SICK WSU 26/2, WEU 26/2 Technical Description

WSU 26/2 – WEU 26/2
Photoelectric Safety Switch
T
ECHNICAL D ESCRIPTION
Technical Description
Photoelectric Safety Switch
The information contained in this document may be revised or supplemented without prior notice.
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Technical Description
Photoelectric Safety Switch
Contents
Contents
1 Document Information .................................................................................................. 5
1.1 About this document ..................................................................................................... 5
1.2 Target group .......................................................................................................................5
1.3 Scope of information ....................................................................................................6
1.4 Symbols used in this document ............................................................................6
2 Safety....................................................................................................................................... 7
2.1 General safety advice and protective measures........................................ 7
2.2 Application areas ............................................................................................................. 8
2.3 Intended use of the device ...................................................................................... 9
2.4 Environmental compatibilty ....................................................................................... 9
3 Product Description..................................................................................................... 10
3.1 Characteristics................................................................................................................ 10
3.2 Device functionality..................................................................................................... 10
4 Mounting ............................................................................................................................ 11
4.1 Positioning the sensors ........................................................................................... 11
4.2 Safety distance.............................................................................................................. 11
4.3 Distance to reflective surfaces........................................................................... 13
4.4 Multiple safeguarding ................................................................................................ 15
4.4.1 Mutual interference ................................................................................................. 16
4.5 Mechanical mounting.................................................................................................. 16
4.5.1 Corner mirrors ............................................................................................................. 18
5 Electrical Installation................................................................................................. 19
5.1 Test instructions............................................................................................................ 20
5.2 Spark suppression....................................................................................................... 20
5.3 Short-circuit monitoring............................................................................................. 21
5.4 Overvoltage protection (fuse)............................................................................... 21
5.5 Wiring diagram ................................................................................................................ 22
5.6 Alignment of WSU and WEU ................................................................................... 30
5.6.1 Alignment of WSU and WEU with Alignment Aid AR 60.................... 31
6 Test Instructions ............................................................................................................ 32
6.1 Pre-commissioning tests ......................................................................................... 32
6.2 Regular testing of the safety device by competent personnel...... 32
6.3 Daily testing of the safety module by competent personnel .......... 33
7 Maintenance .................................................................................................................... 34
8 Diagnostic Elements ................................................................................................... 35
9 Technical Data ............................................................................................................... 36
9.1 Overview technical data ........................................................................................... 36
9.2 Dimensional drawings ................................................................................................ 38
10 At a glance: Comparison of old versus new devices............................ 42
11 Selection Table ............................................................................................................ 43
11.1 Conversion list ............................................................................................................. 44
12 Accessories Selection Table ............................................................................... 45
13 Checklist .......................................................................................................................... 46
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3
Technical Description
Photoelectric Safety Switch
4
8 008 692/23-07-01 © SICK AG • Industrial Safety Systems • Germany • All rights reserved
Technical Description
Photoelectric Safety Switch
Document Information
Abbreviations
Chapter 1
PDM
WSU
WEU
OSSD
AOPD
Power-driven machinery (machinery, plant)
Photoelectric Safety Switch: Sender unit
Photoelectric Safety Switch: Receiver unit
Output Signal Switching Device
Active Optoelectronic Protective Device
1 Document Information
1.1 About this document
This document provides instructions for the operation of the WSU/WEU photoelectric safety switch. It contains information on
ApplicationMountingElectrical installationCommissioningMaintenanceOrdering
1.2 Target group
The target group of this document is those who install, commission and use the WSU/WEU photoelectric safety switch.
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5
Chapter 1
Document Information
Technical Description
Photoelectric Safety Switch
1.3 Scope of information
This technical description contains information on how to install, commission and operate the device. Official and legal regulations must always be observed. It is not possible to provide comprehensive information on all these requirements in this document. In Germany, for example, the Trade Association Directives (ZH 1/597 and ZH 1/281) in particular must be observed.
Further information on health and safety with respect to optoelectronic guarding systems can be obtained directly from your local SICK distributor, e. g. Safe Machines (SICK guidelines on the operation of optoelectronic guarding systems).
1.4 Symbols used in this document
Some information in this document is highlighted to ease rapid access to this information:
Note
Explanation
Recommendation
WARNING
A note provides information on special features of the device.
An explanation gives basic information.
A recommendation assists in deciding upon the best action.
Warning!
A warning indicates actual or potential hazards. This is to reduce the risk of accidents.
Always read warning notices carefully and follow them closely.
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Technical Description
Photoelectric Safety Switch
Safety
Chapter 2
2
Safety
WARNING
The devices can only perform their safety function if they are used correctly and integrated into the process in a failsafe manner.
The WSU/WEU photoelectric safety switch meets the requirements of Type 4 Safety Devices as stipulated in EN 61 496-1 and pr EN 50 100-2.
2.1 General safety advice and protective measures
1 National and international regulations apply for the operation of non-
contact protection equipment as well as for commissioning and regular maintenance checks, in particular
Machinery Safety Regulation 98/37 ECProvision and Use of Work Equipment Regulations
89/665 EEC
Relevant safety regulationsAccident prevention regulations and safety guidelines
It is the responsibility of the manufacturers and operators of the machine on which SICK protection equipment is used to discuss all safety legislation, which may apply, with the responsible authorities and to observe these rules and regulations.
2 Furthermore, our notes, in particular the Test Regulations (see
section ‘Tests’) in this Technical Description or the Operating Instructions (such as use, assembly, installation or integration in the machine control unit) must be observed.
3 The tests must be performed by qualified personell or by specially
authorised and instructed personnel and must be documented in
such a way as to be viewed and understood at any time.
4 These Operating Instructions shall be given to the employee
(operator) working with the machine on which SICK guarding systems are installed. The employee shall be trained for their job and operation of the equipment by a competent person.
5 The Test Protocol relating to use of the non-contact safety device is
printed at the end of these Technical Description. Acceptance testing should be performed on the basis of that protocol.
6 Mounting and connection may only be done by qualified personnel.
Before commissioning, the mounting and connection must be inspected by the operator’s responsible staff member, as is required by the standards and directives of the specific country.
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7
Chapter 2
Safety
Technical Description
Photoelectric Safety Switch
2.2 Application areas
The WSU/WEU 26/2 photoelectric safety switch is used as an access safety system to hazardous areas around machinery or plant. The device is securely mounted in the access area at a pre-determined safe distance from the hazardous point. When the light beam is interrupted the device transmits an emergency stop signal to the machinery or plant.
