70 Series Base Drive Instructions

Microprocessor-based converters from 15A to 1680A for variable speed DC drives

Rev6.0

dc drives

Global network of innovation

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Converter software version:

As these Operating Instructions went to print, SIMOREG 6RA70 DC Master converters were being delivered

from the factory with software version 2.2 installed.

These Operating Instructions also apply to other software versions.

Earlier software versions: Some parameters described in this document might not be available in the software

(i.e. the corresponding functionality is not available on the converter) or some parameters will have a restricted setting range. SIMOREG 6RA70 Base Drive Panel series requires software version 1.8 or later.

Later software versions: Additional parameters might be available on the SIMOREG DC Master (i.e. extra

functions might be available which are not described in these Operating Instructions) or some parameters might have an extended setting range. In this case, leave the relevant parameters at their factory setting, or do not set any parameter values which are not described in these Instructions !

The latest software version of the SIMOREG DC Master can be read in parameters r060 and r065.

The latest software version is available at the following Internet site:

http://www4.ad.siemens.de/view/cs/en/8467834

The reproduction, transmission or use of this document or contents is not permitted without express written authority. All rights, including rights created by patent grant or registration of a utility model or design, are reserved.

We have checked that the contents of this publication agree with the hardware and software described herein. Nonetheless, differences might exist and therefore we cannot guarantee that they are completely identical. The information given in this publication is reviewed at regular intervals and any corrections that might be necessary are made in the subsequent printings. Suggestions for improvement are welcome at all times.

SIMOREG ® is a registered trademark of Siemens

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0 Contents

Page

1 Safety information 1-1

2 Introduction

2.1 Base Drive Panel Description 2-1

2.2 General Information 2-1

2.3 Rated DC Current 2-2

2.4 Card Rack Assembly 2-2

3 Parts and Service

3.1 Base Drive Panel model numbers 3-1

3.2 Service 3-2

3.3 Option part numbers 3-3

3.4 Spare Parts 3-4

3.5 Standard Terms & Conditions 3-10

4 Receiving and Unpacking 4-1

5 Technical Data

5.1 15 to 100 ADC Base Drive Panels 5-1

5.2 140 to 850 ADC Base Drive Panels 5-2

5.3 1180 to 1680 ADC Base Drive Panels 5-3

5.4 Applicable Standards 5-5

6 Installation and Dimensions

6.1 Installation Information

6.2 Base Drive Panel Outlines 6-2

6-1

7 Base Drive Panel Connections

7.1 Base Drive Panel Schematics 7-2

7.2 Control Connections CUD1 7-16

7.3 Control Connections CUD2 7-18

7.4 Description of Power/Control Terminals 7-20

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8 Start-up

8.1 General safety information 8-1

8.2 Operator control panels 8-2

8.3 Parameterization procedure 8-4

8.4 Typical connection diagrams 8-6

8.5 Reset to factory default values 8-8

8.6 Start-up procedure 8-9

9 Faults and Alarms

9.1 Fault messages 9-1

9.2 Alarm messages 9-28

10 Abbreviated Parameter List

Overview 10-1 Overview of Abbreviations 10-3

10.1 Operating Status Display 10-5

10.2 General Visualization Parameters 10-7

10.3 Access Authorization Levels 10-11

10.4 Definition of SIMOREG Converter 10-13

10.5 Setting Values for Converter Control 10-17

10.6 Definition of Motor 10-22

10.7 Definition of Speed Sensing Pulse Encoder 10-27

10.8 Armature Current Control, Reversing, Gating 10-30

10.9 Current/Torque Limitation 10-32

10.10 Auto-reserving stage. Armature gating unit 10-34

10.11 Speed Controller 10-34

10.12 Field Current Control, Gating 10-36

10.13 Closed Loop EMF Control 10-38

10.14 Ramp Function Generator 10-39

10.15 Setpoint Processing 10-41

10.16 Ramp Function generator 10-42

10.17 Monitoring Functions and Limits 10-42

10.18 Limit-Value Monitors 10-43

10.19 Settable fixed values 10-45

10.20 Fixed control bits 10-46

10.21 Digital Setpoint Inputs 10-46

10.22 Position sensing with pulse encoder 10-48

10.23 Connector selector switches 10-49

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10.24 Motorized potentiometer 10-49

10.25 Oscillation 10-51

10.26 definition of Motor Interface 10-52

10.27 Torque Shell Input 10-53

10.28 Speed limiting controller 10-54

10.29 Friction compensation 10-54

10.30 Compensation of moment of inertia(dv/dt injection) 10-55

10.31 Speed controller 10-57

10.32 Field reversal 10-59

10.33 Input Quantities for Signals 10-59

10.34 Configuring of Closed-Loop Control 10-60

10.35 Control and Status Word 10-68

10.36 Further Configuring Measures 10-71

10.37 Analog Inputs 10-72

10.38 Analog Outputs 10-76

10.39 Binary Outputs 10-78

10.40 Configuration of Serial Interfaces 10-79

10.41 Deactivation of Monitoring Functions 10-89

10.42 Compensation values 10-89

10.43 Thyristor Diagnostics 10-90

10.44 Parameters for DriveMonitor and OP1S 10-90

10.45 Profile Parameters 10-90

10.46 Fault memory 10-91

10.47 Visualization parameters: Alarms 10-92

10.48 Device identification 10-93

10.49 Visualization parameters: Control and status word 10-93

10.50 Resetting and Storing Parameters 10-93

11 Simplified Block Diagrams 11-1

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1 Safety information

WARNING

Hazardous voltages and rotating parts are present in this electrical equipment during operation. Non-observance of the safety instructions can result in death, severe personal injury or substantial property damage.

Only qualified personnel should work on or around the equipment after first becoming thoroughly familiar with all warning and safety notices and maintenance procedures contained herein. The successful and safe operation of this equipment is dependent on proper handling, installation, operation and maintenance.

Definitions:

• QUALIFIED PERSONNEL

For the purpose of this Instruction Manual and product labels, a "Qualified Person" is someone who is familiar with the installation, construction and operation of the equipment and the hazards involved. He or she must have the following qualifications:

1. Trained and authorized to energize, de-energize, clear, ground and tag circuits and equipment in accordance with established safety procedures.

2. Trained in the proper care and use of protective equipment in accordance with established safety procedures.

3. Trained in providing first aid.

• DANGER For the purpose of this Instruction Manual and product labels, "Danger" indicates that death,

severe personal injury or substantial property damage will taken.

• WARNING For the purpose of this Instruction Manual and product labels, "Warning" indicates that death,

severe personal injury or substantial property damage can taken.

• CAUTION For the purpose of this Instruction Manual and product labels, "Caution" indicates that minor personal injury or property damage can

result if proper precautions are not taken.

result if proper precautions are not

• NOTE For the purpose of this Instruction Manual, "Note" indicates information about the product or the

respective part of the Instruction Manual which requires particular attention.

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NOTE

These operating instructions do not purport to cover all details or variations in equipment, nor to provide for every possible contingency to be met in connection with installation, operation or maintenance.

Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser's purposes, the matter should be referred to the local Siemens Sales Office.

The contents of these operating instructions shall not become part or modify any prior or existing agreement, commitment or relationship. The Sales Contract contains the entire obligations of Siemens. The warranty contained in the contract between the parties is the sole warranty of Siemens. Any statements contained herein do not create new warranties or modify the existing warranty.

DANGER

Converters contain hazardous electrical voltages, Death, severe bodily injury or significant material damage can occur if the safety measures are not followed.

1. Only qualified personnel, who are knowledgeable about the converters and the provided information, can install, start up, operate, troubleshoot or repair the converters.

2. The converters must be installed in accordance with all relevant safety regulations (e.g. NEC, DIN, VDE) as well as all other national or local regulations. Operational safety and reliability must be ensured by correct grounding, cable sizing and appropriate short-circuit protection.

3. All panels and doors must be kept closed during normal operation.

4. Before carrying out visual checks and maintenance work, ensure that the AC power supply is disconnected and locked out. Before the AC supply is disconnected, both converters and motors have hazardous voltage levels. Even when the converter contactor is open, hazardous voltages are still present.

5. When making measurements with the power supply switched on, electrical connections must not be touched under any circumstances. Remove all jewelry from wrists and fingers. Ensure that the test equipment is in good conditions and operationally safe.

6. When working on units that are switched on, stand on an insulating surface, i.e. ensure that you are not grounded.

7. Carefully follow the relevant instructions and observe all danger, warning and cautionary instructions.

8. This does not represent a full listing of all the measures necessary for safe operation of the equipment. If you require other information or if certain problems occur which are not handled in enough detail in the information provided in the Instruction Manual, please contact your local Siemens office.

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CAUTION Electro-statically sensitive devices

The converter contains electro-statically sensitive devices. These can easily be destroyed if they are not handled correctly. If, however, it is absolutely essential for you to work on electronic modules, please pay careful attention to the following instructions:

• Electronic modules (PCBs) should not be touched unless work has to be carried out on them.

• Before touching a PCB, the person carrying out the work must himself be electro-statically discharged.

The simplest way of doing this is to touch an electrically conductive ground object, e.g. socket outlet ground contact.

• PCBs must not be allowed to come into contact with electrically insulating materials − plastic foil, insulating table tops or clothing made of synthetic fibers −

• PCBs may only be set down or stored on electrically conducting surfaces.

• When carrying out soldering jobs on PCBs, make sure that the soldering tip has been grounded.

• PCBs and electronic components should generally be packed in electrically conducting containers

(such as metallized-plastic boxes or metal cans) before being stored or shipped.

• If the use of non-conducting packing containers cannot be avoided, PCBs must be wrapped in a conducting material before being put in them. Examples of such materials include electrically conducting foam rubber or household aluminum foil.

For easy reference, the protective measures necessary when dealing with sensitive electronic components are illustrated in the sketches below.

a = Conductive flooring d = Anti-static overall

b = Anti-static table e = Anti-static chain

c = Anti-static footwear f = Grounding connections of cabinets

f f f

f f

Seated workstation Standing workstation Standing/seated workstation

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NOTES:

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SIMOREG DC Master Base Drive Panel Operating Instructions

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2 Description

2.1 Base Drive Panel Description

Series 6RA70 SIMOREG DC MASTER Base Drive Panels are complete drive assemblies ready to be installed and operated. They include a 3-phase armature converter, single-phase field converter, main contactor, protective semiconductor fuses, control power transformer, and power / control terminals.

Base Drive Panels are fully digital, compact units which supply the armature and field of variablespeed DC drives with rated armature currents from 15A to 1680A. The motor field circuit can be supplied with DC currents of up to 85A (current levels depend on the armature rated current).

2.2 General Information

Series 6RA70 SIMOREG DC MASTER converters are characterized by their compact, space-saving construction. Their compact design makes them particularly easy to service and maintain since individual components are readily accessible. The electronics box contains the basic electronic circuitry as well as any supplementary option boards.

All SIMOREG DC MASTER units are equipped with a PMU simple operator panel mounted in the converter door. The panel consists of a five-digit, seven-segment display, three LED’s as status indicators and three parameterization keys. The PMU also features connector X300 with an USS interface in accordance with the RS232 or RS485 standard. The panel provides all the facilities for making adjustments or settings and displaying measured values required to start-up the converter.

The OP1S optional converter operator panel can be mounted directly in the converter door or externally, e.g., in the cubicle door. When mounted remotely, the OP1S can be connected to the converter with cables up to 5 meters (15 feet) length. Cable up to 50 meter (164 feet) in length can be used if a separate 5 VDC power supply is available. The OP1S connects to the SIMOREG through connector X300 using the RS485 interface. The OP1S can be installed as an economic alternative to conventional door mounted metering devices (i.e., voltmeters, ammeters, and speed indicator).

The OP1S features a liquid crystal display with 4 x 16 characters for displaying parameter names in plain text. English, German, French, Spanish and Italian can be selected as the display languages. In addition the OP1S can store parameter sets for easy downloading to other drives.

The converter can also be parameterized on a standard PC with appropriate software connected to the serial interface on the basic unit. This PC interface is used during start-up, for maintenance during shutdown and for diagnosis in operation. Furthermore, converter software upgrades can be loaded through this interface for storage in flash memory.

On single-quadrant converters, a fully controlled three-phase bridge supplies the armature. On fourquadrant converters, two fully controlled three-phase bridges are connected in an inverse-parallel connection to allow both positive and negative armature current. For the field converter, a singlephase, half-controlled 2-pulse bridge supplies the motor shunt field.

The armature and field converters can operate with AC line frequencies from 45 to 65 Hz. If required for a specific application, the frequency of the armature and field AC supplies can be different. The armature converter 3 phase AC supply is phase insensitive however on base drives rated 1180, 1660 and 1680 amperes, the 3 phase cooling fan must be connected to get the proper direction of rotation. The power section cooling system is monitored by means of temperature sensors.

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The power section for the armature and field converters is constructed of isolated thyristor modules for converters rated from 15A to 850A at 460VAC-line voltage. The heat sink in this case is electrically isolated and at ground potential. On converters rated 1180, 1660 and 1680 amperes at 460 VAC, the power section for the armature circuit is constructed using disk thyristors and the heat sinks are at line voltage potential. The housing and terminal covers on power connections provide protection against accidental contact for operators working in the vicinity. All connecting terminals are accessible from the front.

All open and closed-loop drive control and communication functions are performed by two powerful microprocessors. Drive control functions are implemented in the software as program modules that can be "wired up" and changed by parameters.

2.3 Rated DC Current:

The rating plate of the 6RA70 power module has 2 rated currents listed on it. The first output rating is a IEC class I ratings and has no bearing on the base drive panel rating. The second rating is the US (NEMA) rating which the Base Drive Panel rating is derived from.

The US (NEMA) rated current allows operation at this rated current followed by an overload of 150% for 60 seconds in a 45°C ambient. The overload can be applied no sooner than every 10 minutes. Base Drive Panels are designed using the US rating which means that fuses, contactors, and terminal blocks are sized for the rated US (NEMA) current.

The IEC class I rating is the maximum current the power module can supply continuously with no overload. Because an overload is not possible the class I rated current is higher than the US rating. The IEC class I rating cannot be used with Base Drive Panels because the Base Drive Panel fuses, contactors, and terminal blocks will be overloaded.

The microprocessor calculates the current I thyristors are not damaged in overload operation.

2.4 Card Rack Assembly

One of the many features of the 6RA70 is its ability to expand its functionality modularly through the use of adding additional option cards inserted in the internal card rack of the power module. A complete list of the option cards can be found in 6RA70 catalog available from your local Siemens Sales office.

The card rack assembly contains the CUD1 microprocessor board and two additional slots for two full size option cards or four half-size option cards. The back plane of the card rack assembly contains an EEPROM allowing the CUD1 to be replaced without reprogramming of the parameters. Since

additional information specific to the individual unit is programmed into the back plane of the card rack assembly (model #, serial #, PIN code, etc..) the card rack assembly should never be interchanged with another unit. If ordering an additional back plane (part # 6RY1703-0GA01) the model and serial number of the power module will be required.

t value of the power section cyclically to ensure that the

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SIMOREG DC Master Base Drive Panel Operating Instructions

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3 Parts and Service

3.1 Base Drive Panel Catalog Numbers

US RATING

(Amps DC)

1-QUAD TYPE

(Catalog No.)

4-QUAD TYPE

(Catalog No.)

Horsepower

(240V DC 1)

Horsepower

(500V DC)

15 6RA7013-2FS22-0 6RA7013-2FV62-0 3HP 7.5HP

30 6RA7018-2FS22-0 6RA7018-2FV62-0 7.5HP 15HP

60 6RA7025-2FS22-0 6RA7025-2FV62-0 15HP 30HP

100 6RA7030-2FS22-0 6RA7030-2FV62-0 25HP 60HP

140 6RA7072-2FS22-0 6RA7072-2FV62-0 40HP 75HP

210 6RA7075-2FS22-0 6RA7075-2FV62-0 60HP 125HP

255 6RA7077-2FS22-0 6RA7077-2FV62-0 75HP 150HP

430 6RA7082-2FS22-0 6RA7082-2FV62-0 125HP 250HP

510 6RA7083-2FS22-0 6RA7083-2FV62-0 150HP 300HP

850 6RA7087-2FS22-0 6RA7087-2FV62-0 250HP 500HP

1180

(2)

6RA7091-2FS22-0 6RA7091-2FV62-0 350HP 700HP

1660

1680

(2)

6RA7094-2FS22-0 6RA7094-2FV62-0 500HP 1000HP

6RA7094-2FS22-085 6RA7094-2FV62-085 500HP 1000HP

1) Standard voltage configuration as shipped is 460V AC. See Technical application note for 230V AC connection.

2) Standard voltage configuration as shipped is 460V AC. See Technical application note for 575V AC connection on 1180 1660 & 1680A Base drives

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3.2 Service

Spare Parts

An excellent stock of drive products spare parts is maintained at the Alpharetta, Georgia factory. Same day delivery and after hour shipments can be serviced from this stock, including on weekends and holidays. To contact Customer Service, simply call our Customer Service Group general phone number:

1-800-333-PIC1 (7421)

Technical Assistance

Should you need technical assistance (other than ordering a part), a reliable answering service ensures that your request is relayed immediately to one of our technical support engineers 24 hours a day. To contact the Technical Support and Field Service groups simply call:

1-800-333-PIC1 (7421)

3-2 Siemens Energy & Automation

SIMOREG DC Master Base Drive Panel Operating Instructions

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3.3 Option Part Numbers

Options Order No.

Terminal expansion card (CUD2) 6RX1700-0AK00

User-friendly operator control panel (OP1S) 6SE7090-0XX84-2FK0

AOP1 adapter for mounting OP1A in cubicle door, including

6SX7010-0AA00

5 m connecting cable

PMU-OP1S connecting cable, 3m 6SX7010-0AB03

PMU-OP1S connecting cable, 5m 6SX7010-0AB05

LBA Local bus adapter for the electronics box

6SE7090-0XX84-4HA0

Note: LBA is needed to install any boards listed below

ADB Adapter board

6SE7090-0XX84-0KA0

Note: ADB is always needed to install CBC, CBP2, CBD, EB1, EB2, SBP and SLB boards

SBP Pulse encoder evaluation board

EB1 Terminal expansion board

EB2 Terminal expansion board

SLB SIMOLINK board

6SX7010-0FJ00

CBP2 Communications board interface for PROFIBUS

CBC Communications board interface for CAN protocol

CBD Communications board interface for DeviceNet protocol

1) 2)

6SX7010-0FA00

6SX7010-0KB00

6SX7010-0KC00

6SX7010-0FF05

6SX7010-0FG00

6SX7010-0FK00

T400 Technology board with SPW 420 Axial winder software 2) 6DD1-842-0AA0

T400 Technology board with SPW 440 Angular Synchr. Software 2) 6DD1-842-0ABO

1) A pulse encoder evaluation circuit is a standard component of the basic SIMOREG converter. The SBP only needs to be ordered in configurations requiring evaluation of a second pulse encoder.

2) The LBA local bus adapter and ADB adapter board must be ordered as additional components for installing supplementary boards in the SIMOREG converter.

