SICK SIM1000 FXA Operating Instructions Manual
SIM1000 FXA
Sensor Integration Machine
O P E R A T I N G I N S T R U C T I O N S
Described product
SIM1000 FXA
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is only
permissible within the limits of the legal determination of Copyright Law. Any modifica‐
tion, abridgment or translation of this document is prohibited without the express writ‐
ten permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
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Contents
CONTENTS
1 About this document........................................................................ 5
1.1 Information on the operating instructions.............................................. 5
1.2 Explanation of symbols............................................................................ 5
1.3 Further information................................................................................... 6
1.4 SICK service.............................................................................................. 6
2 Safety information............................................................................ 7
2.1 General safety notes................................................................................ 7
2.2 Intended use............................................................................................. 7
2.3 Improper use............................................................................................. 7
2.4 Internet protocol (IP) technology.............................................................. 8
2.5 Limitation of liability................................................................................. 8
2.6 Modifications and conversions................................................................ 8
2.7 Requirements for skilled persons and operating personnel.................. 9
2.8 Operational safety and particular hazards.............................................. 9
3 Product description........................................................................... 11
3.1 Device view................................................................................................ 11
3.2 Functionality.............................................................................................. 11
3.3 SICK AppSpace......................................................................................... 11
3.4 Preset ETHERNET interfaces................................................................... 12
4 Transport and storage....................................................................... 13
4.1 Transport................................................................................................... 13
4.2 Transport inspection................................................................................. 13
4.3 Storage...................................................................................................... 13
5 Mounting............................................................................................. 14
5.1 Overview of mounting procedure............................................................. 14
5.2 Scope of delivery....................................................................................... 14
5.3 Mounting the device................................................................................. 14
6 Electrical installation........................................................................ 16
6.1 Important notes........................................................................................ 16
6.2 Preparing the electrical installation......................................................... 17
6.3 Assembling the cables (optional)............................................................ 18
6.4 Overview of connections.......................................................................... 18
6.5 Pin allocation of the connections............................................................ 19
6.5.1 Terminal block 1 and 2............................................................ 19
6.5.2 Terminal block 3 and 4............................................................ 20
6.5.3 Ethernet connections.............................................................. 20
6.6 Connecting peripheral devices................................................................ 21
6.7 Connecting voltage supply....................................................................... 21
7 Commissioning.................................................................................. 22
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CONTENTS
7.1 Preparatory commissioning..................................................................... 22
8 Operation............................................................................................ 23
8.1 Status LEDs............................................................................................... 23
8.1.1 Situation and function of the LEDs......................................... 23
9 Maintenance...................................................................................... 25
9.1 Maintenance schedule............................................................................. 25
9.2 Cleaning..................................................................................................... 25
10 Decommissioning............................................................................. 26
10.1 Removing the module............................................................................... 26
10.2 Disposal..................................................................................................... 26
11 Technical data.................................................................................... 27
11.1 Features.................................................................................................... 27
11.2 Interfaces.................................................................................................. 27
11.3 Mechanics and electronics...................................................................... 28
11.4 Ambient data............................................................................................. 28
12 Annex.................................................................................................. 29
12.1 Dimensional drawings.............................................................................. 29
12.2 Licenses.................................................................................................... 29
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1 About this document
1.1 Information on the operating instructions
These operating instructions provide important information on how to use devices from
SICK AG.
Prerequisites for safe work are:
Compliance with all safety notes and handling instructions supplied.
•
Compliance with local work safety regulations and general safety regulations for
•
device applications
The operating instructions are intended to be used by qualified personnel and electrical
specialists.
NOTE
Read these operating instructions carefully to familiarize yourself with the device and its
functions before commencing any work.
The instructions constitute an integral part of the product and are to be stored in the
immediate vicinity of the device so they remain accessible to staff at all times. Should
the device be passed on to a third party, these operating instructions should be handed
over with it.
ABOUT THIS DOCUMENT 1
These operating instructions do not provide information on operating the machine or
system in which the device is integrated. For information about this, refer to the operat‐
ing instructions of the specific machine.
1.2 Explanation of symbols
Warnings and important information in this document are labeled with symbols. The
warnings are introduced by signal words that indicate the extent of the danger. These
warnings must be observed at all times and care must be taken to avoid accidents, per‐
sonal injury, and material damage.
DANGER
… indicates a situation of imminent danger, which will lead to a fatality or serious
injuries if not prevented.
WARNING
… indicates a potentially dangerous situation, which may lead to a fatality or serious
injuries if not prevented.
CAUTION
… indicates a potentially dangerous situation, which may lead to minor/slight injuries if
not prevented.
NOTICE
… indicates a potentially harmful situation, which may lead to material damage if not
prevented.
NOTE
… highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
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1 ABOUT THIS DOCUMENT
1.3 Further information
NOTE
Further documentation for the device can be found on the online product page at:
www.sick.com/SIM10xx
•
There, additional information has been provided depending on the product, such as:
Model-specific online data sheets for device variants, containing technical data,
•
dimensional drawing, and specification diagrams
EU declarations of conformity for the product family
•
Dimensional drawings and 3D CAD dimension models in various electronic for‐
•
mats
This documentation, in English and German and other languages if applicable
•
Other publications related to the devices described here
•
Publications dealing with accessories
•
1.4 SICK service
If you require any technical information, our SICK Service will be happy to help. To find
your agency, see the final page of this document.
NOTE
Before calling, make a note of all type label data such as type code, serial number, etc.,
to ensure faster processing.
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2 Safety information
2.1 General safety notes
The following safety notes must always be observed regardless of specific application
conditions:
The device must only be mounted, commissioned, operated, and maintained by
•
professionally qualified safety personnel.