Point-of-operation
Mechanical
mechanische Absicherung
guarding
Gefahrstelle
Zugangssicherung
Entry/exit guarding
mit WSU/WEU
with WSU/WEU
Direction of entry
Eintrittsrichtung
into hazardous
in Gefahrbereich
area
Fig. 1: Entry/exit safeguarding using a WSU/WEU 26/2
The following key points are important for correct operation (Fig. 2):
Beam diameter
Lichtstrahldurchmesser
23 mm
WSU WEU
23 mm
RW
0.5 to 18 m 15 to 70 m
Fig. 2: System construction of the WSU/WEU 26/2
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Technical Description
Photoelectric Safety Switch
Safety
Chapter 2
2.3 Intended use of the device
The WSU/WEU photoelectric safety switch may only be used as specified in Section 2.2 Application areas. The device may be operated only in accordance with its technical specifications. Any other use or modification – including during mounting and installation – will invalidate any guarantee and any claim against SICK AG.
2.4 Environmental compatibility
The WSU/WEU photoelectric safety switch is designed to have the lowest possible impact on the environment. It neither emits nor contains any environmentally damaging substances, and consumes minimal quantities of energy and resources.
Disposal
Unusable systems or systems beyond repair must be disposed of in accordance with the regulations on refuse disposal currently valid in the respective country.
The aluminium housing should be recycled. If possible, remove the plastic front panel.
All electronic components can be simply dismantled. They should be disposed of as special waste. SICK AG will not accept back unusable systems or systems beyond repair.
When dismantling and disposing of components, provisions relating to occupational safety, the environment and disposal should be observed.
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9
Chapter 3
Product Description
Technical Description
Photoelectric Safety Switch
3
Product Description
3.1 Characteristics
Special characteristics of the WSU/WEU 26/2 photoelectric safety switch are:
easy installationuniversal functionalitysolid constructionvarious connecton optionsuniversal power supplywide scanning range
3.2 How the device functions
The housing of WSU/WEU consists of die-cast Aluminium. In the WSU, an infrared sender diode emits pulse modulated light (Fig. 3). If the light path is uninterrupted the output relays in the WEU are de­energized.
3 4
5 6
2
11 1 10
1
1 Connection for power supply 2 Power supply 3 Clock generator 4 Sender diode 5 LED, WSU 6 LED, WEU
Fig. 3: Principle of function of the WSU/WEU 26/2, AC version
Light beam
Lichtbündel
10 Outputs 11 Test contact
2
7 Photoelectric converter 8 Amplifier 9 Relay with positively-guided contacts
7 8
9
Diagnostic lights on the instruments signal the various operating conditions (see 8 Diagnostic Elements). Their display, however, is not safety related. The diagnostic lights also serve as error diagnostics, see 8, Diagnostic Elements.
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Technical Description
Photoelectric Safety Switch
Mounting
Chapter 4
4
Mounting
4.1 Positioning the sensors
The WSU/WEU can be operated in any position. Regulations regarding safety distances must be observed as well as sufficient height of beams above floor.
4.2 Safety distance
The WSU/WEU must be mounted such that, if the light beam is broken during hazardous movement of the machinery, the point-of-operation can only be reached when this hazardous movement has ceased. For this purpose, a safety distance S must be maintained between the nearest trapping point and the light beam (Fig. 4). The safety distance depends on the machine stopping time and on the approach speed of the personnel.
Point-of-operation
Mechanical
mechanische
guarding
Absicherung
Zugangssicherung
Entry/exit guarding
mit WSU/WEU
with WSU/WEU
Eintrittsrichtung
Direction of entry
in Gefahrbereich
into hazardous area
Fig. 4: Safety distance S to light beam
Gefahrstelle
S
The machine stopping time must be determined by repeated measure­ments under practical conditions. 1.6 m/s is the recommended (by EN 999) approach speed. The safety distance is calculated as follows:
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11
Chapter 4
Mounting
Technical Description
Photoelectric Safety Switch
S = K · T + C
S Safety distance (mm) K Approach speed 1.6 m/s T Machine stopping time (ms) + response time of WEU
(see Technical Data)
C Dependent on number of beams (1, 2, or 3), see Table 1
Table 1 shows which C value must be used for which application.
Number of beams 1 2 3
Height of beam(s) 750 400 300 above floor (mm) 900 700
C 1200 850 850
Tab 1: Height of beams above floor
1100
WARNING
WARNING
Maintain safety distance!
The WSU/WEU must be mounted such that, if the light beam is broken during hazardous movement of the machinery, the point-of-operation can only be reached when the power-driven machinery is no longer in a hazardous state.
For this purpose, a safety distance must be maintained between the light beam and the nearest boundary of the point-of-operation. This safety distance is determined according to pr EN 999.
EN 999 Safety of machinery Approach speed of body parts for arrangement of protective systems
Danger of non-detection
People within the hazardous area but outside the light beam are not detected. It must, however, be ensured that any hazardous state can only be initiated when there is no one in the hazardous area.
The WSU/WEU may not be utilised as a hand- and finger protection system.
12
Use and mounting of the protective systems is subject to the relevant official rules and regulations. These provisions differ depending on the area of application.
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Technical Description
Photoelectric Safety Switch
Mounting
Chapter 4
4.3 Distance to reflective surfaces
Reflective surfaces located (placed or fixed) within the sender and receiver range, may cause reflection and thus prevent an obstacle from being reliably detected (Fig. 5). For this reason, a minimum distance “a” from reflective surfaces to the optical axis (linear connection between transmitter and receiver) must be maintained (Fig. 6). The distance “a” is dependent on the distance between the sender and receiver (Fig. 7). Testing for spurious reflection is described in Section 6 Test
Instructions.
Entry direction
Central beam
Obstacle
Beam array broken
4
WSU WEU
4
Reflective object (e. g. material container)
Boundary of point-of­operation
a
Deflection: “a” should be set higher because of the reflection
Fig. 5: Incorrect mounting: reflective object in divergent light beam. No detection of the obstacle due to reflection. No protection.
Entry direction
Central beam
WSU WEU
4˚
Reflective object (e. g. material container)
Boundary of point-of­operation
Obstacle
a
Beam array broken
4˚
Fig. 6: Correct mounting, correctly aligned: reflective object outside divergent light beam. No reflection. The obstacle is clearly detected.
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Chapter 4
Mounting
a (mm)
Technical Description
Photoelectric Safety Switch
2500
2000
1500
1000
500 400 300 200 100
WSU WEU
4˚
3
10
20
a
30
4˚
9
12
40
15
50
a
6
Fig. 7: Distance “a” as a function of scanning range RW
a (18 m)
18
60
a (70 m)
21
70
RW (m)
RW I
RW II
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Technical Description
Photoelectric Safety Switch
Mounting
Chapter 4
4.4 Multiple safeguarding
When using two WSU/WEU units in a protective system, the possibility of mutual interference must be excluded. Since the light beam of the WSU diverges, the cross-section of the beam increases as the distance between the WSU and WEU increases. The following conditions must therefore be met when arranging the WSU/WEU (Fig. 8).
