Sideshift PT230 PONTOON Installation & Operation Manual

PT230 PONTOON
THRUSTER
(PATENT PENDING)
INSTALLATION/OPERATION
MANUAL
Sideshift Inc. 130 Industrial Ave, Unit 303, Carleton Place, ON, Canada K7C 3T2
1.877.325.4787 +613.686.6011 INFO@SIDESHIFT.COM
SIDESHIFT INSTALLATION GUIDE V1.7
1
INTRODUCTION
Thank you for your purchase of a Sideshift thruster system.
Sideshift thrusters are designed for easy installation by anyone with basic mechanical and electrical skills.
This manual explains everything you need to know about installing your Sideshift thruster.
We also provide unlimited telephone support at
1.877.325.4787.
Also see our website for helpful installation videos at
sideshift.com/choose-sideshift/videos/videos/.
This manual explains the mounting and operation of the PT230 Pontoon Thruster system. We recommend that you familiarize yourself with the complete manual before starting your installation.
SIDESHIFT INSTALLATION GUIDE V1.7
2
Safety warnings
WARNING: To prevent overheating when operating the Sideshift
thruster, run for a maximum of 20-30 seconds at a time, then allow to cool for at least 10 seconds before further operation.
WARNING: Ensure main ignition is turned off and motor control breakers are
open when conducting maintenance and repair of the thruster.
WARNING: Use extreme caution when swimmers are in the area of the thruster.
Turn off ignition and avoid contact with thruster props when boat is stationary.
WARNING: When operating out-of-water do not run thruster for longer than
5 seconds to prevent overheating.
WARNING: If conducting an in-water installation, use a cordless drill only, as a
corded drill can present an electrocution hazard.
Required Tools
Heat gun
3
/8” drive cordless driver
3/8” hex socket Wire stripper Wire crimper SAE wrench set 3/8” to 3/4” Pliers Drill bits up to ½” Caulking gun 1 ¼” and 2 ½” hole saw
3
Item
Photo
Purpose
Thruster Kit
Single Joystick
Raise, lower and control thruster.
Dual Wireless Joystick
Controls bow and stern thruster from a single console for one­hand operation.
Parts List
SIDESHIFT INSTALLATION GUIDE V1.7
SIDESHIFT INSTALLATION GUIDE V1.7
4
Wireless Control Module
Wireless receiver and control interface between joystick and motor controller.
Motor Controller
Relays commands from joystick, delivering high current from battery to motor.
Anti-seize
Prevents screw and bolt threads from seizing, facilitating easier assembly and disassembly.
Heat shrink tubes (sufficient for all cables attached to motor controller. Cut to size)
Provides waterproofing for cable at battery terminals.
SIDESHIFT INSTALLATION GUIDE V1.7
5
Terminal protectors
Protects terminals from moisture and prevents shorts.
Compression terminals
Connects cables to motor controller. Select size according to wire gauge used.
Wireless Remote
Controls thruster remotely
SIDESHIFT INSTALLATION GUIDE V1.7
6
INSTALLATION INSTRUCTIONS – PT230 PONTOON THRUSTER
Sideshift thrusters can be installed with the boat in water or on land, although land­based installation is easier.
To get an overview of the installation process you can view the pontoon thruster installation video on-line at sideshift.com/choose-sideshift/videos/videos/.
PT230 Thruster Placement
The thruster is designed to be positioned on the underside bow of any dual or tri­pontoon boat. For tri-pontoon boats position the thruster between two pontoons on the helm side of the boat which will facilitate wire-runs. For dual pontoons position the unit centrally between pontoons.
The cables and air vent line pass through the deck and into storage typically found under a hinged bench above deck.
SIDESHIFT INSTALLATION GUIDE V1.7
7
Step-By-Step Instructions:
STEP 1: DETERMINE THE DISTANCE BETWEEN M O U N T I N G C R O S S
MEMBERS
The unit has pre-drilled mounting slots to accommodate either 16” or 24” centers. In some installations it will be necessary to drill the thruster mounting plate as seen below, to fit centers other than 16” or 24” using a ¼” drill bit.
SIDESHIFT INSTALLATION GUIDE V1.7
8
NOTE: You will require a helper for Step 2
NOTE: The thruster should be positioned directly under the bow for best
performance. The thruster can be mounted further back on the boat where it is less visible, but performance will be affected.
STEP 2: POSITION THRUSTER AND ATTACH TO UNDERSIDE OF
DECK
1. Using a helper, position the thruster in place, and using the supplied
selfdrilling/self-tapping 1 ¼” stainless hex-head mounting screws, apply a small amount of supplied Loctite to the threads and drive the screws into the aluminum cross-members at the appropriate location. Pilot holes are not required. Two screws are required at the front and two at the back of the unit.
Loading...
+ 19 hidden pages