Sick S3000 User Manual

S3000 Cold Store

Safety Laser Scanner

ADDENDUM OPERATING INSTRUCTIONS

GB

Addendum Operating Instructions

S3000 Cold Store

This document is protected by the law of copyright, whereby all rights established therein remain with the
company SICK AG. Reproduction of this document or parts of this document is only permissible within the limits
of the legal determination of Copyright Law. Alteration or abridgement of the document is not permitted without
the explicit written approval of the company SICK AG.

2 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012029/TL59/2010-01-29

Subject to change without notice

Addendum Operating Instructions

S3000 Cold Store

Contents

Contents

1 About this document.........................................................................................................4

2 On safety.............................................................................................................................4

2.1 Applications of the device.....................................................................................4

2.2 General safety notes and protective measures ..................................................4

Product description...........................................................................................................5

3

3.1 Special features ....................................................................................................5

3.2 Status indicators ................................................................................................... 5

4 Mounting ............................................................................................................................6

5 Electrical installation........................................................................................................7

5.1 System connection................................................................................................7

5.2 Parameter setting and diagnostics connection...................................................8

6 Care and maintenance......................................................................................................9

6.1 Cleaning the front screen .....................................................................................9

6.2 Replacing desiccant cartridge..............................................................................9

7 Technical specifications .................................................................................................10

7.1 Data sheet ...........................................................................................................10

7.2 Dimensional drawings ........................................................................................11

7.2.1 S3000 Cold Store..............................................................................11

8 Ordering information.......................................................................................................13

8.1 Delivery ................................................................................................................13

8.2 System available .................................................................................................13

8.3 Accessories/spare parts.....................................................................................13

9 Annex ................................................................................................................................14

9.1 EC declaration of conformity ..............................................................................14

9.2 List of tables........................................................................................................15

9.3 List of illustrations...............................................................................................15

8012029/TL59/2010-01-29 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 3

Subject to change without notice

Chapter 1 Addendum Operating Instructions

About this document

S3000 Cold Store

1 About this document

This document is an original document.

Note

Note

This addendum is only applicable to the S3000 Cold Store safety laser scanner with one of
the following entries on the type label in the field Operating Instructions:

8011877

•

• 8011877/TL59.

This document is part of SICK part number 8011877 (addendum operating instructions
“S3000 Cold Store Safety Laser Scanner” in all available languages).

This addendum only applies in conjunction with the original operating instructions
“S3000 Safety Laser Scanner” (SICK part number 8009791).

If not otherwise revised in this document, the information in the original operating
instructions applies, which relate to the S3000 Advanced safety laser scanner.

For the configuration and diagnostics of these devices you require CDS (Configuration &
Diagnostic Software) version 3.50 or higher.

2 On safety

Note



WARNING

2.1 Applications of the device

The S3000 Cold Store safety laser scanner is used to protect persons and plant. The
S3000 Cold Store is particularly suitable for use in cold environments.

It is possible to implement both stationary applications, e.g. area protection or gate
protection, and also mobile applications, e.g. AGV.

Ambient conditions, e.g. rain, snow, fog or incident sunlight, are only compensated to a
limited extent by the S3000 Cold Store. Usage outdoors in the open is not foreseen.

The safety laser scanner’s safety level corresponds to category 3 as per EN ISO 13849B1,
it can be used up to SIL2 as per IEC 61508.

2.2 General safety notes and protective measures

Safety notes

This addendum must be made available to the operator of the system, machine or the
vehicle where the S3000 Cold Store safety laser scanner is used, together with the original

operating instructions. The operator is to be instructed by qualified safety personnel and is
to read and follow the addendum; the operating instructions must also be followed.

4 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012029/TL59/2010-01-29

Subject to change without notice

Addendum Operating Instructions Chapter 3

Fig.1:

“Heater switched on”

Blue LED

S3000 Cold Store

Product description

3 Product description

This chapter provides information on the special features and properties of the S3000

Cold Store safety laser scanner. It also describes the properties and functions that differ
from the S3000 Advanced.

 Please read this chapter before mounting, installing and commissioning the device.

