Sicma MA Series, ML Series, MLI 140, MA 120, MP Series Instruction And Maintenance Manual
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ORIGINAL INSTRUCTIONS
Shredder
MA - ML - MP
INSTRUCTION AND MAINTENANCE MANUAL
Shredder MA- ML-MP
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SUMMARY
Par. Title P.
1. INTRODUCTION 5
2. GENERAL DESCRIPTION OF THE MACHINE 6
2.1 MILLING MACHINE COMPOSITION 7
3. GENERAL SAFETY INSTRUCTIONS 8
4. IDENTIFICATION OF THE MACHINE 9
4.1 IDENTIFICATION PLATE 9
4.2 IDENTIFICATION MARKINGS 10
4.3 INSPECTION OF MACHINE UPON DELIVERY 10
4.4 TECHNICAL DATA 11
5. SAFETY REGULATIONS: ADHESIVES AND WARNINGS 12
5.1 ADHESIVE LABELS DESCRIPTION 13
6. UNLOADING AND UNPACKING 14
7. INSTALLATION OF THE MACHINE 15
7.1 APPLICATION TO THE TRACTOR 15
7.2 TRANSPORTING THE SHREDDER 16
7.3 SPECIAL PROTECTIONS ON THE TRACTOR 17
7.4 ADAPTATION OF THE CARDAN SHAFT 18
8. RULES FOR USE OF THE SHREDDER 19
8.1 POSITION OF THE MACHINE IN RELATION TO THE GROUND 20
8.1.1 Adjustment of the levelling roller 20
8.1.2 Adjustment of slide rails 21
8.1.3 Adjustment third arm 21
8.1.4 Work positions of the machine 22
8.1.5 Start of work 22
9. ORDINARY MAINTENANCE 23
9.1 ADJUSTMENT OF THE BELTS AND REPLACEMENT 24
9.2 REPLACEMENT OF KNIVES OR HAMMERS 25
9.3 TABLE OF TIGHTENING TORQUES 26
9.4 SPECIAL ACCESSORIES: - OPENING HOOD 26
9.5 TABLE OF LUBRICANTS 27
10. PROBLEMS AND SOLUTIONS 27
11. TEMPORARY SHUTDOWN OF THE SHREDDER 28
12. DISMANTLING 28
13. TECHNICAL ASSISTANCE 28
14. WARRANTY 28
14.1 EXPIRY OF THE WARRANTY 29
11. TEMPORARY SHUTDOWN OF THE SHREDDER 29
12. DISMANTLING 29
13. TECHNICAL ASSISTANCE 30
14. WARRANTY 30
14.1 Expiry of the warranty 30
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Shredder MA-ML-MP
ATTENTION !
IT IS PROHIBITED TO USE THE SHREDDER WITHOUT CONSULTING THE INSTRUCTION AND MAIN-
TENANCE MANUAL
Read this manual carefully; in case of dif! culty in understanding do not use
the machine and if clari! cation is required request information from your au-
thorised retailer or from the manufacturer.
Shredder MA- ML-MP
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1. INTRODUCTION
This manual is an integral part of the product and must be kept in an appropriate manner, allowing easy consultation by the operator at any time. It
is advisable to make a copy of this manual.
This manual is accompanied by the "DECLARATION OF CONFORMITY"
that certi! es compliance with the regulations in force and that must be presented to parties that expressly request it.
In addition, this declaration shows the "SERIAL NUMBER" of the machine.
Upon delivery check correspondence of the serial number of the machine.
Where there correspondence of the numbers is incorrect, immediately contact the retailer to check the details.
"Sicma" thanks you for having chosen this excellent product.
During operation you will have the opportunity to appreciate the quality of
use and durability of your machine.
In order to maximise the qualities of this machine, it is advisable to spend a
little of your valuable time reading this manual. Superior knowledge of the
machine will pay dividends in terms of duration, safety and quality in the
productive use.
In case of uncertainty, please contact the authorised retailer that will advise
you, offering the appropriate support in the shortest time possible.
