Siemens 505-2557 user guide

SIMA
TIC 505
505–2557 Sixteen Channel Isolated R
TD Input Module
Installation
and Operation Guide
Order Number: PPX:505–8134–1 Manual Assembly Number: 2807060–0001 Original Edition
DANGER
!
DANGER result in death or serious injury
DANGER is limited to the most extreme situations.
W
ARNING indicates a potentially hazardous situation that, if not avoided, could
result in death or serious injury, and/or property damage.
CAUTION indicates a potentially hazardous situation that, if not avoided, could result in minor or moderate injury, and/or damage to property
CAUTION is also used for property-damage-only accidents.
indicates an imminently hazardous situation that, if not avoided, will
.
WARNING
!
CAUTION
!
.
Copyright
1998 by Siemens Energy & Automation, Inc.
All Rights Reserved — Printed in USA
Reproduction, Siemens Energy & reserved.
Since Siemens Energy & Automation, Inc., does not possess full access to data concerning all of the uses and applications of customer’ of others which may result from our assistance.
transmission, or use of this document or contents is not permitted without express consent of
Automation, Inc. All rights, including rights created by patent grant or registration of a utility model or design, are
s products, we do not assume responsibility either for customer product design or for any infringements of patents or rights
MANUAL PUBLICA
TION HISTOR
Y
SIMATIC 505–2557 R Or
der Manual Number: PPX:505–8134–1
Refer to this history in all correspondence and/or discussion about this manual.
Event Date Description
Original Issue
TD Input Module Installation and Operation Guide
05/98
Original Issue (2807060–0001)
LIST
OF EFFECTIVE P
Pages Description Pages Description
Cover/Copyright Original History/Effective iii —viii 1-1 — 1-7 2-1 — 2-13 Original 3-1 — 3-31 Original A-1 — A-1 B-1 — B-2 C-1 — C-1
Pages
AGES
Original Original Original
Original Original Original
Preface Chapter 1 Description

