Siegen tools S0547.V2, S0548.V2 Instruction Manual

INSTRUCTION MANUAL

MODEL NUMBERS

BATTERY

CHARGERS 230V

BEFORE USING THIS PRODUCT PLEASE READ THESE INSTRUCTIONS PAYING PARTICULAR ATTENTION TO SAFETY ADVICE
AND WARNINGS. ONLY USE THIS PRODUCT AS INTENDED - DAMAGE/INJURY MAY RESULT FROM INCORRECT USE O R
FAILURE TO COMPLY WITH THE INSTRUCTIONS AND OR WILL INVALIDATE THE WARRANTY.

1.1. ELECTRICAL SAFETY

 WARNING! It is the user’s responsibility to read, understand and comply
with the following:

You must check all electrical equipment and appliances to ensure they are safe
before using. You must inspect power supply leads, plugs and all electrical
connections for wear or damage. You must ensure the risk of electric shock is
minimised by the installation of appropriate safety devices. An RCCB (Residual
Current Circuit Breaker) should be incorporated in the main distribution board.
We also recommend that an RCD (Residual Current Device) is used with all
electrical products.
It is particularly important to use an RCD with portable products that are
plugged into an electrical supply not protected by an RCCB.
If in doubt consult a qualified electrician. You may obtain a Residual Current
Device by contacting your dealer. You must also read and understand the
following instructions concerning electrical safety.

1.1.1. The Electricity At Work Act 1989 requires all portable electrical
appliances, if used on business premises, to be tested by a qualified
electrician, at least once a year, using a Portable Appliance Tester (PAT).

1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical
appliances responsible for the safe condition of those appliances and the
safety of appliance operators.

If in any doubt about electrical safety, contact a qualified electrician.

1.1.3. Ensure the insulation on all cables and the product itself is safe before
connecting to the mains power supply.

See 1.1.1. & 1.1.2. above and use a Portable Appliance Tester (PAT).

1.1.4. Ensure that cables are always protected against short circuit and overload.

1.1.5. Regularly inspect power supply, leads and plugs for wear or damage and
also power connections to ensure that none is loose.

1.1.6. Important: Ensure the voltage marked on the product is the same as the
electrical power supply to be used and check that plugs are fitted with the
correct capacity fuse. A 13 amp plug may require a fuse smaller than 13
amps for certain products - see fuse rating below.

1.1.7. DO NOT pull or carry appliance by power supply lead or output leads.

1.1.8. DO NOT pull power plugs from sockets by the power cable.

1.1.9. DO NOT use worn or damage leads, plugs or connections. Immediately
replace or have repaired by a qualified electrician. Where a U.K. 3 pin plug
with ASTA/BS approval is fitted, in case of damage, cut off and fit a new
plug according to the following instructions (discard old plug safely).
(UK only - see diagram below). Ensure the unit is correctly earthed via

a three-pin plug.
a) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.
b) Connect the BROWN live wire to the live terminal ‘L’.
c) Connect the BLUE neutral wire to the neutral terminal ‘N’.
d) After wiring, check that there are no bare wires, that all wires have
been correctly connected, that the cable external insulation extends
beyond the cable restraint and that the restraint is tight.

Double insulated products are fitted with live (BROWN) and neutral (BLUE)
wires only. Double insulated products are always marked with this symbol
To re-wire, connect the brown & blue wires as indicated above.
DO NOT connect the brown or

blue wires to the earth
terminal.

1.1.10. NOTE: If this product
requires more than a 13
amp electrical supply, then
NO plug is fitted. You must
therefore contact a
qualified electrician to
ensure that a 30 amp fused
supply is available.
We recommend you
discuss the installation of a
industrial round pin plug
and socket with your
electrician.

1.1.11. Cable extension reels.
When a cable extension
reel is used it should be
fully unwound before connection. A cable reel with an RCD fitted is
recommended since any product which is plugged into the cable reel will
be protected. The section of the cores in the cable is important and should
be at least 1.5mm², but to be absolutely sure that the capacity of the cable
reel is suitable for this product and for others that may be used in the other
output sockets, we recommend the use of 2.5mm² section.

Blue
Neutral
Wire

PRODUCT MUST BE EQUIPPED

Yellow & Green
Earth Wire

Brown
Live
Wire

Cable
Restraint

FUSE RATING

THE PLUG FITTED TO THIS

WITH A

5 AMP FUSE

S0547.V2
S0548.V2

DANGER! BE AWARE, LEAD-ACID BATTERIES GENERATE EXPLOSIVE GASES
DURING NORMAL BATTERY OPERATION. FOR THIS REASON, IT IS VERY
IMPORTANT TO READ AND FOLLOW THESE INSTRUCTIONS CAREFULLY, EACH TIME YOU
USE THE CHARGING EQUIPMENT.
Follow these instructions and those published by the battery and vehicle manufacturers,
and the maker of any equipment you intend to use in the vicinity of the battery.
Remember to review warning marks on all products and on engines.