Your "SHREDDER" was designed exclusively
for agriculture use. Any other use of the machine is to be considered abusive and is wholly at the risk of the user. In such case the legal
warranty ceases.
Appropriate use also involves compliance with
the instructions of service and maintenance
prescribed by the manufacturer.
Only authorised persons that are informed
about the possible risks must use, repair and
maintain the machine.
The relevant instructions for the prevention of
accidents must be observed as well as all the
other general technical provisions, the Highway Code and regulations relating to health
and safety.
Never make any changes to the machine under your own initiative. Where this is the case,
no liability can be held for any damage caused
to persons or property. In this case the legal
warranty also ceases with immediate effect .
"Sicma" reserves the right to suspend at any time the production of certain
models, to vary the characteristics and the design without being committed
in any shape or form to provide notice thereof and is not obliged to apply
these changes to models that have already been produced.
Ap
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Shredder MA-ML-MP
2. GENERAL DESCRIPTION OF THE MACHINE
ATTENTION!
Where the shredder is delivered packaged, the elements of the packaging
must not be left discarded as potential sources of risk. Remove the above
to the appropriate collection places if they are contaminants and/or biodegradable.
Fig. 1
Shredder MA
Fig. 2
Lifting unit
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The shredder series MA, ML, MP consist of a body of steel that supports all
the parts of the machine; it is designed in such a way as to ensure perfect
working of the product without the need for high powers, in compliance with
the applicable safety standards.
The articulation is secured to the main frame that allows the machine to
be tilted; two arms are connected to the joint for lateral movement, and the
three-point connection is attached to the arms.
The machine is able to perform rotations with respect to the ground of 65°
and 90° by means of a hydraulic control, operated exclusively on board the
tractor; in addition the shredder, via the hydraulic control arms can perform
lateral movements.
Within the body is housed the rotor supported by high strength bearings and
driven by transmission belts that take motion from the side transfer of the
box to the gears or revolution multiplier. The rotor is dynamically balanced
for homogeneous rotation without vibration.
The number of knives or hammers with which the rotor is equipped guarantee perfect shredding of the material and adequate ventilation.
Shredder MA- ML-MP
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At the time of purchase the shredder is as shown in Fig. 1, and is designed
to be installed on the rear of the tractor that will need to be ! tted with a "universal" rear hydraulic 3-point lift unit, second category, for the models MA,
ML and third category for the mod. MP suitable to withstand the weight and
absorption characteristics of the shredder.
The hitch is shown in Fig. 2
ATTENTION!
Before performing any operation carefully read the safety requirements
shown here.
2.1 Shredder composition
Fig. 3
Main
elements
No. Description
1 Three-point connection
2 Quick coupling hydraulic connec-
tions
3 Support arm and movement
4 Foot support
5 3° point plug
6 Main frame
7 "EC" rubber protection
8 Protection cardan joint
9 Slide rail
10 Power take-off (PTO 540 RPM)
11 Transmission belt housing
12 Gear box
13 Openable hatch for maintenance
14 Machine tilt articulation
4
3
2
1
14 12 11
5 6 7 8 9
10
13
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Shredder MA-ML-MP
3. GENERAL SAFETY INSTRUCTIONS
It is recommended to carefully read these annotations in order to avoid situations of danger.
1) In addition to the information in this manual it is also similarly important
to respect the general provisions relating to safety, provided for the users of
agricultural machines by current legislation of each country.
2) Observe the decals on the machine, especially those that relate to safety.
3) Only start the shredder in the resting position on the ground and horizontal to the ground.
4) Never exceed the speed of the prescribed PTO (540 rpm).
5) Secure the protector tube of the cardan shaft against the rotation by connecting the chains in order to prevent rotation of the protective elements of
the cardan shaft.
6) Lower the machine to the level of the ground before putting it in the work
position. Ensure there are no persons in the range of action of the machine.
7) Ensure that the security devices are perfectly ! tted and ef! cient before
starting work.
8) Pay special attention on stony ground, ensuring that there are no persons
in the immediate vicinity.
9) Before any interventions on the shredder, ensure that all the rotary members are stationary and switch off the tractor by removing the start key.