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3.4 Spare Parts

Printed Circuit Boards

DESCRIPTION WHERE USED

US Rating 460V

Microprocessor board CUD1

(C98 043-A7001-L1)

Power Interface board 1Q (85 to 575 VAC)

(C98 043-A7002-L1)

Power Interface board 4Q (85 to 575 VAC)

(C98 043-A7002-L4)

PMU Operator Panel (C98 043-A7005-L1) All Ratings 6RY1704-0AA00 -

Field Supply board (C98 043-A7014-L1) 30 to 100 Amp 6RY1703-0CA03 1

Field Supply board (C98 043-A7014-L2) 140 to 510 Amp 6RY1703-0CA01 1

Field Supply board (C98 043-A7004-L1) 850 to 1660 Amp 6RY1703-0EA01 1

Field Supply board (C98 043-A7004-L3) 1680 Amp 6RY1703-0EA03 1

Snubber board (C98 043-A7007-L4) 60 to 100 Amp 6RY1703-0FA04

Snubber board (C98 043-A7007-L6) 30, 140 & 210 Amp 6RY1703-0FA11 -

Snubber board (C98 043-A7011-L6) 255 & 430 Amp 6RY1703-0FA10 -

Snubber boards (C98 043-A7011-L1) 510 & 850 Amp 6RY1703-0FA06 -

All Ratings 6RY1703-0AA00 1

All 1Q Ratings 6RY1703-0DA01 1

All 4Q Ratings 6RY1703-0DA02 1

PART

NUMBER

RECOM

SPARE

Main Power Section Connector board

(C98 043-A7010-L2)

Fuse for Power Supply, 1 amp F1, F2

Mounted on Power Interface board

15 Amp (1Q, 4Q) 6RY1703-0CA04 1

15 – 1680 Amp 6RY1702-0BA00 2

Cables

DESCRIPTION WHERE USED

US Rating 460V

Ribbon Cable 20 pole X102 15 amp 6RY1707-0AA00

Ribbon Cable 64 pole X101 15 to 430 amp 6RY1707-0AA01

Ribbon Cable 20 pole X102 30 to 210 amp 6RY1707-0AA02 -

Ribbon Cable 20 pole X102 255 & 430 amp 6RY1707-0AA03 -

Ribbon Cable 20 pole X102 510 amp 6RY1707-0AA12 -

Ribbon Cable 64 pole X101 510 amp 6RY1707-0AA05 -

Ribbon Cable 20 pole X102 850 to 1680 amp 6RY1707-0AA06 -

Ribbon Cable 64 pole X101 850 to 1680 amp 6RY1707-0AA07 -

PART

NUMBER

RECOM

SPARE

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SIMOREG DC Master Base Drive Panel Operating Instructions

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Fans/Blowers

DESCRIPTION WHERE USED

US Rating 460V

PART NUMBER RECOM

SPARE

FAN, 24 VDC

(C98130-A1256-C553)

FAN, 230 VAC, 1 Phase

(C98130-A7004-B130)

FAN, 230 VAC, 1 Phase

(C98130-A7004-B330)

FAN, 460 VAC, 3 Phase

(C98 247-S1002-C25)

140 & 210 amp 6RY1701-0AA07 2

255, 430 & 510 amp

850 amp 6RY1701-0AA12 1

1180, 1660 &1680 amp

6RY1701-0AA11 1

6RY1701-0AA04 1

Thyristors & Diodes Armature Converter Thyristor Modules, (for 1-Quad Drives)

DESCRIPTION WHERE USED

US Rating 460V

Dual Thyristor Module 15 amp 1Q 6RY1700-0AA16 3

Dual Thyristor Module 30 amp 1Q 6RY1700-0AA17 3

Dual Thyristor Module 60 amp 1Q 6RY1700-0AA18 3

PART NUMBER RECOM

SPARE

Dual Thyristor Module 100 amp 1Q 6RY1700-0AA11 3

Dual Thyristor Module 140 amp 1Q 6RY1700-0AA14 3

Dual Thyristor Module 210 amp 1Q 6SY7010-0AA02 3

Dual Thyristor Module 255 amp 1Q 6RY1700-0AA15 3

Dual Thyristor Module 430 amp 1Q 6SY7010-0AA05 3

Dual Thyristor Module 510 amp 1Q 6SY7010-0AA04 3

Dual Thyristor Module 850 amp 1Q 6RY1700-0AA04 3

Thyristor/Heatsink Assembly, Front

(C98 130-A1255-B510)

Thyristor/Heatsink Assembly, Back

(C98 130-A1255-B511)

Thyristor/Heatsink Assembly, Front

(C98 130-A1255-B520)

Thyristor/Heatsink Assembly, Back

(C98 130-A1255-B521)

Thyristor/Heatsink Assembly, Front 1680 amp 1Q 6RY1702-0CA30 2

Thyristor/Heatsink Assembly, Back 1680 amp 1Q 6RY1702-0CA31 2

1180 amp 1Q 6RY1702-0CA15 2

1180 amp 1Q 6RY1702-0CA16 2

1660 amp 1Q 6RY1702-0CA17 2

1660 amp 1Q 6RY1702-0CA18 2

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Armature Converter Thyristor Modules, (for 4-Quad Drives)

DESCRIPTION WHERE USED

US Rating 460V

Dual Thyristor Module 15 amp 4Q 6RY1700-0AA16 3

Dual Thyristor Module 30 amp 4Q 6RY1700-0AA17 3

Dual Thyristor Module 60 & 100 amp 4Q 6RY1700-0AA11 3

Dual Thyristor Module 140 amp 4Q 6RY1700-0AA14 3

Dual Thyristor Module 210 amp 4Q 6SY7010-0AA02 3

Dual Thyristor Module 255 amp 4Q 6RY1700-0AA15 3

Dual Thyristor Module 430 amp 4Q 6SY7010-0AA05 3

Dual Thyristor Module 510 to 850 amp 4Q 6SY7010-0AA04 3

Thyristor/Heatsink Assembly

C98 130-A1256-B510

Thyristor/Heatsink Assembly

C98 130-A1256-B520

Thyristor/Heatsink Assembly 1680 amp 4Q 6RY1702-0CA34 2

1180 amp 4Q 6RY1702-0CA02 2

1660 amp 4Q 6RY1702-0CA03 2

PART NUMBER RECOM

SPARE

Field Converter Thyristor Modules

DESCRIPTION WHERE USED

US Rating 460V

Dual Thyristor Module 15 to 430 amp 6RY1700-0AA12 1

Dual Thyristor Module 510 to 1660 amp 6RY1700-0AA17 1

Dual Thyristor Module 1680 amp 6RY1700-0AA05 1

PART NUMBER RECOM

Field Converter Diode Modules

DESCRIPTION WHERE USED

US Rating 460V

Dual Diode Module 15 to 430 amp 6RY1700-0BA04 1

Dual Diode Module 510 to 1660 amp 6RY1700-0BA01 1

Dual Diode Module 1680 AMP 6RY1700-0BA05 1

PART NUMBER RECOM

SPARE

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Power Fuses

Armature Converter AC Line Fuses, (1PFU - 3 PFU)

DESCRIPTION WHERE USED

US Rating 460V

25 amp, 700 volt 15 amp A1-FUF-END-C25 3

50 amp, 700 volt 30 amp A1-FUF-END-CDN 3

70 amp, 500 volt 60 amp A1-FUF-00D-014 3

125 amp, 500 volt 100 amp A1-FUF-00D-018 3

150 amp, 500 volt 140 amp A1-FUF-00D-019 3

200 amp, 500 volt 210 amp A1-FUF-00D-021 3

250 amp, 500 volt 255 amp A1-FUF-00D-023 3

400 amp, 500 volt 430 amp A1-FUF-00D-028 3

500 amp, 500 volt 510 amp A1-FUF-00D-030 3

800 amp, 800 volt (Leg Fuse) 850 amp 3NE3338-8 3

1000 amp, 660 volt (Leg Fuse) 1180 amp 6RY1702-0BA02 3

1250 amp, 660 volt (Leg Fuse) 1660 amp 6RY1702-0BA01 3

1500 amp, 660 volt (Leg Fuse) 1680 amp 6RY1702-0BA05 3

PART NUMBER RECOM

SPARE

Armature Converter DC Fuses, 4-Quad Only, (4PFU)

DESCRIPTION WHERE USED

US Rating 460V

25 amp, 700 volt 15 amp A1-FUF-END-C25 2

50 amp, 700 volt 30 amp A1-FUF-END-CDN 2

90 amp, 700 volt 60 amp A1-FUF-00E-016 2

150 amp, 700 volt 100 amp A1-FUF-00E-019 2

175 amp, 700 volt 140 amp A1-FUF-00E-020 2

250 amp, 700 volt 210 amp A1-FUF-00E-023 2

300 amp, 700 volt 255 amp A1-FUF-00E-025 2

500 amp, 700 volt 430 amp A1-FUF-00E-030 2

600 amp, 700 volt 510 amp A1-FUF-00E-031 2

PART NUMBER RECOM

SPARE

Siemens Energy & Automation 3-7 SIMOREG DC Master Base Drive Panel Operating Instructions

Page 19

Field Converter AC Line Fuses (1 & 2FSFU)

DESCRIPTION WHERE USED

US Rating 460V

20 amp, 700 volt 60 to 210 amp A1-FUF-END-C20 2

40 amp, 700 volt 255 to 850 amp A1-FUF-END-C40 2

50 amp, 700 volt 1180 to 1660 amp A1-FUF-END-C50 2

125 amp, 600 volt 1680 amp A1-FUF-HHA-024 2

PART NUMBER RECOM

Control Transformer Primary Fuses (1CFU, 2CFU)

DESCRIPTION WHERE USED

US Rating 460V

1.25 amp, 600 volt, Class "CC" 15 to 100 amp A1-FUF-AFA-006 2

2.5 amp, 600 volt, Class "CC" 140 & 210 amp

1180, 1660 & 1680 amp

3.5 amp, 600 volt, Class "CC" 255 to 510 amp

850 amp, (460 volt input only)

PART NUMBER RECOM

A1-FUF-AFA-011 2

A1-FUF-AFA-014 2

SPARE

5 amp, 600 volt, Class "CC" 1180, 1660 &

1680 amp

4CFU, 5CFU,

( 6CFU, 7CFU)

A1-FUF-AFA-016 4

Control Transformer Secondary Fuse (3CFU)

DESCRIPTION WHERE USED

US Rating 460V

0.75 amp, 250 volt, Type MDL 15 to 100 amp A1-FUF-DKA-GBF 2

1.5 amp, 250 volt, Type MDL 140 & 210 amp

1180,1660 & 1680 amp

2 amp, 250 volt, Type MDL 255 to 510 amp A1-FUF-DKA-GBV 2

6.25 amp, 250 volt, Type MDL 850 amp A1-FUF-DKA-GCM 2

PART NUMBER RECOM

A1-FUF-DKA-GBP 2

SPARE

3-8 Siemens Energy & Automation

SIMOREG DC Master Base Drive Panel Operating Instructions

Page 20

Control Transformer (1CTR, 2CTR, 3CTR)

DESCRIPTION 460 VAC Primary

115 VA, 230 VAC secondary 15 to 100 amp A1-TRC-Q0C-285 -

250 VA, 230 VAC secondary 140 & 210 amp

350 VA, 230 VAC secondary 255 to 510 amp A1-TRC-Q0C-287 -

1000 VA, 230 VAC secondary 850 amp A1-TRC-Q0C-288 -

750 VA, 460 VAC secondary 1180,1660 &

WHERE USED

US Rating 460V

1180, 1660 & 1680 amp

1680 amp

PART NUMBER RECOM

A1-TRC-Q0C-286 -

A1-TRC-Q0C-289 -

Main Contactor (M)

DESCRIPTION WHERE USED

US Rating 460V

3 Pole AC contactor, 240 VAC coil 15 amp 3RT1016-1AP61 -

3 Pole AC contactor, 240 VAC coil 30 amp 3RT1025-1AP60 -

3 Pole AC contactor, 240 VAC coil 60 amp 3RT1035-1AP60 -

PART NUMBER RECOM

SPARE

3 Pole AC contactor, 240 VAC coil 100 amp 3RT1044-1AP60 -

3 Pole AC contactor, 240 VAC coil 140 amp 3RT1045-1AP60 -

3 Pole AC contactor, 240 VAC coil 210 amp 3RT1456-6AP36 -

3 Pole AC contactor, 240 VAC coil 255 amp 3RT1456-6AP36 -

1 Pole DC contactor, 250 VDC coil 430 to 1680 amp A1-CRD-CAC-010 -

Contactor Coil Suppressor (1SP, ENSP)

DESCRIPTION WHERE USED

US Rating 460V

Suppressor, varistor type 127 – 240 V 15 amp

430 to 1680 amp

Suppressor, varistor type 127 – 240 V 30 to 140 amp 3RT1926-1BD00 -

PART NUMBER RECOM

3RT1916-1BD00 -

Auxiliary Relay, (EN), and Rectifier Bridge, (MREC)

DESCRIPTION WHERE USED

US Rating 460V

PART NUMBER RECOM

SPARE

Relay, 2-NO, 2-NC, 230 VAC coil 430 to 1680 amp 3RH1122-1AP60 -

Rectifier Bridge, 1 Phase, 5A, 800 V 430 to 1680 amp A1-116-002-001 -

Siemens Energy & Automation 3-9 SIMOREG DC Master Base Drive Panel Operating Instructions

Page 21

3.5 Standard Terms and Conditions of Sale

Siemens Energy & Automation, Inc. ("Seller")

1. WARRANTY - Seller warrants that on the date of shipment the goods are of the kind and quality described herein and are free of non-

conformities in workmanship and material. This warranty does not apply to goods delivered by Seller but manufactured by others.

(b) Buyer's exclusive remedy for a nonconformity in any item of the goods shall be the repair or the replacement (at Seller's option) of the item and any affected part of the goods. Seller's obligation to repair or replace shall be in effect for a period of one (1) year from initial operation of the goods but not more than eighteen (18) months from Seller's shipment of the goods, provided Buyer has sent written notice within that period of time to Seller that the goods do not conform to the above warranty. Repaired and replacement parts shall be warranted for the remainder of the original period of notification set forth above, but in no event less than 12 months from repair or replacement. At its expense, Buyer shall remove and ship to Seller any such nonconforming items and shall reinstall the repaired or replaced parts. Buyer shall grant Seller access to the goods at all reasonable times in order for Seller to determine any nonconformity in the goods. Seller shall have the right of disposal of items replaced by it. If Seller is unable or unwilling to repair or replace, or if repair or replacement does not remedy the nonconformity, Seller and Buyer shall negotiate an equitable adjustment in the contract price, which may include a full refund of the contract price for the nonconforming goods.

(c) SELLER HEREBY DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, EXCEPT THAT OF TITLE. SPECIFICALLY, IT DISCLAIMS THE IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, COURSE OF DEALING AND USAGE OF TRADE.

(d) Buyer and successors of Buyer are limited to the remedies specified in this article and shall have no others for a nonconformity in the goods. Buyer agrees that these remedies provide Buyer and its successors with a minimum adequate remedy and are their exclusive remedies, whether Buyer's or its successors' remedies are based on contract, warranty, tort (including negligence), strict liability, indemnity, or any other legal theory, and whether arising out of warranties, representations, instructions, installations, or nonconformities from any cause.

Note: This article 1 does not apply to any software which may be furnished by Company. In such cases, the attached Software License

Addendum applies.

2. PATENTS - Seller shall pay costs and damages finally awarded in any suit against Buyer or its vendees to the extent based upon a finding that the design or construction of the goods as furnished infringes a United States patent (except infringement occurring as a result of incorporating a design or modification at Buyer's request), provided that Buyer promptly notifies Seller of any charge of infringement, and Seller is given the right at its expense to settle such charge and to defend or control the defense of any suit based upon such charge. Seller shall have no obligation hereunder with respect to claims, suits or proceedings, resulting from or related to, in whole or in part, (i) the use of software or software documentation, (ii) compliance with Buyer's specifications, (iii) the combination with, or modification of, the goods after delivery by Seller, or (iv) the use of the goods, or any part thereof, in the practice of a process. THIS ARTICLE SETS FORTH SELLER'S ENTIRE LIABILITY WITH RESPECT TO PATENTS.

3. PERFORMANCE; DELAYS - TTimely performance by Seller is contingent upon Buyer's supplying to Seller, when needed, all required technical information and data, including drawing approvals, and all required commercial documentation. If Seller suffers delay in performance due to any cause beyond its reasonable control, the time of performance shall be extended a period of time equal to the period of the delay and its consequences. Seller will give to Buyer notice within a reasonable time after Seller becomes aware of any such delay.

4. SHIPMENT, TITLE AND RISK OF LOSS - (a) The term "shipment" means delivery to the initial carrier in accordance with the delivery terms of this contract. Seller may make partial shipments. Seller shall select method of transportation and route, unless terms are f.o.b point of shipment and Buyer specifies the method and route and is to pay the freight costs in addition to the price. When terms are f.o.b. destination or freight allowed to destination, "destination" means common carrier delivery point (within the United States, excluding Alaska and Hawaii) nearest the destination.

(b) Title to the goods and risk of loss or damage shall pass to Buyer at the f.o.b. point. Seller shall not be responsible for damage to the goods after having received "in good order" receipts from the carrier.

5. TAXES - Any applicable duties or sales, use, excise, value-added or similar taxes will be added to the price and invoiced separately (unless an acceptable exemption certificate is furnished).

6. TERMS OF PAYMENT - (a) Unless otherwise stated, all payments shall be in United States dollars, and a pro rata payment shall become due as each shipment is made. If shipment is delayed by Buyer, date of notice of readiness for shipment shall be deemed to be date of shipment for payment purposes.

(b) On late payments, the contract price shall, without prejudice to Seller's right to immediate payment, be increased by 1 1/2% per month on the unpaid balance, but not to exceed the maximum permitted by law.

(c) If any time in Seller's judgment Buyer is unable or unwilling to meet the terms specified, Seller may require satisfactory assurance or full or partial payment as a condition to commencing or continuing manufacture or making shipment, and may, if shipment has been made, recover the goods from the carrier, pending receipt of such assurances.

3-10 Siemens Energy & Automation

SIMOREG DC Master Base Drive Panel Operating Instructions

Page 22

7. NONCANCELLATION - Buyer may not cancel or terminate for convenience, or direct suspension of manufacture, except with Seller's

written consent and then only upon terms that will compensate Seller for its engineering, fabrication and purchasing charges and any other costs relating to such cancellation, termination or uspension, plus a reasonable amount for profit.

8. NUCLEAR - Buyer represents and warrants that the goods covered by this contract shall not be used in or in connection with a nuclear

facility or application. If Buyer is unable to make such representation and warranty, then Buyer agrees to indemnify and hold harmless Seller and to waive and require its insurers to waive all right of recovery against Seller for any damage, loss, destruction, injury or death resulting from a "nuclear incident", as that term is defined in the Atomic Energy Act of 1954, as amended, whether or not due to Seller's negligence.

9. LIMITATION OF LIABILITY - Neither Seller, nor its suppliers shall be liable, whether in contract, warranty, failure of a remedy to achieve

its intended or essential purposes, tort (including negligence), strict liability, indemnity or any other legal theory, for loss of use, revenue or profit, or for costs of capital or of substitute use or performance, or for indirect, special, liquidated, incidental or consequential damages, or for any other loss or cost of a similar type, or for claims by Buyer for damages of Buyer's customers. Seller's maximum liability under this contract shall be the contract price. Buyer and Seller agree that the exclusions and limitations set forth in this article are separate and independent from any remedies which Buyer may have hereunder and shall be given full force and effect whether or not any or all such remedies shall be deemed to have failed of their essential purpose.

10. GOVERNING LAW AND ASSIGNMENT - The laws of the State of Georgia shall govern the validity, interpretation and enforcement of

this contract, without regard to its conflicts of law principles. The application of the United Nations Convention on Contracts for the International Sale of Goods shall be excluded. Assignment may be made only with written consent of both parties; provided, however, Seller may assign to its affiliate without Buyer's consent.

11. ATTORNEY FEES - Buyer shall be liable to Seller for any attorney fees and costs incurred by Seller in enforcing any of its rights

hereunder.

12. DISPUTES - Either party may give the other party written notice of any dispute arising out of or relating to this contract and not resolved

in the normal course of business. The parties shall attempt in good faith to resolve such dispute promptly by negotiations between executives who have authority to settle the dispute. If the matter has not been resolved within 60 days of the notice, either party may initiate non-binding mediation of the dispute.

13. STATUTE OF LIMITATIONS - To the extent permitted by applicable law, any lawsuit for breach of contract, including breach of warranty,

arising out of the transactions covered by this contract, must be commenced not later than twelve (12) months from the date the cause of action accrued.

14. PRICES - In the event of a price increase or decrease, the price of goods on order will be adjusted to reflect such increase or decrease.

