Siemens 550-506, 550-507 Installation Instructions Manual

CE Compliant Dual Duct Controller — Two Air Velocity Sensors — Electronic Output
Product Description
Required Tools
Installation Instructions
Document No. 550-308
Rev. 1, July, 2001
These instructions explain how to field install or replace a CE Compliant Dual Duct Controller — Two Air Velocity Sensors — Electronic Output with or without Autozero Modules.
Shipping carton includes a controller assembly (controller board and cover), a mounting rail, Autozero Modules with brackets (optional), and two self-tapping screws.
For CE compliance, ferrite filter(s) and an alternate room sensor cable must be used (see Product Numbers).
NOTE: Keep the controller assembly in its static-proof
bag until installation.
Product Numbers
Product Description
550-506 Dual Duct Controller — Two Air Velocity
Sensors — Electronic Output
550-507 Dual Duct Controller — Two Air Velocity
Sensors — Electronic Output with Autozero Modules
588-100A 25-ft (7.6-m)
588-100B 50-ft (15.2-m)
588-100C
550-705 clamp-on ferrite filter 10 pack
2-RJ11 room temperature sensor cable
100-ft (30.48-m)
Caution Notation
CAUTION:
Equipment damage or loss of data may occur if the user does not follow procedure as specified.
Electro-Static Discharge (ESD) wrist strap
Small flat-blade screwdriver
Medium flat-blade screwdriver
Medium-duty electric drill
1/4-inch (6.35 mm) hex nut bit
Portable Operator’s Terminal with Controller
Interface Software (CIS) Rev. 2.0 or higher (controller replacement only)
Additional tools needed if not using self-tapping option:
1/4-inch (6.35 mm) hex nut driver
1/8-inch (3 mm) bit
Prerequisites
Room temperature sensor installed (optional)
Air velocity sensors installed in ducts
24 Vac Class 2 power source
Supply power to the unit is OFF
Autozero Modules with brackets are on hand
(optional)
If required, controller enclosure installed
Expected Installation Time
New controller installation 10 min.
Replacement with removable terminal blocks
Replacement without removable terminal blocks
NOTE: You may require additional time for
database work at the field panel.
6 min.
16 min.
Document Number 550-308 Installation Instructions Rev. 1, July, 2001
COVER
24 V-A C
C H GND
DO1
NO C
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
DO2
NO C
DO3
NO C
DO4
NO C
DO5
NO C
DO6
NO C
DO7
NO C
DO8
NO C
AIR VELOCITY
HI
DI3
DI2
AI3
SENSOR PORTS
LO
HI
BST
FLN TRUNK
+ - S
RX TX
LO
RTS
CONTROLLER
BOARD
MOUNTING
HOLE
(2)
MOUNTING
RAIL
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
DO LEDS
INPUT / OUTPUT TERMINATIONS
TEC0321R1
H
C
E
POWER TRUNK
TERMINATIONS
Figure 1. CE Compliant Dual Duct Controller — Two Air Velocity Sensors without Autozero Modules.
New Installation Instructions
1. Using the mounting rail as a template (Figure
1), mark the screw holes where you will install the controller assembly.
2. Do one of the following:
If using the self-tapping screws provided: Using the drill and the hex nut bit, fasten the mounting rail.
If not using the self-tapping screws: Drill two 1/8-inch (3 mm) pilot holes, then fasten the mounting rail with No. 6 or No. 8 screws.
3. Place the ESD wrist strap on your wrist and attach it to a good earth ground.
4. Carefully remove the controller assembly from the anti-static bag. Center it over the mounting rail and snap it securely into place.
5. Connect the Floor Level Network (FLN). See Figure 4.
6. Connect the point wiring as shown in Figure 7.
NOTE: Wiring to DI3/AI3 requires a clamp-on
ferrite filter (Figure 6). Strain relief must be provided to ensure long-term effectiveness due to added weight of the filter.