Correct
Wrong
Correct
Corner mirror
Wrong
Corner mirror
Fig. 8: Safeguarding a hazardous area with WSU/WEU
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15
Chapter 4
Mounting
Technical Description
Photoelectric Safety Switch
4.4.1 Mutual interference
The transmitted light beam of the WSU must only be received by the corrsponding WEU. To prevent mutual interference between several WSU/WEU installations arranged adjacent to or above each other, the specified beam diameters must be taken into account when mounting the devices (Fig. 9), see 9 Technical Data.
WARNING
WEU
WSU
WSU
WSU WSU
WEU
WEU
WSU
WSU
WEU
WEU
WEU
Fig. 9: Mounting of two WSU/WEU units in series
There are two versions of WSU ...
... for operating ranges 0.5 - 18 m and 15 - 70 m. The WSU for 15 - 70 m must not be used for operating ranges below 15 m. The operating range is given on the information plate attached to the device.
4.5 Mechanical mounting
Note
WSU and WEU units can be mounted on one of the sides of their hou­sing or using the mounting bracket, depending on site circumstances. The mounting bracket greatly assists alignment. The devices can be mounted in any operating orientation. However, the WSU and WEU should be mounted such that the axis of the light beam emitted by the WSU always matches the axis of the WEU optic (alignment sight).
The mounting brackets should be affixed so that all fixing screws are easily accessible for alignment purposes. Fig. 10 shows examples. The devices should be mounted such that the opposing device can be aligned using the alignment sight.
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Technical Description
Photoelectric Safety Switch
Mounting
Chapter 4
Do not use with
WSU/WEU 26/2-xx4
Do not use with
WSU/WEU 26/2-xx4
Note
plug version
Note
plug version
Mounting bracket Part No. 2 007 900
Fig. 10: Mounting options using a mounting bracket
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17
Chapter 4
Mounting
Technical Description
Photoelectric Safety Switch
4.5.1 Corner mirrors
In conjunction with corner mirrors the WSU/WEU provides multisided, two-beam access protection (Fig. 11).
Note
Note
The use of corner mirrors reduces the scanning range of the WSU/WEU system as indicated in the table.
The use of more than 2 mirrors (Fig. 12) requires a very accurate align­ment. Use of alignment aid AR 60 is recommended.
Number of mirrors 0.5 ... 18 m WSU 15 ... 70 m WSU 1 17 m 68 m 2 15.5 m 61 m 3 13 m 51 m 4 11 m 42 m
Tab. 2: Reduction in scanning range when using corner mirrors with a = 90°
Corner mirror
Hazardous area
Corner mirror
Hazardous area
Reflection possible
Power-driven machinery (PDM)
Corner mirror
Power-driven machinery (PDM)
Safety distance too small
Umlenkspiegel
Corner mirror
Umlenkspiegel
Corner mirror
18
Fig. 11: Multi-sided protection of hazardous areas
Fig. 12: Two-beam protection with a WSU/WEU-26-system
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Technical Description
Photoelectric Safety Switch
Electrical Installation
Chapter 5
5
Electrical Installation
Note
Depending on type, the WSU/WEU 26/2 photoelectric safety switch is available for the following supply voltages:
24 V DC,115 V AC or230 V AC
The information plate gives details.
The two system components must be of the same voltage version and the same scanning range.
Before connection, check that the supply voltage and mains frequency on-site are consistent with the specifications on the information plate.
The cable is fed through the PG connector and connected inside the device, or connected to the equipment plug. The wiring diagram is depicted again on the housing cover of the respective device.
WARNING
WARNING
The enclosure rating of the devices can only be guaranteed when the cable is properly clamped in the PG connector and the housing seals fit correctly. Where long leads are used, the cable cross-sections should be chosen to ensure the devices are always supplied with the required voltage (see 9 Technical Data).
Single- or fine-wire conductors up to 1.5 mm2 can be connected to the clamp terminals (to VDE 0607). Strip to length: 11 mm.
Switch off power!
The electrical connection of the WSU/WEU must only be made or changed with the power disconnected. Unscrew the housing cover to connect the WSU/WEU with a PG connector.
Use both normally-open contacts!
At least two outputs must be connected to the control unit of the machine being protected (Figs. 22/23). An electromagnetic contact element (relay) must be connected to each of the two outputs (normally-open contacts).
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19
Chapter 5
WARNING
Electrical Installation
Technical Description
Photoelectric Safety Switch
Use normally-open outputs!
In new installations, both normally-open outputs must be independently supplied to two contact elements (e.g. contactors, relays). The normally­closed output should be used only for functions that are not directly safety-related.
Explanation
In general, the normally-open contacts should be used. However, in older installations a normally-open / normally-
456789
closed combination may have been selected. This no longer conforms to present­day safety requirements. Should the WSU/WEU be installed on existing installations,
K2
both normally-open contacts should
K1
be connected in series to the normally­closed contact as a second channel.
Fig. 13: Installation in old factories
5.1 Test instructions
The test function enables a check to be made on the connected contactor mechanisms. In the process, the sender is switched off when the normally-closed contact is opened. The testing functions is triggered during a minimum opening time (see 9 Technical Data). The testing function should be performed via the machinery control system in the non-hazardous phase (e. g. during a non-hazardous motion). If the test fails, the power-driven machinery — initiated via the WEU – must receive a stop signal from the machinery control system.
20
Use the testing function as described!
The test input must be used exclusively as described.
WARNING
5.2 Spark suppression
Spark suppressors are required when using an inductive load ...
... and must be connected in parallel to the inductive load (Fig. 14).
WARNING
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Connections that are made in parallel to the output contact are not permissible, and may result in unsafe operation.
Diodes must not be used as spark-suppression elements.
Technical Description
Photoelectric Safety Switch
Electrical Installation
Contact
Kontakt
im
in
WEU
Supply
Betriebs- spannung
voltage
Fig. 14: Wiring for inductive contact element
C
R
WEU
Verbraucher,
User
Schütz
relay
Chapter 5
WARNING
Supply voltage Part No. R C
V WmF 115 ... 230 6 001 224 22 0 0,22 2 4 6 001 225 100 2,2
Tab. 3: Summary of spark-suppressor values
Option: plastic encapsu­lated; connection wires NYAF 0.5 mm Ø with spade terminals; fixing with adhesive pad or cable ties.
5.3 Short-circuit monitoring
The cables from the output contacts are not monitored by the WEU for short circuits.
Suitable measures
Suitable steps should be taken for monitoring short circuits. These could be
Short-circuit safe (protected) routing of cables from the WEU to the
contact elements
Screening output cables individually and connect screening to 0 VIncorporating both contacts to differing voltage levelsUsing relay(s) at the outputs where the pull in voltage must be greater
than UV /2.
5.4 Overvoltage protection (fuse)
A fuse must be provided for the control circuit. The fuse rating must correspond to the maximum current drawn by the output relay.
