SICK MARSIC300 Technical Information
MARSIC300
Ship Emission Measuring Device
Installation and Initial Start-up
T E C H N I C A L I N F O R M A T I O N
Described product
MARSIC300
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is only
permissible within the limits of the legal determination of Copyright Law. Any modifica‐
tion, abridgment or translation of this document is prohibited without the express writ‐
ten permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
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Contents
CONTENTS
1 About this document........................................................................ 6
1.1 Function of this document....................................................................... 6
1.2 Target group.............................................................................................. 6
1.3 Further information................................................................................... 6
1.4 Symbols and document conventions...................................................... 6
1.4.1 Warning symbols...................................................................... 6
1.4.2 Warning levels / Signal words................................................. 7
1.4.3 Information symbols................................................................ 7
2 Installation.......................................................................................... 8
2.1 Gas supply terminology............................................................................ 8
2.2 Installation information............................................................................ 8
2.2.1 Information on power supply.................................................. 8
2.2.2 Notes on the gas supply.......................................................... 8
2.2.3 Tube screw fitting..................................................................... 9
2.3 Scope of delivery....................................................................................... 9
2.4 Provision by operator................................................................................ 9
2.5 Installation overview................................................................................. 10
2.6 Checklist for mechanical and electrical installation............................... 10
2.7 Assembly information for sample gas lines and tube bundle cable..... 11
2.8 Installing the analyzer cabinet................................................................. 13
2.9 Connect the sample gas line to the analyzer.......................................... 14
2.10 Connecting the tube bundle cable to the analyzer................................. 16
2.11 Connecting the signal lines to the analyzer............................................ 19
2.12 Air and gas connections on analyzer....................................................... 20
2.13 Electrical connections on the analyzer.................................................... 23
2.14 Installing the gas sampling system......................................................... 25
2.15 Setting up the Modbus-Profinet converter (optional)............................. 27
2.16 Setting up the Modbus-Profinet converter (optional)............................. 32
3 Initial start-up..................................................................................... 37
4 Configuration software..................................................................... 39
4.1 Software SOPAS ET................................................................................... 39
4.2 Saving parameters.................................................................................... 40
4.3 Backing up the logbook with SOPAS ET.................................................. 41
4.4 Passwords................................................................................................. 41
4.5 Using the menus....................................................................................... 42
4.6 Menu tree (SOPAS ET).............................................................................. 42
5 Measuring screens and data storage............................................. 44
5.1 Measuring screen..................................................................................... 44
5.2 Data storage function............................................................................... 45
6 Parameterization............................................................................... 47
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CONTENTS
6.1 Measuring components............................................................................ 47
6.2 Measuring screens................................................................................... 47
6.3 Adjustment functions............................................................................... 50
6.3.1.1 Concentrations of test gases................................. 51
6.3.1.2 Adjustment factors................................................. 51
6.3.1.3 Start times.............................................................. 51
6.3.1 Manual adjustment................................................................. 52
6.3.2 Automatic adjustment............................................................. 52
6.4 Measuring point switchover / Sequence control program..................... 52
6.5 Data interfaces / IO.................................................................................. 55
6.5.1 Digital inputs............................................................................ 55
6.5.2 Digital outputs.......................................................................... 56
6.5.3 OPC outputs............................................................................. 56
6.5.4 Modbus..................................................................................... 56
6.6 Device parameters................................................................................... 58
6.6.1 Temperature control................................................................ 58
6.6.2 Pressure control....................................................................... 59
6.6.3 Flow rate................................................................................... 59
6.6.4 O2 sensor................................................................................. 59
6.6.5 Logbook.................................................................................... 59
6.6.6 Instrument display................................................................... 60
6.6.7 System ..................................................................................... 60
6.6.8 Emitter...................................................................................... 61
7 Diagnosis............................................................................................ 62
7.1 Control values adjustment, sensors and signals.................................... 62
7.2 Sensor values........................................................................................... 63