Contents

1.1 Operating
Asynchronous Compatability 100
Ohm, 10 Ohm, 120 Ohm R
Digital Wor
1.2 RTD
Input to Digital Conversion
Engineering Scale Effect Resolution 1-7
Modes
Operation
with Immediate I/O
d Map
Units
Units
of Out-of-Range Input Signals
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Chapter 2 Installation
2.1 Installing
Planning Calculating Unpacking Configuring Selecting Temperatur Selecting Selecting Selecting Selecting Selecting Selecting Inserting
and Configuring the Module
the Installation
the I/O Base Power Budget
the Module
the Module
2 and 3 Wire or 4 Wire Operation 10 Ohm R PLC Login Mode Digital Filtering Degr
ees Celsius or Fahr
Data Scaling
the Module Into the I/O Base
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TDs, or Millivolt Inputs
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e or Millivolt Input
TD Inputs
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enheit 2-5.
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1-2.
1-2. 1-2. 1-2. 1-3.
1-4.
1-4. 1-4. 1-5.
2-2.
2-2. 2-2. 2-2. 2-3. 2-4. 2-4. 2-4. 2-4. 2-4.
2-5. 2-7.
2.2 Wiring
the Input Connectors
Connecting Checking
the Shield W
Module Operation
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iring 2-11.
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Chapter 3 Advanced Function Programming
3.1 Advanced
Introduction 3-2 Overview Setting Logging
Softwar
of the Advanced Functions
the Module Configuration Jumper
the Module in the Contr
e Functions
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oller I/O Configuration Memory
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Contents iii
2-8.
2-13.
3-2.
3-2. 3-3. 3-4.
3.2 Internal
Description Input
Registers Output Control Inputs 3-8 Outputs 3-10 Loading
Register Structur
of the I/O Registers
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Registers
Registers
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Data into the SIMA
es 3-5.
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TIC 505–2557 Module 3-11.
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3-5. 3-5. 3-7. 3-8.
3.3 Loading
3.4 Timing
Timing
3.5 Additional
Default Values 3-19. Degrees Scaling 3-20 Alarm Digital Averaging 3-22 Peak Peak Flag Advanced
3.6 Troubleshooting 3-25
Troubleshooting
3.7 I/O
3.8 V
3.9 Addressing Worksheet 3-30.
or K Memory Configuration T
Pr
ograms into the I/O Module
Considerations
Constraints When Using Advanced Functions
Infor
mation about Each Function
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Centigrade or Degr
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Setpoints
Filtering
and V
and V
Bits
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Register Quick Refer
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alley Hold alley Hold Reset
Function Pr
the System
ecedence 3-24.
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ees Fahr
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ence 3-27.
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ables 3-28.
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enheit 3-20.
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3-15. 3-18.
3-18.
3-19.
3-20. 3-21.
3-22. 3-23. 3-23.
3-25.
3.10 Items
Unique to the SIMA
TIC 505–2557 Module
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3-31.
Appendix A Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Appendix B Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Appendix C Jumper Settings Log Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
iv Contents
List of Figures
1-1Word 1-2Example 1-3Effectof V 1-4Effect 1-5Effect 1-6Effect 1-7Input 2-1Factory 2-2Configuration 2-3Copper Wir 2-4Press 2-5Wiring 2-6Wiring 2-7Cable 2-8Example 3-1Configuring 3-2SIMATIC 3-3Input 3-4Discrete 3-5Data T 3-6Data 3-7Sample 3-8The 3-9Identifying 3-10The 3-11Enabling 3-12Loading 3-13Startup 3-14Peak/Valley T 3-15Peak/Valley 3-16Mapping 3-17I/O 3-18Open R A-1Troubleshooting C-1Jumper
Input to the PLC fr
Change Input Level
oltage Input - 100 Ohm Platinum
of V
oltage Input - 120 Ohm Nickel
of V
oltage Input - 10 Ohm Copper
of V
oltage Input - Millivolts
Resolution
Configuration Jumper Settings
Jumper Locations
e T
able at 25 Degr
In W
iring Connector Diagram for 2, 3, or 4 Wire R Diagram for Millivolt Measur
Gr
ounding 2-12.
I/O Configuration Chart
the SIMA
505–2557 I/O Configuration Chart
Flag Bits
Handshake Inputs
ransfer Contr
Loading Pr
Low and High Alar
Module_Ready Bit
the Data Being T
Data_Ready Bit
the Functions Loaded
the Enable Bits
Relay Ladder Logic
ruth T
Reset T
Bit Position to Channel Number
Register Quick Refer
TD Status Bits
Settings Log Sheet
om the Module
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ees Celsius
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TD 2-10. ements 2-11.
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TIC 505–2557 Module for Advanced Featur
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ol Bits
ocess 3-11.
able 3-22.
Matrix
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m Setpoints
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ransferred 3-13.
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ruth T
able 3-23.
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ence 3-27.
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es 3-3.
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1-3. 1-4. 1-5. 1-5. 1-6. 1-6. 1-7. 2-5. 2-6. 2-8. 2-9.
2-13.
3-4. 3-6. 3-9.
3-10.
3-12.
3-12
3-13. 3-14. 3-14. 3-16.
3-23.
3-31.
A-1.
C-1.
Contents v
List
of T
ables
3-1 Input 3-2 Input 3-3 Peak/Valley 3-4 Output 3-5 Function 3-6 Data 3-7 Timing 3-8 Default 3-9 Default 3-10 Troubleshooting B-1 Specifications B-1
and Output Register Of Channel Data
Hold Input W
Data Registers
Enable Bits
Identification Bits
Over
head for Functions Enabled Function V Function V
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ords 3-6.
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alues 3-19. alues for SIMA
Flow Diagram
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fsets 3-5.
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TIC 505–2557 3-19.
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3-5.
3-7.
3-8. 3-10. 3-18.
3-26.
vi Contents

Preface

This
Installation and Operation Guide provides installation and operation
TIC
instructions for the SIMA Input Module for SIMA are familiar with the operation of SIMA controllers. Refer to the appropriate SIMA specific information on the SIMATIC 505 programmable controllers and I/O modules.
This Installation and Operation Guide is organized as follows:
Chapter 1 provides a description of the module.
Chapter 2 covers installation and wiring.
Chapter 3 is a guide to troubleshooting.
Appendix A is a guide to troubleshooting
Appendix B is a table of specifications.
Appendix C is a log sheet for your configuration jumper settings.
TIC 505 programmable controllers. W
505–2557 Sixteen Channel Isolated RTD
e assume you
TIC 505 series programmable
TIC user documentation for
Figur
e 1
SIMA
TIC 505–2557 16-Channel R
SIMATIC 505–2557 Installation and Operation Guide
505–2557
TD Input Module
Preface
vii