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21
Chapter 5
Electrical Installation
5.5 Wiring diagram
31011
1/2
PE
0 V
+ 24 V
Photoelectric Safety Switch
3456789
1/2
0 V
PE
+24 V
Technical Description
K1
K2
Fig. 15: Wiring diagram WSU/WEU for 24 V DC supply, with PG connector
1/2
PE L1 N
31011
PE
3456789
1/2
N
L 1
K1
K2
22
Fig. 16: Wiring diagram WSU/WEU for AC supply, with PG connector
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Technical Description
f
f
f
f
f
Photoelectric Safety Switch
Electrical Installation
Chapter 5
1/2
PE +24V
1/2
5
PE +24V
31011
1
2
0V
31011
6
3
0V
3
4
WSU 26/2 -133
4
Equipment plug
WSU 26/2 - 131
A
2
G
F
3
E
4
Gerätestecker
Equipment plug
1
B
A
2
C
G
F
3
Gerätestecker
Coded to
6
Codiert auf E bzw. 4
D
E or 4
5
E
4
231
1
B
Coded to
C
6
Codiert au
A or
A bzw.
D
5
WSU 26/2 -233
Equipment plug
B
A
2
G
F
3
E
4
Gerätestecker
1
C
6
D
5
Coded to
Codiert au B bzw. 1
B or 1
3456789
1/2
3
2
1
PE +24V
0V
3456789
1/2
3
2
1
+24V 0V
PE
3456789
1/2
63
5
PE +24V 0V
WEU 26/2- 131
-231
1
B
A
2
G
F
4
6
5
3
4
Gerätestecker
Equipment plug
Coded to
C
6
Codiert au
D or 5
D bzw. 5
D
5
E
WEU 26/2 -132
-232
1
B
A
2
G
F
5
6
4
3
4
Gerätestecker
Equipment plug
Coded to
C
6
Codiert au
E or 4
E bzw. 4
D
5
E
WEU 26/2 -133
-233
1
B
A
2
C
G
F
1
4
2
3
Gerätestecker
Equipment plug
Coded to
6
Codiert au E bzw. 4
D
E or 4
5
E
4
Fig. 17: Wiring diagram WSU/WEU for 24 V DC supply, interchangeable design
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23
f
f
f
Chapter 5
Electrical Installation
Technical Description
Photoelectric Safety Switch
PE
1/2
1
L 1 NPE
1/2
5
L 1 N
31011
3
2
4
31011
3
6
4
WSU 26/2 -121
1
B
A
2
C
G
3
Gerätestecker
Equipment plug
2
G
F
3
Gerätestecker
Equipment plug
6
F
D
5
E
4
1
B
A
C
6
D
5
E
4
-221
-111
-211
Coded to
Codiert auf C bzw. 6
C or 6
Coded
Codiert auf
to
A bzw.
A or
Equipment plug
Equipment plug
WSU 26/2 -213WSU 26/2-113
1
B
A
2
C
G
F
3
Gerätestecker
Coded to
6
Codiert auf G bzw. 2
D
G or 2
5
E
4
WSU 26/2-123
-223
1
B
A
2
G
F
3
4
Gerätestecker
Coded to
C
6
Codiert au
F or 3
F bzw. 3
D
5
E
3456789
1/2
3
2
1
PE
L 1 N
1/2
3456789
3
6
5
PE 230/
N
115 V
3456789
1/2
3
2
1
PE 230/
N
115 V
WEU 26/2-122
-112
-212
-222
1
B
A
2
G
F
3
5
6
4
Gerätestecker
Equipment plug
Coded to
C
6
Codiert au F bzw. 3
F or 3
D
5
E
4
WEU 26/2 -113
-213
-123
1
-223
B
A
2
C
G
6
Coded to
Codiert au
F
3
4
2
1
Gerätestecker
A bzw.
D
A or
5
E
4
Equipment plug
WEU 26/2 -111
-211
1
B
A
4
6
5
2
G
F
3
4
Equipment plug
Gerätestecker
Coded to
C
6
Codiert auf
G or 2
G bzw. 2
D
5
E
WEU 26/2 -121
221
1
B
A
2
G
F
3
4
Gerätestecker
Equipment plug
Coded to
C
6
Codiert auf
C or 6
C bzw. 6
D
5
E
Fig. 18: Wiring diagram WSU/WEU for AC supply, interchangeable design
24
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Technical Description
Photoelectric Safety Switch
Electrical Installation
Chapter 5
ABC
WSU 26/2 -114
+24 V/L1 (1/2)
1 2
0 V/N (3)
Test (10) Test (11)
3 4 5
PE
(...) Terminals on electronic card
ABC
1
24 V / L 1 n.c. Test (1/2) (10)
2
0 V / N n.c. Test (3) (11)
3
n.c. n.c. n.c.
4
n.c. n.c. n.c.
5
n.c. n.c. n.c.
-214
-124
-224
-134
-234
ABC
WEU 26/2 -114
+24 V/L1 (1/2)
1 2 3 4 5
0 V/N (3)
S 1 (4)
S 1 (5)
Ö 1/2 (6)
S 2 (8) S 2 (9)
Ö1/2 (7)
PE
(...) Terminals on electronic card
ABC
1
24 V / L 1 n.c. n.c. (1/2)
2
0 V / N n.c. n.c. (3)
3
n.c. n.c. n.c.
4
S 1 Ö 1/2 S 2
(4) (6) (8)
5
S 1 Ö 1/2 S 2
(5) (7) (9)
-214
-124
-224
-134
-234
Fig. 19: Pin assignment WSU/WEU 26/2, AC/DC version with equipment plug 15 P + E
8 008 692/23-07-01 © SICK AG • Industrial Safety Systems • Germany • All rights reserved
25
Chapter 5
Electrical Installation
Technical Description
Photoelectric Safety Switch
41
ø 28
78
straight
Part no. 6 006 612
Plugs and sockets must be correctly keyed. The WEU socket must not be connected to WSU plug.
PG 11
Pay attention to coding!
66
15
29.5
29,5
40
7.5
7,5
25,5
25.5
53
angled
Part no. 6 006 613
In some cases no longer complies with requirements for clearance and creepage distances (pr EN 50 178 und IEC 664); see selection table. Unsure of the meaning of this statement!
Plugs and sockets: DIN 43 651: 6 + PE with crimp contacts
PG 11
Fig. 20: Cable receptacles 6 + PE
PG 16
63
PG 13.5
PG 13,5
63
29.5
29,5
29,5
47
54,5
54.5
Part no. 2 019 076
Part no. 2 019 075
63
PG 13.5
PG 13,5
29,5
29.5
47
Fig. 21: Cable receptacles 15 P + PE
26
8 008 692/23-07-01 © SICK AG • Industrial Safety Systems • Germany • All rights reserved
Technical Description
Photoelectric Safety Switch
+24 V
Electrical Installation
S1
k1 k2
2
)
A1 A2 PE T0PE T13T14 X11 X12 T21 T22 X21
X22
13 2 3
N.O.