7.3 Signals....................................................................................................... 63
7.4 Logbook..................................................................................................... 66
7.5 System info................................................................................................ 67
7.5.1 System status.......................................................................... 68
7.5.2 System info............................................................................... 68
7.5.3 Timemeter................................................................................ 68
8 Maintenance...................................................................................... 69
8.1 Test digital I/O........................................................................................... 69
8.2 Setting operating states........................................................................... 69
8.3 System maintenance (Stand-by, Leakage test, etc.).............................. 70
8.4 Restart....................................................................................................... 71
8.5 Service log................................................................................................. 71
8.6 Acknowledging messages........................................................................ 72
8.7 Loading/saving the parameters.............................................................. 72
8.8 Loading/saving the parameters after replacing the analyzer................ 73
8.9 Loading/saving the parameters after replacing the electronics........... 74
9 Maintenance...................................................................................... 75
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CONTENTS
9.1 Leak tightness check during initial startup............................................. 75
9.2 Leak tightness check with pressure test tool......................................... 76
10 Technical data.................................................................................... 78
10.1 Dimensional drawings.............................................................................. 78
10.2 Design........................................................................................................ 79
10.3 Measuring parameters............................................................................. 79
10.4 Ambient conditions................................................................................... 80
10.5 Sample gas conditions............................................................................. 80
10.6 Heated sample gas lines.......................................................................... 81
10.7 Tube bundle cable.................................................................................... 81
10.8 Interfaces and protocols.......................................................................... 82
10.9 Power supply............................................................................................. 82
10.10 Connections in analyzer........................................................................... 83
10.11 Circuit breakers......................................................................................... 86
10.12 Supply gases............................................................................................. 87
10.13 Tube connections...................................................................................... 87
10.14 Torques...................................................................................................... 87
11 Annex.................................................................................................. 89
11.1 Gas flow plan............................................................................................ 89
11.2 Modbus register........................................................................................ 90
11.2.1 Device status (Discrete Inputs [1xxxx], Function Code 02)... 90
11.2.2 Measured variables (Input Register [3xxxx], Function Code
04)............................................................................................ 90
11.2.3 Device-internal monitoring values (Input Register [3xxxx],
Function Code 04)................................................................... 91
11.2.4 Triggering the MARSIC 300 (Coils [0xxxx], Function Code
15, write multiple Coils).......................................................... 92
11.2.5 VDI 4301 conform range (Holding Register [4xxxx], Func‐
tion Code 03)........................................................................... 92
11.3 Error messages and possible causes..................................................... 93
11.4 Tags (variable names).............................................................................. 100
12 Index.................................................................................................... 102
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1 ABOUT THIS DOCUMENT
1 About this document
1.1 Function of this document
This document describes:
Installation
•
Initial start-up
•
Operation via SOPAS ET
•
NOTICE
This technical documentation is only valid in combination with the MARSIC300 Operat‐
ing Instructions.
1.2 Target group
This document is addressed to technicians (persons with technical understanding)
operating and maintaining the measuring system.
The technicians must have been trained on the device.
Requirements for the technician
The technician must be familiar with the exhaust gas technology on the ship (over‐
•
pressure, toxic and hot flue gases) and be able to avoid hazards when working on
gas ducts.
The technician must be familiar with handling compressed gas cylinders (test
•
gases).
The technician must be able to avoid hazards caused by noxious test gases.
•
Only allow an authorized electrician to work on the electrical system or electrical
•
subassemblies.
1.3 Further information
SFU Gas Sampling System Operating Instructions
•
Sample Gas Line Operating Instructions
•
System documentation
•
Short instructions for MARSIC300
•
Optional: MPR (Meeting Point Router) Operating Instructions
•
Optional: Instrument Air Conditioning Operating Instructions
•
Optional: External Measuring Point Switchover Operating Instructions
•
Optional: Pressure Test Tool Operating Instructions
•
Optional: Profibus/Profinet Converter Operating Instructions
•
Optional: HOTSAMPLER (measuring point extension) Operating Instructions
•
1.4 Symbols and document conventions
1.4.1 Warning symbols
Table 1: Warning symbols
Symbol Significance
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Hazard (general)
Hazard by voltage
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Symbol Significance
Hazard in potentially explosive atmospheres
Hazard by explosive substances/mixtures
Hazard by toxic substances
Hazards by noxious substances
Hazard by high temperature
Hazard for the environment/nature/organic life
1.4.2 Warning levels / Signal words
ABOUT THIS DOCUMENT 1
DANGER
Risk or hazardous situation which will result in severe personal injury or death.