3.1 Special features

 protective field range 7 m

 warning field range 49 m (20 m at 20% reflectivity)

 180° scan area

 4 protective and warning fields (field sets)

 minimum response time 60 ms

 safe bus interfacing using SICK Intelliface products

 extended temperature range from –30 °C to +50 °C

The S3000 Cold Store is specially designed for cold environments. It can be used at

ambient temperatures from –30 °C to +50 °C

The device meets enclosure rating IP 67 as per EN 60529 and is equipped with an

internal, thermostatically controlled heater. The heater switches on as necessary. The
safety laser scanner is ready for operation when the required temperature has been

reached in the housing. The heater switches on automatically as necessary during
operation (cyclic heating process).

Note

When the device is switched on, the warm-up process takes approx. 60 minutes at an
external temperature of –30 °C.

LED

 Blue

Note

3.2 Status indicators

In addition to the display elements from the S3000, the S3000 Cold Store has a blue LED
on the right beside the front screen with the following significance:

Heater switched on, device warming up

Once the necessary temperature has been reached in the housing, the safety laser
scanner is ready for operation (warm-up time at –30 °C: approx. 60 minutes).

During operation, the LED illuminates occasionally and signals “warming up”. The S3000
Cold Store remains ready for operation while the LED is illuminated.

8012029/TL59/2010-01-29 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 5

Subject to change without notice

Chapter 4 Addendum Operating Instructions

Fig.2:

Adjustable bracket

±

7.5°±7.5°

Mounting

S3000 Cold Store

4 Mounting

To calculate the safety distance and the size of the protective field when operated

horizontally or vertically in stationary or mobile applications, read the chapter “Mounting”
in the original operating instructions “S3000 Safety Laser Scanner” (SICK part

umber 8009791). Also pay attention to the information there on the contour as reference

n
function and the information on the time for monitoring case switching.

The S3000 Cold Store can be mounted in any position.

Notes

An adjustable bracket is available for easy mounting. This bracket allows the safety laser
scanner to be adjusted in the x and y direction.

 During mounting and adjustment, please observe the dimensional drawings in section

7.2 “Dimensional drawings” on page 11.

 Ensure the scan line is at the correct height during mounting. For information on the

beam exit height, see the dimensional drawing S3000 Cold Store (see Fig. 5 on

page 11).

6 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012029/TL59/2010-01-29

Subject to change without notice

Addendum Operating Instructions Chapter 5

Fig.3:

Connection plug

Tab.1:

Pin assignment of the

Cable glands

Cable gland

S3000 Cold Store

Electrical installation

5 Electrical installation

Switch the power supply off!



WARNING

The machine/system could inadvertently start up while you are connecting the devices.

 Ensure that the entire machine/system is disconnected during the electrical

nstallation.

i

5.1 System connection

The inputs and outputs for the S3000 Cold Store are on the 16-pin connection plug (screw­type terminals). Feed the connection cables through one of the three cable glands into the

plug housing.

connection plug

Pin Signal Function

1 EFI

2 RxD RSB232 interface to the PC

3 B1 Static control input B

4 0 V DC heating Supply voltage for the heating

5 ERR Application diagnostic output — error/contamination

6 A1 Static control input A

7 A2 Static control input A

8 0 V DC scanner Supply voltage for the safety laser scanner

9 EFI

10 TxD RSB232 interface to the PC

11 B2 Static control input B

12 +24 V DC heating Supply voltage for the heating

13 OSSD1

14 OSSD2

15 WF Output, object in warning field

A

B

Enhanced function interface = safe SICK device
communication

Enhanced function interface = safe SICK device

communication

Output signal switching device

8012029/TL59/2010-01-29 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 7

Subject to change without notice

16 +24 V DC scanner Supply voltage for the safety laser scanner

Chapter 5 Addendum Operating Instructions

Fig.4:

Service cable with

Cable to the PC

Supply cable

Electrical installation

S3000 Cold Store

Notes

 To prevent EMC problems, no wires are allowed to be connected to connection

terminals that are not used.

