SICK S30A-6111DP, S30A-4111DP, S30A-6111CP, S30A-7111CP, S30A-7111DP Operating Instructions Manual

...
ADDENDUM OPERATING INSTRUCTIONS
S3000 PROFINET IO and S3000 PROFINET IOOF
Safety laser scanner
en
Addendum Operating Instructions
S3000 PROFINET IO/IOOF
This document is protected by the law of copyright, whereby all rights established therein remain with the company SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Alteration or abridgement of the document is not permitted without the explicit written approval of the company SICK AG.
2 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8013291/YY95/2016-02-05
Addendum Operating Instructions
S3000 PROFINET IO/IOOF
Contents
Contents
1 About this document.........................................................................................................5
On safety.............................................................................................................................6
2
2.1 Applications of the device.....................................................................................6
2.2 General safety notes and protective measures ..................................................6
Product description........................................................................................................... 7
3
3.1 Special features ....................................................................................................7
3.2 Operating principle of the devices .......................................................................7
3.3 Input signals .......................................................................................................... 8
3.3.1 Reset signals ....................................................................................... 8
3.3.2 Control signals for switching monitoring cases................................. 8
3.3.3 Stand-by............................................................................................... 9
3.3.4 Initialising ............................................................................................ 9
4 Mounting ..........................................................................................................................10
5 Electrical installation......................................................................................................11
5.1 System connection..............................................................................................11
5.1.1 Voltage supply ...................................................................................12
5.1.2 Network connection with RJ845-push-pull plug ...............................13
5.1.3 Network connection with SCRJ-push-pull plug (optical fiber) .........14
5.1.4 Local configuration connection........................................................14
6 Configuration ...................................................................................................................15
6.1 Configuration PROFINET IO.................................................................................16
6.1.1 Reading the generic station description (GSDML) ..........................16
6.1.2 Configuring users ..............................................................................17
6.2 Configuration PROFIsafe.....................................................................................18
6.2.1 Setting the PROFIsafe address on the
S3000 PROFINET IO/IO8OF...............................................................20
6.2.2 Passivation and reintegration of the
S3000 PROFINET IO/IO8OF...............................................................21
6.3 Configuration of the S3000 PROFINET IO/IO8OF...............................................22
7 Diagnostics ......................................................................................................................23
7.1 Meaning of the status indicators .......................................................................23
7.1.1 Meaning of the LEDs.........................................................................23
7.1.2 Meaning of the 78segment display...................................................23
7.2 CDS (Configuration & Diagnostic Software) ......................................................26
7.3 Alarms..................................................................................................................27
7.3.1 I&M function (Identification & Maintenance function) ...................27
8013291/YY95/2016-02-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 3
Contents
S3000 PROFINET IO/IOOF
8 Technical specifications ................................................................................................ 28
8.1 Process image S3000 PROFINET IO/IO8OF Advanced .....................................28
8.1.1 INPUT................................................................................................. 28
.1.2 OUTPUT..............................................................................................29
8
8.2 Process image S3000 PROFINET IO/IO8OF Professional ................................. 31
8.2.1 INPUT................................................................................................. 31
8.2.2 OUTPUT..............................................................................................32
8.3 PROFINET diagnostic messages........................................................................ 34
8.4 Response times .................................................................................................. 35
8.5 Data sheet........................................................................................................... 36
8.6 Services supported............................................................................................. 37
8.7 Dimensional drawing S3000 PROFINET IO/IO8OF............................................ 38
9 Ordering information ......................................................................................................39
9.1 Items supplied .................................................................................................... 39
9.2 Systems available............................................................................................... 39
9.2.1 S3000 PROFINET IO with RJ-45 sockets......................................... 39
9.2.2 S3000 PROFINET IO8OF with SCRJ sockets (optical fiber) ............. 39
9.3 Accessories/spare parts .................................................................................... 40
10 Annex................................................................................................................................ 41
10.1 Compliance with EU directives........................................................................... 41
10.2 List of tables .......................................................................................................42
10.3 List of illustrations ..............................................................................................42
Addendum Operating Instructions
4 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8013291/YY95/2016-02-05
Addendum Operating Instructions Chapter 1
S3000 PROFINET IO/IOOF
About this document