This does not apply to a shipment held by request of Buyer. Goods already shipped are not subject to price increase or decrease. Orders on a bid or contract basis are not subject to this article. Orders amounting to less than $100.00 net will be invoiced at $100.00 plus transportation charges for goods covered by discount schedules. Seller's prices include the costs of standard domestic packing deviation from this standard packing (domestic or export), including U.S. Government sealed packing, will result in extra charges. To determine such extra charges, consult Seller's sales offices.

15. ADDITIONAL TERMS OF PAYMENT - (a) Invoice payment terms are as shown on latest discount sheets as issued from time to time.

Cash discounts are not applicable to notes or trade acceptances, to prepaid transportation charges when added to Seller's invoices or to discountable items if there are undisputed past due items on the account. Portions of an invoice in dispute should be deducted and the balance remitted with a detailed explanation of the deduction. Cash discounts will only be allowed on that portion of the invoice paid within the normal discount period.

(b) Freight will be allowed to any common-carrier free-delivery point within the United States, excluding Alaska and Hawaii, on shipments exceeding $1,000 net or more providing Seller selects the carrier. On shipments to Alaska and Hawaii, freight will be allowed to dockside at the listed port of debarkation nearest the destination point on shipments of $1,000 net or more. Buyer shall pay all special costs such as cartage, stevedoring and insurance. Special freight allowances are as shown on latest discount sheets as issued from time to time. Cataloged weights are estimated, not guaranteed. Seller assumes no responsibility for tariff classifications on carriers.

16. CHANGES IN LAWS AND REGULATIONS - Seller's prices and timely performance are based on all applicable laws, rules, regulations,

orders, codes, standards or requirements of governmental authorities effective on the date of Seller's proposal. Any change to any law, rule, regulation, order, code, standard or requirement which requires any change hereunder shall entitle Seller to an equitable adjustment in the prices and any time of performance.

only. Any

Siemens Energy & Automation 3-11 SIMOREG DC Master Base Drive Panel Operating Instructions

Page 23

NOTES:

3-12 Siemens Energy & Automation

SIMOREG DC Master Base Drive Panel Operating Instructions

Page 24

4 Receiving, unpacking

SIMOREG Base Drive Panels are packed at the manufacturing plant in protective containers suitable for shipping. Avoid dropping and shocks during unloading and moving the SIMOREG during receiving. Observe the instructions on the package for transport, storage, and correct handling.

If you discover that the Base Drive Panel has been damaged during shipment, please inform your shipping agent immediately.

WARNING

If a SIMOREG Base Drive Panel was damaged during transport, it must not be connected up without first being repaired and tested by a qualified repair person.

Non-observance of the safety instructions can result in death, severe personal injury or substantial property damage.

Procedure for Shipping Damage

SIMOREG Base Drive Panels are normally shipped FOB factory making it the buyers responsibility to make sure the equipment is received undamaged. Carefully examine the equipment before accepting the shipment from the transport carrier. If you do not notify the carrier immediately of any damage you may lose your right to file a damage claim. If required you can request support from the local Siemens office.

• When received, examine the shipment to ensure that it is complete and not damaged.

• Damaged or missing items that are obviously visible should be specified in the shipping papers

and must be countersigned by personnel from the transport company.

• Immediately notify the transport company in writing of any damage or missing items

Siemens Energy & Automation 4-1 SIMOREG DC Master Base Drive Panel Operating Instructions

Page 25

NOTES:

4-2 Siemens Energy & Automation

SIMOREG DC Master Base Drive Panel Operating Instructions

Page 26

5 Technical data:

5.1 15ADC to 100ADC Base Drive Panels, 3AC 460V, 1 & 4Q

Rated supply voltage

armature

Rated input current

armature + field

V 3 Phase

460 (+10% / – 5%)

A 17.3 34.6 59.2 92

Rated supply voltage field V 1 Phase 460 (+10%)

Rated frequency Hz

45 to 65 Hz self adapting (armature and field are independent)

Rated DC voltage 3)

Rated DC armature current A

Overload capability 60s 7)

V 500

15 30 60 100

150% of rated DC current

Rated output @ 500 VDC Hp 7 ½ 15 30 60

Rated output @ 240 VDC Hp 3 7 ½ 15 25

Power loss at rated DC current

W 150 200 360 510

(approximate)

Rated DC voltage field V 300

Rated DC field current A

Operational ambient

°C 0 to 45 at I

temperature

Storage and transport

°C – 25 to +70

5 10

rated

self-cooled

temperature

Installation altitude above sea

≤ 1000 m at rated DC current

level

Control stability

∆n = 0.006% of the rated motor speed, valid for pulse encoder operation and

digital setpoint

∆n = 0.1% of the rated motor speed, valid for analog tachometer

or analog setpoint

Degree of protection Open Chassis (IP00)

Dimensions

See dimension drawings in Section 6

Weights (approx.) Lbs. 35 55 60 70

Explanation at end of list of tables

Siemens Energy & Automation 5-1 SIMOREG DC Master Base Drive Panel Operating Instructions

Page 27

5.2 140ADC to 850ADC Base Drive Panels, 3AC 460V, 1 & 4Q

Rated supply voltage

armature

Rated input current

armature + field

V 3 Phase

460 (+10% / – 5%)

A 129.8 187.2 234.1 377.6 448.2 727

Fan type V Internal 24VDC 1 Phase

230V

Air flow rate

/min

100 570 1300

Fan noise level dBA 40 76 85

Rated supply voltage field V 1 Phase 460 (+10%)

Rated frequency Hz

45 to 65 Hz self adapting (armature and field are independent)

Rated DC voltage 3)

Rated DC armature current A

Overload capability 60s 7)

V 500

140 210 255 430 510 850

150% of rated DC current

Rated output @ 500 VDC Hp 75 125 150 250 300 500

Rated output @ 240 VDC Hp 40 60 75 125 150 250

Power loss at rated DC current

W 740 1000 1300 1915 2180 3850

(approximately)

Rated DC voltage field V 300

Rated DC field current A

Operational ambient

°C 0 to 45 at I

temperature

Storage and transport

°C – 25 to +70

15 25 30

rated

fan-cooled

temperature

Installation altitude above sea

≤ 1000 m at rated DC current

level

Control stability

∆n = 0.006% of the rated motor speed, valid for pulse encoder operation and

digital setpoint

∆n = 0.1% of the rated motor speed, valid for analog

tachometer or analog setpoint

Degree of protection Open Chassis (IP00)

Dimensions Refer to dimension drawings in Section 6 Weights (approx.) Lbs. 90 95 145 160 210 400

5-2 Siemens Energy & Automation

SIMOREG DC Master Base Drive Panel Operating Instructions

Page 28

5.3 1180ADC, 1660ADC & 1680ADC Base Drive Panels, 3AC 460V, 1 & 4Q

Rated supply voltage armature

Rated input current armature

V 3 Phase

460 (+10% / – 5%)

A 1000 1401 1455

Fan type V 3 Phase

460V

Air flow rate

/min

824

Fan noise level dBA 88

Rated supply voltage field V 1 Phase 460 (+10%)

Rated frequency Hz

45 to 65 Hz self adapting (armature and field are independent)

Rated DC voltage 2)

Rated DC armature current A

Overload capability 60s 7)

V 500

1180 1660 1680

150% of rated DC current

Rated output @ 500 VDC Hp 700 1000 1000

Rated output @ 240 VDC Hp 350 500 500

Power loss at rated DC current

W 5540 7590 7280

(approximately)

Rated DC voltage field V 300

Rated DC field current A

Operational ambient

°C 0 to 45 at I

temperature

Storage and transport

°C – 25 to +70

40 85

rated

fan-cooled

temperature

Installation altitude above sea level

Control stability

≤ 1000 m at rated DC current

∆n = 0.006% of the rated motor speed, valid for pulse

encoder operation and

digital setpoint

∆n = 0.1% of the rated motor speed, valid for analog

tachometer or analog setpoint

Degree of protection Open Chassis (IP00)

Dimensions Refer to dimension drawings in Section 6

Weights (approx.) Lbs. 725 755 760

Siemens Energy & Automation 5-3 SIMOREG DC Master Base Drive Panel Operating Instructions

Page 29

Notes:

1) Operation with reduced input voltage will result in reduced maximum output voltage accordingly.

2) Values apply for rated DC output current on both the armature and field circuits.

3) The specified output DC voltage can be guaranteed up to an undervoltage of 5% of rated line voltage.

4) The table below gives load values, (DC current), as a function of ambient temperature surrounding the

Base Drive Panel, (refer to P077). Note, Important: When Base Drive Panels are installed into enclosures, make sure the temperature inside does not exceed 45 rating per the table below.

Ambient temperature % reduction in base drive dc ampere rating

Self-cooled converters Fan-cooled converters

(15, 30, 60, 100 ADC) (140 - 1660 ADC) +40ºC +45ºC +50ºC +55ºC +60ºC

– 0 %

– 6 %

– 11 %

– 18 %

– 0 %

– 5 % a)

a) Operation of fan cooled units at ambients above 50oC is not permitted

because of limitations on the allowable fan operating temperature.

5) Load values, (DC current), as a function of installation altitude (refer to P077)

Percentage load "b"

100

C, otherwise derate the DC current

1000 2000 3000 4000 5000 m

Installation altitude

67%

Curve b1: Reduction factor of load values, (DC current), at installation altitudes above 1000 m.

No derating of the supply voltages to any circuits is required up to an installation altitude of 5000 m for basic insulation.

5-4 Siemens Energy & Automation

SIMOREG DC Master Base Drive Panel Operating Instructions

Page 30

6) Requirements to achieve control stability:

The control stability (closed-loop PI control) is referred to the rated motor speed and applies

when the SIMOREG converter is warm. The following conditions are applicable:

• Temperature changes of ±10 °C.

• Line voltage changes corresponding to +10% /

• Temperature coefficient of temperature-compensated tachometer 0.15‰ per 10 °K,

(applies only to analog tachometer).

• Constant setpoint (14-bit resolution).

• Motor, load, and encoder are correctly aligned and the load is balanced.

7) Details of overload capability:

Following operation at rated load, base drive panels are capable of carrying 150% of rated load for 1 minute, followed by a period of light load operation of such duration that the rms load does not exceed rated continuous current. Base Drive Panels are designed for operation with heatsink air inlet temperatures up to 45°C.

5.4 Applicable standards

UL508A

– 5% of the rated input voltage.

National Electrical Code 1999

Siemens Energy & Automation 5-5 SIMOREG DC Master Base Drive Panel Operating Instructions

Page 31

NOTES:

5-6 Siemens Energy & Automation

SIMOREG DC Master Base Drive Panel Operating Instructions

Page 32

6 Installation and Dimensions

6.1 Installation Information

SIMOREG Base Drive Panels are designed as chassis units intended to be mounted inside a protective enclosure or inside a control room. The units are to be mounted vertically in cubicles usually with the power connections at the top and the control connections at the bottom. A minimum 100-mm (4-inch) clearance must be kept above and below the converter in order to ensure unrestricted cooling airflow. The minimum enclosure size to be used is 23.6 by 23.6 by 86.6 inch high. The open chassis units are designed to operate in a 45°C ambient. When enclosed in a cubicle the ambient temperature outside the cubicle should not exceed 40°C, which then allows for a 5°C-temperature rise inside the cubicle. Care must be taken in the selection of the cubicle so that the internal temperature rise does not exceed 5°C. Refer to section 5 for approximate power loss data.

Note, Important: This equipment is designed and package-protected to handle the normal shock and vibration typically encountered in shipment. Do not install these Base Drive Panels on equipment subject

to shock or vibration. Select a reasonably clean location for installation, free from corrosive or conductive materials or fumes.

CAUTION

Failure to lift the Base Drive Panel in the correct manner can result in bodily injury and/or property damage.

The Base Drive Panel must be lifted using suitable equipment and under the instruction of appropriately qualified personnel.

The user is responsible for installing the Base Drive Panel, motor, transformer as well as other equipment according to safety regulations (e.g. NEC), as well as all other relevant national or local regulations regarding cable sizing and protection, grounding, disconnects, overcurrent protection, etc.

The Base Drive Panels must be installed in accordance with the relevant safety regulations (e.g. NEC), as well as all other relevant national and local regulations. It must be ensured that the grounding, cable sizing and appropriate short-circuit protection have been implemented to guarantee operational safety and reliability.

Note, Important: Base Drive Panels have high-speed semiconductor fuses installed for protection of the thyristors in the event high fault currents are encountered. These fuses are “special purpose” fuses, and do not meet the requirements of the NEC for short-circuit protection in motor branch circuits. It is necessary to provide other devices for short-circuit protection. Typically molded case circuit breakers or NEC style fuses are used for this purpose. Refer to applicable sections of the NEC for additional information.

NOTE

The fundamental principles of EMC in Section 6.1 of SIMOREG 6RA70 DC Master operating instructions (Order # 6RX1700-0AD76) must be adhered to when installing any unit.

Siemens Energy & Automation 6-1 SIMOREG DC Master Base Drive Panel Operating Instructions

Page 33

6.2 Base Drive Panel Outlines:

Dimensions are mm (inches)

MOUNTING HOLES FOR M8, (.312"), SCREWS, 4-PLACES

TERMINALS 80 - 92

POWER TERMINALS L1, L2, L3, A1, A2, GND

FUSE NOT SUPPLIED ON 1-QUAD UNITS

(15 Am p)

265 (10.4)

(30 Amp)

339 (13.4)

638

(25.1)

(0 .4 )

613

(24.1)

(0.6)

SIEMENS 6RA70

X300

238 (9.4)

268 (10.6)

NOTE, IMPORTANT:

TO ENSURE UNRESTRICTED AIR FLOW. ADDITIONAL CLEARANCE MAY BE REQUIRED TO ALLOW FOR WIRE OR CABLE ENTRY/EXIT AND BENDING. REFER TO APPLICABLE CODES FOR FURTHER INFORMATION.

ALLOW AT LEAST 100 MILLIMETERS, (4"), OF CLEARANCE ABOVE AND BELOW THE UNIT

15 - 30 AMP BASE DRIVE PANELS, (1 & 4Q)

6-2 Siemens Energy & Automation

SIMOREG DC Master Base Drive Panel Operating Instructions

Page 34

Dimensions are mm (inches)

TERMINALS 80 - 92

MOUNTING HOLES FOR M8, (.312"), SCREWS, 4-PLACES

POWER TERMINALS L1, L2, L3, A1, A2, GND

FUSE NOT SUPPL IE D ON 1-QUAD UNITS

339 (13.4)

734

(28 .9 )

(0.4)

709

(27.9)

(0.6)

X300

238 (9.4)

268 (10.6)

6RA70SIEMENS

NOTE, IMPORTANT:

TO ENSURE UNRESTRICTED AIR FLOW. ADDITIONAL CLEARANCE MAY BE REQUIRED TO ALLOW FOR WIRE OR CABLE ENTRY/EXIT AND BENDING. REFER TO APPLICABLE CODES FOR FURTHER INFORMATION.

ALLOW AT LEAST 100 MILLIMETERS, (4"), OF CLEARANCE ABOVE AND BELOW THE UNIT

60 AMP BASE DRIVE PANEL, (1 & 4Q)

Siemens Energy & Automation 6-3 SIMOREG DC Master Base Drive Panel Operating Instructions

Page 35

Dimensions are mm (inches)

TERMINALS 80 - 92

MOUNTING HOLES FOR M8, (.312"), SCREWS, 4-PLACES

POWER TERMINALS

L1, L2 , L3, A1, A2, GND

FUSE NOT SUPPLIED ON 1-QUAD UNITS

339 (13.4)

831

(32.7)

806

(31.7)

(0.6)

SIEMENS

X300

238 (9.4)

268 (10.6)

6RA70

NOTE, IMPORTANT:

TO ENSURE UNRESTRICTED AIR FLOW. ADDITIONAL CLEARANCE MAY BE REQUIRED TO ALLOW FOR WIRE OR CABLE ENTRY/EXIT AND BENDING. REFER TO APPLICABLE CODES FOR FURTHER INFORMATION.

ALLOW AT LEAST 100 MILLIMETERS, (4"), OF CLEARANCE ABOVE AND BELOW THE UNIT

100 AMP BASE DRIVE PANEL, (1 & 4Q)

6-4 Siemens Energy & Automation

SIMOREG DC Master Base Drive Panel Operating Instructions

Page 36

Dimensions are mm (inches)

MOUNTING HOLES FOR M8, (.312"), SCREWS, 4-PLACES

GROUND TERMINAL

TERMINALS 80 - 92

980

(38.6)

960

(37.8)

L1 L2 L3 A1

SIEMENS

6RA70

FUSE NOT SUPPLIED ON 1-QUAD UNITS

X300

326(12.8)

NOTE, IMPORTA NT:

TO ENSURE UNRESTRICTED AIR FLOW. ADDITIONAL CLEARANCE MAY BE REQUIRED TO ALLOW FOR WIRE OR CABLE ENTRY/EXIT AND BENDING. REFER TO APPLICABLE CODES FOR FURTHER INFORMATION.

ALLOW AT LEAST 100 MILLIMETERS, (4"), OF CLEARANCE ABOVE AND BELOW THE UNIT

(0.4)

(0.45)

266(10.5)

290(11.4)

140 AMP BASE DRIVE PANEL, (1 & 4Q)

Siemens Energy & Automation 6-5 SIMOREG DC Master Base Drive Panel Operating Instructions

Page 37

Dimensions are mm (inches)

MOUNTING HOLES FOR M8 , (.312"), SCREWS, 4-PLACES

1120

(44.1)

GROUND TERMINAL

L1 L2 L3 A1 A2

TERMINALS 80 - 92

FUSE NOT SUPPLIED ON 1-QUAD UNITS

1100

(43.3)

SIEMENS

326(12.8)

NOTE, IMPORTANT:

TO ENSURE UNRESTRICTED AIR FLOW. ADDITIONAL CLEARANCE MAY BE REQUIRED TO ALLOW FOR WIRE OR CABLE ENTRY/EXIT AND BENDING. REFER TO APPLICABLE CODES FOR FURTHER INFORMATION.

ALLOW AT LEAST 100 MILLIMETERS, (4"), OF CLEARANCE ABOVE AND BELOW THE UNIT

(0.4)

(0.45)

6RA70

X300

266 (10.5)

290 (11.4)

210 AMP BASE DRIVE PANEL, (1 & 4Q)

6-6 Siemens Energy & Automation

SIMOREG DC Master Base Drive Panel Operating Instructions

Page 38

Dimensions are mm (inches)

MOUNTING HOLES FOR M8, (.312"), SCREWS , 4-PL A CES

GROUND TERMINAL

TERMINALS 80 - 92

1180

(46.5)

1160 (45.7)

L1 L2

FUSE NOT SUPPLIED O N 1-QUAD UNITS

6RA70SIEMENS

331 (13.0)

NOTE, IMPORTANT:

TO ENSURE UNRESTRICTED AIR FLOW. ADDITIONAL CLEARANCE MAY BE REQUIRED TO ALLOW FOR WIRE OR CABLE ENTRY/EXIT AND BENDING. REFER TO APPLICABLE CODES FOR FURTHER INFORMATION.