WARNING
Risk or hazardous situation which could result in severe personal injury or death.
CAUTION
Hazard or unsafe practice which could result in less severe or minor injuries.
Notice
Hazard which could result in property damage.
Note
Hints
1.4.3 Information symbols
Table 2: Information symbols
Symbol Significance
Important technical information for this product
Important information on electric or electronic functions
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2 INSTALLATION
2 Installation
2.1 Gas supply terminology
Definition of utility gases:
Zero gas: Gas to adjust the zero point. Instrument air or nitrogen (N2)
•
Span gas: Gas to adjust the upper measuring range value
•
Test gas: Generic term for zero and span gas
•
Instrument air: Clean compressed air
•
Gas quality: see "Supply gases", page 87.
2.2 Installation information
2.2.1 Information on power supply
The operator is responsible for correct laying and connection of the electric lines.
WARNING
Danger to life by electric voltage
Only allow an authorized electrician to work on the electric system
b
ATTENTION
The analyzer power supply is configured for an individual power system
Check the configured power system against the system documentation provided.
If the analyzer power system does not match the power system on board: Please
b
contact SICK Customer Service.
When selecting and laying the electric lines for power supply, observe the applicable
local standards and guidelines.
2.2.2 Notes on the gas supply
The operator is responsible for the correct laying of the sample gas lines.
ATTENTION
Risk of contamination of the analyzer by unclean instrument air.
Only use instrument air corresponding to the mandatory specification (see "Techni‐
b
cal data", page 78).
Install a suitable instrument air conditioning when necessary.
b
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2.2.3 Tube screw fitting
1
Swagelok screw fitting
Figure 1: Swagelok screw fitting
INSTALLATION 2
Push the tube up to the stop in the
b
tube screw fitting.
Turn the cap nut finger-tight.
Push-in fitting (pneumatic)
Figure 2: Push-in fitting with
retaining ring
Retaining ring
1
During initial assembly: Hold the fitting
b
bolt steady and tighten the cap nut
with 1 1/4 revolutions.
During refitting: Tighten the cap nut to
b
the previous position (the resistance
increases noticeably) and then slightly
tighten.
Figure 3: Using the pressure tool
Pressure tool
Connecting the tube: Push tube in.
b
Disconnecting the tube: Press the retaining ring in and pull the tube out.
b
It is easier to press the retaining ring in using the pressure tool provided.
2.3 Scope of delivery
Please see the delivery documents for the scope of delivery.
2.4 Provision by operator
To be provided by operator, especially:
Suitable flange on the exhaust duct (see “Operating Instructions SFU”)
•
Fixing accessories of enclosures (dowels, screws, etc.)
•
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1
2
3 3
4
5 6
7
8
1
2
1
4
2 INSTALLATION
Fixing accessories for heated sample gas line and tube bundle cable
•
Power cable: see "Power supply", page 82
•
External power disconnection unit
•
Compressed air, instrument air as zero gas when necessary
•
Observe quality of operator's instrument air: see "Supply gases", page 87
Optional span gases
•
2.5 Installation overview
Figure 4: Installation - overview
Gas sampling system
1
Heated sample gas line (with 2 measuring points: 2 sample gas lines)
2
Tube bundle cable (with 2 measuring points: 2 tube bundle cables) with pneumatic and elec‐
3
tric lines
Analyzer
4
Energy supply
5
Interfaces
6
Instrument air inlet
7
Option: Instrument air conditioning
Sample gas outlet
8
2.6 Checklist for mechanical and electrical installation
NOTICE
Observe the sequence during installation. Connect the gas sampling units on the
exhaust duct as last task.
Incorrect assembly can create a risk of contaminating the gas extraction system. In this
case, exhaust gas can penetrate the unheated analyzer and possibly condensate.
1. First connect instrument air and power supply.
2. Then install the gas sampling system in the exhaust duct.
Observe laying information (Chapter see "Assembly information for sample gas lines
and tube bundle cable", page 11).