1 About this document

his document is an original document.
T
This addendum is applicable for the S3000 PROFINET IO and S3000 PROFINET IO8OF safe-
ty laser scanners, in the following summarized as S3000 PROFINET IO/IO8OF. As far as the connection variants differ, the respective product variant is named.
This addendum is applicable to the S3000 PROFINET IO/IO8OF safety laser scanner with one of the following entries on the type label in the field Operating Instructions:
8013289
8013289/TL59
8013289/US26
8013289/YAX9
8013289/YKY7
8013289/YY95
This document is part of SICK part number 8013289 (addendum operating instructions “Safety Laser Scanner S3000 PROFINET IO and S3000 PROFINET IO8OF” in all available
languages).
Note
This addendum only applies in conjunction with the original operating instructions “S3000 Safety Laser Scanner” (SICK part number 8009791).
If not otherwise revised in this document, the information in the original operating
instructions applies, which relate to the S3000 Advanced or Professional safety laser scanner.
For the configuration and diagnostics of these devices you require CDS (Configuration & Diagnostic Software) version 3.6.4 or higher.
8013291/YY95/2016-02-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 5
Chapter 2 Addendum Operating Instructions
On safety
S3000 PROFINET IO/IOOF

2 On safety

2.1 Applications of the device

The S3000 PROFINET IO/IO8OF safety laser scanner is used to protect persons and plant.
Stationary applications, e.g. for access or hazardous area protection, can be realised.
The safety level of the S3000 PROFINET IO/IO8OF corresponds to category 3 PL d according to EN ISO 1384981 and SIL2 according to IEC 61508.

2.2 General safety notes and protective measures

Safety notes
WARNING
This addendum must be made available to the operator of the system, machine or the vehicle where the S3000 PROFINET IO/IO8OF safety laser scanner is used, together with
the original operating instructions. The operator is to be instructed by qualified safety personnel and is to read and follow the addendum; the operating instructions must also be
followed.
6 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8013291/YY95/2016-02-05
Addendum Operating Instructions Chapter 3
S3000 PROFINET IO/IOOF
Product description

3 Product description

his chapter provides information on the special features and properties of the
T S3000 PROFINET IO/IO8OF safety laser scanner. It also describes the properties and
functions that differ from the S3000 Advanced or Professional.
Please read this chapter before mounting, installing and commissioning the device.

3.1 Special features

protective field range 4 m, 5.5 m or 7 m
warning field range 49 m (20 m at 20% remission)
S3000 PROFINET IO/IO8OF Advanced with 4 protective fields/warning fields (field sets)
S3000 PROFINET IO/IO8OF Professional with 8 protective/warning fields (field sets)
simultaneous protective fields with separate output information and separate feature
for resetting (see section 8.1 on page 28 or 8.1.2 on page 29)
direct fail-safe integration into PROFINET IO networks
supply connector with integrated configuration memory
connection types:
S3000 PROFINET IO: RJ845 sockets for RJ845 push-pull plug
S3000 PROFINET IOOF: SCRJ sockets for VARIOSUB push-pull SCRJ8plug
The S3000 PROFINET IO/IO8OF does not have any local inputs or outputs except the interfaces for setting the parameters. All communication is via the PROFINET IO network.

3.2 Operating principle of the devices

PROFINET IO device
The PROFINET IO device is a remotely connected field device for installation in close pro­ximity to the process. It expects the configuration from an IO controller/supervisor and
cyclically transmits its process data to the IO controller.
PROFIsafe for PROFINET
PROFIsafe defines how fail-safe devices (e.g. S3000 PROFINET IO/IO8OF) communicate over a network with safety controllers (e.g. FPLC). It realises the safe communication via a
profile, i.e. using a special data format and a special protocol.
Device role
The S3000 PROFINET IO/IO8OF is an IO device.
It expects the configuration from an IO controller and cyclically transmits its process data
to the IO controller.
Device model
The S3000 PROFINET IO/IO8OF is available as a compact device.
8013291/YY95/2016-02-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 7
Chapter 3 Addendum Operating Instructions
Tab.1:
Logical state 0 of the
Tab.2:
Logical state 1 of the
Product description
Services supported
PROFINET IO with Conformance Class B
LLDP according to IEEE 802.1 AB
SNMP
MIB-II
cyclic IO communication
acyclic read/write services for communication via TCI interface
diagnostics alarms
TCP/IP communication via port 9000
support for MRP client
S3000 PROFINET IO/IOOF