Related Manuals

Additional
manuals that have relevant information include the following:
Agency Standar
Agency Appr
ovals
ds
SIMA
SIMA
TIC 545/555/575 System Manual
(PPX:505–8201–x).
TIC 545/555/575 Programming Reference User Manual
(PPX:505–8204–x).
SIMA
TIC 505 TISOFT2t User Manual
(PPX:TS505–8101–x).
Refer to material in these manuals as necessary for additional information about programming and operating your 545/555/575 system.
Series 505t products have been developed with consideration of the draft standard of the International Electrotechnical Commission Committee proposed standard (IEC–65A/WG6) for programmable controllers (released as IEC 1 Requirements and T
131–2, Programmable Controllers, Part 2: Equipment
ests, First Edition, 1992–09). Contact Siemens Energy & Automation, Inc., for information about regulatory agency approvals that have been obtained on Series 505 units.
Agency approvals are the following:
UL-listed (industrial control equipment)
CUL (Canadian UL)
FM (Class I, Div
. 2, Group A, B, C, D Hazardous Locations)

European Community (CE) Approval

Technical Assistance

Generally
, products listed in this manual comply with the essential requirements of European Community EMC Directive, number 89/336/EEC, and carry the CE label. See the declaration of conformity included with each CPU for a listing of specific products and compliance details.
For additional technical assistance, call the Siemens T Group in Johnson City contact them by e-mail at
, T
ennessee at 1-800-942-5697 or 423-461-2522, or
simatic.hotline@sea.siemens.com
technical assistance outside the United States, call 49-91
echnical Services
. For
1-895-7000.
viii
Preface
SIMATIC 505–2557 Installation and Operation Guide
Chapter 1

Description

1.1 Operating
Asynchronous Compatability 100
Ohm, 10 Ohm, 120 Ohm R
Digital Wor
1.2 RTD
Input to Digital Conversion
Engineering Scale
Units
Effect
of Out-of-Range Input Signals
Resolution 1-7
Modes
d Map
Units
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation
with Immediate I/O
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TDs, or Millivolt Inputs
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2.
1-2. 1-2. 1-2. 1-3.
1-4.
1-4. 1-4. 1-5.
SIMATIC 505–2557 Installation and Operation Guide
Description
1-1

1.1 Operating Modes

The
SIMA Siemens’ programmable controllers. The SIMA 10 Ohm copper input signals into scaled digital words which are then sent to the programmable controller (PLC).
TIC 505–2557 Sixteen Channel RTD Input Module is a member of
s family of I/O modules compatible with the SIMA
TIC 505 series
TIC 505–2557 is designed to translate
, 100 Ohm platinum and, 120 Ohm nickel RTDs or millivolt

Asynchronous Operation

Compatability with Immediate I/O

100 Ohm, 10 Ohm, 120 Ohm R
TDs, or
Millivolt Inputs
The SIMA
TIC 505–2557 RTD Input Module features built–in independent two, three, or four lead compensation for each RTD input. Support for other RTD types is available through special request from the factory
. For technical assistance, contact your Siemens Energy & Automation, Inc., distributor or sales office.
The module operates asynchronously with respect to the PLC; a scan of the PLC and input sampling of the module do not occur at the same time. Instead, the module will translate all inputs in one module update (20 milliseconds maximum) and store the translated words in a buffer memory The PLC retrieves the stored words from the module buffer memory at the start of the I/O scan.
The SIMA Immediate read function of the SIMA
Each of the module’
TIC 505–2557 has been tested and is compatible with the
TIC 545 and 555 PLC.
s 16 channels may be configured to receive either a 100 Ohm platinum RTD or a 120 Ohm nickel RTD or a 10 Ohm copper RTD input signal (two, three or four wire) or a DC voltage signal ranging from 0 to 100 millivolts. Selection of 10 Ohm, 100 Ohm or 120 Ohm RTDs or millivolts are made via internal switch and jumper settings.
.
1-2
Description
SIMATIC 505–2557 Installation and Operation Guide

Digital Word Map

RTD
and/or millivolt signals are translated into a 14–bit digital word. Since the PLC requires a 16–bit input word, the 14–bit value from the converter is placed into a 16–bit word for transmittal to the PLC. As shown in the following figure, of the two bits not used for the digital word, one is used to show the sign of the word, while the other is used to note values which are “overrange or underrange.”
Figure 1-1 Wor
d Input to the PLC fr
om the Module
SIMATIC 505–2557 Installation and Operation Guide
Description
1-3

1.2 RTD Input to Digital Conversion

Engineering Units

The
following equations may be used to calculate the digital word in decimal
format which will result from a particular RTD input:
RTD Mode, Digital W Millivolt Mode, Digital W
ord (WX) = Degrees X 10
ord (WX) = Millivolts X 100
As an example, the following figure illustrates the effects of a change in input level going from 0 degrees to 102.4 degrees in the RTD Input Mode.