Table 3: Fitting and connecting system components
System component Reference
Install analyzer cabinet see "Installing the analyzer cabinet", page 13
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System component Reference
Connect sample gas line to analyzer see "Connect the sample gas line to the analyzer",
Connect tube bundle cable to analyzer see "Connecting the tube bundle cable to the ana‐
Connect signal lines to analyzer see "Connecting the signal lines to the analyzer",
Air and gas connections on analyzer see "Air and gas connections on analyzer",
Electrical connections on analyzer see "Electrical connections on the analyzer",
Install SFU gas sampling system see "Installing the gas sampling system", page 25
Optional: Configure Modbus-Profinet /Profibus con‐
verter
Optional: Install measuring point switchover HOT‐
SAMPLER
Optional: Install MPR See Operating Instructions MPR
page 14
lyzer", page 16
page 19
page 20
page 23
see "Setting up the Modbus-Profinet converter
(optional)", page 27
See Operating Instructions HOTSAMPLER
2.7 Assembly information for sample gas lines and tube bundle cable
Installing the sample gas lines
INSTALLATION 2
WARNING
Risk of fire
Observe the laying instructions provided with the line.
b
Minimum clearance to other lines (for example, tube bundle cable): 10 cm.
b
Do not lay or roll up lines directly next to each other.
b
WARNING
Danger to life by electric voltage
Only allow an authorized electrician to work on the electric system
b
Start laying at the analyzer.
b
The end with the electric connection belongs on the analyzer.
°
Important: The screw fitting for the enclosure duct must be located at the
end of the electrical connection (analyzer side).
The end without electrical connection belongs on the gas sampling system.
°
Roll-up excess length on the gas sampling system.
Leave enough length for pulling the gas sampling system.
Protect the line from damage (chafing through vibration, mechanical load).
b
Observe minimum bend radius of 300 mm.
b
Installing the tube bundle cable
Start laying the tube bundle cable at the analyzer and roll-up excess length at the gas
sampling probe.
1. Assembly on the analyzer: see "Air and gas connections on analyzer", page 20
and see "Electrical connections on the analyzer", page 23.
2. Lay the tube bundle cable to the analyzer cabinet.
Attach excess length to the gas sampling probe.
°
Leave enough length for pulling the probe.
°
Protect the line from damage (chafing through vibration, mechanical load).
°
Minimum bend radius: 300 mm.
°
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≥ 100 mm
250 mm
R
≥ 30
0 mm
2 INSTALLATION
3. Assembly on the gas sampling probe: see "Installing the gas sampling system",
page 25.
NOTE
Fit the sample gas lines and tube bundle cable on the cable strips with holes.
Observe the minimum distance and bend radius.
b
Figure 5: Sample gas line - distance and radius
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2.8 Installing the analyzer cabinet
Ø 12
1200
1254
1230
20
400
460
600
INSTALLATION 2
Figure 6: Analyzer cabinet - dimensional drawing
NOTICE
Observe clearances:
Top: 30 cm
•
Bottom: 20 cm
•
Observe the clearances for the heated sample gas line.
•
Install the analyzer in a well ventilated room at a location, when possible, with con‐
stant temperature conditions.
Observe the relevant ambient conditions: see "Ambient conditions", page 80.
•
Attach the enclosure with the mounting brackets provided on a suitable wall with
•
•
sufficient load-bearing capacity.
Secure the enclosure with 4 x M10 screw fittings (2 at bottom, 2 at top) with prop‐
•
erty class 8.8 (or higher).
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1
5
4
7
6
3 2
1
6
7
8
5
2
3
4
2 INSTALLATION
Secure the screw fittings against loosening.
•
Drilling plan: See dimension drawings above.
•
Install the enclosure horizontal.
•
2.9 Connect the sample gas line to the analyzer
WARNING
Danger to life by electric voltage
Only allow an authorized electrician to work on the electric system
b
Connect heated sample gas line to analyzer
The flexible wires of the heated sample
gas line are numbered.
Line assignment: see "Heated sample
gas lines", page 81
Figure 7: Heated sample gas line
Connection side without electric connec‐
1
tions on gas sampling system
Connection side with electric connec‐
2
tions on analyzer
Protective cap
3
2 x Pt100 connections (1 as reserve)
4
Power supply
5
Cable gland
6
Counter nut
7
1. Unscrew counter nut from the cable gland and pull off the sample gas line.
2. Lead sample gas line together with electrical connections from above through the
housing opening on the analyzer.