Electrical connections with peripheral devices must only be made when the volt‐
•
age supply is disconnected.
The device is only to be operated when mounted in a fixed position.
•
The device voltage supply must be protected in accordance with the specifications.
•
The specified ambient conditions must be observed at all times.
•
The electrical connections to peripheral devices must be screwed on correctly.
•
The pin assignment of pre-assembled cables must be checked and adjusted if
•
necessary.
These operating instructions must be made available to the operating personnel
•
and kept ready to hand.
2.2 Intended use
SAFETY INFORMATION 2
The device is a programmable control and evaluation unit for sensors. The device also
acts as a link between system and plant controls, and the connected terminal devices.
The device is mainly used in an industrial environment in production, testing, and con‐
trol. Other applications are possible depending on the device-specific properties. When
using the device in a mobile application, make sure the floor is flat and smooth and
avoid door sills.
The device is programmed on a PC by using the development environment software
SICK AppSpace. Depending on the application, a browser-based, graphical user inter‐
face (HMI) can be created, which provides opportunities defined by the application
developer to influence an application at operator level. The device is connected to
peripherals via Ethernet interfaces and other interfaces.
The device offers various interfaces for controlling, programming, and operating pur‐
poses, which can be activated as necessary via development environments, control sys‐
tems (programmable logic controllers), or applications. However, configuration, pro‐
gramming, and control requires various technical skills, depending on how the device is
connected and used.
2.3 Improper use
Any use outside of the stated areas, in particular use outside of the technical specifica‐
tions and the requirements for intended use, will be deemed to be incorrect use.
•
•
•
The device does not constitute a safety component in accordance with the respec‐
tive applicable safety standards for machines.
The device must not be used in explosion-hazardous areas, in corrosive environ‐
ments or under extreme environmental conditions.
Any use of accessories not specifically approved by SICK AG is at your own risk.
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2 SAFETY INFORMATION
WARNING
Danger due to improper use!
Any improper use can result in dangerous situations.
Therefore, observe the following information:
■
Device should be used only in accordance with its intended use.
■
All information in these operating instructions must be strictly observed.
2.4 Internet protocol (IP) technology
NOTE
SICK uses standard IP technology in its products. The emphasis is placed on availability
of products and services.
SICK always assumes the following prerequisites:
The customer ensures the integrity and confidentiality of the data and rights
•
affected by its own use of the aforementioned products.
In all cases, the customer implements the appropriate security measures, such as
•
network separation, firewalls, virus protection, and patch management.
2.5 Limitation of liability
Relevant standards and regulations, the latest technological developments, and our
many years of knowledge and experience have all been taken into account when com‐
piling the data and information contained in these operating instructions. The manufac‐
turer accepts no liability for damage caused by:
■
Non-adherence to the product documentation (e.g., operating instructions)
■
Incorrect use
■
Use of untrained staff
■
Unauthorized conversions
■
Technical modifications
■
Use of unauthorized spare parts, consumables, and accessories
With special variants, where optional extras have been ordered, or owing to the latest
technical changes, the actual scope of delivery may vary from the features and illustra‐
tions shown here.
NOTE
The product is a programmable device. The respective programmer is therefore respon‐
sible for his/her programming work and the resultant operation of the device. The liabil‐
ity and warranty of SICK AG is limited to the device specification (hardware functionality
and any programming interfaces) according to the agreed conditions. SICK AG will
therefore not be liable, among other things, for any damages resulting from the pro‐
gramming of the product by the customer or third parties.
2.6 Modifications and conversions
NOTICE
Modifications and conversions to the device may result in unforeseeable dangers.
Interrupting or modifying the device or SICK software will invalidate any warranty claims
against SICK AG. This applies in particular to opening the housing, even as part of
mounting and electrical installation.
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2.7 Requirements for skilled persons and operating personnel
WARNING
Risk of injury due to insufficient training.
Improper handling of the device may result in considerable personal injury and material
damage.
■
All work must only ever be carried out by the stipulated persons.
This product documentation refers to the following qualification requirements for the
various activities associated with the device:
■
Instructed personnel have been briefed by the operator about the tasks assigned
to them and about potential dangers arising from improper action.
■
Skilled personnel have the specialist training, skills, and experience, as well as
knowledge of the relevant regulations, to be able to perform tasks delegated to
them and to detect and avoid any potential dangers independently.
■
Electricians have the specialist training, skills, and experience, as well as knowl‐
edge of the relevant standards and provisions to be able to carry out work on elec‐
trical systems and to detect and avoid any potential dangers independently. In Ger‐
many, electricians must meet the specifications of the BGV A3 Work Safety Regu‐
lations (e.g. Master Electrician). Other relevant regulations applicable in other
countries must be observed.
SAFETY INFORMATION 2
The following qualifications are required for various activities:
Table 1: Activities and technical requirements
Activities Qualification
Mounting, maintenance
Electrical installation,
device replacement
Basic practical technical training
■
Knowledge of the current safety regulations in the workplace
■
Practical electrical training
■
Knowledge of current electrical safety regulations
■
Knowledge of the operation and control of the devices in their
■
particular application
Commissioning, configura‐
tion
Basic knowledge of the WindowsTM operating system in use
■
Basic knowledge of the design and setup of the described con‐
■
nections and interfaces
Basic knowledge of data transmission
■
Operation of the device for
the particular application
Knowledge of the operation and control of the devices in their
■
particular application
Knowledge of the software and hardware environment for the
■
particular application
2.8 Operational safety and particular hazards
Please observe the safety notes and the warnings listed here and in other chapters of
this product documentation to reduce the possibility of risks to health and avoid dan‐
gerous situations.
The product is fitted with LEDs in risk group 0. The accessible radiation from these
LEDs does not pose a danger to the eyes or skin.
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