1.2. PERSONAL PRECAUTIONS

 Ensure there is another person within hearing range of your
voice and close enough to come to your aid, should a
problem arise when working near a lead-acid battery.
 Wear safety eye protection and protective clothing. Avoid touching eyes while
working near battery.
 Have fresh water and soap nearby in case battery acid contacts skin, clothing,
or eyes.
 Wash immediately with soap and water if battery acid contacts skin or clothing.
If acid enters eye, flush eye immediately with cool, clean running water for at
least 15 minutes and seek immediate medical attention.
 Remove personal metallic items such as rings, bracelets, necklaces and
watches. A lead-acid battery can produce a short-circuit current which is high
enough to weld a ring or the like to metal, which would cause severe burns.
 Ensure hands, clothing (especially belts) are clear of fan blades and other
moving or hot parts of engine, remove ties and contain long hair.

 DO NOT smoke or allow a spark or flame in the vicinity of battery or engine.

1.3. GENERAL SAFETY INSTRUCTIONS

 Familiarise yourself with the application and limitations of the charger as well as
the potential hazards. Also refer to the vehicle manufacturer’s handbook.

If in any doubt consult a qualified service agent.

 Ensure the charger is in good order and condition before use. If in any doubt do
not use the unit and contact a qualified service agent.
 Only use recommended attachments and parts. To use unapproved items may
be dangerous and will invalidate your warranty.
 Use the charger in the upright position only and ensure it is placed on a stable
surface which will adequately support its weight.
 Ensure the charger is disconnected from the mains supply before attaching or
detaching the power clamps to/from the battery.
 Keep tools and other items away from the engine and ensure you can see the
battery and working parts of engine clearly.

 Ensure the output voltage of the charger is the same voltage as the battery.
 If battery has caps to access the battery fluid, remove the caps and check the

fluid level before connecting the power clamps. If necessary top-up the battery
with distilled water by referring to the battery manufacturer’s instructions. Apply
the personal safety precautions described in part 1.2.
 If the charger receives a sharp knock or blow the unit must be checked by a
qualified service agent before using.
 If the battery terminals are corroded or dirty clean them before attaching the
power clamps.

 Keep children and unauthorised persons away from the working area.
 DO NOT disassemble the charger for any reason. The charger must only be

checked by qualified service personnel.

 DO NOT try to charge a non-rechargeable battery.
 DO NOT try to start engine when charger is connected to battery.
 DO NOT try to charge battery if fluid is frozen.
 WARNING! To prevent the risk of sparking, short circuit and possible explosion

DO NOT drop metal tools in the battery area, or allow them to touch the battery
terminals.

 DO NOT allow power clamps to touch each other or to make contact with any
metallic part of the vehicle.
 DO NOT cross-connect power leads from charger to battery. Ensure positive (+/
RED) is to positive and negative (-/BLACK) is to negative.

 DO NOT pull the cables or clamps from the battery terminals.
 DO NOT use the charger outdoors, or in damp, or wet locations and DO NOT

operate within the vicinity of flammable liquids or gases.

 DO NOT use charger inside vehicle or inside engine compartment.
 Ensure there is effective ventilation to prevent a build-up of explosive gases,

and do not cover or obstruct charger ventilation louvres.

 DO NOT use the charger for a task for which it is not designed.
 WARNING! DO NOT simultaneously charge batteries of different capacities or

discharge levels.
 WARNING! If a fuse blows, ensure it is replaced with an identical fuse type and
rating. Use only Sealey genuine parts.

 When not in use, store the charger carefully in a safe, dry, childproof location.

Sole UK Distributor, The Siegen Tool Co, Bury St. Edmunds, Suffolk.

Original Language Version

E-mail: [e-mail]

S0547.V2, S0548.V2 Issue: 1 - 20/05/10

2 SPECIFICATIONS
Model No. S0547.V2 S0548.V2

Output 12V Peak (EN). ...........4A(2.8A)...............6A(3.5A)

Input..........................230V 0.4A .............230V 0.4A

Robust battery chargers suitable for home and light workshop use. Each features
LEDs to indicate the level of battery charge. Composite housing with in-built carry
handle. Internal protection device for reverse polarity and short circuit protection.

1.3mtr cable complete with insulated clamps. Supplied with BS approved
non-rewireable plug.

3 OPERATION

 WARNING! This charger is suitable only for lead Acid Batteries and should
not be used to re-charge Ni-Cd or any other type of battery.