Chapter 5
XY
31
N.C.
N.O.
k1 k2
XY
WSU WEU
PE
PE
3
0V
1/2
+24V
10
Test
11
Test
LCU-X
C1 D1 PE C2 D2 PE T3 T4 C3 D3 PE C4 D4 14 24 32
1
)
1
)
1/2
+24V
4 8
9 5 3
0V
PE
PE
Z
k1
k2
Z
K2K1
0 V PE
1
) The output contacts of the receiver must be separate and screened; screens must be connected to the negative potential, so that
any cross-connection of the cables on short circuit is detected (see 5.3 Short circuit monitoring).
2
) Potential compensation if power supply unit 0 V is not connnected with PE (VDE 0160)
x und y Connection to the machine controller to interrupt the hazardous movement. For safety reasons, the two
independent contacts (x and y) must be inserted separately into the controller (two channel)
z If, in exceptional cases, depending on the risk assessment, the controller of the power-driven machinery is only of
a single-channel design, contact row z can be used
Fig. 22: WSU/WEU 26/2 with LCU-X safety interface
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27
Chapter 5
L1
F
max.4A
Electrical Installation
S
Technical Description
Photoelectric Safety Switch
XY Z
WEU
k1
48
k2
k1
k2
WSU
10
k1
k2
k1
k2
k1
k2 1x WSU/WEU26
59
Fu
K1
Fu
K2 K3 K4
N
K 1 to K 4 Contactors or relays with positively-driven contacts (not supplied) Fu Spark-suppression, essential S Command unit, e. g. pushbutton, key-operated switch etc.
Press button S to start, otherwise red LED on WEU remains lit
x und y Insert in safe machine controller to interrupt the hazardous movement. For safety reasons, the two contact rows
(x and y) must be inserted separately into the controller (two channel)
z If, in exceptional cases, depending on the risk assessment, the controller of the power-driven machinery is only
of single-channel design, contact row z can be used
k3
k3
11
k4 k4 k4
k3
k3
k3
k3
k4 k4 k4
XY Z
In this circuit example, short circuit monitoring is guaranteed by both relays K 1 (N-reference) and K 2 (L1-reference) being connected at differing voltage levels.
An opened test contact (10 - 11 on WSU) ensures that the sender does not emit and the receiver is de-activated.
Fig. 23: Example connection with a single WSU/WEU-26/2 system
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Technical Description
Photoelectric Safety Switch
F
max.4A
L1
WEU
48
2 x WSU/WEU 26
59
Electrical Installation
S
k1
k1
k2
k2
WEU WSU WSU
k3
k3
48
59
k4
k5
k4
k5
10
11
k1
k3
k5
10
11
XY Z
k1
k2
k3
k4
k5
k5
Chapter 5
k2
k4
k5
k1
k2
k3
k4
k5
k6 k6 k6
Fu
K1
N
K 1 to K 6 Contactors or relays with positively-guided contacts (not supplied) Fu Spark-suppression required S Reset unit, e. g. pushbutton, key-operated switch etc.
Press button S to start, otherwise red LED on WEU remains lit
x und y Connection to the machine controller to interrupt the hazardous movement. For safety reasons, the two contact
lines (x and y) must be inserted separately into the controller (two channel)
z If, in exceptional cases, depending on the risk assessment, the controller of the power-driven machinery is only
of a single-channel design, contact line z can be used
In this circuit example, short circuit monitoring is guaranteed by both relays K 1 (N-reference) and K 2 (L1-reference) being connected at differing voltage levels.
An opened test contact (10 - 11 on WSU) ensures that the sender does not emit and the receiver is de-activated.
Fu Fu Fu
K2 K3 K4 K5 K6
k6 k6 k6 k6
XY Z
Fig. 24: Example connection with two WSU/WEU-26/2 systems
8 008 692/23-07-01 © SICK AG • Industrial Safety Systems • Germany • All rights reserved
29
Chapter 5
Electrical Installation
Technical Description
Photoelectric Safety Switch
5.6 Alignment of WSU and WEU
After checking the electrical connections, lossen the fixing screws on the WSU/WEU and roughly align the devices to each other using the alignment sight (Fig. 25).
Optical axis
Alignment sight
Fig. 25: Alignment with the aid of the alignment sight
If the circuit example Fig. 23 or 24 is used: For further alignment keep pressing button S or jumper terminals 10 and 11 on the WSU and switch on the device. When this is done, the LED on the WSU (yellow LED) lights up (Fig. 26).
Note
WSU
gelb
yellow
Fig. 26: LEDs of the WSU und WEU
WEU
grün gelb rot
green yellow red
Align the devices to each other so that the green LED on the WEU lights up.
For optimum alignment, determine the limits of the transmission and receiving range by pivoting the sender and receiver units horizontally and vertically. When the device leaves its respective optical range, the yellow LED on the WEU begins to flash. Then fix the sender and receiver units in the middle of the determined optical range.
The yellow LED on the WEU must be permanently lit.
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Technical Description
Photoelectric Safety Switch
Electrical Installation
Chapter 5
5.6.1 Alignment of WSU and WEU with alignment aid AR 60
For precise alignment of the WSU and WEU the alignment aid AR 60 is available. The alignment aid is clamped on the front of the WSU and WEU respectively on a bracket (Fig. 27). The AR 60 emits a visible laser beam which exactly marks the optical axes of WSU and WEU if they are correctly mounted.
Fixing screw M4 x 10
Note
Adapter for WSU/WEU 26/2
Alignment aid AR 60
Receiver
Fig. 27: Laser alignment aid AR 60 and WSU/WEU
Incorrect alignment may mean that an obstacle is not detected or that operational safety is not achieved (Fig. 25).
8 008 692/23-07-01 © SICK AG • Industrial Safety Systems • Germany • All rights reserved
31
Chapter 6
Test Instructions
Technical Description
Photoelectric Safety Switch
6
Test Instructions
6.1 Pre-commissioning tests
Inspection prior to commissioning is used to confirm compliance with
Inspection of the effectiveness of the protection equipment on the
Qualified personnel must, prior to starting work, instruct the personnel
Note
Incorrect alignment may mean that an obstacle is not detected or that operational safety is not achieved (Fig. 25).
The light beam must not be unintentionally reflected by reflecting surfaces. Reflections can be detected as follows:
the safety requirements specified in national or international regulations, in particular the machinery safety regulations or the provision and use of work equipment regulations.
machine in all the operating modes in which the machine can be placed.
operating the machine protected by the safety device. Instruction is the responsibility of the machine operating company.