-
+
S
BST LED
FLN
TRUNK
TERMINATIONS
ROOM TEMPERATURE
TRANSMIT LED
RECEIVE LED
SENSOR / MMI PORT
CAUTION:
The Controller’s Digital Outputs (DOs) control 24 Vac loads only. The maximum rating is 12 VA for each DO. Use an interposing 220V 4-relay module for any of the following:
VA requirements higher than maximum.
110 or 220 Vac.
DC power.
Separate transformers used to
power the load.
NOTES: 1. Each DO provides a Normally Open (NO)
and a Common (C) terminal. Terminate both connections of a 24 Vac load directly to the controller board. Actuators use two DOs and require three connections.
2. The 24 Vac “H” terminal is switched through a TRIAC to the NO terminations when the associated DO is energized.
7. If using Autozero Modules, refer to the
Installation Instructions (540-199), which are included.
8. After the Autozero Modules are installed,
connect the Autozero Module wires to the controller at DO7.
Page 2 of 9 Siemens Building Technologies, Inc.
Document Number 550-308
Installation Instructions
Rev. 1, July, 2001
9. After viewing Figure 6, install a clamp-on ferrite filter on the room temperature sensor cable and plug the cable into the RTS port on the controller (Figure 1). Use only an approved 588-100 series cable as described in the Product Numbers section. Consider strain relief to ensure long­term effectiveness due to added weight of the filter.
10. Connect the power trunk as shown in Figure 5. DO NOT apply power to the controller.
11. Connect the tubing from the air velocity sensor
pickups to the HI and LO ports on the controller, or on the Autozero Modules (if present). Make sure that the “HI” and the “LO” pressure sides of the sensors are connected to the corresponding “HI” and “LO” sensor ports on the controller or Autozero Modules (Figure 2).
The installation is complete.
Replacement Instructions
CAUTION:
Replacement of a TEC requires you to record, re-enter, or update the initial point values of the controller being replaced. These are the points marked with an asterisk (*) on the CIS display.
a. Obtain a field panel Point Definition
Report for the LCTLR point. Record the values in Table 1.
b. View the initial value block. (This
information is valid only since the last update was made). Record the values in Table 1.
c. Delete the LCTLR point from the field
panel.
3. Replace the old controller as follows:
a. Remove power from the controller.
b. If the old controller has the RTS plug
between the FLN and point terminations, disconnect the wires from the power trunk terminal block. If the old controller has the RTS plug on the opposite end of the board from the power trunk terminal block, remove the power trunk terminal block.
c. Remove, in order, the controller’s:
FLN terminal block
Point wiring
Room temperature sensor
d. Remove the old controller assembly from the
mounting rail.
NOTE: CIS Rev. 2.0 or higher is required for
controller replacement.
1. Place the ESD wrist strap on your wrist and attach it to a good earth ground.
2. Before disconnecting the old controller, do one of the following:
NOTE: If the new controller has a newer
firmware revision than the old controller, skip to the third bullet.
If the old controller communicates with the field panel, update the controller initial values at the field panel.
If the old controller does not communicate with the field panel, but communicates with CIS, or is stand-alone, record the initial values in Table 1.
If the old controller is not communicating or has a newer firmware revision, use the following steps to update the field panel:
e. Carefully remove the new controller
assembly from the anti-static bag. Center it over the mounting rail and snap it securely into place.
f. If the old controller has the RTS plug
between the FLN and point terminations, remove all terminal blocks (except the power trunk) from the new controller. If the old controller has the RTS plug on the opposite end of the board from the power trunk terminal block, remove all terminal blocks.
g. Plug, in order, the controller’s:
Pre-wired FLN
Point wiring
NOTE: Wiring to DI3/AI3 requires a clamp-on
ferrite filter (Figure 6). Strain relief must be provided to ensure long-term effectiveness due to added weight of the filter.
Siemens Building Technologies, Inc. Page 3 of 9
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