 DO NOT charge batteries smaller than 20Ah or greater than 120Ah.
 WARNING! Ensure you read, understand and apply the safety and

operational instructions before connecting the charger power clamps to the
battery. Only when you are sure that you understand the procedures is it safe
to proceed with the actual charging process.

3.1 BATTERY PREPARATION

Caution ! Ensure you wear appropriate personal protection including safety
goggles as some electrolyte spillage may occur during the following
procedure

It is advised before charging, to disconnect and remove the battery from the vehicle
to prevent damage to sensitive on-board equipment.

Caution ! Before removing or replacing your battery ensure you read the
vehicle handbook and carefully follow the instructions relating to battery
removal and fitting.

3.1.1 If the battery is not a sealed unit, remove the filler caps and check the
level of the electrolyte. If it is below the recommended level, top up using
distilled water. Do not use tap water under any circumstances.

3.1.2 To prevent acid splashing during the charging process, replace the filler
caps but do not tighten them, allowing gases to escape.

3.1.3 If sealed unit, it is unnecessary to carry out these checks.

3.2 CONNECTION

3.2.1 To avoid sparks which could cause an explosion, ensure the charger is
disconnected from the mains supply before making or breaking
connections.

3.2.2 Connect the crocodile clips to the battery in the following order:
a) Connect positive charging lead (RED) to the positive post of the battery
(marked P or +).
b) Connect the negative lead (BLACK) to the negative post of the battery
(market N or -). It is important that the crocodile clips make good
contact with the battery terminals. If necessary use a small wire brush
to clean the terminals.

3.3 CROSS POLARITY AND SHORT CIRCUIT PROTECTION

3.3.1 The battery charger has an internal protective device, if the charger is
connected so that polarities are crossed or there is a short circuit, it will
shut off the charger. The charging LED's will light up then will turn off.
If this happens turn off the charger at the mains, remove the mains
plug and disconnect from battery removing the negative clip first. Leave
for a couple of minutes to allow the charger to cool down then re-connect
crocodile clips to battery as in 3.2.2. Insert the plug back into the mains
supply and continue charging the battery. The charger should be fully
operational.

3.4 CHARGING

3.4.1 Plug the charger into the mains supply (230V AC only).

3.4.2 Switch on supply to commence the charging procedure.

3.4.3 The rate of charge will now be displayed by the LEDs on the front of the
charger.
The larger the number of LEDs illuminated, the lower the charge state of
the battery and higher the current flowing into the battery. As the battery
charges, less current will be drawn and less LEDs will be lit. When the
battery is fully charged, no LEDs will be illuminated. When a flat battery is
initially connected to the charger, the charging rate should build up
quickly. As the battery becomes more charged the rate of charge will
drop, this is normal.

 WARNING! Do not attempt to start the vehicle whilst connected to the
charger as this will damage the unit.

3.4.4 Regularly check the specific gravity of the electrolyte using a hydrometer,
until a reading of fully charged is reached.
A charging time of no more than 10hrs is advised for batteries of 34 to 45
Ah capacity.

3.4.5 When charging is complete, switch off the mains supply. Unplug the
charger and disconnect the leads from the battery removing the negative
clip first. Inspect the electrolyte levels in each of the battery cells and top
up if necessary using distilled water. Replace the filler caps ensuring they
are fully tightened or pushed home. Any surplus fluid on the . .surface of
the battery should be wiped off (this should be done with extreme care as
it may be acidic).

4 FAULTS

Fault

• Panellights

fail to light.

Fault

• Panellights

flicker and go
out.

Action

• SwitchOFF

immediately
at the mains.

Action

•

Switch OFF
immediately at
the mains.

Remedy

• Ensuretheoutputleadsarenot

damaged.

• Ensurethecrocodileclipsare 

making good contact with the
battery posts, switch on the mains
and check again.

Remedy

• Ensuretheoutputleadsarenot

touching.

• Ensurethepolarityiscorrect,RED

lead to + battery terminal, BLACK
lead to - negative terminal.
When satisfied all is correct switch on the
mains and check again.

 WARNING! DO NOT use the charger if damaged or

thought to be faulty (Contact Service Agent).

When not in use, disconnect from the mains supply and

store the charger carefully in a safe, dry, childproof location.

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.

IMPORTANT: No liability is accepted for incorrect use of this equipment. WARRANTY: Guarantee 12 months from purchase date, proof of which will be required for any claim.

Sole UK Distributor, The Siegen Tool Co., Bury St. Edmunds, Suffolk

Original Language Version

E-mail: [e-mail]

S0547.V2, S0548.V2 Issue: 1 - 20/05/10