SICK WI180C-EC Operating Instructions Manual
WI180C-EC
WI180C-EC EtherCAT coupler
O P E R A T I N G I N S T R U C T I O N
Described product
2006/42/EC
NO
SAFETY
WI180C-EC
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is only
permissible within the limits of the legal determination of Copyright Law. Any modifica‐
tion, abridgment or translation of this document is prohibited without the express writ‐
ten permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
2
O PE R AT I NG IN S TR U CT I ON | WI180C-EC 8024001/2019-05-27 | SICK
Subject to change without notice
Contents
CONTENTS
1 About this document........................................................................ 5
1.1 Purpose of this document........................................................................ 5
1.2 Target group.............................................................................................. 5
1.3 Information depth..................................................................................... 5
1.4 Explanation of symbols............................................................................ 5
1.5 Product information.................................................................................. 6
1.6 Further information................................................................................... 6
2 Safety information............................................................................ 7
2.1 General safety notes................................................................................ 7
2.2 Correct use................................................................................................ 7
2.3 Forseeable misuse................................................................................... 7
3 Product description........................................................................... 8
3.1 Product characteristics............................................................................ 8
3.2 Setup and function................................................................................... 8
3.3 Interfaces.................................................................................................. 8
3.3.1 EtherCAT................................................................................... 8
3.3.2 Power supply............................................................................ 9
3.3.3 Grounding................................................................................. 9
4 Transport and storage....................................................................... 10
4.1 Transport................................................................................................... 10
4.2 Storage...................................................................................................... 10
5 Mounting............................................................................................. 11
5.1 Required materials................................................................................... 11
5.2 Preparing mounting location.................................................................... 11
5.3 Scope of delivery....................................................................................... 11
5.4 Mounting procedure................................................................................. 11
5.5 Connecting the device.............................................................................. 12
6 Commissioning.................................................................................. 13
6.1 Parameterization....................................................................................... 13
6.2 Switching on.............................................................................................. 13
7 Operation............................................................................................ 14
7.1 Safety......................................................................................................... 14
7.2 Daily thorough check................................................................................ 14
7.3 LED status indicators............................................................................... 14
7.4 Device slots and modules........................................................................ 15
7.5 Cyclic data (process data)........................................................................ 16
7.6 Acyclic data (service data)........................................................................ 17
7.7 Object library............................................................................................. 17
7.7.1 Standard objects..................................................................... 18
8024001/2019-05-27 | SICK O P ER A TI N G I NS T RU C TI O N | WI180C-EC
Subject to change without notice
3
CONTENTS
7.7.2 Module data............................................................................. 20
7.7.3 Coupler data............................................................................. 21
7.7.4 WLL180T.................................................................................. 23
7.7.5 KTL180..................................................................................... 25
7.7.6 OD1 on AOD1........................................................................... 27
7.7.7 OL1 on AOD1............................................................................ 31
8 Diagnosis............................................................................................ 35
9 Decommissioning............................................................................. 36
9.1 Dismantling............................................................................................... 36
9.2 Disposal..................................................................................................... 36
10 Technical data.................................................................................... 37
10.1 Dimensional drawings.............................................................................. 37
10.2 Technical data........................................................................................... 37
10.3 UL Satisfaction Ratings............................................................................ 39
10.4 Ordering information, accessories........................................................... 39
4
O PE R AT I NG IN S TR U CT I ON | WI180C-EC 8024001/2019-05-27 | SICK
Subject to change without notice
1 About this document
1.1 Purpose of this document
These operating instructions contain information required during the life cycle of the
device.
These operating instructions must be made available to all those who work with the
device.
Please read these operating instructions carefully and make sure that you understand
the content fully before working with the device.
1.2 Target group
These operating instructions are intended for the following target groups: Project devel‐
opers (planners, developers, designers), installers, electricians, programmers, opera‐
tors and maintenance personnel.
The structure of these operating instructions is based on the life-cycle phases of the
device: Project planning, mounting, electrical installation, commissioning, operation,
maintenance and disposal.
ABOUT THIS DOCUMENT 1
1.3 Information depth
These operating instructions contain information about the following topics relating to
the device:
Product description
•
Mounting
•
Electrical installation
•
Commissioning and configuration
•
Furthermore, when planning and using sensors such as the device, technical expertise
is required, which is not covered in this document.
Official and legal regulations for operating the device volume measurement system
must always be complied with.
You can find further information on the Internet at www.sick.com.