3. Push counter nut back over the sample gas line and electric connections.
14
Figure 8: Sample gas line - connection diagram
Sample gas line 1
1
Sample gas line 2 (option)
2
Cable gland
3
Counter nut
4
Clamping ring screw connection (cell)
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TUBE 1
100
100
gnge
sw 2
sw 1
sw 3
sw 4
sw 5
sw 6
PT100 I
PT100 II
Heizkreis I
FILTER 1 PROBE 1 FILTER 2 PROBE 2TUBE 2 TUBE 3
INSTALLATION 2
Cable duct
6
Foam insulation
7
Finished assembly
8
4. Screw counter nut tight on the cable gland.
5. Unscrew cell cover and remove.
CAUTION
Hot parts in cell.
Let cell cool down before working on the cell.
b
6. Remove protective cap from sample gas line.
7. Insert sample gas line to stop in the clamping ring screw connection on the cell.
With 2 sample gas lines: Observe inlets:
Right inlet: Measuring point 1
°
Left inlet: Measuring point 2
°
8. Screw sample gas line tight on the clamping ring screw connection.
9. Attach red foam insulation on the clamping ring screw connection and bind
together with a cable clip. No thermal bridges may remain.
10. Close cell again.
11. Screw cable gland tight.
12. Push electric lines downwards through the cable duct.
13. Connect power supply of the sample gas line:
Figure 9: Power supply connection
Complete description of the interface on page 82.
Connect the optional second sample gas line (TUBE 2).
b
NOTICE
The connections on MARSIC300 must match the connections of the gas sampling sys‐
tem.
14. Connect Pt100 of the sample gas line:
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PT100 DIGITAL INPUTS DIGITAL OUTPUTS VALVE OUTPUTS
100
100
gnge
sw 2
sw 1
sw 3
sw 4
sw 5
sw 6
PT100 I
PT100 II
Heizkreis I
1
2
3
4
2 INSTALLATION
Figure 10: Pt100 connection
Complete description of the interface on page 86.
15. Connect Pt100 from the sample gas line 2 to pins 9 and 10.
2.10 Connecting the tube bundle cable to the analyzer
16
Figure 11: Analyzer - overview
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Tube bundle cable 1
1
Tube bundle cable 2 (optional)
2
3
4
Valve block
Electronics unit
Subject to change without notice
1
4
2
3
6
5
Figure 12: Tube bundle cable - overview
Power supply
1
Pt100 lines
2
Grounding conductor
3
PTFE tube DN4/6
4
PA tube black DN6/8; Imprint “1”
5
Connections on analyzer and gas sampling probe must match
PA tube black DN6/8; Imprint “2”
6
Connections on analyzer and gas sampling probe must match
INSTALLATION 2
No. Designation Function Dimension
Power supplies Lines 1 and 2: Gas sampling filter
1
Lines 3 and 4: Probe tube (optional)
Signal lines (Pt100) Lines 1 and 2: Gas sampling filter
2
Lines 3 and 4: Probe tube (optional)
Grounding conductor (gnge) Ground 1 x 4.0 mm
3
PTFE hose (white) Zero gas DN 4/6
4
PA hose (black) Control air main valve DN 6/8
5
PA hose (blue) Backflush air DN 6/8
6
4 x 1.5 mm
4 x 1.0 mm
WARNING
Danger to life by electric voltage
Only allow an authorized electrician to work on the electric system
b
CAUTION
The tube bundle cable is unusable when it is cut off too short.
The tube bundle cable is unusable when a lead inside is damaged when removing the
sheath.
If the tube bundle cable is long enough: Leave a piece as “reserve”.
b
Only remove the sheath from the tube bundle cable when you are technically capa‐
b
ble of doing this.
2
2
2
1. Remove 1900 mm of the tube bundle cable sheath.
2. Lead the tube bundle cable through the screw fitting on the enclosure top.
3. Lead tubes and lines of the tube bundle cable downwards in the cable duct.
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1 2 3 4 5 67
8
9
1
4
2
3
6
5
TUBE 1 FILTER 1 PROBE 1 FILTER 2 PROBE 2TUBE 2 TUBE 3
!
$
§
"
gnge
2 INSTALLATION
4. Connect the 3 gas lines of one tube bundle cable to the valve block (connections
marked as “outlet” in the Figure below).
