This technical description contains information on how to install,
commission and operate the device. Official and legal regulations must
always be observed. It is not possible to provide comprehensive
information on all these requirements in this document. In Germany, for
example, the Trade Association Directives (ZH 1/597 and ZH 1/281) in
particular must be observed.
Further information on health and safety with respect to optoelectronic
guarding systems can be obtained directly from your local SICK
distributor, e. g. Safe Machines (SICK guidelines on the operation of
optoelectronic guarding systems).
1.4Symbols used in this document
Some information in this document is highlighted to ease rapid access to
this information:
Note
Explanation
Recommendation
WARNING
A note provides information on special features of the device.
An explanation gives basic information.
A recommendation assists in deciding upon the best action.
Warning!
A warning indicates actual or potential hazards. This is to reduce the risk
of accidents.
Always read warning notices carefully and follow them closely.
It is the responsibility of the manufacturers and operators of the
machine on which SICK protection equipment is used to discuss all
safety legislation, which may apply, with the responsible authorities
and to observe these rules and regulations.
2 Furthermore, our notes, in particular the Test Regulations (see
section ‘Tests’) in this Technical Description or the OperatingInstructions (such as use, assembly, installation or integration in the
machine control unit) must be observed.
3 The tests must be performed by qualified personell or by specially
authorised and instructed personnel and must be documented in
such a way as to be viewed and understood at any time.
4 These Operating Instructions shall be given to the employee
(operator) working with the machine on which SICK guarding systems
are installed. The employee shall be trained for their job and
operation of the equipment by a competent person.
5 The Test Protocol relating to use of the non-contact safety device is
printed at the end of these Technical Description. Acceptance testing
should be performed on the basis of that protocol.
6 Mounting and connection may only be done by qualified personnel.
Before commissioning, the mounting and connection must be
inspected by the operator’s responsible staff member, as is required
by the standards and directives of the specific country.
The WSU/WEU 26/2 photoelectric safety switch is used as an access
safety system to hazardous areas around machinery or plant. The device
is securely mounted in the access area at a pre-determined safe
distance from the hazardous point. When the light beam is interrupted
the device transmits an emergency stop signal to the machinery or
plant.
Point-of-operation
Mechanical
mechanischeAbsicherung
guarding
Gefahrstelle
Zugangssicherung
Entry/exit guarding
mit WSU/WEU
with WSU/WEU
Direction of entry
Eintrittsrichtung
into hazardous
in Gefahrbereich
area
Fig. 1: Entry/exit safeguarding using a WSU/WEU 26/2
The following key points are important for correct operation (Fig. 2):
The WSU/WEU photoelectric safety switch may only be used as
specified in Section 2.2 Application areas. The device may be operated
only in accordance with its technical specifications. Any other use or
modification – including during mounting and installation – will
invalidate any guarantee and any claim against SICK AG.
2.4Environmental compatibility
The WSU/WEU photoelectric safety switch is designed to have the
lowest possible impact on the environment. It neither emits nor
contains any environmentally damaging substances, and consumes
minimal quantities of energy and resources.
Disposal
Unusable systems or systems beyond repair must be disposed of in
accordance with the regulations on refuse disposal currently valid in the
respective country.
The aluminium housing should be recycled. If possible, remove the
plastic front panel.
All electronic components can be simply dismantled. They should be
disposed of as special waste. SICK AG will not accept back unusable
systems or systems beyond repair.
When dismantling and disposing of components, provisions relating to
occupational safety, the environment and disposal should be observed.
Special characteristics of the WSU/WEU 26/2 photoelectric safety
switch are:
easy installation
universal functionality
solid construction
various connecton options
universal power supply
wide scanning range
3.2How the device functions
The housing of WSU/WEU consists of die-cast Aluminium. In the WSU,
an infrared sender diode emits pulse modulated light (Fig. 3).
If the light path is uninterrupted the output relays in the WEU are deenergized.