ALLOW AT LEAST 100 MILLIMETERS, (4"), OF CLEARANCE ABOVE AND BELOW THE UNIT

(0.4)

(0.45)

266 (10.5)

290 (11.4)

255 AMP BASE DRIVE PANEL, (1 & 4Q)

Siemens Energy & Automation 6-7 SIMOREG DC Master Base Drive Panel Operating Instructions

Page 39

Dimensions are mm (inches)

(.375"), SCREWS, 6-PLACES

GROUND TERMINALMOUNTING HOLES FOR M10,

1200

(47.2)

280

(11.0)

880

(34.6)

L1 L2

SIEMENS 6RA70

X300

L3 A1

FUSE NOT SU PPLIED ON 1-QUAD UNITS

TERMINALS 80 - 94

ADDITIONAL CLEARANCE REQ'D FROM CONTACTOR ARC CHUTE TO ANY GROUNDED METAL

(1.4)

(0.8)

(0.6)

520 (20.5)

550 (21.6)

334 (13.1)

348 (13.7)

430 AMP BASE DRIVE PANEL, (1 & 4Q)

6-8 Siemens Energy & Automation

SIMOREG DC Master Base Drive Panel Operating Instructions

Page 40

Dimensions are mm (inches)

MOUNTING HOLES FOR M10, (.375"), SCRE WS , 6-PL A CES

GROUND TERMINAL

1200 (47.2)

280

(11.0)

880

(34.6)

SIEMENS

L3 A1 A2

6RA70

FUSE NOT SUPPLIED ON 1-QUAD UNITS

TERMINALS 80 - 94

ADDITIONAL CLEARANCE REQ'D FROM CONTACTOR ARC CHUTE TO ANY GROUNDED METAL

(1.4)

X300

(0.8)

(0.6)

NOTE, IMPORTANT:

TO ENSURE UNRESTRICTED AIR FLOW. ADDITIONAL CLEARANCE MAY BE REQUIRED TO ALLOW FOR WIRE OR CABLE ENTRY/EXIT AND BENDING. REFER TO APPLICABLE CODES FOR FURTHER INFORMATION.

520 (20.5)

550 (21.6)

ALLOW AT LEAST 100 MILLIMETERS, (4"), OF CLEARANCE ABOVE AND BELOW THE UNIT

348 (13.7)

376 (14.8)

510 AMP BASE DRIVE PANEL, (1 & 4Q)

Siemens Energy & Automation 6-9 SIMOREG DC Master Base Drive Panel Operating Instructions

Page 41

Dimensions are mm (inches)

MOUNTING HOLES FOR M10, (.375"), SCREWS, 6-PLACES

GROUND TERMINAL

1524

(60.0)

740

(29.1)

SIEMENS 6RA7 0

X300

TERMINALS

80 - 94

NOTE:

SEMICONDUCTOR FUSES ARE LOCATED INSIDE THE 6RA70 POWER MODULE

740

(29.1)

CABLE CONNECTIONS

TO POWER MODULE

THIS AREA

425 (16.7)

(0.9)

768 (30.2)

813 (32.0)

850 AMP BASE DRIVE PANEL, (1 & 4Q)

6-10 Siemens Energy & Automation

SIMOREG DC Master Base Drive Panel Operating Instructions

Page 42

Dimensions are mm (inches)

1981 (78.0)

965 (38.0)

MOUNTING SLOTS, FOR M12 (0.50"), SCREWS, 6-PLACES

L1 L2

X300

GROUND TERMINAL

TERMINALS

CTB

808081

82 858483

9091 92 93 94 95 96 97 98 99

L3-1L2-1L1-1

100

99989796959493929190

100

81 82

83 84 85

5CFU

4CFU

6CFU

1FSFU

2FSFU

RATED

600V,30A

DO NOT OPEN UNDER LOAD

22 22

1CTR

H4H2H3H1

1CFU

2.5A, 600V

2CFU

2.5A, 600V

3CFU

1.5A, 250V

X2 XF X1

2CTR

H4H2H3H1

X1X2

80 - 102

101

102

101102

7CFU

1111

RATED 600V,30A

NOTE:

SEMICONDUCTOR FUSES ARE LOCATED INSIDE THE POWER MODULE, (PM).

3CTR

H4H2H3H1

965 (38.0)

1D11C1

MREC

X1X2

MSP

MSPAUX

767 (30.2)

813 (32.0)

23 (0.9)

25 (1.0)

NOTE: FROM THE BACK OF THE MOUNTING PANELTO THE TOP OF THE POWER MODULE, (TALLEST COMPONENT) = 629 (24.8")

1180 AMP BASE DRIVE PANEL, (1 & 4Q)

Siemens Energy & Automation 6-11 SIMOREG DC Master Base Drive Panel Operating Instructions

Page 43

Dimensions are mm (inches)

MOUNTING SLOTS, FOR M12 (0.50 "), SCREWS, 6-PL ACES

GROUND TERMINAL

1981 (78.0)

965 (38.0)

TERMINALS

808081

82 858483

L3-1L2-1L1-1

X300

1D11C1

9091 92 93 94 95 96 97 98 99

99989796959493929190

81 82

83 84 85

5CFU

4CFU

6CFU

1FSFU

2FSFU

RATED

600V,30A

DO NOT OPEN UNDER LOAD

22 22

1CTR

H4H2H3H1

1CFU

2.5A, 6 00V

2CFU

2.5A, 6 00V

3CFU

1.5A, 250V

X2 XF X1

2CTR

H4H2H3H1

X1X2

3CTR

H4H2H3H1

X1X2

80 - 102

100

101

102

100

101102

7CFU

1111

RATED 600V,30A

DO NOT OPEN UNDER LOAD

NOTE:

SEMICONDUC TOR FUSES ARE LOCATED INSIDE THE POWER MODULE, (PM).

MSP

MSPAUX

23 (0.9)

25 (1.0)

965 (38.0)

MREC

767 (30.2)

813 (32.0)

NOTE: FROM THE BACK OF THE MOUNTING PANELTO THE TOP OF THE POWER MODULE, (TALLEST COMPONENT) = 629 (24.8")

1660 AMP BASE DRIVE PANEL, (1 & 4Q)

6-12 Siemens Energy & Automation

SIMOREG DC Master Base Drive Panel Operating Instructions

Page 44

Dimensions are mm (inches)

MOUNTING SLOTS, FOR M12 (0.50"), SCREWS, 6-PLACES

GROUND TERMINAL

1981 (78.0)

965 (38.0)

TERMINALS

808081

82858483

L3-1L2-1L1-1

X300

1D11C1

9091 92 93 94 95 96 97 98 99

81 82

83 84 85

5CFU

4CFU

6CFU

1FSFU

2FSFU

RATED

600V,30A

DO NOT OPEN UNDER LOAD

22 22

1CTR

H4H2H3H1

1CFU

2.5A, 600V

2CFU

2.5A, 600V

3CFU

1.5A, 250V

X2 XF X1

2CTR

H4H2H3H1

X1X2

3CTR

H4H2H3H1

X1X2

80 - 102

100

101

102

99989796959493929190

100

101102

7CFU

1111

RATED 600V,30A

DO NOT OPEN UNDER LOAD

NOTE:

SEMICONDUCTOR F USES ARE LOCATED INSIDE THE POWER MODULE, (PM).

MSP

MSPAUX

23 (0.9)

25 (1.0)

965 (38.0)

MREC

767 (30.2)

813 (32.0)

NOTE: FROM THE BACK OF THE MOUNTING PANELTO THE TOP OF THE POWER MODULE, (TALLEST COMPONENT) = 629 (24.8")

1680 AMP BASE DRIVE PANEL, (1 & 4Q)

Siemens Energy & Automation 6-13 SIMOREG DC Master Base Drive Panel Operating Instructions

Page 45

NOTES:

6-14 Siemens Energy & Automation

SIMOREG DC Master Base Drive Panel Operating Instructions

Page 46

7 Base Drive Panel Connections

WARNING

Base Drive Panels are operated at high voltages.

Disconnect the power supply before making any connections!

Only qualified personnel who are thoroughly familiar with all safety notices contained in the operating instructions as well as erection, installation, operating and maintenance instructions should be allowed to work on these devices.

Non-observance of the safety instructions can result in death, severe personal injury or substantial property damage.

Failure to make the correct connections may result in irreparable damage to the unit.

Voltage may be present at the power and control terminals even when the motor is stopped.

The snubber capacitors may still carry a hazardous voltage for up to 2 minutes after disconnection. For this reason, wait for at least 2 minutes before opening the converter.

When working on the open converter, remember that live parts are exposed. The unit must always be operated with the standard front covers in place.

The user is responsible for ensuring that the motor, SIMOREG Base Drive Panel and other devices are installed and connected up in accordance with the approved codes of practice of the country concerned and any other regional or local codes that may apply. Special attention must be paid to proper conductor sizing, fusing, grounding, isolation and disconnection measures and to overcurrent protection.

These units contain hazardous rotating machinery (fans) and control rotating mechanical components (motors). Death, serious bodily injury or substantial property damage may occur if the instructions in the relevant operating manuals are not observed.

The successful and safe operation of this equipment is dependent on careful transportation, proper storage and installation as well as correct operation and maintenance.

Siemens Energy & Automation 7-1 SIMOREG DC Master Base Drive Panel Operating Instructions

Page 47

7.1 Base Drive Panel Schematics

BASE DRIVE PANEL, 15 AMPS, 1 & 4 QUAD

460 VAC

MAIN DISCONNECT AND BRANCH CIRCUIT PROTECTION SIZED PER N.E.C.

CUSTOMER SUPPLIED IF APPLICABLE

#4 AWG,60 C TORQUE TO 11 INCH- LBS

L2L1L3

1CFU - 2CFU

1.25A,600V

A1-FUF-AFA-006

3CFU

0.75A,250V

A1-FUF-DKA-GBF

CTB

XP XP

5U1 5W1 5N1

PWR

SUPPLY

109XR110

E-STOP

106 105

1CFU

3CFU

1CTR

H1 H2 H3 H4

230 V

1SP

PWR

SUPPLY

L2L1

CONTROL

2CFU

TRANSFORMER

115VA

A1-TRC-Q0C-285

MAIN

CONTACT OR

3RT1016-1AP61

SUPPRESSOR

3RT1916-1BD00

XP XF1- 2 XF1-1

POWER MODULE

CATALOG NO. 6RA7018-6FS22-0Z+X01, (1-QUAD)

85 82

84 83

3U1 3W1 1U1 1V1 1W1

FIELD

SUPPLY

CATALOG NO. 6RA7018-6FV62-0Z+X01, (4-QUAD)

XF2-2

XF2-1

1PFU

ARMATURE

SUPPLY

2PFU

1C13C

25A,700V

A1-FUF-END-C25

3PFU

1D1

4Q UNITS

ONLY

MAUX

90 91

F(+)

25A,700V

A1-FUF-END-C25

F(-)

4PFU

#4 AWG,60 C #10 AWG, 60 C TORQUE TO

TORQUE TO

11 INCH- LBS 5 INCH- LBS

MOTOR = 500 VOLTS DC F.L.A. = 15 AMPS DC

7-2 Siemens Energy & Automation

SIMOREG DC Master Base Drive Panel Operating Instructions

Page 48

BASE DRIVE PANEL, 30 AMPS, 1 & 4 QUAD

460 VAC

MAIN DISCONNECT AND BRANCH CIRCUIT PROTECTION SIZED PER N.E.C.

CUSTOMER SUPPLIED IF APPLICABLE

#4 AWG,60 C TORQUE TO 11 INCH- LBS

L2L1L3

1CFU - 2CFU

1.25A,600V

A1-FUF-AFA-006

3CFU

0.75A,250V

A1-FUF-DKA-GBF

CTB

XP XP

5U1 5W1 5N1

PWR

SUPPLY

109XR110

E-STOP

106 105

1CFU

3CFU

1CTR

H1 H2 H3 H4

230 V

1SP

PWR

SUPPLY

L2L1

CONTROL

2CFU

TRANSFORMER

115VA

A1-TRC-Q0C-285

MAIN

CONTACT OR

3RT1025-1AP60

SUPPRESSOR

3RT1926-1BD00

XP XF1- 2 XF1-1

POWER MODULE

CATALOG NO. 6RA7025-6FS22-0Z+X01, (1-QUAD)

85 82

84 83

3U1 3W1 1U1 1V1 1W1

FIELD

SUPPLY

CATALOG NO. 6RA7025-6FV62-0Z+X01, (4-QUAD)

XF2-2

XF2-1

1PFU

ARMATURE

SUPPLY

2PFU

3PFU

1C13C

50A,700V

A1-FUF-END-CDN

1D1

4Q UNITS

ONLY

MAUX

90 91

F(+)

50A,700V

A1-FUF-END-CDN

F(-)

4PFU

#4 AWG,60 C #10 AWG, 60 C TORQUE TO

TORQUE TO

11 INCH- LBS 5 INCH- LBS

MOTOR = 500 VOLTS DC F.L.A. = 30 AMPS DC

Siemens Energy & Automation 7-3 SIMOREG DC Master Base Drive Panel Operating Instructions

Page 49

460 VAC

MAIN DISCONNECT AND BRANCH CIRCUIT PROTECTION SIZED PER N.E.C.

CUSTOMER SUPPLIED IF APPLICABLE

#1 AWG,60 C TORQUE TO

BASE DRIVE PANEL, 60 AMPS, 1 & 4 QUAD

L2L1L3

27 INCH- LBS

1CFU - 2CFU

1.25A,600V

A1-FUF-AFA-006

3CFU

0.75A,250V

A1-FUF-DKA-GBF

CTB

XP XP

5U1 5W1 5N1

PWR

SUPPLY

109XR110

E-STOP

106 105

1CFU

3CFU

1CTR

H1 H2 H3 H4

230 V

1SP

PWR

SUPPLY

L2L1

CONTROL

2CFU

TRANSFORMER

115VA

A1-TRC-Q0C-285

MAIN

CONTACT OR

3RT1035-1AP60

SUPPRESSOR

3RT1926-1BD00

XP XF1- 2 XF1-1

POWER MODULE

CATALOG NO. 6RA7028-6FS22-0Z+X01, (1-QUAD)

85 82

84 83

A1-FUF-END-C20

1FSFU

2FSFU

3U1 3W1 1U1 1V1 1W1

FIELD

SUPPLY

CATALOG NO. 6RA7028-6FV62-0Z+X01, (4-QUAD)

XF2-2

XF2-1

20A,700V

1PFU

ARMATURE

SUPPLY

2PFU

70A,500V

A1-FUF-00D-014

3PFU

1C13C

1D1

4Q UNITS

ONLY

MAUX

90 91

F(+)

90A,700V

A1-FUF-00E-016

F(-)

4PFU

#1 AWG,60 C #10 AWG, 60 C TORQUE TO

TORQUE TO

27 INCH- LBS 5 INCH- LBS

MOTOR = 500 VOLTS DC F.L.A. = 60 AMPS DC

7-4 Siemens Energy & Automation

SIMOREG DC Master Base Drive Panel Operating Instructions

Page 50

BASE DRIVE PANEL, 100 AMPS, 1 & 4 QUAD

460 VAC

MAIN DISCONNECT AND BRANCH CIRCUIT PROTECTION SIZED PER N.E.C.

CUSTOME R SUPPLIED IF APPLICABLE

#1 AWG,60 C TORQUE TO 27 INCH- LBS

L2L1L3

1CFU - 2CFU

1.25A,600V

A1-FUF-AFA-006

3CFU

0.75A,250V

A1-FUF-DKA-GBF

CTB

XP XP

5U1 5W1 5N1

PWR

SUPPLY

109

E-STOP

106 105

1CFU

3CFU

110

1CTR

H1 H2 H3 H4

230 V

1SP

PWR

SUPPLY

L2L1

CONTROL

2CFU

TRANSFORMER

115VA

A1-TRC-Q0C-285

MAIN

CONTACT OR

3RT1044-1AP60

SUPPRESSOR

3RT1926-1BD00

XP XF1 -2 XF1-1

POWER MODULE

CATALOG NO. 6RA7031-6FS22-0Z+X01, (1-QUAD)

85 82

84 83

A1-FUF-END-C20

1FSFU

2FSFU

3U1 3W1 1U1 1V1 1W1

FIELD

SUPPLY

CATALOG NO. 6RA7031-6FV62-0Z+X01, (4-QUAD)

XF2-2

XF2-1

20A,700V

1PFU

ARMATURE

SUPPLY

2PFU

125A,500V

A1-FUF-00D-018

3PFU

1C13C

1D1

4Q UNITS

ONLY

MAUX

90 91

F(+)

150A,700V

A1-FUF-00E-019

F(-)

4PFU

#1 AWG,60 C #10 AWG, 60 C TORQUE TO

TORQUE TO

27 INCH- LBS 5 INCH- LBS

MOTOR = 500 VOLTS DC F.L.A. = 100 AMPS DC

Siemens Energy & Automation 7-5 SIMOREG DC Master Base Drive Panel Operating Instructions

Page 51

460 VAC

MAIN DISCONNECT AND BRANCH CIRCUIT PROTECTION SIZED PER N.E.C.

CUSTOMER SUPPLIED IF APPLICABLE

2 - #250 MCM ,75 C TORQUE TO

BASE DRIVE PANEL, 140 AMPS, 1 & 4 QUAD

L2L1L3

275 INCH- L BS

1CFU - 2CFU

2.5A,600V

A1-FUF-AFA-011

3CFU

1.5A,250V

A1-FUF-DKA-GBP

CTB

XP XP

5U1 5W1 5N1

PWR

SUPPLY

109XR110

E-STOP

106 105

1CFU

3CFU

1CTR

H1 H2 H3 H4

230 V

1SP

PWR

SUPPLY

L2L1

CONTROL

2CFU

TRANSFORMER

250VA

A1-TRC-Q0C-286

MAIN

CONTACT OR

3RT1045-1AP60

SUPPRESSOR

3RT1926-1BD00

XP XF1- 2 XF1-1

POWER MODULE

CATALOG NO. 6RA7075-6FS22-0Z+X01, (1-QUAD)

85 82

84 83

A1-FUF-END-C20

1FSFU

2FSFU

3U1 3W1 1U1 1V1 1W1

FIELD

SUPPLY

CATALOG NO. 6RA7075-6FV62-0Z+X01, (4-QUAD)

XF2-2

XF2-1

20A,700V

1PFU

ARMATURE

SUPPLY

2PFU

150A,500V

A1-FUF-00D-019

3PFU

1C13C

1D1

4Q UNITS

ONLY

MAUX

90 91

F(+)

175A,700V

A1-FUF-00E-020

F(-)

4PFU

2 - #250 MCM , 75 C #10 AWG, 60 C TORQUE TO

TORQUE TO

275 INCH- L BS 5 INCH- LBS

MOTOR = 500 VOLTS DC F.L.A. = 140 AMPS DC

7-6 Siemens Energy & Automation

SIMOREG DC Master Base Drive Panel Operating Instructions

Page 52

BASE DRIVE PANEL, 210 AMPS, 1 & 4 QUAD

460 VAC

MAIN DISCONNECT AND BRANCH CIRCUIT PROTECTION SIZED PER N.E.C.

CUSTOME R SUPPLIED IF APPLICABLE

2 - #250 MCM ,75 C TORQUE TO 275 INCH- L BS

L2L1L3

1CFU - 2CFU

2.5A,600V

A1-FUF-AFA-011

3CFU

1.5A,250V

A1-FUF-DKA-GBP

CTB

XP XP

5U1 5W1 5N1

PWR

SUPPLY

109XR110

E-STOP

106 105

1CFU

3CFU

1CTR

H1 H2 H3 H4

230 V

1SP

PWR

SUPPLY

L2L1

CONTROL

2CFU

TRANSFORMER

250VA

A1-TRC-Q0C-286

MAIN

CONTACT OR

3TF5222-0AP6

SUPPRESSOR

3TX7462-3J

XP XF1 -2 XF1-1

POWER MODULE

CATALOG NO. 6RA7078-6FS22-0Z+X01, (1-QUAD)

85 82

84 83

A1-FUF-END-C20

1FSFU

2FSFU

3U1 3W1 1U1 1V1 1W1

FIELD

SUPPLY

CATALOG NO. 6RA7078-6FV62-0Z+X01, (4-QUAD)

XF2-2

XF2-1

20A,700V

1PFU

ARMATURE

SUPPLY

2PFU

200A,500V

A1-FUF-00D-021

3PFU

1C13C

1D1

4Q UNITS

ONLY

MAUX

90 91

F(+)

250A,700V

A1-FUF-00E-023

F(-)

4PFU

2 - #250 MCM , 75 C #10 AWG, 60 C TORQUE TO

TORQUE TO

275 INCH- L BS 5 INCH- LBS

MOTOR = 500 VOLTS DC F.L.A. = 210 AMPS DC

Siemens Energy & Automation 7-7 SIMOREG DC Master Base Drive Panel Operating Instructions

Page 53

460 VAC

MAIN DISCONNECT AND BRANCH CIRCUIT PROTECTION SIZED PER N.E.C.