NOTICE
The gas connections on the valve block must match the gas connections of the
gas sampling system (see "SFU Gas Sampling System Operating Instructions").
Figure 13: Valve block
Outlet: Zero gas measuring point 1
1
Outlet: Zero gas measuring point 2 (option)
2
Outlet: Control air measuring point 1
3
Outlet: Backflush air measuring point 1
4
Outlet: Control air measuring point 2 (option)
5
Outlet: Backflush air measuring point 2 (option)
6
Inlet: Zero gas
7
Inlet: Control/backflush air
8
Inlet: Auxiliary control air
9
Red plug = dummy plug
-
5. Connect the heating of the gas sampling system (heated sample gas filter and
optional heated probe tube).
NOTICE
The connections on MARSIC300 must match the connections of the gas sampling
system.
Figure 14: Supply lines - tube bundle cable connection diagram
Complete description of the interface, see "Tube bundle cable", page 81 Tube bundle
cable 2 optional to tube bundle cable 1.
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1
4
2
3
6
5
PT100 DIGITAL INPUTS DIGITAL OUTPUTS VALVE OUTPUTS
!
$
§
"
INSTALLATION 2
6. Connect the Pt100 of the gas sampling system (heated sample gas filter and
optional heated probe tube).
NOTICE
The connections on MARSIC300 must match the connections of the gas sampling
system.
Figure 15: Signal lines - tube bundle cable connection diagram
2.11 Connecting the signal lines to the analyzer
4 digital inputs and outputs each are available as an option that must then be config‐
ured, see "Data interfaces / IO", page 55.
4 digital inputs
Fill level signal, condensate container
•
Condition, instrument air
•
Scrubber system on/off (can be linked with StBy MARSIC300)
•
Temperature error, weatherproof cover or other external alarm
•
4 digital outputs
Status (OK / Maintenance)
•
Status (OK / Failure)
•
Coefficient SO2/CO2 less than/greater than xy (definable)
•
The inputs and outputs are deactivated as standard. The inputs and outputs can be
activated and negated in SOPAS ET.
Digital inputs and outputs can also be redefined differently to the above description.
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PT100 DIGITAL INPUTS DIGITAL OUTPUTS VALVE OUTPUTS
3
12
4
7
5
6
8
9
ß
2 INSTALLATION
Figure 16: Connection diagram - digital connections
2.12 Air and gas connections on analyzer
WARNING
Hazard when pressure is too high
Hoses can burst when the pressure is too high.
Observe the maximum pressures of the gases provided by the operator: see "Sup‐
b
ply gases", page 87.
20
Figure 17: Overview - air and gas connections
Heated sample gas line for measuring point 1
1
Heated sample gas line for measuring point 2 (option)
2
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INSTALLATION
Tube bundle cable 1
3
Tube bundle cable 2 (option)
4
Pressure reducer unit
5
Instrument air as zero gas/test gas (option)
6
Test gas inlet
7
Sample gas outlet
8
Sample gas outlet on cell
9
Fixing of line sample gas outlet on the cell
ß
Connect instrument air
Connect instrument air to the pressure control unit.
ATTENTION
Risk of contamination of the analyzer by unclean instrument air.
Only use instrument air corresponding to the mandatory specification (see "Techni‐
b
cal data", page 78).
Install a suitable instrument air conditioning when necessary.
b
2
Figure 18: Pressure reducer unit
Instrument air inlet with zero gas quality
1
Instrument air inlet for induction air ejector only
2
Manual valve for instrument air selection
3
3 pressure reducers (adjustable)
4
Manual valve - closed position
5
Manual valve - open position
6
The instrument air is used as both induction air for the ejector (cell) and zero/control
air.
Instrument air can be connected in 2 ways:
One common instrument air supply for ejector air and zero/control air (inlet 1).
b
Separate instrument air supply for:
b
Ejector air (inlet 2)
°
and zero/control air (inlet 1)
°
Instrument air quality
The requirements for instrument air quality are lower when the air is only used as
ejector air than when used as zero/control air (zero gas quality) (see "Supply
gases", page 87).