 Separate connection terminals are available for the connection of the supply voltage for

the safety laser scanner and for the heater. This configuration makes it possible to

warm-up the safety laser scanner to operating temperature prior to actual operation.

 An unregulated 24 V DC power supply is sufficient to supply the heating (max. ±5%

residual ripple). Full heating performance is only reached at a supply voltage of 24 V DC.

 The heater’s cyclic current consumption is approx. 4 A.

 If you use a common power supply for the safety laser scanner and the heater, you

must connect terminals 4 and 8, 12 and 16. In this case the power supply must comply

with the requirements for the safety laser scanner and provide the current required for
the safety laser scanner and the heater. (See Tab. 2 on page 10).

5.2 Parameter setting and diagnostics connection

For setting the parameters and expanded diagnostics using a PC/laptop, a special service

cable is available for the S3000 Cold Store (RSB232, prepared for serial PC connection;
see section 8.3 “Accessories/spare parts” on page 13). The service cable connection

cables are 5 m long.

In addition to the 9-pin DBSub plug for serial connection to a PC, the service cable has a

separate supply cable with plug for supplying the safety laser scanner with power (does
not include the supply of power to the heater). The supply voltage on the application side is

then fed through to the safety laser scanner.

serial PC connection and
supply cable

Note

Connection on the S3000

Cold Store

Connection on the connection

plug

If the S3000 Cold Store is connected to a bus system using EFI (e.g. via SICK Intelliface

products), configuration or diagnostics can also be performed from outside the cold
environment over the bus system.

 However, always check the protective field at the system, the machine or vehicle as per

the test notes in the original operating instructions.

8 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012029/TL59/2010-01-29

Subject to change without notice

Addendum Operating Instructions Chapter 6

S3000 Cold Store

Care and maintenance

6 Care and maintenance

Do not open S3000 Cold Store safety laser scanner!



WARNING

Note

Note

The safety laser scanner is not allowed to be opened! The manufacturer’s warranty will be

endered void if the device is opened.

r

6.1 Cleaning the front screen

The S3000 Cold Store safety laser scanner is largely maintenance-free. The front screen

on the safety laser scanner should however be regularly cleaned and also if contaminated.

 Do not use aggressive cleaning agents.

 Do not use abrasive cleaning agents.

Static charges cause dust particles to be attracted to the front screen. You can diminish

this effect by using the anti-static plastic cleaner (SICK Part No. 5600006) and the SICK
lens cloth (Part No 4003353) (see section 8.3 “Accessories/spare parts” on page 13).

How to clean the front screen:

 Use a clean and soft brush to remove dust from the front screen.

 Now wipe the front screen with a clean and damp cloth.

If the front screen is scratched or damaged, the device must be replaced. In this case

please contact your SICK subsidiary.

Note

6.2 Replacing desiccant cartridge

The S3000 Cold Store has a desiccant cartridge on the side of the housing for absorbing
residual moisture in the housing (see Fig. 5 on page 11).

Saturation of the desiccant is indicated by the colour changing from blue to red. Then
replace the desiccant. The desiccant cartridge is available as a spare part (see section 8.3

“Accessories/spare parts” on page 13).

It is only allowed to replace the cartridge in a dry room (e.g. in office environment).

8012029/TL59/2010-01-29 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 9

Subject to change without notice

Chapter 7 Addendum Operating Instructions

Tab.2:

Data sheet

S3000

Technical specifications

S3000 Cold Store

7 Technical specifications

7.1 Data sheet

Cold Store

Minimum Typical Maximum

General data

Enclosure rating IP 65 and IP 67 (EN 60529)

Operating temperature range –30 °C +50 °C

Storage temperature range –30 °C +70 °C

max. 24 h

Housing material

Back plate and connector

housing

Cover Polyurethane (PU), rape yellow

Front screen

Material Polycarbonate

Surface finish Outside with scratch-resistant coating

Dimensions See section 7.2 “Dimensional drawings” on page

Weight, without hardware 9 kg

Functional data

Aluminium die cast

11.