Using an object (surface: 100 x 100 mm2), break the light beam continuously and without any gaps, starting in front of the WEU and moving up to the WSU. In the process, the red diode on the WEU must illuminate continuously. If this is not the case, an inspection should be made to establish the diversion path the beam takes from the WSU to the WEU. This type of functionality check must be performed:
daily before commencing production;after modifying the WSU/WEU alignment;after all maintenance and service work carried out on the protection
system.
6.2 Regular testing of the safety device by competent personnel
Inspection should be carried out in accordance with valid national
regulations at the intervals defined in the regulations. The objective of these inspections is to detect any changes or modifications to the protection device since original commissioning.
Inspections should also be carried out whenever major modifications
are made to the machine or protection equipment, as well as after re­adjustment or repairs in the event of damage occurring to housing, front lens, connecting cable, etc.
32
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Technical Description
Photoelectric Safety Switch
WARNING
Test Instructions
Chapter 6
6.3 Daily testing of the safety module by authorised personnel
Daily testing provides assurance that an effective personnel protection system is in place. It is the duty of the operator’s staff to perform testing before each working day. Inspection by fully covering the light beam: the red diode on the receiver unit must illuminate.
Inspection
If the green or yellow diodes illuminate on the WEU, then no more work may be done using the machinery. It is recommended in this case to check the system as specified in 6.1 Pre-commissioning tests.
8 008 692/23-07-01 © SICK AG • Industrial Safety Systems • Germany • All rights reserved
33
Chapter 7
Maintenance
Technical Description
Photoelectric Safety Switch
7
Maintenance
Note
The system requires no maintenance. However, if the exit window is very dirty, a clean brush should be used to remove any dust deposits. The exit window must then be cleaned using a soft, damp cloth. The following cleaning agents are recommended:
· Non-corrosive window cleaners
· Anti-static plastic cleaners
Do not use any cleaning agents containing alcohol.
If the module has to be opened due to faulty operation, the housing must be cleaned thoroughly before opening to prevent dirt ingress. Switch the power off before doing this.
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Technical Description
Photoelectric Safety Switch
Diagnostic Elements
Chapter 8
8
WSU
gelb
yellow green yellow red
Diagnostic Elements
WEU
grün gelb rot
Indicator lamp
WSU WEU Cause Inspection and rectification
yellow green yellow red
No voltage supply to WSU Check voltage Break between terminals Check connection 10 and 11 (Test contact) No voltage supply to WEU Check voltage on WEU Break on relay contact, Exchange device Relay defective Device misaligned Re-align WSU and WEU devices Front lens dirty Clean front lens of WSU
and WEU WEU receiver defective Exchange device WSU sender does not transmit Briefly switch off voltage
at WSU, then switch on (at least 1 s),
and if no function after this:
exchange WSU Device or mirror misaligned Re-align device or
mirror Front lens of WSU/WEU or Clean mirror dirty Electronics energize Switch off voltage
briefly and switch on (at least 1 s) Spurious transmitters WEU may only respond to
WSU allocated to it Defective electronics card Exchange device
LED off
LED illuminated
LED flashing LED no influence
8 008 692/23-07-01 © SICK AG • Industrial Safety Systems • Germany • All rights reserved
35
Technical DataChapter 9
Technical Description
Photoelectric Safety Switch
9
Technical Data
9.1 Overview technical data
min. typ. max.
General system data
Protective field range 0,5 m 18 m
15 m 70 m Number of beams 1 Synchronization optical, without separate synchronization Light beam diameter in front of WSU 23 mm
divergence angle 4° Wave length of sender 950 nm Protection class 1 Enclosure rating IP 65 (connection plug)
IP 67 (PG connector) Operating mode Guard only without start and restart inhibit Supply voltage U
Frequency AC version 48 Hz 62 Hz
1
Ripple Voltage if power fails (20 ms) 2) 18 V On-transition time
Transmitter unit
Test output for floating switches
Test input
Power consumption
) 1.2 V
After applying the supply voltage of sender and receiver 1.8 s
Output current 10 mA
Reaction time on test 50 ms 60 ms Opening time of contact for test 75 ms Test time 150 ms
Version 24 V DC 4 W Version 115 V AC 7 VA Version 230 V AC 7 VA
V
19.2 V DC 24 V DC 28.8 V DC
195.5 V AC 230 V AC 253 V AC
97.75 V AC 115 V AC 126 V AC
SS
Receiver unit
Outputs Relay max. operating frequency 0.2 Hz (1 operation in 5 s)
Response time 22 ms Current 0.02 A 2 A Voltage 24 V DC 250 V AC
Switch-on time
36
Power (DC/AC) 144 W / 1380 VA Mech. life expectancy (lifetime) 10 Electr. life expectancy (lifetime)
DC at 2 A current 80 x 10 AC at 2 A current 50 x 10
Normally-open contacts 10 ms Normally-closed contacts 9 ms
Reference point for measured values: equipment plug or terminals
8 008 692/23-07-01 © SICK AG • Industrial Safety Systems • Germany • All rights reserved
7
3
3
Technical Description
Technical Data
Photoelectric Safety Switch
min. typ. max.
Power consumption
Version 24 V DC 6 W Version 115 V AC 10 VA Version 230 V AC 10 VA
Operating data
Connection Connecting cables (PG 13.5)
Connectors Safety category Type 4 Tested to EN 61 496 part 1 and pr EN 50 100 part 2 Ambient operating temperature –25 °C +55 °C Storage temperature –25 °C +70 °C Air humidty (non-condensing) 15 % 95 % Dimensions see Dimensional Drawings Vibration resistance 5 g, 10 ... 55 Hz to IEC 68-2-6 Shock resistance 10 g, 16 ms to IEC 68-2-29 Weight
Sender unit 0.9 kg 1.3 kg Receiver unit 1.0 kg 1.4 kg
Chapter 9
1
) The voltage must not exceed or fall below the limit values.
2
) In conformity with EN 60 204, external voltage supply for the devices must be capable of sustaining a short power
interruption of 20 ms. Suitable power supplies can be obtained from SICK as accessories (Siemens Series 6 EP 1).