When connected just as instrument air supply with zero gas quality to be used as
b
common air for both ejector air and zero/control air (on inlet 1):
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1
2
2 INSTALLATION
Set manual valve to position “open”.
w
When connected as one instrument air supply for the ejector (on inlet 2) and one
b
instrument air supply with zero gas quality (on inlet 1):
Set manual valve to position “closed”.
w
Connect span gas (option)
WARNING
Hazard when pressure is too high
Hoses can burst when the pressure is too high.
Observe the maximum pressures of the gases provided by the operator: see "Sup‐
b
ply gases", page 87.
Connect span gas to the span gas valve.
Figure 19: Test gas valve connection
Test gas valve
1
Test gas inlet
2
Connect sample gas outlet
CAUTION
Acidic condensate in sample gas outlet - risk of blockage
Acidic condensate forms in the sample gas outlet.
Always lay the sample gas outlet line running downwards so that no condensate
b
can accumulate.
Lay the line end in a suitable disposal device (drain or condensate collection con‐
b
tainer).
Do not kink the line and protect against frost.
b
The analyzer is fitted with an outlet hose (DIN 8/10) about 30 cm long when delivered.
Lay the sample gas outlet in a suitable exhaust duct.
•
The sample gas outlet must be open to the ambient pressure.
•
Recommendation for lengthening the outlet hose:
To prevent the outlet line clogging, it is recommended to lay a (1) new line starting at
the sample gas outlet of the cell to the disposal location.
22
To do this, see figure 17, page 20:
1. Open cell cover (loosen 4 screws on the side).
2. Unscrew sample gas outlet line on the sample gas outlet (bracket piece).
3. Loosen fixing of sample gas outlet line.
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1
INSTALLATION 2
4. Remove the thermal insulation from the existing line and remove the line.
5. Lead a new line through the enclosure duct at the bottom on the enclosure floor
and connect it to the sample gas outlet of the cell.
6. Refit the fixing.
7. Refit the thermal insulation.
8. Close cell again.
To lengthen the existing hose piece: No cross-section narrowing may occur when con‐
necting the lengthening hose.
Sample gas outlet on housing:
Figure 20: Sample gas outlet - enclosure under‐
side
Sample gas outlet at bottom rear of the
1
housing
2.13 Electrical connections on the analyzer
Connect power supply
ATTENTION
The analyzer power supply is configured for an individual power system
Check the configured power system against the system documentation provided.
If the analyzer power system does not match the power system on board: Please
b
contact SICK Customer Service.
The power supply is located on the left on the analyzer.
Figure 21: Power supply connections
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1
ETHO E TH1 USB CAN PROFIBUS
1 2 RS422/RS485 RS232 02 DISP.
PT100 DIGITAL INPUTS DIGITAL OUTPUTS VALVE OUTPUTS
I/0-MOD.
2 INSTALLATION
NOTICE
Install an external power disconnection unit which disconnects all connectors
°
and fuses near the analyzer.
The power disconnection unit must be marked clearly and be easily accessi‐
°
ble.
Observe the maximum power input of the complete system: see "Power sup‐
ply", page 82.
The onsite wiring system to the power source of the system must be installed
°
and fused according to the relevant regulations.
Always connect a protective ground to PE.
°
Route the electric lines through the screw fittings of the enclosure.
b
Connect the electric lines.
b
Connect signal line (optional)
1
b
b
Connect Ethernet (optional)
Figure 22: Connections overview
2 x signal line ducts
Lead cable through the enclosure duct.
Attach shield as shown in the Figure above.
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INSTALLATION 2
Table 4: Data interfaces - overview
Plug Connection for
ETH0 Ethernet (e.g. SOPAS ET), MPR (remote maintenance), communication via
ETH1 Internal
USB Internal
SD card SD card (on the right, next to USB)
CAN1 Internal
CAN2 Internal
RS422, RS485 Internal
RS232 (top plug) Internal
O2 (bottom plug) O2 sensor
DISP (top plug) Display
I/O-MOD (bottom plug) Internal
Modbus TCP
Ethernet cable duct
1
Lead cable through the enclosure duct.
b
Attach shield as shown in the corresponding Figure above.
b
Connect Ethernet to ETH0 (network or computer with SOPAS ET).
b
Plug type: RJ 45.
Connect MPR (remote maintenance via SICK Meeting-Point Router) to ETH0.
b
Further information, see “MPR Operating Instructions”.