CUSTOME R SUPPLIED IF APPLICABLE

2 - #250 MCM ,75 C TORQUE TO

BASE DRIVE PANEL, 255 AMPS, 1 & 4 QUAD

L2L1L3

275 INCH- L BS

1CFU - 2CFU

3.5A,600V

A1-FUF-AFA-014

3CFU

2A,250V

A1-FUF-DKA-GBV

CTB

XP XP

5U1 5W1 5N1

PWR

SUPPLY

109XR110

E-STOP

106 105

1CFU

3CFU

1CTR

H1 H2 H3 H4

230 V

1SP

PWR

SUPPLY

L2L1

CONTROL

2CFU

TRANSFORMER

350VA

A1-TRC-Q0C-287

MAIN

CONTACT OR

3TF5322-0AP6

SUPPRESSOR

3TX7462-3J

XP XF1 -2 XF1-1

POWER MODULE

CATALOG NO. 6RA7082-6FS22-0Z+X01, (1-QUAD)

85 82

84 83

A1-FUF-END-C40

1FSFU

2FSFU

3U1 3W1 1U1 1V1 1W1

FIELD

SUPPLY

CATALOG NO. 6RA7082-6FV62-0Z+X01, (4-QUAD)

XF2-2

XF2-1

40A,700V

1PFU

ARMATURE

SUPPLY

2PFU

250A,500V

A1-FUF-00D-023

3PFU

1C13C

1D1

4Q UNITS

ONLY

MAUX

90 91

F(+)

300A,700V

A1-FUF-00E-025

F(-)

4PFU

2 - #250 MCM , 75 C #10 AWG, 60 C TORQUE TO

TORQUE TO

275 INCH- L BS 5 INCH- LBS

MOTOR = 500 VOLTS DC F.L.A. = 255 AMPS DC

7-8 Siemens Energy & Automation

SIMOREG DC Master Base Drive Panel Operating Instructions

Page 54

460 VAC

MAIN DISCONNECT AND BRANCH CIRCUIT PROTECTION SIZED PER N.E.C.

CUSTOMER SUP PLIE D IF APPLICABLE

2 - #250 MCM, 75 C TORQUE TO

BASE DRIVE PANEL, 430 AMPS, 1 & 4 QUAD

L2L1L3

275 INCH- L BS

1CFU-2CFU

3.5A,600V

A1-FUF-AFA-014

3CFU

2A,250V

A1-FUF-DKA-GBV

CTB

M AUX

5U1 5W1 5N1

PWR

SUPPLY

109 110

ENABLE

1CFU

H1 H2 H3

3CFU

ENSP

MREC

XRXPXP

X171

94 93

CTB

1CTR

230 V

PWR

SUPPLY

L2L1

CONTROL

2CFU

TRANSFORMER

ENABLE RELAY 3RH1122-1AP60 SUPPRESSOR

3RT1916-1BD00

RECT. BR

A1-116-002-001 DC CONTACTOR A1-CRD-CAC-010

350VA

A1-TRC-Q0C-287

POWER MODULE

CATALOG NO. 6RA7085-6FS22-0Z+X01, (1-QUAD) CATALOG NO. 6RA7085-6FV62-0Z+X01, (4-QUAD)

E-STOP

106 105

#8 AWG, 60 C TORQUE TO 7 INCH- LBS

4N14U1

FAN

SUPPLY

XF2-2

XF1-2

3C 3D

F(+)

80 81

85 82

84 83

1FSFU

3U1 3W1

FIELD

SUPPLY

40A,700V

A1-FUF-END-C40

2FSFU

XF1-1

1C1 1D1

XF2-1

F(-)

MOTOR = 500 VOLTS DC F.L.A. = 430 AMPS DC

1PFU

2PFU

3PFU

1U1 1V1 1W1

ARMATURE

SUPPLY

4PFU

400A,500V

A1-FUF-00D-028

4Q UNITS

ONLY

500A,700V

A1-FUF-00E-030

2 - #500 MCM, 75 C TORQUE TO 375 INCH- L BS

Siemens Energy & Automation 7-9 SIMOREG DC Master Base Drive Panel Operating Instructions

Page 55

460 VAC

MAIN DISCONNECT AND BRANCH CIRCUIT PROTECTION SIZED PER N.E.C.

CUSTOMER SUP PLIE D IF APPLICABLE

2 - #500 MCM, 75 C TORQUE TO

BASE DRIVE PANEL, 510 AMPS, 1 & 4 QUAD

L2L1L3

375 INCH- L BS

1CFU-2CFU

3.5A,600V

A1-FUF-AFA-014

3CFU

2A,250V

A1-FUF-DKA-GBV

CTB

M AUX

5U1 5W1 5N1

PWR

SUPPLY

109 110

ENABLE

1CFU

H1 H2 H3

3CFU

ENSP

MREC

XRXPXP

X171

94 93

CTB

1CTR

230 V

SUPPLY

L2L1

2CFU

ENABLE RELAY

3RH1122-1AP60

SUPPRESSOR

3RT1916-1BD00

RECT. BR

A1-116-002-001 DC CONTACTOR A1-CRD-CAC-010

PWR

E-STOP

106 105

#8 AWG, 60 C TORQUE TO 7 INCH- LBS

CONTROL

TRANSFORMER

350VA

A1-TRC-Q0C-287

1PFU

85 82

84 83

40A,700V

A1-FUF-END-C40

1FSFU

2FSFU

4N14U1

FAN

SUPPLY

XF1-2

3U1 3W1

FIELD

SUPPLY

XF1-1

1U1 1V1 1W1

ARMATURE

POWER MODULE

CATALOG NO. 6RA7087-6FS22-0Z+X01, (1-QUAD) CATALOG NO. 6RA7087-6FV62-0Z+X01, (4-QUAD)

3C 3D

XF2-2

F(+)

80 81

XF2-1

F(-)

1C1 1D1

2PFU

SUPPLY

4PFU

500A,500V

A1-FUF-00D-030

3PFU

4Q UNITS

ONLY

600A,700V

A1-FUF-00E-031

2 - #500 MCM, 75 C TORQUE TO 375 INCH- L BS

MOTOR = 500 VOLTS DC F.L.A. = 510 AMPS DC

7-10 Siemens Energy & Automation

SIMOREG DC Master Base Drive Panel Operating Instructions

Page 56

460 VAC

MAIN DISCONNECT AND BRANCH CIRCUIT PROTECTION SIZED PER N.E.C.

CUSTOMER SUP PLIE D IF APPLICABLE

3 - #500 MCM, 75 C TORQUE TO

BASE DRIVE PANEL, 850 AMPS, 1 & 4 QUAD

L2L1L3

375 INCH- L BS

1CFU-2CFU

3.5A,600V

A1-FUF-AFA-014

3CFU

6.25A,250V

A1-FUF-DKA-GCM

CTB

M AUX

5U1 5W1 5N1

PWR

SUPPLY

109 110

ENABLE

X171

1CFU

H1 H2 H3

3CFU

ENSP

MREC

XRXPXP

94 93

CTB

1CTR

230 V

SUPPLY

PWR

L2L1

CONTROL

2CFU

TRANSFORMER

ENABLE RELAY 3RH1122-1AP60 SUPPRESSOR 3RT1916-1BD00

RECT. BR A1-116-002-001 DC CONTACTOR A1-CRD-CAC-010

1000VA

A1-TRC-Q0C-288

POWER MODULE

CATALOG NO. 6RA7091-6FS22-0Z+X01, (1-QUAD) CATALOG NO. 6RA7091-6FV62-0Z+X01, (4-QUAD)

E-STOP

106 105

FAN

SUPPLY

4N14U1

XF2-2

1FSFU

XF1-2

3U1 3W1

3C 3D

85 82

84 83

2FSFU

FIELD

SUPPLY

XF2-1

40A,700V

A1-FUF-END-C40

XF1-1

1U1 1V1 1W1

ARMATURE

SUPPLY

1C1 1D1

F(+)

80 81

#8 AWG, 60 C TORQUE TO 7 INCH- LBS

F(-)

3 - #500 MCM, 75 C TORQUE TO 375 INCH- L BS

MOTOR = 500 VOLTS DC F.L.A. = 850 AMPS DC

Siemens Energy & Automation 7-11 SIMOREG DC Master Base Drive Panel Operating Instructions

Page 57

460 VAC

CUSTOMER SUPPLIED IF APPLICABLE

BASE DRIVE PANEL, 1180 AMPS, 1 & 4 QUAD

L2L1L3

4 - #500 MCM, 75 C TORQUE TO 375 INCH- L BS

CTB CTB

98 99

9796

101100

1CFU-2CFU

2.5A,600V

A1-FUF-AFA-011

3CFU

1.5A,250V

A1-FUF-DKA-GBP

M AUX

XPXP XP XF1 -2 XF 1- 1

5U1 5W1 5N1

PWR SUPPLY

ENABLE

X171

MSP

109 110

94 93

1CFU

3CFU

CTB

L2L1

1CTR

H1 H2 H3 H4

230 V

ENSP

MREC

PWR SUPPLY

POWER MODULE

CATALOG NO. 6RA7093-4GS22-0Z+X01, (1-QUAD) CATALOG NO. 6RA7093-4GV62-0Z+X01, (4-QUAD)

106 105

CONTROL

TRANSFORMER

2CFU

250VA

A1-TRC-Q0C-286

ENABLE RELAY 3RH1122-1AP60

SUPPRESSOR

3RT1916-1BD00

RECT.BR

A1-116-002-001

DC CONTACTOR

A1-CRD-CAC-010

E-STOP

CTB

#4 AWG, 60 C TORQUE TO 11 INCH- LBS

85 82

84 83

1FSFU

2FSFU

3U1 3W1

FIELD SUPPLY

XF2-2

F(+)

50A,700V

A1-FUF-END-C50

XF2-1

F(-)

4CFU

H1 H3H2 H4

2CTR

1U1 1V1 1W1

SEMICONDUCTOR

FUSES ARE INTERNAL

TO POWER MODULE

ARMATURE

SUPPLY

1C1 1D13C 3D

4 - #500 MCM, 75 C TORQUE TO 375 INCH- L BS

MOTOR = 500 VOLTS DC F.L.A. = 1180 AMPS DC

5CFU

6CFU

H1 H3H2 H4

3CTR

460 V

X1 X2

L2L1 L3

T1 T2 T3

4U1 4V1 4W1

Note: FAN MUST ROTATE COUNTER-CLOCKWISE WHEN VIEWED FROM ABOVE

FAN

SUPPLY

460 V

X1 X2

1.1-1.6A

SET@1.50A

5A,600V

A1-FUF-AFA-016

7CFU

TRANSFORMERS

A1-TRC-Q0C-289

3RV1011-1AA10

CONTROL

750VA

MSP

7-12 Siemens Energy & Automation

SIMOREG DC Master Base Drive Panel Operating Instructions

Page 58

CUSTOMER SUPPLIED IF APPLICABLE

BASE DRIVE PANEL, 1660 AMPS, 1 & 4 QUAD

460 VAC

L2L1L3

6 - #500 MCM, 75 C TORQUE TO 375 INCH- L BS

CTB CTB

98 99

9796

101100

1CFU-2CFU

2.5A,600V

A1-FUF-AFA-011

3CFU

1.5A,250V

A1-FUF-DKA-GBP

XPXP XP XF1 -2 XF 1- 1

5U1 5W1 5N1

PWR SUPPLY

ENABLE

X171

3CFU

MSP

109 110

94 93

CTB

1CFU

L2L1

1CTR

H1 H2 H3 H4

230 V

ENSP

MREC

PWR SUPPLY

POWER MODULE

CATALOG NO. 6RA7095-4GS22-0Z+X01, (1-QUAD)

CONTROL

TRANSFORMER

2CFU

250VA

A1-TRC-Q0C-286

ENABLE RELAY 3RH1122-1AP60

SUPPRESSOR

3RT1916-1BD00

RECT.BR A1-116-002-001 DC CONTACTOR

A1-CRD-CAC-010

CTB

85 82

84 83

1FSFU

2FSFU

3U1 3W1

FIELD SUPPLY

50A,700V

A1-FUF-END-C50

CATALOG NO. 6RA7095-4GV62-0Z+X01, (4-QUAD)

E-STOP

106 105

XF2-2

F(+)

XF2-1

F(-)

#4 AWG, 60 C TORQUE TO 11 INCH- LBS

1U1 1V1 1W1

SEMICONDUCTOR

FUSES ARE INTERNAL

TO POWER MODULE

ARMATURE

SUPPLY

1C1 1D13C 3D

MOTOR = 500 VOLTS DC F.L.A. = 1660 AMPS DC

4CFU

H1 H3H2 H4

5CFU

2CTR

460 V

X1 X2

L2L1 L3

T1 T2 T3

4U1 4V1 4W1

Note: FAN MUST ROTATE COUNTER-CLOCKWISE WHEN VIEWED FROM ABOVE

FAN

SUPPLY

6 - #500 MCM, 75 C TORQUE TO 375 INCH- L BS

6CFU

H1 H3H2 H4

3CTR

460 V

X1 X2

1.1-1.6A

SET@1.50A

5A,600V

A1-FUF-AFA-016

7CFU

TRANSFORMERS

A1-TRC-Q0C-289

3RV1011-1AA10

CONTROL

750VA

MSP

Siemens Energy & Automation 7-13 SIMOREG DC Master Base Drive Panel Operating Instructions

Page 59

CUSTOMER SUPPLIED IF APPLICABLE

BASE DRIVE PANEL, 1680 AMPS, 1 & 4 QUAD

460 VAC

L2L1L3

6 - #500 MCM ,75 C TORQUE TO 375 INCH- L BS

CTB CTB

98 99

9796

101100

1CFU-2CFU

2.5A,600V

A1-FUF-AFA-011

3CFU

1.5A,250V

A1-FUF-DKA-GBP

XPXP XP XF1 -2 XF 1- 1

5U1 5W1 5N1

PWR SUPPLY

3CFU

MSP

109 110

1CFU

L2L1

1CTR

H1 H2 H3 H4

230 V

ENSP

MREC

PWR SUPPLY

POWER MODULE

CATALOG NO. 6RA7096-4GS22-0Z+X01, (1-QUAD)

CONTROL

TRANSFORMER

2CFU

250VA

A1-TRC-Q0C-286

ENABLE RELAY 3RH1122-1AP60

SUPPRESSOR

3RT1916-1BD00

RECT.BR

A1-116-002-001 DC CONTACTOR A1-CRD-CAC-010

CTB

CATALOG NO. 6RA7096-4GV62-0Z+X01, (4-QUAD)

ENABLE

X171

94 93

CTB

E-STOP

106 105

#1 AWG, 60 C TORQUE TO 22 INCH- LBS

85 82

84 83

1FSFU

2FSFU

3U1 3W1

FIELD SUPPLY

XF2-2

F(+)

125A,600V

A1-FUF-HHA-024

XF2-1

F(-)

1U1 1V1 1W1

SEMICONDUCTOR

FUSES ARE INTERNAL

TO POWER MODULE

ARMATURE

SUPPLY

1C1 1D13C 3D

4CFU

H1 H3H2 H4

5CFU

2CTR

460 V

X1 X2

L2L1 L3

T1 T2 T3

4U1 4V1 4W1

Note: FAN MUST ROTATE COUNTER-CLOCKWISE WHEN VIEWED FROM ABOVE

FAN

SUPPLY

6 - #500 MCM , 75 C TORQUE TO 375 INCH- L BS

6CFU

H1 H3H2 H4

3CTR

460 V

X1 X2

1.1-1.6A

SET@1.50A

5A,600V

A1-FUF-AFA-016

7CFU

TRANSFORMERS

A1-TRC-Q0C-289

3RV1011-1AA10

CONTROL

750VA

MSP

MOTOR = 500 VOLTS DC F.L.A. = 1680 AMPS DC

7-14 Siemens Energy & Automation

SIMOREG DC Master Base Drive Panel Operating Instructions

Page 60

NOTES:

Siemens Energy & Automation 7-15 SIMOREG DC Master Base Drive Panel Operating Instructions

Page 61

7.2 Control Connections CUD1

TYPICAL CONTROL CONNECTIONS

Also see Start-up 8.4.1 and 8.4.2

INPUTS OUTPUTS

X171 BI NA RY INPUT S

+24VDC SUPPLY 100mA

COMMON

P10

RESOULTION ADJUSTABLE

N10

+/- 11 BITS TO +/- 14 BITS

150 K ohms

515 K ohms

X107

SPEED

POT

10K

START

GND

ZERO MARKER (OPTIONAL)

GND

SELECT INPUT BINARY 1

POWER ON / SHUTDOWN

ENABLE OPERATION

SELECT INPUT BINARY 2

8.5ma @ 24 V

X173 PULSE ENCODER INPUT S

+15VDC SUPPLY 200mA

COMMON

POSITIVE

NEGATIVE

POSITIVE

NEGATIVE

POSITIVE

NEGATIVE

X174 REFERENCE, ANALOG INPUTS, MOTOR TEMP

COMMON

MAIN SETPOINT +

MAIN SETPOINT -

ANALOG 1 +

ANALOG 1 -

MOTOR T EMP +

MOTOR T EMP -

COMMON

X110

CUD 1

CPU

X111

RS485

+24VDC

SERIAL INTERFACE #2 RS485 X172

SELECT OUTP UT 1

SELECT OUTP UT 2

24 VDC, 100 ma MAX

(10V = 200% converter amps)

ANALOG 1

ANALOG 2

Analog Output s:

RESOULTION +/- 11 BITS O to +/- 10 Volts, 2mA MAX

OPERATOR

PANEL

X300

BINARY OUTPUTS X171

OUTPUT TYPICAL

ANALOG O UT PUTS X175

TX+ RS485

TX- RS485

RX+/TX+ RS485

RX-/TX- RS485

act

RELAY 1

RELAY 2

OPTIONAL

COMMUNICATIONS AND

TECHNOLOGY BOARDS

OPTIONAL CUD2

TERMINAL EXPANSION

OPTIONAL

OP1S

OPERATOR

7-16 Siemens Energy & Automation

SIMOREG DC Master Base Drive Panel Operating Instructions

Page 62

Terminal Locations CUD1

34 35 36 37 38 39 46 47 48 54

X171

X107

56 57 58 59 60

26 27 28 29 30 31 32 33

1 2 3 4 5 6 7 22 23 24

12 13 14 15 16 17

X172

X173

X109

X174

X175

C98043-A7001-L1

Siemens Energy & Automation 7-17 SIMOREG DC Master Base Drive Panel Operating Instructions

Page 63

7.3 Control Connections CUD2

OPTIONAL CUD2 CONTROL CONNECTIONS

OUTPUTS

INPUTS

X161BINARY INP UTS

+24VDC SUPPLY 100mA

210

SELECT INPUT BINARY

211

SELECT INPUT BINARY

212

SELECT INPUT BINARY

213

SELECT INPUT BINARY

214

215

216

217

X163 BI NA RY INPUT S

RETURN

8.5ma @ 24 V

+24VDC SUPPLY 100mA

SELECT INPUT BINARY 3

SELECT INPUT BINARY 4

SELECT INPUT BINARY 5

SELECT INPUT BINARY 6

8.5ma @ 24 V

OPTICALLY ISOLATED

CUD 2

RS485

+24VDC

RX+/TX+

RX-/TX-

RX+/TX+

RX-/TX-

RX+/TX+

RX-/TX-

RX+/TX+

RX-/TX-

SERIAL INTERFACE #3 RS485 X162

RX+/TX+ RS485

RX-/TX- RS485

SELECT OUTP UT 3

SELECT OUTP UT 4

24 VDC, 100 ma MAX

BINARY OUTPUTS X163

OUTPUT TYPICAL

TX+ RS485

TX- RS485

X165

X166

PARALLEL CONVERTER INTERFACE

RELAY 3

RELAY 4

X164 ANAL OG INPU TS

204

205

ANALOG 2 +

ANALOG 3 +

MOTOR TEMP +

MOTOR TEMP -

RESOULTION +/- 10 BITS

52 K ohms

X110

CONNECTION TO CUD1

X111

ANALOG 4

Analog Output s:

RESOULTION +/- 11 BITS O to +/- 10 Volts, 2mA MAX

ANALOG 3

ANALOG OUTPUTS X164

7-18 Siemens Energy & Automation

SIMOREG DC Master Base Drive Panel Operating Instructions

Page 64

Terminal Locations CUD2

210 211 212 213 214 215 216

X161

217

61 62 63 64

X162

44 45 40 41 42 43 50 51 52 53

8 9 10 11 18 19 20 21 204 205

X163

X164

C98043-A7006

Siemens Energy & Automation 7-19 SIMOREG DC Master Base Drive Panel Operating Instructions

Page 65

7.4 Description of Power/Control Terminals

WARNING

The Base Drive Panel might sustain serious or irreparable damage if connected incorrectly.