Scan angle 180°

Electrical data

Electrical connection 16-pin plug with screw-type terminals

3 × PG11 cable gland for cable diameter 5-12 mm

Safety laser scanner

Supply voltage (SELV)1). 17.5 V 24 V 28.8 V

Permissible residual ripple ±5 %

Heating

Supply voltage (SELV)
(full heating performance only

at nominal voltage)

Permissible residual ripple ±5 %

Current required, cyclic (pay
attention to voltage drop on the

supply cable)

Configuration and diagnostics

interface

21.6 V 24 V 26.4 V

4 A

RS-232 (proprietary); 38400 Baud

1)

The voltage supply must be capable of buffering brief mains voltage failures of 20 ms as specified in
EN 60204.

10 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012029/TL59/2010-01-29

Subject to change without notice

Addendum Operating Instructions Chapter 7

Fig.5:

Dimensional drawing

351

175

265

98

79.5

79.5

53

46

175

67

82.5

81.5

82.5

52

20.5

4414

125

113

125

123

194.5

99.5

20.52Desiccant cartridge

Connection plug

Beam exit height

Technical specifications

S3000 Cold Store

7.2 Dimensional drawings

7.2.1 S3000 Cold Store

S3000 Cold Store (mm)

167

55.5

8012029/TL59/2010-01-29 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 11

Subject to change without notice

70

Chapter 7 Addendum Operating Instructions

Fig.6:

Dimensional drawing

160.4

14

35 (centre optical axis)

100

50.9

9.5±7.5°±7.5°

adjustable bracket for S3000
Cold Store (mm)

Technical specifications

S3000 Cold Store

12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012029/TL59/2010-01-29

Subject to change without notice

Addendum Operating Instructions Chapter 8

Tab.3:

System part number

Tab.4:

Part numbers

S3000 Cold Store

Ordering information

8 Ordering information

8.1 Delivery

 S3000 Cold Store including system plug

 operating instructions and CDS (Configuration & Diagnostic Software) on CD-ROM

 adhesive label Important information

8.2 System available

Device type Part Part number

S31A-7011CA S3000 Cold Store 1041648

8.3 Accessories/spare parts

accessories

Part Part number

Adjustable bracket for wall mounting,

metal, weight approx. 1.6 kg (including
hardware)

Service cable (parameter setting cable),

pre-assembled for RS-232. Is used for
insertion in existing wiring.

Desiccant cartridge with male thread
M36× 1.5

16-pin connection plug, complete with
housing

2018303

2019561

5306179

2018301

8012029/TL59/2010-01-29 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 13

Subject to change without notice

Plug insert 16-pin (spring strip) for

connection plug part no. 2018301

Plastic cleaner for front screen, anti-static 5600006

Lens cloth for cleaning the front screen 4003353

Connection cables for self-assembly, 13-pin, cross section 0.56 mm²
(AWG 20) in 100 m reel, not suitable for heater supply

6004379

6025729

Chapter 9 Addendum Operating Instructions

Annex

S3000 Cold Store

9 Annex

9.1 EC declaration of conformity

Note

14 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012029/TL59/2010-01-29

You can obtain the complete EC declaration of conformity via the SICK homepage on the

Internet at: www.sick.com

Subject to change without notice

Addendum Operating Instructions Chapter 9

S3000 Cold Store

Annex

9.2 List of tables

ab. 1: Pin assignment of the connection plug.................................................................... 7

T

Tab. 2: Data sheet S3000 Cold Store.................................................................................10

Tab. 3: System part number ................................................................................................13

Tab. 4: Part numbers accessories ......................................................................................13

9.3 List of illustrations

Fig. 1: “Heater switched on” LED......................................................................................... 5

Fig. 2: Adjustable bracket.....................................................................................................6

Fig. 3: Connection plug.........................................................................................................7

Fig. 4: Service cable with serial PC connection and supply cable .....................................8

Fig. 5: Dimensional drawing S3000 Cold Store (mm) ......................................................11

Fig. 6: Dimensional drawing adjustable bracket for S3000 Cold Store (mm) ................12

8012029/TL59/2010-01-29 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 15

Subject to change without notice

8012029/TL59/2010-01-29 ∙ RP/XX (2010-03) ∙ A4 sw int35

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