2.14 Installing the gas sampling system
NOTICE
Observe the ambient conditions of the gas sampling system: See “SFU Gas Sam‐
b
pling System Operating Instructions”.
Leave the sample gas line and tube bundle cable long enough to be able to pull
b
the sample gas system out of the exhaust duct.
All connections must match the connections in the analyzer (see "Connecting the
b
tube bundle cable to the analyzer", page 16 and see "Connect the sample gas line
to the analyzer", page 14).
Fitting the flange
Install the flange of the gas sampling system as described in the “SFU Gas Sam‐
b
pling System Operating Instructions”.
Observe the 10° tilt of the probe tube during installation.
°
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25
min.70
10°
~
~30
1
2
3 4
2 INSTALLATION
Figure 23: Flange assembly
Probe tube
1
Stack wall
2
Welding neck flange
3
Gas sampling filter
4
Gas connections
Connect the following gas connections on the gas sampling system:
b
Heated sample gas line
°
Tube bundle cable
°
Electrical connections
Connect the following electric lines of the tube bundle cable on the gas sampling
b
system:
°
°
°
°
Black line 1: Main valve
•
Blue line 2: Backflush
•
White PTFE tube: Instrument air/test gas
•
Power supply, gas sampling system
Power supply, probe tube (when heated)
Filter Pt100 line
Pt100 line, probe tube (optional, when heated)
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Tube bundle cable
1
4
2
3
6
5
Figure 24: Tube bundle cable - overview
Power supply
1
Pt100 lines
2
Grounding conductor
3
PTFE tube DN4/6
4
PA tube black DN6/8; Imprint “1”
5
Connections on analyzer and gas sampling probe must match
PA tube black DN6/8; Imprint “2”
6
Connections on analyzer and gas sampling probe must match
INSTALLATION 2
2.15
No. Name Function Dimension
Power supplies Lines 1 and 2: Gas sampling filter
1
Lines 3 and 4: Probe tube (optional)
Signal lines (Pt100) Lines 1 and 2: Gas sampling filter
2
Lines 3 and 4: Probe tube (optional)
Grounding conductor (gnge) Ground 1 x 4.0 mm
3
PTFE hose (white) Zero gas DN 4/6
4
PA hose (black) Control air, main valve DN 6/8
5
PA hose (blue) Backflush air DN 6/8
6
Fit the gas sampling system on the flange
NOTICE
Risk of contamination of gas sampling system
First install the gas sampling system on the exhaust duct just before the analyzer
b
is switched on.
Install the gas sampling system: See “SFU Gas Sampling System Operating
b
Instructions”.
Setting up the Modbus-Profinet converter (optional)
4 x 1.5 mm
4 x 1.0 mm
2
2
2
As an option to Modbus, the MARSIC300 can also be configured with a Profinet or Profi‐
bus protocol. This requires an external Modbus-Profinet converter that may require
some adjustments.
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INSTALLATION
2
Configuration:
1. Install the converter onsite on a DIN rail and create a connection to the MAR‐
SIC300 (Modbus-TCP).
2. Connect the converter to 24 V DC.
3. Connect a PC via one of the Modbus-TCP connections of the converter with a net‐
work cable (crossover not required).
Use the “IP config” software on the Product-CD to find the IP address of the con‐
verter in the network using its MAC address (the MAC address is on a label on the
converter (next to the TCP interface).
Figure 25: Menu window Anybus IPconfig
4. Start a web browser (IE7.0 or 8.0), enter the IP address and a connection to xGateway to the web interface.
5. Define your specific IP address incl. subnet of the converter that matches your net‐
work and safety settings.
Figure 26: Menu Configuration/Modbus Client
6. Enter the name, IP address and port of the MARSIC300.
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INSTALLATION
Figure 27: Menu Configuration/Modbus Servers
7. Enter address from PROFINET and save the settings. The address must be the
same as in the operator-side SPS.
2
Figure 28: Menu Configuration/PROFINET IO
8. Click “Apply” to activate all changes.
Figure 29: Menu Tools/X-gateway management
9. Setup the hardware configuration on the operator-side (operator SPS) according to
the following Table:
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2 INSTALLATION
Figure 30: Byte sequence
10. Set the byte sequence. The byte sequence can be set in MARSIC300 when
desired.
A connection to the PC with SOPAS ET is then necessary.
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