Scale Units

Figure 1-2
Example Change Input Level
When data format is selected as SCALE the full temperature range of the RTD is scaled as an unsigned integer from 0–32000. The following formula may be used to calculate the scaled integer value:
Scaled Integer = (measured temp – min temp) ÷ (max temp – min temp)
×
32000
For example the scaled integer offset at 0_C for a 100 Pt RTD is:
Scaled Integer = 0 – (–199.8)
÷ (849 – (–199.8)) ×
32000 = 6091
1-4
Description
SIMATIC 505–2557 Installation and Operation Guide
Ef
fect of Out-of-Range Input Signals
RTD
inputs exceeding 849.8 degrees C for 100 Ohm platinum or 260.0 degrees C for 120 Ohm nickel and 10 Ohm copper will cause the overrange bit to be set. A maximum temperature of 849.9 degrees C for 100 Ohm platinum or 260.1 degrees C for 120 Ohm nickel and 10 Ohm copper will be returned for any positive overrange input.
Similarly an input below –199.8 degrees C for 100 Ohm platinum or –79.8 degrees C for 120 Ohm nickel or –100 degrees C for 10 Ohm copper will cause the underrange bit to be set.
NOTE:
The SIMA
TIC 505–2557 uses the least significant bit (16) to indicate
an open RTD. The value of this bit is set to 1 when this condition occurs.
Figure 1-3 Ef
fect of V
oltage Input - 100 Ohm Platinum
Figure 1-4 Ef
fect of V
oltage Input - 120 Ohm Nickel
SIMATIC 505–2557 Installation and Operation Guide
Description
1-5
RTD Input to Digital Conversion (continued)
Figure 1-5 Effect
of V
oltage Input - 10 Ohm Copper
Millivolt inputs exceeding 103.04 millivolts will cause the overrange bit to be set. A reading of 103.05 millivolts will be returned for any positive overrange input.
Similarly a millivolt input below 0 millivolts will cause the underrange bit to be set. A reading of 1 millivolt will be returned for any negative underrange input.
1-6
Description
Figure 1-6 Ef
fect of V
oltage Input - Millivolts
SIMATIC 505–2557 Installation and Operation Guide

Resolution

The
module has a resolution of approximately 0.1 degrees C, 0.2 degrees F
or exactly 0.01 millivolts.
The chart below shows the corresponding input resolution per step for each of the input configuration modes:
Figure 1-7
Input Resolution
SIMATIC 505–2557 Installation and Operation Guide
Description
1-7
Chapter 2

Installation

2.1 Installing
Planning Calculating Unpacking Configuring Selecting Temperatur Selecting Selecting Selecting Selecting Selecting Selecting Inserting
2.2 Wiring
the Input Connectors
Connecting Checking
and Configuring the Module
the Installation
the I/O Base Power Budget
the Module
the Module
2 and 3 Wire or 4 Wire Operation 10 Ohm R PLC Login Mode Digital Filtering Degr
ees Celsius or Fahr
Data Scaling
the Module Into the I/O Base
the Shield W
Module Operation
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
e or Millivolt Input
TD Inputs
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
enheit 2-5.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iring 2-11.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2.
2-2. 2-2. 2-2. 2-3. 2-4. 2-4. 2-4. 2-4. 2-4.
2-5. 2-7.
2-8.
2-13.
SIMATIC 505–2557 Installation and Operation Guide
Installation
2-1

2.1 Installing and Configuring the Module

The
installation of the SIMA
Module involves the following steps:
1.