8 008 692/23-07-01 © SICK AG • Industrial Safety Systems • Germany • All rights reserved
37
Chapter 9
Technical Data
9.2 Dimensional Drawings
Technical Description
Photoelectric Safety Switch
50
34
65
156
65
14
PG 13.5
PG13,5
Fig. 28: Dimensional Drawing WSU 26/2-xx0 and WEU 26/2-xx0
50
M6 x 8
17.5
17,5
128
15.5
15,5
116
65 95
96
116
156
65
65
14
34
M6 x 8
128
15.5
15,5
65 95
96
81
Space
ca. 50
appr. 50
Freiraum
38
Fig. 29: Dimensional Drawing WSU 26/2-xx4 and WEU 26/2-xx4
8 008 692/23-07-01 © SICK AG • Industrial Safety Systems • Germany • All rights reserved
Technical Description
Photoelectric Safety Switch
Technical Data
Chapter 9
156
65
65
14
50
34
M6 x 8
128
15,5
116
65 95 96
100
Space
min. 50
Freiraum
appr. 50
Fig. 30: Dimensional Drawing WSU 26/2-xx1 and -xx3 and WEU 26/2
-xx1, -xx2 and -xx3
8 008 692/23-07-01 © SICK AG • Industrial Safety Systems • Germany • All rights reserved
39
Chapter 9
64.5
46.5
39.5
64.5
Mounting bracket WSU/WEU Part no. 2 007 900
Technical Data
Technical Description
Photoelectric Safety Switch
M 8 x 30 SW 13
6.5
65
20˚
60˚
51
82
65
51
6
6.5
9
9
40
43
22
M 6
Bracket for corner mirror PSK 1 Part no. 2 009 292
20
26
16.5 33.5
63
ø 20
7
58
71
M 8 x 30 SW13
M 6
67
38 96
100
Corner mirror PSK 1 Part no. 1 005 229
124
14
149
40.5
95
8.5
160
177
2.5
ø 7
14
30
12
190
160 Miroor length
10
Mirror width
105
135 156
Corner mirror PNS 105-1 Part no. 1 004 076
80
96.5
Center of mirror surface
76
40
40.5
8.5
45˚
146.5
Corner mirror PSK 45 Part no. 5 306 053
Fig. 31: Dimensional drawing accessories
40
8 008 692/23-07-01 © SICK AG • Industrial Safety Systems • Germany • All rights reserved
69.5
8,5
8.5
63
Ø 5.5
80
Mounting set for PSK 1 Part no. 2 012 473
Technical Description
Photoelectric Safety Switch
Technical Data
50.5
65.565
73
12.3
50.5
65.565
Chapter 9
119
4
Snow shield
Part no. 1 003 619
140
4
Dust shield
Part no. 1 003 556
7
3
11.8
Fig. 32: Dimensional drawing snow/dust shield
27
13
20
35
15
30
250
250
135
135
3.8
Spark-suppression element 110 - 220 V Part no. 6 001 224
3.8
6.3
Spark-suppression element 48 V Part no. 6 001 225
6.3
Fig. 33: Dimensional drawing spark-suppression element
8 008 692/23-07-01 © SICK AG • Industrial Safety Systems • Germany • All rights reserved
41
Chapter 10
At a glance: old versus new
Technical Description
Photoelectric Safety Switch
10
At a glance: Comparison of old versus new devices
This has changed:
The optical axis of the WSU/WEU 26/2 is shifted 6 mm toward the
device connection
There are two terminals for connection of the power supply: terminal
1/2 and terminal 3
Voltage versions
230 V AC
115 V AC
24 V DC
A new adapter is required for AR 60No fiber-optic cable version is availableAn additional marking on the side identifies the middle of the beamDie Reichweiten haben sich geändert (siehe unten)For each range segement there is a sender and a receiverThe beam diameter has changed (see below)Connector version: the previous connector no longer complies with
requirements for clearance and creepage distances (VDE 0160 05/88 and VDE 0110)
New front screen: may only be cleaned with plastic cleanerThe power consumption has increased (see below)
Note
Components of the (new) WSU/WEU 26/2 system cannot be combined of the (old) WSU/WEU 26 system. When exchanging in the event of repair please note that the following combinations are not possible:
WSU 26 with WEU 26/2 WSU 26/2 with WEU 26
Exchange in pairs.
WSU/WEU 26 WSU/WEU 26-2 Value
Scanning range 0.5 to 30 0.5 to 18 m
30 to 60 15 to 70 m Beam diameter 33 23 m m Power consumption
115/230 V AC 5 /7 7/10 VA 24 V DC 3/5 4/6 W
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Technical Description
Photoelectric Safety Switch
Selection table
Chapter 11
11
Voltage Scanning Termination Sender unit Receiver unit
230 V AC 0.5 to 18 mPG WSU 26/2-110 1 015 615 WEU 26/2-110 1 015 616
115 V AC 0,5 to 18 mPG WSU 26/2-120 1 015 717 WEU 26/2-120 1 015 718
Selection Table
range type Type Part no. Type Part no.
Plug WSU 26/2-111 1 015 712 WEU 26/2-111 1 015 713 Plug *) WSU 26/2-113 1 015 716 WEU 26/2-113 1 015 715 Plug *) WEU 26/2-112 1 015 714 Plug 15 P + E *) WSU 26/2-114 1 015 834 WEU 26/2-114 1 015 835
15 to 70 m PG WSU 26/2-210 1 015 731 WEU 26/2-210 1 015 743
Plug WSU 26/2-211 1 015 733 WEU 26/2-211 1 015 744 Plug *) WSU 26/2-213 1 015 736 WEU 26/2-213 1 015 748 Plug *) WEU 26/2-212 1 015 746 Plug 15 P + E *) WSU 26/2-214 1 015 840 WEU 26/2-214 1 015 841
Plug WSU 26/2-121 1 015 719 WEU 26/2-121 1 015 720 Plug *) WSU 26/2-123 1 015 723 WEU 26/2-123 1 015 722 Plug *) WEU 26/2-122 1 015 721 Plug 15 P + E *) WSU 26/2-124 1 015 836 WEU 26/2-124 1 015 837
15 to 70 m PG WSU 26/2-220 1 015 738 WEU 26/2-220 1 015 749
Plug WSU 26/2-221 1 015 740 WEU 26/2-221 1 015 750 Plug *) WSU 26/2-223 1 015 737 WEU 26/2-223 1 015 505
WEU 26/2-222 1 015 751
Plug 15 P + E *) WSU 26/2-224 1 015 842 WEU 26/2-224 1 015 843
24 V DC 0,5 to 18 m PG WSU 26/2-130 1 015 724 WEU 26/2-130 1 015 725
Stecker WSU 26/2-131 1 015 726 WEU 26/2-131 1 015 727 Stecker *) WSU 26/2-133 1 015 730 WEU 26/2-133 1 015 729 Stecker *) WSU 26/2-231 1 015 747 WEU 26/2-231 1 015 753 Plug *) WSU 26/2-233 1 015 739 WEU 26/2-233 1 015 755 Plug *) WEU 26/2-232 1 015 754 Plug 15 P + E *) WSU 26/2-234 1 015 844 WEU 26/2-234 1 015 845
*) See electrical wiring diagram
Selection of plug variant WSU/WEU
Since 1989 VDE 0160 05/88 and VDE 0110 have stipulated doubled
WARNING
clearance and creepage distances. In the following cases the necessary clearance and creepage distance of the 6 PE Hirschmann connecting plug on the WEU are not met:
Supply voltage Voltage at WEU Remarks WEU output relays
230 V AC 230 V AC Only in case of separated
circuits/phases 230 V AC 24 V DC – 24 V DC 230 V AC
In order to meet the VDE requirements for clearance and creepage distances in theses cases, the square 15-pin + PE plug must be used.