The power cables and/or busbars must be secured mechanically outside the converter in order to provide proper stress relief at the terminals.

Base Drive Panels are complete drive assemblies that include all semiconductor type fuses, main contactor, and a control transformer, ready to be connected and operated. All external connections to Base Drive Panels, including power connections are made with compression type terminals on the drive.

The user is responsible for installation of the motor, SIMOREG Base Drive Panel, transformer, and other devices in accordance with the National Electric Code and other applicable local codes that cover such items as wire size, protective grounding, disconnects, and short circuit protection. Depending on the rating, base drives can accommodate a range of cable sizes as indicated below.

Base Drive Panel Power Connections 15 to 100 Amp

RATING CABLE RANGE RECOMMENDED TORQUE

15 AMP

L1, L2, L3, A1, A2, GND

30 AMP

L1, L2, L3, A1, A2, GND

60 AMP

L1, L2, L3, A1, A2, GND

100 AMP

L1, L2, L3, A1, A2, GND

#12 to #4 AWG 1.2 Nm (11 IN-LBS)

#10 to #1 AWG 3 Nm (27 IN-LBS)

Base Drive Panel Power Connections 140 to 255 Amp

RATING CABLE RANGE RECOMMENDED TORQUE

140 AMP

L1, L2, L3, A1, A2

210 AMP

L1, L2, L3, A1, A2

255AMP

2 CABLES PER CONNECTION

#6 AWG to 250 MCM

2 CABLES PER CONNECTION

#6 AWG to 250 MCM

2 CABLES PER CONNECTION

31 Nm (275 IN-LBS)

L1, L2, L3, A1, A2

Ground Terminal

140, 210, 255 Amp

#6 AWG to 250 MCM

#8 to #2 AWG 5 Nm (45 IN-LBS)

7-20 Siemens Energy & Automation

SIMOREG DC Master Base Drive Panel Operating Instructions

Page 66

Base Drive Panel Power Connections 430 to 1680 Amp

RATING CABLE RANGE RECOMMENDED TORQUE

430AMP

L1, L2, L3 ----------------

A1, A2 ---------------------

510 AMP

L1, L2, L3, A1, A2

850 AMP

L1, L2, L3, A1, A2

1180 AMP

L1, L2, L3, A1, A2

1660 / 1680 AMP

L1, L2, L3, A1, A2

Ground Terminal

430 TO 850 Amp

1180/1660/1680 Amp

2 CABLES PER CONNECTION

#6 AWG to 250 MCM (L1, L2, L3) -----------

#6 AWG to 500 MCM (A1, A2) ----------------

2 CABLES PER CONNECTION

#6 AWG to 500 MCM

3 CABLES PER CONNECTION

#1/0 AWG to 500 MCM

4 CABLES PER CONNECTION

#1/0 AWG to 500 MCM

6 CABLES PER CONNECTION

#1/0 AWG to 500 MCM

#2 to #4/0 AWG ----------------------------------

#1/0 to 350 MCM --------------------------------

31 Nm (275 IN-LBS)

43 Nm (375 IN-LBS)

17 Nm (150 IN-LBS)

31 Nm (275 IN-LBS)

Base Drive Panel Control Connections, (CTB), 15 TO 1680 Amp

RATING WIRE RANGE RECOMMENDED TORQUE

15 TO 255 Amp

CTB-80…….CTB-92

430 TO 850 Amp

CTB-80…….CTB-85

CTB-86…….CTB-95

1180 & 1660 Amp

CTB-80…….CTB-85

CTB-86…….CTB-95

1680 Amp

CTB-80…….CTB-85

CTB-86…….CTB-95

#18 to #10 AWG

#14 to #8 AWG ---------------------------------

#18 to #10 AWG ---------------------------------

#12 to #4 AWG ---------------------------------

#18 to #10 AWG ---------------------------------

#10 to #1 AWG ---------------------------------

#18 to #10 AWG ---------------------------------

0.55 Nm (5 IN-LBS)

0.8 Nm (7 IN-LBS)

0.55 Nm (5 IN-LBS)

1.3 Nm (11 IN-LBS)

0.55 Nm (5 IN-LBS)

2.5 Nm (22 IN-LBS)

0.55 Nm (5 IN-LBS)

Siemens Energy & Automation 7-21 SIMOREG DC Master Base Drive Panel Operating Instructions

Page 67

Motor Armature circuit

Function Terminal Connection values/Remarks Possible

settings

Armature supply AC input

Ground PE conductor

Armature circuit motor connection

L1 L2 L3

A1 A2

P078

See technical data, section 5 for actual maximum current values.

P100 P101

Motor Field circuit

Function Terminal Connection values/Remarks Possible

settings

AC Supply connection CTB 83 Single Phase 460 VAC P076 CTB 84 See section 5 for current rating P078 Motor Field connection CTB 80 + Rated DC voltage 300V P102

CTB

Electronics power supply, main contactor, fans (if used) 15 to 850 amp

Function Terminal

Incoming AC supply 230V (supplied by internal control transformer)

Current Requirement for Terminals 87, 89 if supplied from a separate source

15 amp to 100 amp base drive panels: 0.55 amps

140 and 210 amp base drive panels: 1.2 amps

255 to 510 amp base drive panels: 1.6 amps

850 amp base drive panel: 4.6 amps

CTB CTB

Connection values/Remarks Possible

Single Phase, 230 VAC, (hot)

(ground side)

settings

7-22 Siemens Energy & Automation

SIMOREG DC Master Base Drive Panel Operating Instructions

Page 68

Electronics power supply, main contactor, and fans 1180 to 1680 amps

Function Terminal

Incoming AC supply 460 VAC, 3 Phase

Current Requirement for Terminals if supplied from a separate source

1180, 1660 and 1680 amp base drives: 2.5 amps at 460 VAC 3 phase

Note: Phase sequence is important for the fan direction of rotation. The fan must rotate counter-

clockwise when viewed from above. If necessary, swap the L1 and L2 phase wiring at incoming supply to change the fan direction of rotation.

CTB CTB CTB

Connection values/Remarks Possible

Internally connected to incoming

460V supply

101

settings

Remote relay Enable terminals: 430 amp to 1680 amp base drive panels

Function Terminal

External enable (if used) CTB

CTB

Connection values/Remarks Possible

If a remote enable function is required using a relay contact, then remove jumper

J5 and install a normally open low voltage contact at terminals 93 – 94.

settings

The 430 amp to 1680 amp Base Drive Panels use a DC contactor that is interlocked through the enable function at regulator terminals 34 and 38. This circuit is brought out to CBT terminals 93 and 94 to allow an easy point to add an external enable contact if required. A remote enable contact can be wired directly to terminals 34 and 38 of the regulator for Base Drive Panels rated 15 to 255 amps.

Siemens Energy & Automation 7-23 SIMOREG DC Master Base Drive Panel Operating Instructions

Page 69

NOTES:

7-24 Siemens Energy & Automation

SIMOREG DC Master Base Drive Panel Operating Instructions

Page 70

8 Start-Up

8.1 General safety information for start-up

NOTE

Before handling any boards (in particular, the A7001 electronics board), please make sure that your body is electrostatically discharged to protect electronic components against high voltages caused by electrostatic charges. The simplest way of doing this is to touch a conductive, grounded object (e.g. bare metal cabinet component immediately beforehand).

PCBs must not be allowed to come into contact with highly insulating materials (e.g. plastic foil, insulating tabletops or clothing made of synthetic fibers).

PCBs may only be set down on electrically conducting surfaces.

WARNING

Hazardous voltages and rotating parts (fans) are present in this electrical equipment during operation. Non-observance of the safety instructions can result in death, severe personal injury or substantial property damage.

Hazardous voltage may be present at the signaling relays in the customer’s installation.

The units must not be connected to an AC supply with an earth-leakage ground detector since, in the event of a fault to ground, the fault current may contain a DC component that may either prevent or hinder a higher-level ground fault detector from tripping. In this case, all loads connected to this ground fault detector will not be protected.

The successful and safe operation of this equipment is dependent on careful transportation, proper storage and installation as well as correct operation and maintenance.

The unit is at a hazardous voltage level even when the line contactor is open. The gating board (board mounted directly to lower part of housing) has many circuits at hazardous voltage levels. Before carrying out any maintenance or repair work, all Base Drive Panel power sources must be disconnected and locked out.

These instructions do not claim to list all of the measures required to ensure the safe and reliable operation of the converter. For special applications, additional, supplementary information or instructions might be required. If problems do occur and you feel in any way uncertain, please contact your local Siemens office or representative.

The use of unauthorized parts in the repair of this unit and handling of the equipment by unqualified personnel can give rise to hazardous conditions which may cause death, severe personal injury or substantial property damage. All safety notices contained in this instruction manual and attached to the converter itself must be carefully observed.

Please read the safety information given in Section 1 of this instruction manual.

Siemens Energy & Automation 8-1 SIMOREG DC Master Base Drive Panel Operating Instructions

Page 71

8.2 Operator control panels

The basic converter is equipped with a simple operator panel (PMU) as standard. A user-friendly panel with plain text display (OP1S) can be connected as an option.

8.2.1 Simple operator control panel (PMU “Parameterization Unit“)

The simple operator control panel is mounted in the converter door and consists of a 5-digit, 7-segment display with three status display LED’s and three parameterization keys.

All adjustments, settings and measurements that need to be undertaken for the purpose of start-up can be made on the simple control panel.

Run Ready Fault

X300

• P key

− Switches over between parameter number (parameter mode), parameter value (value mode)

and index number (index mode) on indexed parameters.

− Acknowledges active fault messages.

− P and RAISE keys to switch a fault message and alarm to the background to get access to the

parameter mode.

− P and LOWER key to switch a fault message and alarm from the background back to the foreground display on the PMU.

• UP key (

• DOWN key (

)

− Selects a higher parameter number in parameter mode. When the highest parameter number is displayed, the key can be pressed again to roll over to the lowest parameter number.

− Increases the displayed parameter value in value mode.

− Increases the index number in index mode (for indexed parameters)

− If the DOWN key is pressed, then, also pressing the UP key will accelerate the DOWN adjustment

process.

)

− Selects a lower parameter number in parameter mode. When the lowest parameter number is displayed, the key can be pressed again to roll over to the highest parameter number.

− Decreases the displayed parameter value in value mode.

− Decreases the index number in index mode (for indexed parameters)

− If the UP key is pressed, then, also pressing the DOWN key will accelerate the UP adjustment

process.

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LED displays

Run green LED

LED illuminated ⇒ in “Torque direction active” state (MI, MII, M0).

(See parameter r000)

Ready yellow LED

LED illuminated ⇒ in “Ready” state (o1 .. o7).

(See parameter r000)

Fault red LED

LED illuminated ⇒ in “Fault signal present” state (o11)

(See parameter r000)

LED flashing ⇒ An alarm is active (see Faults and Alarms).

8.2.2 User-friendly operator control panel (OP1S)

The optional, user-friendly, operator control panel with plain text display (order no.: 6SE7090-0XX84-2FK0) can be mounted in the special location provided in the converter door or remotely mounted on the enclosure door. The OP1S connects to the basic converter interface SST1 at sub D connector X300.

Parameters can be selected directly through input of the parameter number by the keyboard of the OP1S. The following interrelationships apply:

Basic converter

parameter

Technology board

parameter

Displayed

number

rxxx, Pxxx

Uxxx, nxxx 2xxx Hxxx, dxxx 1xxx

Lxxx, cxxx 3xxx

Number to be keyed in

on OP1S

(0)xxx

For more information on the operation of the OP1S, refer to the power module operating instructions and the instructions that were provided with the OP1S.

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8.3 Parameterization procedure

Parameterization is the process of changing or setting parameter values, activating converter functions, or displaying measured values with the operator panel.

Parameters for the basic converter are called P, r, U or n parameters. Parameters for an optional supplementary board are called H, d, L or c parameters.

The basic unit parameters are displayed first on the PMU, followed by the technology board parameters (if such a board is installed). It is important not to confuse the parameters of the S00 technology software of the basic unit with the parameters of an optional supplementary board (T400).

Depending on how parameter P052 is set, only some parameter numbers are displayed.

8.3.1 Parameter types

Display parameters (r, n, d, and c), are used to display current quantities such as the main setpoint,

armature voltage, feedback signals, outputs of controller, etc. The values of display parameters are readonly values and cannot be changed

Setting parameters (P, U, H, L), are used to both display and change parameter quantities such as the rated motor current, thermal motor time constant, speed controller P gain, etc.

Indexed parameters (P, U, H, L), are used to both display and change several parameter values which are all assigned to the same parameter number but identified by the index number.

8.3.2 Parameterization on simple operator control panel

After the electronics supply voltage has been switched on, the PMU is either in the operational display state and indicating the current operating status of the SIMOREG 6RA70 (e.g. o7.0), or in the fault/alarm display state and indicating a fault or alarm (e.g. F021).

Drive operational states are described by parameter r000 whereas fault and alarm messages are described in the power module operating instructions in Section 10.

1. To enter the parameter number level from the operational display state (e.g. o7.0), press the P key and

then the <Up> or <Down> key to select individual parameter numbers.

2. To enter the parameter index levels (for indexed parameters) from the parameter number level, press P

again and then the <Up> or <Down> key to select individual indices. If you press P when a non-indexed parameter is displayed, you go directly to the parameter value level.

3. To reach the parameter value level from the parameter index level (for indexed parameters), press P

again and the parameter value will be displayed.

4. On the parameter value level, you can change the setting of a parameter value by pressing the <Up> or

<Down> key.

CAUTION! Parameters can be altered only if the following conditions are fulfilled:

− The key code is set with P051 = 40.

− The converter is in the correct operational state. Some parameters are “off-line” and cannot be changed

when the converter is in the “Run” or on-line state.

− The values of display parameters can not be changed (read only).

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5. Manual shifting

If the 5 existing digits on the 7-segment display are not sufficient to display a parameter value, the display first shows just 5 digits (see Fig. 8.1). To indicate that more digits are concealed to the right or left of this “window”, the right-hand or left-hand digit flashes. By pressing the <P>+<Down> or <P>+<Up> key, you can shift the window over the remaining digits of the parameter value. As an orientation guide, the position of the right-hand digit within the overall parameter value is displayed briefly during manual shifting.

Example: Parameter value “208.173“

"208.17" is displayed when the parameter is selected. When the P and LOWER keys are pressed, "1" appears briefly followed by “08.173“, i.e. the right-hand digit 3 is the 1 parameter value. When the P and RAISE keys are pressed, "2" appears briefly followed by “208.17“, i.e. the right-hand digit 7 is the 2

position in the

position

in the parameter value.

Fig. 8.1 Shifting the PMU display for parameter values with more than 4 digits

6. Press the P key to return to the parameter number level from the parameter value level.

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8.4 Typical Connection Diagrams

8.4.1 Configured with Analog Speed Setpoint and Start/Stop Control by Contacts

460 VOLT

3 PHASE, 50 / 60 HZ.

SPEED

SETPOINT

(10K)

START

E-STOP

X174

X171

106

105

P10

REF+

REF-

COM

P24

RUN

ENABLE

SELECT INPUT

ES/P24

E-STOP WHEN DE-ENERGIZED

L1 L2 L3

PMU

Run Ready Fault

X300

X174

26 27 28 29 30 31

P15 COM A A BB

A1(+) A2(-) 80(+) 81(-)

MOTOR

ENCODER

FIELD

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8.4.2 Configured with Analog Speed Setpoint and Push-Button Start/Stop Control

460 VOLT

3 PHASE, 50 / 60 HZ.

SPEED

SETPOINT

(10K)

START

STOP

E-STOP

X174

P10

REF+

REF-

COM

X171

P24

RUN

106

105

26 27 28 29 30 31

P445 = 1 (PUSH-BUTTON CONTROL)

ENABLE

SELECT INPUT

ES/P24

E-STOP WHEN DE-ENERGIZED

L1 L2 L3

P444 = 16 (OFF 1 WHEN DE-ENERGIZED)

X174

A1(+) A2(-) 80(+) 81(-)

PMU

Run Ready Fault

X300

P15 COM A A BB

MOTOR

ENCODER

FIELD

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8.5 Reset to factory default values and adjust offsets

In order to start from a predefined set of parameter values, it is highly recommended that the “Restore to default” function be executed before a complete new start-up operation is begun.

NOTE

When the “Restore to default” function is activated, all parameters set for a specific installation are overwritten (deleted). If the old settings are to be retained they should be recorded before the default procedure is executed. The old settings can be read out and stored in a file using a PC and either the Quick Start or DriveMonitor PC program.

“Restore to default” must be followed by a completely new start-up operation since none of the application related parameters are set.

Execution of the default function:

1. Set parameter P051 = 21

2. When the “P” key is pressed the parameter values are reset to the factory value. The parameter values are stored in non-volatile storage (EEPROM) so that they will still be available when the converter is switched off. This operation takes at least 5 s (but may also last several minutes). The number of the parameter currently being processed is displayed on the PMU during the process. The electronics power supply must remain powered up while this operation is in progress.

3. Field offset adjustments Parameter P825.ii is automatically set (takes approx. 10 s) to provide proper calibration of the field converter rated current. The offset adjustment can also be activated as an individual function by means of parameter P051 = 22.

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8.6 Start-up procedure

WARNING

The Base Drive Panel is at a hazardous voltage level even when the line contactor is open. The gating board (board mounted directly to lower part of housing) has many circuits at hazardous voltage levels.

Non-observance of the safety instructions given in this manual can result in death, severe personal injury or substantial property damage.

The following steps summarize the start-up procedure.

Always begin by defaulting the parameters back to the factory value as outlined in paragraph 8.5

Step Procedure

1 Set P051 = 40 to gain access to change parameters

Set P067 = 5 for US rating. This parameter setting is mandatory on Base Drive Panels.

3 Set the actual operating AC supply voltage for the armature and field converters (P078)

4 Input motor data (P100, P101, P102, P114)

5 Select speed feedback method (P083) [analog tach, encoder, EMF voltage, custom]

6 Select field control and weakening (P081, P082)

7 Set current limits and ramp generator time (P171, P172, P303, P304, P305, P306)

8 Perform self tuning (P051 = 25, 26, 27, 28)

9 Set application specific parameters

10 Documentation of final parameter values

The following details explain how to do each of the above steps.

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1 Access authorization

P051 . . . Key parameter

0 Parameter cannot be changed 40 Parameter can be changed

P052 . . . Selection of parameters to be displayed

0 Only parameters that are not set to default are visible 3 All parameters are visible

Adjustment of converter rated currents

Base Drive Panels are designed to continuously operate at the converter US rated current and then provide 150% overload current for 60 seconds. In order to meet this requirement it is mandatory that P067 be set to a value of 5. The IEC Class 1 rating provides a higher continuous current but has no overload capability. The fuses, contactor, power terminals, and power wiring used on base drives have been selected based on the US rating. Failure to set P067 on Base Drive Panels to the US rating may cause damage to Base Drive Panel components and void warranty.

Set parameter P067 = 5 “U.S. Rating“. Set parameter P075 = 1 to allow dynamic overload capability.

3 Adjustment to actual converter supply voltage

P078.001 . . . Supply voltage for armature circuit (in volts) P078.002 . . . Supply voltage for field circuit (in volts)

4 Input of motor data

The motor data as given on the motor rating plate must be entered in parameters P100, P101, P102 and P114.