1.4 Explanation of symbols
Warnings and important information in this document are labeled with symbols. The
warnings are introduced by signal words that indicate the extent of the danger. These
warnings must be observed at all times and care must be taken to avoid accidents, per‐
sonal injury, and material damage.
DANGER
… indicates a situation of imminent danger, which will lead to a fatality or serious
injuries if not prevented.
WARNING
… indicates a potentially dangerous situation, which may lead to a fatality or serious
injuries if not prevented.
8024001/2019-05-27 | SICK O P ER A TI N G I NS T RU C TI O N | WI180C-EC
Subject to change without notice
5
1 ABOUT THIS DOCUMENT
CAUTION
… indicates a potentially dangerous situation, which may lead to minor/slight injuries if
not prevented.
NOTICE
… indicates a potentially harmful situation, which may lead to material damage if not
prevented.
NOTE
… highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
1.5 Product information
Table 1: Product information
Product name WI180C-EC
Article number 6068089
Device version EtherCAT
Manufacturer SICK AG
1.6 Further information
www.sick.com
The following information is available on the Internet:
Other language versions
•
Data sheets and application examples
•
CAD data of drawings and dimensional drawings
•
Certificates (e.g. EU declaration of conformity)
•
Current device files
•
6
O PE R AT I NG IN S TR U CT I ON | WI180C-EC 8024001/2019-05-27 | SICK
Subject to change without notice
2 Safety information
2.1 General safety notes
The mounting, electrical installation and configuration of the device must be car‐
•
ried out by professionally qualified personnel only.
Before mounting, it is imperative that you familiarize yourself with the operating
•
instructions for the connected devices.
When mounting and electrical installation work is being carried out, always comply
•
with applicable health and safety and environmental regulations.
The device must not be used outdoors or in areas with flammable/explosive
•
atmospheres!
When installing the device, always consider the electrical connected loads.
•
Replace faulty or damaged cables and male connectors immediately.
•
Replace damaged or faulty couplers immediately.
•
When mounting the device, it is imperative that you use suitable mounting equip‐
•
ment and that you consider their specific requirements.
Ensure a constant power supply to the device within the set parameters.
•
Only operate the device within the set operating parameters.
•
Regularly check that the device is functioning properly.
•
Structural modifications to the device are not permitted.
•
The device is not designed as a safety product.
•
This device complies with the Radio Safety Requirements (EMC) for the industrial
•
sector (Radio Safety Class A). It may cause radio interference if used in a residen‐
tial area.
SAFETY INFORMATION 2
2.2 Correct use
Correct use requires that the device is used industrially indoors without any specific cli‐
matic and atmospheric requirements. Any use outside of the areas mentioned in each
case will be considered to be incorrect use and void any warranty claims against
SICK AG.
2.3 Forseeable misuse
Not taking account of the pin assignment or using an incorrect adapter cable may dam‐
age or destroy the connected EtherCAT coupler.
Connecting the EtherCAT coupler to signal or power cables that are too long may lead to
a loss of data and damage to the EtherCAT coupler.
8024001/2019-05-27 | SICK O P ER A TI N G I NS T RU C TI O N | WI180C-EC
Subject to change without notice
7
1
2
3
6
5
4
1
43
2
3 PRODUCT DESCRIPTION
3 Product description
3.1 Product characteristics
The device is an interface coupler that can be used to connect connected devices (e.g.
WLL180T) to the EtherCAT network. The relevant devices are connected via a simple
plug system on the side of the coupler.
Normally the entire system is installed on a mounting rail near the application.
The coupler supports up to 16 connected devices, which are likewise connected to one
another via the plug system.
Further properties:
EtherCAT slave
•
Configuration via CoE protocol (CANopen over EtherCAT)
•
2 Ethernet connections with transmission rate of 100 Mbaud
•
Further specifications can be found in the technical data (see "Technical data",
page 37).
3.2 Setup and function
Bus male connector (system bus)
1
Service port
2
Power supply connection (M8), 4-pin
3
D-coded M12 connector, 4-pin, EtherCAT
4
D-coded M12 connector, 4-pin, EtherCAT
5
Status LEDs
6
3.3 Interfaces
3.3.1 EtherCAT
8
O PE R AT I NG IN S TR U CT I ON | WI180C-EC 8024001/2019-05-27 | SICK
Table 2: EtherCAT pin assignment
Pin Pin assignment
1 Tx+
2 Rx+
Subject to change without notice
3.3.2 Power supply
2 4
1
3
3.3.3 Grounding
PRODUCT DESCRIPTION 3
Pin Pin assignment
3 Tx-
4 Rx-
Table 3: Power supply pin assignment
Pin Pin assignment
1 +12 – 24 VDC
2 Not assigned
3 GND
4 Not assigned
The device is grounded via the mounting rail by means of a spring contact:
8024001/2019-05-27 | SICK O P ER A TI N G I NS T RU C TI O N | WI180C-EC
Subject to change without notice
9
4 TRANSPORT AND STORAGE
4 Transport and storage
4.1 Transport
Either transport the device in the original packaging or use a padded transport con‐
tainer. Make sure that you comply with the maximum permitted environmental condi‐
tions (see "Technical data", page 37).