34
56
2
11110
1
1 Connection for power supply
2 Power supply
3 Clock generator
4 Sender diode
5 LED, WSU
6 LED, WEU
Fig. 3: Principle of function of the WSU/WEU 26/2, AC version
Light beam
Lichtbündel
10 Outputs
11 Test contact
2
7 Photoelectric converter
8 Amplifier
9 Relay with positively-guided contacts
78
9
Diagnostic lights on the instruments signal the various operating
conditions (see 8 Diagnostic Elements). Their display, however, is not
safety related.
The diagnostic lights also serve as error diagnostics, see 8, DiagnosticElements.
The WSU/WEU can be operated in any position. Regulations regarding
safety distances must be observed as well as sufficient height of
beams above floor.
4.2Safety distance
The WSU/WEU must be mounted such that, if the light beam is broken
during hazardous movement of the machinery, the point-of-operation can
only be reached when this hazardous movement has ceased. For this
purpose, a safety distance S must be maintained between the nearest
trapping point and the light beam (Fig. 4). The safety distance depends
on the machine stopping time and on the approach speed of the
personnel.
Point-of-operation
Mechanical
mechanische
guarding
Absicherung
Zugangssicherung
Entry/exit guarding
mit WSU/WEU
with WSU/WEU
Eintrittsrichtung
Direction of entry
in Gefahrbereich
into hazardous
area
Fig. 4: Safety distance S to light beam
Gefahrstelle
S
The machine stopping time must be determined by repeated measurements under practical conditions. 1.6 m/s is the recommended (by
EN 999) approach speed.
The safety distance is calculated as follows:
SSafety distance (mm)
KApproach speed 1.6 m/s
TMachine stopping time (ms) + response time of WEU
(see Technical Data)
CDependent on number of beams (1, 2, or 3), see Table 1
Table 1 shows which C value must be used for which application.
Number of beams123
Height of beam(s)750400300
above floor (mm)900700
C1200850850
Tab 1: Height of beams above floor
1100
WARNING
WARNING
Maintain safety distance!
The WSU/WEU must be mounted such that, if the light beam is broken
during hazardous movement of the machinery, the point-of-operation can
only be reached when the power-driven machinery is no longer in a
hazardous state.
For this purpose, a safety distance must be maintained between the
light beam and the nearest boundary of the point-of-operation. This
safety distance is determined according to pr EN 999.
EN 999
Safety of machinery
Approach speed of body parts for arrangement of protective systems
Danger of non-detection
People within the hazardous area but outside the light beam are not
detected. It must, however, be ensured that any hazardous state can
only be initiated when there is no one in the hazardous area.
The WSU/WEU may not be utilised as a hand- and finger protection
system.
12
Use and mounting of the protective systems is subject to the relevant
official rules and regulations. These provisions differ depending on the
area of application.
Reflective surfaces located (placed or fixed) within the sender and
receiver range, may cause reflection and thus prevent an obstacle from
being reliably detected (Fig. 5).
For this reason, a minimum distance “a” from reflective surfaces to
the optical axis (linear connection between transmitter and receiver)
must be maintained (Fig. 6). The distance “a” is dependent on the
distance between the sender and receiver (Fig. 7).
Testing for spurious reflection is described in Section 6 Test
Instructions.
Entry direction
Central beam
Obstacle
Beam array
broken
4
WSUWEU
4
Reflective object
(e. g. material container)
Boundary of
point-ofoperation
a
Deflection: “a” should be set higher
because of the reflection
Fig. 5: Incorrect mounting: reflective object in divergent light beam. No
detection of the obstacle due to reflection. No protection.
Entry direction
Central beam
WSUWEU
4˚
Reflective object
(e. g. material container)
Boundary of
point-ofoperation
Obstacle
a
Beam array
broken
4˚
Fig. 6: Correct mounting, correctly aligned: reflective object outside divergent
light beam. No reflection. The obstacle is clearly detected.
When using two WSU/WEU units in a protective system, the possibility
of mutual interference must be excluded. Since the light beam of the
WSU diverges, the cross-section of the beam increases as the distance
between the WSU and WEU increases. The following conditions must
therefore be met when arranging the WSU/WEU (Fig. 8).
Correct
Wrong
Correct
Corner mirror
Wrong
Corner mirror
Fig. 8: Safeguarding a hazardous area with WSU/WEU
The transmitted light beam of the WSU must only be received by the
corrsponding WEU. To prevent mutual interference between several
WSU/WEU installations arranged adjacent to or above each other, the
specified beam diameters must be taken into account when mounting
the devices (Fig. 9), see 9 Technical Data.
WARNING
WEU
WSU
WSU
WSUWSU
WEU
WEU
WSU
WSU
WEU
WEU
WEU
Fig. 9: Mounting of two WSU/WEU units in series
There are two versions of WSU ...
... for operating ranges 0.5 - 18 m and 15 - 70 m. The WSU for 15 - 70
m must not be used for operating ranges below 15 m. The operating
range is given on the information plate attached to the device.
4.5Mechanical mounting
Note
WSU and WEU units can be mounted on one of the sides of their housing or using the mounting bracket, depending on site circumstances.
The mounting bracket greatly assists alignment. The devices can be
mounted in any operating orientation. However, the WSU and WEU
should be mounted such that the axis of the light beam emitted by the
WSU always matches the axis of the WEU optic (alignment sight).
The mounting brackets should be affixed so that all fixing screws are
easily accessible for alignment purposes. Fig. 10 shows examples. The
devices should be mounted such that the opposing device can be
aligned using the alignment sight.
Depending on type, the WSU/WEU 26/2 photoelectric safety switch is
available for the following supply voltages:
24 V DC,
115 V AC or
230 V AC
The information plate gives details.
The two system components must be of the same voltage version and
the same scanning range.
Before connection, check that the supply voltage and mains frequency
on-site are consistent with the specifications on the information plate.
The cable is fed through the PG connector and connected inside the
device, or connected to the equipment plug. The wiring diagram is
depicted again on the housing cover of the respective device.
WARNING
WARNING
The enclosure rating of the devices can only be guaranteed when the
cable is properly clamped in the PG connector and the housing seals fit
correctly. Where long leads are used, the cable cross-sections should
be chosen to ensure the devices are always supplied with the required
voltage (see 9 Technical Data).
Single- or fine-wire conductors up to 1.5 mm2 can be connected to the
clamp terminals (to VDE 0607). Strip to length: 11 mm.
Switch off power!
The electrical connection of the WSU/WEU must only be made or
changed with the power disconnected.
Unscrew the housing cover to connect the WSU/WEU with a PG
connector.
Use both normally-open contacts!
At least two outputs must be connected to the control unit of the
machine being protected (Figs. 22/23). An electromagnetic contact
element (relay) must be connected to each of the two outputs
(normally-open contacts).
In new installations, both normally-open outputs must be independently
supplied to two contact elements (e.g. contactors, relays). The normallyclosed output should be used only for functions that are not directly
safety-related.
Explanation
In general, the normally-open contacts
should be used. However, in older
installations a normally-open / normally-
456789
closed combination may have been selected.
This no longer conforms to presentday safety requirements. Should the
WSU/WEU be installed on existing installations,
K2
both normally-open contacts should
K1
be connected in series to the normallyclosed contact as a second channel.
Fig. 13: Installation in
old factories
5.1Test instructions
The test function enables a check to be made on the connected
contactor mechanisms. In the process, the sender is switched off when
the normally-closed contact is opened. The testing functions is
triggered during a minimum opening time (see 9 Technical Data).
The testing function should be performed via the machinery control
system in the non-hazardous phase (e. g. during a non-hazardous
motion). If the test fails, the power-driven machinery — initiated via the
WEU – must receive a stop signal from the machinery control system.
20
Use the testing function as described!
The test input must be used exclusively as described.
WARNING
5.2Spark suppression
Spark suppressors are required when using an inductive load ...
... and must be connected in parallel to the inductive load (Fig. 14).
Option: plastic encapsulated; connection wires
NYAF 0.5 mm Ø with spade
terminals; fixing with
adhesive pad or cable ties.
5.3Short-circuit monitoring
The cables from the output contacts are not monitored by the WEU for
short circuits.
Suitable measures
Suitable steps should be taken for monitoring short circuits.
These could be
Short-circuit safe (protected) routing of cables from the WEU to the
contact elements
Screening output cables individually and connect screening to 0 V
Incorporating both contacts to differing voltage levels
Using relay(s) at the outputs where the pull in voltage must be greater
than UV /2.
5.4Overvoltage protection (fuse)
A fuse must be provided for the control circuit. The fuse rating must
correspond to the maximum current drawn by the output relay.
Plugs and sockets must be correctly
keyed. The WEU socket must not be
connected to WSU plug.
PG 11
Pay attention to
coding!
66
15
29.5
29,5
40
7.5
7,5
25,5
25.5
53
angled
Part no. 6 006 613
In some cases no longer complies with
requirements for clearance and
creepage distances (pr EN 50 178 und
IEC 664); see selection table. Unsure of
the meaning of this statement!
Plugs and sockets:
DIN 43 651: 6 + PE
with crimp contacts
K 1 to K 4Contactors or relays with positively-driven contacts (not supplied)
FuSpark-suppression, essential
SCommand unit, e. g. pushbutton, key-operated switch etc.
Press button S to start, otherwise red LED on WEU remains lit
x und yInsert in safe machine controller to interrupt the hazardous movement. For safety reasons, the two contact rows
(x and y) must be inserted separately into the controller (two channel)
zIf, in exceptional cases, depending on the risk assessment, the controller of the power-driven machinery is only
of single-channel design, contact row z can be used
k3
k3
11
k4k4k4
k3
k3
k3
k3
k4k4k4
XYZ
In this circuit example, short circuit monitoring is guaranteed by both relays K 1 (N-reference) and K 2 (L1-reference) being
connected at differing voltage levels.
An opened test contact (10 - 11 on WSU) ensures that the sender does not emit and the receiver is de-activated.
Fig. 23: Example connection with a single WSU/WEU-26/2 system
K 1 to K 6Contactors or relays with positively-guided contacts (not supplied)
FuSpark-suppression required
SReset unit, e. g. pushbutton, key-operated switch etc.
Press button S to start, otherwise red LED on WEU remains lit
x und yConnection to the machine controller to interrupt the hazardous movement. For safety reasons, the two contact
lines (x and y) must be inserted separately into the controller (two channel)
zIf, in exceptional cases, depending on the risk assessment, the controller of the power-driven machinery is only
of a single-channel design, contact line z can be used
In this circuit example, short circuit monitoring is guaranteed by both relays K 1 (N-reference) and K 2 (L1-reference) being
connected at differing voltage levels.
An opened test contact (10 - 11 on WSU) ensures that the sender does not emit and the receiver is de-activated.
FuFuFu
K2K3K4K5K6
k6k6k6k6
XY Z
Fig. 24: Example connection with two WSU/WEU-26/2 systems
After checking the electrical connections, lossen the fixing screws on
the WSU/WEU and roughly align the devices to each other using the
alignment sight (Fig. 25).
Optical axis
Alignment sight
Fig. 25: Alignment with the aid of the alignment sight
If the circuit example Fig. 23 or 24 is used: For further alignment keep
pressing button S or jumper terminals 10 and 11 on the WSU and switch
on the device. When this is done, the LED on the WSU (yellow LED)
lights up (Fig. 26).
Note
WSU
gelb
yellow
Fig. 26: LEDs of the WSU und WEU
WEU
grüngelbrot
greenyellowred
Align the devices to each other so that the green LED on the WEU lights
up.
For optimum alignment, determine the limits of the transmission and
receiving range by pivoting the sender and receiver units horizontally
and vertically. When the device leaves its respective optical range, the
yellow LED on the WEU begins to flash. Then fix the sender and
receiver units in the middle of the determined optical range.
The yellow LED on the WEU must be permanently lit.
5.6.1Alignment of WSU and WEU with alignment aid AR 60
For precise alignment of the WSU and WEU the alignment aid AR 60 is
available. The alignment aid is clamped on the front of the WSU and
WEU respectively on a bracket (Fig. 27).
The AR 60 emits a visible laser beam which exactly marks the optical
axes of WSU and WEU if they are correctly mounted.
Fixing screw
M4 x 10
Note
Adapter for
WSU/WEU 26/2
Alignment aid AR 60
Receiver
Fig. 27: Laser alignment aid AR 60 and WSU/WEU
Incorrect alignment may mean that an obstacle is not detected or that
operational safety is not achieved (Fig. 25).
Inspection prior to commissioning is used to confirm compliance with
Inspection of the effectiveness of the protection equipment on the
Qualified personnel must, prior to starting work, instruct the personnel
Note
Incorrect alignment may mean that an obstacle is not detected or that
operational safety is not achieved (Fig. 25).
The light beam must not be unintentionally reflected by reflecting
surfaces. Reflections can be detected as follows:
the safety requirements specified in national or international
regulations, in particular the machinery safety regulations or the
provision and use of work equipment regulations.
machine in all the operating modes in which the machine can be
placed.
operating the machine protected by the safety device. Instruction is
the responsibility of the machine operating company.
Using an object (surface: 100 x 100 mm2), break the light beam
continuously and without any gaps, starting in front of the WEU and
moving up to the WSU. In the process, the red diode on the WEU must
illuminate continuously. If this is not the case, an inspection should be
made to establish the diversion path the beam takes from the WSU to
the WEU.
This type of functionality check must be performed:
daily before commencing production;
after modifying the WSU/WEU alignment;
after all maintenance and service work carried out on the protection
system.
6.2Regular testing of the safety device by
competent personnel
Inspection should be carried out in accordance with valid national
regulations at the intervals defined in the regulations. The objective
of these inspections is to detect any changes or modifications to the
protection device since original commissioning.
Inspections should also be carried out whenever major modifications
are made to the machine or protection equipment, as well as after readjustment or repairs in the event of damage occurring to housing,
front lens, connecting cable, etc.
6.3Daily testing of the safety module by
authorised personnel
Daily testing provides assurance that an effective personnel protection
system is in place.
It is the duty of the operator’s staff to perform testing before each
working day.
Inspection by fully covering the light beam: the red diode on the
receiver unit must illuminate.
Inspection
If the green or yellow diodes illuminate on the WEU, then no more work
may be done using the machinery. It is recommended in this case to
check the system as specified in 6.1 Pre-commissioning tests.
The system requires no maintenance. However, if the exit window is very
dirty, a clean brush should be used to remove any dust deposits. The
exit window must then be cleaned using a soft, damp cloth.
The following cleaning agents are recommended:
· Non-corrosive window cleaners
· Anti-static plastic cleaners
Do not use any cleaning agents containing alcohol.
If the module has to be opened due to faulty operation, the housing
must be cleaned thoroughly before opening to prevent dirt ingress.
Switch the power off before doing this.
No voltage supply to WSUCheck voltage
Break between terminalsCheck connection
10 and 11 (Test contact)
No voltage supply to WEUCheck voltage on WEU
Break on relay contact,Exchange device
Relay defective
Device misalignedRe-align WSU and WEU devices
Front lens dirtyClean front lens of WSU
and WEU
WEU receiver defectiveExchange device
WSU sender does not transmitBriefly switch off voltage
at WSU, then switch on (at least 1 s),
and if no function after this:
exchange WSU
Device or mirror misalignedRe-align device or
mirror
Front lens of WSU/WEU orClean
mirror dirty
Electronics energizeSwitch off voltage
briefly and switch on (at least 1 s)
Spurious transmittersWEU may only respond to
WSU allocated to it
Defective electronics cardExchange device
Version 24 V DC6 W
Version 115 V AC10 VA
Version 230 V AC10 VA
Operating data
ConnectionConnecting cables (PG 13.5)
Connectors
Safety categoryType 4
Tested toEN 61 496 part 1 and pr EN 50 100 part 2
Ambient operating temperature–25 °C+55 °C
Storage temperature–25 °C+70 °C
Air humidty (non-condensing)15 %95 %
Dimensionssee Dimensional Drawings
Vibration resistance5 g, 10 ... 55 Hz to IEC 68-2-6
Shock resistance10 g, 16 ms to IEC 68-2-29
Weight
Sender unit0.9 kg1.3 kg
Receiver unit1.0 kg1.4 kg
Chapter 9
1
) The voltage must not exceed or fall below the limit values.
2
) In conformity with EN 60 204, external voltage supply for the devices must be capable of sustaining a short power
interruption of 20 ms. Suitable power supplies can be obtained from SICK as accessories (Siemens Series 6 EP 1).
The optical axis of the WSU/WEU 26/2 is shifted 6 mm toward the
device connection
There are two terminals for connection of the power supply: terminal
1/2 and terminal 3
Voltage versions
230 V AC
115 V AC
24 V DC
A new adapter is required for AR 60
No fiber-optic cable version is available
An additional marking on the side identifies the middle of the beam
Die Reichweiten haben sich geändert (siehe unten)
For each range segement there is a sender and a receiver
The beam diameter has changed (see below)
Connector version: the previous connector no longer complies with
requirements for clearance and creepage distances (VDE 0160 05/88
and VDE 0110)
New front screen: may only be cleaned with plastic cleaner
The power consumption has increased (see below)
Note
Components of the (new) WSU/WEU 26/2 system cannot be combined
of the (old) WSU/WEU 26 system. When exchanging in the event of
repair please note that the following combinations are not possible:
WSU 26with WEU 26/2
WSU 26/2 with WEU 26
Exchange in pairs.
WSU/WEU 26WSU/WEU 26-2 Value
Scanning range0.5 to 300.5 to 18m
30 to 6015 to 70m
Beam diameter3323m m
Power consumption
Since 1989 VDE 0160 05/88 and VDE 0110 have stipulated doubled
WARNING
clearance and creepage distances. In the following cases the necessary
clearance and creepage distance of the 6 PE Hirschmann connecting
plug on the WEU are not met:
Supply voltageVoltage at WEURemarks
WEUoutput relays
230 V AC230 V ACOnly in case of separated
circuits/phases
230 V AC 24 V DC–
24 V DC230 V AC–
In order to meet the VDE requirements for clearance and creepage
distances in theses cases, the square 15-pin + PE plug must be used.
Alignment aid AR 60, complete1 015 741
Adapter for alignment aid AR 604 031 156
Mounting bracket for WSU/WEU2 007 900
Corner mirror PSK 1, for scanning range 0.5 to 18 m 1 005 229
Mounting set for PSK 12 012 473
Hinged bracket for corner mirror PSK 1 (1 piece)2 009 292
Corner mirror PNS 105-1,
for scanning range 15 to 70 m1 004 076
Corner mirror PSK 455 306 053
Cable receptacle, straight, 6 + PE (plastic)6 006 612
Cable receptacle, angled (plastic)6 006 613
Cable receptacle 15 P + E, lateral cable outlet,
PG 162 019 076
Cable receptacle 15 P + E, lateral cable outlet,
PG 13.52 019 075
Spark-suppression element RC-A
0,22 mF + 220 W (115 to 230 V)6 001 224
Spark-suppression element RC-AD
2,2 mF + 100 W (24 V)6 001 225
Switching amplifier LCU-X24 V DC1 013 410
PG-cable gland PG 215 305 978
for use of 2 cables with PNOZ 8
PG extension PG 13.5 to PG 215 306 052
for use of 2 cables with PNOZ 8