Planning the installation

2.
Configuring the module
3.
Inserting the module into the I/O base
TIC 505–2557 Sixteen Channel RTD Input
Planning the Installation

Calculating the I/O Base Power Budget

Unpacking the Module

The components on the SIMA damaged by static electricity discharge. T shipped in a special anti–static bag. T moving the module from the bag, when opening the module, and when handling the printed circuit card during configuration.
Discharge any static potential by holding the module in its anti–static bag and touch the metal chassis of the PLC. During the configuration step, hold the printed circuit card only by its edges. Do not touch the circuit card pin connectors, or solder connections.
4. W
5.
iring the module input connector
Checking module operation
The steps listed above are explained in detail in the following pages.
Planning is the first step in the installation of the module. This involves calculating the I/O base power budget and routing the input signal wiring to minimize noise. The following sections discuss these important considerations.
The SIMA
TIC 505–2557 requires 5 watts of +5 VDC power from the I/O base. Use this figure to verify that the base power supply capacity is not exceeded.
Open the shipping carton and remove the special anti–static bag which contains the module.
CAUTION
!
Handling
Static Sensitive Devices
TIC 505–2557 module printed circuit card can be
o prevent this damage, the module is
ake the following precautions before re
-
2-2
Installation
After
discharging any static build–up, remove the module from the static bag. Do not discard the static bag. You will need it for the following configuration procedure.
SIMATIC 505–2557 Installation and Operation Guide

Configuring the Module

The
SIMA
TIC 505–2557 must be configured for 10 Ohm copper
, 100 Ohm platinum or 120 Ohm nickel RTDs (2, 3 or 4 wire) or millivolt range and digital filtering/no filtering mode before wiring the input connectors and inserting the module into the I/O base.
NOTE:
As shipped, all input channels are configured 100 Ohm platinum, 3
wire RTDs, degrees Centigrade and digital filtering enabled.
Configuring the module is a two step process. Hardware jumpers are positioned to provide proper gain and lead wire compensation for either 3 wire or 4 wire RTDs. DIP switches are provided to inform the microprocessor the changes made to the hardware.
Changing the module input channel configuration involves the following steps:
1.
Selecting temperature or millivolt measurement via DIP switch
2.
Selecting 3 or 4 wire compensation
3.
Selecting 100 Ohm platinum, 120 Ohm nickel or 10 Ohm copper input mode for each channel
4.
Selecting standard login mode (16WX) or Advanced Operating Mode
5.
Selecting digital filtering or no filtering for the module
6.
Selecting degrees C or F for the module
7.
Selecting Engr units or SCALE units for module
8.
Logging the configuration jumper settings for future reference
Each of these steps is described in the following sections.
SIMATIC 505–2557 Installation and Operation Guide
Installation
2-3
Installing and Configuring the Module (continued)
Selecting Temperatur
e or
Millivolt Input
Selecting 2 and 3 Wir
e or 4 W
ire
Operation
No
hardware changes are required for millivolt inputs. T
o select millivolt input mode for an input turn OFF the M and L switch for the input channel. (See Figure 2-2.) T
o select a particular RTD probe for each channel
configure the M and L switch.
ML 0 0 Millivolt
NOTE:
0110 1 0 100 1 1 120
Each channel contains a jumper to select between 2, 3 and 4 wire
Cu
Pt Ni
RTD elements. (See Figure 2-2, JP68). For 2 wire and 3 wire RTDs no change is required. For 4 wire RTDs the jumper should be removed and placed on a single pin for storage.
As shipped the module is ready to accept 2 and 3 wire RTDs. T
o configure
an input channel for 4 wire operation requires the following steps:
1.
Remove the 3 wire select jumper JP68–JP83 for the appropriate input channel and store on a single pin.
Selecting 10 Ohm R
TD Inputs

Selecting PLC Login Mode

Selecting Digital Filtering

2.
Move 2 input jumpers/channel to the 4 wire position. For example: T
o
configure Channel 1, move JP1 and JP2 to the 4 wire position.
If a 10 Ohm RTD is selected the gain of the input amplifier must be increased to process the smaller signal levels. (See Figure 2-2.) JP49–JP64 are the amplifier gain select jumpers for Channels 1–16. No jumper changes are required to select 100 or 120 RTD.
Locate JP67 on the printed circuit board to select PLC Login Mode (See Figure 2-2 ). Standard login is 16 WX registers in the PLC. Advanced Operating Mode logs in as 16 X, 16 Y, 32 WX and 32 WY registers. Consult the Siemens 255x Sixteen Channel Advanced Function Programming Reference Manual part #62–177, if the advanced operating mode is to be selected.
Locate the Digital Filtering Jumper JP65 (See Figure 2-2). T
o enable digital filtering, set the jumper in the ENABLED position. Since many analog input signals contain noise, Siemens recommends using digital filtering unless maximum response time is required.
2-4
Installation
SIMATIC 505–2557 Installation and Operation Guide
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