3.3 Input signals

3.3.1 Reset signals

If the safety laser scanner is operated using the “With restart interlock” function, then
after a protective field interruption and the subsequent clearing of the protective field, the S3000 PROFINET IO/IO8OF requests a reset signal from the control system (Reset Re-
quired). The safety laser scanner reacts to an edge change on the reset signal from low to high (not to the level).
WARNING
Note
control inputs in the process image
control inputs in the process image
The reset signal must be fail-safe (single failure proof)!

3.3.2 Control signals for switching monitoring cases

You can switch between protective fields by switching monitoring cases.
The related control inputs A, B, C, D on theS3000 PROFINET IO/IO8OF Professional or A, B
on the S3000 PROFINET IO/IO8OF Advanced expect complementary signals.
Control input A B C D
Bits of the output byte 0 in the process image (see
Tab. 10 on page 32)
Value of the bit 1 0 1 0 1 0 1 0
Logical state 0 0 0 0
Control input A B C D
Bits in output byte 0 in the
process image (see Tab. 10 on page 32)
Value of the bit 0 1 0 1 0 1 0 1
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
8 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8013291/YY95/2016-02-05
Logical state 1 1 1 1
Examples:
01011010 = valid value: A = 1, B = 1, C = 0, D = 0
11011010 = invalid value, input A is not set complementarily
Addendum Operating Instructions Chapter 3
S3000 PROFINET IO/IOOF
Product description

3.3.3 Stand-by

The protective field and warning field outputs are deactivated by operating the S3000 PROFINET IO/IO8OF in stand-by. The S3000 PROFINET IO/IO8OF remains in the
tand-by mode as long as the related input information is present (active high) (see
s Tab. 10 on page 32).

3.3.4 Initialising

If the S3000 PROFINET IO/IO8OF is in the lock-out status, e.g. due to invalid values on the
inputs, the safety laser scanner can be initialised. During initialisation the device runs through the boot sequence, similar to a warm start.
Once the cause of the error has been rectified, the device then starts to operate normally.
The safety laser scanner reacts to an edge change on the signal from low to high (not to
the level).
8013291/YY95/2016-02-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 9
Chapter 4 Addendum Operating Instructions
Mounting
S3000 PROFINET IO/IOOF

4 Mounting

o calculate the safety distance and the size of the protective field when operated
T horizontally or vertically in stationary or mobile applications, read the chapter “Mounting”
in the original operating instructions “S3000 Safety Laser Scanner” (SICK part number
009791). Also pay attention to the dimensional drawings in section 8.7 on page 38.
8
10 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8013291/YY95/2016-02-05
Addendum Operating Instructions Chapter 5
Fig.1:
System connection
RJ 45
sockets
Supply connector
SCRJ
sockets
S3000 PROFINET IO/IOOF
Electrical installation

5 Electrical installation

witch the power supply off!
S
WARNING
The machine/system could inadvertently start up while you are connecting the devices.
Ensure that the entire machine/system is disconnected during the electrical
nstallation.
i