P100 . . . Rated armature current (in amps) P101 . . . Rated armature voltage (in volts) P102 . . . Rated field current (in amps) P114 . . . Thermal time constant of motor (in minutes). If not known use the default 10-minute value.

5 Actual speed sensing data

5.1 Operation with analog tachometer

P083 = 1: The actual speed is supplied from the “Main actual value” channel (K0013)

(terminals XT.103, XT.104)

P741 Tachometer voltage at maximum speed (– 270,00V to +270,00V)

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5.2 Operation with pulse encoder

P083 = 2: The actual speed is supplied by the pulse encoder (K0040)

P140 Selecting a pulse encoder type (pulse encoder types see below)

0 No encoder/"Speed sensing with pulse encoder" function not selected 1 Pulse encoder type 1 (Normal selection) 2 Pulse encoder type 1a (Special encoder) 3 Pulse encoder type 2 (Special encoder) 4 Pulse encoder type 3 (Special encoder)

1. Pulse encoder type

Encoder with two pulse tracks mutually displaced by 90° (with or without zero marker)

Track 1 X173 28, 29

Track 2 X173 30, 31

Zero mark er X173 32, 33

Heidenhain ROD Teldix Rotaswitch Serie 26

P141 Number of pulses of pulse encoder (in pulses/revolution)

P142 Matching to pulse encoder signal voltage

0 Pulse encoder outputs 5 V signals (requires separate 5V encoder supply voltage) 1 Pulse encoder outputs 15V signals (uses internal 15V encoder supply voltage)

CAUTION

Resetting parameter P142 to the alternative 5V setting does not switch over the supply voltage for the pulse encoder (terminals X173.26 and 27). Terminal X173.26 always supplies +15V. An external voltage supply must be provided for pulse encoders requiring a 5V supply.

P143 Setting the maximum operating speed for pulse encoder operation (in revolutions/minute).

The speed set in this parameter corresponds to an actual speed (K0040) of 100%.

5.3 Operation without tachometer (EMF control)

P083 = 3: The actual speed is supplied from the “Actual EMF” channel (K0287),

but scaled with P115.

P115 EMF at maximum speed (Note: EMF = Terminal voltage – IxR)

1.00% to 140.00% of rated converter supply voltage at r071.

5.4 Freely wired actual value

P083 = 4: The actual value input is defined with P609.

P609 Number of connector to which actual speed controller value is connected.

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6 Field data

6.1 Field control

P082 = 0: Internal field is not used and field functions are not used.

P082 = 1: The field is switched together with the line contactor

P082 = 2: Automatic connection of standstill field set by P257 after a delay parameterized by P258,

P082 = 3: Field current permanently connected

6.2 Field weakening

P081 = 0: No field weakening as a function of speed or EMF

(e.g. with permanent-field motors)

(field pulses are enabled/disabled when line contactor closes/opens)

after operating status o7 or higher has been reached

P081 = 1: Field weakening operation as a function of internal EMF control so that, in the field

weakening range, i.e. at speeds above motor base speed, the motor EMF is maintained constant. Note: Rated EMF = Rated Terminal voltage – I EMF

(K289) = P101 – P100 * P110.

setpoint

7 Selection of basic technological functions

7.1 Current limits

P171 Motor current limit in torque direction I (in % of P100, default value = 100%)

US setting P171 = 150%

P172 Motor current limit in torque direction II (in % of P100, default value = -100%) US setting P172 = -150%

7.2 Ramp-function generator

P303 Acceleration time 1 (in seconds, default value = 10)

P304 Deceleration time 1 (in seconds, default value = 10)

P305 Initial rounding 1 (in seconds, default value = 0)

ratedxRarmature

P306 Final rounding 1 (in seconds, default value = 0)

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8 Execution of optimization runs

8.1 The unit must be in operating state o7.0 or o7.1 (enter SHUTDOWN!).

8.2 Select one of the following optimization runs in key parameter P051:

P051 = 25 Optimization run for precontrol and current controller for armature and field

P051 = 26 Speed controller optimization run

P051 = 27 Optimization run for field weakening

P051 = 28 Optimization run for compensation of friction moment and moment of inertia

Note: The optimization runs should be performed in the above order.

8.3 The SIMOREG converter switches to operating state o7.4 for several seconds and then to o7.0 or o7.1

and waits for the START command and ENABLE.

Enter the commands START and ENABLE.

The flashing of the decimal point in the operational status display on the PMU (simple operator control panel) indicates that an optimization run will be performed after the Start command.

If the start command is not given within 30 s, this waiting status is terminated and fault message F052 displayed.

8.4 As soon as the converter reaches operating status <o1.0 (RUN), the optimization run is executed.

An activity display appears on the PMU, consisting of two 2-digit numbers, separated by a bar that moves up and down. These two numbers indicate (for SIEMENS personnel) the current status of the optimization run.

P051 = 25 Optimization run for precontrol and current controller for armature and field (process

lasts approximately 40s). The following parameters are set automatically: P110, P111, P112, P155, P156, P255, and P256.

NOTE

Permanent-field motors (and motors with an extremely high residual flux) must be mechanically locked during this optimization run.

WARNING

The set current limits are not effective during the current controller optimization run. 75% of the rated motor armature current flows for approximately 0.7s. Furthermore, individual current spikes of approximately 120% of the motor rated armature current are generated.

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P051 = 26 Speed controller optimization run (process lasts approximately 6s).

The following parameters are set automatically: P225, P226 and P228.

Note:

The speed controller optimization run takes only the filtering of the actual speed controller value parameterized in P200 into account and, if P083=1, filtering of the main actual value parameterized in P745. When P200 < 20ms, P225 (gain) is limited to a value of 30.00.

The speed controller optimization run sets P228 (speed setpoint filter) to the same value

as P226, speed controller integration time, for the purpose of achieving an optimum control response to abrupt setpoint changes. In many process applications, it may be better to set P228 = 0 so that the actual speed follows the process setpoint with less delay.

WARNING

During the speed controller optimization run, the motor is accelerated at a maximum of 45% of its rated armature current. The motor may reach speeds of up to approximately 20% of maximum speed.

If field weakening is selected (P081 = 1), or if closed-loop torque control (P170=1) or torque limiting (P169=1) is selected or if a variable field current setpoint is applied the optimization run for field weakening must be run:

P051 = 27 Optimization run for field weakening (process lasts approx. 1min).

The following parameters are set automatically: P117 to P139, P275 and P276.

Note:

In order to determine the magnetization characteristic, the field current setpoint is reduced during the optimization run from 100% of the motor rated field current as set in P102 down to a minimum of 8%. The field current setpoint is limited to a minimum according to P103 by setting P103 to values < 50% of P102 for the duration of the run. This might be necessary in the case of uncompensated motors with a very high armature reaction.

The magnetizing characteristic is approximated linearly to 0, starting from the measuring

point, at a minimum field current setpoint.

To execute this optimization run, the minimum motor field current, P103, must be

parameterized to less than 50% of the rated motor field current (P102).

WARNING

During this optimization run, the motor accelerates to approximately 80% of rated motor speed (the armature voltage corresponds to maximum 80% of the rated motor armature voltage (P101)).

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P051 = 28 Optimization run for compensation of friction moment

and moment of inertia (if desired) (process lasts approx. 40s)

The following parameters are set automatically: P520 to P530, P540

WARNING

The motor accelerates up to maximum speed during this optimization run.

On completion of this run, the friction and inertia moment compensation function must be activated manually by setting P223=1.

When the operating mode is switched from current control to torque control with P170, the optimization run for friction and inertia moment compensation must be repeated.

Note: The speed controller may not be parameterized as a pure P controller or as a controller with droop when this optimization run is executed.

8.5 At the end of the optimization run, P051 is displayed on the operator panel and the drive switches to

operating state o7.2.

NOTE

In the case of motors with a limited travel path, the optimization run for field weakening (P051=27) may not be interrupted measuring point has been plotted. Likewise, the optimization run for the friction moment and moment of inertia compensation function (P051=28) may not be interrupted by SHUTDOWN until the measuring point at 10% of maximum speed has been determined. Premature interruption in both cases will lead to activation of fault message F052. When either of these optimization runs is restarted (P051=27 or P051=28), it will be continued at a more advanced position. In this way, the respective run can be completed in several stages, even if the travel path is limited.

Note: The respective optimization run is executed completely

a) a fault message is activated during the optimization run

b) if the electronics supply is disconnected before the relevant optimization run is restarted

c) if another function data set than the one before is selected or

d) if another optimization run is started in-between.

The parameters of the function data set selected in each case are optimized.

While optimization runs are being executed, the function data set selection must not be changed or else a fault message will be activated.

by the SHUTDOWN command until the 1st field weakening

after a restart if:

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NOTE

Optimization runs should be executed in the order listed above (precontrol and current controller, speed controller, and field weakening control, friction moment and moment of inertial compensation).

The determined parameters are dependent on the motor temperature. Values set automatically when the motor is cold can be used as effective defaults.

For highly dynamic drives, the optimization runs P051=25 should be repeated after the drive has been operated under load (i.e. when motor is warm).

Checking and possible fine adjustment of maximum speed

After the optimization runs have been executed, the maximum speed should be checked and if necessary adjusted to its final value. If it is necessary to change the maximum speed setting by more than about 10%, the control response of the speed control loop must be checked. It may be necessary to repeat the speed controller optimization run or re-optimize the controller manually.

The optimization runs for field weakening and friction motor and moment of inertial compensation must be repeated every time the maximum speed setting is changed.

9 Setting Application Functions

9.1 Starting the Drive

With factory defaults, the Base Drive Panel is automatically configured to enable the drive with terminal 38 at X171 and to start the drive with terminal 37 also at connector X171. The function of these terminals is fixed. With all other methods of starting the drive, terminals 37 and 38 act as permissive to start and must be energized to allow the selected method to start the drive.

Alternatively, the drive can be configured to start from the CUD1 serial ports at connectors X300 or X172, and from optional communication boards or serial port located on the optional CUD2 board.

If an alternative method of starting the drive is required, the source of the start command is selected with parameter P654. The normal choices are:

Source of Start Command P654 =

Terminal 37 @ connector X171 (factory default setting) B0001

Serial Interface 1, X300, USS protocol, Word 1, Bit 0 B2100

Serial Interface 2, X172, USS protocol, Word 1, Bit 0 B6100

Technology Board or First Communication Board, Word 1, Bit 0 B3100

Second Communication Board, Word 1, Bit 0 B8100

Serial Interface 3, CUD2 X162, USS protocol, Word 1, Bit 0 B9100

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9.2 Speed Setpoint Selection

With factory defaults, the Base Drive Panel is automatically configured to get the speed reference from the main setpoint analog input at terminals 4 and 5 on connector X174. The default scaling provides, +10 volts at terminals 4 with respect to 5, equals 100% speed setpoint in the forward direction. If the input is -10 volts at terminals 4 with respect to 5 then -100% speed setpoint in the reverse direction is provided.

Alternatively, the drive can be configured receive the speed setpoint from the CUD1 serial ports at connectors X300 or X172, and from optional communication boards or serial port located on the optional CUD2 board.

If an alternative source of the speed setpoint is required, it can be set using parameter P433. The normal choices are:

Source of Speed Setpoint P433 =

Main setpoint analog input (factory default setting) K0011

Serial Interface 1, X300, USS protocol, Word 2 K2002

Serial Interface 2, X172, USS protocol, Word 2 K6002

Technology Board or First Communication Board, Word 2 K3002

Second Communication Board, Word 2 K8002

Serial Interface 3, CUD2 X162, USS protocol, Word 2 K9002

The speed setpoint can come from many other sources such as other analog inputs, other words in the serial protocols, MOP function, and other freely selectable function in the base drive software. The ultimate selection of the setpoint source depends on the application requirements. To use any other source, locate the connector number for the source and set P433 to that value.

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9.3 Jog (Inching) Configuration

If the unit is not already running, a JOG command can be given to the unit to cause it to start and run at a preselected speed. When the JOG command is released the motor speed will come to zero and the unit will stop. Up to 8 jog speeds can be configured. If positive reference values are used, the motor will jog forward while negative reference values will jog the motor in reverse.

Sources for both the jog command and the jog setpoint need to be configured. The source of the Jog commands is selected using parameter P435, however the first two, Jog1 and Jog2, can also be set from the source selected with parameters P668 and P669 through the control word 1 bits 8 and 9.

The following tables show a few examples of how the Jog commands and setpoints can be configured. The source of the command and setpoint are completely independent for maximum flexibility.

Source of Jog Command P435 = Value

Terminal 36 @ connector X171 = Jog 1 Index .01 B0010

Terminal 39 @ connector X171 = Jog 2 Index .02 B0016

Serial Interface 1, X300, USS protocol, Word 1, Bit 8 = Jog 3 Index .03 B2108

Serial Interface 2, X172, USS protocol, Word 1, Bit 9 = Jog 4 Index .04 B6109

Technology Board or First Communication Board, Word 1, Bit 4 = Jog 5 Index .05 B3104

Second Communication Board, Word 1, Bit 5 = Jog 6 Index .06 B8105

Serial Interface 3, CUD2 X162, USS protocol, Word 1, Bit 3 = Jog 7 Index .07 B9107

If more than one source is selected for the same command, then the command will be issued when either one is issued. If more than one jog function is selected, then the selected jog setpoints are added together. This feature allows the available jog speeds to be greatly expanded using various jog combinations.

Source of Jog Setpoint P436 = Value

Analog select Input 1, terminals 6 to 7 @ connector X174 = Jog 1 setpoint Index .01 K0015

Fixed Jog 2 setpoint from parameter P401 Index .02 K0401

Fixed Jog 3 setpoint from parameter P402 Index .03 K0402

Serial Interface 1, X300, USS protocol, Word 4 = Jog 4 Index .04 K2004

Serial Interface 2, X172, USS protocol, Word 5 = Jog 5 Index .05 K6005

Technology Board or First Communication Board, Word 3 = Jog 6 Index .06 K3003

Second Communication Board, Word 3 = Jog 7 Index .07 K8003

Serial Interface 3, CUD2 X162, USS protocol, Word 4 = Jog 8 Index .08 K9004

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10 Documentation of setting values

• Save the parameter values using either Quick Start or the DriveMonitor PC program

• Document parameters manually If P052=0, only parameters that have been changed from the factory default are displayed. This makes it relatively easy to record the changed parameters.

NOTE

In the factory setting several fault codes are masked out with P820 and must be enabled if required.

NOTE

The 1180 amp, 1660 amp and 1680 units contain a three phase fan. Although the armature circuit is phase insensitive a check must be made to insure that the airflow in these units is from bottom to top. If the fan direction is incorrect, swap the L1 and L2 phase wiring at incoming supply once the unit has been deenergized. See drawings on pages 7-12 and 7-13.

NOTE

If the fan unit on the 1180 amp, 1660 amp and 1680 amp units become misaligned during shipment the fan housing can be re-aligned by loosing the front two mounting screws and re-aligning.

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NOTES:

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9 Faults and alarms

When a fault or alarm message is activated, it is displayed both on the simple operator control panel (PMU) and on the OP1S user-friendly operator control panel (see also Section 7.2, Operator control panels). An alarm stops being displayed immediately the cause of the alarm signal has been eliminated. A fault message must be cancelled by pressing the P key on the PMU or Reset key on the OP1S (panel must be in "Operational display" status) as soon as the cause has been eliminated.

NOTE

Setting parameters when fault or alarm message is active On the PMU:

You can shift an active fault message or alarm "to the background" by pressing the P key and Higher key simultaneously on the PMU. If you do not press any key on the PMU within a 30 s period, the fault message or active alarm in the background is automatically displayed again. You can fetch a message back to the foreground earlier by pressing the P key and Lower key simultaneously on the PMU when the parameter number level is selected.

On the OP1S:

You can set parameters normally even if a fault message or alarm is active.

9.1 Fault messages

9.1.1 General information about faults

Fault message display:

On the PMU: F (fault) and a three-digit number. The red LED (Fault) lights up. On the OP1S: On bottom line of operational display: The red LED (Fault) lights up.

Only one ignored.

Many fault messages (see List of Fault Messages) can only be active in certain operating states.

The system responses to a fault are as follows:

• The armature current is reduced, the firing pulses are disabled and the SIMOREG unit switches to

• Fault message is displayed on the operator panel (PMU, OP1S)

• B0106 ( = status word 1, bit 3) is set and B0107 cancelled (see also alarm bits for special faults such

• The following parameters are refreshed:

current fault message can be displayed at a time, i.e. other simultaneously active faults are

operating state o11.0 (fault)

as undervoltage, overtemperature, external faults, etc.)

r047 fault diagnostic memory (The displayed values are decimal. For bit-serial evaluation, the values must be converted from decimal to binary notation, e.g. to be able to determine the relevant terminal in the case of F018) r049 Fault time r947 fault memory, see also r947 in Section 11, Parameter List r949 fault value (The displayed values are decimal. For bit-serial evaluation, the values must be converted from decimal to binary notation, e.g. to be able to determine the

Siemens Energy & Automation 9-1 SIMOREG DC Master Base Drive Panel Operating Instructions

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relevant terminal in the case of F018) P952 number of faults

A text is also displayed for each individual fault in parameter r951 (fault text list). These texts can, for example, be displayed on the OP1S.

If a fault is not acknowledged before the electronics supply voltage is switched off, then fault message F040 will be displayed when the supply is next switched on.

9.1.2 List of fault messages

NOTE

Further information about the causes of fault messages

When a fault message is activated, values providing more information about the fault cause are stored in parameter r047. Where the values can be interpreted by the user, they are included in the following list of fault messages. The value in r047.001 is referred to as the "fault value". This is also stored in r949 which also contains the fault values belonging to older fault messages. The values in r047 are overwritten when the next fault message occurs. Values for r047 which are not included in the list below can help a SIEMENS specialist to locate a fault cause. For this reason, all indices of parameter r047 should be read out whenever a fault message occurs, even if the meaning of the individual indices of parameter r047 is not specified for every fault message listed below.

Please note: Before you contact SIEMENS with any query regarding a fault message, please make a note of the contents of all indices

of parameter r047.

Fault Description

No.

(r047.001, r949.001 or r949.009 with acknowledged error)

Cause as a function of fault value

Further information (r047.002 to r047.016)

9.1.2.1 Supply faults

F001 Failure of electronics power supply

Fault value: r047 Index 002 to 016:

(active in all operating states)

Failure of the electronics supply voltage (terminals 5U1, 5W1, 5N1) in “RUN” state for longer than the “restart” time set in parameter P086 or the electronics are operating on undervoltage.

Possible fault causes:

♦ Line contactor has opened in “RUN” state ♦ Brief supply failure ♦ Supply voltage too low

1 Electronics supply voltage in “RUN” has been interrupted

for longer than setting in P086

2 Supply failure prewarning responds periodically -

3 Supply failure prewarning is active for longer than 1.28 s -

i002 Duration of actual supply failure in 1/10 seconds

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Fault Description

No.

(r047.001, r949.001 or r949.009 with acknowledged error)

F004 Phase failure in armature supply

Fault value:

F005 Fault in the field circuit

(active in operating states of ≤ o4)

The supply voltage RMS value, calculated from the area of each supply half-wave (rectified average value * peak factor), must be greater than the response value for phase failure monitoring

The distance between two identical supply zero passages of a phase must not exceed 450 degrees. If one of these two conditions remains unfulfilled for longer than the “restart time” set in P086, a fault message is activated. After switch-on, the converter waits in operating states o4 and o5 together for a period not exceeding the setting in P089 for voltage to appear at the power terminals (and for field current) before activating the fault message.

Possible fault causes:

♦ Parameter P353 is incorrectly set ♦ Armature phase has failed ♦ Line contactor opened in operation ♦ Fuse has blown on three-phase side in armature circuit ♦ Fuse has blown in power section ♦ Interruption in a thyristor firing pulse cable (auxiliary cathodes at connectors X12, X14, X16 are voltage carriers).