4.2 Storage
If you want to store the devicefor a relatively long time, pack it as you would for trans‐
port. Make sure that the storage location complies with the permitted environmental
conditions (see "Technical data", page 37).
10
O PE R AT I NG IN S TR U CT I ON | WI180C-EC 8024001/2019-05-27 | SICK
Subject to change without notice
5 Mounting
1
2
5.1 Required materials
You need the following additional materials to mount the device:
grounded mounting rail (pre-mounted)
•
pre-assembled cable (max. 30 m) with M8 female connector (see "Interfaces",
•
page 8)
pre-assembled cable for EtherCAT with M12 D-coded male connector (see "Inter‐
•
faces", page 8)
one or more signal sources (e.g. WLL180T)
•
small slotted screwdriver
•
MOUNTING 5
5.2
Preparing mounting location
1. Mount a grounded mounting rail in the same area as the application.
2. Lay the two pre-assembled cables so that they can easily be connected to the con‐
nections of the device. If necessary, use cable channels, cable ties and cable
grips.
5.3 Scope of delivery
WI180C-EC
•
Quick start instructions
•
5.4 Mounting procedure
1. Carefully unpack the device.
2. Clamp the device onto the mounting rail, as shown in the image.
3. Clamp the series-connected devices onto the mounting rail as shown in their
mounting instructions.
8024001/2019-05-27 | SICK O P ER A TI N G I NS T RU C TI O N | WI180C-EC
Subject to change without notice
11
5 MOUNTING
4. Push the series-connected devices onto the 5-pin connection on the left side of
the device. Make sure that the sequence is correct.
5. Fix the connected devices on the mounting rail without any spaces.
5.5 Connecting the device
NOTE
Switch off the voltage supply before you connect or replace the devices.
NOTE
Select the right EtherCAT connection for your network. Connection 1 has the function of
the “EtherCAT IN port”, connection 2 has the function of the “EtherCAT OUT port”.
1. Connect the D-coded M12 male connector for the EtherCAT network to the Ether‐
CAT connection on the device, and fasten it with the coupling nut.
2. Connect the M8 female connector to the voltage supply on the bottom of the
device and tighten the corresponding male connector.
1)
1)
see the operating instructions for the relevant device
12
O PE R AT I NG IN S TR U CT I ON | WI180C-EC 8024001/2019-05-27 | SICK
Subject to change without notice
6 Commissioning
6.1 Parameterization
The WI180C-EC can be integrated in a Beckhoff control system. An ESI file is loaded in
the system for this purpose. The ESI file for the WI180C-EC is available for download
from www.sick.de.
NOTE
All configuration information relates to controls manufactured by Beckhoff, which are
configured and diagnosed with the TwinCAT™ configuration tool.
1. Copy the ESI file in the TwinCAT™ directory into the TwinCAT\3.1\Config\IO\Ether‐
CAT folder.
2. Then restart the TwinCAT™ system manager.
3. Insert WI180C-EC into the device tree as a box.
4. For this purpose, select the WI180C-EC under SICK AG.
The WI180C-EC is shown in the device tree as box n.
5. Then switch the TwinCAT™ system manager to configuration mode.
You will be asked in sequence whether the TwinCAT system manager™ should be
switched to configuration mode, whether the data should be loaded from the I/O
device, and whether the system should be switched to Free Run operating mode.
6. Click OK or Yes in each instance.
The status display at the bottom right changes between Free Run in red and Config
Mode in blue. All object parameters can now be read out and configured on the
CoE - Online tab.
COMMISSIONING 6
6.2 Switching on
1. Switch on the power supply for the device.
2. Wait approximately two seconds until the device indicates that it is ready, see "LED
status indicators", page 14.
8024001/2019-05-27 | SICK O P ER A TI N G I NS T RU C TI O N | WI180C-EC
Subject to change without notice
13
Loading...