8 008 692/23-07-01 © SICK AG • Industrial Safety Systems • Germany • All rights reserved
43
Chapter 11
Selection Table
Photoelectric Safety Switch
11.1 Conversion list
WSU to be New type 26/2 replaced Scanning range 0.5 to 18 m Scanning range 15 to 70 m
WSU 26-110 WSU 26/2-110 1 015 615 WSU 26/2-210 1 015 731
WSU 26-111 WSU 26/2-111 1 015 712 WSU 26/2-211 1 015 733 WSU 26-112 WSU 26/2-113 1 015 716 WSU 26/2-213 1 015 736 WSU 26-120 WSU 26/2-120 1 015 717 WSU 26/2-220 1 015 738 WSU 26-121 WSU 26/2-121 1 015 719 WSU 26/2-221 1 015 740 WSU 26-130 WSU 26/2-130 1 015 724 WSU 26/2-230 1 015 745
old
WSU 26-131 WSU 26/2-131 1 015 726 WSU 26/2-231 1 015 747 WSU 26-132 WSU 26/2-133 1 015 730 WSU 26/2-233 1 015 739 WSU 26-210 WSU 26/2-210 1 015 731 WSU 26-211 WSU 26/2-211 1 015 733 WSU 26-212 WSU 26/2-213 1 015 736 WSU 26-220 WSU 26/2-220 1 015 738 WSU 26-221 WSU 26/2-221 1 015 740 WSU 26-230 WSU 26/2-230 1 015 745 WSU 26-231 WSU 26/2-231 1 015 747 WSU 26-232 WSU 26/2-233 1 015 739
Technical Description
WEU to be New type 26/2 replaced Scanning range 0.5 to 18 m Scanning range 15 to 70 m
WEU 26-710 WEU 26/2-110 1 015 616 WEU 26/2-210 1 015 743 WEU 26-712 WEU 26/2-112 1 015 713 WEU 26/2-211 1 015 744 WEU 26-713 WEU 26/2-113 1 015 715 WEU 26/2-213 1 015 748 WEU 26-720 WEU 26/2-120 1 015 718 WEU 26/2-220 1 015 749 WEU 26-730 WEU 26/2-130 1 015 725 WEU 26/2-230 1 015 504
old
WEU 26-731 WEU 26/2-131 1 015 727 WEU 26/2-231 1 015 753 WEU 26-732 WEU 26/2-132 1 015 728 WEU 26/2-232 1 015 754 WEU 26-733 WEU 26/2-133 1 015 729 WEU 26/2-233 1 015 755
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Technical Description
Photoelectric Safety Switch
Selection Table Accessories
Chapter 12
12
Selection Table Accessories
Description Part no.
Alignment aid AR 60, complete 1 015 741 Adapter for alignment aid AR 60 4 031 156 Mounting bracket for WSU/WEU 2 007 900 Corner mirror PSK 1, for scanning range 0.5 to 18 m 1 005 229 Mounting set for PSK 1 2 012 473 Hinged bracket for corner mirror PSK 1 (1 piece) 2 009 292 Corner mirror PNS 105-1,
for scanning range 15 to 70 m 1 004 076 Corner mirror PSK 45 5 306 053 Cable receptacle, straight, 6 + PE (plastic) 6 006 612 Cable receptacle, angled (plastic) 6 006 613
Cable receptacle 15 P + E, lateral cable outlet,
PG 16 2 019 076 Cable receptacle 15 P + E, lateral cable outlet,
PG 13.5 2 019 075
Spark-suppression element RC-A
0,22 mF + 220 W (115 to 230 V) 6 001 224 Spark-suppression element RC-AD
2,2 mF + 100 W (24 V) 6 001 225
Switching amplifier LCU-X 24 V DC 1 013 410
PG-cable gland PG 21 5 305 978 for use of 2 cables with PNOZ 8
PG extension PG 13.5 to PG 21 5 306 052 for use of 2 cables with PNOZ 8
Dust shield 1 003 556 Snow shield 1 003 619
8 008 692/23-07-01 © SICK AG • Industrial Safety Systems • Germany • All rights reserved
45
Chapter 13
Checklist
Technical Description
Photoelectric Safety Switch
13
Maßbilder Spiegel
Checklist
Checklist for machine manufacturer/installer for the
installation of Electro Sensitive Protective Equipment (ESPE)
Dependent upon the application, the checks listed below are a minimum when placing an ESPE into operation for the first time.
For reference purposes the list should be retained or stored with the machine documents.
1. Are the relevant safety standards incorporated into the machine build?
Will they satisfy the Regulations? Yes No 
2. Are the standards listed in the Declaration of Conformity? Yes No 
3. Is the ESPE the correct type and interfaced to the correct category? Yes No
4. Is access to the danger zone/point of danger only possible through
the ESPE? Yes No
5. Are measures in place to prevent standing between the ESPE and
the danger zone? If so, are these measures secured against removal? Yes l No
6. Has the overall machine stopping time been checked and
documented? Yes No
7. Is the resultant safety distance observed between the danger point
and the ESPE? Yes No
8. Is the ESPE correctly fixed and secured against movement after
setting in its fixed position? Yes No
9. Are the required protection measures against electric shock in place? Yes No 
10. Is the re-set/re-start switch for the ESPE installed and fitted to the
correct standard? Yes No
11. Are the OSSDs of the ESPE connected in accordance with the machine
circuit diagram? Yes No
12. Have the protective functions been inspected in accordance with the
inspection instructions of this document? Yes No 
13. Are the protective functions effective in every setting of the operating
mode switch? Yes No
14. Are the switching elements controlled by the ESPE, e. g. contactors,
valves monitored? Yes No
15. Is the ESPE effective during the entire hazardous state? Yes No 
16. Is the hazardous state ended when the ESPE is switched on or off, as well as upon changing operation modes or on switching over to
another protective device? Yes No 
17. Is the Daily Check Requirement sign positioned in a place visible to
the operator? Yes No
46
This checklist does not replace the initial commissioning of regular inspections by qualified personnel.
8 008 692/23-07-01 © SICK AG • Industrial Safety Systems • Germany • All rights reserved
Technical Description
Photoelectric Safety Switch
8 008 692/23-07-01 © SICK AG • Industrial Safety Systems • Germany • All rights reserved
47
8 008 692/23-07-01 · KW/KF · Printed in Germany (03.02)
·
Subject to change without prior notice GB 8.02 TB
SICK AG · Industrial Safety Systems · P.O. Box 310 · 79177 Waldkirch · Deutschland
Phone +49 76 81 2 02 0 · Fax +49 76 81 2 02 38 15 · www.sick.de
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