10) During transfer onto public roads, observe the Highway Code.
11) Use particular caution during the operations of coupling and uncoupling
of the tool from the tractor.
12) Before leaving the tractor, secure the tool and lower it until resting on the
ground. Switch off the tractor and remove the start key.
13) Before engagement and release of the machine at the three-point hitch,
lock the hydraulic lifting controls of the tractor in order to avoid, even inadvertently, the hydraulic lift being activated resulting in movement of the
shredder.
14) Ensure that the maximum loads permitted for the three-point hitch are
respected.
15) Perform assembly and disassembly of the cardan shaft only with the
PTO disabled and the engine of the tractor off with the ignition key removed.
16) Before engaging the PTO, ensure that the speed and direction of rotation of the power take-off of the tractor are compatible with the shredder.
17) Never engage the PTO with the engine running.
18) Before engaging the PTO, ensure there are no persons in the work
area.
19) Do not allow anyone to stand near the PTO when this is engaged.
20) Before accessing the tool ensure that this is completely stopped and
that the engine of the tractor is stopped and the PTO is off.
Shredder MA- ML-MP
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21) Periodically check the tightness of screws and nuts. Where necessary
tighten with reference to the tightening table in paragraph 9.3.
22) During maintenance work performed with the tool raised, ensure that
it is securely in the elevated position safely through the use of appropriate
supports.
In the case of repairs please contact specialist workshops.
23) Dispose of oil and grease by observing the relevant rules in force.
IMPORTANT !
The shredder models MA, ML, MP were designed and manufactured for
agricultural use and designed to operate, in accordance with the manufacturer's instructions, within the limits shown in this manual. No liability is
assumed for any damage to property or persons caused by improper use
of the machine.
4. IDENTIFICATION OF THE MACHINE
4.1 Identi" cation plate
Shredder
MA140
00218
2014
147 Kg
540 rpm
Fig. 4
Identi! cation plate
Fig. 5
Plate position
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Shredder MA-ML-MP
4.2 Identi• cation markings
The shredders of the company Sicma models "MA, MLI, MLE, MPI, MPE"
are available in the following work widths and models :
Internal transmission unit External transmission unit
Model Work width mm Model Work width mm
MA 120 1150
MA 140 1350
MLI 140 1330 MLE 140 1330
MLI 160 1530 MLE 160 1530
MPI 180 1800 MPE 180 1800
MPI 200 1960 MPE 200 1960
4.3 Inspection of machine upon delivery
At the time of delivery of the shredder check the entire supply, ensuring in
particular the presence of the instruction and maintenance manual that is an
integral part of the machine.
The following items must be delivered together with the shredder:
- no. 1 shredder operation and maintenance manual Fig.6
- no. 1 operation and maintenance manual for cardan shaft Fig.7
- no. 1 declaration of conformity Fig.8
Lorenzo Aurora
AMMINISTRATORE UNICO
EC DECLARATION OF CONFORMITY
The company
Sicma s.p.a. - C.da Cerreto, 39 - 66010 Miglianico (Ch) - Italy
Tel.: +39 0871 95841 - Fax: +39 0871 950295
e-mail: info@sicma.it - http://www.sicma.it
hereby declares that:
product: SHREDDER
model: MA
serial number:
complies with the essential requirements for safety and health of Directive 2006/42/CE.
To fulfil the above mentioned Directive have been applied the following harmonised standards:
- UNI EN 745:2010, UNI EN ISO 4254-1:2010, UNI EN ISO 12100-1:2009, UNI EN ISO 12100-2:2009
and the technical standards and specifications
- ISO 11684:1995, ISO 13852:1996, UNI 9456:1989.
The person authorised to compile the technical file is Mr. Lorenzo Aurora (amministratore unico)
Miglianico, 10-01-2014
Fig. 8
Declaration of conformity
ORIGINAL INSTRUCTIONS
Shredder
MA - ML - MP
INSTRUCTION AND MAINTENANCE MANUAL
Fig. 6
Instruction and maintenance manual
Fig. 7
Instruction and maintenance manual
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