1 Voltage failure has occurred in armature supply (1U1, 1V1, 1W1) (when P086=0)

2 Delay time set in parameter P089 has expired in operating state o4

3 Fuse has blown in power section

4 Voltage failure has lasted longer than period set in P086 (if this is >0)

6 The "Main contactor checkback" (control word 2 bit 31) [see also P691] did not switch to "1" before the time set in P095 ran

out, or switched back to "0" during operation [V1.8 and later].

(active in operating states of ≤ o5)

The line voltage RMS value calculated from the area of each network half-wave (rectification average value * peak factor) must be greater than the response value for phase failure monitoring

P078.002 ∗

The distance between two identical network zero passages of the voltage for the field converter must not exceed 450 degrees.

The actual field current K0265 equals < 50% of the required field current setpoint K0268 for more than 500ms. This monitoring function is effective only if the field current setpoint corresponds to >2% of the converter rated field current. [In SW 1.9 and later, the percentage (50%) and time (500ms) can be altered in P396 and P397 respectively]

If one of the fault conditions described persists in operation (or ≤ o4) for longer than the “restart” time set in P086, the fault message is output.

After the converter is switched on, it waits in operating state o5 for a period not exceeding the setting in P089 for the field supply voltage or sufficiently high field current before this fault message is activated.

Monitoring for timeout as the field decays or builds up after initiation of field reversal (fault values 6 and 7) is not implemented until SW 1.7 and later.

Possible fault causes

♦ Threshold for phase failure (P353) set incorrectly ♦ Field phase failed ♦ Line contactor opened during operation ♦ Fuse blown in the field circuit ♦ Field current controller and/or field current precontrol not optimized or badly optimized (check P112, P253 to P256; possibly

execute current controller optimization)

♦ Check P396 (field current monitoring threshold) and P397 (field current monitoring time) ♦ If the fault value is 6: Offset fault in the actual field current value sensing, relevant parameter: P825.i01-i03 (Offset depends

on P076.i02) or P394, P395 (Threshold and hysteresis for message I_field < I_field_min) must be checked

♦ If the fault value is 7: Circuit for the "new" field direction is interrupted (e.g. because the contactor for "new" field direction

does not pick up), P398, P399 (Threshold and hysteresis for message I_field < I_field_x) must be checked

Cause as a function of fault value

P353

100%

P353

100%

P078.001 ∗

Further information (r047.002 to r047.016)

Siemens Energy & Automation 9-3 SIMOREG DC Master Base Drive Panel Operating Instructions

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Fault Description

No.

(r047.001, r949.001 or r949.009 with acknowledged error)

Fault value:

F006 Undervoltage

Fault value: r047 Index 002 to 016:

F007 Overvoltage

1 Voltage failure occurred in the field supply (terminals 3U1 and 3W1) (if P086 = 0)

2 Delay time according to P089 elapsed in state o5.1 (waiting for voltage at the field power section)

3 Delay time according to P089 elapsed in state o5.0

(waiting until I [threshold settable in P396 as of SW 1.9]

4 After P086 > 0 has elapsed (time for automatic restart) in operating state ≤ o4:

Voltage failure in the field supply or I [settable via P396 and P397 as of SW 1.9]

5 When P086 = 0 (no automatic restart) in operating state ≤ o4:

field act

[settable via P396 and P397 as of SW 1.9]

6 If field reduction before field reversal, I_field ≤ I_field_min (P394) is not reached within 30 s 7 If field build-up after field reversal, I_field > I_field_x (P398) is not reached within 30 s

(active in operating states of ≤ o4)

The voltage at terminals 1U1, 1V1 or 1W1 and 3U1, 3W1 is lower than the response threshold for longer than the “restart time” set in P086.

Response threshold for armature supply voltage:

Response threshold for field supply voltage:

Possible fault causes

♦ Line undervoltage ♦ Monitoring values set too sensitively or incorrectly (P351, P078)

1 Undervoltage has occurred

4 Undervoltage persists for longer than time set in

parameter P086 (if this is set to >0)

(active in operating states of ≤ o4)

The voltage at terminals 1U1, 1V1 or 1W1 and 3U1, 3W1 is higher than the response threshold (for longer than the “restart time” set in P086).

Response threshold for armature supply voltage:

Response threshold for field supply voltage:

Possible fault causes

♦ Line overvoltage ♦ Monitoring values set too sensitively or incorrectly (P352, P078)

Cause as a function of fault value

(K0265) is > 50% of the instantaneous field current setpoint K0268)

field act

(K0265) < 50% I

P351

(1P078.001 +∗

100%

P351

(1P078.002 +∗

100%

P352

(1P078.001 +∗

100%

P352

(1P078.002 +∗

100

)

(K0268) for longer than 500 ms

field set

(K0265) < 50% I

Further information (r047.002 to r047.016)

(K0268) for longer than 500 ms

field set

i002 Number of phase that has activated fault message

0 ... Phase UV 1 ... Phase VW 2 ... Phase WU 3 ... Phase field

i003 Incorrect voltage value (normalized to 16384)

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Fault Description

No.

(r047.001, r949.001 or r949.009 with acknowledged error)

Fault value: r047 Index 002 to 016:

F008 Line frequency less than the minimum line frequency acc. to parameter P363

Fault value:

F009 Line frequency greater than the maximum line frequency acc. to parameter P364

Fault value:

NOTICE

This monitoring function is deactivated in the delivery state. It can be activated via parameter P820.

1 Overvoltage has occurred

4 Undervoltage persists for longer than time set in

parameter P086 (if this is >0)

(active in operating states of ≤ o5) This fault message is activated if the line frequency is less than the minimum line frequency (for longer than the “restart time” set

in parameter P086).

Note:

Up to software version 1.7 the threshold for activation of the fault message (minimum line frequency) is 45Hz.

1 Frequency of the armature supply < minimum line frequency

2 Frequency of the field supply < minimum line frequency 4 Line frequency less than the minimum line frequency for longer than set in parameter P086 (if >0)

(active in operating states of ≤ o5)

This fault message is activated if the line frequency is greater than the maximum line frequency (for longer than the “restart time” set in parameter P086).

Note:

Up to software version 1.7 the threshold for activation of the fault message (maximum line frequency) is 65Hz

1 Frequency of the armature supply > maximum line frequency

2 Frequency of the field supply > maximum line frequency 4 Line frequency greater than the maximum line frequency for longer than set in parameter P086 (if >0)

Cause as a function of fault value

Further information (r047.002 to r047.016)

002 Number of phase that has activated fault message

0....Phase UV

1....Phase VW

2....Phase WU

3....Phase field

i003 Incorrect voltage value (normalized to 16384)

9.1.2.2 Interface error

F011 Telegram failure at GSST1

when P780 = 2 USS telegram failure at G-SST1

(active from the first receipt of a valid protocol in all operating states)

After the receipt of the first valid protocol, no further telegrams have been received within the time period set in parameter P787.

Possible fault causes

♦ Cable break ♦ Error in USS master

Siemens Energy & Automation 9-5 SIMOREG DC Master Base Drive Panel Operating Instructions

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Fault Description

No.

(r047.001, r949.001 or r949.009 with acknowledged error)

F012 Telegram failure at GSST2

Cause as a function of fault value

Further information (r047.002 to r047.016)

when P790 = 2 USS telegram failure at G-SST2

(active from the first receipt of a valid protocol in all operating states)

After the receipt of the first valid protocol, no further telegrams have been received within the time period set in parameter P797.

Possible fault causes

♦ Cable break ♦ Error in USS master

when P790 = 4 or 5 Peer-to-peer telegram failure at G-SST2

(active in operating states of ≤ o6)

After the receipt of the first valid protocol, no further telegrams have been received within the time period set in parameter P797.

Possible fault causes

♦ Interruption in connecting cable ♦ EMC interference on connecting cable ♦ P797 is set too low

F013 Telegram failure at GSST3

when P800 = 2 USS telegram failure to G-SST3

(active from the first receipt of a valid protocol in all operating states)

After the receipt of the first valid protocol, no further telegrams have been received within the time period set in parameter P807.

Possible fault causes

♦ Cable break ♦ Error in USS master

when P800 = 4 or 5 Peer-to-peer telegram failure at G-SST3

(active in operating states of ≤ o6)

After the receipt of the first valid protocol, no further telegrams have been received within the time period set in parameter P807.

Possible fault causes

♦ Interruption in connecting cable ♦ EMC interference on connecting cable ♦ P807 is set too low

F014 Telegram failure at paralleling interface

(active when U800 = 1 or 2

After the receipt of the first valid protocol, no further telegrams have been received within the time period set in parameter U807.

Possible fault causes

♦ Interruption in connecting cable ♦ EMC interference on connecting cable ♦ U807 is set too low

and P798 = 32 or 33:

and P808 = 32 or 33:

from the first receipt of a valid protocol in all operating states)

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Fault Description

No.

(r047.001, r949.001 or r949.009 with acknowledged error)

F015 Telegram failure on one SIMOLINK board

(active when U741 > 0

After receipt of one valid telegram, no further valid telegrams have arrived within the period set in parameter U741.

Possible fault causes

♦ Break in connecting cable ♦ Parameter setting change during telegram exchange (for parameters see Section 11 "Configuration of SIMOLINK board) ♦ U741 is set to low

Fault value:

F016 Hardware fault on expansion board EB1

Fault value:

F017 Hardware fault on expansion board EB2

Fault value:

F018 Short circuit or overloading of binary outputs

Fault value: r047 Index 002 to 016:

1 Telegram failure on 1 2 Reserved

1 Fault on first EB1

2 Fault on second EB1

1 Fault on first EB2

2 Fault on second EB2

(active in all operating states)

Possible fault causes

♦ Short circuit or overload at terminals 46, 48, 50 or 52 and 26 or 34

1 Short circuit or overload at binary outputs i002 Bit 8 = 1: Overload at terminal 46

NOTICE

This monitoring function is deactivated in the delivery state. It can be activated via parameter P820.

Cause as a function of fault value

as soon as the first valid telegram is received)

SLB

Further information (r047.002 to r047.016)

Bit 9 = 1: Overload at terminal 48 Bit 10 = 1: Overload at terminal 50 Bit 11 = 1: Overload at terminal 52 Bit 12 = 1: Overload at terminal 26 (15 V output) Bit 13 = 1: Overload at terminal 34, 44 and/or 210 (24 V output)

9.1.2.3 External faults

F019

F020

Siemens Energy & Automation 9-7 SIMOREG DC Master Base Drive Panel Operating Instructions

Fault message from free function block FB286

(active in all operating states) Fault value:

1 the binector wired via parameter U100 Index.005 is in the state log.”1” 2 the binector wired via parameter U100 Index.006 is in the state log.”1” 3 the binector wired via parameter U100 Index.007 is in the state log.”1” 4 the binector wired via parameter U100 Index.008 is in the state log.”1”

Fault message from free function block FB287

(active in all operating states)

Fault value:

1 the binector wired via parameter U101 Index.005 is in the state log.”1” 2 the binector wired via parameter U101 Index.006 is in the state log.”1” 3 the binector wired via parameter U101 Index.007 is in the state log.”1” 4 the binector wired via parameter U101 Index.008 is in the state log.”1”

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Fault Description

No.

(r047.001, r949.001 or r949.009 with acknowledged error)

F021 External fault 1

F022 External fault 2

F023

F024

(active in all operating states)

Bit 15 in control word 1 was in the log. "0" state for longer than the time set in P360 index 001

(active in all operating states) Bit 26 in control word 2 was in the log. "0" state for longer than the time set in P360 index 002

Fault message from free function block FB2

(active in all operating states)

Fault value:

1 the binector wired via parameter U100 Index.001 is in the state log.”1” 2 the binector wired via parameter U100 Index.002 is in the state log.”1” 3 the binector wired via parameter U100 Index.003 is in the state log.”1” 4 the binector wired via parameter U100 Index.004 is in the state log.”1”

Fault message from free function block FB3

(active in all operating states)

Fault value:

1 the binector wired via parameter U101 Index.001 is in the state log.”1” 2 the binector wired via parameter U101 Index.002 is in the state log.”1” 3 the binector wired via parameter U101 Index.003 is in the state log.”1” 4 the binector wired via parameter U101 Index.004 is in the state log.”1”

Cause as a function of fault value

Further information (r047.002 to r047.016)

9.1.2.4 Fault messages from motor sensors

F025 Brush length too short

F026 Bearings in bad condition

F027 Air-flow monitoring of motor fan

F028 Motor overtemperature

(active in operating states of ≤ o3)

When parameter P495=2 (binary sensing of brush length), fault message at log.”0” signal (longer than 10s) at terminal 211

Possible fault causes

♦ Encoder for brush length has responded ♦ Open circuit in encoder cable

(active in operating states of ≤ o6)

When parameter P496=2 (bearing condition sensing) fault message at log. “1” signal (longer than 2 s) at terminal 212 Possible fault causes

♦ Encoder for bearing condition has responded

(active in operating states of < o6)

When parameter P497=2 (air-flow monitoring), fault message at log ”0” signal (longer than 40s) at terminal 213

Possible fault causes

♦ Encoder for fan monitoring has responded ♦ Open circuit in encoder cable

(active in operating states of ≤ o6)

When parameter P498=2 (thermostat connected), fault message at log. “0” signal (longer than 10s) at terminal 214

Possible fault causes

♦ Thermostat for monitoring motor temperature has responded ♦ Open circuit in encoder cable

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Fault Description

No.

(r047.001, r949.001 or r949.009 with acknowledged error)

F029 Motor overtemperature

Fault value:

(active in all operating states)

Select via P493=2 or 3 (temperature sensor at terminals 22 / 23) or

When parameter P490.01=1 (KTY84 at terminals 22 / 23) or P490.02=1 (KTY84 at terminals 204 / 205): The fault message is activated if the motor temperature reaches or exceeds the value set in parameter P492.

When parameter P490.01=2, 3, 4 or 5 (PTC thermistor at terminals 22 / 23) or P490.02=2, 3, 4 or 5 (PTC thermistor at terminals 204/ 205):

The fault message is activated if the motor temperature reaches or exceeds the response value of the selected PTC thermistor.

1 Fault activation through temperature sensor at terminals 22 / 23 2 Fault activation through temperature sensor at terminals 204 / 205

Cause as a function of fault value

P494=2 or 3 (temperature sensor at terminals 204 / 205)

Further information (r047.002 to r047.016)

9.1.2.5 Drive faults NOTICE

The monitoring functions F031, F035, F036, and F037 are deactivated in the delivery state. They can be activated via parameter P820.

F030 Commutation failure or overcurrent has occurred

(active in operating states of – –, I, II)

Possible error causes

♦ Mains voltage dip in regenerative feedback mode ♦ Current control loop not optimized

Fault value: r047 Index 002 to 016:

F031 Speed controller monitoring

1 The blocking voltage time area for the commutating

thyristor pair was too small

2 The current crest curve breaks upwards

3 The maximum current value was higher than 250% of

rated device current

4 A paralleled SIMOREG DC Master has detected a

commutation failure or overcurrent

(active in operating states of – –, I, II)

The monitor responds when the difference between the connectors selected in P590 and P591 (factory setting: Setpoint/actual value difference of speed controller) exceeds the limit set in parameter P388 for longer than the time set in parameter P390.

Possible fault causes

♦ Open control loop ♦ Controller not optimized ♦ P590 or P591 is not correctly parameterized

i002 Delay angle (K0100) in case of error

i003 Actual EMF (K0287) in case of error

i004 Trigger circuitry diagnostics (K0989) in case of error

i005 Actual field current (K0265) in case of error

i006 Number of pulses (K0105) in case of error

9.1.2.6 External faults

F033

Siemens Energy & Automation 9-9 SIMOREG DC Master Base Drive Panel Operating Instructions

Fault message from free function block FB4

(active in all operating states)

Fault value:

1 the binector wired via parameter U102 Index.001 is in the state log.”1” 2 the binector wired via parameter U102 Index.002 is in the state log.”1” 3 the binector wired via parameter U102 Index.003 is in the state log.”1” 4 the binector wired via parameter U102 Index.004 is in the state log.”1”

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Fault Description

No.

F034

(r047.001, r949.001 or r949.009 with acknowledged error)

Fault message from free function block FB5

(active in all operating states)

Fault value:

1 the binector wired via parameter U103 Index.001 is in the state log.”1” 2 the binector wired via parameter U103 Index.002 is in the state log.”1” 3 the binector wired via parameter U103 Index.003 is in the state log.”1” 4 the binector wired via parameter U103 Index.004 is in the state log.”1”

Cause as a function of fault value

9.1.2.7 Drive faults

F035 Drive is blocked

F036 No armature current is flowing

F037 I2t motor monitor has responded

F038 Overspeed

(active in operating states of – –, I, II)

This monitoring function responds if the following conditions are fulfilled for longer than the period set in parameter P355:

♦ Positive or negative torque or armature current limit ♦ The armature current is higher than 1% of the converter rated armature DC current ♦ The actual speed is less than 0.4% of maximum speed

Possible fault causes

♦ Drive is blocked

(active in operating states of – –, I, II)

This monitoring function responds if the armature firing angle is at the rectifier stability limit for more than 500 ms and the armature current is less than 1% of the converter rated armature DC current.

Possible fault causes

♦ Armature circuit is open

(e.g. DC fuses have blown, open circuit, etc.)

♦ Rectifier stability limit αG (P150) is incorrectly set ♦ Drive is operating at αG limit (e.g. due to supplyundervoltage ♦ EMF is too high because maximum speed setting is too high,

refer to P083, P115, P143, P741)

♦ EMF is too high because field weakening is not selected (refer to P082) ♦ EMF is too high because field current is set too high (refer to P102) ♦ EMF is too high because transition speed for field weakening is set too high (refer to P101) ??

(active in operating states of – –, I, II)

This monitoring function responds when an I2t value is reached which corresponds to the final temperature at 110% of the rated motor armature current.

Possible fault causes

♦ Parameter P114 is incorrectly set ♦ Drive has been operating for too long at >110% of rated motor armature current

(active in operating states of – –, I, II)

This fault message is activated if the actual speed value (selected in P595) exceeds the positive (P380) or negative (P381) threshold by 0.5%.

Possible fault causes

♦ Lower current limit has been input ♦ Current-controlled operation ♦ P512, P513 are set too low ♦ Tachometer cable contact fault in operation close to maximum speed

Further information (r047.002 to r047.016)

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Fault Description

No.

(r047.001, r949.001 or r949.009 with acknowledged error)

F039 I2t power section monitor has responded

F040 Electronics supply disconnected in active fault status

Fault value:

(active in operating states of – –, I, II)

This monitoring function responds if the calculated I2t value of the power section reaches the permissible value for the power section concerned (see also P075).

Possible fault causes

♦ Drive has been operating at overload for too long ♦ Parameter P075 is incorrectly set ♦ Parameter P077 is incorrectly set

(active in all operating states)

This fault message is activated if the electronics power supply has been disconnected, even though a fault was displayed and not yet acknowledged.

Possible fault causes

♦ Not all fault messages have been acknowledged

Last active fault message

Cause as a function of fault value

Further information (r047.002 to r047.016)

F041 Ambiguous selection of parameter set or ramp-function generator

Fault value:

(active in all operating states)

♦ While an optimization run is in progress, the function data set selection must not be changed. Fault F041 is displayed if

another, different function data set is selected while an optimization run is being executed.

♦ Check whether ramp-function generator parameter set 1 or 2 or 3 (parameters P303 to P314) is clearly selected. If parameter

sets 2 and 3 are selected simultaneously for more than 0.5s, then fault message F041 is displayed. While the parameter set selection is ambiguous, the system continues to apply the last clearly identified ramp-function generator parameters.

Possible fault causes

♦ P676 or P677 (selection of binectors which determine the active function data set in control word 2, bits 16 and 17) is

incorrectly set

♦ P637 or P638 (selection of binectors which determine ramp-function generator setting) is incorrectly set

2 The selection of the function data set has been changed during an optimization run

3 Ambiguous selection of ramp-function generator parameter set

Siemens Energy & Automation 9-11 SIMOREG DC Master Base Drive Panel Operating Instructions

Siemens 6RA70 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual