SICK SIM2000ST Operating Instructions Manual
SIM2000ST
Sensor Integration Machine
O P E R A T I N G I N S T R U C T I O N S
Described product
SIM2000ST
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is only
permissible within the limits of the legal determination of Copyright Law. Any modifica‐
tion, abridgment or translation of this document is prohibited without the express writ‐
ten permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
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Contents
CONTENTS
1 About this document........................................................................ 5
1.1 Information on the operating instructions.............................................. 5
1.2 Explanation of symbols............................................................................ 5
1.3 Further information................................................................................... 6
1.4 Customer service...................................................................................... 6
2 Safety information............................................................................ 7
2.1 General safety notes................................................................................ 7
2.2 Intended use............................................................................................. 7
2.3 Improper use............................................................................................. 7
2.4 IP technology............................................................................................. 8
2.5 Limitation of liability................................................................................. 8
2.6 Modifications and conversions................................................................ 8
2.7 Requirements for skilled persons and operating personnel.................. 9
2.8 Operational safety and particular hazards.............................................. 9
3 Product description........................................................................... 11
3.1 Device view................................................................................................ 11
3.2 Functionality.............................................................................................. 11
3.3 SICK AppSpace......................................................................................... 13
3.4 Preset ETHERNET interfaces................................................................... 13
4 Transport and storage....................................................................... 14
4.1 Transport................................................................................................... 14
4.2 Transport inspection................................................................................. 14
4.3 Storage...................................................................................................... 14
5 Mounting............................................................................................. 15
5.1 Overview of mounting procedure............................................................. 15
5.2 Scope of delivery....................................................................................... 15
5.3 Preparing for mounting............................................................................. 15
5.4 Mounting the device................................................................................. 16
5.5 Mounting the device (at a critical ambient temperature of max.
50 °C)........................................................................................................ 18
6 Electrical installation........................................................................ 20
6.1 Important information.............................................................................. 20
6.2 Preparing the electrical installation......................................................... 20
6.3 Assembling the cables (optional)............................................................ 20
6.4 Pin allocation of the connections............................................................ 21
6.5 Connecting peripheral devices................................................................ 25
6.6 Connecting voltage supply....................................................................... 26
7 Commissioning.................................................................................. 27
7.1 Preparatory commissioning..................................................................... 27
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CONTENTS
8 Operation............................................................................................ 28
8.1 Status LEDs............................................................................................... 28
9 Maintenance...................................................................................... 31
9.1 Cleaning..................................................................................................... 31
9.2 Maintenance............................................................................................. 31
10 Decommissioning............................................................................. 32
10.1 Disposal..................................................................................................... 32
11 Technical data.................................................................................... 33
11.1 Features.................................................................................................... 33
11.2 Interfaces.................................................................................................. 33
11.3 Mechanics and electronics...................................................................... 34
11.4 Ambient data............................................................................................. 35
12 Annex.................................................................................................. 36
12.1 Dimensional drawings.............................................................................. 36
12.2 Licenses.................................................................................................... 37
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1 About this document
1.1 Information on the operating instructions
These operating instructions provide important information on how to use devices from
SICK AG.
Prerequisites for safe work are:
Compliance with all safety notes and handling instructions supplied.
•
Compliance with local work safety regulations and general safety regulations for
•
device applications
The operating instructions are intended to be used by qualified personnel and electrical
specialists.
NOTE
Read these operating instructions carefully before starting any work on the device, in
order to familiarize yourself with the device and its functions.
The instructions constitute an integral part of the product and are to be stored in the
immediate vicinity of the device so they remain accessible to staff at all times. Should
the device be passed on to a third party, these operating instructions should be handed
over with it.
ABOUT THIS DOCUMENT 1
These operating instructions do not provide information on operating the machine or
system in which the device is integrated. For information about this, refer to the operat‐
ing instructions of the specific machine.
1.2 Explanation of symbols
Warnings and important information in this document are labeled with symbols. The
warnings are introduced by signal words that indicate the extent of the danger. These
warnings must be observed at all times and care must be taken to avoid accidents, per‐
sonal injury, and material damage.
DANGER
… indicates a situation of imminent danger, which will lead to a fatality or serious inju‐
ries if not prevented.
WARNING
… indicates a potentially dangerous situation, which may lead to a fatality or serious
injuries if not prevented.
CAUTION
… indicates a potentially dangerous situation, which may lead to minor/slight injuries if
not prevented.
NOTICE
… indicates a potentially harmful situation, which may lead to material damage if not
prevented.
NOTE
… highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
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1 ABOUT THIS DOCUMENT
1.3 Further information
NOTE
All the documentation available for the device can be found on the online product page
at:
www.sick.com/SIM2000
b
The following information is available for download there:
Model-specific online data sheets for device variants, containing technical data,
•
dimensional drawings and diagrams
EU declaration of conformity for the product family
•
Dimensional drawings and 3D CAD dimension models in various electronic for‐
•
mats
These operating instructions, available in English and German, and in other lan‐
•
guages if necessary
Other publications related to the devices described here
•
Publications dealing with accessories
•
1.4 Customer service
If you require any technical information, our customer service department will be happy
to help. To find your representative, see the final page of this document.
NOTE
Before calling, make a note of all type label data such as type code, serial number, etc.,
to ensure faster processing.
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2 Safety information
2.1 General safety notes
The following safety notes must always be observed regardless of specific application
conditions:
The device must only be mounted, commissioned, operated, and maintained by
•
professionally qualified safety personnel.
Electrical connections with peripheral devices must only be made when the volt‐
•
age supply is disconnected.
The device is only to be operated when mounted in a fixed position.
•
The device voltage supply must be protected in accordance with the specifications.
•
The specified ambient conditions must be observed at all times.
•
The electrical connections to peripheral devices must be screwed on or clamped
•
correctly.
The cooling fins must not be covered or restricted in their functionality.
•
The pin assignment of pre-assembled cables must be checked and adjusted if
•
necessary.
These operating instructions must be made available to the operating personnel
•
and kept ready to hand.
SAFETY INFORMATION 2
2.2 Intended use
The device is a programmable control and evaluation unit for sensors and image proc‐
essing devices. The device also acts as a link between system and plant controls, and
the connected terminal devices. The device is mainly used in an industrial environment
in production, testing, and control. Other applications are possible depending on the
device-specific properties.
The device is programmed on a PC by using the development environment software
SICK AppSpace. Depending on the application, a browser-based, graphical user inter‐
face (HMI) can be created, which provides opportunities defined by the application
developer to influence an application at operator level.
The device connection to the peripherals is established by means of a range of indus‐
trial fieldbuses and other interfaces.
The device offers various interfaces for controlling, programming, and operating pur‐
poses, which can be activated as necessary via development environments, control sys‐
tems (programmable logic controllers), or applications.
However, configuration, programming, and control requires various technical skills,
depending on how the device is connected and used.
2.3 Improper use
Any use outside of the stated areas, in particular use outside of the technical specifica‐
tions and the requirements for intended use, will be deemed to be incorrect use.
The device does not constitute a safety-relevant device according to the EC Machi‐
•
nery Directive (2006/42/EC).
The device must not be used in explosion-hazardous areas, in corrosive environ‐
•
ments or under extreme environmental conditions.
Any use of accessories not specifically approved by SICK AG is at your own risk.
•
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2 SAFETY INFORMATION
WARNING
Danger due to improper use!
Any improper use can result in dangerous situations.
Therefore, observe the following information:
■
■
2.4 IP technology
NOTE
SICK uses standard IP technology in its products. The emphasis is placed on availability
of products and services.
SICK always assumes the following prerequisites:
•
•
Device should be used only in accordance with its intended use.
All information in these operating instructions must be strictly observed.
The customer ensures the integrity and confidentiality of the data and rights
affected by its own use of the aforementioned products.
In all cases, the customer implements the appropriate security measures, such as
network separation, firewalls, virus protection, and patch management.
2.5 Limitation of liability
Applicable standards and regulations, the latest state of technological development,
and our many years of knowledge and experience have all been taken into account
when assembling the data and information contained in these operating instructions.
The manufacturer accepts no liability for damage caused by:
■
Failing to observe the operating instructions
■
Incorrect use
■
Use by untrained personnel
■
Unauthorized conversions
■
Technical modifications
■
Use of unauthorized spare parts, consumables, and accessories
With special variants, where optional extras have been ordered, or owing to the latest
technical changes, the actual scope of delivery may vary from the features and illustra‐
tions shown here.
2.5.1 Programmable device
The Sensor Integration Machine (SIM) is a programmable device.
Therefore the respective programmer is responsible for his/her programming perform‐
ance and the resulting working principle of the device.
The liability and warranty of SICK AG is limited to the device specification (hardware
functionality and any programming interfaces) according to the agreed conditions.
2.6
8
Therefore, SICK AG is not liable, among other things, for damages that are caused by
programming of the customer or third parties.
Modifications and conversions
NOTICE
Modifications and conversions to the device may result in unforeseeable dangers.
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Interrupting or modifying the device or SICK software will invalidate any warranty claims
against SICK AG. This applies in particular to opening the housing, even as part of
mounting and electrical installation.
2.7 Requirements for skilled persons and operating personnel
WARNING
Risk of injury due to insufficient training.
Improper handling of the device may result in considerable personal injury and material
damage.
■
All work must only ever be carried out by the stipulated persons.
The operating instructions state the following qualification requirements for the various
areas of work:
■
Instructed personnel have been briefed by the operator about the tasks assigned
to them and about potential dangers arising from improper action.
■
Skilled personnel have the specialist training, skills, and experience, as well as
knowledge of the relevant regulations, to be able to perform tasks delegated to
them and to detect and avoid any potential dangers independently.
■
Electricians have the specialist training, skills, and experience, as well as knowl‐
edge of the relevant standards and provisions to be able to carry out work on elec‐
trical systems and to detect and avoid any potential dangers independently. In Ger‐
many, electricians must meet the specifications of the BGV A3 Work Safety Regu‐
lations (e.g. Master Electrician). Other relevant regulations applicable in other
countries must be observed.
SAFETY INFORMATION 2
The following qualifications are required for various activities:
Table 1: Activities and technical requirements
Activities Qualification
Mounting, maintenance
Electrical installation,
device replacement
Basic practical technical training
■
Knowledge of the current safety regulations in the workplace
■
Practical electrical training
■
Knowledge of current electrical safety regulations
■
Knowledge of the operation and control of the devices in
■
their particular application
Commissioning, configura‐
tion
Basic knowledge of the WindowsTM operating system in use
■
Basic knowledge of the design and setup of the described
■
connections and interfaces
Basic knowledge of data transmission
■
Operation of the device for
the particular application
Knowledge of the operation and control of the devices in
■
their particular application
Knowledge of the software and hardware environment for
■
the particular application
2.8 Operational safety and particular hazards
Please observe the safety notes and the warnings listed here and in other chapters of
these operating instructions to reduce the possibility of risks to health and avoid dan‐
gerous situations.
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2 SAFETY INFORMATION
WARNING
Electrical voltage!
Electrical voltage can cause severe injury or death.
b
b
b
b
b
WARNING
Dangerous equipotential bonding currents!
Improper grounding can lead to dangerous equipotential bonding currents, which may
in turn lead to dangerous voltages on metallic surfaces, such as the housing. Electrical
voltage can cause severe injury or death.
b
b
b
Work on electrical systems must only be performed by qualified electricians.
The power supply must be disconnected when attaching and detaching electrical
connections.
The sensor must only be connected to a voltage source as set out in the require‐
ments in the operating instructions.
National and regional regulations must be complied with.
Safety requirements relating to work on electrical systems must be complied with.
Work on electrical systems must only be performed by qualified electricians.
Follow the notes in the operating instructions.
Install the grounding for the sensor and the system in accordance with national
and regional regulations.
2.8.1 LED RG0
The product is fitted with LEDs in risk group 0. The accessible radiation from these
LEDs does not pose a danger to the eyes or skin.
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3 Product description
1
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3.1 Device view
PRODUCT DESCRIPTION 3
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3
4
5
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3.2 Functionality
The Sensor Integration Machine – part of the SICK AppSpace eco-system – is opening
up new possibilities for customized application solutions.
Data from SICK sensors such as 1D/2D code sensors and VMS4xx/5xx for detecting
object geometry can be imported, evaluated, archived, and transmitted. In order to do
this, the sensors can be connected to the SIM via the CAN bus. Ethernet-based fieldbus
interfaces ensure rapid communication with controls.
X1 – IO LINK MASTER: connections for IO-Link and/or GPIO
X2 – POWER: connections for the device voltage supply
X3 – OUTPUT: connections for digital switching outputs
X4 – INPUT A: connections for digital switching inputs A
X5 – INPUT B: connections for digital switching inputs B
X6 – SERIAL A: serial connections A
X7 – SERIAL B: serial connections B
X8 – CAN: connections for SICK CAN sensor network with termination resistor which can
be activated
X9 to X12 – ETHERNET: 4 Ethernet connections
X13 to X14 – FIELDBUS: 2 connections for Ethernet-based fieldbuses
Device status indicators
Servicing panel: function button, function selector switch, USB connection (for configura‐
tion/diagnostics)
Status indicators for Ethernet and fieldbus connections
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SIM2000ST
Supply voltage
Power supply
connection
ICR890 system
CAN bus
HOST
Read cycle
Conveyor speed
MLG light grid
Object distance
(optional)
VMS4xx/5xx CLV690
Object geometry
3 PRODUCT DESCRIPTION
Depending on the application, additional sensors can be connected for the read cycle,
for detecting the object distance (e.g., MLG, as an alternative to the VMS4xx/5xx), and
for generating the increment signal. IO-Link especially is suitable for incorporating the
relevant sensors for performing distance and height measurements.
In particular, the high-performance multi-core processor featuring hardware support
enables input and output signals to be handled in real time.
The HMI and data visualization features can be provided on any browser-enabled note‐
book, PC, or tablet.
3.2.1 Functions
Features:
Real-time-capable hardware architecture with precise synchronization of I/O sig‐
•
nals
4 x Ethernet interfaces to connect sensors as well as for connection to a network
•
or PC
Serial interfaces with support from RS-232/RS-422/RS-485
•
2 x Ethernet-based fieldbus interfaces
•
Support of a SICK CAN network for the integration of the 1D/2D code sensors and
•
the VMS4xx/5xx
4 configurable digital switching inputs/outputs/IO-Link data (X1)
•
4 digital switching inputs, not isolated (X1)
•
8 digital switching inputs, isolated (X4 & X5)
•
4 digital switching outputs, isolated (X3)
•
Connectivity:
Data and function interfaces: spring-loaded terminals, RJ45, USB type B
•
Supply voltage: spring-loaded terminals
•
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