5.1 System connection

The S3000 PROFINET IO/IO8OF is installed electrically using the supply connector and
using the two RJ845 ord SCRJ sockets.
Note
Port 2 Port 1
System connection for RJ 45 System connection for SCRJ (Optical Fiber)
With the push-pull plug connected the connection complies with enclosure rating IP 65.
– RJ-45: e.g. Phoenix VS-PPC-C1-RJ45-MNNA-PG9-4Q5, material no. 1608100
– SCRJ: e.g. Phoenix VS-PPC-C1-SCRJ-MNNA-PG9-A4D-C, material no. 1608032
With the provided cover the connection complies with enclosure rating IP 54.
Port 2 Port 1
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Chapter 5 Addendum Operating Instructions
Fig.2:
Terminals on the
Tab.3:
Terminal assign
-
Fig.3:
Pre-assembl
ed supply
Fig.4:
Pre-assembled cable
Voltage supply
S3000
Part No.: 2049857 (on request)
Part no.: 2049575
Electrical installation
S3000 PROFINET IO/IOOF

5.1.1 Voltage supply

The power is supplied via the supply connector. Lay the connecting cables through the cable entry into the connector housing.
supply connector
ments on the supply connector
connector
with Y-piece
Note
Terminal Signal Function Wire colour (for the flying leads)
1 +24 V DC Supply voltage Brown
2 Do not use
3 0 V DC Supply voltage Blue
The external 24 V supply voltage may not exceed 40 V (SELV or PELV). This must be
ensured during the electrical installation.
As an option a pre-assembled supply connector with flying leads is available.
Additionally a pre-assembled supply connector with cable and external Y-piece is available. This corresponds to a standardized push-pull power connector (industry standard).
12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8013291/YY95/2016-02-05
Addendum Operating Instructions Chapter 5
Fig.5:
RJ 45
-
push-pull plug
Tab.4:
Pin assignment on
S3000 PROFINET IO/IOOF
Electrical installation
5.1.2 Network connection with RJ45-push-pull plug
(not included)
the RJ 45 sockets
Notes
For the connection to the network you must use the push-pull plugs with a metal hous-
ing. With the push-pull plug connected the connection complies with enclosure rating
P 65 (e.g. Phoenix VS8PPC8C18RJ45-MNNA-PG9-4Q5, material no. 1608100).
I
With the provided cover the connection complies with enclosure rating IP 54.
If the network is not connected to a following bus device, then a connection using a plug
is sufficient. It does not matter which of the two sockets is used. The unused socket
must always be protected with the provided cover (see Fig. 1).
Pin Signal PROFINET IO colours
1 TX+ Yellow
2 TX– Orange
3 RX+ White
4 Do not use
5 Do not use
6 RX– Blue
7 Do not use
8 Do not use
8013291/YY95/2016-02-05 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 13
Chapter 5 Addendum Operating Instructions
Fig.6:
SCRJ-push-pull plug
Fig.7:
Local configurati
on
Local configuration connection
Electrical installation
S3000 PROFINET IO/IOOF

5.1.3 Network connection with SCRJ-push-pull plug (optical fiber)

(not included)
Notes
Notes
For the connection to the network you must use the push-pull plugs with a metal hous-
ing. With the push-pull plug connected the connection complies with enclosure rating
P 65 (e.g. Phoenix VS8PPC8C18SCRJ-MNNA-PG9-A4D-C, material no. 1608032).
I
With the provided cover the connection complies with enclosure rating IP 54.
If the network is not connected to a following bus device, then a connection using a
single plug is sufficient. It does not matter which of the two sockets is used. The unused
socket must always be protected with the provided cover (see Fig. 1).
Without the usage of optical adapter plugs the maximum allowed cable length to the
next device is 50 m.
The maximum allowed line attenuation for the transmission link is 12 dB.
Pay attention to the mounting and wiring instructions of the manufacturer of the con-
nectors and cables, in particular with regard to the number of bending radiuses.
Minimize the number of connectors in a connection cable, ideally to only two: one at the
S3000 PROFINET IO/IO8OF and another one at the FPLC.
Once the electrical installation is completed, determine the signal reserve of the con-
nection cable using the CDS diagnostic function.
Use cables and connectors with low attenuation in order to obtain a signal reserve of
> 4 dB.

5.1.4 Local configuration connection

As a rule configuration is performed via PROFINET IO. A local RS8232 configuration con­nection is available on the S3000 PROFINET IO/IO8 OF for configuration and diagnostics
directly at the device.
connection
14 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8013291/YY95/2016-02-05
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